RE 48 110/12.

95

Multi-station manifold blocks

Type HSR 10, Series 1X and 3X
up to 315 bar

Multi-station manifolds form the basis for complete control

systems in a vertical stacking configuration.
Very compact hydraulic circuits can be built-up on each axis,
using vertically stacked sandwich plate valves in combination
with size 10 directional control valves or proportional valves.
All circuits have a common pressure and tank port which are
positioned on each end of the manifold.
Each control station has separate actuator ports A and B, which
can be on the side (model C) or on the underside (model D) as
required.
The following are available as vertical stacking elements:
Pressure reducing valve ZDR to RE 26 585
Pressure relief valve ZDB to RE 25 761

Replaces: 07.94

K 4948-1

Size 10

RE
48 110/12.95

Double check valve Z2S to RE 21 553

Check valve Z1S to RE 21 536
Double throttle/check valve Z2FS
to RE 27 518
Pressure switch HED 8 to RE 50 060

Multi-station manifold for 5 control circuits

in a vertical stacking configuration
Actuator ports on side

K 4947-9

Sandwich plates to RE 48 052

Directional valve
Electrical operation
WE to RE 23 316
Mechanical, manual and fluidic operation
WM., WP, WH. and WN to RE 22 331
Pilot operated
WEH 10 to RE 24 751
Proportional valve
Direct operated, without feedback
WRA to RE 29 058
Direct operated, with electrical feedback
WRE to RE 29 060
Pilot operated, without feedback
WRZ/WRH to RE 29 113

Multi-station manifold block for 5 control circuits

in a vertical stacking configuration
Actuator ports on underside

Blanking plate, order no. 302150

Ordering code manifold without built-on valves

MANIFOLD
No. of control circuit
stations in a vertical
stacking configuration
For 2 controls
For 3 controls
For 4 controls
For 5 controls
For 6 controls
For 7 controls
For 8 controls

HSR 10

*
Further details in clear text

=2
=3
=4
=5
=6
=7
=8

up to 315 bar
Series 10 to 19
= 1X
(10 to 19: unchanged installation and connection dimensions)
up to 315 bar, with enlarged connection threads
Series 30 to 39
= 3X
(30 to 39: unchanged installation and connection dimensions)

C=
D=

Actuator ports on side

Actuator ports on underside

01 =
02 =

Pipe threads to ISO 228, part 1

Metric ISO threads

03 =

NPT threads

Manifolds with
front face mounting holes
test points
pressure reducing function
as well as single station manifolds
on request!
To order a multi-station manifold block with built-on
valves, see page 8

1/8

RE 48 110/12.95

Unit dimensions: actuator ports on side "C"

Series 1X
(up to 315 bar)

(Dimensions in mm)

.11

.21

.31

.41

.51

.61

.71

.81

.12

.22

.32

.42

.52

.62

.72

.82

.13

.23

.33

.43

.53

.63

.73

.83

.14

.24

.34

.44

.54

.64

.74

.84

.15

.25

.35

.45

.55

.65

.75

.85

see typical order

example on page 8

6
H

1
1 This dimension for each
individual vertical stacking
assembly is dependent upon
the valves installed
2 Fixing holes
for manifold block
3 Solenoid a
4 Solenoid b

85

5
.1
157

2 HSR 10-1X/..C
3 HSR 10-1X/..C
4 HSR 10-1X/..C
5 HSR 10-1X/..C
6 HSR 10-1X/..C
7 HSR 10-1X/..C
8 HSR 10-1X/..C

239
321
403
485
567

5 For notes on sandwich plate

valves, see page 8
6 When using pilot operated
valves, sandwich plates are
required for sealing ports
X and Y
(see page 8)

