Cu-Ni Pipes, Flanges & Fittings

Copper-Nickel Seawater Piping Systems Offshore product range: Pipes, fittings and fl...
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Copper-Nickel Seawater Piping Systems Offshore product range: Pipes, fittings and flanges of OSNA10
10
[GB]
G &OSN Co. K yA
KME German
http://webcache.googleusercontent.com/search?hl=en-IN&q=cache:dHUuS8mYuFAJ:...
04-Oct-12
Copper-Nickel Seawater Piping Systems Offshore product range: Pipes, fittings and fl... Page 2 of 67
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Contents Your Partner KME The Material Offshore Product Range Design Scope KME Quality-Management Pipes Elbows Equal Tees Reducing Tees Caps Reducers Saddle Pieces Composite Weld Neck Flanges 1 2 3 4 5 6 8 9 10 12 13 14 17
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Composite Weld Neck Flanges Composite Slip-On Flanges Solid Weld Neck Flanges Solid Slip-On Flanges Composite Blind Flanges Capillary Brazing, Socket Weld Fittings and Miscellaneous Appendix
17 19 20 22 23 24 44
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Your Partner - KME The Expert in Seawater Piping
Hundred years of experience, a thorough understanding of the different industries specific problems, a potent range of application-oriented products and services, plus qualified technical advice and assistance, have been the bedrock of KMEs relations with its customers.
Marine Applications KMEs division Marine Applications specializes in the production and supply of copper-nickel alloys for seawater piping system. Since decades, these alloys have successfully used in: Merchant and military shipbuilding Offshore oil and gas installations Coastal petroleum and petrochemical processing plants Seawater desalination plants Copper-nickel alloys are widely applied in: Seawater cooling systems Fire water systems Sanitary systems Deck steam pipes Deluge systems Hydraulic and pneumatic systems Seawater feed lines to desalination and processing units Splash zone sheathing
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Seawater desalination plants Coastal electricity generation plants
Splash zone sheathing
KME Germany AG & Co. KG OSNA 10
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The Material
KME OSNA10-Alloy The chemical composition of the KMEs OSNA10alloy is modified to ensure the compliance with all international specifications. Controlled content of alloying elements and minimised concentration of impurities ensure reliable service and fabrication properties of the alloy.
Main Advantages of OSNA
Despite the rough condition
and the highly corrosive na
products provide well balan
technical and economical ad
Simple alloying system w
Excellent ductility and tou
Outstanding erosion corro
Resistant to uniform and l
No effect of ambient seaw Resistant to biofouling Resistant to stress Low maintenance costs
No effect of seawater chlo
A lot of design experience
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Comparison of Standard Specifications for OSNA-10 (CuNi 90/10)

KME Alloy OSNA -10 (CuNi 90/10) Ni % Fe % Mn % C% Pb % S% P% Zn % Sn % other imp. Cu % max. 0.20 rem. 10.0 11.0 1.5 1.8 0.6 1.0 max. 0.02 max. 0.01 max. 0.005 max. 0.02 max. 0.05 DIN CEN/TS 13388 CW352H 9.011.0 1.0 2.0 0.5 1.0 max. 0.05 max. 0.02 max. 0.05 max. 0.02 max. 0.50 max. 0.03 max. 0.20 rem. max. 0.20 rem. 9.0 11.0 1.5 1.8 0.5 1.0 max. 0.05 max. 0.01 max. 0.005 max. 0.02 max. 0.05 max. 0.30 rem. 10.0 11.0 1.0 2.0 0.5 1.0 max. 0.05 max. 0.01 max. 0.05 9.0 11.0 1.0 2.0 0.5 1.0 max. 0.05 max. 0.02 max. 0.05 max. 0.02 max. 0.50 max. 0.03 max. 0.20 rem. max. 0.30 max. 0.05 max. 0.01 max. 0.02 max. 0.02 max. 0.20 DIN 86019 WL 2.1972 BS 2871 1) CN 102 DIN EN 12449 144 UNS C 7060 x 10.0
1)
no longer valid equal to C 70600 for subsequent welding
2)
* The iron content has been specified to improve corrosion resistance
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Offshore Product Range
The OSNA 10 offshore product range is based on:
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The OSNA10 offshore product range is based on: EEMUA 144: 1987 Tubes1 Seamless and Welded EEMUA 145: 1987 Flanges Composite and Solid EEMUA 146: 1987 Fittings The unique dimensional range from inch to 36 inch ensures the supply of the entire piping systems from one source. Although the pipe dimensions of 38 and 40 inch are not included in the EEMUA 144 1987 they are available here as they are commonly specified in offshore projects. Based on ASME specifications, additional components are included.
The reference pipe rather than tube is used in this document.
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Design Scope
Working pressures and temperatures of components included in this specification: 1. 16 bar/232 psi: -29C/-20F to +75C/+167F 2. 20 bar/290 psi: -29C/-20F to +38C/+100F Pipes Seamless and Welded: Pipes are based on BS MA 60, DIN 86007, and ANSI/ASME B31.3 The wall thicknesses comply with ANSI B31.3 and DIN 86007 as well as International Association of Classification Societies with additional allowances for robustness to withstand mechanical damage, especially in the smaller sizes. The fit-for-purpose corrosion allowance of 0.5 mm sufficient for entire service life of the piping installation has been included. This corrosion allowance is in accordance with all major classification societies specified for alloys containing 10 wt. % Ni and 1.5 wt. % Fe. Mechanical properties of pipes are given in Appendix A. Flanges Composite and Solid: Included series of composite (lap type) and solid flanges in metric dimensions based on ANSI B16.5, MSS SP-44 and BS 1560 The basic metric dimensions for drilling and flange outside diameters are those given in ANSI B16.5 and MSS SP 44 Class 150 rating with inch size bolting. The copper-nickel stub end and flange joint faces are machine finished and comply with the corresponding Sections of EEMUA 145 and are summarized in the Appendix A. Mechanical properties pressure/temperature ratings of flanges
Physical Properties of CuN
The physical properties of t tension are in Table A-1. Welding
by Appendix B. The basic a
The welding consumables u with AWS in accordance Testing of Welds penetrant testing in
turing of welded componen
cedure specification and we
The weld seams are examin
section VIII, division 1, app
phic examination is perform ASME code, section VIII, Gaskets The gaskets normally used in accordance
length of each weld to mee
those made from aramid fib
The gasket hardness shall n
75 Shore. The gaskets shall
In order to ensure adequate
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Mechanical properties pressure/temperature ratings of flanges are given in Appendix A. Fittings: The specification comprises a series for pipe fittings including butt weld, socket welding, capillary brazing, threaded, selfreinforced fittings as well as saddle pieces. The building in dimensions of the butt welding fittings are based on ANSI B16.9 apart from the caps that are based on DIN 28011 (with suitable amendments). Mechanical properties pressure/temperature ratings of fittings are given in Appendix A.
In order to ensure adequate weldneck and solid slip
irrespective of gasket mater
shall be located within the b
Gaskets should not be used
elastomerlrubber faced flan
Suggested Branch Connect Appendix D. PDMS Data available in the PDMS for more information.
Suggested branch connectio
The components mentioned
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KME Quality-Management
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Copper-Nickel Seawater Piping Systems Offshore product range: Pipes, fittings and... Page 10 of 67
Quality is the very basis of reliability quality in every detail, in every step of work. For decades now, KME has been consistently putting into action the corporate idea of quality, and, with it, gained the reputation of being a reliable supplier throughout the world. The fulfilment of our customers expectations as to KME products and services in all re spects is the declared corporate policy. To assure this, KME Quality Management System has been set up, implemented and certified to DIN EN ISO 9001 by Lloyds Register Quality Assurance at all KME locations. KME Quality Management System comprehends process-integrated quality controls, internal product and system audits, the systematical training of all employees and the operating of computer aided statistical methods. The results of KME production give convincing proof: our results have been surpassing the requirements of national and international standards for years. KME produces quality.
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Pipes
Seamless Pipes Seamless pipes are in accordance with EEMUA144, Section 1. They are manufactured from hot extruded shells followed by cold work and annealing. Welded Pipes Longitudinally welded pipes are in accordance with EEMUA144, Section 2. They are manufactured from hot rolled or cold rolled and annealed sheet or plates in accordance with BS 2870, BS 2875, ASTM B171 or ASTM B402. Mechanical testing is carried out in accordance with the standards above. The pipes are supplied in as welded condition. Dimensions Dimensions are based on EEMUA 144, Tables 1.2.1-1.2.2 and 2.2.1-2.2.2. However, the pipe diameters range from in./16 mm to 36 in./914 mm. Although the pipe dimensions of 38 in./965 mm and 40 in./1016 mm are not included in the EEMUA 144 1987 they are available on request as they are commonly specified. The corresponding wall thicknesses of the pipes comply with the pressure containment requirements of ASME B31.3 as well as the requirements of the International Association of Classification Societies. Pipes with other wall thicknesses are available on request. Weld Preparation For wall thickness less than 3 mm, the pipes are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 Tolerances See notes 1-4 for seamless and notes 2 welded pipes.
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Dimensions (mm) Seamless Pipe

