Sepro Equipment Brochures

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S E PRO -Y W CRUS H E R S
A PPL I C AT I O N S

Mining Aggregates Primary Crushing Applications Secondary Crushing Applications A DVA N TAG E S
OPTIMIZED DESIGN PAIRED WITH PROVEN DURABILITY

Sepro-YW Jaw and Cone Crushers provide a reliable solution for challenging crushing applications. Solid engineering with optimized design allows for effective performance in a variety of mineral processing applications. Robust with quality components, Sepro-YW Crushers are dependable, low maintenance and a valuable addition to any mining and aggregate operation. In addition, Sepro offers complete design and supply of crushing plants with turn-key solutions to match client specifications. Sepro Crushing Plants can operate alongside Sepro Mobile Mills.
K E Y

High Quality Components Durable & Compact Design Readily Available Spare Parts Fast Delivery Schedule Wide Range of Capacity
S E PRO -Y W CRUS H E R S
J AW
C RUS H ER
S PEC I FI C AT I O N S CRUSHING CAPACITY (t/h) OPEN SETTING (mm) 100 125 150 175 200 225 94 143 201 117 177 234 297 138 212 265 337 459 285 376 505 328 413 551 449 594 637 691 PULLEY (rpm) 250 250 230 200 190 MOTOR (kw) 45 - 55 75 95 190 220 WEIGHT (ton) 7.7 13 22 43 70
MODEL YJC-3020 YJC-3624 YJC-4230 YJC-4840 YJC-6048
FEED OPENING mm 750 x 500 900 x 600 1,050 x 750 1,200 x 1,000 1,500 x 1,200
50 42
60 53
80 72 117
250
300
Capacity and minimum setting figures are indicative for materials of 1.6 t/m3 (100 lbs/ft3). Actual results may var y, depending on feed, grading, rock type, moisture content etc.
CO N E
C RUS H ER
S PEC I FI C AT I O N S APPROX. HEAD DIAMETER 3' 3' 4' 4' 4' 4' 4' 5 ' 5 ' 5 ' 7' 7' 76 30 52
(Standard and Short Head Configurations) CRUSHING CAPACITY (t/h) OPEN SETTING (mm) 13 16 20 25 30 40 50 49 62 78 54 70 76 86 550 110 23 86 97 113 PULLEY (rpm) 650 MOTOR (kw) 55 - 75 WEIGHT (ton) 13
MODEL YCC 900 YCSH - 900 YCC-1200 YCSH-1200 YCC-1300 YCF-1300 YCSH-1300 YCC-1680 YCF-1680 YCSH-1680 YCC-2100 YCF-2100
FEED OPENING CLOSED OPEN (mm) (mm) 125 50 170 70 180 130 75 235 170 100 300 210 140 70 190 100 200 150 100 265 200 140 335 245
10
60
70
97 119 146 167 200 216
97 119 146 119 140 173 194 232 248 95 115 134 162 183 218 550 - 650 130 - 150 28
89 119 140 173 205 270 313 362 421 443 150 195 260 300 345 135 173 205 243 260 389 464 605 756 864 290 372 455 585 725 848 440 300 78 520 - 560 190 - 220 48
Capacity and minimum setting figures are indicative for materials of 1.6 t/m 3 (100 lbs/ft 3). Actual results may var y, depending on feed, grading, rock type, moisture content etc.
JAW CRUSHER STRUCTURE

[BEARING ASSEMBLY]
(BEARING COVER[L,IN]) (BEARING COVER [MOVING JAW]) (LABYRINTH COLLAR[IN]) (BEARING [MOVING]) (SHAFT) (END COVER) (BEARING COVER [OUT]) (BEARING [OUT]) (LABYRINTH COLLAR [OUT])
(PROTECTOR BOLT) (PROTECTOR) (WEDGE) (FIXED JAW GUIDE) (FIXED JAW PLATE BOLT) (BOLT SPRING)
(FLY WHEEL & PULLY) (BEARING CAP BOLT)
(FRAME) (WEDGE BOLT) (GREASE HOSE) (WEDGE BOLT SPRING) (TOGGLE BLOCK TENSION BOLT [UP]) (TOGGLE BLOCK TENSION SPRING) (MOVING JAW) (GREASE GATE)
(TOGGLE BLOCK TENSION BOLT)
(FIXED JAW PLATE) (CHEEK PLATE) (CHEEK PLATE BOLT) (MOVING JAW PLATE) (TOGGLE PLATE) (TOGGLE SEAT) (TOGGLE BLOCK)
(TENSION ROD) (TENSION SPRING SEAT) (TENSION SPRING) (TION ROD SEAENST)
CONE CRUSHER STRUCTURE