649
573
491
409
327
245
163
81

4
90
()
100
69
23

23

32

45

69

T2

P1

P2

6,8

T1
42,5

42,5

62

62
40

82

A1

A2
B2

82

A3
B3

82

A4

82

A5

B4

B5

82

A6
B6

A7
B7

A8
B8
18

B1

82

82

67

30

82

37

82

82

82

82

82

82

7 This dimension ( ) is
dependent on the length of
directional control valve
installed
(See relevant data sheet)

82

Type of thread

Pipe threads to ISO 228, part 1

Port
Thread -
Thread depth

A1..A8; B1..B8
G 1/2
14

P1, P2, T1, T2

G 3/4
16

A1..A8; B1..B8
M22 x 1.5
14

P1, P2, T1, T2

M27 x 2
16

A1..A8; B1..B8
1/2" NPT
23

P1, P2, T1, T2

3/4" NPT
23

34
1

42
1

34
1

42
1

Spot face -
Spot face depth

2/8

Metric ISO threads

NPT threads

RE 48 110/12.95

Unit dimensions: actuator ports on side "C"

(Dimensions in mm)

Series 3X

.11

.21

.31

.41

.51

.61

.71

.81

(up to 315 bar,

with enlarged
connection
threads)

.12

.22

.32

.42

.52

.62

.72

.82

.13

.23

.33

.43

.53

.63

.73

.83

.14

.24

.34

.44

.54

.64

.74

.84

.15

.25

.35

.45

.55

.65

.75

.85

See typical order

example on page 8

1
H

6
5
115

1 This dimension for each

individual vertical stacking is
dependent upon the valves
installed

.1

2 Fixing holes
for manifold block

157

2 HSR 10-3X/..C
3 HSR 10-3X/..C
4 HSR 10-3X/..C
5 HSR 10-3X/..C
6 HSR 10-3X/..C
7 HSR 10-3X/..C
8 HSR 10-3X/..C

239

3 Solenoid a
4 Solenoid b
5 For notes on sandwich plate
valves, see page 8

321
403
485
567
649

6 When using pilot operated

valves, sandwich plates are
required for sealing ports
X and Y
(see page 8)

573
491
409
327
245
163
81

6,8

T1

P1
23

30

95

88

54

()

30

23

34

T2

P2

32
86

40

32

82
86

45,5

82

A1

82

A2

B1

B2

82

39

82

A3

A4

82

82

A5

B4

B3

82

82

B5

82

82

A6

82

82

A7

B6

B7

82

A8

7 This dimension ( ) is
dependent on the length
of the directional valve
installed
(see relevant data sheet)

B8

82

Type of thread

Pipe threads to ISO 228, part 1

Port

A1..A8; B1..B8

P1, P2, T1, T2

A1..A8; B1..B8

P1, P2, T1, T2

A1..A8; B1..B8

P1, P2, T1, T2

G 3/4

G1

M27 x 2

M33 x 2

3/4" NPT

1" NPT

Thread depth

16

18

16

18

23

27

Spot face -

42

47

42

47

Spot face depth

Thread -

Metric ISO threads

NPT threads

3/8

RE 48 110/12.95

Unit dimensions: actuator ports on underside "D"

(Dimensions in mm)

573

Series 1X

491
409

(up to 315 bar)

327
245

163
81

P2

B1

A3

B2

A4

B3

A5

B4

B5

A7

A6

A8

B7

B6

B8

B
6,8

30
37

1 This dimension for each

individual vertical stacking
assembly is dependent upon
the valves installed
2 Fixing holes
for manifold block
3 Solenoid a
4 Solenoid b

22

T1

A2

P1

A1

43

50
28

92

32
()

110
90
45

22

T2

110
68

28

50

82

68
110

40

112
119
194
201
276
283
358
365
440
447

522
529
604
611

5 For notes on sandwich plate

valves, see page 8
6 This dimension ( ) is
dependent on the length
of directional control
valve installed
(see relevant data sheet)

