SM Tmu675

Service manual
TM-U675/U675P (with MICR)
Issued Date Issued by
199
English
401093600
EPSON
Confidential
TM-U675/675P (with MICR) Service Manual

CONFIDENTIALITY AGREEMENT
BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS. t This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You must keep such information confidential. If the user is a business entity or organization, you must limit disclosure to those of your employees, agents, and contractors who have a need to know and who are also bound by obligations of confidentiality. On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epsons request, you must stop using the confidential information. You must then return or destroy the information, as directed by Seiko Epson. If a court, arbitrator, government agency, or the like orders you to disclose any confidential information, you must immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the negotiation. You may use confidential information only for the purpose of operating or servicing the products to which the document relates, unless you obtain the prior written consent of Seiko Epson for some other use. Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER INFORMATION IN THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of or reliance on the information in the document. You may not reproduce, store, or transmit the confidential information in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson. Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.
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Cautions
t No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of Seiko Epson Corporation. The contents of this document are subject to change without notice. Please contact us for the latest information. While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding the U.S.) failure to strictly comply with Seiko Epson Corporations operating and maintenance instructions. Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original EPSON Products or EPSON Approved Products by Seiko Epson Corporation.
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EPSON and ESC/POS are registered trademarks of Seiko Epson Corporation
Rev. A
Confidential
Contents
Confidentiality Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Safety Precautions on Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Safety Precautions on Maintenance/Repair/Inspection . . . . . . . . . . . . . . . . . vii Note on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Modular Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Aim of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Manual Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Chapter 1 Troubleshooting Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Printer Mechanism Power on Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Opening and Closing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Detecting the Head Carriage Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Starting and Stopping Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Printing Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Ending the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 MICR Reader Test (Only with Printers that Have a MICR Unit.) . . . . . . . . . . 1-7 Troubleshooting Using the ERROR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Test Points on the Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Power Supply Line Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Locations of the Main Elements on the Main Circuit Board Unit . . . . . . . . . . . . . . 1-15 Procedures for Replacing the Print Head Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Removing Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Using the Release Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Opening the Clamshell Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Detector Functions and Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Chapter 2 Assembly and Disassembly Before Assembly and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 About this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Titles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Assembling the Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Assembly of the Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 Assembling the TM-U675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73 Pre-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73 Assembly of the TM-U675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75 Chapter 3 Adjusting and Setting Before Making Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 The Purpose of Adjusting and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Phase Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Adjusting the Platen Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Setting Threshold Values for Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
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Appendix A Service Tools and Lubricants Appendix B Maintenance
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MICR Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Sheet Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures for Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C Installation Connecting to the Host PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting to a Direct Connection Display Module . . . . . . . . . . . . . . . . . . . . . . . . Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix D Product Overview Component Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outline of Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printing Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detection Mechanism Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll Paper Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slip Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Validation Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ribbon Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MICR Mechanism (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outline of Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memory Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPU and Peripheral Logic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slip Mechanism Drive Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Malfunction Protective Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outline of Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MICR Reader (Factory Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix E Parts List
B-1 B-1 B-2 B-3 B-3 B-3
C-1 C-2 C-3 C-4
D-1 D-2 D-2 D-7 D-15 D-25 D-29 D-29 D-31 D-34 D-34 D-35 D-36 D-37 D-39 D-50 D-60 D-63 D-64 D-65 D-66 D-67 D-67 D-69 D-70 D-71 D-71 D-72 D-74 D-75 D-76
Alphanumeric List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 Reference Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
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Appendix F Exploded Diagrams TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3 Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4 Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6 PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7 MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8 Appendix G General Lubrication Point Diagrams TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2 Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3 Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4 Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6 PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7 MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8 Appendix H Circuit Board Unit Circuit Diagrams Main Circuit Board Assembly (Outline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1 Main Circuit Board Assembly (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2 Main Circuit Board Assembly (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3 Main Circuit Board Assembly (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 Main Circuit Board Assembly (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5 Main Circuit Board Assembly (MICR I/F Block) . . . . . . . . . . . . . . . . . . . . . . . H-6 Main Circuit Board Assembly (Memory Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7 RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram . . . . . . . . . . . . . . . H-8 Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram . . . . . . . . . . . . . . H-9 RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram . . . . . . . . . . . . . . . H-10 Appendix I Printer Handling Using the Power Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 Opening the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 Installing or Replacing the Paper Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 Removing paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5 Installing the Ribbon Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7 Inserting Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9 Inserting Validaton Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9 Reading MICR Characters On Personal Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10 Adjusting the Roll Paper Near End Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-11 Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 PAPER OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 SLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 Control Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12 FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13 RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13 Appendix J Screw Types Appendix K Parts Layout Main Circuit Board Unit (Parts Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 Main Circuit Board Unit (Solder Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
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RS-232 I/F Circuit Board Assembly (UB-S01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3 Parallel I/F Circuit Board Assembly (UB-P02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3 RS-485 I/F Circuit Board Assembly (UB-S02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
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For Safe Repair and Maintenance Work
Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read the following carefully before handling the product.
WARNING:
You must follow warnings carefully to avoid serious bodily injury.
CAUTION:
Observe cautions to avoid minor injury to your self, damage to your equipment, or loss of data. Note: Notes have important information and useful tips on the operation of your equipment.
Safety Precautions on Handling

This section presents important information intended to ensure safe and effective use of this product. Please read this section carefully and store it in an accessible location.
WARNING:
Shut down your equipment immediately if it produces smoke, a strange odor, or unusual noise. Continued use may lead to fire or electric shock. Immediately unplug the equipment. Only disassemble this product as described in this manual. Do not make modifications to the unit. Tampering with this product may result in injury, fire, or electric shock. Be sure to use the specified power source. Connection to an improper power source may cause fire or shock. Never insert or disconnect the power plug with wet hands. Doing so may result in severe shock. Do not allow foreign matter to fall into the equipment. Penetration by foreign objects may lead to fire or shock. If water or other liquid spills into this equipment, unplug the power cord immediately. Continued usage may lead to fire or shock. Do not place multiple loads on the power outlet (wall outlet). Overloading the outlet may lead to fire.
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Always supply power directly from a standard domestic power outlet. Handle the power cord with care. Improper handling may lead to fire or shock. Do not modify or attempt to repair the cord. Do not place any object on top of the cord. Avoid excessive bending, twisting, and pulling. Do not place cord near heating equipment. Check that the plug is clean before plugging it in. Be sure to push the prongs all the way in.
CAUTION:
Do not connect cables in ways other than those mentioned in this manual. Different connections may cause equipment damage and burning. Be sure to set this equipment on a firm, stable, horizontal surface. Product may break or cause injury if it falls. Do not use in locations subject to high humidity or dust levels. Excessive humidity and dust may cause equipment damage, fire, or shock. Do not place heavy objects on top of this product. Never stand or lean on this product. Equipment may fall or collapse, causing breakage and possible injury. To ensure safety, please unplug this product prior to leaving it unused for an extended period. Do not touch the print head or the paper feed motor. Wait for the head and the motor to cool. The head and the motor can be very hot after printing for a long time. Touching them may cause burns.
Safety Precautions on Maintenance/Repair/Inspection
WARNING:
Be sure to use the designated type of fuse for the circuit board. Use of a different type may result in fire. Remove the power cord and all other cables from this product before disassembly or reassembly to prevent electrical shock. To prevent the possibility of electrical shock, do not perform maintenance, repair, or inspection during a thunder storm.
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Wear a grounded wrist band when handling the internal circuit boards to prevent damage from static electricity. When removing an internal circuit board, place it on an anti-static rubber sheet or similar surface to prevent damage from static electricity. Parts on the circuit board may become hot during operation. Therefore, wait approximately 10 minutes after turning the power off before touching them. Be careful not to subject the circuit boards to shock or vibration, because this may damage them. Do not touch the circuit board or cable terminals with your hands to prevent contamination that may result in a malfunction. Do not use an alcohol, benzine, thinner, trichloroethylene, or ketone based solvent to clean the parts. This type of solvent may damage the plastic and rubber parts. Wipe off any dirt with a dry or slightly moist cloth. Be sure to remove the power cord from the outlet at this time.
Note on Disposal
Note: Be sure to follow current laws or regulations when disposing the product.
Modular Connector
The following label is visible near the two modular connectors on the back of this product.
Use modular connectors specifically designed for the cash drawer and customer display for this product. Do not connect these connectors to an ordinary telephone line.
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About This Manual
Aim of the Manual
This manual was created to provide the information on printer maintenance and repair required by technicians who handle this work.
Manual Content
The manual is made up of the following sections: Chapter 1 Troubleshooting Chapter 2 Assembly and Disassembly Chapter 3 Adjusting and Setting Appendix A Service Tools and Lubricants Appendix B Maintenance Appendix C Installation Appendix D Product Overview Describes troubleshooting procedures (specific problems and remedies) Describes product assembly and disassembly Describes product adjustment and setting procedures Describes tools and lubricants required to perform maintenance and repair Describes required procedures to perform maintenance and inspection Describes installation procedures Provides reference information for maintenance and inspection Contains a list of spare parts Disassembly diagrams for the product Lubrication point diagrams for this product Circuit diagrams for the product Describes required handling procedures when performing maintenance and repair Describes screw types Describes parts layout
Appendix E Parts List Appendix F Exploded Diagrams Appendix G General Lubrication Point Diagrams Appendix H Circuit Board Unit Circuit Diagrams Appendix I Printer Handling Appendix J Screw types Appendix K Parts layout
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Chapter 1
TM-U675/U675P (with MICR) Service Manual
Troubleshooting
Before Servicing
"Precautions for Safety" (pages vi to viii) at the beginning of this manual provides precautions you should observe to perform work safely and the necessary information to service this product safely. Always read that information before starting your work.
Diagnosing Failures
Use one of the following methods to diagnose the areas where failures occurred. t See Table 1-1 for diagnosing areas where failures occurred by the symptom of the problem. t See Table 1-2 on page 1-9 for diagnosing areas where failures occurred from the ERROR LED code. t See Table 1-4 on page 1-13 when the failure is on the main circuit board unit. Note: The explanation of how to use the self test is on page 1-6. The explanation of power on self checks is on page 1-4.
Symptoms and Solutions

This explains how to find the source of a problem using the symptom. The numbers in the Solutions column indicate the order to use to check the problem. If you cannot determine the cause of the problem after checking the first item, proceed to the next number.
Table1-1 Symptoms and Checkpoints.
Symptom Power does not turn on. Power on self check is not completed. Or, POWER LED does not light. Checkpoints (by Priority) 1. Check the power supply unit. Check that 24V is coming out of the power supply. 2. Check the main circuit board unit. (See page 1-13) 3. Unplug the printer. Then unplug each motor or coil's connector from the main board one by one; plug the printer back in, and power it on. This will let you know if any motor or coil has burned out and is pulling down the power. (See page 1-11) 4. Replace the I/F circuit board. (See page 2-94) 1. Replace the print head unit. (See page 1-16) 2. Replace the main circuit board unit. (See page 2-75) 1. Replace the ribbon cassette. (See page I-7) 2. Proceed to Ribbon wont feed below.
There are missing dots in the print.
The print is thin.
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Symptom Ribbon wont feed. Checkpoints (by Priority) 1. Replace the ribbon cassette. (See page I-7) 2. Check sprocket and gears for paper particles. 3. Check the carriage motor and gears. (See page 1-11) 4. Replace the main circuit board. (See page 2-75) 1. Replace the ribbon cassette. (See page I-7) 2. Adjust the platen gap. (See page 3-9) 1. Check for paper residue around the print head unit. 2. Adjust the platen gap. (See page 3-9) Remove the jammed paper by following the directions in Removing Paper Jams on page 1-20. 1. Check that the roll paper is inserted correctly. (See page I-2) 2. Check the paper feed motor. (See page 1-11) 3. Check the J/S change solenoid. (See page 1-11) 4. Replace the main circuit board. (See page 2-75) 1. Check that the slip paper/validation paper is inserted correctly. (See page I-9) 2. Check the paper feed motor. (See page 1-11) 3. Check the J/S change solenoid. (See page 1-11) 4. Replace the main circuit board. (See page 2-75) 1. Check that the roll paper is inserted correctly. (See page I-2) 2. Check that the take-up assembly is installed correctly into the printer. (See page I-2) 3. Check that the take-up belt is attached correctly. (See page 2-87) 4. Check the paper feed motor. (See page 1-11) 5. Check the J/S change solenoid. (See page 1-11) 6. Replace the main circuit board. (See page 2-75) 1. Clean away dirt around the slip B. O. F. detector assembly or the slip T. O. F. detector assembly. (See page B-2) 2. Replace the slip B. O. F. detector assembly. (See page 2-45/246) 3. Replace the slip T. O. F. detector assembly. (See page 2-61) 4. Replace the main circuit board. (See page 2-75) 1. Clean away dirt around the validation detector assembly. (See page B-2) 2. Replace the validation detector assembly. (See page 2-45/246) 3. Replace the main circuit board. (See page 2-75)
Unevenness occurs in the concentration of the print. There is ink smudging on the print surface.
Paper jams
Roll paper feed failure
Slip paper/validation paper feed failure
Roll paper take-up failure
The printer wont recognize when slip paper is inserted.
The printer wont recognize when validation paper is inserted.
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Symptom Roll paper semi-auto loading paper feed failure
Checkpoints (by Priority) 1. Check that the roll paper is inserted correctly. (See page I-2) 2. Remove paper residue and dirt from the inside the paper feed frame assembly. 3. Check the paper feed motor. (See page 1-11) 4. Check the J/S change solenoid. (See page 1-11) 5. Replace the main circuit board. (See page 2-75) 1. Replace the main circuit board. (See page 2-75) 1. Check that the unit is a serial model. (The display module will not work on parallel models.) 2. Check that DIP switch 2-2 is set to ON. (If it is OFF, the display module will not work.) 3. Check fuse F3 on the main circuit board. (See page 1-15) 4. Replace the main circuit board. (See page 2-75) 1. Clean the MICR head. (See page B-3) 2. Replace the MICR head. (See page 2-8) 3. Replace the MICR fixing and MICR fixing sheet. (See page 2-9) 4. Replace the MICR solenoid. (See page 2-11) 5. Replace the main circuit board. (See page 2-75) 1. Check the settings of the DIP switches. (See page D-67) 2. Replace the interface cable. (See page C-1) 1. Close the front cover or roll paper cover (rear cover). 2. Replace with new roll paper. (See page I-2)
Drawer kick operation failure Display module display failure
MICR reading failure
Missing characters/misprinted characters/ font breakdown ERROR LED is lit. (When it is flashing, see page 1-9.)
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Printer Mechanism Power on Checks
The printer mechanism runs through the following tests when you turn on the power supply to the printer. t Opens and closes the platen. t Detects carriage home position. t Feeds roll paper to the printer. This section describes the items that you can check visually.
Opening and Closing the Platen

The printer opens and closes the platen once. Check this operation with the front cover opened.
check for the platen open and close operation
Figure 1-1 Opening and closing the platen
Detecting the Head Carriage Home Position

The head carriage on a dot impact printer moves to the left side (home position) once and then to the right side before stopping. Check this operation with the front cover opened.
check for head carriage movement
Figure 1-2 Detecting the head carriage home position
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Feeding Roll Paper
Roll paper is fed 1 to 2 mm. You cannot see this if the roll paper is not inserted.
check for paper feed
Figure 1-3 Feeding roll paper
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Starting and Stopping Self Tests
Printing Tests
Starting the Tests
t Roll paper self test: The printer starts printing on the roll paper when you turn on the power while holding down the receipt FEED button when all the covers are closed. t Slip paper self test: The SLIP LED flashes and the printer enters the slip paper wait mode when you turn on the power while holding down the RELEASE button when all the covers are closed. Printing starts on the slip paper when you insert a slip of paper in the printer. t Validation paper self test: Turn on the power supply while holding down the FEED and the RELEASE buttons while the cover is closed. The SLIP LED flashes and the printer enters the validation paper wait status. In this state, printing begins on the validation paper when you insert validation paper.
Test Wait Mode

t Roll paper self test: After the test print is completed, the printer enters the self test wait mode. The PAPER OUT LED flashes after printing "SELF-TEST printing. Please press PAPER FEED button." Test printing starts when you press the receipt paper FEED button. t Slip paper self test: When the printer status print is completed, the printer ejects the slip and waits for the next slip of paper. Test printing starts when you insert a slip of paper in the printer. t Validation paper self test: When the printer has ejected the validation paper, you can insert the next validation sheet and printing continues.
Ending the Test

The printer prints "***completed***" and the test ends when the determined number of lines have been printed. The printer enters the normal mode after the power on tests are completed.
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1. Load the roll paper in the printer. 2. Turn off the power supply to the printer. 3. Open the roll paper cover.
MICR Reader Test (Only with Printers that Have a MICR Unit.)
4. Press the RELEASE button while turning on the power supply. 5. Press the RELEASE button seven times. 6. Close the roll paper cover. 7. The following message is printed on the roll paper. The SLIP LED flashes. **** RECOGNITION MODE **** Please set check.
8. Insert check paper into the printer. Insert so that the MICR characters are facing upward on one side of the paper insertion slot. The printer will run a test to read the check.
9. After reading is completed, remove the check. The printer prints the check data on the roll paper.
<Example Printing> With E13B Font Check Paper
??????????? ????????????? ???? T012345678T 9012345678900 1234
Data that was read (lower line).
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<Example Printing> With CMC7 Font Check Paper
=0000066 =123456789012^ 210987654321/ ???????? ?????????????? ?????????????
Data that was read (lower line).
10. Verify that the check was read correctly. You can continue running the test by inserting more checks. 11. When you have finished the test, turn off the power supply to the printer.
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Troubleshooting Using the ERROR LED
You can learn the cause of a failure by checking the ERROR LED code. The following table shows problems and solutions to repair the printer. Numbers in the "Solutions" column indicate the order to use to check the problem. If you cannot determine the cause of the problem after checking all the solutions listed, go back to the flowchart given earlier in this chapter.
Table1-2 Error causes and solutions
Type of Error and ERROR LED Pattern Carriage home position detection error Explanation The head carriage home position was not correctly detected. Solutions (Listed in order you should use to check printer.) 1. Check the carriage assembly for paper jams. (To remove the carriage cover, see page 1-17.) 2. Check for paper dust on the H.P. detector assembly. (To remove the carriage cover, see page 1-17.) 3. Replace the H.P. detector assembly. (See page 221.) Carriage out-of-step error There is no carriage detector output even when the carriage is instructed to move. 1. Check the carriage assembly for paper jams. (To remove the carriage cover, see page 1-17.) 2. Check the rotary encoder on the carriage motor gear used to detect carriage position (The rotary encoder is on the intermediate circuit board assembly. You need to disassemble the intermediate circuit board assembly to check the encoder. To remove the intermediate circuit board assembly, see page 2-21.) 3. Check the carriage motor. (See page 1-11.) If the motor is shorted, replace it along with the main board. Slip eject error The slip paper was not ejected normally. 1. Look into the printer from the left side to check for a paper jam in the slip paper transport path. 2. Check the paper feed motor. (See page 1-11.) If the motor is shorted, replace it along with the main board. 3. Try installing a new main circuit board unit to see if the printer is fixed. (See page 2-75.) Roll paper cover open error The roll paper cover (rear cover) was detected as open when printing. The R/W check did not operate properly for the memory or the gate array. Close the roll paper cover (rear cover).
Memory or gate array R/W error
Replace the main circuit board unit to see if the printer is repaired. (See page 2-75.)
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Table1-2 Error causes and solutions
Type of Error and ERROR LED Pattern High voltage error Explanation The power supply voltage is high. Solutions (Listed in order you should use to check printer.) Replace the power supply unit to see if the printer is repaired. (See page C-4.)
Low voltage error
The power supply voltage is low
Replace the power supply unit to see if the printer is repaired. (See page C-4.)
CPU execution error
An abnormal CPU operation was detected, or the I/F board is disconnected. One of the following was detected. t Print head thermistor detection error t Lever drive motor assembly error
1. Check whether the I/F board is connected. 2. Replace the main circuit board unit to see if the printer is repaired. (See page 2-75.) 1. Check if the printer is repaired after replacing the print head unit. (See page 1-16.) 2. Check the resistance of the lever drive motor assembly. (See page 1-11.) Replace if shorted. 3. Check if the printer is repaired after replacing the lever motor T. P. detector assembly. (See page 261) 4. Check if the printer is repaired after replacing the main circuit board unit. (See page 2-75)
Drive circuit error
Head high temperature error/roll paper error
One of the following problems has occurred. t The roll paper has been inserted into the path wrong. t The print head temperature is high.
1. If the error has occurred after loading the roll paper, the roll paper has been inserted into the path wrong. Reinstall the roll paper. 2. If the error occurred during printing, a high head temperature has been detected. This error may occur if you print continuously for too long. Leave the printer as it is. The error will be automatically cleared when the temperature has decreased. If this error occurs frequently, check if the ambient temperature is within specifications.
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Test Points on the Printer Mechanism
This section shows how to test the motor and the coils.
Table1-3 Test points on the printer mechanism
Name of Mechanism Mechanism assembly (M-U675) Part Name Lever drive coil A (left side when facing the front of the printer.) Internal Element Coil Function Form stopper operation Slip paper roller (sub) operation Where to Check Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 26 and pin 27. Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 26 and pin 28. Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 1 and pin 2 and between pin 3 and pin 4. Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 29 and pin 30. Normal Status Approx. 70
Lever drive coil B (right side when facing the front of the printer.)
Coil
Platen open and close. Cylindrical printer platen open and close
Approx. 70
Carriage motor
4 phase stepping motor
Head carriage drive
Approx. 4.5 (per 1 phase)
Lever drive motor assembly
DC brush motor
Form stopper operation Slip paper roller (sub) operation Platen open and close Endorsement printer platen open and close Slip paper feed
The line must be continuous.
Paper feed motor
4 phase stepping motor
Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 17 and pin 18 and between pin 19 and pin 20. Remove the cable connector connected to CN30 on the main circuit board unit and test between pin 21 and pin 22 .
Approx. 8 (per 1 phase)
J/S change solenoid
Coil
Change of journal paper drive/slip paper drive.
Approx. 45
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Table1-3 Test points on the printer mechanism
Name of Mechanism Mechanism assembly (M-U675) Part Name MICR solenoid Internal Element Coil Function MICR hold drive Where to Check Remove the cable connector connected to CN27 on the main circuit board unit and test between pin 1 and pin 2 . Normal Status Approx. 28.8
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Test Points on the Main Circuit Board Unit
Power Supply Line Check
After a main circuit board unit failure, one basic method for diagnosing the cause of the problem on the main circuit board unit is to check the power supply line. Use the following table to check the power supply line. First, check step number 1, and proceed to the next step if that is not the problem.
Table1-4 Checking the power supply line
Step # 1 Type of Voltage Voltage input from the power supply Location of Measurement CN29, pin 1 Condition of Measurement Output when the power supply is ON. Normal Value 24 V 10 % Presumed Cause of the Error It is possible that the problem is prearcing of the F1 fuse. The fuse may have pre-arced because of an unusual input circuit. Always replace the fuse after removing the cause of the pre-arcing. If you do not remove the cause of the pre-arcing, and replace this fuse, the problem may expand to misoperation. Also, always use the specified type of fuse when replacing. 2 Voltage input from the power supply U11, pin 1 Output when the power supply is ON. 24 V 10 % It is possible that the problem is prearcing of the R3 fuse. The fuse may have pre-arced because of a problem in the logic power supply circuit or because of a VCC overvoltage. If pre-arcing of the R3 fuse happens, do not repair the main circuit board unit. The quality of several parts on the circuit board is weakened by prearcing of the R3 fuse and safe operation cannot be guaranteed. 3 Logic voltage (VCC) VCC pad (near L2) Output when the power supply is ON. 5V5% It is possible that the logic power supply circuit has malfunctioned. If you find this line has a problem, do not repair the main circuit board unit. The quality of several parts on the circuit board is weakened, and safe operation cannot be guaranteed. 4 Logic voltage (VCC-PWR) Logic voltage (VCC-PWR2) VCC-PWR pad (near U14, pin 40) U19, pin 8 potential Output when Q51 (C) is "0." (24V SW1="H") Output when Q60 (C) is "0." (24V SW2="H") 5V5% The logic power supply circuit or Q44 could have malfunctioned. The logic power supply circuit or Q59 could have malfunctioned.
5V5%
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Table1-4 Checking the power supply line
Step # 6 Type of Voltage Logic voltage (VCC_SEN) Location of Measurement CN30, pin 5 potential Condition of Measurement Output only when there is output sensor conductivity when CPU output port (SEN_PWR) is "L." Output when Q24 (C) is "0." (24V SW2 = "H") Only output continuously when power supply unit is connected. Output when Q46 (C) is "0." (24V SW1="H") Normal Value 5V5% Presumed Cause of the Error The logic power supply circuit or Q44 could have malfunctioned.
Mechanism voltage (24VA) Mechanism voltage (24 VB)
Located near Q17 drain Located near Q7 drain
24 V 10 %
Q17 could have malfunctioned.
24 V 10 %
TH1 could have malfunctioned.
Mechanism voltage (24C)
Located near Q29 base
24 V 10 %
It is possible that the problem is prearcing of the F2 fuse. The fuse may have pre-arced because of a defect in the 24V line circuit elements. If pre-arcing of the F2 fuse happens, do not repair the main circuit board unit. The quality of several parts on the circuit board is weakened by prearcing of the F2 fuse, and safe operation cannot be guaranteed.
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Locations of the Main Elements on the Main Circuit Board Unit

The following shows the locations of the main elements on the main circuit board unit.
Fuse (F3)
Fuse (F1)
CPU (U3) Gate array (U30) *under the memory board
Fuse (F2)
Carriage motor controller (U14)
Slip paper feed motor controller (U17)
Memory board Font ROM (U513) Program ROM (U508) SRAM (U509) Impact dot head drivers (QM3) Impact dot head drivers (QM6) *Rear side Fuse (F4) Fuse (R3)
Figure 1-4 Locations of the main elements on the main circuit board unit
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Procedures for Replacing the Print Head Unit
This section explains how to replace the dot impact print head. 1. Turn off the power switch to the printer. Remove the power supply unit from the printer. 2. Open the printer front cover and remove the ribbon cartridge.
Figure 1-5 Removing the ribbon cartridge
3. Pull the cable connector out of the slit in the case.
Figure 1-6 Pulling the cable connector out
When you are reattaching the cable, arrange the cable wires as shown below.
Figure 1-7 Arranging the cable wires
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4. Remove the two screws and remove the carriage cover frame assembly.
screw
screw
Figure 1-8 Removing the carriage cover frame assembly
When you are reattaching the frame, insert the tooth on the left side into the shaft and align the nib on the right side with the nib hole.
nib
tooth
Figure 1-9 Tooth and nib
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5. Move the head carriage to the right side and remove the print head unit FPC from the connector.
Figure 1-10 Removing the print head unit FPC
6. Remove the screw and remove the print head unit.
Figure 1-11 Removing the print head unit
When attaching, pass the print head unit FPC through the slit in the head carriage and attach below the two nibs.
Slit Two nibs
Figure 1-12 Slit and two nibs
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7. Remove the nose guide from the print head unit.
nose guide
Figure 1-13 Removing the nose guide
8. To reinstall the print head, reverse the procedures you used to remove it.
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Removing Paper Jams
Use one of the following methods to remove paper jams.
Using the Release Lever

1. Open the roll paper cover. 2. Remove the paper while pushing on the release lever.
release lever
Figure 1-14
Opening the Clamshell Mechanism

1. Turn OFF the power supply to the printer. 2. Open the roll paper cover.
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3. Open the clamshell mechanism while pushing on the levers on both ends.
Levers
Figure 1-15
4. Remove the paper. Close the clamshell mechanism after removing the paper. Push on the clamshell mechanism until you hear a clicking sound.
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Detector Functions and Positions
The following shows the positions and the functions of the detectors.
Table1-5 Detectors and Functions
Detector H. P. detector assembly Carriage detector Slip B. O. F. detector assembly Slip T. O. F. detector assembly Paper ejection detector assembly Paper end detector assembly Near end detector mechanism (micro switch) Validation detector assembly Lever motor T. P. detector assembly Front cover detector assembly Rear cover detector assembly Function Printer initial setting (home position) Detects head carriage misoperation Detects the presence of slip paper. Detects the presence of slip paper. Detects the presence of slip paper. Detects the presence of roll paper. Detects the near end of roll paper. Detects the presence of validation paper. Detects the timing signal of the lever drive motor assembly. Detects the open/close status of the front cover. Detects the open/close status of the roll paper cover (rear cover).
N.E.detector(Micro switch) Paper end detector assembly Rear cover detector assembly Paper ejection detector assembly Front cover detector assembly
Validation detector assembly Slip T.O.F. detector assembly Carriage detector assembly
Slip B.O.F. detector assembly Lever motor T.P. detector assembly
H. P. detector assembly
Figure 1-16
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Chapter 2
Assembly and Disassembly

Before Assembly and Disassembly
Always observe the following precautions when disassembling, assembling, and adjusting the printer.
CAUTION:
t Always remove the power supply unit from the printer before working. t Power is flowing in the internal circuit board even if you turn the printer off with the power supply switch. You can damage the printer if you work with the power supply still attached. t Remove all peripheral equipment connected to the printer before starting your work. t Do not perform any work that is not described in this chapter. Doing so can result in injuries or damage to the printer. t Do not touch the FPC or the FFC pins with your hands.
About this Chapter

