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WT.040.700.000.GE.IM.0211
Industry
Siemens plc Siemens Division: Water Technologies Address; Priory Works, Tonbridge, Tel.: +44 (0) 1732 771 777 Kent, TN11 0QL, UK Fax.: +44 (0) 1732 771 800 www.siemens.co.uk/water
Registered office: Faraday House, Sir William Siemens Square, Frimley, Camberley, GU16 8QD. Registered no: 727817, England.
s
CUSTOMER FEEDBACK
Water Technologies
In line with our ISO 9001 Quality Procedures, we are constantly looking for ways in which to improve our level of service to our customers. We are therefore very interested to obtain your views of the current service we provide and any ideas for improvement. We want to deliver a service that is tailored to meet your needs, so we would be most grateful if you take a few moments to complete this feedback form. We read every comment, good or bad, highlighted on returned questionnaires and will take the comments extremely seriously. The results will be reported to our management team as part of our quality procedures. Would you please complete the form below. This will help us assess your responses accurately. If you have any comments that that will help us improve our service, could you tell us what could have been done differently using the space in the appropriate sections. Please return your completed form in the pre-paid envelope or, if you prefer, fax back to +44 (0)1732 771800.
Did we 1 2 Treat you in a helpful & friendly manner? Provide sound advice, which demonstrates professionalism and knowledge of your application? Provide products and services that meet your range of chemical dosing & disinfection needs? Provide products and services of the quality that meets your needs? If you have recently received an instruction manual, was it clear & easy to understand? If you have recently requested parts, were those parts available? If we have recently supplied equipment to you, did it meet its stated performance? Give efficient, prompt service and keep you up to date on progress of your order? Are we there when you need us accessible and supportive?
Excellent
Highly Satisfactory
Satisfactory
Unsatisfactory
Highly Unsatisfactory
Much Better
The same
Worse
3 4 5 6 7 8 9
Much Worse
10 Did we take ownership of any problems that may have arisen? 11 Overall how do you rate our service?
Better
12 Compared to 12 months ago, how do you rate our companys performance? 13 Compared to other equipment companies, how do you rate our service?
Definitely
Probably
Undecided
Probably not
Definitely not
15
If you e t differently.
ied
vice,
ould
ou
ell us
e could
ve done
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Please give us you suggestions on how we can improve our products and services, or tell us those you would like us to introduce.
17
Within our company, we like to recognise those people who provide excellent customer service. If you have received such a service, please name the person or the team involved.
18
Which other equipment suppliers you deal with provide the level of service that you require?
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Position:
Fax:
Thank you for your time in completing this questionnaire. This will help us to further improve the services we offer, and ensure that we meet your future requirements. Clive Dean Managing Director
CHEMFEED LIMITED
Priory Works, Tonbridge, Kent, TN11 OQL, England, UK, Tel: +44 (0)1732 771777
EC-DECLARATION OF CONFORMITY
Directives covered by this declaration 89/336/EEC Electromagnetic Compatibility Directive, amended by 92/31/EEC & 93/68/EEC 73/23/EEC Low Voltage Equipment Directive, amended by 93/68/EEC
Products covered by this declaration All ChemTrim Disinfection Controllers All V600 Disinfection Controllers
The products identified above comply with the requirements of the EMC Directive and with the principle elements of the safety objectives of the Low Voltage Directive. The following standards have been applied: EMC: LVD: BS EN 61326-1 (Criterion A) BS EN 61010-1
The V600 controls two identical dosing machines, running in one of the following modes: Duty/standby Duty/assist Duty/duty
The V600 controller manages automatic changeover of the dosing machines and pumps. Dosing line venting, and dosing pump boost is supported by the V600. Where appropriate the control action may be selected between chlorination, pre-chlorination and de-chlorination. The V600 dosing machines must be the same size, type and perform the same function (chlorinate or dechlorinate). This manual has been produced to enable the user to obtain the maximum service from the equipment and comprises installation, operating instructions, fault finding and spare parts information. Minor changes may be made to the equipment during production which may not be immediately reflected in this manual - if such a change appears to have been made to your equipment, contact Wallace & Tiernan for information. Our guarantee is conditional upon the equipment being used in accordance with the instructions herein and we therefore recommend that they be read and fully understood before the equipment is placed in service. Siemens Water Technologies
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1 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 1.3.1 1.3.2 1.3.3 1.3.4 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.5 3 3.1 3.1.1
3.1.2
3.1.3
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3.2 3.2.1
3.2.2 3.2.3
3.3.3
3 . 4 3.4.1
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3.4.3
3.4.4
4.1.2
4.1.3
4.1.4
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4.2 4.2.1
4.2.2
4.3.2 4.3.3
4.3.4
4.3.5
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4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 5 5.1 5.1.1 5.1.2 5.2 5.2.1 5.2.2
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115V ac 10%, 50/60Hz, 60VA 230Vac 10%, 50/60Hz, 60VA 115V/230Vac: 1A(T), 250V, TR5 2.5A(T), 250V, TR5 all voltages: 3.15A(T), 250V, 5 x 20mm
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Analogue Outputs 0 to 20/4 to 20mA Accuracy 0.5% full scale Maximum load 400 or 1k (switch selectable) Galvanically isolated from earth to 50V Feedback Signals Not isolated. CAN Bus 1k or 5k potentiometer (automatic detection. Galvanically isolated from earth to 50V Supports Wallace & Tiernan protocol, and must only be used to connect V600 controller to the dosing interface unit Supports Wallace & Tiernan protocol. Not isolated. Supports Wallace & Tiernan protocol. isolated from earth to 50V.