.11
.12
.13
.14
.15

.21
.22
.23
.24
.25

.31
.32
.33
.34
.35

.41
.42
.43
.44
.45

.51
.52
.53
.54
.55

.71
.72
.73
.74
.75

.61
.62
.63
.64
.65

.81
.82
.83
.84
.85

See typical order

example on page 8

75

.1

2 HSR 10-1X/..D
3 HSR 10-1X/..D
4 HSR 10-1X/..D
5 HSR 10-1X/..D
6 HSR 10-1X/..D
7 HSR 10-1X/..D
8 HSR 10-1X/..D

157
239
321
403
485
567
649

Type of thread

Pipe threads to ISO 228, part 1

Port

A1..A8; B1..B8

P1, P2, T1, T2

A1..A8; B1..B8

P1, P2, T1, T2

A1..A8; B1..B8

P1, P2, T1, T2

G 1/2

G 3/4

M22 x 1.5

M27 x 2

1/2" NPT

3/4" NPT

Thread depth

14

16

14

16

23

23

Spot face -

34

42

34

42

Spot face depth

Thread -

4/8

Metric ISO threads

NPT threads

RE 48 110/12.95

Unit dimensions: actuator ports on underside "D"

(Dimensions in mm)

Series 3X
(up to 315 bar,
with enlarged
connection
threads)

573
491
409
327

245
163

A4

A5

A6

A7

A8

B1

B2

B3

B4

B5

B6

B7

B8

P1

P2

125

A3

70

A2

T1

A1

35

53
24

24

82

103

125
96
46,5

44
()

T2

125
70

53
24

81
40

24

4
4

38,5
120,5
202,5
284,5
366,5
448,5

1 This dimenstion for each

individual vertical stacking
is dependent upon the
valves installed

6,8

530,5
612,5

2 Fixing holes
for manifold block
3 Solenoid a
4 Solenoid b
5 For notes on sandwich plate
valves, see page 8
6 This dimension ( ) is
dependent on the length
of directional control
valve installed
(see relevant data sheet)

.11
.12
.13
.14
.15

.21
.22
.23
.24
.25

.31
.32
.33
.34
.35

.41
.42
.43
.44
.45

.51
.52
.53
.54
.55

.61
.62
.63
.64
.65

.71
.72
.73
.74
.75

.81
.82
.83
.84
.85

See typical order

example on page 8

6
1

80

2 HSR 10-3X/..D
3 HSR 10-3X/..D
4 HSR 10-3X/..D
5 HSR 10-3X/..D
6 HSR 10-3X/..D
7 HSR 10-3X/..D
8 HSR 10-3X/..D

Type of thread
Port
Thread -
Thread depth
Spot face -
Spot face depth

.1

157
239
321
403
485
567
649

Pipe threads to ISO 228, part 1

A1..A8; B1..B8
P1, P2, T1, T2
G 3/4
16
42
1

G1
18
47
1

Metric ISO threads

A1..A8; B1..B8
P1, P2, T1, T2
M27 x 2
16
42
1

M33 x 2
18
47
1

NPT threads
A1..A8; B1..B8
P1, P2, T1, T2
3/4" NPT
23

1" NPT
27

5/8

RE 48 110/12.95

Fixing screws and permissible operating pressure related to the valves fitted
Tensile strength

Selection table for vertical stacking assembly in conjunction with directional valve WE 10 (also see page 7 !)
S.H.C.S. DIN 912
Double
Pressure switch
Studs DIN 939
Check
throttle/check
with
Pressure
Pressure
Double
Studs
valve
valve
sandwich plate
reducing valve
relief valve
check valve
RN 115.43
Order
(clamp length
(clamp length
(clamp length
(clamp length (clamp length (clamp length
No.
MA = 15,5 Nm
50 mm)
50 mm)
50 mm)
50 mm)
50 mm)
50 mm)
ZDR 10 D..-5X/...
Z.DB 10 V...-4X/...
Z2S 10 ..-3X/...
Z1S 10 ..-../...
Z2FS 10 -3X/V
HED 8 OH1X/..
ZDR 10 D..-5X/... Z.DB 10 V ...-4X/...
ZDR 10 D..-5X/...
Z2S 10 ..-3X/...
ZDR 10 D..-5X/...
Z1S 10 ..-../...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
Z.DB 10 V ...-4X/... Z2S 10 ..-3X/...
Z.DB 10 V ...-4X/...
Z1S 10 ..-../...
Z.DB 10 V ...-4X/...
Z.DB 10 V ...-4X/...
Z2S 10 ..-3X/... Z1S 10 ..-../...
Z2S 10 ..-3X/...
Z2S 10 ..-3X/...
Z1S 10 ..-../...
Z1S 10 ..-../...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...
ZDR 10 D..-5X/...