Titles
This chapter uses titles for important parts and blocks (units), not for all parts (service parts).
Procedures
This chapter provides the procedures for assembling. Reverse them to disassemble the printer. Assembly is organized into "Assembling the Mechanism" and "Assembling the TM-U675." Each section is divided into "Pre-assembly" and "Assembly." Do "Pre-assembly" steps first, and then do "Assembly" after you have assembled the parts into units to some degree. Refer to the "General Disassembly Drawings" during assembly to check the shapes and attachment positions of the parts while you are working. Refer to "General Lubrication Drawings" when you are lubricating.
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Quick Reference
This Quick Reference directs you to key areas of this chapter. For a complete listing of topics, see the Contents at the front of this manual. Assembling the Mechanism Pre-assembly Procedures Assembly of the Mechanism Assembling the TM-U675 Pre-assembly Procedures Assembly of the TM-U675 page 2-3
page 2-38 page 2-73
page 2-75
2-2 Assembly and Disassembly
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Assembling the Mechanism
Pre-assembly Procedures
Pre-assembly of the Validation Detector Assembly

1. Solder lead wires S, T, R to the validation circuit board. Note: Check that the soldering is secure.
697 Nylon clip 757 Lead wire (type R) 758 Lead wire (type S) 759 Lead wire (type T)
Figure 2-1
Pre-assembly of the Slip B.O.F. Detector Assembly

2. Solder lead wires C, D, E to the slip B. O. F circuit board. Note: Check that the soldering is secure. 3. Insert the slip B. O. F detector assembly into the slip insertion detector holder.
606 Slip insertion detector holder 696 Slip B.O.F. detector assembly
742 Lead wire (type C) 743 Lead wire (type D) 744 Lead wire (type E)
Figure 2-2
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Pre-assembly of the Lever Drive Coil Assembly
1. Attach coil lever drive A, B to the paper feed core. The rack for lever drive coil (type A, B) should face upward. Check the direction for attachment. 2. Fasten the paper feed trigger attraction plate to the coil lever drive coil (type A, B). 3. Hook paper feed trigger claw spring onto the paper feed core and paper feed trigger attraction plate. One side of paper feed trigger claw spring is single and the other side is double. Attach the double side onto the paper feed trigger attraction plate. 4. Lubricate the area contacting the trigger attraction plate coil lever and the area contacting the paper feed core (eight places) .
G-36
732 Paper feed trigger attraction plate 621 Lever drive coil (type A)
G-36
732 Paper feed trigger attraction plate
G-36
731 Paper feed trigger claw spring
622 Lever drive coil (type B)
731 Paper feed trigger claw spring
695 Lever coil mounting plate sub assembly
Figure 2-3
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Pre-assembly of the Paper Feed Motor
Note: Perform the following three steps only if your printer has a MICR unit. 1. Insert the paper feed motor into the motor shield case. Insert the paper feed motor gear into the hole in the motor shield case. Check that the motor printed circuit board (PCB) fits into the notch. 2. Insert two motor shield spacers into the motor shield case. 3. Attach the motor shield cover onto the motor shield case (two places). Align the screw holes and the nibs on the opposite side, and push in so that they snap fit.
B-5 Motor shield cover 725 Screws (C.C.S-tite, 2.5X5)
B-3 Motor shield spacer 739 Paper feed motor
B-4 Motor shield case 726 Screw (C.B.S-tite F, 3X6) 726 Screw (C.B.S-tite F, 3X6)
Figure 2-4
Rev. A
Confidential
Pre-assembly of the J/S Change Solenoid Assembly
1. Attach the J/S change solenoid to the J/S solenoid mounting plate. 2. Attach the J/S change lever to the J/S solenoid mounting plate, and hook the J/S change spring. 3. Lubricate the sliding part of the J/S change solenoid mounting plate and the J/S change lever in four places.
651 J/S change spring
G-36
G-36
650 J/S change lever
716 Screw (C.C., 2X3) 774 J/S solenoid mounting plate 727 J/S change solenoid
Figure 2-5
Pre-assembly of the Slip T. O. F. Detector Assembly

1. Solder lead wires I, J, K to the slip T. O. F. detector assembly. Note: Check that the soldering is secure.
703 Slip T.O.F. detector assembly 748 Lead wire (type I) 749 Lead wire (type J) 750 Lead wire (type K)
Figure 2-6
Rev. A
Confidential
Pre-assembly of the Lever Motor T. P. Detector Assembly

1. Solder lead wires F, G, H to the lever motor T. P. detector circuit board. Note: Check that the soldering is secure.
704 Lever motor T.P. detector assembly 745 Lead wire (type F) 746 Lead wire (type G) 747 Lead wire (type H)
Figure 2-7
Rev. A
Confidential
Pre-assembly of the MICR Unit
Note: Perform the following 16 steps only if your printer has a MICR unit. 1. Solder the MICR connector assembly lead wire to the MICR head assembly. Note: Check that the soldering is secure. 2. Align the MICR head assembly to the MICR frame and attach with the nib.
B-7 MICR assembly B-11 MICR connector assembly
B-18 Screw (C.P.(S-P2), 2.5X5)
B-17 MICR frame assembly
Figure 2-8
Rev. A
Confidential
3. Affix the MICR fixing sheet to the MICR fixing sub assembly. Set the MICR sheet holder on the MICR fixing sub assembly nib and affix so that the sheet does not protrude from the subunit. 4. Attach the MICR fixing sub assembly to the MICR lever. The nib on the MICR fixing sub assembly should fit into the MICR groove. 5. Assemble by inserting the MICR roller shaft. (Attach the shaft with one E-ring.)
B-12 MICR lever
B-2 E-ring (1.2)
B-1 MICR roller shaft
B-16 MICR fixing sheet B-13 MICR fixing
Figure 2-9
Rev. A
Confidential
6. Insert the MICR lever guide shaft, starting with the end with the smaller diameter, into the MICR frame assembly (two pcs.). 7. Lubricate the areas where the MICR lever guide shaft and the MICR frame assembly are in contact (six places). 8. Attach the MICR lever to the MICR frame as shown in the drawing.
G-47
G-47
Figure 2-10
Rev. A
Confidential
9. Fit the MICR solenoid into the MICR case.
10. Align and fit the MICR solenoid nib into the MICR frame assembly. 11. Position and attach the MICR lever fixing plate to the MICR lever nib. (Use two screws to attach.) Note: Tighten the screws while holding the MICR solenoid. Check that the MICR lever will fall under its own weight.
B-9 MICR lever fixing plate
B-19 Screws (C.P.(S), 2.6X8)
B-8 MICR case
B-14 MICR solenoid
Figure 2-11
Rev. A
Confidential
12. Insert to attach the MICR roller shaft from the opposite direction of the MICR fixing plate. Attach with one E-ring. 13. Attach the MICR lever spring on the rack. 14. Check that the opening and closing MICR head assembly has a clicking feel to it and insert the cable. 15. Insert the MICR shield cover (type A) into the groove in the MICR head assembly. 16. Attach the cable.
B-10 MICR shield cover (type A)
B-2 E-ring (1.2)
B-15 MICR lever spring
B-1 MICR roller shaft
Figure 2-12
Rev. A
Confidential
Pre-assembly of the Carriage Frame Unit
1. Lubricate the carriage drive pulley shaft.
2. Insert the carriage drive pulley into the carriage drive pulley shaft. 3. Lubricate the carriage drive pulley. 4. Attach the belt drive cap to the carriage drive pulley with one E-ring. Place the belt drive cap surface face up to install it.
720 E-ring (2) 603 Belt drive cap 633 Carriage drive pulley 733 Carriage motor
G-36
G-36
Figure 2-13
Rev. A
Confidential
Pre-assembly of the Carriage Assembly
1. Insert the oil rings into the carriage head and lubricate. 2. Insert the flat surface of the oil rings downward. 3. Hook the carriage spring to the carriage head. Push in until you feel the carriage spring click.
O-10
605 Oil ring
709 Carriage assembly
605 Oil ring
O-10
611 Carriage spring
Figure 2-14
Rev. A
Confidential
4. Insert the carriage belt into the carriage assembly. 5. Fit the belt along the groove in the back side of the carriage assembly. The direction of the belt should be so that the front side is facing the inside of the belt.
629 Carriage belt
Figure 2-15
Rev. A
Confidential
Pre-assembly of the H. P. Detector Assembly
1. Solder lead wires L, M, N in that order to the H. P. detector assembly. Note: Check that the soldering is secure.
707 H.P. detector assembly 751 Lead wire (type L) 752 Lead wire (type M) 753 Lead wire (type N)
Figure 2-16
Rev. A
Confidential
Pre-assembly of the Carriage Frame
1. Lubricate five shafts on the carriage sub assembly frame. 2. Insert the ribbon feed spring into the ribbon take-up gear shaft. Set the ribbon feed spring claw upward and insert all the way by rotating the ribbon feed spring to the right. 3. Lubricate the surface of the ribbon feed spring. 4. Attach the ribbon take-up gear assembly to the carriage sub assembly frame. Align the ribbon feed spring claw and the ribbon take-up gear assembly and insert. 5. Attach the carriage transmission pulley to the carriage transmission pulley shaft. 6. Apply lubrication to the hole in the carriage transmission pulley. 7. Attach the belt drive cap. Place the belt drive cap surface face up to install it.
712 Ribbon take-up gear assembly
G-36
601 Ribbon feed spring
603 Belt drive cap

G-36
632 Carriage transmission pulley
688 Carriage frame sub assembly

G-36 G-36
Figure 2-17
Rev. A
Confidential
8. Insert the carriage drive transmission gear onto the transmission gear shaft. 9. Attach the gear train cover to the carriage drive transmission gear. 10. Insert the ribbon reduction gear into the ribbon reduction gear shaft. 11. Insert the ribbon intermediate gear into the ribbon intermediate gear shaft. The smaller diameter ribbon intermediate gear should be on the lower side. 12. Attach the ribbon drive plate assembly above the ribbon reduction gear and the ribbon intermediate gear. Set the ribbon drive plate assembly downward. 13. Fasten the belt drive cap, carriage drive transmission gear, and ribbon drive plate assembly with three E-rings.
720 E-ring (2)
720 E-ring (2) 706 Ribbon drive plate assembly
768 Gear train cover
682 Ribbon reduction gear
634 Carriage drive transmission gear
683 Ribbon intermediate gear
720 E-ring (2)
Figure 2-18
Rev. A
Confidential
14. Insert the carriage motor onto the carriage sub assembly frame nibs and fasten with one screw. Temporarily fasten the screw on the lead wire side. 15. Loosen the carriage motor stopper screw (less than one turn). 16. Hook the belt tension spring on the carriage motor and carriage sub assembly.
733 Carriage motor 775 Screw (C.P.S-tite (P4), 3x6)
775 Screw (C.P.S-tite (P4), 3x6)
630 Belt tension spring
Figure 2-19
Rev. A
Confidential
17. Insert the carriage guide shaft into the carriage assembly and attach to the carriage sub assembly frame with one E-ring. Set the E-ring groove on the carriage guide axis on the right side and set the carriage spring as shown in the illustration. 18. Lubricate the right and left ends of the carriage guide shaft. 19. Hook the carriage belt onto the carriage transmission pulley and carriage transmission drive pulley. 20. Tighten the stopper screw on the lead wire side of the carriage motor. 21. Attach the carriage motor to the carriage sub assembly frame with one screw.
723 E-ring (5)
O-10
631 Carriage guide shaft 709 Carriage assembly

O-10
611 Carriage spring 688 Carriage frame sub assembly
Figure 2-20
Rev. A
Confidential
22. Align the intermediate circuit board assembly with the carriage sub assembly frame in two places, and insert the intermediate circuit board cover. 23. Tighten the intermediate circuit board assembly and intermediate circuit board cover together with two screws. 24. Attach the H. P. detector circuit board to the carriage sub assembly frame. Keep the H. P. detector assembly lead wire from being pinched between the carriage sub assembly frame.
775 Screw (C.P.S-tite (P4), 3x6) 707 H.P. detector assembly
769 Intermediate circuit board cover 775 Screw (C.P.S-tite (P4), 3x6)
708 Intermediate circuit board assembly 775 Screw (C.P.S-tite (P4), 3x6)
Figure 2-21
Rev. A
Confidential
25. Pass the print head unit Eb FPC through the slit in the carriage assembly. When you do this, the FPC should be below the two hooks on the carriage assembly. Install the print head unit (Eb) into the carriage assembly. Insert the FPC into the intermediate circuit board assembly connector. 26. Attach the nose guide to the carriage assembly with one screw. Align the three nibs on the carriage assembly tip and insert. 27. Lubricate the top of E-ring fastening the ribbon drive plate assembly and the carriage motor gear.
Slit Hooks
623 Nose guide FPC 689 Print head unit (Eb)
608 Screw (C.P.P-tite, 3X12)
FPC
G-36
G-36
Figure 2-22
689 Print head unit (Eb)
FPC
709 Carriage assembly
688 Carriage frame sub assembly
708 Intermediate circuit board assembly
Figure 2-23
Rev. A
Confidential
28. Solder four carriage motor cables and three H. P. detector assembly cables to the intermediate circuit board assembly. Note: Check that the soldering is secure. 29. Solder intermediate cables A, B, C to the intermediate circuit board. Note: Check that the soldering is secure. 30. Turn intermediate cables A, B, C to the right side.
771 Intermediate cable tube
Figure 2-24
Rev. A
Confidential
Pre-assembly of the Front Cover Detector Assembly
1. Solder lead wires V, U, W in that order to the front cover detector assembly. Note: Check that the soldering is secure.
691 Front cover detector assembly
Lead wire (type U) 760 Lead wire (type V) 761 Lead wire (type W) 762
Figure 2-25
Pre-assembly of the Rear Cover Detector Assembly

1. Solder lead wires X, Y, Z to the cover detector circuit board. Note: Check that the soldering is secure. 692 Rear cover detector assembly
763 Lead wire (type X) 764 Lead wire (type Y) 765 Lead wire (type Z)
Figure 2-26
Rev. A
Confidential
Assembly of the Paper Feed Frame
Pre-assembly of the Paper End Detector Assembly

1. Solder lead wires O, P, Q to the paper end detector circuit board. Note: Check that the soldering is secure.
710 Paper end detector assembly Lead wire (type O) 754 Lead wire (type P) 755 Lead wire (type Q) 756
Figure 2-27
Pre-assembly of the Assist Paper Guide Assembly

1. Attach the backup paper guide cap to the center of the assist paper guide. 2. Attach the paper hold roller, assist paper guide spring, and paper hold roller shaft to the assist paper guide with two C-rings. Hook the spring into the hole in the right side of the paper guide so that the hook is in front of the paper guide and the hanging part is toward the back of the paper guide. 3. Apply lubrication to the center of the paper hold roller. Note: After lubricating, check that the assist paper guide rotates under its own weight.
678 Backup paper guide cap 664 Assist paper guide
G-36
772 C-ring (5103-21)
642 Paper hold roller shaft
665 Paper hold roller
653 Assist paper guide spring 772 C-ring (5103-21)
Figure 2-28
Rev. A
Confidential
4. Attach the paper feed frame to the paper guide lever and sub paper hold roller. 5. Attach the sub paper hold roller shaft to the paper feed frame and sub paper hold roller with one E-ring. Note: Check the status of the roller shaft and E-ring. 6. Attach the paper guide lever spring to the paper guide lever and paper guide lever shaft with one E-ring.
698 Paper feed frame assembly
724 E-ring (2.3) 640 Sub paper hold roller shaft 663 Sub paper hold roller 639 Paper guide lever shaft
724 E-ring (2.3) 652 Paper guide lever springs
658 Paper guide lever
Figure 2-29
Rev. A
Confidential
7. Attach the sub paper feed roller assembly and the crank shaft holders to the paper feed frame assembly. 8. Lubricate the areas where the sub paper feed roller assembly and the crank shaft holder are in contact. 9. Attach the parallel pin and paper feed gear to the sub paper feed shaft with two E-rings.
722 E-ring (4)
G-48
730 Crank shaft holder
699 Sub paper feed roller assembly
G-48
602 Parallel pin (1.6X10) 730 Crank shaft holder 648 Paper feed gear 722 E-ring (4)
699 Sub paper feed roller assembly
602
Figure 2-30
Rev. A
Confidential
10. Hook the paper guide lever spring to the paper guide lever and paper feed frame. Insert the tip of the short side of the spring into the lever groove, and bend the spring to hook tip of the long side on the inside in the gap in the frame.
698 Paper feed frame assembly
658 Paper guide lever 652 Paper guide lever spring
Figure 2-31
Rev. A
Confidential
11. Attach the paper end detector assembly to the paper feed frame assembly.
710 Paper end detector assembly
Figure 2-32
12. Attach the paper feed roller, crank shaft holder, parallel pin and paper feed gear to the paper feed assembly with two E-rings. 13. Lubricate the sliding parts of the paper feed roller and the crank shaft holder. 14. Attach the paper feed gear to the sub paper feed transmission shaft with one E-ring.
G-48
722 E-ring (4) 730 Crank shaft holder
648 Paper feed gear 722 E-ring (4)
G-48
666 Paper feed roller
602
602 Parallel pin (1.6X10) 666 Paper feed roller
Figure 2-33
Rev. A
Confidential
15. Attach the assist paper guide to the paper feed frame assembly using the paper feed roller springs. 16. Set the hooks for the paper feed roller springs into the grooves for the shaft and hang the loop of the spring onto the protrusion on the paper feed frame. Be careful of the direction of the attachment of the spring.
654 Paper feed roller spring
654 Paper feed roller spring
Figure 2-34
Rev. A
Confidential
17. Insert the slip feed roller holder onto the slip feed roller. Insert so that the D cut on the slip feed roller is on the right and the slip feed roller holder leg is below. 18. Attach the slip feed roller to the platen lever assembly. Turn the hinge unit upright and the D cut to the right while the platen assembly attachment is in the front. Insert the slip feed roller holder into the third hole from the left of the platen lever assembly. 19. Insert the slip drive gear into the slip feed roller with one E-ring. 20. Lubricate both sides of the slip feed roller and the slip feed roller holder and rotate.
721 E-ring (3) 624 Platen lever assembly
668 649 Slip drive gear

G-48
659 Slip feed roller holder
G-48
668 Slip feed roller
Figure 2-35
Rev. A
Confidential
21. Insert a nylon lock nut into the platen lever assembly (one place). The blue area should be below the screw hole. 22. Insert the platen ground plate into the platen lever assembly. 23. Insert two platen springs into the platen lever assembly. (See the illustration below.) 24. Insert a second nylon lock nut. 25. Attach the platen assembly to the platen lever assembly (two places). Tighten the screws for both positions of the platen and the platen lever assembly. 26. Attach the slip paper guide to the platen lever assembly. Hang the slip paper guide on the hooks in three places on the platen lever assembly and insert into the two nibs.
685 Platen adjustment screw
711 Platen assembly
718 Nylon lock nut
604 Platen spring
685 Platen adjustment screw
674 Platen ground plate (type A) 604 Platen spring 718 Nylon lock nut
670 Slip paper guide
Figure 2-36
Rev. A
Confidential
27. Attach the platen lever assembly, platen ground plate B, and the platen lever spring to the paper feed frame assembly. Insert the platen lever spring onto the cross-shaped protrusion on the paper feed frame, and insert the other end onto the protrusion on the platen lever assembly. 28. Insert the left and right platen lever shafts into the holes in the platen lever assembly and attach with two E-rings.
721 E-ring (3) 721 E-ring (3)
626 Left platen lever shaft
627 Right platen lever shaft
625 Platen lever spring
675 Platen ground plate (type B)
Figure 2-37
29. Insert the lead wires for the paper end detector assembly in their specified positions.
Figure 2-38
Rev. A
Confidential
30. Attach the cover ground plate to the paper feed frame. 31. Cover the paper feed frame using the paper feed cover and tighten the two plate assembly lever screws. 32. Hang the assist paper guide spring onto the paper feed frame cover. 33. Insert the paper release lever into the platen lever assembly and attach to the release lever shaft with one E-ring.
34. Attach the guide roller shaft and sub paper hold roller to the paper feed frame with two Erings.
609 Screw (C.B.P-tite, 3X6) 676 Cover ground plate 638 Release lever shaft 669 719 Paper feed E-ring (1.5) 657 Paper release lever frame cover
609 Screw (C.B.P-tite, 3X6)
720 E-ring (2)
663 Sub paper hold roller
641 Guide roller shaft 663 Sub paper hold roller
720 E-ring (2)
Figure 2-39
Rev. A
Confidential
Note: Check the status of the roller shaft and E-ring.
35. With one E-ring, attach the paper feed frame fixing L lever (type A) assembly and the paper feed frame fixing lever spring (type A) to the paper feed release assembly. Hang the spring onto the paper feed frame fixing L lever (type A) assembly and hang onto the protrusion on the paper feed frame so that it passes below the cover ground plate. 36. With one E-ring, attach the paper feed frame fixing R lever (type A) assembly and the paper feed frame fixing lever spring (type A) to the paper feed release assembly. Hang the spring onto the paper feed frame fixing R lever (type A) assembly and hang the spring onto the protrusion of the paper feed frame.
701 Paper feed frame fixing L lever (type A) assembly
722 E-ring (4)
655 Paper feed frame fixing lever spring (type A)
702 Paper feed frame fixing R lever (type A) assembly 655 Paper feed frame fixing lever spring (type A)
722 E-ring (4)
Figure 2-40
Rev. A
Confidential
37. Hook the paper feed frame fixing lever spring. 38. Attach the parallel pin and paper feed gear to the paper feed roller with one E-ring.
602
G-36
602 Parallel pin (1.6X10)
Figure 2-41
Rev. A
Confidential
Pre-assembly of the Paper Ejection Detector Assembly