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1.2.2 Ratio (dual feed forward) When ratio mode is used the operator must also select between Normal Control Action and (Setpoint - Residual) Control Action. Ratio mode with Normal Control Action is used typically in the treatment of river water applications where a signal from an ammonia analyser will enable the V600 controller to respond to varying ammonia levels that may necessitate significant adjustment to the chlorine dose rate. The V600 is fed with a water flow signal together with a milliamp residual signal from a residual measuring cell sampling the water. The V600 is also programmed by the user with the dosage rate required. The V600 uses the product of the flow and residual signals together with the dosage value to determine the setting of the dosing machine. Ration mode with (Setpoint - Residual) Control Action is used typically for re-chlorination. The V600 is fed with a water flow signal together with a milliamp residual signal from a residual cell sampling the water. The V600 is programmed by the user with the dosage factor required, when no chlorine is present in the water, and the setpoint. The V600 calculates the dosing machines setting to achieve the setpoint. A change in the value of either flow or residual signal affecting the calculation greater than the sensitivity deadband (positioner only)setting will result in an instant change to the dosing machine setting to correct the dosing rate.
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1.2.3 Residual Control The Residual Control mode is applicable for installation where the flow rate of the water is constant but the quality of the water is subject to variation. The V600 is fed with a milliamp chlorine residual signal from a residual measuring cell sampling the water after treatment. The controller is also programmed by the user with the chlorine residual setpoint required for the water.
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1.2.4 Flow and Residual (compound loop) The Flow and Residual mode, sometimes referred to as compound loop, is applicable to installations where both the water flow and water quality are subject to variation. The V600 is fed with a flow signal from a transmitter monitoring the water flow before the point-of-application and a chlorine residual signal from a measuring cell sampling the water after treatment. The controller is also programmed by the user with the
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At the end of each process time any error is summed with the integral gain value to generate a total error. This is multiplied by the flow signal level to change the dosing machine(s) setting. This new setting is maintained for the total process time to allow any change in the dosage to register as a change in residual. The input signals are then re-examined again and further changes made to the dosage if necessary. The commissioning and operation parameters associated with the flow and residual control mode are as follows:Commissioning Parameter Signal type (flow meter 1) Resolution (flow meter 1) Range (flow meter 1) Range used (flow meter 1) Display flow as Signal type (flow meter 2 option) Resolution (flow meter 2 option) Range (flow meter 2 option) Range used (flow meter 2 option) Signal type (analyser 1) Measurement (analyser 1) Range/Options Refer to Section 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<3000 l/s 3.2.1 10 to 100% 3.2.1 3.2.1 l/s - MLD - m3/h 0-20mA/4-20mA/0-10V 3.2.2 0.01/0.1/1 l/s 3.2.2 <49.99/<499.9/<30000 l/s 3.2.2 10 to 100% 3.2.2 0-20mA/4-20mA 3.2.3 3.2.3 Cl2 / NH3 Display No. 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2 1.2.3 1.2.3
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Range/Options Refer to Section 0 to analyser range mg/l 5.2.2 0-300% 4.2.1 0-300% 4.2.1 Fixed / Flow prop 4.2.2 1-1799 seconds (1 - 29:59) 4.2.2 1-7199 seconds (1 - 01:59:59) 4.2.2 1-1799 seconds (1 - 29:59) On/Off 4.2.1
The primary control loop operates in the same way as Flow and Residual control. At the end of each secondary process time, if the primary loop is stable (within 5% of setpoint), the second analyser signal is compared with the setpoint. The difference is multiplied by a setpoint change factor, and used to generate a new value for the modified setpoint. A
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Operation Parameter Setpoint P Gain I Gain Setpoint change Setpoint band Setpoint trim Process time Deadtime T1 Deadtime T2 Deadtime T3 Deadtime T4 Deadtime T5 P Compensation
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1.3.1 Graphic displays All information is shown on the graphic display. Pressing the s or t keys cycles through the following graphic displays.
The above display varies in accordance with the control mode selected.
When feed forward is selected as the control mode only the flow and dosing bar graphs are displayed. If residual is selected as the control mode only the resid 1 and dosing bar graphs are displayed. When flow and residual is selected as the control mode the flow, resid 1 and dosing bar graphs are displayed. When setpoint trim is selected as the control mode all four bar graphs are displayed.
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The above text display is only evident when either flow and residual or setpoint trim is slected as the control mode.
