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FOURTH EDITION

K P I - J C I & A s t e c M o b i l e S c r e e n s i s

a

w o r l d w i d e

a n d

i n d u s t r y

l e a d e r

f o r

b u l k

m a t e r i a l

h a n d l i n g

a n d p r o c e s s i n g

equipment including; conveyors, screening plants, pugmill plants, sand and aggregate washing/classifying systems and all types

o f

m o b i l e ,

p o r t a b l e

s t a t i o n a r y

a g g r e g a t e

p r o c e s s i n g

a n d p l a n t s

f o r

t h e

a g g r e g a t e , industries.

r e c y c l e

a n d

r e m e d i a t i o n

KPI-JCI & Astec Mobile Screens has made

e v e r y

e ff o r t

t o

p r e s e n t

t h e

c o n t a i n e d

i n

t h i s

b o o k l e t

i n f o r m a t i o n a c c u r a t e l y.

H o w e v e r, t h e i n f o r m a t i o n s h o u l d b e a general guide and KPI-JCI & Astec Mobile

S c r e e n s d o e s n o t r e p r e s e n t t h e information as exact under all conditions. Because of widely varying field conditions and characteristics of material processed,

i n f o r m a t i o n

h e r e i n

c o v e r i n g

p r o d u c t

c a p a c i t i e s a n d g r a d a t i o n s p r o d u c e d a r e estimated only.

P r o d u c t s

o f

K P I - J C I

&

A s t e c

M o b i l e

Sc r e e n s a r e s u b j e c t t o t h e p r o v i s i o n s o f

their standard warranty. All specifications are subject to change without notice.

FOURTH EDITION K P I - J C I & A s t e c M
FOURTH EDITION K P I - J C I & A s t e c M
FOURTH EDITION K P I - J C I & A s t e c M
FOURTH EDITION K P I - J C I & A s t e c M

FORWARD

Aggregate production is based on mathematical relationships, volumes, lengths, widths, heights,

a n d s p e e d s . B e c a u s e o f w i d e l y

v a r y i n g f i e l d

c o n d i t i o n s

a n d

c h a r a c t e r i s t i c s

o

f

m a t e r i a l

p r o c e s s e d , i n f o r m a t i o n

h e r e i n r e l a t i n g t o

machine capacities and gradations produced are

e s t i m a t e s

o n l y.

M u c h

o f

t h i s

d a t a

 

o f

s p e c i a l

interest to producers and their employees has b e e n i n c l u d e d i n t h i s v a l u a b l e b o o k l e t . We a t KPI-JCI & Astec Mobile Screens hope you find this resource a valuable tool in your organization and operations.

C o u n t

o n

u s

t o

b e

y o u r

s u p p l i e r

f o r

a l l

y o u r

aggregate, recycle, and classifying needs.

FORWARD Aggregate production is based on mathematical relationships, volumes, lengths, widths, heights, a n d s
FORWARD Aggregate production is based on mathematical relationships, volumes, lengths, widths, heights, a n d s

Sand and gravel, and crushed stone, are the number one and two ranked mineral resource (exclusive of energy resources) worldwide in terms of both amount and value.

RELATIVE WORLD PRODUCTION BY VALUE

vanadium graphite platinum diamond tungsten chromite asbestos fluorspar diatomite antimony bentonite feldspar zirconium sillimenite magnesite phosphate
vanadium
graphite
platinum
diamond
tungsten
chromite
asbestos
fluorspar
diatomite
antimony
bentonite
feldspar
zirconium
sillimenite
magnesite
phosphate
manganese
tin soda boron
molybdenum
sand & gravel
potassium salt
FIGURE NO. 1
cobalt
zinc
peat
gold
iron
clays
silver
stone
barite
mica
nickel
lead
copper
kaoline
talc salt
bauxite
sulphur
niobium
gypsum
titanium
uranium
USGS Courtesy of Modified after Lawatscheck, 1990
USGS
Courtesy of
Modified after Lawatscheck, 1990

1

2

3

4

5

6

TABLE OF CONTENTS

Angle of Repose/Surcharge Autogenous Crushing

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157

72,79

Belt

Speed

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155

Blade Mills

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97-98

Capacity

Belt conveyors

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154

Cone crushers

 

Kodiak Series

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35,

36-54

LS Series

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35,55-62

Feeders

Apron

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16

Belt

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21

Pan

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20

Reciprocating

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17

Vibrating

 

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19

Horizontal Shaft Impactor (HSI)

 

Andreas

 

style

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28,

31-32

New Holland style

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28, 29-30

Jaws Legendary Vanguard . Log Washers Roll Crushers Screens Screen Area Calculations (VSMA)

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22,

22,

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23-25

26-27

93-94

63-70

144

Stockpile

Circular.

 

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152

Conical

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151

Extendable stacker

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166

Volume

. Vertical Shaft Impact crushers (VSI)

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153

71-79

Classifying

Controls (Spec-Select I, II and III)

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116-117

Introduction

 

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99

Pipes, Velocity Flow and Friction Loss

 

112

Tanks

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115

Weir Flow

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115,

181

Coarse Material Washing

 

92-98

Combo (Multi-Slope) Screens Cone Crushers

 

141-143

Kodiak Plus Series

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35,

36-54

LS Series

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35,

55-62

Conveyors, Introduction

 

146

Belt speeds

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154-155,

159

Recommended by material

 

155

Calculations .

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153

Capacity, belt Elevation . . . . . . . . . . . . .

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154

149-150

Horsepower requirements

 

157-158

Idler classification

 

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148

Incline bulk materials,

 

146

Models, sizes and selections

 

160-168

Crushers

Cones

Kodiak Series

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35,

36-54

LS

Series .

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35,

55-62

Horizontal Shaft Impactors (HSI)

 

Andreas style .

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28,

31-32

 

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28-30

New Holland Jaws Rolls

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. Vertical Shaft Impact crushers (VSI)

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22-27

63-70

71-79

Crusher notes

Kodiak

and LS

Series

 

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34

Vertical Shaft Impactor (VSI)

 

72, 79

Data

Angle of repose – surcharge

 

152

Belt carrying capacity

Belt speeds

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154

155,159

Calculations . . . .

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159

Elevation, conveyors

 

149-150

Horsepower requirements

 

157-58

Idler classification

. Incline, bulk materials, recommended

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148

146

Stockpile

 

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152

Conical

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151

Extendable stacker

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166

Volume Weights, common materials

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153

191

Weir flow

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115,181

Data, Industry Terms and Definitions

 

208-214

Dredge, pump

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178

Electric motors and wiring

 

173-177

Generator sizing

. Pipes, velocity flow and friction

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177

179-180

Railroad ballast

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171

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172

Spray nozzles

 

145, 182-185

Weights and measurers

 

186-192

Definitions and Terms Feeder Capacities

 

208-214

Apron

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16

Belt .

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21

Pan

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20

Reciprocating plate

 

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17

Vibrating

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19

Fine Material Washing

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Aggregates

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