(LOCK POST) (LOCK POST TOP SHELL BOLT) (DISTRIBUTOR) (TIGHTNER NUT) (TOP SHELL) (TIGHTNER) (TIGHTNER WASHER)
YCC-STANDARD TYPE
(HOPPER) (TOP SHELL BOLT) (TOP SHELL LINER) (PRESS BAR) (TOP FRAME) (GUIDE PIN) (CONCAVE) (RELEASE TENSION SPRING) (SEAT LINER) (DUST SEAL RING) (HOPPER LINER) (CAP FRAME) (PRESS BAR BOLT)
(MAIN SHAFT) (HYDRAULIC CYLINDER) (HYDRAULIC JACK) (SEAL RING SPRING & CAP) (SPHERICAL SEAT)
(RELEASE TENSION BOLT) (MANTLE) (MANTLE CORE) (BEARING [OUT])
(RIB LINER) (BEVEL GEAR) (ECCENTRIC) (ECCENTRIC BUSH) (FRAME BUSH) (BEARING [IN]) (BEVEL COVER [IN]) (BEVEL PINION) (BOTTOM COVER BOLT) (THRUST PLATR PIN) (THRUST PLATE) (BOTTOM COVER)
(BEARING COVER) (END COVER [OUT]) (CONE PULLEY) (COUNTER SHAFT) (COUNTER HOUSING) (HOUSING LINER)
YCC-STANDARD TYPE
YCSH-SHORT HEAD TYPE
Sepro Mineral Systems Corp. 9850 201 Street, Langley, British Columbia, Canada V1M 4A3 Office: +[1] 604.888.5568 Fax: +[1] 604.888.5521 Toll free: +[1] 800.990.5568 North America sepro@seprosystems.com www.seprosystems.com
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SEPRO TYRE DRIVE SCRUBBERS
Processing of wet tropical laterites prior to recovery of Nickel and Cobalt Washing of laterites to liberate fine precious metals for gravity recovery Removal of clay from hard rock ores prior to crushing Washing of crushed aggregate, gravel and sand to remove clay contamination Cleaning of contaminated soil and rubble A DVA N TAG E S
FEED SIZE UP TO 600 MM WITH A SUPERIOR MECHANICAL DRIVE SYSTEM

Sepro Scrubbers feature simple rugged design and incorporate robust components to give low capital and operating costs combined with high availability. Sepro Scrubbers operate in many applications on feeds with high clay contents and are the optimum choice for difficult ore and stone washing duties. The machine utilizes the Sepro Pneumatic Tyre Drive System (PTD) which provides an alternative to standard trunnion drive systems. This system of rubber tires mounted on independent gear boxes provides excellent serviceability and reliability and is well proven in difficult applications. Sepro operates pilot scale facilities, which generate reliable data for scale up to commercial operation. Pilot scale machines are also supplied for field test purposes.
K E Y

Short delivery times Low installation costs No critical components Standard, off-the-shelf major components to minimize any downtime Commercial heavy truck tyres that can easily be sourced locally Units are all pre-assembled and shop tested Rubber shell liners and lifters for long life and ease of replacement
SEPRO TYRE DRIVE SCRUBBERS
S TA N DA R D
S C RU B B ER
S IZE S POWER (kW) 15 37 44 75 90 150* 165 220 330 660
DIA. X L (m) 1.2 x3.0 1.5 x 3.6 1.8 x 3.6 2.1 x 4.0 2.1 x 5.0 8 ft. x 14 ft. (2.4 x 4.2) 2.5 x 6.0 3.0 x 8.0 3.6 x 10.0 3.6 x 12.0
*Engineered replacement for Nor th American built 8 ft. x 14 ft. Scrubber.
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SEPRO TYRE DRIVE GRINDING MILLS
A PPL I C ATO N S