Size Nominal (in) 1 1 1 2 2 3 4 6 8 10 12 14 16 Size Specified (mm) 16 25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 Specified Wall Thickness (mm) t 16 bar 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0 4.0 4.5 5.5 6.5 7.0 20 bar 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.5 4.5 5.5 7.0 8.0 9.0
Theoretical Weight/Metre
Seam-Welded Pipe
Size Nominal (in) 16 18 20 Size Specified (mm) 419 457.2 508 8.0 8.5 Specified Wall Thickness (mm) t 16 bar 20 bar 9.0 9.5 11.0
Theoretical Weight/Metre
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20 24 28 32 36
508 610 711 813 914
8.5 10.5 12.0 13.5 15.5
11.0 13.0 15.0 17.0 19.0
Note 1 The pipe sizes up to including 4 in./108 mm are based on BS 2871: Part 2: Table 3 for outside diameters and their tolerances to allow for the use of capillary and compression fittings and brazed (and welded) slip-on flanges. The wall thickness of the 16 bar range have been increased to match the 20 bar range for mechanical strength.
Note 3 The ovality of the finished pipe doesn of the difference of the maximum and minimum diameter measured on the same cross section.
Note 4 Up to including 4 in./108 mm, the wall thickness doesnt vary by more than 10 % specified therein. For diameters from 6in./159 mm and larger, the
Note 2 The pipe size 6 in./159 mm up to 16 in./419 mm are also based on BS 2871: Part 2: Table 3 for specified diameters but the tolerance have been applied to the inside diameters for facilitate alignment of matching weld preparations.
wall thickness is not less than 12.5 % of the spe cified value.
The pipes with other dimensions than mentioned herein are available on request. Please contact us for more information.
Stock Dimensions All seamless pipes are available from stock.
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Elbows
Type and Construction Elbows are in accordance with EEMUA146, Section 1. Seamless elbows are typically available up to 18 inch/457 mm. Larger dimensions are manufactured from longitudinally welded half shells. 45 and 90 elbows are available
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half shells. 45 and 90 elbows are available in all sizes. Dimensions Dimensions are based on EEMUA146, Section 1, Figure 1.1, Tables 1.1-1.2 and 1.4-1.5., Standard elbows are supplied with long radius, i.e. 1.5 x O.D. Elbows with other dimensions are available on request. Tolerances See Appendix C Weld Preparation For wall thickness less than 3 mm, the elbows are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
ti = intrados thickness (min) in
EEMUA Publication No. 146: Section
Dimensions (mm)
Nominal Size in 1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36 Specified Size (OD) mm 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914 3.0 4.0 4.5 5.5 6.5 7.0 8.0 8.5 10.5 12.0 13.5 15.5 Use 20 bar Specified Pipe Wall Thickness t 16 bar 20 bar 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.5 4.5 5.5 7.0 8.0 9.0 9.5 11.0 13.0 15.0 17.0 19.0 22 25 29 35 44 51 64 95 127 159 190 222 254 286 318 381 438 502 565 38 43 57 76 95 114 152 229 305 381 457 533 610 686 762 914 1067 1219 1372 E-Centre to Face 45 90
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Equal Tees
Type and Construction Tee pieces are in accordance with EEMUA146, Section 1. Seamless tee pieces are typically available up to 8 in./219 mm; bigger dimensions are welded. Dimensions Dimensions are based on EEMUA -146, Section 1, Figures 1.1-1.2, Tables 1.1-1.2 and 1.6. Tee pieces with other dimensions are available on request. Tolerances See Appendix C Weld Preparation For wall thickness less than 3 mm, the tees are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
Dimensions (mm)
Nominal Size in 1 1 1 2 Specified Size (OD) mm 30 38 44.5 57 Use 20 bar 16 bar Specified Pipe Wall Thickness t mm 20 bar 2.5 2.5 2.5 2.5 E 38 48 57 64
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2 3 4 6 8 10 12 14 16 18 20 24 28 32 36
76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914 3.0 4.0 4.5 5.5 6.5 7.0 8.0 8.5 10.5 12.0 13.5 15.4
2.5 2.5 3.0 3.5 4.5 5.5 7.0 8.0 9.0 9.5 11.0 13.0 15.0 17.0 19.0
76 86 105 143 178 216 254 279 305 343 381 432 521 597 673
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Reducing Tees
Type and Construction Pieces are in accordance with EEMUA 146, Section 1. Seamless tee pieces are typically available up to 8 in./219 mm; bigger dimensions are welded. Dimensions Dimensions are based on EEMUA -146, Section 1, Figures 1.1-1.2, Tables 1.1-1.2 and 1.7.1-1.7.3. Tee pieces with other dimensions are available on request. Tolerances See Appendix C Weld Preparation For wall thickness less than 3 mm, the tees are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
Dimensions for 16 bar systems

Specified Size Pipe Wall Thickness Centre-to-End (mm)
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Specified Size
Pipe Wall Thickness
Centre-to-End (mm) E
OD mm
OD mm
OD1 mm
t mm
t mm
t1 mm
nom
for sizes from 30 mm up to 108 mm use 20 bar 108 159 159 88.9 76.1 159 219.1 219.1 108 88.9 219.1 267 267 159 108 267 323.9 323.9 219.1 159 323.9 368 368 267 219.1 368 419 419 323.9 267 419 457.2 457.2 368 323.9 457.2 508 508 419 368 508 610 610 457.2 419 610 711 711 508 457.2 711 813 813 610 508 813 914 914 711 610 15.5 15.5 13.5 13.5 12.0 12.0 10.5 10.5 8.5 8.5 8.0 8.0 7.0 7.0 6.5 6.5 5.5 5.5 4.5 4.5 4.0 4.0 3.0 3.0 3.0 2.5 2.5 3.0 3.0 2.5 4.0 3.0 3.0 4.5 4.0 3.0 5.5 4.5 4.0 6.5 5.5 4.5 7.0 6.5 5.5 8.0 7.0 6.5 8.5 8.0 7.0 10.5 8.5 8.0 12.0 10.5 8.5 13.5 12.0 10.5 673 597 521 432 381 343 305 279 254 216 178 143
10
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Reducing Tees
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Dimensions for 20 bar systems