1. Solder the paper ejection detector cable (type B ) assembly to the paper ejection detector circuit board. Note: Check that the soldering is secure. 2. Attach the paper ejection detector assembly and the paper ejection detector holder. Insert into the paper ejection detector holder rack, and align the one nib with one screw. 3. Insert the paper ejection detector cable assembly into the carriage cover frame assembly. Check the starting position for inserting the cable. 4. Attach the paper ejection detector assembly to the carriage cover frame assembly with one screw.
690 Paper ejection detector assembly 609 Screw (C.B.P-tite, 3X6) 713 Carriage cover frame assembly 725 Screw (C.C.S-tite, 2.5X5) 635 Paper ejection detector holder 738 Paper ejection detector cable (type B) assembly
Figure 2-42
Rev. A
Confidential
Assembly of the Mechanism
1. Tighten two screws on the front of the main frame sub assembly. 2. Attach the lever drive motor assembly to the main frame sub assembly with two screws. Install so that the label side of the lever drive assembly motor is facing the back side.
773 Screws (C.B., 2.6X4) 686 Lever drive motor assembly
726 Screw (C.B.S-tite F, 3X6)
Figure 2-43
3. Attach the sub slip feed roller holder to the sub slip feed lever sub assembly with one screw.
725 Screw (C.C.S-tite, 2.5X5) 660 Sub slip feed roller holder
687 Sub slip feed lever sub assembly
Figure 2-44
Rev. A
Confidential
4. Attach the sub slip feed lever to the main frame sub assembly with one E-ring. Use the subslip feed lever shaft to fasten.
719 E-ring (1.5)
644 Sub slip feed lever shaft
Figure 2-45
Rev. A
Confidential
5. Install the form stopper into the main frame sub assembly, and attach the form stopper shaft with one E-ring. Insert the form stopper shaft from the outer side of the main frame sub assembly. 6. Hook the form stopper spring to the main frame sub assembly and form stopper rack. 7. Hook the sub slip feed lever spring onto the sub slip feed lever.
620 Form stopper spring
618 Form stopper 618
620
619 Form stopper shaft
719 E-ring (1.5)
656 Sub slip feed lever spring
Figure 2-46
Rev. A
Confidential
8. Attach the lever drive shaft assembly to the main frame sub assembly. Insert the D cut side of the lever drive shaft assembly to the left when pulling the shaft into the round hole in the bottom center of the main frame sub assembly. 9. Insert the crank shaft holders from the left and right outer sides and attach with one E-ring.
723 E-ring (5) 730 Crank shaft holder
693 Lever drive shaft assembly
Figure 2-47
Rev. A
Confidential
10. Use one E-ring to attach the lever drive transmission gear to the main frame sub assembly shaft. 11. Press the lever drive shaft gear into the lever drive shaft assembly. 12. Install the sub slip feed roller assembly into the main frame sub assembly. Align the D cut side of the sub slip feed roller assembly with the U groove on the opposite side. 13. Press the slip drive gear onto the sub slip feed roller assembly. Press in starting from the slip drive gear whose diameter is larger. (See the illustration below.)
721 E-ring (3) 616 Lever drive transmission gear
694 Sub slip feed roller assembly
617 Lever drive shaft gear
649 Slip drive gear
Figure 2-48
Rev. A
Confidential
15. Lubricate the lever motor reduction shaft.
14. Snap fit the lever drive motor detector plate to the lever drive motor gear.
16. Use one E-ring to attach the lever motor reduction gear to the lever motor reduction shaft. The arrow on the lever motor reduction gear should be facing the outside.
614 Lever drive motor detector plate 615 Lever motor reduction gear 724 E-ring (2.3)
G-36
Figure 2-49
Rev. A
Confidential
17. Lubricate the inside of the sub slip feed lever shaft in two places. 18. Lubricate the sub slip feed roller holder. 19. Lubricate the form stopper shaft rotating unit in two places. 20. Lubricate the main frame sub assembly and sub slip feed roller in two places where they contact. 21. Lubricate the sub slip feed roller and main frame sub assembly. 22. Lubricate the area where the stopper drive shaft contacts the form stopper. 23. Lubricate the lever drive cam.
G-48 G-36 G-48 G-48
G-48
G-48 G-48
G-48
Figure 2-50
Rev. A
Confidential
Note: Perform the following three steps only if your printer does not have a MICR unit. 24. Attach the validation detector assembly to the slip guide lower frame (type B) with one screw. 25. Attach the validation stopper and validation stopper spring to the slip guide lower frame (type B). 26. Attach the slip B.O.F. detector assembly to the slip guide lower frame (type B) with one screw.
672 Validation stopper
662 Slip guide lower frame (type B)
697 Validation detector assembly
673 662 672 609 Screw (C.B.P-tite, 3X6) 696 Slip B.O.F. detector assembly
673 Validation stopper spring
Figure 2-51
Rev. A
Confidential
Note: Perform the following three steps only if your printer has a MICR unit. 27. Attach the validation detector assembly to the slip guide lower frame assembly (type B) with one screw. 28. Insert the validation stopper and validation stopper spring into the slip guide lower frame assembly (type B). 29. Attach the slip B.O.F. detector assembly to the slip guide lower frame assembly (type B) with one screw.
672 Validation stopper
B-6 Slip guide lower frame assembly (type B)
697 Validation detector assembly
673 B-6 672
696 Slip B.O.F. detector assembly
673 Validation stopper spring
Figure 2-52
Rev. A
Confidential
Note: Perform the following step only if your printer does not have a MICR unit. 30. Attach the slip guide lower frame (type B) to the main frame sub assembly using two screws (only if your printer does not have a MICR unit).
726 Screws (C.B.S-tite F, 3X6)
Figure 2-53
Rev. A
Confidential
Note: Perform the following step only if your printer has a MICR unit. 31. Attach the slip guide lower frame assembly (type B) to the main frame sub assembly using two screws (only if your printer has a MICR unit).
Figure 2-54
Rev. A
Confidential
32. Insert the sub slip hold sleeve to both ends of the roller for the sub slip hold roller. 33. Temporarily attach the front frame and the slip guide upper frame. Insert the D cut side of the sub slip hold roller to the right; align the two nibs and temporarily assemble.
661 Slip guide upper frame
667 Sub slip hold roller 770 Sub slip hold sleeve
770 Sub slip hold sleeve 613 Front frame
Figure 2-55
Rev. A
Confidential
34. Attach the slip guide upper frame to the main frame sub assembly. Align the slip guide frame nibs in three places. 35. Attach the front reinforcement frame to the front frame using six screws. Align and insert the three nibs and check that the front reinforcement frame and the slip guide upper frame are not rising. 36. Tighten the screws on the slip guide upper frame using two screws. 37. Attach the endorsement platen shutter to the slip guide upper frame.
726 Screw (C.B.S-tite F, 3X6) 680 Endorsement platen shutter 726 Screw (C.B.S-tite F, 3X6)
612 Front reinforcement frame
Figure 2-56
Rev. A
Confidential
38. Insert the slip hold roller spring onto the slip hold roller shaft from the D cut side. 39. Insert the slip hold roller sleeve onto the slip hold roller shaft from the D cut side. 40. Insert the two slip feed roller shaft holders to the slip hold roller shaft with the flange facing inward.
610 Slip feed roller shaft holder
645 Slip hold roller shaft
767 Slip hold roller spring
766 Slip hold roller sleeve 610 Slip feed roller shaft holder
Figure 2-57
Rev. A
Confidential
41. Attach the slip hold roller shaft to the main frame sub assembly.
Figure 2-58
Rev. A
Confidential
42. Attach the slip feed roller shaft holder to the sub slip hold roller with two E-rings. 43. Push in the slip drive gear to the slip hold roller shaft starting from the side whose diameter is largest. 44. Press in the slip drive gear to the sub slip hold roller.
721 E-ring (3) 610 Slip feed roller shaft holder
649 Slip drive gear
610 Slip feed roller shaft holder 721 E-ring (3) 649 Slip drive gear
Figure 2-59
Rev. A
Confidential
45. Insert two slip transmission gears onto slip transmission gear shafts A on the main frame sub assembly. (See the illustration below.) 46. Insert one slip transmission gear onto slip transmission gear shaft B. 47. Insert the paper feed reduction gear onto the paper feed reduction gear shaft on main frame sub assembly starting from the gear whose diameter is smallest. Attach the E-ring.
729 Paper feed reduction gear 721 E-ring (3)
647 Slip transmission gears
647 Slip transmission gear
Figure 2-60
Rev. A
Confidential
48. Lubricate the J/S change gear shaft.
49. Insert the J/S change gear onto the J/S change gear shaft. 50. Insert the paper feed reduction gear onto the paper feed reduction gear shaft starting with the gear whose diameter is smallest. 51. Insert the take-up drive gear onto the take-up drive gear shaft. 52. Insert the paper feed transmission gear onto the paper feed transmission gear shaft on the main frame sub assembly. 53. Attach the gears with four E-rings (3).
G-36
646 Take-up drive gear 721 E-ring (3) 729 Paper feed reduction gear
637 Paper feed transmission gear 721 E-ring (3) 728 J/S change gear 721 E-ring (3) 721 E-rings (3)
Figure 2-61
Rev. A
Confidential
Note: Perform the following step only if your printer does not have a MICR unit. 54. Attach the lever drive coil assembly to the slip guide lower frame with two screws (only if your printer does not have a MICR unit).
609 Screw (C.B.P-tite, 3X6) 609 Screw (C.B.P-tite, 3X6)
Figure 2-62
Rev. A
Confidential
Note: Perform the following step only if your printer has a MICR unit. 55. Attach the lever drive coil assembly to the slip guide lower frame assembly with two screws.
Figure 2-63
56. Perform phase adjustment. (See Chapter 3,"Adjusting and Setting." )
Rev. A
Confidential
Note: Perform the following step only if your printer has a MICR unit. 57. Attach the paper feed motor to the main frame sub assembly with two screws.
Figure 2-64
Rev. A
Confidential
Note: Perform the following steps only if your printer does not have a MICR unit. 58. Attach the paper feed motor to the main frame sub assembly with two screws. 59. Check that the circuit board side of the motor is facing the back of the mechanism.
739 Paper feed motor
Figure 2-65
Rev. A
Confidential
60. Align the J/S change solenoid with the nibs and attach to the main frame sub assembly with one screw. 61. Lubricate the J/S change gear. 62. Attach the E-ring (2.3) to the J/S change gear shaft.
G-36
721 E-ring (3)
727 J/S change solenoid 726 Screw (C.B.S-tite F, 3X6)
Figure 2-66
Rev. A
Confidential
64. Insert the lead wire.
63. Snap fit the slip T.O.F. detector assembly to the slip guide upper frame.
703 Slip T.O.F. detector assembly
Figure 2-67
65. Attach the lever motor T. P. detector assembly to the main frame sub assembly with one screw. Turn over the main frame sub assembly and align the detector with the lever drive motor detector plate in two places. Check that the lever drive motor detector plate and the detector do not touch.
614 Lever drive motor detector plate 614 704
704 Lever motor T.P. detector assembly 726 Screw (C.B.S-tite F, 3X6)
Figure 2-68
Rev. A
Confidential
66. Attach the main circuit board assembly (type AB) with two screws. Place the side with the connector to the front of the main frame sub assembly, and insert so that the soldered side of the main circuit board assembly (type AB) is up. Align with the nibs in two places. 67. Solder the lead wires of the cables. (Including the paper ejection detector cable (type A) assembly.) Note: Check the quality of the soldering. 68. Insert the wiring.
726 Screws (C.B.S-tite F, 3X6) 705 Main circuit board (type AB) assembly 737 Paper ejection detector cable (type A) assembly
Figure 2-69
Rev. A
Confidential
Note: Perform the following step only if your printer has a MICR unit. 69. Pass the MICR unit cable through the hole in the main frame sub assembly, and attach the slip guide lower frame (type A) with two screws. Install so that the MICR shield cover (type A) is facing upward and that the solenoid is on the right side. Tighten the screws from the outer side of the main frame sub assembly.
Figure 2-70
Rev. A
Confidential
Note: Perform the following step only if your printer does not have a MICR unit. 70. Attach the MICR plate shutter to the slip guide lower frame (type B) with one screw.
679 MICR shutter
Figure 2-71
Rev. A
Confidential
71. Attach the carriage frame unit to the main frame sub assembly with four screws. 72. Pass the intermediate cable through the hexagonal hole in the main frame sub assembly and pull out enough cable. Fit the nibs in the carriage frame unit in the main frame notches. Note: Check the operating status of the ribbon drive plate assembly. 73. Solder the intermediate cables (type A, B, and C) to the main circuit board.
Figure 2-72
Rev. A
Confidential
74. Attach the paper feed frame stopper and belt plate to the main frame sub assembly. 75. Align the front cover detector assembly with the nibs on the main frame sub assembly and attach. 76. Solder the lead wire of the front cover detector assembly to the main circuit board. Note: Check the quality of the soldering. 77. Install the wiring.
677 Paper feed frame stopper 684 Belt plate 726 Screw (C.B.S-tite F, 3X6)
Figure 2-73
Rev. A
Confidential
78. Attach the rear cover detector assembly and the R cover detector cap to the main frame with one screw. 79. Solder the lead wires of the rear cover detector assembly to the main circuit board and route the wires.
636 R cover detector cap 715 Screw (C.P.S-tite F, 3X5)
Figure 2-74
Rev. A
Confidential
80. Attach the drive lever coil cover to the slip guide lower frame.
671 Drive lever coil cover
Figure 2-75
Rev. A
Confidential
81. Insert the paper feed frame shaft into the platen lever. 82. Attach to the main frame sub assembly with two screws. Insert while widening the frame, and align with the D cut. 83. Lubricate the platen lever assembly in one place.
643 Paper feed frame shaft
717 Screw (C.C., 3X5)
G-36
717 Screw (C.C., 3X5)
Figure 2-76
Rev. A
Confidential
84. Solder the lead wires of the paper end detector assembly to the main circuit board. 85. Lubricate the carriage unit in six places. Also lubricate the platen lever drive cam in one place and the platen lever in one place. 86. Lubricate the inside of the main frame in two places.
721 E-ring (3) 628 Platen lever drive cam
G-48 G-36
G-36
G-36 G-36
G-36
G-36 G-36
Figure 2-77
Rev. A
Confidential
87. Install the carriage cover on the main frame sub assembly. Place the carriage cover on the carriage guide shaft, and align the screw hole and one nib.Tighten the left side and right side screws in that order.
714 Screw (C.B.S-tite F, 3X4) 714 Screw (C.B.S-tite F, 3X4)
Figure 2-78
Rev. A
Confidential
88. Connect the paper ejection detector cable (type A) assembly and the paper ejection detector cable (type B) assembly. 89. Tie-wrap the paper ejection detector cable assembly and the front cover detector and install the lead wires with a nylon clip (screw in one place).
737 Paper ejection detector cable (type A) assembly
607 Nylon clip
Figure 2-79
Rev. A
Confidential
Assembling the TM-U675
Pre-assembly
1. Attach the manufacturing control label to lower plate A.
Pre-assembly of the Insulator Spacer Assembly

1. Attach the insulator spacer to the rubber insulator spacer.
113 Rubber insulator spacer
114 Metallic insulator spacer
Figure 2-80
Pre-assembly of the N. E. Detector Assembly

1. Attach the hexagon lock screw to the N. E. detector holder. 2. Attach the N. E. detector lever to the N. E. detector holder. Insert the N. E. detector lever from the side opposite the attachment surface of the hexagon lock screw. Snap fit the lever protrusion into the U shaped holder and check how the lever moves two to three times. 3. Fix the micro switch to the N. E. detector holder with one screw. Insert the lead wires in the direction of the carved A.
118 Screw (C.B.B-tite, 2X8) 119 Micro switch 120 Hexagon nut
116 N.E. detector holder
117 N.E. detector lever
Figure 2-81
Rev. A
Confidential
Pre-assembly of the IF Circuit Board Assembly
1. Attach the RS-232 I/F circuit board assembly to the connector plate (type AA) and tighten the screws. 2. Attach the parallel I/F circuit board assembly (type B) to the connector plate (type BA) and tighten the screws.
123 107 Screw (C.P.S-tite(0), 3X6) Connector plate 155 Hexagon lock screw (type AA) (inch type) 202 RS-232 I/F circuit board assembly 107 Screw (C.P.S-tite(0), 3X6) A-5 Screw (C.P.S-tite, 3X6)
107 Screw (C.P.S-tite(0), 3X6)
107 Screw (C.P.S-tite(0), 3X6) A-1 Connector plate (type BA) A-3 Parallel I/F circuit board assembly
Figure 2-82
Rev. A
Confidential
Assembly of the TM-U675
1. Attach the main circuit board unit to the main plate sub assembly with six screws. 2. Attach the strengthening plate B to the main plate sub assembly with three screws.
133 Main plate sub assembly
135 Strengthening plate
107 Screws (C.P.S-tite(0), 3X6)
107 Screw (C.P.S-tite(0), 3X6) 201 Main circuit board unit (type BB) or A-4 Main circuit board unit (type BA)
107 Screw (C.P.S-tite(0), 3X6) 107 Screws (C.P.S-tite(0), 3X6)
Figure 2-83
Rev. A
Confidential
3. Align the mechanism assembly and main plate sub assembly, and attach the insulator spacer assembly with one screw. Note: At this time, check that the insulator spacer is facing the side of the main plate sub assembly and that the nibs on the main plate sub assembly fit in the mechanism assembly.
106 Screw (C.B.S-tite F, 3X6) 600 Mechanism assembly (type BB) or A-2 Mechanism assembly (type BA)
Figure 2-84
Rev. A
Confidential
4. Connect the power switch cable assembly to the main circuit board unit. 5. Connect the control panel cable to the main circuit board. 6. Connect the N. E. detector assembly lead wire to the main circuit board.
205 N.E. detector assembly lead wire 207 Control panel cable
203 Power switch cable assembly
Figure 2-85
Rev. A
Confidential
7. Connect the circuit board FFC to the main mechanism and main circuit board unit. After inserting the FFC into the main mechanism, insert the main circuit board unit. Place the FFC so that the fold is on the main circuit board side.
206 Circuit board FFC
Figure 2-86
Rev. A
Confidential
Note: Perform the following step only if your printer has a MICR unit. 8. Connect the MICR cables (only if your printer has a MICR unit).
Figure 2-87
Rev. A
Confidential
9. Fix the control panel circuit board assembly to the mechanism assembly with one screw. 10. Connect the control panel cable to the switch panel circuit board assembly.
102 Screw (C.B.S-tite F, 3X4) 204 Control panel circuit board assembly
207 Control panel cable
Figure 2-88
Rev. A
Confidential
11. Attach the rubber feet to the lower case.
12. Attach the mechanism assembly to the lower case with four screws. Align the mechanism assembly with the lower case nibs. Use two bind B-tight screws with plain washers 4 x 25 in the front and tighten the two bind B-tight 4 x 12 screws in the back.
108 Screw (C.B.B-tite, 4X12) 109 Screws (C.B.B-tite, 4X25) 108 Screw (C.B.B-tite, 4X12)
112 Plain washers (4.2X1X12)
124 Rubber foot 124 Rubber foot 127 Lower case
124 Rubber foot
Figure 2-89
Rev. A
Confidential
13. Adjust the P/G platen assembly (See Chapter 3, "Adjusting and Setting.") 14. Attach the switch for the power switch cable assembly to the lower case.
203 Power switch cable assembly
Figure 2-90
15. Attach the roll paper receive roller to the roll paper holder. 16. Attach N. E. detector assembly to the roll paper holder. 17. Fit the N. E. detector spacer onto the N. E. detector adjustment screw, and attach the N. E. detector assembly to the paper roll holder. 18. Fit holder spring A onto the holder plate, and attach to the roll paper holder.
125 N.E. detector adjustment screw 121 N.E. detector spacer 154 Roll paper receive roller 154 Roll paper receive rollers
141 143 142 142 Holder spring
143 Roll paper holder
141 Holder plate
Figure 2-91
Rev. A
Confidential
19. Lubricate the take-up gear.
20. Mount the take-up spring and the take-up pulley onto the take-up gear. 21. Lubricate the take-up spring. 22. Align and fit the take-up spring knob onto the take-up pulley, and fit the pulley onto the take-up gear while rotating it. Remove the pulley, apply lubrication to the spring built into the gear, and replace the pulley. 23. Attach the take-up gear to the take-up frame sub assembly with one E-ring.
147 Take-up frame assembly
146 Take-up gear 151 Take-up spring 152 Take-up pulley 105 E-ring (2)
G-36 G-36
Figure 2-92
Rev. A
Confidential
Note: Check the status of the take-up gear. 24. Connect the N. E. detector lead wire to the micro switch on the N. E. detector assembly. 25. Fasten the N. E. detector lead wire using a nylon clamp and tighten one screw. Pinch only the core of the N. E. detector lead wire and tighten the screw.
103 Screw (C.P.T-B, 3X10) 103 Screw (C.P.T-B, 3X10)
103 Screws (C.P.T-B, 3X10)
101 Screw (C.B.P-tite, 3x8) 205 N.E. detector assembly lead wire 150 Nylon clamp
Figure 2-93
Rev. A
Confidential
26. Attach the roll paper holder to the lower case. Touch the roll paper holder against the mechanism assembly and tighten the two screws while pushing to the back left side.
143 Roll paper holder
Figure 2-94
Rev. A
Confidential
27. Attach the take-up frame assembly to the roll paper holder with one screw. Touch the takeup frame against the main unit mechanism and roll paper holder ribs.
147 Take-up frame assembly
147 Take-up frame assembly 143 Roll paper holder
Figure 2-95
Rev. A
Confidential
28. Hang the paper take-up belt onto the take-up pulley. Then, hang to the take-up gear of the mechanism assembly. Place the lower side of the belt onto the belt plate.
153 Paper take-up belt
Figure 2-96
29. Fit support plate A and the table holder into the lower case.
137 Support plate
138 Table holder
Figure 2-97
Rev. A
Confidential
30. Cut the bar shape of the upper case. 31. Snap fit the back case to the upper case to attach.
129 Back case
CUT
CUT
128 Upper case
Figure 2-98
Rev. A
Confidential
32. Attach the upper case to the lower case.
Figure 2-99
Rev. A
Confidential
33. Attach the control panel unit to the front case.
134 Control panel unit
130 Front case
Figure 2-100
34. Attach the clamp to the main unit mechanism. 35. Connect the control panel unit cable to the control panel circuit board. 36. Attach the front case to the main unit mechanism. Align the nibs on the front case and attach. Tighten the screws (C. P. T-B, 3 x 10) in the screw holes on the right side and the screws (C. B. B-tite, 4 x 20) in the screw holes on the left side.
104 Screw (C.C., 4X20)
103 Screw (C.P.T-B, 3X10)
110 Clamp
Figure 2-101
Rev. A
Confidential
37. Install the paper ejection detector lead wires.
38. Place the take-up assembly above the main unit mechanism.
126 Take-up assembly
Figure 2-102
Rev. A
Confidential
39. Attach the rear sound absorption material and the operation label (type AA) to the roll paper cover. 40. Attach the roll paper cover to the back case.
132 Roll paper cover
139 Operation label (type AA) 145 Rear sound absorption material
Figure 2-103
Rev. A
Confidential
41. Attach the front sound absorption material to the ribbon cassette cover. 42. Attach the ribbon cassette cover to the upper case. Align the hinges on the ribbon cassette cover with the nibs and attach.
131 Ribbon cassette cover
144 Front sound absorption materials
Figure 2-104
Rev. A
Confidential
43. Attach the lower plate and IC cover to the main plate sub assembly with five screws. Align the lower plate with the nibs on the main unit sub assembly plate and insert. Fit the IC cover onto the lower plate and tighten the screws. Tighten the four screws on the lower plate. 44. Tighten the three screws in the holes on the lower plate (screw holes for DM attachment). 45. Tighten the two screws for the upper case and the lower case.
111 IC cover 136 Lower plate
Figure 2-105
46. Attach the RS-232 I/F circuit board assembly or the parallel I/F circuit board assembly to the main circuit board.
Figure 2-106
Rev. A
Confidential
47. Affix two caution seals. 48. Affix a patent label (type AA). 49. Affix an operation label (type BA). 50. Affix an operation label (type DA). 51. Affix a front seal.
149 Operation label (type DA) 122 Caution seal
140 Operation label (type BA)
148 Front seal
122 Caution seal
Figure 2-107
52. Set the threshold value of the detector ( See Chapter 3, "Adjusting and Setting.")
Rev. A
Confidential
Rev. A
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Chapter 3
Adjusting and Setting

Before Making Adjustments
Always observe the following precautions when disassembling, assembling, or adjusting the printer.
CAUTION:
t Always remove the power supply unit from the printer before working. There is power flowing in the internal circuit board even if you turn off the printer power supply switch. You can damage the printer if you work when the power supply is still attached. t Remove all peripheral equipment connected to the printer before starting your work. t Do not perform any work that is not described in this chapter. Doing so can result in injuries or damage to the printer. t Do not touch the flexible plastic cable (FPC) or the FFC pins with your hands.
The Purpose of Adjusting and Setting

When you perform maintenance or repair on the printer, you must always adjust and set the printer so that it operates normally after you disassemble, replace parts, or repair it.
Rev. A
Adjusting 3-1
Confidential
Adjusting
Phase Adjusting
Perform phase adjustments when you have removed or replaced any of the following.
Items Requiring Phase Adjustment t The lever drive gear. t The lever drive transmission gear. t The platen lever drive cam.
1. Press the tab of the lever drive coil (type B).

Lever drive coil (type B)
Tab when raised
Tab when pressed
Figure 3-1
3-2 Adjusting
Rev. A
Confidential
2. While pressing the tab of the lever drive coil (type B), rotate the lever motor reduction gear in the direction indicated in the illustration, so that the protrusion on the lever drive gear faces the very bottom of the printer.
Lever motor reduction gear
Lever drive gear
A
A
A
Lever drive gear protrusion
Figure 3-2
Rev. A
Adjusting 3-3
Confidential
3. Remove your finger from the tab of the lever drive coil (type B). Check that the tab returns to its original position. Redo from step 1 if it has not returned to its original position.
Figure 3-3
3-4 Adjusting
Rev. A
Confidential
4. Rotate the lever motor reduction gear. Continue until the lever drive gear no longer rotates.
Lever drive gear
Figure 3-4
Rev. A
Adjusting 3-5
Confidential
5. While the printer is in that state, attach the lever drive transmission gear to the lever drive transmission gear axis. (E-ring, 1 place.)
Lever drive transmission gear
E-ring
Lever drive gear
Figure 3-5
3-6 Adjusting
Rev. A
Confidential
6. Lubricate the platen lever drive cam shaft.
7. Attach the platen lever drive cam to the platen lever drive cam shaft (E-ring, 1 place). Insert so that the three gear teeth of the platen lever drive cam are facing downward.
Platen lever drive cam
E-ring
E-ring
Three teeth of the gear
Figure 3-6
Rev. A
Adjusting 3-7
Confidential
Platen lever drive cam Tab of the lever drive coil ( type B )
Lever drive gear
Figure 3-7
3-8 Adjusting
Rev. A
Confidential
Adjusting the Platen Gap
Adjust the platen gap when you have performed either of the following.
Platen Gap Adjustment t Replaced or removed the print head unit. t Disassembled or re-assembled the TM-U675/U675P printer.
Use the following steps to adjust the platen gap. 1. Connect the power supply unit to the printer. Turn on the printer power switch. Turn off the printer power switch when the printer finishes the power on test. Remove the power supply unit from the printer. (These steps will close the platen.) Note: When you are adjusting the platen gap, you must close the platen. There are instances where the platen is open on this printer after assembly because of positioning of the gears and cams. Therefore, you must always use these steps to close the platen. 2. Remove the ribbon cassette cover. (See page 2-93.) 3. Remove the carriage cover frame assembly. (See page 1-17.) 4. Use 0.45 mm and 0.50 mm thickness gauges. Insert the thickness gauges from the side of the print head unit, as shown in the figure below.
Figure 3-8
Rev. A
Adjusting 3-9
Confidential
5. Using the thickness gauges, adjust the platen stopper screws so that the positions indicated below are 0.5 0.05 mm.
Gauge
Adjustment Screw
Adjustment Screw 0.5 +/- 0.05 mm
Print Head 20 mm 40 mm
The stopper screws for the platen set are located here.
Figure 3-9
Note: Adjust the platen gap to meet the following conditions (0.5 0.05 mm). t The 0.45 mm thickness gauge falls under its own weight. t The 0.50 mm thickness gauge is pinched and will not fall between the platen and the print head unit. 6. Attach the ribbon cassette cover and the carriage cover set frame.
3-10 Adjusting
Rev. A
Confidential
Setting Threshold Values for Detectors
Perform this setting when you have removed or replaced any of the following.
Items Requiring Setting t The slip T. O. F. detector assembly. t The slip B. O. F. detector assembly. t The paper ejection detector assembly. t The validation detector assembly. t The main circuit board assembly (for TM-U675/U675P).
1. Install the roll paper. Note: You must have roll paper installed to make accurate settings. 2. Remove slip paper if it is inserted. Note: You cannot make accurate settings if there is slip paper present. 3. Connect the power supply to the printer. 4. Open the roll paper cover. 5. Turn on the power switch for the printer while holding down the FEED button and the RELEASE button at the same time. 6. Press the RELEASE button 7 times. 7. Close the roll paper cover. 8. The printer will automatically set the detectors. The main circuit board will store the setting values.
Rev. A
Adjusting 3-11
Confidential
3-12 Adjusting
Rev. A
Confidential
Appendix A
Service Tools and Lubricants

Table A-1 Service tools required
Tool Gap gauges Size <Thickness> 0.45 mm x 1 0.50 mm x 1 Purpose To adjust the platen gap.
Crosshead screwdriver Flathead screwdriver Tweezers Soldering iron Wrist band E-ring holder Hexagon box driver
No. 0, 1 and 2 1.2, 1.5, 2.0, 2.3, 3.0, 4.0, and 5.0 5.5 mm
Other assembly/ disassembly Other assembly/ disassembly Other assembly/ disassembly Other assembly/ disassembly Other assembly/ disassembly Other assembly/ disassembly Other assembly/ disassembly
Table A-2 Lubricants

Lubricant O-10 G-36 G-47 G-48
Rev. A
Service Tools and Lubricants Appendix A-1
Confidential
Appendix A-2 Service Tools and Lubricants
Rev. A
Confidential
Appendix B
Maintenance
Maintenance and Inspection
Perform maintenance and inspection to prevent trouble and maintain the fine, initial performance of this printer for a long time. There are two types of maintenance and inspection of this printer, based on the technical skill required: Daily Inspection and Periodic Inspection. t Daily Inspection t Periodic Inspection Items that can be inspected easily and handled by a user of this printer. Items that are inspected and handled by a person who has technical knowledge.
Daily Inspection
Table B-1 Daily inspection checklist
Items to Check Printer setup Checkpoints The connector cables are plugged in. The roll paper and ribbon cassette are properly installed. The ribbon is routed properly in the printer. The ribbon is not damaged. The roll paper cover is closed. The front cover (ribbon cassette cover) is closed. Paper dust or particles in the printer Open the roll paper cover. There should be no large paper particles or foreign matter inside. Remove the paper particles or foreign objects. Use a small vacuum cleaner for computer equipment to clean thoroughly. Open the front cover (ribbon cassette cover). There should be no large paper particles or foreign matter inside. Remove the paper particles or foreign objects. Use a small vacuum cleaner for computer equipment to clean thoroughly. Replace the ribbon cassette. Close the cover. Handling Reconnect cables. Install them properly.
Rev. A
Maintenance Appendix B-1
Confidential
Periodic Inspection
Table B-2 Periodic inspection checklist
Items to Check Status of paper dust, dirt, dust adhering to the parts Checkpoints Is there a great deal of dirt, or dust adhering to the parts? Handling Use a small vacuum cleaner for computer equipment to clean thoroughly. Use an air spray can to blow out paper dust. Dampen a cloth with a small amount of water and wipe the roller surface. Reattach or replace the springs. Clean the MICR head (see page B-3). See Appendix G. See Chapter 1.
When to Perform
Twice a year
Is there paper dust on the detectors or in the slip paper path? Is the receipt side platen roller white with paper dust? Spring shapes MICR status Are springs deformed or loose? Check to see if reading can be performed and checks can be inserted. Check the lubrication. Are there any abnormal noises or printing errors when operating?
Twice a year
Twice a year
Twice a year Every three months Twice a year Twice a year
Lubrication status Operation check
Appendix B-2 Maintenance
Rev. A
Confidential
MICR Cleaning
It is necessary for you to clean the MICR head periodically (generally every three months) to maintain the high precision of the MICR reader. Use a damp type cleaning sheet to clean the MICR head.
CAUTION:
Do not use an adhesive type cleaning sheet. Note: Generally, clean approximately every three months. You can adjust the timing of each cleaning according to the operating conditions.
Cleaning Sheet Standards

Use the following commonly sold cleaning sheet. t PRESAT brand (KIC) CHECK READER CLEANING CARD or the equivalent product (damp type cleaning sheet).
Procedures for Cleaning

You can clean in the following modes. Select the mode when you start cleaning. t Self Mode t Command Mode
When Cleaning in the Self Mode

1. Load roll paper in the printer. 2. Turn OFF the power supply to the printer. 3. Open the receipt cover. 4. Turn the power supply ON while pressing the RELEASE button. 5. Press the RELEASE button seven times. 6. Close the receipt cover.
Rev. A
Maintenance Appendix B-3
Confidential
7. The following message prints on the roll paper (receipt side) and the SLIP LED flashes. **** RECOGNITION MODE **** Please set check.
8. Insert the cleaning sheet into the printer in the same way as a check.
CAUTION:
Insert the cleaning sheet in the correct direction. 9. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.
CAUTION:
Do not reuse cleaning sheets. 10. Turn OFF the power supply to the printer.
When Cleaning in the Command Mode

1. Execute the MICR cleaning command FS c. 2. Insert the cleaning sheet into the printer in the same way as a check.
CAUTION:
Insert the cleaning sheet in the correct direction. 3. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.
CAUTION:
Do not reuse cleaning sheets.
Appendix B-4 Maintenance
Rev. A
Confidential
Appendix C
Installation
You can connect up to four cables to the printer. They all connect to the connector panel (on the bottom rear of the printer), which is shown below.
Figure C-1 Connector panel
Note: This illustration shows the serial interface model. If you have the parallel interface model, your interface connector will look different. Before connecting any of the cables, make sure that both the printer and the host PC are turned off.
Connecting to the Host PC