SHORT DELIVERIES AND LOW CAPITAL COST

Sepro Grinding Mills are a reliable solution for small and medium capacity grinding applications, and are suitable for Ball, Rod and Pebble charges. Mills come complete with a VFD package which allows you to fine tune the operation of the mill based on speed and ball charge. Maintenance is done quickly with minimal heavy lifting due to the simple removal of the grate or discharge head to access the mill internals. The machine utilizes the Sepro Pneumatic Tyre Drive System (PTD) which provides an alternative to standard trunnion drive systems. This system of rubber tires mounted on independent gear boxes provides excellent serviceability and reliability and is well proven in difficult applications. Pilot scale mills are also available for pilot plant and laboratory use.
Small Tonnage Plants Primary Grinding Regrinding Mills Reagent Prep Lime Slaking A DVA N TAG E S
K E Y

SEPRO TYRE DRIVE GRINDING MILLS
S TA N DA R D
M I L L
S IZE S POWER (kW) 18 37 75 150 220 330
DIA. X L (m) 1.1 x 1.4 1.2 x 2.3 1.5 x 3.0 1.8 x 3.6 2.1 x 4.0 2.1 x 6.0
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FA LCO N CO NT I N U O US (C) CO N C E NT R ATO R
Primary concentration of tin, tantalum, tungsten, chrome, cobalt, iron, fine oxidized coal and uranium Scavenging of fine particles lost by low G force processes and flotation Pre-concentration of heavy minerals A DVA N TAG E S
RECOVERY DOWN TO 10 MICRONS AND UNIT CAPACITIES UP TO 100 t/h The Falcon C Concentrator is typically used in gravity recovery applications that require a higher mass yield to concentrate when compared with the SB machines. Often the Falcon C concentrator is used to recover valuable particles that are too fine to be recovered by dense media separation, spirals, or any other low G process. Designed for continuous duty, these machines are able to produce mass yields as high as 40%. The primary objective of the Falcon Cs is to maximize recovery and reduce tonnage to downstream processes. The technology is ideal for scavenging or pre-concentrating applications as well, since no water is added during processing.
K E Y

Unit capacities up to 100 t/h No process water consumption no thickeners required High gravitational field (up to 300 G) allows recovery of very fine particles Variable concentrate mass yield 0 - 40% Continuous production of concentrate at >70% solids No offline time for concentrate flushing Greater than 95% mechanical availability with low operating costs and 20,000 hour bearing guarantee Small footprint Fully automated, one touch operation
FA LCO N CO NT I N U O US (C) CO N C E NT R ATO R
S PEC I FI C AT I O N S MODEL RECOMMENDED SOLIDS CAPACITY* MAX SLURRY CAPACITY MAXIMUM FEED PARTICLE SIZE* MINIMUM EFFECTIVE CAPTURE SIZE CONCENTRATE PERCENT SOLIDS MAXIMUM FEED PERCENT SOLIDS* CONCENTRATE SURFACE AREA G-FORCE RANGE t/h m/hr mm m % % m2 upper lower MOTOR POWER PROCESS WATER CONSUMPTION MACHINE WEIGHT WIDTH DIMENSIONS LENGTH HEIGHT kW (HP) m2 kg m m m L40 0 - 0.25 2.3 1.0 10 65 - 72 40 - 45 0.03 300 50 0.4 (0.5) 0.24 - 1.2 37 0.49 0.31 0.51 1215 1.22 1.22 1.33 C400 1-5 17 1.0 10 65 - 72 40 - 45 0.25 300 50 7.5 (10) C1000 5 - 27 74 1.0 10 65 - 72 40 - 45 0.60 300 50 15 (20) None required 2 525 1.55 1.55 2.18 4 615 1.85 1.85 2.67 10 150 2.36 2.36 2.63 C2000 20 - 60 210 1.0 10 65 - 72 40 - 45 1.42 300 50 30 (40) C4000 45 - 100 400 1.0 10 65 - 72 40 - 45 2.64 300 50 75 (100)
*Denotes application specific parameter, consult manufacturer. Note: Specifications are subject to change without notice. Equipment may not operate or achieve best performance under maximum capacities.
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FA LCO N S E M I - BATC H (S B) CO N C E NT R ATO R S