Specified Size Pipe Wall Thickness Centre-to-End (mm) E OD mm 30 38 OD mm 30 38 OD1 mm 25 30 25 38 44.5 44.5 30 25 44.5 57 57 38 30 57 76.1 76.1 44.5 38 76.1 88.9 88.9 57 44.5 88.9 108 108 76.1 57 108 159 159 88.9 76.1 159 219.1 219.1 108 88.9 219.1 267 267 159 108 267 323.9 323.9 219.1 159 323.9 368 368 267 219.1 368 419 419 323.9 267 419 457.2 457.2 368 323.9 457.2 508 508 419 368 508 610 610 457.2 419 610 711 711 508 457.2 711 813 813 610 17.0 17.0 15.0 15.0 13.0 13.0 11.0 11.0 9.5 9.5 9.0 9.0 8.0 8.0 7.0 7.0 5.5 5.5 4.5 4.5 3.5 3.5 3.0 2.5 2.5 3.5 3.0 2.5 4.5 3.5 3.0 5.5 4.5 3.5 7.0 5.5 4.5 8.0 7.0 5.5 9.0 8.0 7.0 9.5 9.0 8.0 11.0 9.5 9.0 13.0 11.0 9.5 15.0 13.0 597 521 432 381 343 305 279 254 216 178 143 3.0 3.0 2.5 105 2.5 2.5 2.5 86 2.5 2.5 2.5 76 2.5 2.5 2.5 64 t mm 2.5 2.5 2.5 2.5 2.5 2.5 t mm 2.5 2.5 2.5 2.5 2.5 2.5 t1 mm 2.0 2.5 2.0 2.5 2.5 2.0 57 nom 38 48
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508 813 914 914 711 610 19.0 19.0
11.0 17.0 15.0 13.0 673
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Caps
Type and Construction End caps are in accordance with EEMUA 146, Section 1 and seamless. Dimensions Dimensions are based on EEMUA -146, Section 1, Figure 1.1, Tables 1.1-1.2 and 1.8. The additional wall compensatory thicknesses over and above the minimum pipe wall thicknesses are included. Caps with other dimensions are available on request. Tolerances See Appendix C Weld Preparation For wall thickness less than 3 mm, the caps are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
16 bar Specified Size OD 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 2.63 3.54 4.29 5.24 5.90 6.73 41 55 69 80 93 102 Use 20 bar t min mm H mm t min mm 2.25 2.25 2.25 2.25 2.70 3.12 4.29 5.23 6.34 7.21 8.21
20 bar H mm 19.6 22.0 25.7 28.2 31.7 44 60 69 85 103 112 16 bar
Approx. Weight
kg
Use 20 bar
0.8 2.0 3.4 5.9 9.1 12.4
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419 457.2 508 610 711 813 914
6.73 7.33 8.15 9.81 11.50 13.17 14.81
102 119 129 148 176 200 221
8.21 8.97 9.96 11.96 13.97 15.97 17.96
112 119 139 163 191 210 231
12.4 17.6 22.7 39.2 61.8 90.5 132.2
12
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Reducers
Type and Construction Eccentric and concentric reducers are in accordance with EEMUA 146, Section 1. The concentric reducers are typically supplied up to incl. 12 in./323.9 mm in seamless condition; bigger dimensions are seamwelded. The eccentric reducers are supplied up to incl. 8 in./219.1 mm in seamless condition; bigger dimensions are seamwelded.
Dimensions
Dimensions are based on EE
Section 1, Figures 1.1, Tabl are available on request. Tolerances See Appendix C
1.9.1-1.9.3. Reducers with o
Specified Size OD mm
Length H mm
Specified Wall Thickness t x t1 16 bar mm 20 bar mm 16 bar
Approx. Weight 20 bar kg
Weld Preparation
kg
For wall thickness less than
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mm 57 57 57 76.1 x 57 88.9 x 57 88.9 x 76.1 108 x 57 108 x 76.1 108 x 88.9 159 x 57 159 x 76.1 159 x 88.9 159 x 108 219.1 x 76.1 219.1 x 88.9 219.1 x 108 219.1 x 159 267 x 108 267 x 159 267 x 219.1 323.9 x 159 323.9 x 219.1 323.9 x 267 368 x 219.1 368 x 267 368 x 323.9 419 x 267 419 x 323.9 419 x 368 457.2 x 323.9 457.2 x 368 457.2 x 419 508 x 368 508 x 419 508 x 457.2 610 x 419 610 x 457.2 610 x 508 711 x 457.2 711 x 508 711 x 610 813 x 508 813 x 610 813 x 711 914 x 610 914 x 711 914 x 813 x 30 x 38 x 44.5
mm 76 76 76 89 89 89 102 102 102 140 140 140 140 152 152 152 152 178 178 178 203 203 203 330 330 330 356 356 356 381 381 381 508 508 508 508 508 508 610 610 610 610 610 610 610 610 610
mm 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 3.0 4.0 x 2.5 4.0 x 2.5 4.0 x 3.0 4.0 x 3.0 4.5 x 3.0 4.5 x 3.0 4.5 x 4.0 5.5 x 3.0 5.5 x 4.0 5.5 x 4.5 6.5 x 4.0 6.5 x 4.5 6.5 x 5.5 7.0 x 4.5 7.0 x 5.5 7.0 x 6.5 8.0 x 5.5 8.0 x 6.5 8.0 x 7.0 8.5 x 6.5 8.5 x 7.0 8.5 x 8.0 10.5 x 7.0 10.5 x 8.0 10.5 x 8.5 12.0 x 8.0 12.0 x 8.5 12.0 x 10.5 13.5 x 8.5 13.5 x 10.5 13.5 x 12.0 15.5 x 10.5 15.5 x 12 15.5 x 13.5
mm 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 3.0 x 2.5 3.0 x 2.5 3.0 x 2.5 3.5 x 2.5 3.5 x 2.5 3.5 x 2.5 3.5 x 3.0 4.5 x 2.5 4.5 x 2.5 4.5 x 3.0 4.5 x 3.5 5.5 x 3.0 5.5 x 3.5 5.5 x 4.5 7.0 x 3.5 7.0 x 4.5 7.0 x 5.5 8.0 x 4.5 8.0 x 5.5 8.0 x 7.0 9.0 x 5.5 9.0 x 7.0 9.0 x 8.0 9.5 x 7.0 9.5 x 8.0 9.5 x 9.0 11.0 x 8.0 11.0 x 9.0 11.0 x 9.5 13.0 x 9.0 13.0 x 9.5 13.0 x 11.0 15 x 9.5 15 x 11.0 15 x 13.0 17 x 11 17 x 13 17 x 15 19 x 13 19 x 15 19 x 17
kg 0.29 0.29 0.29 0.40 0.44 0.50 0.67 0.75 0.80 1.32 1.44 1.52 1.64 2.49 2.60 2.77 3.21 4.84 5.52 6.31 7.63 8.60 9.38 17.24 18.68 20.39 23.44 25.43 26.97 30.70 34.06 37.90 50.80 55.40 61.20 70.00 76.30 81.80 109.30 116.30 137.30 136.40 158.40 179.50 185.00 207.10 231.30
kg 0.29 0.29 0.29 0.40 0.44 0.50 0.67 0.75 0.80 1.54 1.68 1.77 1.91 2.79 2.92 3.11 3.60 5.89 6.71 7.68 9.65 10.89 11.87 21.50 23.00 25.00 30.00 32.50 34.50 37.03 41.50 46.50 64.10 71.10 75.70 87.50 92.50 102.80 133.60 146.70 170.10 172.60 197.30 224.20 226.70 255.00 285.80
For wall thickness less than
reducers are supplied with p weld bevel of 37
Larger thicknesses are supp
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Saddle Pieces
Type and Construction Saddle pieces are in accordance with EEMUA 146, Section 7. Saddle pieces up to including 12 in./323.9 mm are supplied in seamless. Larger dimensions are manufactured from seamless or welded pipes as well as plates. Dimensions Dimensions are based on EEMUA -146, Section 7, Figures 7.1-7.3 and Tables 7.1.1-7.3.2. Saddle pieces with other dimensions are available on request. Tolerances The tolerances are based on EEMUA 146, Section 7, Tables 7.2.1-7.3.2. Weld Preparation Welding ends of butt weld ends for wall thickness less than 3 mm, the saddle pieces are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
Seamless
Seamless saddle pieces

Header Speciefied OD mm Branch Size Range mm 323 All header sizes equal to or larger than branch up to and including 914 x 15.5 (16 bar) 610 x 13 (20 bar) 267 219.1 159 108 88.9 76.1 57 44.5 38 16 bar mm 5.5 4.5 4.0 3.0 3.0 2.5 2.5 2.5 2.5 2.5 t 20 bar mm 7.0 5.5 4.5 3.5 3.0 2.5 2.5 2.5 2.5 2.5 t Dimension L mm 560 447 379 279 188 149 126 97 74 64 Tolerance on L mm 6 5 5 4 4 3 3 3 3 3
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Note Other sizes and reducing saddles are available on request.
14
Page 17
Saddle Pieces
Type and Construction Saddle pieces are in accordance with EEMUA 146, Section 7. Saddle pieces up to including 12 in./323.9 mm are supplied in seamless. Larger dimensions are manufactured from seamless or welded pipes as well as plates. Dimensions Dimensions are based on EEMUA -146, Section 7, Figures 7.1-7.3 and Tables 7.1.1-7.3.2. Saddle pieces with other dimensions are available on request. Tolerances The tolerances are based on EEMUA 146, Section 7, Tables 7.2.1-7.3.2. Weld Preparation Welding ends of butt weld ends for wall thickness less than 3 mm, the saddle pieces are supplied with plain weld ends. Larger thicknesses are supplied with the weld bevel of 37 2 .
Seamwelded
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Seamwelded saddle pieces - 16 bar rating