The above display provides a 7 hour graph which can display either flow, residual or control depending on the selection made in Section 4.4.2. The 7 hour graph can be scrolled back by up to one calendar month in 7 hour segments.
The above display gives visual indication of the dosing machines operational status and the booster pumps status which will vary according to the selections made in Section 4.3.5. 1.3.2 Operating panel The V600 is operated using nine keys. The top three keys the control the software function (softkeys).
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ESC
Softkey Activates the function shown on the graphic display Up Move up one level Display the previous option Increase the value Down Move down one level Display the next option Decrease the value Left/right Change menu column Change the position in the displayed value
esc
4
Escape Cancel the entry without saving the new value Move up one menu level Save/acknowledge Saves new values and acknowledges alarms
V600 DI DI 1 11
System name Digital inputs 1 and 2 active The symbols indicate that a function has been selected for the digital signal and that a signal is applied
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12.35
Time "AUTO" operating mode active. The control unit is running in the automatic mode and dosing is being performed automatically. "MANUAL" operating mode active. The dosage rate is set manually Bar graph This serves to indicate a measured value, the measuring range (column height) as well as the setpoint ( ).
1.3.4 Operational Notes During operation observe the following points: 1 Double check any entries/modifications before exiting the menu.
2 Only press the keys with your fingers, never use hard or pointed objects such as pencils etc., as they will damage the sealed keypad.
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The ambient temperature in which the unit can operate satisfactorily is 0C to 50C 2.4 Mounting The V600 and dosing interface unit should be positioned at an easily read and accessed height. Wallace & Tiernan recommend that the centre of the display is at a height of 1650 mm. The V600 disinfection controller is basically made up of two units; the controller and the dosing interface unit. When supplied as independent units in plastic enclosures the V600 controller is mounted in the control room and the dosing interface unit is mounted adjacent to the dosing equipment. The same also applies when supplied as independent units in steel enclosures. 2.4.1 Plastic enclosure A metal mounting rail 282 mm long x 35 mm wide with 5.5 mm x 18 mm slots is first fixed to the wall. Each module then hangs from this rail. A 5.4 mm diameter hole, indicated on the drawing on the next page, is used to securely fix the unit to the wall.
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282
247 CRS
35
316
5.4
2.4.2 Steel enclosure) When the V600 controller and dosing interface unit are each supplied in there own steel enclosure each unit should be secured to the wall by four screws in the brackets fitted to the rear of the case at the corners the hole centres of which are shown below.
436 12 412 380
27.5
279
210
SYSTEM FAULT
ALARM
RELAY 1
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY 6
600
545
4 x 10
2.4.3 Dual module When the V600 controller and dosing interface unit are supplied in one steel enclosure it should be secured to the wall by four screws in the brackets fitted to the rear of the case at the corners the hole centres of which are shown over.
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279
210
600
545
4 x 10
WEIGHT: 29Kg
2.4.4 Panel mounted When panel mounting the V600 and digital interface unit, the cutout and fixing holes should be to the following drawing.
254 143.5 123.5 1.5 6.5 OUTLINE OF FRONT BEZEL 100 CUTOUT 18 8 BEZEL PROTRUSION FROM FRONT PANEL
207
184
121
92
13
277
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120
160
200
2.5 Electrical Connections The external electrical connections should be made as shown on the external connection diagrams at the back of this manual. The mains supply to the V600 controller and the dosing interface unit should be taken from a switched fuse unit (5A) mounted within 2 metres. Keep a minimum of 75 mm of clear space beneath each enclosure. This will be of great assistance when making electrical connections especially the RS232 interface lead.
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Pressing the MENU 1 key results in the following menu being displayed. 3.1 System
M e n u 1 - commission
Relays
ENTER
Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed. The system menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS User Interface (see Section 3.1.1) Language English System Name V600 System Password 0000 Control (see Section 3.1.2) Control Mode Residual/Ratio/Feed Forward/ Setpoint Trim/Flow & Residual Control Method Chlorinate/Pre-chlorinate/De-chlorinate Ext. Setpoint Not Used/4-20mA/0-20mA Control Action Normal/Setpoint - Residual Set Clock (see Section 3.1.3) Time hh:mm Date dd.mm.yy Communications (see Section 3.1.4) RS485 Protocol W&T RS485 Address 00 RS232 Function Off/IAP-Download/Data Download
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System
User Interface Control Set Clock Communications
BACK ENTER 1.1
Using the s and t keys navigate the cursor until it lines up with 'User Interface', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the language of the displays (English, French or German), give the system a name and also enter a system password. Language
User Interface
Language System Name System Password
BACK ENTER
The language is fixed to English and as such cannot be altered. System Name
User Interface
Having set the language press the t key until the cursor lines up with 'System Name', press ENTER. A second cursor appears adjacent to where the system name is entered. The first character is entered by scrolling using the s and t keys. When the desired first character is displayed press the key and the enter the next character. The system name can be up to eleven characters long and when entered is shown in the top left hand corner of the normal display. With the desired system name displayed press the s key beneath ENTER .