COARSE AND FINE PRECIOUS METAL RECOVERY

The Falcon SB Concentrator is known as Semi-Batch because they continually accept feed during the run cycle, but only produce concentrate during periodic rinse cycles. Run times range anywhere from five minutes to several hours, depending on the application. Rinse times are generally less than a minute as Falcon uses dynamic brakes to quickly slow the bowl down, rinse out the concentrate, and then return to full operational speed. The Falcon SB concentrators use variable frequency drives and can operate anywhere from 50 to 200 Gs. The typical application for a Falcon SB concentrator is recovery of liberated precious metals (Au, Ag, Pt, etc.) within a grinding circuit. When installed within a grinding circuit, Sepro often recommends that the gravity concentrator be placed on cyclone feed, rather than cyclone underflow to generate higher recoveries. Outside of grinding circuits, Falcon SB concentrators are also used for precious metal separation from aggregate or placer deposits. The target mineral will usually be in extremely low concentration (grams per tonne) and a very high upgrade is desired (up to 10,000x).
Recovery of gold, silver and platinum group metals Recovery of gold from cyclone feed, underflow or overflow within the grinding circuit Recovery of gold in alluvial gold operations Recovery of gold from aggregate plants A DVA N TAG E S
K E Y
High G forces (highest in the mineral processing industry) allow for higher efficiency and the recovery of very fine material Dynamic brakes, advanced wear materials and a modular design decreases downtime and reduced maintenance costs Reduced water consumption as only the pertinent collection zone section of the bowl is fluidized Fully automated, one touch operation that provides the least amount of offline time and highest possible concentrate security
FA LCO N S E M I - BATC H (S B) CO N C E NT R ATO R S
S PEC I FI C AT I O N S MODEL RECOMMENDED SOLIDS CAPACITY* MAX SLURRY CAPACITY CONCENTRATING SURFACE AREA G-FORCE RANGE t/h m/hr m upper lower MACHINE WEIGHT MOTOR POWER PROCESS WATER CONSUMPTION WATER SUPPLY PRESSURE RECOMMENDED MAXFEED PARTICLE SIZE ABSOLUTE MAXIMUM FEED PARTICLE SIZE* MAXIMUM FEED PERCENT SOLIDS* CONCENTRATE SLURRY FLUSH VOLUME* CONCENTRATE SOLIDS FLUSH VOLUME* WIDTH DIMENSIONS LENGTH HEIGHT
L40 0 - 0.25 2.3 0.03 200 50 35 0.4 (0.5) 0.24 - 1.2 2-3 1.0 1.5 55 - 70 1 120 0.49 0.31 0.51
SB400 1 - 15 30 0.21 150 100 485 3.7(5.0) 3-5 2-3 2.0 2.5 65 25 1 230 1.02 1.00 1.43
SB750 10 - 80 100 0.46 200 50 1 250 7.5 (10) 8 - 12 2-3 2.0 4.0 55 - 70 100 5 275 1.71 1.44 1.50
SB1350 50 - 150 200 1.08 200 50 2 900 18 (25) 12 - 20 2-3 2.0 4.0 55 - 70 150 12 425 2.24 1.90 2.07
SB2500 100 - 250 300 2.14 200 50 4 560 45 (60) 15 - 28 2-3 2.0 4.0 55 - 70 250 18 750 2.67 2.00 2.27
SB5200 200 - 400 450 3.37 200 50 7 720 75 (100) 25 - 35 2-3 2.0 4.0 55 - 70 350 24 050 2.99 2.32 2.73
kg kW (HP) m/hr bar mm mm % litre cm m m m
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FA LCO N U LT R A- FI N E (U F) CO N C E N T R ATO R

Recovery of ultrafine slimes (Tin, Tantalum, Tungsten, etc.) Scavenging from deslime cyclone overflow High recovery upgrade of fine flotation concentrates A DVA N TAG E S
FORCES UP TO 650 GS AND GRAVITY RECOVERY DOWN TO 3 MICRONS