Header Speciefied OD mm Branch Size Range mm 914 x 15.5 All header sizes equal to or larger than branch in the range 323.9 x 5.5 up to and including 914 x 15.5 813 x 13.5 711 x 12 610 x 10.5 508 x 8.5 457.2 x 8.0 419 x 7.0 368 x 6.5 323.9 x 5.5 267 x 4.5 219.1 x 4.0 Dimension L mm 1550 1400 1225 1020 880 800 680 613 560 447 379 Tolerance on L mm 7 7 7 7 6 6 6 6 6 5 5 Dimension h mm 460 410 360 300 275 250 225 200 185 155 125 Tolerance on
Seamwelded saddle pieces - 20 bar rating

Header Speciefied OD mm Branch Size Range mm 610 x 13 All header sizes equal to or larger than branch in the range 323.9 x 7.0 up to and including 610 x 13 508 x 11 457.2 x 9.5 419 x 9.0 368 x 8.0 323.9 x 7.0 267 x 5.5 219.1 x 4.5 Dimension L mm 1020 880 800 680 613 560 447 379 Tolerance on L mm 7 7 6 6 6 6 5 5 Dimension h mm 300 275 250 225 200 185 155 125 Tolerance on
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Weldolets
Type and Construction Weldolets are in accordance with EEMUA146, Section 6. The components are manufactured by
04-Oct-12
Section 6. The components are manufactured by hot forging and machining from extruded bars (solid or hollow). Dimensions The dimensions and tolerances are suitable for welding to seamless and seam-welded pipes to EEMUA 144. The branch size covered is from in./ 16 mm to 16 in./419 mm. Other branch sizes are available on request. The weldolets covered are suitable for application to header sizes from in./16 mm to 38 in./965 mm. The sizes of the header pipes for a given branch size are consolidated in accordance with MSS SP-97, Section 3.3 and Figure 1, whereas the gap distance between the header pipe radius and the fitting inlet radius doesnt exceed 1/16 in./1.6 mm. The design of the self reinforced connection is in accordance with ASME B31.3 Section 304.3 suitable for both 16 and 20 bar pressure ratings. The additional design feature is the smooth entry into the connection to reduce the turbulences. The overall dimensions are based on EEMUA -146, Section 6, Table 6.1.
Weldolets
Branch Speciefied OD mm 16 25 30 38 44.5 57 76.1 88.9 108 133 159 219.1 267 323.9 368 419 Header Size Range mm 16 - 965 25 - 965 30 - 965 38 - 965 44.5 - 965 57 - 965 76.1 - 965 88.9 - 965 108 - 965 159 - 965 159 - 965 219.1 - 965 267 - 965 323.9 - 965 368 - 965 419 - 965 Nom mm 18 23 26 29 32 36 43 44 - 53 53 56 60 70 78 86 89 94 mm 11.57 - 12.45 20.58 - 21.45 24.48 - 25.56 32.49 - 33.57 38.99 - 40.07 51.62 - 52.70 70.65 - 71.80 83.50 - 84.65 101.40 - 102.85 125.50 - 127.00 151.50 - 153.00 209.40 - 210.90 255.20 - 256.70 309.00 - 310.50 350.00 - 352.00 399.00 - 401.00 L D Nom mm 12.8 - 17.0 26.0 - 26.0 31.0 - 31.0 34.8 - 40.0 41.3 - 45.0 53.8 - 58.0 72.9 - 75.0 85.7 - 88.0 104.8 - 108.0 146.0 155.8 - 170.0 215.9 - 219.0 263.8 - 267.0 320.7 - 324.0 364.8 - 368.0 415.0 - 419.0 1.8 1.8 2.25 2.25 2.25 2.25 2.25 2.25 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 K min/max
04-Oct-12
16
Page 19
Composite Weld Neck Flanges: Weld Neck Stub Ends and Backing Flanges
Type and Construction The weld neck stub ends are in accordance with EEMUA 145, Section 1A for 16 and 20 bar systems. The range of sizes covered is in./16 mm to 36 in./914 mm. Other sizes are available on request. The stub ends are subdivided in two types short (Type S) based on DIN 86037 and long (Type L) based on MSS SP-43 suit the appropriate pipe dimension. The Type L stub ends are included to facilitate the attachments of this type of flange to butt weld welding fittings in accordance with EEMUA-146. Dimensions Dimensions are based on EEMUA-145, Section 1A, Tables 1.2-1.3. Tolerances The tolerances are based on EEMUA145, Section 1A, Table 1.5.1. Weld Preparation The stub ends with S1<3mm are supplied with plain weld ends. Larger dimension are supplied with the weld bevel of 37 2 .
Type L
16 bar Nominal Size in mm 16 25 d3 mm 16 25 d4 mm 40 50 d6 mm 18 27 d7 mm
20 bar Type S Type L d7 mm 12.00 21.00 H1 mm 35 40 H mm 51 51 h2 mm 4 5 h5 mm 15 15
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1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36
25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914
25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914
50 60 70 80 99 120 130 158 212 270 320 370 430 482 530 585 685 800 905 1000
27 32 40 46.5 59 78 91 110 161.5 222 270 327 371 422 460 511 613 719 821 922 153.75 211.10 257.97 312.83 354.22 404.17 441.50 490.50 589.50 687.50 786.50 883.50 Use 20 bar
21.00 25.00 33.03 39.53 52.16 71.23 84.08 102.13 152.38 210.10 255.93 309.74 351.00 399.84 438.50 486.50 584.50 681.50 779.50 876.50
40 40 40 45 45 45 50 50 50 50 50 50 50 50 50 50 60 60 60 60
51 51 51 51 64 64 64 76 89 102 127 152 152 152 152 152 152 190 190 190
5 5 5 6 6 6 7 7 9 9 9 11 11 12 12 12 14 19 20.5 22
15 15 15 15 15 15 15 15 15 15 15 16 16 16 16 20 20 24 24 32
Page 20
Composite Weld Neck Flanges: Weld Neck Stub Ends and Backing Flanges
Type and Construction The weld neck backing flanges are in accordance with EEMUA 145, Section 1B and are suitable for both 16 and 20 bar pressure rating. The range of sizes covered is in./16 mm to 36 in./914 mm Class 150. Other sizes are available on request. Drilling and outside diameter dimensions of flange sizes in./16 mm-24 in./610 mm are in accordance with ANSI B16.5 and BS 1560, whereas the larger sizes, 28 in./711 mm -36 in./914 mm are in accordance with MSS SP-44. The backing flanges are manufactured from forged carbon steel in accordance with ASTM A105. The chemical composition and mechanical properties of the components are in accordance
04-Oct-12
properties of the components are in accordance with EEMUA 145, Section 1B, Table 1.6.2. The recommended bolting is in accordance with ASTM A193-B7. Unless otherwise specified the flanges are protected by hot dipped galvanising. Additional organic coatings such as polyamide epoxy are available on request. Dimensions Dimensions are based on EEMUA -145, Section 1B, Table 1.4. Tolerances The tolerances are based on EEMUA 145, Section 1B, Table 1.5.2.
Nominal Size in 1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36 mm 16 25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914 D mm 89 98 108 117 127 152 178 190 229 279 343 406 483 533 597 635 698 813 927 1060 1168 min. mm 14 14 14 14 14 18 18 19 24 27 31 38 41 45 51 52 58 71 81 95 105 11/8 11/8 11/4 11/4 13/8 13/8 15/8 15/8 in
5 /8 5 /8 5 /8 5 /8 5 /8 3/4 3/4 3/4 3/4 7 /8 7 /8
b d2 mm 15.9 15.9 15.9 15.9 15.9 19.0 19.0 19.0 19.0 22.2 22.2 25.4 25.4 28.6 28.6 31.8 31.8 34.9 34.9 41.1 41.1 d5 mm 19 28 33 41 48 62 81 94 113 164 225 273 330 374 426 465 517 618 727 829 931 K mm 60.3 69.8 79.4 88.9 98.4 120.6 139.7 152.4 190.5 241.3 298.4 362.0 431.8 476.2 539.8 577.8 635.0 749.3 864.0 978.0 1086.0 No. of Bolts 4 4 4 4 4 4 4 4 8 8 8 12 12 12 16 16 20 20 28 28 32 e mm 2 3 3 3 3 3 3 3 3 4 5 5 7 7 7 7 7 9 9 9 9 131.4 180.3 269.0 335.8 As for 20 bar
1 1
18
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Composite Slip-On Flanges:

http://webcache.googleusercontent.com/search?hl=en-IN&q=cache:dHUuS8mYuFAJ:... 04-Oct-12
Composite Slip-On Flanges: Slip-On Stub Ends and Slip-On Backing Flanges
Type and Construction The slip-on stub ends are in accordance with EEMUA 145, Section 2A and are suitable for 16 and 20 pressure rating. The range of sizes covered is in./16 mm to 4 in./108 mm Class 150. The slip-on backing flanges are in accordance with EEMUA 145, Section 2B. Drilling and outside diameter dimensions are in accordance with ANSI B16.5 and BS 1560. The backing flanges are suitable for use in both 16 and 20 bar systems. The backing flanges are manufactured from forged carbon steel in accordance with ASTM A105. The chemical composition and mechanical properties of the components are in accordance with EEMUA 145, Section 2B, Table 2.5.2. The recommended bolting is in accordance with ASTM A193-B7. Unless otherwise specified the flanges are protected by hot dipped galvanising. Additional organic coatings such as polyamide epoxy are available on request. Dimensions Dimensions are based on EEMUA -145, Section 2A and 2B, Tables 2.2 and 2.3. Tolerances The tolerances are based on EEMUA 145, Section 2A and 2B, Tables 2.4.1 and 2.4.2.
Nominal Size in 1 1 1 2 2 3 4 mm 16 25 30 38 44.5 57 76.1 88.9 108 d1 mm 16.07 25.08 30.08 38.10 44.60 57.23 76.33 89.18 108.38 d3 mm 21 31 36 45 51 67 87 100 120
Inner Stub End Dimension d4 mm 40 53 60 70 80 99 120 130 158 H mm 16 16 18 18 19 19 19 21 23 h mm 5 5 5 5 5 6 6 7 7 D mm 89 98 108 117 127 152 178 190 229 b mm 14 14 14 14 14 18 18 19 24
Outer Steel Flange Dimension K mm 60.3 69.8 79.4 88.9 98.4 120.6 139.7 152.4 190.5 d5 mm 23 33 38 47 53 69 89 103 123 d2 in/mm
5/8 /15.9 5/8 /15.9 5/8 /15.9 5/8 /15.9 5/8/15.9
/19 /19 /19 /19
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Page 22
Solid Weld Neck Flanges
Type and Construction The solid weld neck flanges are in accordance with EEMUA 145, Section 3 for 16 and 20 bar systems. The range of sizes covered is in./ 16 mm to 36 in./914 mm Class 150. Other sizes are available on request. Drilling and outside diameter dimensions of flange sizes in./16 mm-24 in./610 mm are in accordance with ANSI B16.5 and BS 1560, whereas the larger sizes, 28 in./711 mm -36 in./914 mm are in accordance with MSS SP-44. The recommended bolting is in accordance with ASTM B150 alloy UNS C63000. Dimensions Dimensions are based on EEMUA -145, Section 3, Table 3.2-3.3. Tolerances The tolerances are based on EEMUA 145, Section 3, Table 3.4.
Nominal Size
Outside Diameter of Flange
Thickn. of Flange
Diameter of Hub
Hub Dia at weld Chamfer
04-Oct-12
D in 1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36 mm 16 25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914 mm 89 98 108 117 127 152 178 190 229 279 343 406 483 533 597 635 698 813 927 1060 1168
b mm 14 16 16 17 20 25 27 27 27 27 31 31 35 41 43 45 45 49 72 72 72
d6 mm 23 32 42 51 61 73 91 105 135 192 246 305 365 400 457 505 559 664 748 876 984
d3 mm 16 25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914
It should be noted that although these flanges are flat faced, inside bolt circle gaskets shall be used and special care should be taken to avoid overtightening the bolting.
20
Page 23
04-Oct-12
Weld preparation applicable to S1 3,0 mm
16 bar Thickn. of Hub at Welding End S1 min mm
20 bar Thickn. of Hub at Welding End S1 min mm 2.0 2.0 2.5 Use 2.5 2.5 2.5 2.5 2.5 3.0 3.0 4.0 4.5 5.5 6.5 7.0 8.0 8.5 3.5 4.5 5.5 7.0 8.0 9.0 9.5 11.0 13.0 15.0 17.0 19.0
16 bar Approx. Weight
20 bar Approx. Weight Parallel Length of Hub Diameter of Bolt Circle No. of Bolts h kg kg 0.72 1.04 1.3 Use 1.7 2.3 4.1 6.1 7.1 10.2 15.5 27.7 38.5 61.6 86.8 15.8 28.0 39.3 62.9 88.4 115.6 140.7 168.4 253.7 461.1 611.1 755.7 mm 8 7 8 8 7 9 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 K mm 60.3 69.8 79.4 88.9 98.4 120.6 139.7 152.4 190.5 241.3 298.4 362.0 431.8 476.2 539.8 577.8 635.0 749.3 864.0 978.0 1086.0 Drilling
20 bar
20 bar
114.2 136.0 164.6 247.7 453.0 599.0 741.0
10.5 12.0 13.5 15.5
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Page 24
Solid Slip-On Flanges
Type and Construction The solid slip-on flanges are in accordance with EEMUA 145, Section 4 and are suitable for both 16 and 20 bar systems. The range of sizes covered is in./16 mm to 4 in./108 mm Class 150. Drilling and outside diameter dimensions are in accordance with ANSI B16.5 and BS 1560. The recommended bolting is in accordance with ASTM B150 alloy UNS C63000. Dimensions Dimensions are based on EEMUA -145, Section 4, Table 4.2. Tolerances The tolerances are based on EEMUA 145, Section 4, Table 4.3.
Nominal Size
Flange Diameter D d3 mm 16.07 25.08 30.08 38.10 44.60 57.23 76.33 89.18 108.38
Flange Thickness b mm 14 16 16 17 20 25 27 27 27 H mm 20 24 24 26 26 28 32 34 40 d6 mm 23 32 47 51 61 73 91 105 135
No. of Diameter of Bolt Holes Bolt Holes
in 1 1 1 2 2 3 4
mm 16 25 30 38 44.5 57 76.1 88.9 108
mm 89 98 108 117 127 152 178 190 229
4 4 4 4 4 4 4 4 8
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22
Page 25
Composite Blind Flanges
Type and Construction The composite blind flanges are in accordance with manufacturers specification. The range of sizes covered is in./16 mm to 36 in./914 mm Class 150. Drilling and outside diameter dimensions of flange sizes in./16 mm-24 in./610 mm are in accordance with ANSI B16.5 and BS 1560, whereas the larger sizes, 28 in./711 mm -36 in./914 mm are in accordance with MSS SP-44. The blind flanges are suitable for use both 16 and 20 bar systems. The composite blind flanges are manufactured from forged carbon steel in accordance with ASTM A105 cladded with copper nickel disk. In contrast to raised face blind flanges in accordance to ANSI B16.5, the supplied composite flanges are considered as flat face, since the diameter of the copper nickel disk d1 is equivalent to the flange diameter d4 weld neck stub end in accordance with EEMUA 145, Section 1A. By these means, uniform contact over the weld Tolerances Tolerances are equivalent to the dimensions for weld neck backing flanges based on EEMUA 145, Section 1B, Table 1.5.2. Unless otherwise specified the flanges are protected by hot dipped galvanising. Additional organic coatings such as polyamide epoxy are available on request. Solid blind flanges are available on request.
04-Oct-12
By these means, uniform contact over the weld neck stub end faces is ensured. The recommended bolting is in accordance with ASTM A193-B7.
Nom. Spec. Size in 1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36 Size mm 16 25 30 38 44.5 57 76.1 88.9 108 159 219.1 267 323.9 368 419 457.2 508 610 711 813 914
Flange Diameter D mm 89 98 108 117 127 152 178 190 229 279 343 406 483 533 597 635 698 813 927 1060 1168 K mm 60.3 69.8 79.4 88.9 98.4 120.6 139.7 152.4 190.5 241.3 298.4 362.0 431.8 476.2 539.8 577.8 635.0 749.3 864.0 978.0 1086.0
Diameter of Bolt Holes d2 in