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User Interface
Having set the system name press the t key until the cursor lines up with 'System Password', press ENTER. A second cursor appears adjacent to where the system password is entered. The first character is entered by scrolling using the s and t keys. When the desired character is displayed press the key and the enter the next character. The system password is four characters long. With the desired system password displayed press the s key beneath ENTER . As soon as the system password is defined the 'Menu 2 Password' entry point is displayed. If Menu 2 is required to be password protected by a different password to the System Password enter the password as described in the previous paragraph. When the system password is set to 0000 the 'Menu 2 Password' option is not displayed. NOTE: If a system password and menu 2 password (if required) have been defined but no key has been pressed for a period of 60 minutes the passwords are automatically set, locking the system against unauthorised entry. When the V600 has been password protected the main view screens have a key icon displayed on the top line to indicate that the system is fully locked. 3.1.2 System - Control Pressing the MENU 1 key results in the following menu being displayed.
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M e n u 1 - commission
Relays
BACK ENTER 1
Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed. User Interface Control Set Clock Communications
BACK ENTER 1.1
System
Using the s and t keys navigate the cursor until it lines up with 'Control', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the control mode (Residual/Ratio/Feed Forward/Setpoint Trim/Flow & Residual), the control method (Chlorinate/Pre-chlorinate/De-chlorinate) and, if required, the external setpoint (Not Used/4-20mA/0-20mA). Control Mode
Control
To set the control mode, using the s and t keys navigate the cursor until it lines up with 'Control Mode', then press the s key beneath ENTER. Asecond cursor appears. Pressing either the s or t key cycles the display between single feedback / ratio / feed forward / setpoint trim and flow & residual, refer to Section 1.2 for a full explanation of the different control modes. With the desired control mode displayed press the s key beneath ENTER. NOTE: Changing the control mode will result in many of the commissioning and configuration parameters to be set to the default values.
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Control
External Setpoint The external setpoint option should be selected if a remotely operated setpoint facility is included in the system control. If it is included then the type of input signal has to be selected (0 to 20mA or 4 to 20mA). If it is not included in the system 'Not Used' should be selected. Having set the control method press the t key until the cursor lines up with 'External Setpoint', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between not used / 0....20mA / 4....20mA. With the desired external setpoint displayed press the s key beneath ENTER.
Control
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Control
3.1.3 System - Set Clock Pressing the MENU 1 key results in the following menu being displayed.
M e n u 1 - commission
Relays
BACK ENTER 1
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System
Using the s and t keys navigate the cursor until it lines up with 'Set Clock', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time and date.
Set Clock
Time (hh : mm) Date (dd.mm.yy)
BACK ENTER
11:20 08.04.03 Tu
1.1.3
Press the t key until the cursor lines up with 'Time', press ENTER. A second cursor appears adjacent to where the time is entered. The first number, the hour, is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct time is displayed. Press the s key beneath ENTER . Having entered the time press the t key until the cursor lines up with 'Date', press ENTER. A second cursor appears adjacent to where the time is entered. The first number, the date, is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the day, month and year are entered. Press the s key beneath ENTER . 3.1.4 Communications Pressing the MENU 1 key results in the following menu being displayed.
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M e n u 1 - commission
Relays
BACK ENTER 1
Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed.
System
Using the s and t keys navigate the cursor until it lines up with 'Communications', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the communications.
Communications
ENTER
RS485 Communications The RS485 interface supports Wallace & Tiernan protocol (fixed data format. The OPC server will allow the controller to interface with: OPC compliant SCADA systems W&T Web-server
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M e n u 1 - commission
System Relays
Using the s and t keys navigate the cursor until it lines up with 'Input Signals', then press the s key beneath ENTER. The following menu is displayed. The input signals menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Flow (see Section 3.2.1) Signal Type 4-20mA / 0-20mA / 0-10V Resolution 0.1l/s / 0.01l/s / 1l/s Range 000.0l/s to 30000l/s Range Used 10% to 100% Display Flow as l/s / m3/h / MLD Flow 2 (see Section 3.2.2) Signal Type *Not Used / 4-20mA / 0-20mA / 0-10V Resolution 0.1l/s / 0.01l/s / 1l/s Range 000.0 l/s to 30000 l/s Range Used 10% to 100% *When Not Used is selected as the signal type for Flow 2 the Resolution, Range and Range Used displays do not appear.
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Input Signals
ENTER
1.2
Using the s and t keys navigate the cursor until it lines up with 'Flow', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the flow signal type, resolution, range, range used and the unit the flow is displayed in. Signal Type
Flow
4-20mA / 0-20mA / 0-10V 0.1 l/s / 0.01 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100% l/s / m3/h / MLD
1.2.1
To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or
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Flow
4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100% l/s / m3/h / MLD
1.2.1
The resolution of the displayed flow should be set in accordance with the following table. Range of Flow Meter Resolution Setting 0 to 49.99 l/s 50.0 to 499.9 l/s 500 to 30000 l/s 0.01 l/s 0.1 l/s 1 l/s
Range
Having set the signal type press the t key until the cursor lines up with the 'Resolution', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 0.01 l/s, 0.1 l/s and 1 l/s. The commisioning engineer should now select the resolution in accordance with the range of the system (see note below). With the desired resolution displayed press the s key beneath ENTER.