Ultra fine mineral recovery has been an industry goal for many years. With Falcons UF line of concentrators there is now a way to economically recover and upgrade particles as fine as three microns. The primary objective of the Falcon UF concentrator is to scavenge ultra fine particles that are typically rejected from plant processes as slimes. Using a variable lip controlled by air pressure the Falcon UF concentrator is extremely flexible in operation and can vary mass pull to concentrate from 0 - 100%. Such flexibility allows for a wide range of metallurgical operation from high recovery to high upgrade. Operating UF machines in rougher-cleaner or rougher-scavenger configurations can provide an almost unlimited range of possibilities.
K E Y
High gravitational fields (up to 650 G) allows recovery of ultra fine particles No process water consumption Recover previously unrecoverable values from flotation concentrate Variable mass pull to concentrate from 0 - 100% VFDs and dynamic brakes used to greatly reduce offline time for rinsing Greater than 95% mechanical availability, extremely low operating costs Small footprint Fully automated, one touch operation
FA LCO N U LT R A- FI N E (U F) CO N C E N T R ATO R
S PEC I FI C AT I O N S MODEL RECOMMENDED SOLIDS CAPACITY* MAX SLURRY CAPACITY RECOMMENDED MAX FEED PARTICLE SIZE MINIMUM EFFECTIVE CAPTURE SIZE CONCENTRATE SLURRY VOLUME PER CYCLE RECOMMENDED PULP, PERCENT SOLIDS* CONCENTRATE SURFACE AREA G-FORCE RANGE t/h m/hr m m % % cm 2 upper lower MOTOR POWER RINSE WATER SUPPLY PROCESS WATER CONSUMPTION MACHINE WEIGHT WIDTH DIMENSIONS LENGTH HEIGHT
UF600 0.5 ~6 < 38 <5 ~ 50 5 - 15 3871 450 50 7.5 (10) 61 NONE REQUIRED 1,136 1.23 1.23 1.73
UF1500 2 ~ 20 < 38 <5 ~ 200 5 - 15 9680 600 50 45 (60) 61
kW (HP) bar m2 kg m m m
2,450 1.51 2.00 2.11
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S E PRO - ATA L AY S C R E E N S

MAKING IMPOSSIBLE SCREENING POSSIBLE!

Sepro-Atalay VFE SD Screening Machines are designed for difficult wet, damp or dry screening applications where a fine and accurate separation is required from a single deck. The proprietary Vibro-Flex Exciter mechanisms of the Sepro-Atalay SD VFE Screening Machines absorb the high frequency vibration from the low powered, dual unbalanced electric motors and generate a chaotic response across the entire screening surface, promoting high particle acceleration and excellent bed stratification. This response prevents the screening media from pegging and blinding, common problems when screening fine materials. The highly stratified bed assures excellent screening efficiency at very fine cut sizes. Pilot scale VFE screens are also available for pilot plant and laboratory use.
Aggregate Crushed Stone, Sand and Gravel Construction Clay, Concrete and Asphalt Sands Coal Hard Coal and Coal Slimes Silica Quartz and Frac Sand Metallurgical Mineral Sands and Magnetite Forestry Pulp, Paper, Wood Chips Recycling Glass, Plastic, Electronics Limestone and Feldspar A DVA N TAG E S
K E Y

Ability to screen ultra fine materials Low installed power requirements Screen fine sticky materials without the use of a ball deck or expensive screen media Minimal transmission of loads to foundations Typically includes feed box, undersize chute, oversize chute and steel frame Multiple screen media options
S E PRO - ATA L AY S C R E E N S
S TA N DA R D SIZE
S EPRO - ATA L AY
S C R EEN
S IZE S WEIGHT 1000 Kg 1500 Kg 1600 Kg 1750 Kg 2100 Kg 2500 Kg
EACH MOTOR @ 60 Hz 0.4 kW (0.54 hp) 0.73 kW (1 hp) 1.1 kW (1.5 hp) 0.78 kW (1 hp) 1.3 kW (1.75 hp) 1.9 kW (2.5 hp)
0.65 m x 1.5 m (2' X 5') 1.0 m x 2.0 m (3' X 6.5') 1.0 m x 3.0 m (3' X 10') 1.25 m x 2.0 m (4' X 6.5') 1.25 m x 3.0 m (4' X 10') 1.25 m x 4.0 m (4' X 13')
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SEPRO-SIZETEC SCREENS