5 /8 5 /8 5 /8 5 /8 5 /8 3 /4 3 /4 3 /4 3 /4 7 /8 7 /8
Flange Thickness mm 15.9 15.9 15.9 15.9 15.9 19.0 19.0 19.0 19.0 22.2 22.2 25.4 25.4 28.6 28.6 31.8 31.8 34.9 34.9 41.1 41.1 b min mm 14 14 14 14 14 18 18 19 24 27 31 38 41 45 51 52 58 71 81 95 105
Diameter of Disk d1 mm 40 50 50 70 80 99 120 130 158 212 270 320 370 430 482 530 585 685 800 905 1000
1 1 11/8 11/8 11/4 11/4 13/8 13/8 15/8 15/8
Page 26
04-Oct-12
Capillary Brazing, Socket Weld Fittings and Miscellaneous
04-Oct-12
24
Page 27
Material OSNA-10 CuNi 90/10 Capillary brazing end CB Socket welding SW
Socket Welding Elbo Capillary Brazing Elbo CB SW
Elbows 45 16 mm 57 mm CB or SW
Dimensions Table 45
nominal specified C min inch 1 1 1 2 mm 16 25 30 38 44.5 57 mm 3.2 3.2 3.2 3.2 3.2 3.2 E min mm 9 9.5 12.5 15.5 20 20 min mm 10 16.070 16.121 13 25.080 25.131 13 30.080 30.131 13 38.095 38.146 13 44.595 44.646 16 57.225 57.276 J min/max mm B
Elbows 90 16 mm 57 mm CB or SW
CB
SW
04-Oct-12
Dimensions Table 90
nominal specified C min inch 1 1 1 2 mm 16 25 30 38 44.5 57 mm 3.2 3.2 3.2 3.2 3.2 3.2 min mm 10 13 13 13 13 16 J D min mm 12 16.070 16.121 21 25.080 25.131 25 30.080 30.131 33 38.095 38.146 39.5 44.595 44.646 52 57.225 57.276 min/max mm B
Page 28
Socket Welding Tees Capillary Brazing Tees

Equal Tees 16 mm 57 mm CB or SW
CB
SW
Dimensions Table Equal Tees
04-Oct-12
Dimensions Table Equal Tees

nominal specified D min inch 1 1 1 2 mm 16 25 30 38 44.5 57 mm 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 33 38.146 38.095 39.5 44.646 44.595 52 57.276 57.225 max/min mm B C min mm 3.2 3.2 3.2 3.2 3.2 3.2 min mm 10 13 13 13 13 16 J
Reducing Tees 16 mm 57 mm CB or SW
CB
SW
Dimensions Table Reducing Tees

nominal specified D min inch x 1x 1x 1 x 1 x 1 x 1 1 x 1 x 1 x 1 1 x 1 2x 2x 2x1 2 x 1 2x1 mm 25 x 16 30 x 16 30 x 25 38 x 16 38 x 25 38 x 30 44.5 x 16 44.5 x 25 44.5 x 30 44.5 x 38 57 x 16 57 x 25 57 x 30 57 x 38 57 x 44.5 mm 21 25.131 25.080 25 30.131 30.080 25 30.131 30.080 33 38.146 38.095 33 38.146 38.095 33 38.146 38.095 39.5 44.646 44.595 39.5 44.646 44.595 39.5 44.646 44.595 39.5 44.646 44.595 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225 max/min mm B min mm 13 13 13 13 13 13 13 13 13 13 16 16 16 16 16 J C min mm 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 D1 min mm 12 16.121 16.070 12 16.121 16.070 21 25.131 25.080 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 33 38.146 38.095 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 33 38.146 38.095 39.5 44.646 44.595 max/min
26
Page 29
04-Oct-12
Socket Weldin Capillary Brazin CB SW
Equal Couplings 29 mm 76 mm CB or SW
Dimensions Table Equal Couplings

Reducing Couplings 25 mm 57 mm CB or SW
CB
SW
Dimensions Table Reducing Couplings

nominal specified D min inch x 1x 1x 1 x 1 x 1 x 1 mm 25 x 16 30 x 16 30 x 25 38 x 16 38 x 25 38 x 30 mm 21 25.131 25.080 25 30.131 30.080 25 30.131 30.080 33 38.146 38.095 33 38.146 38.095 33 38.146 38.095 max/min mm B min mm 13 13 13 13 13 13 J C min mm 3.2 3.2 3.2 3.2 3.2 3.2 D1 min mm 12 16.121 16.070 12 16.121 16.070 21 25.131 25.080 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 max/min
04-Oct-12
1 x 1 x 1 x 1 1 x 1 2x 2x 2x1 2 x 1 2x1
44.5 x 16 44.5 x 25 44.5 x 30 44.5 x 38 57 x 16 57 x 25 57 x 30 57 x 38 57 x 44.5
39.5 44.646 44.595 39.5 44.646 44.595 39.5 44.646 44.595 39.5 44.646 44.595 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225 52 57.276 57.225
13 13 13 13 16 16 16 16 16
3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 33 38.146 38.095 12 16.121 16.070 21 25.131 25.080 25 30.131 30.080 33 38.146 38.095 39.5 44.646 44.595
Page 30
Capillary Brazing (Half)-Couplings Socket Welding (Half)-Couplings

(Half)-Couplings 16 mm 57 mm CB or SW
CB
SW
Dimensions Table Brazing (Half)-Couplings / Socket Welding (Half)-Couplings

04-Oct-12
Couplings NPT 16 mm 57 mm
Dimensions Table Couplings NPT

nominal OD L1 min inch 1 1 1 2 mm 29 35 44 57 64 76 mm 48 51 60 67 79 86 A min mm 13.5 14.0 17.5 18.0 18.5 19.0 ~kg 0.188 0.263 0.490 0.902 1.273 1.701 weight
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Page 31
Material OSNA-10 CuNi 90/10
Welding Ends 16 mm 57 mm
04-Oct-12
Dimensions Table Welding Ends

nominal specified Thread inch 1 1 1 2 mm 21.3 26.7 33.4 42.2 48.3 60.3 NPT 1 1 1 2 mm 24.0 25.5 30.0 33.5 39.5 43.0 d L2 A min mm 13.6 13.9 17.3 18.0 18.4 19.2 mm 1.6 1.6 1.6 1.6 1.6 1.6 S Coupling
04-Oct-12
Page 32
04-Oct-12
30
Page 33
Straight Male Straight Female Female Male
Capillary Brazing Connector 30 16 mm 57 mm
Socket Welding Connector 30 16 mm 57 mm
Female
Male
04-Oct-12
Dimensions Table Female

nominal specified Thread inch 1 1 1 2 mm 16 25 30 38 44.5 57 NPT 16.121 16.070 25.131 25.080 1 30.131 30.080 1 38.146 38.095 1 44.646 44.595 2 57.276 57.225 d max/min mm B C min mm 3.2 3.2 3.2 3.2 3.2 3.2 mm 32 33 37 38 38 42 L1
Dimensions Table Male

nominal specified Thread inch 1 1 1 2 mm 16 25 30 38 44.5 57 NPT 16.121 16.070 25.131 25.080 1 30.131 30.080 1 38.146 38.095 1 44.646 44.595 2 57.276 57.225 A max/min mm B C min mm 3.2 3.2 3.2 3.2 3.2 3.2 mm 13.8 18.9 24.3 32.5 38.1 49.2 D
Page 34
Male Unions and Unions