Flow
4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1
The data entered as the range must coincide with the actual maximum water flow to be treated.
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Flow
4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1
Having set the range press the t key until the cursor lines up with the 'Range Used', press ENTER. A second cursor appears adjacent to where the range used percentage is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the desired percentage range used is displayed. Press the s key beneath ENTER . Display Flow as
Flow
4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1
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Input Signals
ENTER
1.2
Using the s and t keys navigate the cursor until it lines up with 'Flow2', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the flow signal type, resolution, range and range used. The following menu options should only be selected if a second water flow meter is included in the system. If ther is no second flow meter 'Not Used' must be selected as the 'Signal Type', the resolution, range and range used options are then not displayed.
Flow 2
Flow 2
Not Used/4-20mA/0-20mA/0-10V 0.1 l/s / 0.01 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100%
1.2.2
To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used, 4-20mA, 0-20mA and 0-10V. The commisioning engineer should now select the type of signal that the system flow meter is outputting. With the desired signal type displayed press the s key beneath ENTER.
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Input Signals
ENTER
1.2
Using the s and t keys navigate the cursor until it lines up with 'Analyser 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the signal type, measurement, units and range . Signal Type
Analyser 1
Signal Type.... Measurement.... Units.... Range
BACK ENTER
4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / DEOX g/l / mg/l 500g/l / 100mg/l
1.2.3
To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 4-20mA and 0-20mA. The commissioning engineer should now select the type of signal that the analyser 1 is outputting. With the desired signal type displayed press the s key beneath ENTER. Measurement Having set the signal type press the t key until the cursor lines up with the 'Measurement', press ENTER. A second cursor appears. Pressing either the s and t keys cycles the display between Cl2, O3, ClO2, NH3 and Deox. The commissing engineer should now select whether the signal coming into the V600 from the analyser is proportional to the
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Analyser 1
4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3
Units Having set the measurement press the t key until the cursor lines up with the 'Units', press ENTER. A second cursor appears. Pressing either the s and t keys cycles the display between g/l and mg/l. The commissing engineer should now select whether the residual measurement shown on the main display is in g/l or mg/l. When the desired unit is displayed press the s key beneath ENTER .
Analyser 1
4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3
Range Having set the units press the t key until the cursor lines up with the 'Range', press ENTER. A second cursor appears adjacent to where the range value is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct range is displayed. Press the s key beneath ENTER . NOTE: If g/l has been selected as the unit in the previous section the range has a maximum entry of 999g/l. If mg/l has been selected then the range can be set to 100 mg/l maximum.
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Analyser 1
4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3
Analyser 2 If setpoint trim has been set as the system mode of control (see Section 1.2) then the commissioning engineer has to enter the signal type, units and range for analyser 2. The procedure for carring this out is the same as detailed for analyser 1. 3.2.4 Input Signals - Digital Inputs
Input Signals
ENTER
1.2
Using the s and t keys navigate the cursor until it lines up with 'Digital Inputs', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the action of digital input 1 and digital input 2. Digital Input 1
Digital Inputs
Not Used/Control to 100%/ Control to 50%/Control to 0%/ Alarm Inhibit/Control Inhibit Not Used/Alarm Inhibit/Shutdown
ENTER 1.2.5
To set the action of digital input 1 use the s and t keys navigate the cursor until it lines up with 'Digital Input 1', then press the s key beneath
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Digital Inputs
Digital Input 1
Digital Input 2
BACK ENTER
Not Used/Control to 100%/ Control to 50%/Control to 0%/ Alarm Inhibit/Control Inhibit Not Used/Alarm Inhibit/Shutdown
1.2.5
To set the action of digital input 2 use the s and t keys navigate the cursor until it lines up with 'Digital Input 2', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between not used, alarm inhibit and control inhibit. The commissioning engineer should now select the action for digital input 2. With the desired digital input displayed press the s key beneath ENTER. 3.3 Output Signals
M e n u 1 - commission
Relays
BACK ENTER 1
Using the s and t keys navigate the cursor until it lines up with 'Output Signals', then press the s key beneath ENTER. The following menu is displayed. The output signals menu is used as part of the commissioning procedure to set the following parameters:-
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Output Signals
ENTER
1.3
Using the s and t keys navigate the cursor until it lines up with 'mA Outputs', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the output signal type and function. Signal Type
mA 1 Signal.... mA 1 Function....