You need an appropriate serial interface or parallel interface cable to connect your computer to the printer. For the serial model use a null modem cable, and for the parallel model use an IEEE 1284 cable. Note: It is important that you use a null modem cable with the serial interface model. Do not use any other type of serial cable. 1. Plug the cable connector securely into the printers interface connector. 2. If the cable connector has screws on it, tighten the screws on both sides of the connector.
Figure C-2 Tightening the screws
Rev. A
Installation C-1
Confidential
Note: Your printer has inch-type hexagonal lock screws installed. If your interface cable requires millimeter-type screws, replace the inch-type screws with the enclosed millimeter-type screws using a hex screwdriver (5 mm).
inch screw
millimeter screw
Figure C-3 Inch screw and millimeter screw
3. If your interface connector has a grounding wire, attach it to the printer using the screw labeled FG, which is next to the interface connector. 4. Attach the other end of the cable to the host PC.
Connecting the Drawer
WARNING:
Use a drawer that matches the printer specification. Using an improper drawer may damage the drawer as well as the printer. Do not connect a telephone line to the drawer kick-out connector; otherwise the printer and the telephone line may be damaged. Plug the drawer cable into the drawer kick-out connector on the connector panel in the location indicated below.
drawer kick-out connector
Figure C-4 Connecting the drawer
C-2 Installation
Rev. A
Confidential
Connecting to a Direct Connection Display Module
WARNING:
Be sure not to connect this cable to the drawer kick-out connector, which is next to the power connector. Also do not connect a telephone line to the display module connector. Note: The DM connector can be used only with the serial interface model of this printer. 1. Make sure that the printer is turned off. 2. Plug the cable connector (provided with the direct connection display module) securely into the printer's display module connector until it clicks.
DM connector
Figure C-5 Connecting to a direct connection display module
Rev. A
Installation C-3
Confidential
Power Connection
Use the optional EPSON PS-170 power supply or equivalent for your printer.
WARNING:
Make sure you use the EPSON PS-170 power supply or equivalent. Using an incorrect power supply may cause fire or electrical shock.
CAUTION:
When connecting or disconnecting the power supply from the printer, make sure the power supply is not plugged into an electrical outlet. Otherwise you may damage the power supply or the printer. If the power supplys rated voltage and your outlets voltage do not match, contact your dealer for assistance. Do not plug in the power cord. Otherwise you may damage the power supply or the printer. 1. Make sure the printers power switch is turned off, and the power supplys power cord is unplugged from the electrical outlet. 2. Check the label on the power supply to make sure the voltage required by the power supply matches that of your electrical outlet. 3. Plug the power supply cord into the connector shown below.
power supply connector
Figure C-6 Power connection
Note: To remove the DC cable connector, make sure the power supplys power cord is unplugged; then grasp the connector at the arrow and pull it straight out.
C-4 Installation
Rev. A
Confidential
Appendix D
Product Overview
Component Functions
paper roll cover
control panel
front cover
Figure D-1
interface connector (*) DM connector drawer kick-out connector
power supply connector
(*) This illustration shows the serial interface model. The parallel interface connector looks slightly different.
Figure D-2
DIP switch cover
Figure D-3
Rev. A
Product Overview Appendix D-1
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Outline of Printer Mechanism
Printing Mechanism
This mechanism consists of the print head unit, which has nine wires vertically arranged in one row, the head carriage assembly, platen, carriage motor, carriage drive pulley, carriage guide shaft, carriage transmission pulley, and carriage transmission belt. (See Figure D-4.)
Platen Carriage guide shaft Print head unit
Carriage drive pulley
Carriage transmission pulley Carriage motor gear
Head carriage assembly
Carriage transmission belt
Figure D-4
Appendix D-2 Product Overview
Rev. A
Confidential
Movement of print head unit
When the carriage motor rotates the carriage motor gear in the direction shown by the white arrow, the driving force is transmitted sequentially to the carriage drive pulley and carriage transmission belt, moving the head carriage assembly, which is fixed to the carriage transmission belt, in the direction indicated by the white arrow. (See Figure D-5.)
Carriage drive pulley Carriage motor gear Print head unit
Carriage transmission belt
Head carriage assembly
Figure D-5
Printing operation Wire movement when printing one dot

1. When an electrical pulse is applied to the drive coil, the steel core is excited, and the operation plate is pulled in the direction indicated by black arrow. At this time, the dot wire is pressed against the operation plate by the force of the wire return spring. The force of the operation plate pushes the dot wire out towards the platen (in the direction indicated by black arrow). 2. The dot wire prints a dot when it strikes the platen through the ink ribbon and paper.
Rev. A
Confidential
3. When the electrical pulse to the drive coil ends, the dot wire and operation plate are returned to the standby status by the spring force of the wire return spring and operation plate spring. (See Figure D-6.)
Paper Operating plate Wire return spring Dot wire
Wire guide
Ink ribbon Platen
Core drive coil
Figure D-6
Rev. A
Confidential
Printing operation when printing one character
This section explains the printing operation for a 9 ! 9 dot matrix. Characters are printed by energizing the print solenoids at a timing corresponding to the head carriage movement position, using the carriage motor phase change signal as a reference signal. The print head unit moves approximately 0.339 mm with a one step rotation (7.5) of the carriage motor. To print the number "2," print solenoid numbers 2 and 9 are energized in sync with the carriage motor phase change signal. Next, print solenoid number 8 is energized in sync with TnH, delayed by a half dot time interval. The number "2" is printed by repeating this process. (See Figure D-7)
TnH Tn4(H) Tn+1 Tn+3 Tn+5 Tn+2 Tn+4 Tn Carriage motor phase switching timing Print solenoid 1 2 3 4 5 6 7 8 9
Figure D-7
Rev. A
Confidential
Platen open/close operation
The platen adjustment screw attaches the platen to the platen lever. The platen opens and closes to prepare for feeding a slip, check, or validation sheet. When the lever coil is energized while the lever drive motor rotates, it releases the linkage of the lever ratchet wheel to the paper feed trigger attraction plate, and the lever drive gear rotates the prescribed amount in the direction shown by the arrow. This rotation is transmitted by the lever drive transmission gear, rotating the platen lever open/close cam 180. The platen lever moves in the direction indicated by arrow a around the platen lever shaft, and the platen and slip feed roller open (See Figure D-8.) To close the platen, the lever drive coil is energized again while the lever drive motor rotates, turning the lever drive gear the prescribed amount in the direction of the arrow. This rotates the platen lever open/close cam 180, and the platen lever is moved in the direction shown by arrow b around the platen lever shaft by the slip retainer spring. The slip feed roller and slip hold roller make contact at this time, closing the platen.
Validation paper Platen lever shaft Platen Platen lever
Slip feed roller
Slip hold roller
a b
Lever drive gear
Figure D-8
Rev. A
Confidential
Detection Mechanism Unit
The detection mechanism unit is comprised of the following mechanisms.

Table D-1 Detection mechanism unit functions
Mechanism Home position detection mechanism Carriage detection mechanism B.O.F. detection mechanism T.O.F. detection mechanism Paper ejection detection mechanism Roll paper end detection mechanism *Roll paper near end detection mechanism Validation detector Mechanism Lever motor T.P. detection mechanism Front cover detection mechanism Rear cover detection mechanism Function Initial setting of printer (carriage home position) Detection of head carriage malfunction Slip detection Slip detection Slip detection Roll paper detection Roll paper detection Validation paper detection
Lever drive motor timing signal detection Front cover open/closed status detection Detects the open/close status of the rear cover
* The roll paper near end detector mechanism is equipped on the paper supply unit.
N.E.detector (micro switch) Paper end detector assembly Rear cover detector assembly Paper ejection detector assembly Front cover detector assembly
Validation detector assembly Slip T.O.F. detector assembly Carriage detector assembly
Slip B.O.F. detector assembly Lever motor T.P. detector assembly
Home position detector assembly
Figure D-9
Rev. A
Confidential
Home position detection mechanism
The home position detection mechanism is located at the left end of the head carriage assembly. This mechanism keeps track of the head carriage assembly movement position. The initial setting is made by sensing the detection plate at the rear of the head carriage assembly. The home position detector consists of an LED and photo IC. When the head carriage assembly is moved, the detection plate passes between the LED and photo IC. The photo IC output level changes when the light rays are interrupted. This change in output level is used as a detection signal for the head carriage movement position.
Printer side
+5V High
When light is interrupted When light is emitted
Low
GND GND
Signal level at point A
Head carriage detector assembly
Figure D-10
Carriage detection mechanism

The carriage detection mechanism uses a rotary encoder interlocked to the carriage motor gear to detect abnormal carriage motor rotation. This mechanism is comprised of the carriage drive transmission gear and carriage detector, which are located on the carriage motor shaft. The carriage detector consists of an LED and phototransistor. The driving force generated by the carriage motor is transmitted to the carriage motor gear, carriage drive pulley, carriage belt, carriage transmission pulley, and the carriage drive transmission gear, which is located at an equal interval on the inside of the gear, where the screening plate is located. When the carriage drive transmission gear is rotated by the driving force of the carriage motor, the screening plate passes between the LED and phototransistor. The output level of the phototransistor changes at this time, since the light rays are interrupted. This output level is used as the detection signal for carriage motor rotation.
Printer side
+5V High
When light is emitted
When light is interrupted
Low
GND GND
Screening plate
Figure D-11
Rev. A
Confidential
Screening plate Carriage belt Carriage drive transmission gear
Carriage motor gear Carriage drive pulley Carriage detector Carriage transmission pulley
Figure D-12
Bottom of form (B.O.F.) detection mechanism

The B.O.F. detection mechanism detects whether or not slip paper has been inserted, and detects the rear edge of the paper when printing is performed. The mechanism is located near the right end of where paper is inserted to ensure it can determine whether or not a slip has been inserted and for proper positioning. The B.O.F. detector is comprised of an LED and phototransistor. When a paper slip is inserted, the light rays between the LED and photo resistor are interrupted, resulting in a change in the phototransistor output level. This change in output level is used as a detection signal to determine whether or not a slip has been inserted.
Slip paper Paper guide
+5V High
Printer side
Low
GND GND
Document table Slip paper
B.O.F detector assembly
Figure D-13
Top of form (T.O.F.) detection mechanism

The T.O.F. detection mechanism detects whether or not a slip has been inserted. The mechanism is located near the top (before the form stopper) to ensure it can determine whether or not a slip has been inserted and for proper positioning.
Rev. A
Confidential
The T.O.F. detector is comprised of an LED and phototransistor. Reflected light is used to determine whether or not a slip has been inserted. When a slip is inserted, light emitted by the LED is reflected, resulting in a change in the phototransistor output level. This change in output level is used as a detection signal to determine whether or not a slip has been inserted.
Printer side
+5V High
Low
GND
GND
Signal level at point A Slip paper
Figure D-14
Paper ejection detection mechanism

The paper ejection detection mechanism detects whether or not a slip has been inserted. The mechanism is located on the head cover for the slip paper ejection port to ensure it can determine whether or not paper remains in the unit after the slip ejection operation has taken place. The paper ejection detector is comprised of an LED and phototransistor. Reflected light is used to determine whether or not the slip has been ejected. When a slip reaches the paper ejection detector after printing is performed and the slip is fed, light emitted by the LED is reflected, resulting in a change in the phototransistor output level. This change in output level is used as a detection signal to determine whether or not a slip is present.
Printer side
+5V High
Low
GND
GND
Signal level at point A Slip paper
Figure D-15
Rev. A
Confidential
Roll Paper End Detector Mechanism
The roll paper end detector mechanism detects the presence of roll paper. It is located behind the sub paper feed roller in the roll paper feed path so that it can detect the insertion of paper when semi-automatically loading roll paper. The roll paper end detector includes an LED and a phototransistor. The reflection of light is used to detect the presence of paper. When there is paper in the feed path, or when you are performing semi-autoloading, LED light is reflected when the roll paper is inserted. This changes the output level of the phototransistor. The change in output level is detected and is used as the detection signal for the presence of roll paper.
Printer side
+5V High
Low
GND
GND
Signal level at point A Roll paper
Figure D-16
Rev. A
Confidential
Roll Paper Near End Detector Mechanism
The roll paper near end detector mechanism is made up of the N.E. detector lever and a microswitch. It is attached to the right side of the paper feed unit, and it detects the amount of roll paper remaining. The tip of the N.E. detector lever is pushed against the edge of the roll paper by a spring built into the microswitch. Therefore, the N.E. detector lever touches the edge of the roll paper when there is a substantial amount of roll paper remaining, which keeps the microswitch turned ON, as shown in the following illustration. The tip of the N.E. detector lever moves in the direction of the arrow as the amount of roll paper remaining becomes lower than the prescribed amount. The tip of the N.E. detector, thus, moves toward the core of the roll paper center thereby turning OFF the microswitch to generate a detection signal.
Unit case
Roll paper Micro switch
Roll paper axis center
N.E. detector lever
Roll paper axis center
Figure D-17
Validation Detector Mechanism

The validation detector mechanism is located near the bottom of the paper insertion position to detect the presence of a validation sheet. The validation detector mechanism includes an LED and a phototransistor. Reflected light is used to detect the presence of paper. Inserting validation paper causes the LED light to reflect, which changes the output level of the phototransistor. This detector mechanism detects the change in output level and outputs a detection signal for the presence of the validation paper.
Printer side
+5V High
Low
GND
GND
Signal level at point A Validation paper
Figure D-18
Rev. A
Confidential
Lever motor Timing Pulse (T.P.) detection mechanism

The lever motor T.P. detection mechanism consists of a lever drive motor detector plate and lever motor T.P. detector on the lever drive motor gear. It detects lever drive motor rotation and generates the signal, which determines the timing for energizing of the lever coil, which in turn controls opening/closing of the platen lever and opening/closing of the sub slip feed roller.
Lever drive motor Lever drive motor detector plate
Lever drive motor gear
Lever motor T.P. detector
Figure D-19
Printer side
+5V High
Low
GND GND
Lever drive motor detector plate
Figure D-20
Rev. A
Confidential
Front cover open detection mechanism
The front cover open detector is located at the right side of the printer mechanism, and detects opening and closing of the front cover. This detector consists of an LED and phototransistor. A screening part, located on the rear of the cover, interrupts light rays when the cover is closed. When the cover is opened, the light rays reach the phototransistor, resulting in a change in its output level. This change in output level is used as a detection signal to determine when the front cover is open.
Printer side
+5V High
Low
GND GND
Front cover light interrupter unit
Figure D-21
Rear Cover Detector Mechanism

The rear cover detector is located in the back, right side of the printer mechanism. It detects whether the rear cover is open or closed. This detector is comprised of an LED and phototransistor. When the cover is closed, the light interrupter on the back of the cover interrupts the optical axis. When the cover is open, the optical axis is opened, which changes the output level of the phototransistor. The detector takes this output level as the detection signal for the rear cover open detector.
Printer side
+5V High
Low
GND GND
Rear cover light interrupter unit
Figure D-22
Rev. A
Confidential
Roll Paper Feed Mechanism
This mechanism mainly includes the paper feed motor, J/S change assembly, roll paper feed gears, and the paper feed unit. Paper feeds are performed by switching the power from the paper feed motor between the roll paper feed and slip paper feed by the J/S change assembly. This explains the operation for roll paper feeds.
Paper feed unit Release lever
Roll paper feed gears
Paper feed motor
J/S change assembly
Main frame
Figure D-23
Roll Paper Insertion Operation (Semi-autoloading)

When the platen lever open/close cam is in the idle position, the sub paper feed rollers and sub paper hold rollers in the paper feed unit are open. (See "Platen open/close operation" earlier in this appendix.) When the leading edge of paper is manually inserted into the opening, the paper end detector built into the paper feed unit detects its presence. The platen lever open/ close cam rotates and the sub paper feed roller and sub paper hold rollers close to grasp the paper and the rotation of the paper feed motor starts the semi-autoloading. As shown in Figure D-24, when idling, the platen lever open and close cam holds the platen lever in the direction of arrow a and the paper guide lever in the direction of arrow c. The auxiliary paper guide spring force holds the auxiliary paper guide in the direction of arrow e. When roll paper is inserted and the paper end detector detects the edge of the paper, the lever drive motor is started and the platen lever open and close guide operates. The platen lever spring holds the platen lever in the direction of arrow b. The paper guide lever spring holds the paper guide lever in the direction of arrow d while the paper feed motor drives and starts semi-
Rev. A
Confidential
autoloading. The semi-autoloaded paper roll passes through the paper path past the platen lever, and then passes to the front side of the platen to be guided to the auxiliary paper guide. It is guided outside the paper feed unit after passing the area where the paper feed roller and paper pressing roller are pressed together. The roll paper that has passed out of the paper feed roller is directed up by the protrusions in center of assist paper guide, and the assist paper guide is rotated in the direction of arrow f and is closed. (See Figure D-25.) In this configuration, you cannot insert roll paper to the paper feed roller in slip mode.
Roll paper Protrusions Paper hold roller Paper hold roller shaft Paper guide roller Assist paper guide f Paper end detector Sub paper feed shaft Sub paper feed roller Guide roller Paper feed frame
e Paper feed roller shaft Platen
Platen lever

d c a b Paper feed lever center shaft
Sub paper hold roller
Paper guide lever
Figure D-24
Rev. A
Confidential
Roll paper Protrusions Paper hold roller Paper hold roller shaft Paper guide roller Assist paper guide
Paper end detector Sub paper feed shaft Sub paper feed roller Guide roller
Paper feed frame
Paper feed roller shaft Platen
Sub paper hold roller Platen lever Paper feed lever center shaft Paper guide lever
Figure D-25
Paper Feed Operation

The power from the paper feed motor is transmitted to the paper feed roller and sub paper feed roller using the following set of gears. 1. Paper feed motor gear 2. Paper feed transmission gear 3. J/S change gear 4. Paper feed reduction gear 5. Take-up drive gear 6. Paper feed gears
Rev. A
Confidential
The paper feed rollers and paper hold rollers and the sub paper feed rollers and sub paper hold rollers are pressed together. They feed the roll paper that has been fed by the roll paper insert operation. (See Figure D-26.) The paper feed roller feeds paper the prescribed amount, but the sub paper feed roller is set to a paper feed amount that is slightly less than that amount. The difference in feed amounts is built into the sub paper feed roller. (See Figure D-27.) The sub paper feed clutch spring and related parts slip to prevent slack in the roll paper.
Paper feed roller Sub paper feed shaft Sub paper feed roller Guide rollers Guide roller shaft Paper feed shaft Sub paper hold roller Sub paper hold roller shaft Paper hold shaft Paper hold roller Paper feed gears Paper feed motor gear Take-up drive gear Paper feed Paper feed transmission gear reduction gear J/S change gear Paper feed motor
Roll paper
Figure D-26
E-ring
Sub paper feed roller Sub paper feed roller holder Sub paper feed clutch spring
E-ring Sub paper feed shaft
Figure D-27
Rev. A
Confidential
Roll Paper Take-Up Mechanism
This mechanism consists of a take-up frame, take-up drive gear, take-up belt, take-up gear, takeup pulley, take-up clutch, and take-up shaft, all of which ensure stable take-up operation. (See Figure D-28.)
Paper feed unit
Take-up shaft
Take-up frame Take-up drive gear
Main frame
Take-up belt
Take-up pulley
Take-up gear
Figure D-28
Rev. A
Confidential
Take-Up Operation
The take-up drive force for the printed roll paper is supplied by the paper feed motor, and is sequentially transmitted to the take-up shaft by the paper feed transmission gear, J/S change gear, paper feed reduction gear, take-up drive gear, take-up belt, take-up pulley, take-up clutch, and take-up gear, (See Figure D-29.) Take-up force is transmitted to the take-up shaft by the movement of the take-up clutch spring between the take-up pulley and take-up gear. This rotates the take-up shaft in the direction indicated by arrow a, winding up the printed paper roll.
Take-up shaft
Take-up drive gear
Take-up belt
Paper feed reduction gear J/S change gear
Take-up frame
Paper feed transmission gear Paper feed motor gear Take-up pulley (Take-up clutch)
Take-up gear
Figure D-29
Rev. A
Confidential
Clamshell mechanism
The clamshell mechanism consists of a paper feed unit, paper feed frame shaft, and paper feed frame fixing lever. This mechanism is used in the event of a quality problem, such as a paper jam.
a
Paper feed unit Paper feed frame fixing lever
Paper feed frame shaft
Main frame
Figure D-30
t Opening mechanism 1. Press the on the two paper feed frame fixing levers (indicated by "arrow a" in Figure D-30). 2. The paper feed frame fixing lever comes off the main frame, allowing the entire paper feed unit to rotate on the paper feed frame shaft. (See Figure D-31.) 3. Rotate the entire paper feed unit approximately 90 in the direction indicated by arrow b. (See Figure D-31.)
Rev. A
Confidential
Paper feed unit
Paper feed frame shaft
Main frame
Figure D-31
t Closing mechanism 1. When a paper jam or other problem has been fixed, rotate the entire paper feed unit in the opposite direction from when the mechanism was opened. 2. Lightly press down on the upper part of the paper feed unit to lock the paper feed frame fixing lever to the main frame.
Rev. A
Confidential
Roll Paper Release Operation
The roll paper release operation lets you remove pieces of roll paper that still remain when you are replacing roll paper. You can use this when there are paper jams or when you are removing pieces of paper. The paper is released by operating the release lever beside the paper feed motor on top of the paper feed unit. The end of the release lever is located very near the paper hold roller. When you push the part of the lever labeled "PUSH" in the direction indicated by arrow b, the paper hold roller on the paper hold roller shaft is moved in the direction indicated by arrow a, releasing the connection with the paper feed roller, releasing any paper in between.
Roll paper
PUSH b
Release lever
Paper release lever shaft
Paper hold roller spring
Paper feed roller shaft
a
Paper feed frame Paper hold roller shaft Paper hold roller Paper feed roller
Figure D-32
Rev. A
Confidential
Specifically, the release lever is provided by the paper feed motor and very near the paper hold roller shaft to remove paper that interferes with the contact between the paper hold roller and paper feed roller. When you push the part of the release lever labeled PUSH in the direction indicated by arrow b, the release lever rotates around the pivot in the direction of arrow c, and the end of the release lever pushes out the end of the paper hold roller shaft in the direction indicated by arrow a. After the paper is released, the paper hold roller and release lever are returned to their original positions by two paper hold roller springs built into both ends of the paper hold roller shaft.
Roll paper "PUSH" Release lever pivot point axis c Paper hold roller Release lever
a b
Paper hold roller axis
Paper feed frame
Roll paper
Figure D-33
Rev. A
Confidential
Slip Feed Mechanism
The slip feed mechanism is comprised of the following parts: t Form stopper t Sub slip feed lever t Sub slip feed roller t Sub slip hold roller t Slip feed roller t Slip hold roller t Paper feed motor and wheel
Positioning slip paper

The slip paper path is normally interrupted by the form stopper, located perpendicular to the path, which is held in place by the form stopper spring. When a slip is inserted along the right edge of the slip guide lower frame in the direction indicated by the arrow, the slip paper goes in as far as the form stopper and is positioned. (See Figure D-34.) When the paper feed motor rotates several times forward and reverse while energizing the J/S change solenoid, the J/S change lever will switch the J/S change gear that had been engaged with the roll paper feed gear so that it is engaged with the slip paper feed gear. (See Figure D35.)
T.O.F. detector assembly Sub slip hold roller slip hold roller Slip feed roller Lever drive cam Paper feed trigger attraction plate
Slip guide upper frame
B.O.F. detector assembly Slip paper Lever drive coil
Sub slip feed roller Slip guide lower frame
Form stopper
Sub slip feed lever
Figure D-34
Rev. A
Confidential
Paper feed reduction gear
J/S change gear
J/S change lever
J/S change solenoid
Main frame Paper feed reduction gear
Figure D-35
Rev. A
Confidential
When the T.O.F. detector and B.O.F. detector determine that a slip has been inserted, the lever drive coil is energized while the lever drive motor is rotated. At this time, the linkage between the paper feed trigger attraction plate and lever drive ratchet wheel is disconnected, the lever drive shaft and lever drive cam rotate, and the sub slip feed lever moves in the direction indicated by arrow a. (See Figure D-34.) This pushes up the sub slip feed roller, compressing the sub slip hold roller. At the same time as this, the sub spring feed lever moves the form stopper in the direction indicated by arrow b (See Figure D-34), completing preparations for feeding the slip away from the form stopper slip path. (See Figures D-34, 36.)
Lever drive motor Lever drive shaft Lever drive cam Paper feed trigger attraction plate Lever drive coil Lever drive rachet wheel
Lever drive gear Sub slip hold roller
Sub slip feed roller Form stopper Sub slip feed lever
Figure D-36
After this, the paper feed motor is rotated a number of steps corresponding to the slip paper format in the direction indicated by the arrow. The rotation force is transmitted to the slip feed roller and sub slip feed roller by the gears, positioning the slip paper at the top. (See Figure D-37.)
Rev. A
Confidential
Slip drive gear Paper feed reduction gear
g f
Slip transmission gear
J/S change gear
Paper feed transmission gear
c a e d
Paper feed motor
g f h
b
J/S change lever Paper feed motor gear
Slip drive gear
J/S change solenoid
Figure D-37
Slip paper printing and paper feed operation

After the slip is positioned, printing can be performed. The paper feed motor drives the slip feed roller upon the completion of printing of one line, feeding the paper the prescribed distance. The slip paper can be fed forward or reverse by controlling the energizing signal of the paper feed motor. The slip feed mechanism gear assembly is comprised of the following parts: t Paper feed motor gear for paper feed motor t Paper feed transmission gear t J/S change gear (J/S change solenoid engages this with the slip paper feed gear.) t Paper feed reduction gear t Slip transmission gear t Slip drive gear The driving force of the paper feed motor is transmitted to the slip feed roller and slip hold roller simultaneously via the gears, creating the force to feed the slip paper on the front and on the back.
Rev. A
Confidential
When the slip paper is fed forward, the respective gears rotate in the directions indicated by arrow a, arrow b, arrow c, arrow d, arrow e, and arrow f. This rotates the slip feed roller and slip hold roller in the directions indicated by arrows g and h, feeding the slip paper in the direction indicated by the arrow. When the slip paper is fed in the reverse direction, the operation is performed in the opposite direction. (See Figure D-37.)
Validation Mechanism
Feeding Validation Paper
When you use validation paper, the force of the drive of the paper feed motor switches to the slip paper feed gear using the J/S change mechanism. The open/close operation (see "Platen open and close operation") moves the platen lever frame in the direction of arrow a and the slip paper roller and platen are opened. Validation paper can be inserted from the top of the printer mechanism in this state. When the trailing edge of validation paper is detected, the detection signal is output. This signal is received, the lever drive motor is started, and the platen lever moves in the direction of arrow b (in Figure D-8). This causes the slip feed roller and the slip hold roller to grasp the validation paper. The platen closes to ensure the appropriate platen gap, and printing is possible. When the printing of one line of characters is completed, the paper feed motor is driven to rotate the slip feed roller to feed the validation paper the prescribed amount in the upward direction.
Ribbon Feed Mechanism

The ribbon feed mechanism is comprised of the following parts (See Figure D-38.) t Transmission gear t Ribbon reduction gear t Ribbon drive gear t Ribbon intermediate gear t Ribbon take-up gear t Ribbon take-up shaft The rotation of the carriage transmission pulley driven via the carriage transmission belt is used to feed the ribbon.
Rev. A
Confidential
This ribbon feed mechanism only feeds the ribbon when the head carriage assembly is moved from the right side to the left side.
Ribbon reduction gear Transmission gear
Carriage transmission pulley Ribbon take-up shaft
Head carriage set Ribbon drive gear Ribbon intermediate gear
Ribbon take-up gear
Figure D-38
Ribbon feed operation

When the carriage motor moves the head carriage assembly from the right side to the left side, the carriage transmission pulley rotates in the direction indicated by arrow A in the figure on the next page. This driving force rotates the ribbon drive gear (planetary gear) in the direction indicated by arrow B via the transmission gear and ribbon reduction gear. At this time, the ribbon drive plate rotates in the direction indicated by arrow C around the ribbon reduction gear rotation shaft until the ribbon drive gear meshes with the ribbon intermediate gear. Meshing of these gears transmits the driving force of the ribbon drive gear to the ribbon take-up gear via the ribbon intermediate gear, rotating the ribbon take-up shaft mounted at the top in the direction shown by arrow D. (See Figure D-39.) The ribbon is fed when the ribbon feed roller in the ribbon cassette meshes with this ribbon takeup shaft. On the other hand, when the head carriage assembly moves from left to right, the carriage transmission pulley rotates in the direction of arrow E, and the ribbon drive plate rotates in the direction of arrow F around the ribbon reduction gear rotation shaft. Consequently, the ribbon drive gear and ribbon intermediate gear no longer mesh, the ribbon take-up gear remains in place, and the ribbon is not fed.
Rev. A
Confidential
The ribbon take-up gear has an internal one-way clutch, preventing it from rotating in the direction indicated by black arrow G and this in turn, prevents ribbon slack. (See Figure D-39.)
Ribbon take-up shaft
Transmission gear
Ribbon reduction gear
Carriage transmission pulley
A C F B D G E
Ribbon drive gear Ribbon drive plate Ribbon intermediate gear Ribbon take-up gear
Figure D-39
MICR Mechanism (Option)