Z.DB 10 V ...-4X/... Z2S 10 ..-3X/...

Z.DB 10 V ...-4X/...
Z1S 10 ..-../...
Z.DB 10 V ...-4X/...
Z.DB 10 V ...-4X/...
Z2S 10 ..-3X/... Z1S 10 ..-../...
Z2S 10 ..-3X/...
Z2S 10 ..-3X/...
Z1S 10 ..-../...
Z1S 10 ..-../...

Z2FS 10 -3X/V
HED 8 OH1X/..

Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V HED 8 OH1X/..

Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V
HED 8 OH1X/..
Z2FS 10 -3X/V HED 8 OH1X/..

Z.DB 10 V ...-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../...

Z.DB 10 V ...-4X/... Z2S 10 ..-3X/...
Z2FS 10 -3X/V
Z.DB 10 V ...-4X/... Z2S 10 ..-3X/...
Z.DB 10 V ...-4X/...
Z1S 10 ..-../... Z2FS 10 -3X/V
Z.DB 10 V ...-4X/...
Z1S 10 ..-../...
Z.DB 10 V ...-4X/...
Z2FS 10 -3X/V
Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
Z2S 10 ..-3X/... Z1S 10 ..-../...
Z1S 10 ..-../... Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../...
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/...
Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/...
Z.DB 10 V.-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
Z.DB 10 V..-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../...
Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
ZDR 10 D..-5X/...
Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/...
Z1S 10 ..-../... Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/...
Z2FS 10 -3X/V
ZDR 10 D..-5X/... Z.DB 10 V..-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../...
Z.DB 10 V..-4X/... Z2S 10 ..-3X/... Z1S 10 ..-../... Z2FS 10 -3X/V
Directional control valve
WE 10 -3X
+ multi-station manifold HSR 10
Pilot op. directional valve
WEH 10
+ multi-station manifold HSR 10
Proportional valve
WRA 10, WRE 10
+ multi-station manifold HSR 10
Proportional valve
WRK 10, WRZ 10
+ multi-station manifold HSR 10

6/8

HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..

HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..
HED 8 OH1X/..

M6 x 90
M6 x 90
M6 x 90
M6 x 90
M6 x 90
M6 x 90
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6 x 140
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 190
M6FO x 240
M6FO x 240
M6FO x 240
M6FO x 240
M6FO x 240
M6FO x 240
M6FO x 295
M6FO x 295
M6FO x 295
M6FO x 295
M6FO x 295
M6FO x 295
M6 x 40
M6 x 45
M6 x 50
M6 x 45

DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 912
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 939
DIN 912
DIN 912
DIN 912
DIN 912

10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9
10.9

003203
003203
003203
003203
003203
003203
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
007381
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
012014
024864
024864
024864
024864
024864
024864
012024
012024
012024
012024
012024
012024
003196
003197
006034
003197

Operating
pressure
pmax
in bar
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
250
250
315
315
250
315
315
315
315
315
315
315
315
315
315
315
315
315
315
210
210
210
210
210
210
210
210
210
210
210
210
315
315
315
315

RE 48 110/12.95

Fixing screws and permissible operating pressure related to the valves fitted
Note:
The screw selection table shown on page 6 is not valid for
directional valves protected against sea water because
these directional valves have different clamping lengths
(For dimensions, see data sheets on sea water protected
directional valves)