mA Outputs
Not Used* / 4-20mA / 0-20mA Flow / Flow (2) / Flow (total) / Analyser 1 /Analyser 2 / Setpoint / Control Output (% of max.) / Chlorine Demand As mA 1 Signal As mA 1 Function As mA 1 Signal As mA 1 Function
1.3.1
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** The signal type and function for mA 2 and mA 3 are set in the same manner as for mA 1, therefore the procedure is not repeated. To set the output signal type use the s and t keys navigate the cursor until it lines up with 'mA 1 Signal ', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used, 4-20mA and 0-20mA. The commisioning engineer should now select the type of output signal required. With the desired signal type displayed press the s key beneath ENTER. Signal function Having set the mA signal type its function now has to be selected. To set the output signal function use the s and t keys navigate the cursor until it lines up with 'mA 1 Function ', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Flow, Flow (2), Flow (total), Analyser 1, Analyser 2, Setpoint, Control Output and Chlorine Demand. The commisioning engineer should now select the type of output signal function required. With the desired function displayed press the s key beneath ENTER.
mA 1 Signal.... mA 1 Function....
mA Outputs
Not Used* / 4-20mA / 0-20mA Flow / Flow (2) / flow (total) / Analyser 1 /Analyser 2 / setpoint/ Control Output (% of max.) / Chlorine demand As mA 1 Signal As mA 1 Function As mA 1 Signal As mA 1 Function
1.3.1
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Output Signals
BACK
ENTER
1.3
Using the s and t keys navigate the cursor until it lines up with 'Dosing Machine', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the machine type, resolution, capacity and product strength (pumps only).
Machine Type Resolution (gas feed) Gas Capacity Resolution (pump) Pump Capacity Product Strength
BACK
Dosing Machine
Gas Feed / Pump 0.001 g/s / 0.01 g/s 0.001 g/s to 99.99 g/s 0.01 l/h / 1 l/h 0.01 l/h to 9999 l/h 0.01% to 35%
1.3.2
ENTER
To set the machine type use the s and t keys navigate the cursor until it lines up with 'Machine Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between gas feed and pump. The commisioning engineer should now select the type of machine included in the system. With the desired machine type displayed press the s key beneath ENTER. Resolution Having set the machine type press the t key until the cursor lines up with the 'Resolution', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between the settings shown below. The commisioning engineer should now select the resolution in accordance with the capacity of the system (see table below) and the type of machine selected. With the desired resolution displayed press the s key beneath ENTER.
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Pump Capacity Resolution Setting 0.01 to 99.99 l/h 1 to 9999 l/h 0.01 l/h 1 l/h
Dosing Machine
Gas Feed / Pump 0.01 l/h / 1 l/h 0.01 l/h to 9999 l/h 0.01% to 35%
1.3.2
ENTER
Having set the capacity press the t key until the cursor lines up with the 'Product Strength', press ENTER. A second cursor appears adjacent to where the product strength is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. NOTE: the maximum entry is 35%. Repeat the foregoing until the correct range is displayed. Press the s key beneath ENTER .
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Output Signals
ENTER
1.3
Using the s and t keys navigate the cursor until it lines up with 'Dosing Control', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the dosing control, output signal, pulse range, booster pumps and vent pumps. Dosing control
Dosing Control
Dosing Control
Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3
To set the dosing control use the s and t keys navigate the cursor until it lines up with 'Dosing Control', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Positioner, Pulse, mA Output and Positioner + mA. The commisioning engineer should now select the type of dosing control included in the system. With the desired machine type displayed press the s key beneath ENTER. NOTE: For a full explaination of the different dosing control options refer to Section 1.1. mA signal
Dosing Control
Dosing Control
Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3
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Dosing Control
Dosing Control
Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3
NOTE: The Pulse Range option is only displayed when the dosing control type selected is Pulse. Having set the dosing control type to pulse press the t key until the cursor lines up with the 'Pulse Range', press ENTER. A second cursor appears adjacent to where the pulse range is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. A minimum of 30 and a maximum 122 pulses per minute can be entered. Repeat the foregoing until the pulses per minute is displayed. Press the s key beneath ENTER . Booster Pumps If booster pumps have been supplied as part of the system they can be wired to either the controller or the dosing interface unit. The commissioning engineer should select the option to coincide with the installation.
Dosing Control
Dosing Control mA Signal Pulse Range Booster Pumps Vents Contacts
BACK ENTER
Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3
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Dosing Control
Dosing Control mA Signal Pulse Range Booster Pumps
Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
Vents Contacts
BACK ENTER
1.3.3
Having set the booster pump option press the t key until the cursor lines up with the 'Vent Contacts', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off, Controller and Dosing Unit. With the desired option displayed press the s key beneath ENTER. 3.4 Alarms
M e n u 1 - commission
System Input Signals Output Signals Relays
Alarms
BACK ENTER 1
Using the s and t keys navigate the cursor until it lines up with 'Alarms', then press the s key beneath ENTER. The following menu is displayed. The alarms menu is used as part of the commissioning procedure to set the following parameters:-
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Alarms
BACK
ENTER
1.4
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Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison
BACK
Residual Alarms
ENTER
NOTE: Only those alarms that are enabled in this procedure will be available to map to a relay contact (see Section 3.5, displays 1.5.3, 1.5.4, 1.5.5 and 1.5.6) or be displayed on the main display. This menu screen is not displayed if either ratio or feed forward are selected as the control mode (see Section 3.1.2, display 1.1.2). To enable/disable low residual alarm 1 use the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between enable and disable. With the desired alarm state displayed press the s key beneath ENTER. The commissioning engineer should now repeat the foregoing for 'High residual 1', 'Low Residual 2', 'High Residual 2' and 'Cell Comparison'. 3.4.2 Alarms - general alarms
Alarms
BACK
ENTER
1.4
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Low Flow Machine Fail High Demand Booster Pump Low Control High Control
BACK
General Alarms
ENTER
To enable/disable low flow alarm use the s and t keys navigate the cursor until it lines up with 'Low Flow', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between enable and disable. With the desired alarm state displayed press the s key beneath ENTER. The commissioning engineer should now repeat the foregoing for 'Machine Fail', 'High Demand', 'Booster Pump', 'Low Control' and 'High Control'.