The MICR unit is comprised of the following parts (See Figure D-40.): t MICR head t MICR frame t MICR lever t MICR fixing t MICR solenoid The MICR unit is located in the slip paper path.
Rev. A
Confidential
MICR character reading, printing on rear, printing on front
When using the MICR process, the force of the drive of the paper feed motor switches to the slip paper feed gear using the J/S change mechanism. A check is inserted just like any other slip. When a check is inserted along the right edge of the slip guide lower frame in the direction indicated by the arrow in the figure below, it is fed up to the form stopper and positioned. After the T.O.F. and B.O.F. detectors determine that a check has been inserted, the sub slip feed roller and sub slip hold roller take hold of the check in an operation like that described for positioning the slip paper. This prepares for movement of the form stopper in the direction indicated by the arrow to feed the check. The MICR solenoid is then energized, moving the MICR lever in the direction indicated by the arrow, and the MICR fixing mounted to the MICR lever pushes the check against the MICR head. Next, the paper feed motor rotates at the MICR reading speed in the same way as for slip paper feed, transporting the check. When the MICR characters on the check pass over the MICR magnet in front of the MICR unit, they are magnetized. The check is transported farther, and when the characters pass through the MICR unit, they are read by the MICR head, shown in Figure D-41. In the event the MICR characters cannot be recognized during the MICR reading process, the check is ejected out the rear (see Note 1). Upon completion of endorsement printing, the check is fed to the position corresponding to the format for printing on the front of the check, and the head carriage assembly prints in the prescribed format on the front of the check. After printing, the check is fed forward and ejected, completing the operation. The slip feed roller rotates during the front printing process, feeding the check forward in the same way as for a slip (see Note 2).
Sub slip paper hold roller T.O.F. detector MICR assembly
Slip guide upper frame
B.O.F.detector
Check paper
MICR magnet MICR fixing Slip guide Lower frame MICR lever
Form stopper Sub slip feed roller
Figure D-40
Note 1
Insert the check again if the MICR characters cannot be recognized the first time.
Rev. A
Confidential
Note 2
When endorsement printing and printing on the front of the check are not performed, the check is fed forward and ejected upon completion of the MICR reading process.
MICR lever
MICR solenoid
MICR head
MICR fixing MICR lever
Figure D-41
Rev. A
Confidential
Outline of Circuit
Connection of Units
This printer consists of the following main units: t Impact head t Impact mechanism drive unit t MICR head unit (option) t Main circuit board unit t Memory circuit board unit
DM DKD
Power supply unit
CN8 I/F board
CN9
CN18
CN29 CN2 Main circuit board assembly CN22 Memory circuit board (ROM, RAM) CN5
Switch
Roll paper NE sensor
CN7
MICR head
CN1
MICR solenoid
Control panel LEDs
CN27 CN6 CN28 CN30 Slip mechanism unit (paper feed, carriage, impact head)
Figure D-42
Rev. A
Confidential
Circuit Block Diagram
In the circuit block diagram below, the circuit units in this printer are divided into main units.
SW
Power supply unit
CN18
VCC
Power supply
5V
Power supply
24VB
Power supply
Impact head , MICR head voltage supply Slip transport/ carriage motor solenoids drive voltage supply
Q45
24VC
Power supply
Memory board
I/F board
DM
DKD
LED/SW
Mechanism unit
G/A
(U30)
CPU (U3)
U17
SLIP paper feed
U14
SLIP carriage
CN30
Sensor Solenoid
QM3 QM6
Impact head
CN28
Figure D-43
The circuit boards consist of the following units: t Main circuit board t Memory circuit board (the memory circuit board is soldered to the main circuit board and cannot be removed) t Interface circuit board (option)
Rev. A
Confidential
Memory Circuit Board
An outline of the memory board configuration and specifications are provided below. t Program ROM (Flash memory, U508)
Table D-2 Program ROM specifications
Item Application Capacity Specification Mainly for storage of programs Standard: 4 Mbit 8 Mbits may be used, depending on specifications. Circuit also is compatible with 16 Mbits (reserved) 55 ns
Access Speed
t Font ROM (Flash memory, U513)

Table D-3 Font ROM specifications
Item Application Capacity Specification Mainly for storage of fonts Standard: 4 Mbit 8 Mbits may be used, depending on specifications. Circuit also is compatible with 16 Mbits (reserved) 55 ns
Access Speed
t Volatile RAM (SRAM, U509)

Table D-4 Volatile RAM specifications
Item Application Capacity Specification Receive buffer Print buffer 1 Mbit Circuit also is compatible with 2 Mbits (reserved), which can be used as external memory. 55 ns SRAM is used. Flags and stacks use CPU internal RAM (256 bytes)
Access Speed Other
t EEPROM for future expansion (Electrically erasable NAND memory, U512)

Table D-5 Specifications for the EEPROM for future expansion
Item Model Firmware Support Specification TC5816BFT (Toshiba) etc. Not determined
Program Updates
Program downloads can be performed over communication lines (via the interface board).
Rev. A
Confidential
Memory Map
000000H CPU I/O 0003FFH 000400H RAM (INT) 000BFFH 000C00H RAM (EXT) 1FFFFFH
CS1=0
400000H Gate Array 4000FFH CS0=0
800000H
Font ROM 4M,or 8M
CS3=0
8FFFFFH
F00000H
Program ROM 4M,or 8M
CS2=0
FFFFFFH
Figure D-44
Main Circuit Board Unit

The main circuit board consists of the following elements: t CPU peripheral circuit CPU GA (gate array) Reset circuit
t Slip Mechanism Drive Function Impact head drive circuit Platen open/close Paper feed motor drive function
Rev. A
Confidential
Lever function drive circuit (for paper feed path changeover) MICR signal detection circuits Detection circuits
t Input circuit Logic power circuit
t DIP switch read circuit t Control panel display drive circuit t Malfunction protective circuit t DM interface circuit
Rev. A
Confidential
CPU and Peripheral Logic Circuits
CPU
Table D-6 CPU specifications
Item External Data Bus Width Internal Data Bus Width External Clock (root oscillation) Bus Speed Product Number Internal RAM A/D Input Ports Specification 16 bits 32 bits 9.83 MHz 19.66 MHz TMP94C251F (Toshiba)
256 bytes (used as stack area) 7 Four slip sensors (TOF detector, BOF detector, ejection detector, validation detector), and one each for MICR head reading, power source voltage monitoring, impact head thermistor voltage 1 Carriage motor reference voltage
D/A Output Port
CPU Terminals and Functions

Table D-7 CPU terminals and functions
Port (Terminal) Name DAREFH DAREFL DAOUT0 DAOUT1 DVCC PC0 PC1 PD0 PD1 PD2 PD4 PD5 PD6 DVSS PE0 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 VCC GND For thermal PF, current setting For impact CR, current setting VCC Paper roll near end (common for HB/U175) Paper end (roll paper) Thermal PF_PHASE1 Thermal PF_PHASE2 Thermal PF_I01 Thermal PF_I02 Thermal PF_I11 Thermal PF_I12 GND DSW2-5 DSW2-5 IN OFF ON ROL_NE ROL_RE THPF_PH1 THPF_PH2 THPF_I01 THPF_I02 THPF_I11 THPF_I12 IN IN OUT OUT OUT OUT OUT OUT Paper detected No paper No paper
Paper detected
Description
Circuit Signal Name
I/O
I/O Definition H L 0/256 0/256
THPF_DA CR_DA
OUT OUT
5/256 5/256
Rev. A
Confidential
Port (Terminal) Name PE1 Pin No. 16 EP_TP Description Circuit Signal Name EP_TP IN I/O I/O Definition H E/P timing pulse interrupt None None Depressed Depressed L
PE2 PE4 PE5 PE6 PF0/TXD0 PF1/RXD0 PF2/CTS0/ SCLK0 PF4/TXD1 PF5/RXD1 PF6/CTS1/ SCLK1 DVCC NMI P86/WAIT AM0 CLK TEST0 TEST1 CLVSS CLVCC DVSS X1 X2 AM1 RESET WDTOUT DVCC PB0/CAS1 PB1/UCAS1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45
SW_SLIP_PF SW_RECEIPT_PF Receive DMA request receipt Interrupt for synchronous serial input Serial TXD for asynchronous communication Serial RXD for asynchronous communication Serial CLKIN/DTR for asynchronous communication Serial CLKREQ for asynchronous communication Serial CTS for asynchronous communication Serial IF_DET for asynchronous communication VCC VCC connection HCTS CPU mode setting (fixed to "1") Not used Not used (GND fixed) Not used (GND fixed) VSS VCC GND 9.83 MHz 9.83 MHz CPU mode setting (fixed to "0") Hard reset Abnormal detect (used by GA) VCC LED_ERROR LED_SLIP
SW_SLIP SW_RPT DREQ SD_INT TXD RXD CLKIN CLKREQ CTS IF_DET
IN IN IN IN OUT IN IN OUT IN IN
VCC HCTS
IN IN
NC
RESET TIMI
LED_ERROR LED_SLIP
OUT OUT
On On
Off Off
Rev. A
Confidential
Port (Terminal) Name PB2/HLCAS1 PB3/HUCAS1 PB4/WE1 PA0/CAS0 PA1/UCAS0 PA2/OE0 PA3/OE1 PA4/WE0 DVSS P85/CS5 P84/CS4 P83/CS3 P82/CS2 P81/CS1/RAS0 P80/CS0 DVCC P76/BUSAK P75/BUSRQ P74 P73 P72/WRLH P71/WRLL P70/RD DVSS P00/D0 P01/D1 P02/D2 P03/D3 P04/D4 P05/D5 P06/D6 P07/D7 DVCC Pin No. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 LED_PAPER SEN_PWR (sensor power On/Off) PTLED_COM MICR plunger (+) MICR plunger (-) SLIP plunger (+) SLIP plunger (-) EP-Power ON/OFF GND CS spare EJM (Electronic journal flash) GA ROM1 (External program) RAM ROM2 (FONT) VCC M190 motor drive signal 1 M190 motor drive signal 2 Solenoid drive 1 Solenoid drive 2
External memory write (D8 15)
Description
Circuit Signal Name LED_PAPER SEN_PWR PTLED_COM MICR_SOL1 MICR_SOL2 SLIP_SOL1 SLIP_SOL2 EP_ON
I/O
I/O Definition H L Off Power on Power off
OUT OUT OUT OUT OUT OUT OUT OUT
On Power off Power on
CS_RES CS_EJ CS_CG CS_PGM CS_RAM CS_GA
OUT OUT OUT OUT OUT OUT

Not selected Not selected Not selected
EJM selected Font selected Program selected External RAM selected GA selected
Not selected
Not selected
EP_MOTOR1 EP_MOTOR2 LEVER1 LEVER2 WRH WRL RD
OUT OUT OUT OUT OUT OUT OUT
Not driven Brake Open Open
Driven Driven Driven
External memory write (D0 7) External memory read GND External data bus External data bus External data bus External data bus External data bus External data bus External data bus External data bus VCC
D0 D1 D2 D3 D4 D5 D6 D7
1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0
Rev. A
Confidential
Port (Terminal) Name P10/D8 P11/D9 P12/D10 P13/D11 P14/D12 P15/D13 P16/D14 P17/D15 DVSS DVCC DVSS P67/A23 P66/A22 P65/A21 P64/A20 P63/A19 P62/A18 P61/A17 P60/A16 DVCC P57/A15 P56/A14 P55/A13 P54/A12 P53/A11 P52/A10 P51/A09 P50/A08 DVSS P47/A07 P46/A06 P45/A05 P44/A04 P43/A03 P42/A02 Pin No. 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 External data bus External data bus External data bus External data bus External data bus External data bus External data bus External data bus GND VCC GND External address bus External address bus External address bus External address bus External address bus External address bus External address bus External address bus VCC External address bus External address bus External address bus External address bus External address bus External address bus External address bus External address bus GND External address bus External address bus External address bus External address bus External address bus External address bus A7 A6 A5 A4 A3 A2 1 1 1 1 1 1 0 0 0 0 0 0 A15 A14 A13 A12 A11 A10 A9 A8 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 A23 A22 A21 A20 A19 A18 A17 A16 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 Description Circuit Signal Name D8 D9 D10 D11 D12 D13 D14 D15 I/O I/O Definition H 1 1 1 1 1 1 1 1 L 0 0 0 0 0 0 0 0
Rev. A
Confidential
Port (Terminal) Name P41/A01 P40/A00 DVCC PZ0 PZ1 PZ2 PZ3 PZ4 PZ5 PZ6 PZ7 PH4/INT0 PH0/TC0 PH1/TC1 PH2/TC2 PH3/TC3 DVSS PG0/AN0 PG1/AN1 PG2/AN2 PG3/AN3 PG4/AN4 PG5/AN5 PG6/AN6 PG7/AN7 VREFH VREFL ADVSS ADVCC DAVSS DAVCC Pin No. 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 External address bus External address bus VCC DSW1-1 DSW1-2 DSW1-3 DSW1-4 DSW1-5 DSW1-6 EJ memory WP signal Power source LED For future expansion, currently pulled down DKD1 DKD2 Drawer sensor 1 DSW1-7 GND 24 VDC monitor Thermal head temperature (TH_THERM) Impact head temperature (IM_THERM) MICR data TOF BOF Validation detector Ejection detector VCC GND GND VCC GND VCC Description
Circuit Signal Name A1 A0
I/O
I/O Definition H L 0 0
1 1
DSW1-1 DSW1-2 DSW1-3 DSW1-4 DSW1-5 DSW1-6 EJ_WP LED_POWER WAKE DKD1 DKD2 DKDS1 DSW1-7
IN IN IN IN IN IN OUT OUT IN OUT OUT IN IN
OFF OFF OFF OFF OFF OFF
ON ON ON ON ON ON
ON OFF OFF Terminal 24V OFF
OFF ON ON Terminal GND ON
24V_RD TH_THERM IM_THERM MIRD SLIP_TOF SLIP_BOF SLIP_VARI SLIP_HAI
IN IN IN IN IN IN IN IN
Rev. A
Confidential
Gate Array (GA)
The GA for this printer mainly consists of a custom IC with the following functions. The GA is operated by external root oscillation (10 MHz). t Impact head drive function t General-purpose port and other functions
Table D-8 GA terminals and functions
Terminal Name DREQ CLKREQ VDD1 CLKIN TXD RXD SD_INT RTS PC7 PC6 PC5 PC4 PC3 PC2 VSS1 PC1 PC0 PG7 PG6 PG5 PG4 PG3 PG2 PG1 SW24V1 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description DMA request Synchronous serial CLK_REQUEST Fixed power source Synchronous serial CLKIN/DTR Synchronous serial TXD Synchronous serial RXD Synchronous serial SD_INT Synchronous serial RTS Port PC/MSL1 Port PC/MSL2 Port PC/MSL3 Port PC/DSW2-1 Port PC/DSW2-2 Port PC/DSW2-3 Fixed power source Port PC/lever timing detector Port PC/HB-R cover Port PG/F cover Port PG/R cover/HB unit sensor Port PG/AC reset detector Port PG/M190 reset detector Port PG/DSW2-6 Port PG/CR motor step-out detector Port PG/CR motor HP detector 24V enabler 1 Circuit Signal Name DREQ CLKREQ VCC CLKIN TXD RXD SD_INT RTS MSL1 MSL2 MSL3 DSW2-1 DSW2-2 DSW2-3 GND LEVER_DT
TH_R_COVER
Spec. DREQ CLKREQ VCC CLKIN TXD RXD SD_INT RTS IN IN IN IN IN IN
Meaning of H
Meaning of L
Yes Yes Yes DSW-OFF DSW-OFF DSW-OFF
No No No DSW-ON DSW-ON DSW-ON
IN IN IN IN IN IN IN IN IN OUT
Light received
Light blocked
F_COVER R_COVER AC_RESET EP_RES DSW2-6 CR_MOT_DT CR_MOT_HP 24VSW1
Open Open Stopped Light blocked Light received 24V supplied
Closed Closed
Operating
Detected Light received Light blocked 24V

interrupted
Rev. A
Confidential
Terminal Name SW24V2 PB7/HEAD9 VDD2 PA7/HEAD8 VSS2 PA6/HEAD7 PA5/HEAD6 PA4/HEAD5 PA3/HEAD4 PA2/HEAD3 PA1/HEAD2 PA0/HEAD1 PI4/ HEADCOM1 PI3/TIMI VSS3 PI2/ HEADCOM2 PE5 PE4 PE3 PE2 PE1 PE0 PD7 PD6 PD5 PD4 PD3 VDD3 PD2 PD1 PD0 VSS4 PI1/ Pin No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Description 24V enabler 2 Impact/shuttle head 9 Fixed power source Impact/shuttle head 1 Fixed power source Impact/shuttle head 2 Impact/shuttle head 3 Impact/shuttle head 4 Impact/shuttle head 5 Impact/shuttle head 6 Impact/shuttle head 7 Impact/shuttle head 8 Impact head common changeover Timer in input Fixed power source Shuttle head common changeover CR motor I10 CR motor I20 CR motor I11 CR motor I21 CR motor PH1 CR motor PH2 Slip PF motor I10 Slip PF motor I20 Slip PF motor I11 Slip PF motor I21 Slip PF motor PH1 Fixed power source Slip PF motor PH2 Slip PF motor HOLD DSW1-8 Fixed power source Lever drive motor (brake not required)
Circuit Signal Name 24VSW2 SHEAD9 VCC SHEAD1 GND SHEAD2 SHEAD3 SHEAD4 SHEAD5 SHEAD6 SHEAD7 SHEAD8 HEADCOM1 TIMI GND HEADCOM2 CR_I10 CR_I20 CR_I11 CR_I21 CR_PH1 CR_PH2 PF_I10 PF_I20 PF_I11 PF_I21 PF_PH1 VCC PF_PH2 PF_HOLD DSW1-8 GND LEV_M1
Spec. OUT OUT
Meaning of H 24V supplied Blocked
Meaning of L 24V
interrupted
Driven
OUT
Blocked
Driven
OUT OUT OUT OUT OUT OUT OUT OUT IN
Blocked Blocked Blocked Blocked Blocked Blocked Blocked Driven
Driven Driven Driven Driven Driven Driven Driven Blocked
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Driven
Blocked
OUT OUT IN HOLD DSW-OFF DSW-ON
OUT
Not driven
Driven
Rev. A
Confidential
Terminal Name PI0/ PE7 PE6 VDD4 XOUT XIN VSS5 RESET PJ0 PJ1 PJ2 TEST A7 A6 A5 A4 A3 A2 A1 VDD5 A0 D7 D6 D5 D4 D3 D2 D1 D0 WR RD VSS6 OUTH Pin No. 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 Description DSW2-4 AC motor 1 AC motor 2 Fixed power source Oscillator output Oscillator input Fixed power source RESET input EJ-Memory ALE EJ-Memory CLE EJ-Memory R/B GA test pin Address-7 Address-6 Address-5 Address-4 Address-3 Address-2 Address-1 Fixed power source Address-0 Data-7 Data-6 Data-5 Data-4 Data-3 Data-2 Data-1 Data-0 Write Read Fixed power source OUTH GND RESET EJ_ALE EJ_CLE EJ_R/B GND A7 A6 A5 A4 A3 A2 A1 VCC A0 D7 D6 D5 D4 D3 D2 D1 D0 WRL RD GND OUTH OUT Always "H" after reset OUT IN Circuit Signal Name DSW2-4 AC_M1 AC_M2 VCC 10.0 MHz 10.0 MHz Spec. IN OUT OUT Meaning of H DSW-OFF Meaning of L DSW-ON
NC2
92
VSS
GND
IN
Rev. A
Confidential
Terminal Name GACS PH5/STB1 PH4/STB2 PH3/DI1 PH2/DI2 VSS7 PH1/SCLK Pin No. 93 94 95 96 97 98 99 Description GA CS Thermal head strobe-1 Thermal head strobe-2 Thermal head block-1 DATA Thermal head block-2 DATA Fixed power source Thermal head SCLK
Circuit Signal Name CS_GA TH_STB1 TH_STB2 TH_D1 TH_D2 GND H_SCLK
Spec. IN OUT OUT OUT OUT
Meaning of H Not selected Not selected Not selected Printed Printed
Meaning of L GA selected Block 1 selected Block 2 selected Not printed Not printed
OUT
Data input at leading edge Retained Latched
PH0/LAT
100
Thermal head DATA latch
TH_LAT
OUT
Rev. A
Confidential
Reset Circuit
Stable operation of the CPU and GA requires a certain reset period immediately after power up. All operations return to their initial status after the reset operation. The reset IC (U1) on this printer monitors the logic power source (VCC, Standard output: +5V), and sets the reset signal to LOW when the VCC is 4.2V or lower. The reset signal is restored from LOW to HIGH 50 ms after the VCC exceeds 4.2V. The CPU and GA operate normally after reset. The main specifications of the reset IC are shown below:
Table D-9 Reset IC specifications
Item Detection Voltage (V) Hysteresis Voltage (mV) Delay Time (ms) M/R Terminal "H" Voltage (V) Min. 4.0 30 30 2.0 Typ. 4.2 50 50 Max. 4.5 100 75 -
Reset also can be performed by sending the reset signal from the host interface.
Rev. A
Confidential
The host interface reset signal (DSR signal and pin 25 input signal) is connected through DSW 2-7 and 2-8. When the reset signal (LOW) is applied here, the printer is reset. In the reset status, the CPU and GA are initialized, but the power remains on, and this status differs from when the power is turned on again. It is necessary to keep this in mind. The reset circuit is shown below.
VCC Q1 DA1 3 1 2 DAP202 DSW2-7 DSW2-8 RESET DTA114EK 2 3 1 2 3 U1 5 M/R VCC SUB 4 GND VOUT PST596 1 1
C3 0.1uF
1 R2 10K 2
Figure D-45
Rev. A
Confidential
Slip Mechanism Drive Function
The main functions of the slip mechanism are described below: t Impact head drive t Carriage motor drive t Paper feed motor drive t Lever motor drive t Lever drive t MICR solenoid drive circuit t MICR signal detection circuit t Detection circuits
Impact Head Drive

The impact head drive unit consists of the head solenoid drive and common drive. The head drive circuit diagram is shown below.
VCC D6 4 1 QM2 2 4 3 3 5 1 D9 6 4 5 QM4 2 4 1 2 3 HH3 HH1 HH7 1 1 1 R45 2 2 2 R48 SHEAD5 5 4 1 D10 6 QM5 2 5 4 SHEAD8 5 1 1 2 3 HH5 HH9 HH8 1 1 1 R56 3 R52 1 2 2 2 R54 8 6 4 2 3 QM7 2 D11 6 5 SHEAD4 5 1 4 1 2 3 HH6 HH4 HH2 1 1 1 R61 2 2 R63 Q12 R65 Q13 1 1 3 2 2 10 4 QM6 9 7 5 3 R47 8 6 4 2 10 9 7 5 3 QM3 1
COMMON (24V)
D7 4 CN28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 HEAD #3 HEAD #1 HEAD #7 HEAD #5 HEAD COM(3,5,7) THERM(10K) THERM(103HT) HEAD COM(1,2,9) HEAD #9 HEAD COM(8,4,6) HEAD #8 HEAD #6 HEAD #4 HEAD #2 E/P B E/P C E/P D E/P E E/P F E/P G E/P H E/P COM E/P COM E/P COM E/P A HP_DET CR_DET VCC GND NC
SHEAD3
SHEAD1
SHEAD7
SHEAD9
EP_B EP_C EP_D EP_E EP_F EP_G EP_H
SHEAD6
EP_A CR_HP
SHEAD2 2 3
Figure D-46
Rev. A
Confidential
The SHEAD 1-9 signal lines (LOW active) are on the left side. These signals are directly driven by the GA (directly connected to GA [U30]). Signals SHEAD 1-9 are input to the head drive (QM3, 6, Q12: All NPN Darlington transistors) via the print driver (QM2, 4, 5, 7, Q13: All PNP transistors). The driver is an NPN Darlington transistor. The driver is internally clamped at Vce = 60V 10V by an internal Zener. The driver performs logical calculation at hgf>1000, providing adequate flow for one solenoid. To utilize the regenerative current of the head solenoid effectively, the regenerative current when the GND COMMON is turned off by D6, D7 is channeled to the solenoid. With this printer, the head drive signal is controlled by the GA, and at the same time, the COMMON (24V power source voltage side) is chopped, enabling efficient head drive. The chopping circuit is shown below:
R182 24VB Q47 ZD1
HEADCOM1
D47 D48 10K
R37 D6 D7
Q7
Q14
Figure D-47
The HEADCOM1 common drive signal driven by GA (U30) drives the Q7 MOSFET. Since it is necessary to drive Q7 at high speed (100 KHz or less), a speed-up circuit is added (Q47 periphery, pulls out electric gate load of Q7). The operating principle of the speed-up circuit is not described here. The relationship of the HEADCOM1 signal and SHEAD signals are shown below. The chopping cycle of the HEADCOM signal differs, depending on the voltage and temperature, but is virtually the same as the waveform in the diagram.
Solenoid current
S H E A D 1 to 9
HEADCOM 1
Figure D-48
Rev. A
Confidential
Carriage Motor Drive Circuit
The carriage motor for this printer is two-phase stepping motor. Constant-current drive is provided using 2-2 phase excitation as the drive method. Therefore, a dedicated constantcurrent drive chopping driver (U14, A2917SEB made by Alegrow) is used.
C34 R81 C36 R83 CR_DA CR_I20 CR_I21 CR_PH2 24VC CR_ACR_A+ 28 27 26 25 24 23 22 21 20 19 18 C126 U14 CR_ACR_A+ R78
Q18 24VSW1
LOGIC SPLY RC1 ENABLE1 PHASE1 VREF1 I11 I10 OUT1B SENSE1 E1 OUT1A
29 30 31 32 33 34 35 36 37 38 39 R97
RC2 ENABLE2 PHASE2 VREF2 I21 I20 LOAD SPLY OUT2B SENSE2 E2 OUT2A
G G G G G G G G G G G
17 16 15 14 13 12 11 10 9 8 7
M
CR_B-
CR_B+
VCC-PWR 40 41 42 43 44 1 2 3 4 5 6 CR_BCR_B+ R99 R100 C47 C46 C48 R101 D14 D18 D15 D19
CR_PH1 CR_I11 CR_I10
C45
Figure D-49
Since the driver is of the constant-current type, the motor can be directly driven by setting the peak current. The peak current is set as described below, using the logical level of terminal I0 and I1.
Table D-10 Logical level of terminal I0, I1 and output current
I0 L H L H I1 L L H H Output Current VREF / (10 Rs) VREF / (15 Rs) VREF / (30 Rs) 0
At this time, VREF uses the DA output of the CPU (U3), and is set to an arbitrary value (0 - VCC) by firmware. RS is the resistance value (0.68 ) of R78 and R101. Accordingly, the current to the motor is calculated by the logic level of I0, I1 (judged by VREF1, 2 terminal voltage).
Rev. A
Confidential
The drive signal to drive the phases is sent at the logical level of the PHASE1, 2 terminals. The motor driver cannot operate unless signal 24VSW1 in the circuit diagram is set to HIGH (controlled by the GA). When this signal is at a status other than HIGH, IC consumption is 0, and no electricity goes to the motor.
Slip Paper Feed Motor Drive Circuit

The slip paper feed motor is two-phase stepping motor. The driving method is 1-2 phase excitation during acceleration and deceleration, and constant-current drive is performed with 2-2 phase excitation. Therefore, a dedicated constant-current drive chopping driver (U17, A2917SEB made by Alegrow) is used.
24VC
VCC 2
24VC PF_I21 PF_PH2 8
C50 470pF
R104 2 1K
R103 75K
C49 3300pF
R102 1 1W 1%
PF_A+
R105 68K 1% Q30 PF_HOLD 2 30K 1% 1 DTC114EK 5 6 + U16B NJM2904M 7 R106 2 1
3 1 2 3
+ 4
PF_A1 U16A NJM2904M 29 30 31 32 33 34 35 36 37 38 39 U17 A2917SEB 17 16 15 14 13 12 11 10 9 8 7 28 27 26 25 24 23 22 21 20 19 18 RC2 ENABLE2 PHASE2 VREF2 I21 I20 LOAD SPLY OUT2B SENSE2 E2 OUT2A
C53 0.1uF
M
PF_B-
Q18 24VSW1 2
LOGIC SPLY RC1 ENABLE1 PHASE1 VREF1 I11 I10 OUT1B SENSE1 E1 OUT1A
1 DTC114EK 2
SLIP-PF
PF_B+
R113 3.3K
VCC-PWR PF_PH1 PF_I11
40 41 42 43 44 1 2 3 4 5 6
R117 P 1 1 1 1 C55 470pF 2 1 N 1
D26 EC10QS06 D27 EC10QS06 D29 EC10QS06 D30 EC10QS06 2
C54 6.3V 47uF
Figure D-50
The circuit configuration is the same as the carriage motor driver, but the current setting is fixed, and is changed between two levels by the output (PF_HOLD) of the GA (U30) port. The current calculation procedure is described below. Current = VREF/(10 ! Rs) RS: 1 VREF: VCC or voltage obtained by voltage division ratio of R105 and R106. As for the carriage motor drive circuit, the driver IC is operated by setting the 24VSW1 signal HIGH.
Rev. A
C56 0.1uF
R118 75K
1K C57 3300pF R119 1 1W 1%
1 1
Confidential
Lever Motor Drive Circuit
This printer has a DC type lever motor for the purpose described below. t Adjustment of paper path changeover timing t Adjustment of shaft rotation position Rotation of the lever motor starts changeover of the paper path and the platen open/close operation. An NPN Darlington transistor is used for lever motor drive. Due to the structure of the lever motor, a brake circuit is not required. The lever motor is driven using the ELV_M1 output signal from the GA. The lever motor rotates when LEV_M1 = LOW. The motor cannot be driven when the VCCPWR is not being supplied. Furthermore, the Q41 NPN Darlington transistor incorporates a CE Zener to perform kickback protection.
CN30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
24VC LEV_MOT2 LEV_MOT1 VCC-PWR D32
LEV_M1
D57
R116
Q41 Q39
Figure D-51
Rev. A
Confidential
Lever Drive Circuit
This printer has two levers to drive the mechanism. The lever motor rotation enables lever A and lever B to function. This controls the mechanism. Lever A and lever B are solenoids driven by 24V. Simple drive of lever A and lever B is performed by an NPN Darlington transistor. LEVER1 and LEVER2 are output signals from the CPU. Lever A: Driven by a LOW level of the LEVER1 signal Lever B: Driven by a LOW level of the LEVER2 signal
CN30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
24VC
VCC D17 Q42 Q43 D44 LEVER2 LEVER1 Q54 R174 R175 D21 LEVER-A LEVER-B Q53
LEVER
Figure D-52
Rev. A
Confidential
MICR Solenoid Drive Circuit
This printer can have an optional MICR mechanism. MICR reading is performed when a check is inserted. The MICR solenoid is a locking solenoid that uses a permanent magnet, and performs the following operations: During Operation: Driven by 24V, held by permanent magnet Reset Status: 13V applied in opposite direction of operation, releasing hold status
U15 C51 13V O G D54 I C52 24VC
R213 VCC U29 R214
Q31
R107
Q28 Q32 Q33 R232 D55 R110
Q36 QM8 D31 Q37 R233 D56 R111 R112 D28
D25
CN27 M_SOL1 M_SOL2 1 2
D62 D63 MICR_SOL1 Q57 MICR_SOL2
Figure D-53
To control the MICR solenoid, it is necessary to apply two voltage levels (24V, 13V) in the opposite directions. Therefore, the MICR solenoid has a complicated circuit configuration. The MICR solenoid is driven by MICR_SOL1 and MICR_SOL2 (output signals from the CPU). MICR_SOL1 determines the direction in which electricity is sent, and MICR_SOL2 drives the MICR solenoid. The logic is described in the following table.
Table D-11 MICR_SOL1, 2, and MICR
MICR_SOL1 H L H L MICR_SOL2 L L H H MICR Solenoid Status Drives MICR solenoid. Pulled to magnet side in this status. Drives MICR solenoid. Status where it attempts to reset. Not driven, regardless of MICR_SOL1 logic.
Rev. A
Confidential
The MICR solenoid is not driven when MICR_SOL2 is HIGH. MICR_SOL1 is the solenoid drive signal. This is to prevent a short when the transistors go on at the same time. The MICR solenoid drive circuit is shown below.
24V
13V Q32 PNP
4 INV
Q28 PNP
4 INV
QM8(9) NPN 3 4 INV 1 2 QM8(7) NPN 2 1 MICR_SOL1
MICR_SOL2
Figure D-54
MICR reader operating principles