When fitting studs, the following is also required:

Nut M6 RN 115.43-CK45, Order No. 176105

Stud M6 FO DIN 939, tensile strength 10.9

Nut M6 RN 115.43-CK45K,
Order No. 176105

Pilot operated valves + sandwich plates

with or without separate ports X and Y
please take note of clamping lengths (see page 8)

7,5

10

M6

M6

M6

A 0,1

23

A/F5
SW5

6
27

24
L

38

L See screw selection table

Project design notes

Pressure reducing valve
combined with double
check valve
The pressure reducing valve
ZDR..DA (with pressure
reduction in port A) must
always be fitted between the
directional valve and the
double check valve Z2S...
Leak-free closure of the
system cannot otherwise be
ensured.
P

Pressure relief valve

combined with double
check valve

Attention! The installation of sandwich plates with 2 pressure

switches with manifold blocks with actuator ports on side "C"
is not possible.

Leak-free closure of the

actuator is not possible, if a
pressure relief valve type
ZDB../Z2DB.. effective in port
A and/or B is used with a
double check valve.

Pressure switches
combined with double
throttle/check valve meterin control
Pressure switch HED 8 OH,
effective in port A and/or B, is
fitted betwen the sub-plate
and the double throttle/check
valve Z2FS.

A B
P

Pressure switches
combined with double
throttle/check valve
meter-out control
Pressure switch HED 8 OH,
effective in port A and/or B, is
fitted between the directional
valve and the double throttle/
check valve Z2FS.
P

A B

A B

The circuits shown are only examples.

These project design notes also apply to valves of similar design and function.

Sandwich plate (with or without ports X, Y) for use with pilot operated directional valves

Plate clamping length

30 mm

5 mm

When fitting pilot operated directional valves, the sandwich plate shown here is necessary to seal ports X nd Y:
Order No. 320785 (NBR)
Order No. 320784 (NBR)
P
A
B
T
321347 (FPM)
A
B
T
P
321346 (FPM)
X
(G1/4)

Y
(G1/4)

7/8

RE 48 110/12.95

Example of the ordering code necessary for a manifold block assembly

Example: 2 station manifold block to hydraulic circuit HS-115-B234
.0
.01
A1

A2

B1

B2

T1

T2

P1

P2

.15

.25

.14
.24

.13
A

B
.23

b
P

.12

.11
b

Item

Qty.

.0

1)

Unit description

Designation

Manifold block assembly

MANIFOLD 2HSR 10 C1X/115B234

.01

Manifold block

2HSR 10 -15/01C

154881

.11

Directional valve

4WE 10 J3X/CG24N9K4

589988

.12

Pressure reducing valve

ZDR 10 DA2-5X/150Y

406178

.13

Double check valve

Z2S 10 -2-3X/

421985

.14

Double throttle/check valve

Z2FS 10 -5-3X/V

517812

.15

Check valve

Z1S 10 T1-3X/V

417591

Stud

M6FO x 240-10.9 DIN 939

024864

Nut

M6 RN 115.43-CK45K

176105

.23

Directional valve

4WE 10 J3X/CG24N9K4

589988

.24

Double throttle/check valve

Z2FS 10 -5-3X/V

517812

.25

Double check valve

Z2S 10 -2-3X/

421985

S.H.C.S.

M6 x 140-10.9 DIN 912

007381

1)

Order No. is defined by the factory !

Mannesmann Rexroth GmbH
D-97813 Lohr am Main
Jahnstrae 3-5 D-97816 Lohr am Main
Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40
Telex 6 89 418-0

8/8

Order No.

Mannesmann Rexroth Limited

Cromwell Road, St. Neots,
Huntingdon, Cambs. PE19 2ES
Tel: (01480) 476041
Fax: (01480) 219052

The specified data is for product description purposes only and may not be deemed to be
guaranteed unless expressly confirmed in the contract. All rights reserved Subject to revision