Socket Welding Unions, Capillary Brazing Unions, Male Unions, Socket Welding x Male Thread, Capillary Brazing x Male Thread
04-Oct-12
Capillary Brazing x Male Thread
Male Unions 25 mm 57 mm CB or SW
CB
SW
Dimensions Table Male Unions

nominal specified Thread inch 1 1 1 2 mm 16 x 25 x 1 30 x 1 38 x 1 44.5 x 1 57 x 2 NPT 1 1 1 1 2 d C min mm 3.2 16.121 16.070 3.2 25.131 25.080 3.2 30.131 30.080 3.2 38.146 38.095 3.2 44.646 44.595 3.2 57.276 57.225 max/min mm B D min mm 12.0 21.0 25.0 33.0 39.5 52.0 mm 66 81 83.5 86.5 91.5 100.5 mm 56 68 70.5 73.5 78.5 84.5 L1 L4
Unions 25 mm 57 mm CB or SW
CB
SW
Dimensions Table Unions

nominal specified C min inch 1 1 1 2 mm 16 25 30 38 44.5 57 mm 3.2 16.121 16.070 3.2 25.131 25.080 3.2 30.131 30.080 3.2 38.146 38.095 3.2 44.646 44.595 3.2 57.276 57.225 max/min mm B D min mm 12.0 21.0 25.0 33.0 39.5 52.0 mm 58 71 72.5 75.5 80.5 91.5 mm 38 45 46.5 49.5 54.5 59.5 mm 36 46 50 60 70 85 L L3 A/F
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32
Page 35
Hex. Head and Flush
Hex. Head and Flush Bushings 16 mm 57 mm
Dimensions Table
nominal size inch 1 1 1 1 1 1 1 1 1 1 1 1
Thread D NPT 1 1 1 1 1 1 1 1 1 1 1 1
Thread d NPT
3/8
A min mm 14.5 16.0 16.0 19.0 19.0 19.0 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5
A/F Hex. Head weight
mm 5 6 6 6 6 6 7 7 7 7 8 8 8 8 8
mm 22 27 27 35 35 35 44.5 44.5 44.5 44.5 51 51 51 51 51
~kg 0.048 0.094 0.082 0.181 0.167 0.150 0.333 0.318 0.299 0.260 0.463 0.447 0.428 0.387 0.331
3/8

3/8

3/8
04-Oct-12
1 2 2 2 2 2 2 2
1 2 2 2 2 2 2 2
1
3/8
20.5 22.0 22.0 22.0 22.0 22.0 22.0 22.0
8 9 9 9 9 9 9 9
51 63.5 63.5 63.5 63.5 63.5 63.5 63.5
0.331 0.799 0.782 0.761 0.716 0.655 0.534 0.432
1 1 1
Page 36
Sprinkler Bushing
Sprinkler Bushing 25 mm 57 mm
04-Oct-12
Dimensions Table
nominal specified max/min inch 1 1 1 2 1 1 1 2 1 1 2 1 2 2 mm 25 30 38 44.5 57 30 38 44.5 57 38 44.5 57 44.5 57 57 25.031 24.980 30.055 29.975 38.070 37.990 44.570 44.490 57.200 57.120 30.055 29.975 38.070 37.990 44.570 44.490 57.200 57.120 38.070 37.990 44.570 44.490 57.200 57.120 44.570 44.490 57.200 57.120 57.200 57.120 mm B A min mm 14 14 14 14 17 14 14 14 17 14 14 17 14 17 17 min mm 13 13 13 13 16 13 13 13 16 13 13 16 13 16 16 mm 28 33 41 47.5 60 33 41 47.5 60 41 47.5 60 47.5 60 60 J K
34
04-Oct-12
Page 37
Threadolets 16 mm 57 mm
Dimensions Table Threadolets 16/" - 965/38" x 16/" - 57/2" - 16/20 bar

Nominal Branch Size d NPT inch 1 1 1 2 mm 16 - 965 25 - 965 30 - 965 38 - 965 44.5 - 965 57 - 965 mm 24 24 28 30 33 - 34 34 - 38 mm 13.84 18.88 24.30 32.50 38.14 49.22 mm 14.0 - 21.0 21.0 - 26.0 26.8 - 33.0 34.8 - 42.0 53.8 - 59.5 53.8 - 59.5 Header Size Ranges L Nom D Nom Nom K
04-Oct-12
Page 38
Sockolets
Sockolets 16 mm 57 mm
Dimensions Table Sockolets 16/" - 965/38" x 16/" - 57/2" - 16/20 bar

Branch Specified OD Ranges mm 16 25 30 38 44.5 57 mm 16 - 965 25 - 965 30 - 965 38 - 965 44.5 - 965 57 - 965 Header Size Nom mm L max/min mm D Nom mm
18 11.565 - 12.445 12.8 - 17 23 20.575 - 21.445 26 - 26
26 24.475 - 25.555 31 - 31 29 32.490 - 33.570 34.8 - 40 32 38.990 - 40.070 41.3 - 45 36 51.620 - 52.700 53.8 - 58
04-Oct-12
36
Page 39
Socket Weldin Capillary Brazin

End Caps
16 mm 57 mm
CB
SW
04-Oct-12
CB or SW
NPT End Caps 16 mm 57 mm
Dimensions Table
nominal specified OD min inch 1 1 1 2 mm 16 25 30 38 44.5 57 mm 29 16.121 16.070 35 25.131 25.080 44 30.131 30.080 57 38.146 38.095 64 44.646 44.595 76 57.276 57.225 max/min mm B D min mm 12 21 25 33 39.5 52 min mm 32 37 38 41 41 42 L P min mm 6.5 6.5 6.5 6.5 6.5 6.5 min mm 10 13 13 13 13 16 J
04-Oct-12
Page 40
Barrel Nipples/Male Nipple both
Barrel Nipple 21,3 mm 60,3 mm
Dimensions Table Barrel Nipples

nominal B specified inch 1 1 1 2 mm 21.3 26.7 33.4 42.2 48.3 60.3 Thread NPT 1 1 1 2 mm 48 51 60 67 79 86 d L A min mm 13.6 13.9 17.3 18.0 18.4 19.2 mm 4.78 5.56 6.35 6.35 7.14 8.74 ~kg 0.103 0.163 0.280 0.415 0.635 1.064 t weight
Male Nipple both 21,3 mm 60,3 mm
04-Oct-12
Dimensions Table Male Nipple both

nominal B specified inch 1 1 1 2 1 1 1 2 mm 21.3 26.7 33.4 42.2 48.3 60.3 21.3 26.7 33.4 42.2 48.3 60.3 Thread NPT 1 1 1 2 1 1 1 2 d L1 min mm 76.2 76.2 76.2 76.2 76.2 76.2 101.6 101.6 101.6 101.6 101.6 101.6 A min mm 13.6 13.9 17.3 18.0 18.4 19.2 13.6 13.9 17.3 18.0 18.4 19.2 mm 4.78 5.56 6.35 6.35 7.14 8.74 4.78 5.56 6.35 6.35 7.14 8.74 t
38
Page 41
Male Nipple one 21,3 mm 60,3 mm
Dimensions Table Male Nipple one

nominal B specified Thread d L1 min A min t
04-Oct-12
specified inch 1 1 1 2 1 1 1 2 mm 21.3 26.7 33.4 42.2 48.3 60.3 21.3 26.7 33.4 42.2 48.3 60.3
Thread NPT 1 1 1 2 1 1 1 2
min mm 76.2 76.2 76.2 76.2 76.2 76.2 101.6 101.6 101.6 101.6 101.6 101.6
min mm 13.6 13.9 17.3 18.0 18.4 19.2 13.6 13.9 17.3 18.0 18.4 19.2 mm 4.78 5.56 6.35 6.35 7.14 8.74 4.78 5.56 6.35 6.35 7.14 8.74
Page 42
Female/Male Adaptor
http://webcache.googleusercontent.com/search?hl=en-IN&q=cache:dHUuS8mYuFAJ:... 04-Oct-12
Female/Male Adaptor
Female End Adapter 16 mm 57 mm
Dimensions Table Female Adaptor

nominal specified Thread inch 1 1 1 2 mm 16 25 30 38 44.5 57 NPT 16.045 15.965 25.055 24.975 1 30.055 29.975 1 38.070 37.990 1 44.570 44.490 2 57.200 57.120 d max/min mm B D min mm 12 21 25 33 39.5 52 L min mm 36 39 43 44 44 48
Male End Adapter 16 mm 57 mm
Dimensions Table Male Adaptor

nominal specified Thread inch 1 1 1 2 mm 16 25 30 38 44.5 57 NPT 16.045 15.965 25.055 24.975 1 30.055 29.975 1 38.070 37.990 1 44.570 44.490 2 57.200 57.120 d max/min mm B D min mm 12.0 18.9 24.3 32.5 38.1 49.2 L min mm 44 50 56 58 61 67
04-Oct-12
40
Page 43
Hex., Round and Square H
Hex. Plug 21,3 mm 60,3 mm
Round Plug 21,3 mm 60,3 mm
Square Plug 21,3 mm 60,3 mm
04-Oct-12
Dimensions Table
nominal size= Length Thread d NPT inch 1 1 1 2 A min mm 14.5 16.0 19.0 20.5 20.5 22.0 Width of flats Width of flats A/F min mm 22 27 36 44.5 51 63.5 A/F 1 min mm 14.5 16.0 20.5 24.0 28.5 33.5 Hex height Height of square H min mm 8 10 10 14 16 17 H1 min mm 10 11 13 14 16 17
Page 44
Figure 8 Blanks, Paddle Blanks, Paddle Spacer