Gold Ore Processing Fine Aggregates Industrial Minerals Coal Processing Soil Remediation
HIGH CAPACITY EQUIPPED WITH INTERCHANGEABLE SCREEN DECKS

Sepro-Sizetec Screens are used for a variety of particle size separation and dewatering duties in mineral processing and aggregate applications. In mineral processing applications, particle size separation is of utmost importance in order to optimize crushing, grinding and gravity separation as well as many other processes. In aggregate applications, proper size separation and dewatering is essential to generate a saleable product. Sepro works closely with clients to determine the correct screen type and size for each application.
K E Y

A DVA N TAG E S
High capacity capable High frequency linear stroke G-force vibrating motion Low profile screen box design for minimum head room requirements Trunnion suspension with heavy duty coil springs Directly driven by reliable vibrator motors Interchangeable screen decks with a variety of screen media options Easy deck angle changes Possible horizontal or up-hill installation Extra rugged screen construction for heavy load operation
SEPRO-SIZETEC SCREENS
S TA N DA R D
S EPRO -S IZE T EC SEPRO SIZETEC DEWATERING FINE SCREEN 2' x 4' 2' x 6' 3' x 6' 3' x 8' 4' x 8' 4' x 10' 5' x 12'
S C R EEN
S IZ E S SEPRO SIZETEC INTENSIVE DEWATERING SCREEN CURVE DECK 2' x 6' 3' x 9' 4' x 12' 6' x 12' SEPRO SIZETEC INTENSIVE DEWATERING SCREEN VEE DECK 2' x 7' 3' x 10' 4' x 10' 5' x 12' 6' x 12' 7' x 14' 8' x 14' SEPRO SIZETEC STEP DECK SCREEN 2' x 8' 3' x 8' 4' x 12' 5' x 8' 6' x 12' 7' x 16' 8' x 20'
MODEL SIZES
Available in many standard screen sizes
SEPRO SIZETEC HORIZONTAL DECK SCREEN 4' x 12' 5' x 12' 6' x 12' 7' x 14' 8' x 16' 8' x 20'
APPLICATIONS
For wet fine particle size separation ranging from 4 mesh to 400 mesh (5 mm to 38 micron)
For wet or dry sizing operation ranging from 4 inch to 50 mesh (100 mm to 0.3 mm)
For efficient sizing and dewatering operation with screen opening size ranging from 8 mesh to 60 mesh (3 mm to 250 micron)
For water droplets free dewatering of fine materials ranging from 4 mesh to 150 mesh (5 mm to 100 micron)
Efficient wet sizing before gravity concentrator ranging from 3/8 inch to 40 mesh (10 mm to 0.4 mm)
For trash screens For resin screens For CIL carbon screens - Loaded carbon screens - Carbon sizing screens - Carbon dewatering screens - Carbon safety screens
For trash screen for cyclone overflow in mill grinding circuit
For best dewatering operation for concrete sand
Drain, rinse and dewatering for soil remediation
For polishing and dewatering of spiral clean coal
For high capacity carbon safety screen in CIL & CIP operations
For dewatering of silica sand, sinter ore, fine coal, refuse phosphate, potash, boiler bottom ash, etc.
Loaded carbon washing for CIP/CIL
For maximum dewatering of fine coal refuse
For sag mill discharge screen For rinse and drain screen operation
For 100 mesh to 400 mesh fine sand recovery from sand plant effluent
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S E PRO T Y R E D R I V E AG G LO M E R AT I O N D RU M S
A PPL I C AT I O N S Gold