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Alarms
BACK
ENTER
1.4
Using the s and t keys navigate the cursor until it lines up with 'Residual Delays', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time delay before the low residual1, high residual 1, low residual 2 and high residual 2 alarms in order to eliminate spurious alarms taking place. NOTE: Only those alarms that have been enabled in Section 3.4.1 will be evident in the following display. NOTE: The procedure for setting the residual delay for each of the alarms is the same so only setting low residual 1 is explained. Low Residual 1
Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison
BACK
Residual Delays
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath ENTER. A second cursor appears adjacent to where the time delay is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct delay time is displayed. Press the s key beneath ENTER .
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Alarms
BACK
ENTER
1.4
Using the s and t keys navigate the cursor until it lines up with 'General Delays', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time delay before the low flow, machine fail, high demand, booster pump, low control and high control alarms in order to eliminate spurious alarms taking place. NOTE: Only those alarms that have been enabled in Section 3.4.2 will be evident in the following display. NOTE: The procedure for setting the general delay for each of the alarms is the same so only setting low flow is explained. Low Flow
Low Flow Machine Fail High Demand Booster Pump Low Control High Control
BACK
General Delays
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Low Flow', then press the s key beneath ENTER. A second cursor appears adjacent to where the time delay is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct delay time is displayed. Press the s key beneath ENTER .
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M e n u 1 - commission
System Input Signals Output Signals Alarms
Relays
BACK ENTER 1
Using the s and t keys navigate the cursor until it lines up with 'Relays', then press the s key beneath ENTER. The following menu is displayed. The relays menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Operation 1 (see Section 3.5.1) Relay 1 Op Not Used / Watchdog / NC / NO Relay 2 Op Not Used / NC / NO / Operating 1 Relay 3 Op Not Used / NC / NO / operating 2 Operation 2 (see Section 3.5.2) Relay 4 Op Not Used / NC / NO / External Setpoint Relay 5 Op Not Used / NC / NO Relay 6 Op Not Used / NC / NO Map Functions 1 (see Section 3.5.3) Relay 1 Low Flow Relay 2 High Demand Low Hi Relay 3 Machine 1 Fail Residual 1 Relay 4 Machine 2 Fail Residual 2 Relay 5 Setpoint Fail Control Relay 6 System Fault Map Functions 2 (see Section 3.5.3) Relay 1 Flow Fail Relay 2 Flow 2 Fail Relay 3 Analyser 1 Fail Relay 4 Analyser 2 Fail Relay 5 Calibration Fail Relay 6 Control Inhibit Map Functions 3 (see Section 3.5.3) Relay 1 mA Out Fail Relay 2 Disengaged 1 Relay 3 Disengaged 2 Relay 4 Shutdown Relay 5 Boost 1 Fail Relay 6 Boost 2 Fail
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Relays
1.5
Using the s and t keys navigate the cursor until it lines up with 'Operation 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the alarm relays. Each alarm relay can be configured for normally open or normally closed operation with the relay mode being set to latched with acknowledge, unlatched or latched with reset operation. Relay 1 can be set for Watchdog operation instead of the normal alarm operation. In this mode the relay changes state every second providing that the main loop of the controller software is running. Relay 2 may be set to indicate machine 1 running instead of the normal alarm operation. In this mode the contact is closed when dosing machine 1 is on. Relay 3 may be set to indicate machine 2 running instead of the normal alarm operation. In this mode the contact is closed when dosing machine 2 is on. Relay 4 may also be set to indicate that the external setpoint is active. In this mode the contact is closed when the external setpoint is switched on. The V600 has six alarm relays, each with one single pole changeover contact. Associated with each relay contact is a front panel mounted status LED.