MICR stands for magnetic ink character recognition. Unlike conventional printing ink, magnetic ink includes iron powder or some other magnetic element, which gives the ink itself magnetic properties. Application of a magnetic field on one side of characters printed in magnetic ink on a check causes the characters to be magnetized, as shown in the illustration below. Though this example uses a bar magnetic, actual reading of magnetic ink characters is performed by passing current through a coil in the read head, creating an electromagnetic field.
S S S S S S S S
N N N N N N N
S S S S S S S S S S
N N N N N
S S S S S S
N N N N N N N N N
Figure D-55
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The magnetic reader head recognizes the magnetized characters as shown below.
S S N N
I V
Figure D-56
The voltage waveform output from the magnetic read head is different for each character, making it possible to recognize each individual character.
0 1
Figure D-57
Detection Circuits
This printer has detection circuits for paper and various mechanisms. The detection functions are described in the table below.
Table D-12 Detection circuits
Detector TOF BOF Paper ejection Validation Paper Insertion Near Paper End Voltage Function Slip detection Slip detection Slip detection Slip detection Paper roll detection Paper roll detection Power source voltage Type of Sensor Transparent photo Transparent photo Reflective photo Reflective photo Reflective photo Microswitch Circuit Voltage drop of load resistor (R69) is read by AD port of CPU Voltage drop of load resistor (R68) is read by AD port of CPU Voltage drop of load resistor (R66) is read by AD port of CPU Voltage drop of load resistor (R68) is read by AD port of CPU Logical judgment of voltage drop of load resistor (R147) Logical judgment of switch status by the CPU port. Potential divider ratio of 24V power source voltage 1/7.2 (R71, R76) is read by the AD port of the CPU
Voltage potential divider
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Table D-12 Detection circuits
Detector Impact Head Temperature Thermal Head Temperature Carriage Motor Step-Out Home Position Lever Timing Detector Front Cover Rear Cover Rear Cover TM-H6000 EP Timing Pulse EP Reset DIPSW Function Head temperature Head temperature Mechanism Type of Sensor Thermistor Thermistor Transparent photo Photo IC Photo IC Transparent photo Transparent photo Photo IC Tacho-gene Read switch DIPSW Circuit
VCC potential voltage ratio of thermistor resistance value and R72 is read by the AD port of the CPU VCC potential voltage ratio of thermistor resistance value and R126 is read by the AD port of the CPU Base of Q50 is driven by voltage drop of load resistor (R90); phase data with no delay is taken out; and logical judgment is performed by the GA port Logical judgment of photo IC output is performed by the GA port. Logical judgment of photo IC output is performed by the GA port. Logical judgment of load resistor (R88) voltage drop is performed by GA port. This signal is used for thermal unit sensor. Logical judgment of photo IC output is performed by the GA port. Waveform shaping (Q19) of sine wave output, and processing by the CPU interrupt port with hysteresis (U28) Logical judgment of the GA port with time constant. Pull-up by resistor group (RM1, 2, 3, 4). "L" is read at On. Logical judgment is performed by the CPU, GA.
Mechanism Mechanism Case Case Case EP unit EP unit
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Input Circuits
Logic Power Source Circuit
The logic power source circuit generates the power for this printer. The CPU, GA, and most other circuits do not operate if voltage is not output by the logic power source circuit. The power source circuit has an input of 24V, and uses a dedicated DC/DC converter IC (U11: PQ1CZ1) to output 5V 4%.
AVCC VCC L2 ZD3 D13 U11 C38 1 2 3 4 5 VIN VOUT COM ADJ ON/OFF PQ1CZ1 R85 C37 24VB R3 CY1 R253 R82 G 6 C35 L1
C155
Figure D-58 Table D-13 Power source specifications

Item Output Voltage (V) Output Current (A) Input Voltage (V) Over-Current Protection (A) Over-Voltage Protection (V) Min. 4.85 21.6 1.55 Typ. 5.04 24 2 Max. 5.24 1.0 26.4 2.6 L2, D13, C35 not provided. The peak current is detected, and detected voltage is lowered. Automatic reset. CY1 goes On after detection, and R3 burns out. Does not reset. Remarks
7.5
The output voltage is determined by the potential division of R82 and R85. In other words, the circuit operates so that the crossover voltage of R82 and R85 is 1.26 V. The input voltage of 24V for the power supply circuit is supplied to U11 through the R2 fuse resistor (KOA RF73B2HTE0.51). R3 may burn out in the event of a malfunction in the U11 area. R3 will also burn out in the event of excessive VCC voltage (Approx. 7.5 V or more). This fuse resistor cannot be replaced. Therefore, the circuit cannot be repaired by replacing the R3 in the event it has burned out due to a circuit malfunction.
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Rush Current Control Circuit
The rush current control circuit controls rush current when the power source is turned on. This printer has large-capacity condensers to facilitate stable operation of mechanism drivers and circuits. Therefore, an excess of rush current is generated when the power is turned on. This circuit controls the rush current. The CN18 external power source is connected to the CN19 switch. Q61 is Off when the switch is turned On. Accordingly, the current that flows when the switch is turned on is supplied to the respective parts via the power thermistor (TH1). The power thermistor controls the input current with an in-line resistor (room temperature: 2.2 ). When the printer circuit begins to operate, GA (U30) output OUTH is HIGH, and Q61 goes On. This bypasses TH1. The OUTH signal is connected to the RESET signal internally by the GA, causing TH1 to be bypassed when RESET is HIGH. The power thermistor (TH1) has high resistance at room temperature, but the resistance value decreases with heat generated by current flow. The power thermistor immediately begins to heat up when 24V is turned on, but cools down when it is bypassed at the time the circuit begins to operate, regaining its high resistance. Accordingly, it controls the rush current when the power source is turned on again.
SIN2-1 24VB
1 2 CN29 F1
TH1 L3 C42 C43 C44
1 2 3 SH CN18
PIN1 MIN1 D16
Q61 C40 C41 R245 OUTH D70 Q62 R244
Figure D-59
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Switch Circuit
The 24V supplied from the external power source is supplied to the required locations in this circuit. The supply power source and application are described below. The 5V system has the same type of switch, which is also turned on and off to configure it at the same time. The circuit is configured with a MOSFET semiconductor switch. Q44 is a 2-element MOSFET that turns the VCC_PRW and VCC_SEN on and off.
Table D-14 Switch circuit
Type (circuit network name) 24VB Switch (On/Off) OUTH Control GA (U30) Application Impact head drive power source, MICR read circuit power source. Supplied via TH1 when other than OUTH = HIGH status. Can only be turned off with power switch. Slip mechanism power source. DM power source, DK power source. Started after power switch is turned on. 5V used by slip mechanism. Power source for slip system paper detection sensor.
24VC 24V(DM) VCC VCC-PWR VCC_SEN
24VSW1 Turned on and off by Q45 None None 24VSW1 Turned on and off by Q44 SEN_PWR Turned on and off by Q44
GA (U30) None None GA (U30) CPU (U3)
VCC
SEN_PWR R207 Q44 S1 D1 G1 D1A S2 D2A G2 D2 VCC-PWR VCC_SEN
R208
24VSW1 24V(DM) F3 24VB CN29 1 2 SIN2-1 D1 D2 G TH1 Q17 F1 CN18 1 2 3 SH PIN1 R244 D16 C40 MIN1 C41 FG R94 Q24 D22 24VSW2 Q61 L3 C42 C43 C44 R96 R243 Q60 24VA D4 D3 S VCC-PWR2 SIN2-1 Q51 Q59 VCC
24VC Q45 F2
R176 R177
Q46 D45 24VSW1
Figure D-60
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Control Panel Functions
This printer has four LEDs and two input switches.
Display Functions
The LED displays are shown below. The CPU (U3) controls them.
Table D-15 Types of displays
Circuit Signal LED_POWER LED_ERROR LED_PAPER LED_SLIP Color Green Red Red Green Application Lights during normal operation Indicates printer error Indicates printer paper status Indicates slip selection
The circuit configuration is shown below. All lamps turn on when the signal outputs the HIGH status.
Q3 LED_SLIP R178 VCC CN6 1 2 3 4 5 6 7 8
R179 LED_PAPER Q4 R181 LED_ERROR Q6 R180 LED_POWER Q58 SW_SLIP SW_RPT C13 R28 R29
VCC
R30
R31
C14
Figure D-61
Types of Switches
The printer has two switches. As shown by the circuit for the display functions in the previous section, input is enabled by two signals (SW_SLIP, SW_RPT). LOW status is input when the panel switch is pressed. HIGH is input when the switch is not pressed.
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Malfunction Protective Circuit
This printer has the following three malfunction protection functions: t GA operation monitor The CPU (U3) monitors GA clock oscillation. The CPU firmware reads a specific GA register at an arbitrary time, and compares that value with the value previously read. If the results of the comparison are different, the system is judged to be operating normally. The GA changes the register value using clock oscillation. Therefore, if it is operating normally, the register value continuously changes. t CPU operation monitor CPU runaway causes a WDT (watch dog timer) overflow, resulting in output of LOW status from the CPU WDT output terminal. This is connected to the GA TIMI input terminal, and when the GA detects the LOW status for a certain time, it goes to the reset status and is not restored. t Mechanism malfunction monitor When the thermal head becomes abnormally hot, the GA TIMI input terminal goes LOW, and the GA is reset and is not restored. The firmware judges this as a GA malfunction, and processes it as an unrecoverable error. GA TIMI input terminal also goes LOW when the impact head becomes abnormally hot, causing the GA to go to the reset status, which will not be restored. The firmware judges this as a GA malfunction, and processes it as an unrecoverable error.
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Interfaces
This printer has a variety of interfaces. There is a dedicated connector (CNB) for the EPSON customer display. A general-purpose drawer can be connected to CN9 and used. The optional interface board allows communication with more interfaces.
Interface Boards
This printer can accommodate an exchangeable interface board. The following types of interface boards can be installed. As new interfaces are developed, they may become available for this printer. t UB-S01 (RS-232C interface) t UB-S02 (RS-485 interface) t UB-P02 (IEEE-1284 interface)
DM
The EPSON DM series customer display can be connected to CN8. However, the DM can only operate with CN8 when the UB-S01 serial interface is used. The UB-U01 interface board has a dedicated DM connector that can be used.
DKD
A general-purpose drawer can be used.
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Important Parts
Fuses
Table D-16 Fuses
Fuse Fuse F1 Function Main fuse, provided for safety purposes. Fuse may burn out when input circuit is unsafe. Make sure to use the same type of fuse when it is replaced. Replace the fuse after eliminating the cause of the burn out. Burn out may lead to a malfunction. Used to protect against unsafe circuit elements. It will burn out in the event of a circuit board problem. The problem cannot be corrected by replacing the fuse. It may burn out due to an unsafe 24VC line. Replace the fuse after eliminating the cause of the burn out. Burn out may lead to a malfunction. Fuse provided for safety standard compliance. Does not relate to operation. Will burn out for short of power line after DM connection. Used to protect against unsafe circuit elements. It will burn out in the event of a circuit board problem. The problem cannot be corrected by replacing the fuse. Replace the fuse after eliminating the cause of the burn out. Burn out may lead to a malfunction. Used as safety protection for the logic power source circuit. It may burn out due to a logic power circuit problem or excessive VCC voltage. Replace the fuse after eliminating the cause of the burn out. Burn out may lead to a malfunction. Standard R452003 Littelfuse Inc.
Fuse F2
R451002 Littelfuse Inc.
Fuse F3
SSFR-S2.0A-F002 SOC CO Ltd
Fuse F4
ICP-S1.0 ROHM ELECTRONICS
Fuse R3
RF73B2HTD0.51OHMJ KOA Corp.
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DIP Switch Settings
Serial Interface Specifications
DIP Switch 1
Table D-17 DIP switch 1 settings
Switch No. 1 2 3 4 5 6 7 8 Function Data receive error Receive buffer capacity Handshake Bit length Parity check Parity selection Baud rate selection
ON Ignored 45 bytes XON/XOFF 7 bits Yes Even See table below
OFF "?" printed 4KB DTR/DSR 8 bits No Odd
Table D-18 Baud rate selection

Transfer Rate [BPS] 2400 4800 9600 19200 Switch No. 7 ON OFF ON OFF 8 ON ON OFF OFF
BPS: Bits Per Second
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DIP Switch 2
Switch No. 1 2 3 4 5 6 7 8 Function Handshake operation (BUSY condition) Customer display (DM-D) connection Printing line count selection U375 compatible mode Used internally Used internally Pin 6 reset signal Pin 25 reset signal Used Used ON Receive buffer full Connected Multi U375 compatible OFF Offline or receive buffer full Not connected Standard U675 Fixed at OFF Fixed at OFF Not used Not used
Table D-20 U375 compatible mode settings

SW2-4 ON SW2-3 OFF Font/Character Dot Spacing 5 x 9/2 half dots 7 x 9/3 half dots ON 5 x 9/1 half dots 7 x 9/2 half dots Printing Line Count 33 lines 40 lines 35 lines 42 lines 385 Half Dots Total No. of Dots 400 Half Dots
When interface pin 6 is used as the reset signal, the printer goes to the reset status when the RS232C level goes to the MARK status. When interface pin 25 is used as the reset signal, the printer is reset when the RS-232C level and SPACE TTL level go HIGH. The DIP switch settings other than 2-7 and 2-8 are only valid when the power is turned on and when the interface is reset. After this, changing a setting does not change the function. Turning DIP switch 2-7 or 2-8 On while the power is on will cause the printer to be reset, due to the signal line status. Therefore, it is recommended that these switches are not operated while the power is on. Setting the print density to level 3 or level 4 has a tendency to reduce the print speed.
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Parallel Interface Specifications
There are two DIP switches, DIP switch 1 and DIP switch 2, which have different functions.
DIP Switch 1
Switch No. 1 2 3 4 5 6 7 8 Function Auto carriage return Reception buffer capacity Reserved Reserved Reserved Reserved Reserved Reserved ON Always enabled 45 bytes OFF Disabled 4 KB Fixed to OFF Fixed to OFF Fixed to OFF Fixed to OFF Fixed to OFF Fixed to OFF
DIP Switch 2
Switch No. 1 2 3 4 5 6 7 8 Function Handshake operation (BUSY condition) Not used (DM-D connection) Printing line count selection U375 compatible mode Used internally Used internally Not used (dedicated serial I/F) #31 pin reset signal ON Receive buffer full Multi U375 compatible Used (fixed) OFF Off line or receive buffer full Fixed to OFF Standard U675 (non-compatible) Fixed to OFF Fixed to OFF Fixed to OFF
Not Used
Table D-23 U375 compatible mode settings

SW2-4 ON SW2-3 OFF Font/Character Dot Spacing 5 x 9/2 half dots 7 x 9/3 half dots ON 5 x 9/1 half dots 5 x 9/2 half dots Printing Line Count 33 lines 40 lines 35 lines 42 lines 385 half dots Total No. of Dots 400 half dots
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Self Test
The self-test confirms the following items: t Functioning of control circuit t Functioning of printer mechanism t Print quality t Control software version t DIP switch settings Refer to Troubleshooting in Chapter 1 for details.
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Outline of Specifications
Features
This product was designed as a high performance POS printer where one unit can handle printing slips, validations, and journals (journals and receipts when using pressure-sensitive paper) and of being highly reliable, durable, and long-lasting. The main features are listed below. Minimum line logic seeking controls for high-speed printing. Combined with MICR (factory option), MICR reading + check table printing (single-pass high-speed processing) are possible. Quiet printing (impact type industry's top-class quiet printing). Sheets can be inserted in two ways: when using validation paper, use the drop-in method by inserting from the top; when using slip paper, insert from the front. A mechanical form stopper stabilizes slip sheet insertion. Page mode allows printing of any font. Many types of check printing are possible. Has highly operable roll paper, easy loading of roll paper, and one-touch T/U paper take-up. Two system drawer drive is available. Commands allow you to select character sizes (7 x 9 fonts and 5 x 9 fonts). Commands conform to ESC/POS.
Printer status is automatically transmitted using the installed ASB (automatic status back) function. Supports many I/F specifications (RS-232/bidirectional parallel).
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Printer Unit
Printing Specifications
t Printing method t Head wire arrangement t Printing direction t Print speed Serial impact dot matrix 9 x 1 row, wire pitch of 0.353 mm (1/72 inch) Bidirectional printing at shortest distance Approx. 4.6 LPS (For 40 digits, 17.8 CPI printing: normal mode) (LPS: Lines Per Second; CPI: Characters Per Inch) t Printed lines/character spacing
Table D-24 Character dimensions, printed digits, characters per inch
Character Configuration WxH Roll paper 79 (Font B) 59 (Font A) Slip/validation 79 (Font B) 59 (Font A) Character Dimensions W x H (mm) 1.24 3.1 1.56 3.1 1.24 3.1 1.56 3.1 Dot Spacing Between Characters 2 Half Dots 1 Dot 2 Half Dots 1 Dot Printed Digits (CPU) 50 37 60 45 Characters Per Inch (CPI) 17.8 13.3 17.8 13.3
Character Specifications
t Type of characters
Table D-25 Type of characters
Type of Characters Alphanumeric Expansion graphics International characters Number of Characters 95 128 x 9 (table) characters (including blank pages) 37
t Character Configuration
Roll paper: 7 9 (horizontal total no. of dots: 450 half dots) Roll paper: 5 9 (vertical total no. of dots: 225 dots) Slip paper: 7 9 (horizontal total no. of dots: 540 half dots) Slip paper: 5 9 (vertical total no. of dots: 270 dots)
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Paper Specifications Roll paper
t Paper type t Paper dimensions
Plain paper, pressure-sensitive paper Paper Width External Diameter 82.5 mm 0.5 mm Max. 60 mm for 1 ply paper and journal paper only Max. 89 mm for receipt paper only Max. 83 mm for 2-ply paper and 3-ply paper only (However, always take up the back side paper.) Min. 10 mm for inner diameter
Core
Table D-26 Paper thickness
Type Regular Paper Thermal Transfer Paper Total Thickness Paper Thickness 0.06 mm0.085 mm 0.050.08 mm
Max. 0.2 mm (thermal transfer paper)
Single sheet paper: slip/validation paper

t Paper type t Paper dimensions t 1 Sheet (no copies) Paper thickness Regular paper, pressure-sensitive, carbonless copy paper Slip Validation 70148 mm (width) 150210 mm (length) 148150 mm (width) 70210 mm (length)
t Pressure-sensitive paper (when using pressure-sensitive paper, a maximum of 4 sheets including roll paper.) The following table shows the paper thickness and copying capacity. Ambient temperature influences copying capacity, so use this printer within the guaranteed temperatures in the table.
Table D-27 Thickness of transfer paper
Type Base paper Copy paper and original Paper Thermal transfer carbon Paper Total thickness Paper Thickness 0.07 mm0.12 mm 0.04 mm0.07 mm Approximately 0.035 mm 0.09 mm0.31 mm (includes paper thickness of roll paper.)
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Table D-28 Copying capacity
Copy Page Count Original + 2 Copies Original + 1 Copies Guarantee Temperature 10C40C 5C45C
Ribbon Cassette
Use the following dedicated ribbon cassette (for slips)
Table D-29 Dedicated ribbon cassette
Item Model Color Ribbon Life Specifications ERC-32(P) Purple 6 million characters (continuous printing at 25C)
MICR Reader (Factory Option)

Reading Method
Permanent magnet recognition
Recognition Ratio
98% or more (at 25C) Standard evaluation checks made by EPSON were used for testing purposes. Checks should be free of curls, bends, wrinkles, etc.
Insertion/Endorsement Printing/Front Printing of Checks

Place the front surface of the check printed with magnetic ink face up and insert properly along slip side guide. The printer can perform endorsement printing and front printing operations after the check reading operation. To ensure the endorsement printing in the specified range (within 38.1 mm from the top edge), allow about 3 mm for the bottom edge.
Note: Please note that the MICR recognition ratio may drop when this product is installed near an electronic or other device that generates a magnetic field. In particular, the user should confirm recognition accuracy when the device is located near a display. If this product is subjected to shock or vibration during MICR reading, the text may not be recognized.
Rev. A
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Overall Specifications
Internal Buffer
Table D-30 Internal buffer capacity
Buffer Receive buffer Communication baud rate NV bit image storage area User NV memory Capacity
45 bytes or 4KB, selected by DIP switch 2400, 4800, 9600, 19200 bps 384KB 1KB
Electrical Specifications
t Operating voltage t Current consumption
Table D-31 Current consumption
Mode Operation Current Consumption Average: Peak: Standby Average: Approx. 1.8 A Approx. 5.5 A Approx. 0.2 A
+24 VDC 10% (at 24V, excluding drawer kick drive)
Environmental Specifications
t Temperature t Humidity Operating: 5 45C Storage: -10 50C (excluding paper, ribbon) Operating: 10 90% RH Storage: 10 90% RH (excluding paper, ribbon)
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Interface Features
RS-232C Serial Interface
t Specifications
Table D-36 RS-232C serial interface specifications
Item Data transfer method Synchronization Handshake Signal level Stop bit Printer connector Specifications Serial Asynchronous DTR/DSR or XON/XOFF control MARK: - 3V - 15 V, Logic "1" SPACE: + 3V + 15 V, Logic "0" 1 bit fixed Dsub-25 pin (female) connector
Refer to DIP switches for data bit length, baud rate, and parity settings. t Online/offline This printer does not have an online/offline switch. It goes offline in the following cases: During the period after power on or reset while mechanisms are initialized until communication can be performed. During execution of self test When the cover is open During paper feed with the paper FEED button When printing stops when paper is out (when the roll paper end detector detects paper out or when the roll paper near end detector is validated to stop printing because of ESC c4) When waiting in macro execution mode When there is a temporary abnormality in electric voltage When an error occurs When the reception buffer is full
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The reception buffer is full when the remaining buffer space is between 16 and 26 bytes when the reception buffer amount is specified at 45 bytes. The reception buffer is full when the available buffer space is from 128 bytes to 256 bytes when the reception buffer amount is specified at 4KB. Reception data is ignored when the reception buffer is 0 bytes. Note: See the section on "Serial Interface Specifications" for precautions concerning turning DIP switch 2-1 ON.
Bidirectional Parallel Interface (IEEE-1284)

The interface is Centronics compatible and meets the specifications for IEEE-1284 bidirectional communications. t Specifications
Table D-37 Bidirectional parallel interface specifications
Item Data transfer method Synchronization Handshake Signal Level Connector Specifications 8 bit parallel By externally supplied Strobe signal By Ack signal and Busy signal All signals are TTL compatible ADS-B36BLFDR176 (Honda Tsushin Kogyo) or equivalent (IEEE1284 Type B)
t Online/offline This printer does not have an online/offline switch. It goes offline in the following cases: During the period after power on or reset by INIT from the interface while mechanisms are initialized During execution of self test When the cover is open During paper feed with the FEED button paper When printing is stopped due to no paper (only when there is no paper roll) While waiting during macro execution During temporary abnormal power source status When an error occurs
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RS-485 Serial Interface
The RS-485 serial interface is a dealer option. t Specifications (RS-485 compliant)
Table D-38 RS-485 serial interface specifications
Item Data transfer method Synchronization Handshake Signal level Baud rate Parity Stop bit Connector Specifications Serial Asynchronous DTR/DSR or XON/XOFF control 2.5V 5 V: Logic "1" 0.0V 0.8 V: Logic "0" 2400, 4800, 9600, 19200 bps None, even, odd 1 bit or more D-SUB25 (female)
Handshake, bit length, baud rate, and parity are set by the DIP switches. The data stop bit is fixed at 1 bit. t Signal level and communication control functions
Table D-39 Signal level and communication control function list (CS1/CS2)
CS1 H L CS2 L H Function Communication is available. Communication is not available.
When the potential of CS1 is higher than CS2, the system judges that the printer can communicate (host side can receive data). When the potential of CS1 is lower than CS2, the system judges that the printer cannot communicate (host side cannot receive data).
Table D-40 Signal level and communication control function list (DR1/DR2)
DR1 H L DR2 L H Function Communication is available. Communication is not available.
When the potential of DR1 is higher than DR2, the system judges that the printer can communicate (data can be received). When the potential of DR1 is lower than DR2, the system judges that the printer cannot communicate (data cannot be received).
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t Online/offline
This printer does not have an online/offline switch. It goes offline in the following cases: During the period after power on while mechanisms are initialized until communication can be performed. During execution of self test When the cover is open During paper feed with the paper FEED button When printing is stopped due to no paper (only when there is no paper roll) When no paper status is detected by the paper roll end detector, or when a printing stop function is activated by ESC c 4 for paper roll near end detector While waiting during macro execution During temporary abnormal power source status When an error occurs When the reception buffer is full The reception buffer is full when the remaining buffer space is between 16 bytes and 26 bytes when the reception buffer amount is specified at 45 bytes. The reception buffer is full when the remaining buffer space is between 128 bytes and 256 bytes when the reception buffer amount is specified at 4KB. Reception data is ignored when the reception buffer is 0 bytes. Note: See the section on "Serial Interface specifications" for precautions concerning turning DIP switch 2-1 ON.
Rev. A
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Appendix E
Parts List
Alphanumeric List
name for service manual Assist paper guide Assist paper guide spring Back case Backup paper guide cap Belt drive cap Belt plate Belt tension spring Carriage assembly Carriage belt Carriage cover frame assembly Carriage drive pulley Carriage drive transmission gear Carriage frame sub assembly Carriage guide shaft Carriage motor Carriage spring Carriage transmission pulley Caution seal Circuit board FFC Clamp Connector plate (type AA) Connector plate (type BA) Control panel cable Control panel circuit board assembly Control panel label Control panel unit Cover ground plate Crank shaft holder C-ring (5103-21) Drive lever coil cover Endorsement platen shutter name for price list PAPER GUIDE,ASSIST SPRING,ASSIST PAPER GUIDE CASE,BACK,AA CAP,BACK-UP PAPER GUIDE CAP,BELT DRIVE PLATE,BELT SPRING,BELT TENSION CARRIAGE ASSEMBLY BELT,CARRIAGE FRAME,CARRIAGE COVER ASSEMBLY PULLEY,CARRIAGE DRIVE GEAR,CARRIAGE DRIVE TRANSMISSION FRAME,CARRIAGE SUB ASSEMBLY SHAFT,CARRIAGE GUIDE MOTOR,CARRIAGE SPRING,CARRIAGE PULLEY,CARRIAGE TRANSMISSION SEAL,CAUTION FFC,CIRCUIT BOARD CLAMP PLATE,CONNECTOR,AA PLATE,CONNECTOR,BA CABLE,SWITCH PANEL SWITCH PANEL CIRCUIT BOARD ASSEMBLY LABEL,SWITCH PANEL,AA SWITCH PANEL UNIT,AA PLATE,COVER GROUND CRANK SHAFT HOLDER C-RING,5103-21 COVER,DRIVE LEVER COIL SHUTTER,ENDORSEMENT PLATEN qty 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 6 2 1 1 page F-7 F-7 F-1 F-7 F-6 F-2,3 F-6 F-6 F-6 F-2,3 F-6 F-6 F-6 F-6 F-6 F-6 F-6 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-7 F-4,5,7 F-7 F-4,5 F-4,5 ref.# 664 653 129 678 603 684 630 709 629 713 633 634 688 631 733 611 632 122 206 110 123 A-1 207 204 157 134 676 730 772 671 680
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Parts List Appendix E-1
Confidential
name for service manual E-ring (1.2) E-ring (1.5) E-ring (2) E-ring (2) E-ring (2.3) E-ring (3) E-ring (4) E-ring (5) Form stopper Form stopper shaft Form stopper spring Front case Front cover detector assembly Front frame Front reinforcement frame Front seal Front sound absorption material Gear train cover Guide roller shaft H.P. detector assembly Hexagon lock screw (inch type) Hexagon lock screw (millimeter type) Hexagon nut Holder plate Holder spring IC cover Intermediate cable (type A) Intermediate cable (type B) Intermediate cable (type C) Intermediate cable tube Intermediate circuit board assembly Intermediate circuit board cover J/S change gear J/S change lever J/S change solenoid J/S change spring name for price list RETAINING RING TYPE-E(1.2) F/UC RETAINING RING TYPE-E(1.5) RETAINING RING TYPE-E(2) F/UC RETAINING RING TYPE-E(2) F/UC RETAINING RING TYPE-E (2.3) F/UC RETAINING RING TYPE-E(3)F/UC RETAINING RING TYPE-E(4) F/UC RETAINING RING TYPE-E(5) F/UC FORM STOPPER SHAFT,FORM STOPPER SPRING,FORM STOPPER CASE,FRONT,AA FRONT COVER DETECTOR ASSEMBLY FRAME,FRONT FRAME,FRONT REINFORCE SEAL,FRONT,AA SOUND ABSORPTION MATERIAL,FRONT COVER,GEAR TRAIN SHAFT,GUIDE ROLLER H.P.DETECTOR ASSEMBLY HEXAGON LOCK SCREW HEXAGON LOCK SCREW H.N.-1,3,F/ZN PLATE,HOLDER,A SPRING,HOLDER,A IC COVER CABLE,INTERMEDIATE,A CABLE,INTERMEDIATE,B CABLE,INTERMEDIATE,C TUBE,CABLE INTERMEDIATE INTERMEDIATE CIRCUIT BOARD ASSEMBLY COVER,INTERMEDIATE CIRCUIT BOARD J/S CHANGE GEAR LEVER,J/S CHANGE J/S CHANG SOLENOID SPRING,J/S CHANGE qty 2 3 1 6 4 12 8 2 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 page F-8 F-4,5,7 F-1 F-6,7 F-2,3,4,5,7 F-2,3,4,5,7 F-7 F-4,5,6 F-4,5 F-4,5 F-4,5 F-1 F-2,3 F-4,5 F-4,5 F-1 F-1 F-6 F-7 F-6 F-1 F-1 F-1 F-1 F-1 F-1 F-6 F-6 F-6 F-6 F-6 F-6 F-2,3 F-2,3 F-2,3 F-2,3 ref.# B-2 719 105 720 724 721 722 723 618 619 620 130 691 613 612 148 144 768 641 707 155 155 120 141 142 111 734 735 736 771 708 769 728 650 727 651
Appendix E-2 Parts List
Rev. A
Confidential
name for service manual J/S solenoid mounting plate Lead wire (type C) Lead wire (type D) Lead wire (type E) Lead wire (type F) Lead wire (type G) Lead wire (type H) Lead wire (type I) Lead wire (type J) Lead wire (type K) Lead wire (type L) Lead wire (type M) Lead wire (type N) Lead wire (type O) Lead wire (type P) Lead wire (type Q) Lead wire (type R) Lead wire (type S) Lead wire (type T) Lead wire (type U) Lead wire (type V) Lead wire (type W) Lead wire (type X) Lead wire (type Y) Lead wire (type Z) Left platen lever shaft Lever coil mounting plate sub assembly Lever drive coil (type A) Lever drive coil (type B) Lever drive motor assembly Lever drive motor detector plate Lever drive shaft assembly Lever drive shaft gear Lever drive transmission gear Lever motor reduction gear Lever motor T.P. detector assembly