LOW CAPITAL COST AND SHORT DELIVERY TIMES

Sepro Agglomeration Drums are specifically designed to prepare feeds with high fines content on Gold and Base Metal heap loading operations. The action in the Agglomeration Drum, combined with small additions of cement or lime, binds the fines into a pelletised product, which can be heaped and leached out without pooling and channelling caused by loss of heap permeability due to binding by fines. The machine utilizes the Sepro Pneumatic Tyre Drive System (PTD) which provides an alternative to standard chain and gear drive systems. This system of rubber tires mounted on independent gear boxes provides excellent serviceability and reliability and is well proven in difficult applications.
Mixing of Lime for PH Control Cement for Binder Cynide Solution Sulfuric Acid Organic Polymers for Binder A DVA N TAG E S
Copper, Uranium or Nickel Laterite

K E Y

S E PRO T Y R E D R I V E AG G LO M E R AT I O N D RU M S
S TA N DA R D
AG G LO M ER ATO R
S IZE S POWER (kW) 45 111 135 220
DIA. X L (m) 1.8 x 5.0 2.5 x 8 3.0 x 8.5 3.6 x 10
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S E PRO T R I - FLOW D E N S E M E D IA S E PA R ATO R S

THREE PRODUCTS FROM ONE DMS SEPARATOR

The dynamic, three-stage Tri-Flow dense media separator gives Sepro a leading position in advanced DMS technology. Two stages of separation are inherent in a Tri-Flow separator, which results in a sharper density separation. For a higher separation differential, the system can employ two separate medium circuits with individual density controls and a common medium recovery circuit. A single medium circuit is used when only a small difference in the cut point between the two separation stages is required. The compactness of the Tri-Flow separator makes it possible to convert conventional DMS plants to a three product operation. The Tri-Flow separator is simple and economical to operate.
Coal Fluorspar/bartyes Lead/zinc Bauxite Phosphate Nickel laterite Spodumene/petalite Tin Chromite Iron Gold A DVA N TAG E S
K E Y
Self contained and pre-engineered DMS Plants for easy field erection Rapid start of production Only the medium is pumped Reduced pump wear and lower building height Sink fractioins may be combined or separated as required Sharper separation High sinks capacity Low level feed entry without the pumping of feed solids
S E PRO T R I - FLOW D E N S E M E D IA S E PA R ATO R S
S TA N DA R D SEPARATOR SIZE mm TF150 TF250 TF300 TF400 TF500
T R I - FLOW
D M S
S IZE S PARTICLE SIZE mm 10 18 30 40 60 OVERALL LENGTH L mm (approx.) 1750 2450 2850 3600 3600 WEIGHT Kg (approx.) 300 600 1500 1950 3000
FEED CAPACITY tph 5 15 40 65 100
MODULAR PROCESS SOLUTIONS
MODULAR PROCESS SOLUTIONS Utilizing our experienced team of engineering professionals, Sepro designs and builds modular and mobile processing plants for a wide range of minerals. We create solutions using an array of processing techniques that encompasses numerous unit process operations. Complete plants are assembled utilizing Sepro manufactured equipment, but are optionally designed to accommodate innovative solutions and equipment from a wide variety of vendors and sub-contractors. Modular plants may include Primary and Secondary Crushing, Screening, Agglomeration, Washing and Scrubbing, Dense Media Separation, Grinding, Gravity Concentration, Flotation and Leaching. Plants and operations are designed to minimize construction time, minimize expenses, and to be easily serviceable in remote locations. Commissioning time on site is decreased by thorough shop testing of the major components and sub-assemblies. All plants are designed to international processing and safety standards and can easily be containerized, shipped and reassembled, even in the most remote locations in the world! Process testing is critical to the success of any plant, and our partnership with a full service metallurgical laboratory provides Sepro the opportunity to fine tune the process to suit the ore type.
MODULAR PROCESS SOLUTIONS
PRO CES S APPL IC ATIONS Sepro is able to provide customized solutions based around its wide range of equipment. Examples include, but are not limited to:
I I I I I I
SEPRO MOBILE PLANTS Designed to allow the rapid deployment of a complete plant the Sepro Mobile Mill systems is ideal for smaller tonnage operations and / or mining operations with short mine life. Easily re-locatable the main process equipment is mounted on road transportable custom built trailer assemblies. These plants require minimal site civil works. Mobile plants can be designed to encompass a wide variety of process options from crushing through to the final concentrate collection. SEPRO MODULAR OR SKID MOUNTED
Precious Metal Recovery Crushing and Screening Systems Heap Leach Agglomeration and Conveying Systems Tin/Tungsten/Tantalum Gravity Recovery Systems Construction Aggregate Washing and Classification Nickel Laterite Slurry Prep Plants K E Y A DVA N TA G E S
I I I I I I I
Designed to suit your process requirements High quality modular construction Proven reliability of Sepro equipment used Modularized single source supply reduces costs Easy to ship globally Easy to reassemble and commission Designed to have minimal civil work requirements
Custom modular plants are engineered around structural elements that are simple and easy to erect on site and minimize civil and infrastructure costs. These plants can be designed with larger equipment for higher tonnage applications than that of the Sepro Mobile Plants. SEPRO STANDARD MODULAR PLANT DESIGNS Sepro offers several package options as standard plants. These plants are normally designed around a single recovery or process option such as Dense Media Separation or Gravity Concentration. Sepro maintains critical components in stock for quick delivery.