Figure 8 Blank
04-Oct-12
Paddle Blank
Paddle Spacer
Dimensions Table
nominal dimension inch 1 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 outside diameter B mm 40 50 60 70 80 99 120 130 158 212 270 320 370 430 482 530 585 685 mm 12,00 21,00 25,00 33,03 39,53 52,16 71,23 84,08 102,13 152,38 210,10 255,93 309,74 351,00 399,84 438,50 486,50 584,50 mm 60,3 69,8 79,4 88,9 98,4 120,6 139,7 152,4 190,5 241,3 298,4 362,0 431,8 476,2 539,8 1021,8 577,8 1107,8 mm 100,3 119,8 139,4 158,9 178,4 219,6 259,7 282,4 348,5 453,3 568,4 682,0 801,8 906,2 mm 110,4 119,9 129,9 139,4 149,4 184,5 208,0 219,0 252,5 317,7 378,7 448,4 101,60 511,9 101,60 580,1 638,1 107,95 107,95 mm 38,10 38,10 38,10 38,10 38,10 50,80 50,80 63,50 63,50 76,20 76,20 mm 4,6 4,6 4,6 7,9 7,9 7,9 7,9 7,9 11,2 14,2 14,2 17,3 20,6 20,6 23,9 26,9 30,9 34,2 mm 16,0 16,0 16,0 16,0 16,0 19,0 19,0 19,0 19,0 22,2 22,2 25,4 25,4 28,6 28,6 31,8 31,8 34,9 D E L L1 W t Bd Figure 8 Blanks
684,3 114,30 743,3 120,65 863,9 139,70
635,0 1220,0 749,3 1434,3
42
04-Oct-12
Page 45
04-Oct-12
Page 46
Appendix A
Pressure/temperature ratings of flanges

Type of Flange Size Range Maximum Allowable Working Pressure-bar 16 bar system 38C Composite weld neck (section 1) in/16 mm to 4 in/108 mm 6 in/159 mm to 36 in/914 mm Composite slip-on (section 2) Solid weld neck (section 3) in/16 mm to 4 in/108 mm in/16 mm to 4 in/108 mm 6 in/159 mm to 36 in/914 mm Solid slip-on (section 4) in/16 mm to 4 in/108 mm see 20 bar system 20 19.7 16.0 16.0 16.0 15.7 20 19.7 see 20 bar system 20 19.7 see 20 bar system 20 19.7 16.0 16.0 16.0 15.7 20 19.7 50C 75C 100C 38C 20 20 bar system 50C 19.7
see 20 bar system
Surface finish of the copper-nickel stub end and flangejoint faces

Method of machining Ra* m Rz* m
04-Oct-12
machining min. turning 3.2
m max. 12.5 min. 12.5
m max. 50
Note The term "turning" includes any method of machining producing concentric or spiral grooves.
Pressure/temperature ratings - fittings

Type of Fitting Size Range Maximum Allowable Working Pressure-bar 16 bar rating 38C Butt welding fittings 1 in/30 mm to 4 in/108 mm 6 in/159 mm to 36 in/914 mm Socket weld fittings Capillary brazed fittings in/16 mm to 2 in/57 mm in/16 mm to 2 in/57 mm use 20 bar 20 19.7 20 19.7 16.0 16.0 16.0 15.7 20 19.7 50C use 20 bar 75C 100C 38C 20 20 bar rating 50C 19.7
Mechanical Properties
Tensile Strength N/mm 2 min. Seamless Pipes Seam-welded pipes Weld neck and slip-on stub ends, solid weld neck and slip-on flanges Fittings 280 40.611 105 15.229 300 280 280 max. 380 min. 43.512 40.611 PSI max. 55.115 105 105 105 15.229 15.229 15.229 0.2 % Proof Stress N/mm 2 PSI
* Determined on finished tube outside of heat affected zone
44
Page 47
Appendix B
04-Oct-12
Temperature Range Thermal Expansion Coefficient Youngs Modulus Modulus of Rigidity Poissons Ratio Density Thermal Conductivity Specific Heat Capacitiy Electrical Conductivity Electrical Resistivity
SI Units 10-16/K kN/mm 2 kN/mm 2 g/cm3 W/mK kJ/kgK MegaSiemens/cm microhm-cm
US Costomary Units 10-16/K ksi ksi pound/inch3 Btu/pound F BTU/pound F %IACS circular mil ohm/foot
20C
68C
100C 16.4
212C 9.1 17.110
200C
124 18.000 50 0.35 8.91 51.7 0.377 0.053 19.12 115.0 0.321 29.9 0.09 9 6.800
118
0.36
60.2
34.8
Appendix C
Adjust the description of dimensions to the images

Size 90 deg & 45 deg elbows & tees (see tables 1.4, 1.6 & 1.7) Specified OD centre-to-end dimension D,E , C & M up to and including 267 323.9 up to and including 711 813 up to and including 914 2 3 5 overall lenght H 2 3 5 +0.015 D 0 -0 overall lenght h1 + h2 reducer (see table 1.9) end caps (see table 1.8)
04-Oct-12
Page 48
KME Germany AG & Co. KG Marine Applications P.O. Box 3320 49023 OSNABRCK Klosterstrae 29 49074 OSNABRCK GERMANY Fon +49 541 321-3011 Fax +49 541 321-3020 www.marine-applications.com info-maritime@kme.com
04-Oct-12
= registered trademark All changes reserved. Owing to limitations in printing technology, the colours reproduced in this brochure should be regarded as approximate equivalents to the colours described. 0511.005.0108
04-Oct-12

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Copper-Nickel Seawater Piping Systems Offshore product range: Pipes, fittings and fl...

Your Partner - KME The Expert in Seawater Piping

Seawater desalination plants Coastal electricity generation plants

Splash zone sheathing

KME Germany AG & Co. KG OSNA 10

Main Advantages of OSNA

Despite the rough condition

and the highly corrosive na

products provide well balan

technical and economical ad

Simple alloying system w

Excellent ductility and tou

Outstanding erosion corro

Resistant to uniform and l

No effect of seawater chlo

A lot of design experience

Comparison of Standard Specifications for OSNA-10 (CuNi 90/10)

no longer valid equal to C 70600 for subsequent welding

* The iron content has been specified to improve corrosion resistance

Offshore Product Range

The OSNA 10 offshore product range is based on:

The reference pipe rather than tube is used in this document.

KME Germany AG & Co. KG OSNA 10

Physical Properties of CuN

The physical properties of t tension are in Table A-1. Welding

by Appendix B. The basic a

turing of welded componen

cedure specification and we

The weld seams are examin

section VIII, division 1, app

length of each weld to mee

those made from aramid fib

The gasket hardness shall n

75 Shore. The gaskets shall

In order to ensure adequate

In order to ensure adequate weldneck and solid slip

irrespective of gasket mater

shall be located within the b

Gaskets should not be used

elastomerlrubber faced flan

Suggested branch connectio

The components mentioned

KME Germany AG & Co. KG OSNA 10

Dimensions (mm) Seamless Pipe

508 610 711 813 914

8.5 10.5 12.0 13.5 15.5

11.0 13.0 15.0 17.0 19.0

Stock Dimensions All seamless pipes are available from stock.

KME Germany AG & Co. KG OSNA 10

EEMUA Publication No. 146: Section

KME Germany AG & Co. KG OSNA 10

Dimensions for 16 bar systems

Pipe Wall Thickness

Dimensions for 20 bar systems

508 813 914 914 711 610 19.0 19.0

11.0 17.0 15.0 13.0 673

KME Germany AG & Co. KG OSNA 10

20 bar H mm 19.6 22.0 25.7 28.2 31.7 44 60 69 85 103 112 16 bar

0.8 2.0 3.4 5.9 9.1 12.4

419 457.2 508 610 711 813 914

6.73 7.33 8.15 9.81 11.50 13.17 14.81

102 119 129 148 176 200 221

8.21 8.97 9.96 11.96 13.97 15.97 17.96

Cu-Ni Pipes, Flanges & Fittings

Cu-Ni Pipes, Flanges & Fittings