name for price list MOUNTING PLATE,J/S SOLENOID LEAD WIRE,C LEAD WIRE,D LEAD WIRE,E LEAD WIRE,F LEAD WIRE,G LEAD WIRE,H LEAD WIRE,I LEAD WIRE,J LEAD WIRE,K LEAD WIRE,L LEAD WIRE,M LEAD WIRE,N LEAD WIRE,O LEAD WIRE,P LEAD WIRE,Q LEAD WIRE,R LEAD WIRE,S LEAD WIRE,T LEAD WIRE,U LEAD WIRE,V LEAD WIRE,W LEAD WIRE,X LEAD WIRE,Y LEAD WIRE,Z SHAFT,PLATEN LEVER,L MOUNTING PLATE,LEVER COIL SUB ASSEMBLY COIL,LEVER DRIVE,A COIL,LEVER DRIVE,B MOTOR,LEVER DRIVE ASSEMBLY DETECTOR PLATE,LEVER DRIVE MOTOR LEVER DRIVE SHAFT ASSEMBLY GEAR,LEVER DRIVE SHAFT GEAR,LEVER DRIVE TRANSMISSION GEAR,LEVER MOTOR REDUCTION LEVER MOTER T.P. DETECTOR ASSEMBLY qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 page F-2,3 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-6 F-6 F-6 F-7 F-7 F-7 F-4,5 F-4,5 F-4,5 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-7 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-2,3 F-4,5 F-4,5 ref.# 774 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761 762 763 764 765 626 695 621 622 686 614 693 617 616 615 704
Rev. A
Confidential
name for service manual Lower case Lower plate Main circuit board (type AB) assembly Main circuit board unit (type BA) Main circuit board unit (type BB) Main plate sub assembly Mechanism assembly (type BA) Mechanism assembly (type BB) Metallic insulator spacer MICR assembly MICR case MICR connector assembly MICR fixing MICR fixing sheet MICR frame assembly MICR lever MICR lever fixing plate MICR lever spring MICR roller shaft MICR shield cover (type A) MICR shutter MICR solenoid Micro switch Motor shield case Motor shield cover Motor shield spacer N.E. detector adjustment screw N.E. detector assembly lead wire N.E. detector holder N.E. detector lever N.E. detector spacer Nose guide Nylon clamp Nylon clip Nylon lock nut Oil ring name for price list CASE,LOWER,AA PLATE,LOWER,A MAIN CIRCUIT BOARD,AB ASSEMBLY MAIN CIRCUIT BOARD UNIT,BA MAIN CIRCUIT BOARD UNIT,BB PLATE,MAIN,SUBU ASSEMBLY,A MECHANISM ASSEMBLY,BA MECHANISM ASSEMBLY,BB INSULATOR SPACER ASSEMBLY,MICR CASE,MICR CONNECTOR ASSEMBLY,MICR MICR FIXING SHEET,MICR FIXING FRAME,MICR ASSEMBLY LEVER,MICR FIXING PLATE,MICR LEVER SPRING,MICR LEVER SHAFT,MICR ROLLER COVER,MICR SHIELD,A SHUTTER,MICR SOLENOID,MICR MICROSWITCH CASE,MOTOR SHIELD COVER,MOTOR SHIELD SPACER,MOTOR SHIELD SCREW,DETECTOR ADJUSTMENT,N.E LEAD WIRE N.E.DETECTOR ASSEMBLY HOLDER,N.E.DETECTOR LEVER,N.E.DETECTOR SPACER,N.E.DETECTOR GUIDE,NOSE NYLON CLAMP NYLON CLIP NYLON LOCK NUT M3 OIL RING qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 page F-1 F-1 F-4,5 F-1 F-1 F-1 F-1 F-1 F-1 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-4 F-8 F-1 F-3 F-3 F-3 F-1 F-1 F-1 F-1 F-1 F-6 F-1 F-2,3 F-7 F-6 ref.# 127 136 705 A-4 201 133 A-2 600 114 B-7 B-8 B-11 B-13 B-16 B-17 B-12 B-9 B-15 B-1 B-10 679 B-14 119 B-4 B-5 B-3 125 205 116 117 121 623 150 607 718 605
Rev. A
Confidential
name for service manual Operation label (type AA) Operation label (type BA) Operation label (type DA) Operation label (type EA) Paper ejection detector assembly Paper ejection detector cable (type A) assembly Paper ejection detector cable (type B) assembly Paper ejection detector holder Paper end detector assembly Paper feed frame assembly Paper feed frame cover Paper feed frame fixing L lever (type A) assembly Paper feed frame fixing lever spring (type A) Paper feed frame fixing R lever (type A) assembly Paper feed frame shaft Paper feed frame stopper Paper feed gear Paper feed motor Paper feed reduction gear Paper feed roller Paper feed roller spring Paper feed transmission gear Paper feed trigger attraction plate Paper feed trigger claw spring Paper guide lever Paper guide lever shaft Paper guide lever spring Paper hold roller Paper hold roller shaft Paper release lever Paper take-up belt Parallel I/F circuit board assembly Parallel pin (1.6X10)

name for price list LABEL,OPERATION,AA LABEL,OPERATION,BA LABEL,OPERATION,DA LABEL,OPERATION,EA PAPER EJECTION DETECTOR ASSEMBLY CABLE ASSEMBLY,PAPER EJECTION DETECTOR,A CABLE ASSEMBLY,PAPER EJECTION DETECTOR,B HOLDER,PAPER EJECTION DETECTOR PAPER END DETECTOR ASSEMBLY PAPER FEED FRAME ASSEMBLY COVER,PAPER FEED FRAME LEVER,PAPER FEED FRAME FIXING L,A ASSEMBLY SPRING,PAPER FEED FRAME FIXING LEVER,A LEVER,PAPER FEED FRAME FIXING R,A ASSEMBLY SHAFT,PAPER FEED FRAME STOPPER,PAPER FEED FRAME GEAR,PAPER FEED MOTOR,PAPER FEED PAPER FEED REDUCTION GEAR ROLLER,PAPER FEED SPRING,PAPER FEED ROLLER GEAR,PAPER FEED TRANSMISSION PAPER FEED TRIGGER ATTRACTIVE PLATE PAPER FEED TRIGGER CROW SPRING 3 LEVER,PAPER GUIDE SHAFT,PAPER GUIDE LEVER SPRING,PAPER GUIDE LEVER ROLLER,PAPER HOLD SHAFT,PAPER HOLD ROLLER LEVER,PAPER RELEASE PAPER TAKE UP BELT PARALLEL I/F CIRCUIT BOARD ASSEMBLY,B PP-A,1.6X10,S/NA qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 2 1 2 2 1 1 2 1 1 1 1 1 3 page F-1 F-1 F-1 F-1 F-2,3 F-4,5 F-2,3 F-2,3 F-7 F-7 F-7 F-7 F-7 F-7 F-2,3 F-2,3 F-7 F-2,3 F-2,3 F-7 F-7 F-4,5 F-4,5 F-4,5 F-7 F-7 F-7 F-7 F-7 F-7 F-1 F-1 F-7 ref.# 139 140 149 158 690 737 738 635 710 698 669 701 655 702 643 677 648 739 729 666 654 637 732 731 658 639 652 665 642 657 153 A-3 602
Rev. A
Confidential
name for service manual Plain washer (4.2X1X12) Platen adjustment screw Platen assembly Platen ground plate (type A) Platen ground plate (type B) Platen lever assembly Platen lever drive cam Platen lever spring Platen spring Power switch cable assembly Power switch cover Print head unit (Eb) R cover detector cap Rear cover detector assembly Rear sound absorption material Release lever shaft Ribbon cassette cover Ribbon drive plate assembly Ribbon feed spring Ribbon intermediate gear Ribbon reduction gear Ribbon take-up gear assembly Right platen lever shaft Roll paper cover Roll paper holder Roll paper receive roller RS-232 I/F circuit board assembly Rubber foot Rubber insulator spacer Screw (C.B., 2.6X4) Screw (C.B.B-tite, 2X8) Screw (C.B.B-tite, 4X12) Screw (C.B.B-tite, 4X25) Screw (C.B.P-tite, 3x8) Screw (C.B.P-tite, 3X8) name for price list PLAIN WASHER,4.2X1X12,F/ZN SCREW,PLATEN ADJUSTMENT PLATEN ASSEMBLY PLATE,PLATEN GROUND,A PLATE,PLATEN GROUND,B LEVER,PLATEN ASSEMBLY CAM,PLATEN LEVER DRIVE SPRING,PLATEN LEVER SPRING,PLATEN POWER SWITCH CABLE SET,AA COVER,POWER SWITCH,BA PRINT HEAD UNIT EB CAP,R COVER DETECTOR REAR COVER DETECTOR ASSEMBLY SOUND ABSORPTION MATERIAL,REAR SHAFT,RELEASE LEVER COVER,RIBBON CASSETTE,AA RIBBON DRIVE PLATE ASSEMBLY RIBBON FEED SPRING GEAR,RIBBON INTERMEDIATE GEAR,RIBBON REDUCTION GEAR,RIBBON TAKE-UP ASSEMBLY SHAFT,PLATEN LEVER,R COVER,ROLL PAPER,BA HOLDER,ROLL PAPER,A ROLL PAPER RECEIVE ROLLER RS-232 I/F CIRCUIT BOARD ASSEMBLY RUBBER FOOT SPACER,INSULATOR C.B.,2.6X4,F/ZN C.B.B-TITE,2X8,F/ZN C.B.B.SCREW,4X12,F/ZN C.B.B.SCREW,4X25 F/ZN C.B.P-TITE,3x8,F/ZN C.B.P-TITE SCREW,3X8,F/ZN qty 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 2 2 1 2 2 1 page F-1 F-7 F-7 F-7 F-7 F-7 F-2,3 F-7 F-7 F-1 F-1 F-6 F-2,3 F-2,3 F-1 F-7 F-1 F-6 F-6 F-6 F-6 F-6 F-7 F-1 F-1 F-1 F-1 F-1 F-1 F-4,5 F-1 F-1 F-1 F-1 F-4,5 1 (no MICR), 2 (with MICR) ref.# 112 685 711 674 675 624 628 625 604 203 156 689 636 692 145 638 131 706 601 683 682 712 627 132 143 154 202 124 113 773 118 108 109 101 776
Rev. A
Confidential
name for service manual Screw (C.B.P-tite, 3X6) Screw (C.B.S-tite F, 3X4) Screw (C.B.S-tite F, 3X4) Screw (C.B.S-tite F, 3X6) Screw (C.B.S-tite F, 3X6)

name for price list C.B.P-TITE SCREW,3X6,F/ZN C.B.S-TITE F,3X4,F/ZN C.B.S-TITE F,3X4,F/ZN C.B.S-TITEF,3X6,F/ZN C.B.S-TITEF,3X6,F/ZN qty 6 1 3 12 page F-2,3,6,7 F-1 F-2,3 F-1 F-2,3,4,5,6 24 (no MICR), 26 (with MICR) ref.# 609 102 714 106 726
Screw (C.C., 2X3) Screw (C.C., 3X5) Screw (C.C., 4X20) Screw (C.C.S-tite, 2.5X5)
C.C.2X3,F/ZN C.C.SCREW,3X5,F/ZN C.C.SCREW,4X20,F/ZN C.C.S-TITE SCREW,2.5*5,F/ZN
1 2 1
F-2,3 F-2,3 F-1 F-2,3,4,5
716 717 104 725
2 (no MICR), 4 (with MICR) Screw (C.P.(S-P2), 2.5X5) Screw (C.P.P-tite, 3X12) Screw (C.P.S-tite F, 3X5) Screw (C.P.S-tite(0), 3X6) Screw (C.P.S-tite(P4), 3x6) Screw (C.P.S-tite, 3X6) Screw (C.P.T-B, 3X10) Screw (C.P.(S), 2.6X8) Slip B.O.F. detector assembly Slip drive gear Slip feed roller Slip feed roller holder Slip feed roller shaft holder Slip guide lower frame (type B) Slip guide lower frame assembly (type B) Slip guide upper frame Slip hold roller shaft Slip hold roller sleeve Slip hold roller spring Slip insertion detector holder Slip paper guide Slip T.O.F. detector assembly Slip transmission gear Strengthening plate C.P.(S-P2),2.5X5,F/Zn C.P.P-TITE SCREW,3X12,F/ZN C.P.S-TITE F,3X5,F/ZN C.P.S-TITE.(0),3X6,F/ZN C.P.S-TITE(P4),3X6,F/ZN C.P.S-TITE SCREW,3X6,F/ZN C.P.T-B SCREW,3X10,F/ZN C.P.(S)SCREW,2.6X8.F/ZN SLIP B.O.F. DETECTOR ASSEMBLY GEAR,SLIP DRIVE ROLLER,SLIP FEED HOLDER,SLIP FEED ROLLER SHAFT HOLDER,SLIP FEED ROLLER FRAME,SLIP GUID LOWER,B FRAME,SLIP GUID LOWER,B ASSEMBLY FRAME,SLIP GUID UPPER SHAFT,SLIP HOLD ROLLER SLEEVE,SLIP HOLD ROLLER SPRING,SLIP HOLD ROLLER HOLDER,SLIP INSERT DETECTOR PAPER GUIDE,SLIP SLIP T.O.F. DETECTOR ASSEMBLY GEAR,SLIP TRANSMISSION PLATE,STRENGTHEN,B 1 1 1 8 5 2 7 2 1 4 1 1 4 1 1 1 1 1 1 1 1 1 3 1 F-8 F-6 F-2,3 F-1 F-6 F-1 F-1 F-8 F-4,5 F-2,3,4,5,7 F-7 F-7 F-2,3,4,5 F-4 F-5 F-4,5 F-2,3 F-2,3 F-2,3 F-4,5 F-7 F-4,5 F-2,3 F-1 B-18 608 715 107 775 A-5 103 B-19 696 649 668 659 610 662 B-6 661 645 766 767 606 670 703 647 135
Rev. A
Confidential
name for service manual Sub paper feed roller assembly Sub paper hold roller Sub paper hold roller shaft Sub slip feed lever shaft Sub slip feed lever spring Sub slip feed lever sub assembly Sub slip feed roller assembly Sub slip feed roller holder Sub slip hold roller Sub slip hold sleeve Support plate Table holder Take-up assembly Take-up drive gear Take-up frame assembly Take-up gear Take-up pulley Take-up spring Upper case Validation detector assembly Validation stopper Validation stopper spring name for price list ROLLER,SUB PAPER FEED ASSEMBLY ROLLER,SUB PAPER HOLD SHAFT,SUB PAPER HOLD ROLLER SHAFT,SUB SLIP FEED LEVER SPRING,SUB SLIP FEED LEVER LEVER,SUB SLIP FEED SUB ASSEMBLY ROLLER,SUB SLIP FEED ASSEMBLY HOLDER,SUB SLIP FEED ROLLER ROLLER,SUB SLIP HOLD SLEEVE,SUB SLIP HOLD PLATE,SUPPORT,A HOLDER,TABLE,A TAKE-UP ASSEMBLY GEAR,TAKE-UP DRIVE FRAME,TAKE-UP ASSEMBLY GEAR,TAKE-UP TAKE UP PULLEY TAKE UP SPRING CASE,UPPER,AA VALIDATION DETECTOR ASSEMBLY STOPPER,VALIDATION SPRING,VALIDATION STOPPER qty 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 page F-7 F-7 F-7 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-1 F-1 F-1 F-2,3 F-1 F-1 F-1 F-1 F-1 F-4,5 F-4,5 F-4,5 ref.# 699 663 640 644 656 687 694 660 667 770 137 138 126 646 147 146 152 151 128 697 672 673
Rev. A
Confidential
Reference Number List
name for service manual Screw (C.B.P-tite, 3x8) Screw (C.B.S-tite F, 3X4) Screw (C.P.T-B, 3X10) Screw (C.C., 4X20) E-ring (2) Screw (C.B.S-tite F, 3X6) Screw (C.P.S-tite(0), 3X6) Screw (C.B.B-tite, 4X12) Screw (C.B.B-tite, 4X25) Clamp IC cover Plain washer (4.2X1X12) Rubber insulator spacer Metallic insulator spacer N.E. detector holder N.E. detector lever Screw (C.B.B-tite, 2X8) Micro switch Hexagon nut N.E. detector spacer Caution seal Connector plate (type AA) Rubber foot N.E. detector adjustment screw Take-up assembly Lower case Upper case Back case Front case Ribbon cassette cover Roll paper cover Main plate sub assembly Control panel unit Strengthening plate Lower plate
name for price list C.B.P-TITE,3x8,F/ZN C.B.S-TITE F,3X4,F/ZN C.P.T-B SCREW,3X10,F/ZN C.C.SCREW,4X20,F/ZN RETAINING RING TYPE-E(2) F/UC C.B.S-TITEF,3X6,F/ZN C.P.S-TITE.(0),3X6,F/ZN C.B.B.SCREW,4X12,F/ZN C.B.B.SCREW,4X25 F/ZN CLAMP IC COVER PLAIN WASHER,4.2X1X12,F/ZN SPACER,INSULATOR INSULATOR SPACER HOLDER,N.E.DETECTOR LEVER,N.E.DETECTOR C.B.B-TITE,2X8,F/ZN MICROSWITCH H.N.-1,3,F/ZN SPACER,N.E.DETECTOR SEAL,CAUTION PLATE,CONNECTOR,AA RUBBER FOOT SCREW,DETECTOR ADJUSTMENT,N.E TAKE-UP ASSEMBLY CASE,LOWER,AA CASE,UPPER,AA CASE,BACK,AA CASE,FRONT,AA COVER,RIBBON CASSETTE,AA COVER,ROLL PAPER,BA PLATE,MAIN,SUBU ASSEMBLY,A SWITCH PANEL UNIT,AA PLATE,STRENGTHEN,B PLATE,LOWER,A
qty 1 1 7 1 1 12 8 2 2 1 1 2 2 2 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1
page F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1
ref.# 101 102 103 104 105 106 107 108 109 110 111 112 113 114 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136
Rev. A
Confidential
name for service manual Support plate Table holder Operation label (type AA) Operation label (type BA) Holder plate Holder spring Roll paper holder Front sound absorption material Rear sound absorption material Take-up gear Take-up frame assembly Front seal Operation label (type DA) Nylon clamp Take-up spring Take-up pulley Paper take-up belt Roll paper receive roller Hexagon lock screw (inch type) Hexagon lock screw (millimeter type) Power switch cover Control panel label Operation label (type EA) Main circuit board unit (type BB) RS-232 I/F circuit board assembly Power switch cable assembly Control panel circuit board assembly N.E. detector assembly lead wire Circuit board FFC Control panel cable Mechanism assembly (type BB) Ribbon feed spring Parallel pin (1.6X10) Belt drive cap Platen spring Oil ring name for price list PLATE,SUPPORT,A HOLDER,TABLE,A LABEL,OPERATION,AA LABEL,OPERATION,BA PLATE,HOLDER,A SPRING,HOLDER,A HOLDER,ROLL PAPER,A SOUND ABSORPTION MATERIAL,FRONT SOUND ABSORPTION MATERIAL,REAR GEAR,TAKE-UP FRAME,TAKE-UP ASSEMBLY SEAL,FRONT,AA LABEL,OPERATION,DA NYLON CLAMP TAKE UP SPRING TAKE UP PULLEY PAPER TAKE UP BELT ROLL PAPER RECEIVE ROLLER HEXAGON LOCK SCREW HEXAGON LOCK SCREW COVER,POWER SWITCH,BA LABEL,SWITCH PANEL,AA LABEL,OPERATION,EA MAIN CIRCUIT BOARD UNIT,BB RS-232 I/F CIRCUIT BOARD ASSEMBLY POWER SWITCH CABLE SET,AA SWITCH PANEL CIRCUIT BOARD ASSEMBLY LEAD WIRE N.E.DETECTOR ASSEMBLY FFC,CIRCUIT BOARD CABLE,SWITCH PANEL MECHANISM ASSEMBLY,BB RIBBON FEED SPRING PP-A,1.6X10,S/NA CAP,BELT DRIVE SPRING,PLATEN OIL RING qty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 2 2 1 1 1 1 1 1 1 1 2 1 1 1 3 2 2 2 page F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-1 F-6 F-7 F-6 F-7 F-6 ref.# 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 155 156 157 158 201 202 203 204 205 206 207 600 601 602 603 604 605
Rev. A
Confidential
name for service manual Slip insertion detector holder Nylon clip Screw (C.P.P-tite, 3X12) Screw (C.B.P-tite, 3X6) Slip feed roller shaft holder Carriage spring Front reinforcement frame Front frame Lever drive motor detector plate Lever motor reduction gear Lever drive transmission gear Lever drive shaft gear Form stopper Form stopper shaft Form stopper spring Lever drive coil (type A) Lever drive coil (type B) Nose guide Platen lever assembly Platen lever spring Left platen lever shaft Right platen lever shaft Platen lever drive cam Carriage belt Belt tension spring Carriage guide shaft Carriage transmission pulley Carriage drive pulley Carriage drive transmission gear Paper ejection detector holder R cover detector cap Paper feed transmission gear Release lever shaft Paper guide lever shaft Sub paper hold roller shaft Guide roller shaft

name for price list HOLDER,SLIP INSERT DETECTOR NYLON CLIP C.P.P-TITE SCREW,3X12,F/ZN C.B.P-TITE SCREW,3X6,F/ZN SHAFT HOLDER,SLIP FEED ROLLER SPRING,CARRIAGE FRAME,FRONT REINFORCE FRAME,FRONT DETECTOR PLATE,LEVER DRIVE MOTOR GEAR,LEVER MOTOR REDUCTION GEAR,LEVER DRIVE TRANSMISSION GEAR,LEVER DRIVE SHAFT FORM STOPPER SHAFT,FORM STOPPER SPRING,FORM STOPPER COIL,LEVER DRIVE,A COIL,LEVER DRIVE,B GUIDE,NOSE LEVER,PLATEN ASSEMBLY SPRING,PLATEN LEVER SHAFT,PLATEN LEVER,L SHAFT,PLATEN LEVER,R CAM,PLATEN LEVER DRIVE BELT,CARRIAGE SPRING,BELT TENSION SHAFT,CARRIAGE GUIDE PULLEY,CARRIAGE TRANSMISSION PULLEY,CARRIAGE DRIVE GEAR,CARRIAGE DRIVE TRANSMISSION HOLDER,PAPER EJECTION DETECTOR CAP,R COVER DETECTOR GEAR,PAPER FEED TRANSMISSION SHAFT,RELEASE LEVER SHAFT,PAPER GUIDE LEVER SHAFT,SUB PAPER HOLD ROLLER SHAFT,GUIDE ROLLER qty 1 1 1 6 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 page F-4,5 F-2,3 F-6 F-2,3,6,7 F-2,3,4,5 F-6 F-4,5 F-4,5 F-4,5 F-4,5 F-2,3 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-6 F-7 F-7 F-7 F-7 F-2,3 F-6 F-6 F-6 F-6 F-6 F-6 F-2,3 F-2,3 F-4,5 F-7 F-7 F-7 F-7 ref.# 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641
Rev. A
Confidential
name for service manual Paper hold roller shaft Paper feed frame shaft Sub slip feed lever shaft Slip hold roller shaft Take-up drive gear Slip transmission gear Paper feed gear Slip drive gear J/S change lever J/S change spring Paper guide lever spring Assist paper guide spring Paper feed roller spring Paper feed frame fixing lever spring (type A) Sub slip feed lever spring Paper release lever Paper guide lever Slip feed roller holder Sub slip feed roller holder Slip guide upper frame Slip guide lower frame (type B) Sub paper hold roller Assist paper guide Paper hold roller Paper feed roller Sub slip hold roller Slip feed roller Paper feed frame cover Slip paper guide Drive lever coil cover Validation stopper Validation stopper spring Platen ground plate (type A) Platen ground plate (type B) Cover ground plate Paper feed frame stopper name for price list SHAFT,PAPER HOLD ROLLER SHAFT,PAPER FEED FRAME SHAFT,SUB SLIP FEED LEVER SHAFT,SLIP HOLD ROLLER GEAR,TAKE-UP DRIVE GEAR,SLIP TRANSMISSION GEAR,PAPER FEED GEAR,SLIP DRIVE LEVER,J/S CHANGE SPRING,J/S CHANGE SPRING,PAPER GUIDE LEVER SPRING,ASSIST PAPER GUIDE SPRING,PAPER FEED ROLLER SPRING,PAPER FEED FRAME FIXING LEVER,A SPRING,SUB SLIP FEED LEVER LEVER,PAPER RELEASE LEVER,PAPER GUIDE HOLDER,SLIP FEED ROLLER HOLDER,SUB SLIP FEED ROLLER FRAME,SLIP GUID UPPER FRAME,SLIP GUID LOWER,B ROLLER,SUB PAPER HOLD PAPER GUIDE,ASSIST ROLLER,PAPER HOLD ROLLER,PAPER FEED ROLLER,SUB SLIP HOLD ROLLER,SLIP FEED COVER,PAPER FEED FRAME PAPER GUIDE,SLIP COVER,DRIVE LEVER COIL STOPPER,VALIDATION SPRING,VALIDATION STOPPER PLATE,PLATEN GROUND,A PLATE,PLATEN GROUND,B PLATE,COVER GROUND STOPPER,PAPER FEED FRAME qty 1 1 1 1 1 3 4 4 1 1 2 1 2 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 page F-7 F-2,3 F-4,5 F-2,3 F-2,3 F-2,3 F-7 F-2,3,4,5,7 F-2,3 F-2,3 F-7 F-7 F-7 F-7 F-4,5 F-7 F-7 F-7 F-4,5 F-4,5 F-4 F-7 F-7 F-7 F-7 F-4,5 F-7 F-7 F-7 F-4,5 F-4,5 F-4,5 F-7 F-7 F-7 F-2,3 ref.# 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677
Rev. A
Confidential
name for service manual Backup paper guide cap MICR shutter Endorsement platen shutter Ribbon reduction gear Ribbon intermediate gear Belt plate Platen adjustment screw Lever drive motor assembly Sub slip feed lever sub assembly Carriage frame sub assembly Print head unit (Eb) Paper ejection detector assembly Front cover detector assembly Rear cover detector assembly Lever drive shaft assembly Sub slip feed roller assembly Lever coil mounting plate sub assembly Slip B.O.F. detector assembly Validation detector assembly Paper feed frame assembly Sub paper feed roller assembly Paper feed frame fixing L lever (type A) assembly Paper feed frame fixing R lever (type A) assembly Slip T.O.F. detector assembly Lever motor T.P. detector assembly Main circuit board (type AB) assembly Ribbon drive plate assembly H.P. detector assembly Intermediate circuit board assembly Carriage assembly Paper end detector assembly Platen assembly Ribbon take-up gear assembly Carriage cover frame assembly Screw (C.B.S-tite F, 3X4)