Sepro Equipment Brochures

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1

OPTIMIZED DESIGN PAIRED WITH PROVEN DURABILITY

MODEL YJC-3020 YJC-3624 YJC-4230 YJC-4840 YJC-6048

97 119 146 167 200 216

JAW CRUSHER STRUCTURE

(FLY WHEEL & PULLY) (BEARING CAP BOLT)

(TOGGLE BLOCK TENSION BOLT)

CONE CRUSHER STRUCTURE

(RELEASE TENSION BOLT) (MANTLE) (MANTLE CORE) (BEARING [OUT])

YCSH-SHORT HEAD TYPE

FEED SIZE UP TO 600 MM WITH A SUPERIOR MECHANICAL DRIVE SYSTEM

SEPRO TYRE DRIVE SCRUBBERS

S IZE S POWER (kW) 15 37 44 75 90 150* 165 220 330 660

*Engineered replacement for Nor th American built 8 ft. x 14 ft. Scrubber.

SHORT DELIVERIES AND LOW CAPITAL COST

SEPRO TYRE DRIVE GRINDING MILLS

S IZE S POWER (kW) 18 37 75 150 220 330

FA LCO N CO NT I N U O US (C) CO N C E NT R ATO R

COARSE AND FINE PRECIOUS METAL RECOVERY

FA LCO N S E M I - BATC H (S B) CO N C E NT R ATO R S

kg kW (HP) m/hr bar mm mm % litre cm m m m

FORCES UP TO 650 GS AND GRAVITY RECOVERY DOWN TO 3 MICRONS

UF1500 2 ~ 20 < 38 <5 ~ 200 5 - 15 9680 600 50 45 (60) 61

2,450 1.51 2.00 2.11

MAKING IMPOSSIBLE SCREENING POSSIBLE!

S IZE S WEIGHT 1000 Kg 1500 Kg 1600 Kg 1750 Kg 2100 Kg 2500 Kg

HIGH CAPACITY EQUIPPED WITH INTERCHANGEABLE SCREEN DECKS

For trash screen for cyclone overflow in mill grinding circuit

For best dewatering operation for concrete sand

Drain, rinse and dewatering for soil remediation

For polishing and dewatering of spiral clean coal

Loaded carbon washing for CIP/CIL

For maximum dewatering of fine coal refuse

LOW CAPITAL COST AND SHORT DELIVERY TIMES

Copper, Uranium or Nickel Laterite

S IZE S POWER (kW) 45 111 135 220

DIA. X L (m) 1.8 x 5.0 2.5 x 8 3.0 x 8.5 3.6 x 10

THREE PRODUCTS FROM ONE DMS SEPARATOR

S E PRO T R I - FLOW D E N S E M E D IA S E PA R ATO R S

S TA N DA R D SEPARATOR SIZE mm TF150 TF250 TF300 TF400 TF500

FEED CAPACITY tph 5 15 40 65 100

MODULAR PROCESS SOLUTIONS

MODULAR PROCESS SOLUTIONS

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