INTERNATIONAL INDUSTRIAL SPRINGS, THANE QUALITY ASSURANCE PLAN FOR WAVE WASHERS

Doc. No. IIS/QM/7.1(a) SR. NO. 1 PROCESS DESCRIPTION Raw Material inspection PRODUCT MACHINE CHARACTE PRODUCT SPECS & TOLERANCES 50CrV4 EVALUATION / MEASUREMENT TECHNIQUE Chemical Analysis 1 DIA Hardness Length 2 3 4 5 6 7 8 9 10 Shearing Punching Deburring Forming Hardening Tempering Surface Treatment Load Test Inspection Shearing machine Power press CFM Power press Hardening Furnace Tempering Furnace Visual 2TOn Machine Vernier Caliper Length, width OD/ID/Thk OD/ID/Thk HEIGHT 840 45 minutes Hardness Hardness Finish Load / Def Characteristics Dimensions Check
0=

SAMPLE SIZE

FREQ

CONTROL METHOD

RESPON SIBILITY

TYPE OF RECORD

INSPECTION P W

RISTICS Electronic weighing m/c Grade & weight

< 16 RC Standard As per required dimension As per DIN 2093 Burr free As per DIN Min. 54-57HRC (47-50HRC) As per std. As per DIN 2093 As per DIN 2093

V.C. Hardness Tester Tape VC, VC VISUAL Ht Gauge Hardness Tester Hardness Tester Visual T.C. Measurement

Every lot As per Sampling Plan 5 2 hrs

Incoming Inspection Report & our Test Report Inprocess Inspection Incoming Inspection In Process Inspection Inprocess Inspection Verification Verification Verification

Q.C

TC

IIS

IIS

PROD PROD

Prod. Report Prod. Report

IIS IIS

IIS IIS

5 to 10nos randomly Every lot

5 to 10nos randomly Each Lot 5 Every lot 5 100% 25nos 25nos Every lot Every lot Every lot

PROD PROD

Prod. Report Prod. Report

IIS

IIS

IIS

IIS

Q.C. Q.C. Q.C.

Prod. Report TC Inspection Report

IIS IIS IIS

IIS BHELCQS BHELCQS

INTERNATIONAL INDUSTRIAL SPRINGS, THANE QUALITY ASSURANCE PLAN FOR WAVE WASHERS
Doc. No. IIS/QM/7.1(a) SR. NO. PROCESS DESCRIPTION PRODUCT MACHINE CHARACTE RISTICS Grade & weight Electronic weighing m/c, Micro weighing m/c, Hardness Carbon sulpher Thickness determinator, Hardness Tester, Length, width Width Length 2 Shearing Shearing machine Thickness Surface defects 3 Punching Power press CFM ( Centrifugal polishing M/c ) OD / ID / Concentricity Burr Surface contact HEIGHT OD / ID Hardning Temp. 6 Hardening Salt bath furnace Quenching Temp. Socking time Hardness Temparing temp. 7 Tempering Electric furnace Socking time Hardness Finish 8 Surface Treatment Visual Corrosion Resistance ( For phosphating only ) Thk. / O.D./ I.D. Height 9 Final inspection Manual Surface defects Hardness Permanent set test PRODUCT SPECS & TOLERANCES P.O. P.O. / Standard P.O. P.O. Calculeted As per requirments As per WS / Drg. EVALUATION / MEASUREMENT TECHNIQUE Chemical Analysis & Weighing m/c Hardness Tester Ball Micrometer Vernier caliper / Scale / Measuring tape Vernier caliper / Scale Ball Micrometer Every lot As per Sampling Plan for in-word inspection 4 4 1 100% 4 10 4 4 ------------5 --------5 100% Every lot Every lot Every lot Each Lot ------------Every lot --------Every lot Every lot Verification Supplier WS- Process control sheet Out-side Lab T.C. IIS IIS Supplier inspection Supplier WS- Process control sheet IIS IIS Supplier inspection Supplier WS- Process control sheet IIS IIS In-process Inspection In-process Inspection In-process Inspection PROD WS- Process control sheet WS- Process control sheet WS- Process control sheet IIS IIS Every lot Inprocess Inspection PROD WS- Process control sheet IIS IIS SAMPLE SIZE FREQ CONTROL METHOD RESPON SIBILITY TYPE OF RECORD INSPECTION P 1 Incoming Inspection , Lab testing Stores & Q.C W

Raw Material inspection

TC / Inword inspection register IIS/QR/8.1.1

IIS

IIS

Scratches, Dents, Rust, Visual Weaviness As per WS / DIN 137 / Drg. Burr free Free from dug Vernier caliper , vernier height gauge, Surface plate VISUAL Visual

Deburring

PROD

IIS

IIS

Forming

Power press

As per WS / DIN 137 / Vernier caliper , vernier Drg. height gauge, Surface plate Temp. Indicator As per process chart for Temp. Indicator hardening Clock ( IIS/PF______ ) Hardness Tester As per process chart for Temp. Indicator Temparing ( Clock IIS/PF______ ) As per Identification tag Hardness Tester As per master sample Visual

PROD

IIS

IIS

Salt Spray Testing as per IS3618

Salt spray Testing Ball Micrometer & Vernier caliper

three months

Out-side Lab testing

Outside Lab

Lab

Lab

Vernier height gauge, As per WS / Drawing / Surface plate DIN 267 Part26, DIN Visual inspection 137 Hardness tester Load cell and indicators ( 2000,30000 Kg , 100 T )

As per sampling plan for Final Inspection

Every lot Final Inspection

Q.C.

Dimensiona Test Report ( IIS/QF/8.2.4 )

IIS

IIS