name for price list CAP,BACK-UP PAPER GUIDE SHUTTER,MICR SHUTTER,ENDORSEMENT PLATEN GEAR,RIBBON REDUCTION GEAR,RIBBON INTERMEDIATE PLATE,BELT SCREW,PLATEN ADJUSTMENT MOTOR,LEVER DRIVE ASSEMBLY LEVER,SUB SLIP FEED SUB ASSEMBLY FRAME,CARRIAGE SUB ASSEMBLY PRINT HEAD UNIT EB PAPER EJECTION DETECTOR ASSEMBLY FRONT COVER DETECTOR ASSEMBLY REAR COVER DETECTOR ASSEMBLY LEVER DRIVE SHAFT ASSEMBLY ROLLER,SUB SLIP FEED ASSEMBLY MOUNTING PLATE,LEVER COIL SUB ASSEMBLY SLIP B.O.F. DETECTOR ASSEMBLY VALIDATION DETECTOR ASSEMBLY PAPER FEED FRAME ASSEMBLY ROLLER,SUB PAPER FEED ASSEMBLY LEVER,PAPER FEED FRAME FIXING L,A ASSEMBLY LEVER,PAPER FEED FRAME FIXING R,A ASSEMBLY SLIP T.O.F. DETECTOR ASSEMBLY LEVER MOTER T.P. DETECTOR ASSEMBLY MAIN CIRCUIT BOARD,AB ASSEMBLY RIBBON DRIVE PLATE ASSEMBLY H.P.DETECTOR ASSEMBLY INTERMEDIATE CIRCUIT BOARD ASSEMBLY CARRIAGE ASSEMBLY PAPER END DETECTOR ASSEMBLY PLATEN ASSEMBLY GEAR,RIBBON TAKE-UP ASSEMBLY FRAME,CARRIAGE COVER ASSEMBLY C.B.S-TITE F,3X4,F/ZN qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 page F-7 F-4 F-4,5 F-6 F-6 F-2,3 F-7 F-4,5 F-4,5 F-6 F-6 F-2,3 F-2,3 F-2,3 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-7 F-7 F-7 F-7 F-4,5 F-4,5 F-4,5 F-6 F-6 F-6 F-6 F-7 F-7 F-6 F-2,3 F-2,3 ref.# 678 679 680 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 701 702 703 704 705 706 707 708 709 710 711 712 713 714
Rev. A
Confidential
name for service manual Screw (C.P.S-tite F, 3X5) Screw (C.C., 2X3) Screw (C.C., 3X5) Nylon lock nut E-ring (1.5) E-ring (2) E-ring (3) E-ring (4) E-ring (5) E-ring (2.3) Screw (C.C.S-tite, 2.5X5) name for price list C.P.S-TITE F,3X5,F/ZN C.C.2X3,F/ZN C.C.SCREW,3X5,F/ZN NYLON LOCK NUT M3 RETAINING RING TYPE-E(1.5) RETAINING RING TYPE-E(2) F/UC RETAINING RING TYPE-E(3)F/UC RETAINING RING TYPE-E(4) F/UC RETAINING RING TYPE-E(5) F/UC RETAINING RING TYPE-E (2.3) F/UC C.C.S-TITE SCREW,2.5*5,F/ZN qty 1 1 2 2 3 6 12 8 2 4 page F-2,3 F-2,3 F-2,3 F-7 F-4,5,7 F-6,7 F-2,3,4,5,7 F-7 F-4,5,6 F-2,3,4,5,7 F-2,3,4,5 2 (no MICR), 4 (with MICR) Screw (C.B.S-tite F, 3X6) C.B.S-TITEF,3X6,F/ZN F-2,3,4,5,6 24 (no MICR), 26 (with MICR) J/S change solenoid J/S change gear Paper feed reduction gear Crank shaft holder Paper feed trigger claw spring Paper feed trigger attraction plate Carriage motor Intermediate cable (type A) Intermediate cable (type B) Intermediate cable (type C) Paper ejection detector cable (type A) assembly Paper ejection detector cable (type B) assembly Paper feed motor Lead wire (type C) Lead wire (type D) Lead wire (type E) Lead wire (type F) Lead wire (type G) Lead wire (type H) Lead wire (type I) J/S CHANG SOLENOID J/S CHANGE GEAR PAPER FEED REDUCTION GEAR CRANK SHAFT HOLDER PAPER FEED TRIGGER CROW SPRING 3 PAPER FEED TRIGGER ATTRACTIVE PLATE MOTOR,CARRIAGE CABLE,INTERMEDIATE,A CABLE,INTERMEDIATE,B CABLE,INTERMEDIATE,C CABLE ASSEMBLY,PAPER EJECTION DETECTOR,A CABLE ASSEMBLY,PAPER EJECTION DETECTOR,B MOTOR,PAPER FEED LEAD WIRE,C LEAD WIRE,D LEAD WIRE,E LEAD WIRE,F LEAD WIRE,G LEAD WIRE,H LEAD WIRE,I 1 1 2 6 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 F-2,3 F-2,3 F-2,3 F-4,5,7 F-4,5 F-4,5 F-6 F-6 F-6 F-6 F-4,5 F-2,3 F-2,3 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 F-4,5 727 728 729 730 731 732 733 734 735 736 737 738 739 742 743 744 745 746 747 748 726 ref.# 715 716 717 718 719 720 721 722 723 724 725
Rev. A
Confidential
name for service manual Lead wire (type J) Lead wire (type K) Lead wire (type L) Lead wire (type M) Lead wire (type N) Lead wire (type O) Lead wire (type P) Lead wire (type Q) Lead wire (type R) Lead wire (type S) Lead wire (type T) Lead wire (type U) Lead wire (type V) Lead wire (type W) Lead wire (type X) Lead wire (type Y) Lead wire (type Z) Slip hold roller sleeve Slip hold roller spring Gear train cover Intermediate circuit board cover Sub slip hold sleeve Intermediate cable tube C-ring (5103-21) Screw (C.B., 2.6X4) J/S solenoid mounting plate Screw (C.P.S-tite(P4), 3x6) Screw (C.B.P-tite, 3X8) LEAD WIRE,J LEAD WIRE,K LEAD WIRE,L LEAD WIRE,M LEAD WIRE,N LEAD WIRE,O LEAD WIRE,P LEAD WIRE,Q LEAD WIRE,R LEAD WIRE,S LEAD WIRE,T LEAD WIRE,U LEAD WIRE,V LEAD WIRE,W LEAD WIRE,X LEAD WIRE,Y LEAD WIRE,Z

name for price list qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 5 page F-4,5 F-4,5 F-6 F-6 F-6 F-7 F-7 F-7 F-4,5 F-4,5 F-4,5 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-2,3 F-6 F-6 F-4,5 F-6 F-7 F-4,5 F-2,3 F-6 F-4,5 1 (no MICR), 2 (with MICR) ref.# 749 750 751 752 753 754 755 756 757 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776
SLEEVE,SLIP HOLD ROLLER SPRING,SLIP HOLD ROLLER COVER,GEAR TRAIN COVER,INTERMEDIATE CIRCUIT BOARD SLEEVE,SUB SLIP HOLD TUBE,CABLE INTERMEDIATE C-RING,5103-21 C.B.,2.6X4,F/ZN MOUNTING PLATE,J/S SOLENOID C.P.S-TITE(P4),3X6,F/ZN C.B.P-TITE SCREW,3X8,F/ZN
Connector plate (type BA) Mechanism assembly (type BA) Parallel I/F circuit board assembly Main circuit board unit (type BA) Screw (C.P.S-tite, 3X6) MICR roller shaft E-ring (1.2)
PLATE,CONNECTOR,BA MECHANISM ASSEMBLY,BA PARALLEL I/F CIRCUIT BOARD ASSEMBLY,B MAIN CIRCUIT BOARD UNIT,BA C.P.S-TITE SCREW,3X6,F/ZN SHAFT,MICR ROLLER RETAINING RING TYPE-E(1.2) F/UC
1 1 1 1 2 2 2
F-1 F-1 F-1 F-1 F-1 F-8 F-8
A-1 A-2 A-3 A-4 A-5 B-1 B-2
Rev. A
Confidential
name for service manual Motor shield spacer Motor shield case Motor shield cover Slip guide lower frame assembly (type B) MICR assembly MICR case MICR lever fixing plate MICR shield cover (type A) MICR connector assembly MICR lever MICR fixing MICR solenoid MICR lever spring MICR fixing sheet MICR frame assembly Screw (C.P.(S-P2), 2.5X5) Screw (C.P.(S), 2.6X8) name for price list SPACER,MOTOR SHIELD CASE,MOTOR SHIELD COVER,MOTOR SHIELD FRAME,SLIP GUID LOWER,B ASSEMBLY ASSEMBLY,MICR CASE,MICR FIXING PLATE,MICR LEVER COVER,MICR SHIELD,A CONNECTOR ASSEMBLY,MICR LEVER,MICR MICR FIXING SOLENOID,MICR SPRING,MICR LEVER SHEET,MICR FIXING FRAME,MICR ASSEMBLY C.P.(S-P2),2.5X5,F/Zn C.P.(S)SCREW,2.6X8.F/ZN qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 page F-3 F-3 F-3 F-5 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 F-8 ref.# B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17 B-18 B-19
Rev. A
Confidential
Appendix F
Exploded Diagrams
TM-U675/U675P
102 158 132 204 110 600 or A-2 153 131 109 126 149 106 122
112 113 114
109 157 112 113 139 144 104 134 129 137 103 125 108 114 108 106
103
147
154 145 133 135 154 103 121 103 143
146 151 152
118 119
105
107 107 202 130 123 207 107 107 128 206 106 201 or A-4 138 136 203 122 A-3 107 A-1 107 205 107 A-5 155 120 107 142 141 116 117 101 150
140
124 124 106 106 111 156 106 127 103 148 103 124
Rev. A
Exploded Diagrams Appendix F-1
Confidential
Mechanism Assembly (without MICR)
725
690 713 609
635
738 643 714 714 610 721 628 645 717 616 721 760 761 762 767 766 610 726 677 684 726 691 714 636 763 764 765 715 692 739
717
646 721
726 721
729
647
728 647 649 651 607 726 721 647 729 721 724
650 726
716 727 774
Rev. A
Confidential
Mechanism Assembly (with MICR)
725
B-5
690 713 609
635
725
738 B-3 714 714 610 721 628 645 726 717 616 721 760 761 762 767 766 610 726 677 684 726 691 714 636 763 764 765 715 B-4 726 692 739 643
717
646 721
726 721
729
647
728 647 649 651 607 726 721 647 729 721 724
650 726
716 727 774
Rev. A
Confidential
Frame Assembly (without MICR)
726 721 610 726 680 620 703 748 749 750 725 660 618 719
687 661 770 619 724 613 667 612 617 770 726 726 732 621 726 731 672 609 731 610 609 726 695 726 726 644 745 746 747 726 697 757 758 759 737 726 721 649 704 732 622 719 693 721 730 723 671 726 637 730 615 614 686 773 656
694
662
679
606 696 609 742 743 744 776
705
673
726
Rev. A
Confidential
Frame Assembly (with MICR)
726 721 610 726 680 620 703 748 749 750 725 660 618 719
687 661 770 619 724 613 667 612 617 770 726 726 732 621 726 731 672 609 731 610 609 726 695 726 726 644 745 746 747 B-6 726 697 757 758 759 737 726 721 649 704 732 622 719 693 721 730 723 671 726 637 730 615 614 686 773 656
694
705 776 673 606 696 742 743 744 609 776 726
Rev. A
Confidential
Carriage Assembly
629 720 608 623 603 633 720
689
720 706 707 775
768 726 726
751 752 753
634 712
682 683 601 720 603 632 723 605 688
733 709 605 775 611 775 630 736 735 734 771 631 726
708 769 775 775
Rev. A
Confidential
PF Assembly
609 669 676 638 719 657
609 701
655
710 754 755 756 663
722 722 685 711 722 730 730
720
699
641
698
663
720 721 640 654 626 685 664 666 718 665 721 604 772 604 668 674 627 648 722 718 659 670 649 724 658 652 602 663 653 724 654 625 675 722 602 624 772 642 639 730 722 655 721 722 678 648 730 648 702 602
648 722
Rev. A
Confidential
MICR Unit
B-10
B-7 B-12 B-11 B-1 B-2 B-9
B-2 B-18
B-19
B-16 B-13 B-1
B-17 B-15
B-8
B-14
Rev. A
Confidential
Appendix G
General Lubrication Point Diagrams

TM-U675/U675P
G-36
G-36
G-36
Rev. A
General Lubrication Point Diagrams Appendix G-1
Confidential
Mechanism Assembly (without MICR)
G-36 G-36
G-36
G-36
G-36
G-36
G-36
Rev. A
Confidential
Mechanism Assembly (with MICR)
G-36 G-36
G-36
G-36
G-36
G-36
G-36
Rev. A
Confidential
Frame Assembly (without MICR)
G-48
G-48
G-48
G-48 G-48 G-36 G-48
G-48
G-48
G-36 G-48 G-36
G-36
G-48
Rev. A
Confidential
Frame Assembly (with MICR)
G-48
G-48
G-48
G-48 G-48
G-48
G-36 G-48
G-48
G-36 G-48 G-36
G-36
G-48
Rev. A
Confidential
Carriage Assembly
G-36
G-36
G-36 G-36 G-36 G-36 G-36
G-36 O-10 G-36 G-36 G-36 G-36 G-36 G-36 G-36 O-10 O-10
G-36
Rev. A
Confidential
PF Assembly
G-48
G-48
G-48 G-36
G-48
G-36
G-36
Rev. A
Confidential
MICR Unit
G-47
G-47
Rev. A
Confidential
Appendix H
Circuit Board Unit Circuit Diagrams

Main Circuit Board Assembly (Outline)
MICR I/F block (page H-6)
page H-4 page H-2
page H-3 page H-5
Rev. A
Circuit Board Unit Circuit Diagrams Appendix H-1
Confidential
Main Circuit Board Assembly (1 of 4)
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Main Circuit Board Assembly (MICR I/F Block)
Rev. A
Confidential
Main Circuit Board Assembly (Memory Block)
Rev. A
Confidential
RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram
TO MAIN BOARD CN2 1 2 3 4 5 6 7 8 9 10 SG 11 12 13 14 15 16 17 18 19 20 21 22 SG 23 24 25 26 27 28 29 30 SG DK 1 DK S PG PG +24V +24V PG HOST RTS CTS I/F DET RTS CLKOUT/DTR CLKREQ SG +5V DK 2 DK G DK P PG +24V +24V PG SG SD RD (RES) #25_RESET DSR_RESET #RESET SG
+5V C1 +12V U1 16 C2 4 VCC C2+ V+ C1+ 2 C3 1 DTR 3 +5V 12 9 11 10 6 RD DSR SD DTR + 1 2 V + 5 V SD RD C7 #25_RESET DSR_RESET SG SG SG SG R1 RTS RTS RTS R7 +12V Q2 Q1 10K 10K R T S C5 + 5 V SD RD +5V DSR R21 DTR RTS DSR TP2
5 RD DSR SD DTR TO HOST 15 FG SD/SD1 RD/SD2 RS/RD1 /RD2 DR/INIT1 SG /DR1 /DR2 /CS1 /CS2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0 13 8 14 7
C2R1I R2I T1O T2O GND
C1R1O R2O T1I T2I V-
TP1 D S R | R E S E T # 2 5 | R E S E T 10K 10K
D1
R16 R3 +12V
ER
R4 DSR R2 C6 R17 3
8 1 2 U2A 4 + 5 V -12V
RTS
INIT2 SHELL CN1
S G
R20
R18
D2 -12V D3
R5 R8 -12V R13 +12V
C4
R9 R14 5 7 R6 6 U2B R10
#25INIT R12
R15
R11 SG D4 R19
-12V
Rev. A
Confidential
Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram
Rev. A
Confidential
RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram
TP2 R12 R9 CS1 CS2 R8 DR2 DR1 R13 R10 CS1 CS2 8 7 6 5 U2 1 2 3 4 SG CTS DR + 5 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 TO MAIN BOARD CN2 DK 1 DK S PG PG +24V +24V PG HOST_RTS CTS DET RTS CLKIN/DTR CLKREQ SG +5V DK 2 DK G DK P PG +24V +24V PG SG SD RD (RES) #25_RESET DSR_RESET #RESET SG +5V
R5 R2 RD1 RD2 R1 TO HOST SD1 CN1 FG SD/SD1 RD/SD2 RS/RD1 /RD2 DR/INIT1 SG /DR1 /DR2 /CS1 /CS2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0 FG SD2 SD1 RD2 RD1 SG DR2 DR1 CS2 CS1 SG 5 4 SG R6 R3 SD2 8 7 6 U1 1
+5V CTS
R17
CTS SG DR SG SG +5V
DR 2 3 RD SD +5V
R16 R18
+ 5 V R11 R4 SD RD SG TP1
C5
SG SD RD
SG R19 R14 R15 R7
SG
ER
INIT2 SHELL
FG
Rev. A
Confidential
Appendix I
Printer Handling
Using the Power Switch Cover
WARNING:
If an accident occurs when the power switch cover is attached, unplug the power cord from the outlet immediately to avoid fire or shock. You can use the enclosed power switch cover to make sure the power switch is not accidentally pressed. The illustration below shows the power switch cover installed.
switch cover
Figure I-1 Power switch cover
If you need to turn the power on or off when the cover is installed, you can insert a thin tool into one of the holes in the cover to operate the switch.
Rev. A
Printer Handling I-1
Confidential
Opening the Front Cover
You can open the front cover of the printer by using the tabs on each side of the cover.
tab
Figure I-2 Opening the front cover
Installing or Replacing the Paper Roll

You need to install a paper roll even if you are using only the slip or validation sections of the printer. Note: Do not use paper rolls that have the paper glued or taped to the core because they might cause a paper jam. 1. Make sure the printer is turned on. 2. To prevent data loss make sure that the printer is not receiving data.
I-2 Printer Handling
Rev. A
Confidential
3. Open the paper roll cover by lifting up the two tabs on the paper roll cover and then pushing the cover back.
tab tab
Figure I-3 Opening the paper roll cover
4. Remove the used paper roll core if there is one. 5. Insert the paper roll as shown.
Figure I-4 Inserting the paper roll
Rev. A
Confidential
6. Be sure to note the correct direction that the paper should come off the roll.
Figure I-5 Correct direction
7. Hold both edges of the paper and insert it into the paper slot. The paper is automatically fed into the printer.
paper slot
Figure I-6 Inserting the paper into the paper slot
Rev. A
Confidential
8. When using 2-ply roll paper, insert the end of the journal paper into the take-up spool as shown below. Be sure that 40 to 60 mm (1.5 to 2.25 in.) of paper extends beyond the spool and that the right side of the paper is against the spools flange.
Figure I-7 Inserting the end of the journal paper into the take-up spool
9. Insert the take-up spool and tear off the receipt paper, as shown below.
Figure I-8 Inserting the take-up spool
Removing paper
If you need to remove roll paper before it is all gone, follow these steps: 1. Lift up the take-up spool with the journal paper attached.
Rev. A
Confidential
2. Cut the paper off behind the paper insert slot. 3. Push the release lever (located on the right side of the paper roll). Then pull out the remaining paper in the paper feed direction. Always pull paper in the paper feed direction to prevent damage to the printer mechanism.
Figure I-9 Removing the paper
Rev. A
Confidential
Installing the Ribbon Cassette
To install the ribbon cassette for the first time or to replace a used ribbon, follow the steps below: Note: Be sure to turn on the power before installing a ribbon cassette. 1. Unpack the ribbon cassette and turn the knob in the direction shown to take up any slack.
knob
Figure I-10 Turning the knob
2. Open the front cover of the printer, using the tabs on each side of the cover.
tab
Figure I-11 Opening the front cover
3. Remove the old ribbon, if there is one.
Rev. A
Confidential
4. Insert the new ribbon cassette as shown.
Figure I-12 Inserting the new ribbon cassette
5. Turn the knob two or three times to make sure the ribbon is seated correctly. You can also look at the side of the slip unit to see if the ribbon is in the correct place. See below.
edge of ribbon cassette
Figure I-13 Making sure if the ribbon is seated correctly
6. Close the front cover of the printer. EPSON recommends the use of genuine EPSON ribbon cassettes. Ribbon cassettes not manufactured by EPSON may cause damage to your printer that is not covered by EPSONs warranties.
Rev. A
Confidential
Inserting Slip Paper
When you insert slip paper, be sure that the right side of the paper is against the right side of the paper guide, as shown below.
Figure I-14 Inserting slip paper
Inserting Validaton Paper

When you insert validation paper, be sure that the right side of the paper is against the right side of the paper guide, as shown below.
Figure I-15 Inserting validaton paper
Rev. A
Confidential
Reading MICR Characters On Personal Checks
To use the MICR function with personal checks (for printers with the factory-installed optional MICR reader), follow the steps below:
CAUTION:
Do not insert checks with staples in them. This may cause paper jams, MICR reading errors, and damage to the MICR head. Note: Be sure that the checks are flat, without curls, folds, or wrinkles. 1. Wait until the computer sends the FS a 0 command to the printer, causing it to enter the MICR mode. The SLIP light blinks. 2. Turn the check over so that it is face up with the MICR characters on the right side. The MICR characters must be next to the right edge of the paper inlet.
MICR characters on this side face up
Figure I-16 Inserting a check
3. Insert the check straight into the paper inlet, using the right edge of the paper inlet as a guide. 4. Insert the check as far as it will go. The printer will detect the check and start drawing it in. 5. When the printer starts drawing it in, let go of the check immediately. Otherwise, the check may not be fed straight, and there could be a paper jam or a MICR reading error. The SLIP light quits blinking but stays on. 6. When printing and MICR reading are finished, the printer ejects the check and the SLIP light starts blinking again. 7. Remove the check by pulling it straight up; do not pull it at an angle. The SLIP light goes off.
Rev. A
Confidential
Adjusting the Roll Paper Near End Detector

The paper near end detector detects when paper is almost gone by measuring the diameter of the paper roll. The detector has five settings. The factory setting (#5) leaves the least paper on the roll when the near-end sensor is triggered. If you want more paper on the roll when the sensor is triggered, choose one of the other settings, using the procedure below. Note: Because of variations in paper roll cores, it is not possible for the detector to measure exactly the length of paper left on the roll when the detector is triggered. 1. Open the paper roll cover, and remove the paper roll. 2. Loosen the adjusting screw with a coin, and carefully move the detecting lever down. At the factory the lever is set at the highest position (#5). As you move the lever down through the five positions, you increase the amount of paper left on the roll when the near-end sensor is triggered.
adjusting screw
detecting lever
Figure I-17 Adjustment screw and detecting lever
3. When you have moved the lever where you want it, tighten the adjusting screw, and check to be sure that the detecting lever moves freely. 4. Replace the paper roll.
Rev. A
Confidential
Using the Control Panel
Most of the functions of this printer are governed by software, but you can monitor the printers status by looking at the lights on the control panel, and for some procedures you will use the buttons.
Control Panel
Figure I-18 Control panel
POWER
This light is on when the power is turned on.
ERROR
When this light is on but not blinking, it means that the printer is offline. Check to see if a cover is open. When this light is blinking, there is an error. If you see this light blinking, turn off the printer for a few seconds and then turn it back on. If the light is still blinking, see Chapter 1 Troubleshooting.
PAPER OUT
This light comes on when the printer is out or nearly out of roll paper. The printer has a paper end detector, and it also has a near-end detector (which can be adjusted) to warn you that the printer is nearly out of paper. See previous section if you want to adjust this detector. This light blinks during the self-test printing standby state or macro execution standby state (when the macro execution command is used).
SLIP
This light blinks when the printer is ready to receive slip paper. It stays on during printing on slip paper and blinks again when slip paper should be removed.
Control Panel Buttons

The control panel has two paper buttons that you may have to use, although most paper handling functions will be handled by your software.
Rev. A
Confidential
FEED
Use this button to feed roll paper or to start a roll or validation paper self test.
RELEASE
Use this button to release slip paper or to start a slip or validation paper self test.
Rev. A
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Rev. A
Confidential
Appendix J
Screw Types
Washer (assembled) Head (side)
Head (top)
Body
Figure J-1 Screw configuration Table J-1 Screw types

Head (top) C (Cross) Head (side) P (Pan) Body S-tite Washer (assembled) (S) (Spring lock washer)
B (Bind)
B-tite (S-P1)/(S-P2)/(S-P3)/(S-P4) (Spring lock washer + plain washer ) P-tite
C (Cup)
T-B
(O) (Outside toothed lock washer)
(P1)/(P2)/(P3)/(P4) (Plain washer)
(O-P1) (Outside toothed washer + plain washer)
Rev. A
Screw Types Appendix J-1
Confidential
Appendix J-2 Screw Types
Rev. A
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Appendix K
Parts Layout
Main Circuit Board Unit (Parts Side)
(memory board)
Rev. A
Parts Layout K-1
Confidential
Main Circuit Board Unit (Solder Side)
(memory board)
K-2 Parts Layout
Rev. A
Confidential
RS-232 I/F Circuit Board Assembly (UB-S01)
Parallel I/F Circuit Board Assembly (UB-P02)
RS-485 I/F Circuit Board Assembly (UB-S02)
14 1 CN1 TP1 R2 R1 R3 U2 R6 R10 U1 C5 R11 R12 1 R7 CMK-G2X R5 R18 1 R13 R4 R9 R8
25
RS485-30P BOARD
13
R15 TP2
R14 R16 R19 R17 CN2 1 2 16 17
15 14 30 29
Rev. A
Parts Layout K-3
Confidential
K-4 Parts Layout
Rev. A
EPSON
SEIKO EPSON CORPORATION
Printed in Japan

SM Tmu675

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Service manual

TM-U675/U675P (with MICR)

Issued Date Issued by

TM-U675/675P (with MICR) Service Manual

EPSON and ESC/POS are registered trademarks of Seiko Epson Corporation

TM-U675/675P (with MICR) Service Manual

B-1 B-1 B-2 B-3 B-3 B-3

C-1 C-2 C-3 C-4

Alphanumeric List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 Reference Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9

TM-U675/675P (with MICR) Service Manual

Safety Precautions on Handling

TM-U675/675P (with MICR) Service Manual

Safety Precautions on Maintenance/Repair/Inspection

TM-U675/675P (with MICR) Service Manual

TM-U675/U675P (with MICR) Service Manual

Symptoms and Solutions

There are missing dots in the print.

The print is thin.

Roll paper feed failure

Slip paper/validation paper feed failure

Roll paper take-up failure

The printer wont recognize when slip paper is inserted.

The printer wont recognize when validation paper is inserted.

TM-U675/U675P (with MICR) Service Manual

Drawer kick operation failure Display module display failure

MICR reading failure

Opening and Closing the Platen

check for the platen open and close operation

Figure 1-1 Opening and closing the platen

Detecting the Head Carriage Home Position

Figure 1-2 Detecting the head carriage home position

TM-U675/U675P (with MICR) Service Manual

check for paper feed

Figure 1-3 Feeding roll paper

Test Wait Mode

Ending the Test

TM-U675/U675P (with MICR) Service Manual

??????????? ????????????? ???? T012345678T 9012345678900 1234

Data that was read (lower line).

=0000066 =123456789012^ 210987654321/ ???????? ?????????????? ?????????????

Data that was read (lower line).

TM-U675/U675P (with MICR) Service Manual

Memory or gate array R/W error

Low voltage error

The power supply voltage is low

CPU execution error

Drive circuit error

Head high temperature error/roll paper error

TM-U675/U675P (with MICR) Service Manual

4 phase stepping motor

Head carriage drive

Approx. 4.5 (per 1 phase)

Lever drive motor assembly

The line must be continuous.

Paper feed motor

4 phase stepping motor

Approx. 8 (per 1 phase)

J/S change solenoid

Change of journal paper drive/slip paper drive.

TM-U675/U675P (with MICR) Service Manual

Mechanism voltage (24VA) Mechanism voltage (24 VB)

Located near Q17 drain Located near Q7 drain

Q17 could have malfunctioned.