Salaya Power Project

Essar Energy Site Visit

31 March 2011
KVB Reddy
Executive Director

Madan Gopal Gupta

Head Power Business Salaya

Salaya Power

Total capacity 3120 MW ( 3 Phases )

Phase I 1200 MW Phase II 1320 MW Phase III 600 MW Existing refinery Sea coast On Highway

Site selected near:

Project site area - 330 Ha Sea water used as cooling water Essars own jetty for importing coal 17 km of coal conveyer for transporting coal from jetty Power evacuation at 400 KV to state utility

Plot Plan

Technology

BTG technology supplier Harbin Power, China 2 X 600 MW power plant

Pulverized boiler
Sub critical technology Sea water cooling Evacuation at 400 KV

Features

BTG technology from proven vendor Harbin Power, China BOP from reputed vendors

E-BOP Areva I-BOP ABB CW system Kirloskar Brothers Desalination plant IDE AHS - McNalley Bharat DM plant Thermax Ltd

EPC Essar Projects

Engineering Essar Engineering /TCE

Engineering Highlights

Engineering is almost completed (99.7%) Reputed consultant (TCE) is engaged for BTG BOP is engineered by Essar Engineering (EESL) 17 KM long conveyor designed in house by EESL

Procurement Highlights

Overall procurement progress is 94.5 % All Major long delivery packages ordered to globally reputed companies & material is received for major packages and balance dispatches is in advanced stage.

Short delivery packages are being ordered under umbrella contract to cut
short procurement cycle

All major equipments for BTG received from HPE All major BOP packages received at site

Construction Highlights

Overall construction progress is 71.4 % Concreting 92% completed Structural fabrication 99% completed Structural erection 87% completed

Equipment erection- 66% completed

Status of Commissioning Activities

Boiler 1 hydro test completed DM Plant commissioned with manual operations

Unit-1 TG Lub. oil flushing in progress

Plant UPS commissioned ESP pass A air leak test completed Unit-1 Generator Stator and Rotor pre commissioning checks completed

Status of Commissioning Activities

Unit-1 Turbine final box up completed Switchyard is ready for charging Boiler -2 Drum erected and 50 % Pressure parts erection completed Unit-1 Motor driven Boiler Feed Pump erection completed Chimney flue cans for unit-1 and unit-2 erection completed

Tower crane erected and commissioned in a world record time

10

Recognition by Fine Hope

11

Salaya Power Project

Essar Energy Site Visit
31 March 2011
Expansion Phase II and III

Salaya Phase II: 1320 MW

2 X 660 MW Super critical PF Boilers PPA signed for 800 MW with SEB Boiler- ordered to M/S Harbin Power, China T G - ordered to M/S Toshiba

Land, water available. EPC contracts awarded

Aviation clearance is available

13

Salaya Phase III : 600 MW

4 X 150 MW Sub critical CFBC Boilers Fuel - Pet coke/Imported Coal Entire capacity on Merchant Power Main Plant Equipments are in advanced stage of ordering

Land, water available. EPC contracts awarded

Aviation clearance is available

14

Progress Photographs Phase I

Salaya Administration Building (SAB)

16

Project Overview
CHIMNEY

COAL CONVEYOR BOILER #1 TG #2 TG #1 BOILER # 2

SWITCH YARD

17 17

DM Plant Commissioning In Progress

ACF VESSEL FLUSHING COMPLETED

18

UPS Commissioning Completed

UPS OUTPUT MEASUREMENT IN PROGRESS AT MAIN CONTROL ROOM EL (12.5 ) M

19 19

TG #1 Erection
LP # 1 ROTOR

HIP ROTOR

LP # 2 ROTOR

GENERATOR STATOR

20

Boiler #1- Erection

BOILER #1 SECOND PASS

BOILER #1 FIRST PASS

21 21

ESP # 1 - Overview
TRANSFORMER ERECTION IN PROGRESS INNER ROOF ERECTION IN PROGRESS (1B)

INSULATOR CHAMBER ERECTION IN PROGRESS

22 22

Cooling Tower # 1A
COOLING TOWER #1A

COMMON INTAKE CHANNEL FOR COOLING TOWER

23 23

Switch Yard Overview

SWITCH YARD CONTROL ROOM

24 24

DM Plant Overview
DM PLANT MCC ROOM MISC. PUMP HOUSE STRUCTURE ERECTION IN PROGRESS

DM TANK #1

DM TANK #2

EL 0.00 M BRICKWALL CONSTRUCTION IN PROGRESS

25 25

Ash Handling System

INTERMEDIATE FLY ASH SILO

COMPRESSOR HOUSE

ASH WATER SUMP CIVIL WORK IN PROGRESS

26 26

Unit #2 Front View

JNT #1 TG #2 BOILER #2

COAL BUNKERS

TRANFORMER YARD #2

27

Boiler #2 Side View

28

ESP # 2 Erection
COLLECTING PLATE ERECTION IN PROGRESS

INSULATOR ERECTION IN PROGRESS

29

30