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Operation 1
Not Used / Normally Open / Normally Closed / Watchdog Not Used / Normally Open / Normally Closed / Operating 1 Not Used / Normally Open / Normally Closed / Operating 2
ENTER 1.5.1
Using the s and t keys navigate the cursor until it lines up with 'Relay Op 1', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used / Normally Open / Normally Closed / Watchdog . With the desired alarm relay state displayed press the s key beneath ENTER. NOTE: When configuring 'Relay Op 2' and 'Relay Op 3' the watchdog option is replaced by 'Operating 1' and 'Operating 2'. Relay 1, 2 and 3 Mode The following menu allows the commissioning engineer, if any or all the relays are configured for normally open or normally closed operation in the foregoing procedure, to configure the relay mode to either unlatched, latched + reset or latched + ack. Using the s and t keys navigate the cursor until it lines up with 'Relay 1 Mode', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between unlatched, latched + reset or latched + ack. With the desired relay mode displayed press the s key beneath ENTER.
Operation 1
Normally Open Unlatched / Latched + Reset / Latched + Ack Normally Closed Unlatched / Latched + Reset / Latched + Ack Normally Open Unlatched / Latched + Reset / Latched + Ack
ENTER 1.5.1
BACK
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permanent
permanent
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61
MIN Relay without delay LED without delay Relay with delay LED with delay Relay with delay LED with delay td
auto reset
flashing
flashing
permanent
td
td
flashing
td
flashing
permanent
td
td
td
td
flashing
permanent
In both the latched and unlatched modes, a relay will change to its alarm state when any of the alarms mapped to it become active. In the unlatched mode a relay will return to the 'no alarm' state when all of the alarm conditions mapped to it become inactive. Inhibit times for any previously active alarms are reset automatically. In latched + acknowledge mode a relay will remain in the alarm state until all the alarm conditions mapped to it become inactive and the alarm reset key has been pressed. A separate LED is used to indicate the status of each relay. If the LED is illuminated then the corresponding alarm relay is in the alarm state. For a latched + acknowledge relay, the corresponding LED will flash if the relay is in the alarm state but there are no active alarm conditions mapped to the relay. The flashing LED indicates that user action is required. Pressing the alarm reset key will enable the relay to change state when the alarm condition is removed.
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Relays
Map Functions 3
1.5
Using the s and t keys navigate the cursor until it lines up with 'Operation 2', then press the s key beneath ENTER. The commissioning engineer should now configure the operation and mode for relays 4, 5 and 6 as described in Section 3.5.1 3.5.3 Relays - map functions 1, 2, 3 and 4 Using the s and t keys navigate the cursor until it lines up with 'Map Functions 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to map the alarm functions to specific relays. The procedure for setting 'Map Functions 2' and 'Map Functions 3' is identical to the following procedure for setting 'Map Functions 1' so only map functions 1 is explained. NOTE: The following displays illustrate all the alarms that are available for mapping to relays. In reality though, only those alarms that are enabled in Sections 3.4.1 and 3.4.2 will be available to map to a relay contact.
Map Functions 1
Low Flow High Demand Machine 1 Fail Machine 2 Fail Setpoint Fail System Fault
1.5.3
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Map Functions 2
Flow Fail Flow 2 Fail Analyser 1 Fail Analyser 2 Fail Calibration Fail Control Inhibit
1.5.4
mA Out Fail Disengaged 1 Disengaged 2 Shutdown Boost 1 Fail Boost 2 Fail BACK SELECT ENTER 1.5.5
Map Functions 3
Map Functions 4
1.5.6
NOTE: 'System Fault' is always displayed. 'Setpoint Fail' is only displayed if external setpoint has been enabled in Section 3.1.2. 'Calibration Fail' is only displayed if the positioner option is selected in Section 3.3.3. 'Boost 1 Fail' and 'Boost 2 Fail' are only displayed if the booster pump option is enabled in Section 3.4.2. mA Out Fail is only displayed if the corresponding output has been enabled for 4-20mA operation in Section 3.3.1.
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? ?
MENU 2 MENU 2
MODE MODE
Machine 1 Machine 1
1/06 1/06
Pressing the MENU 2 key results in the following menu being displayed. 4.1 Input Signals
M e n u 2 - configure
BACK
LOCK
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Input Signals', then press the s key beneath ENTER. The following menu is displayed. The system menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Flow* (see Section 4.1.1) Flow Shutdown On / Off Low Flow Alarm 5.0 l/s Manual Off / On Manual Value 98.0 l/s Signal Failure Shutdown Flow 2* (see Section 4.1.2) Manual Off / On Manual Value 98.0 l/s Signal Failure Shutdown
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Input Signals
Residual Alarms
ENTER
2.1.1
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Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER
Flow
Using the s and t keys navigate the cursor until it lines up with 'Flow Shutdown', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. In the On position if the water flow falls below the level at which the low flow alarm has been set the system will shut down. In the Off position when the water flow falls below the low flow alarm setting an alarm is generated but the system is not shutdown. With the desired flow shut down mode displayed press the s key beneath ENTER. Low Flow Alarm
Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER
Flow
Having set the flow shutdown, entry of the level at which the low flow alarm is generated is next. Press the t key until the cursor lines up with the 'Low Flow Alarm', press ENTER. A second cursor appears adjacent to where the low flow alarm setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct low flow alarm setting is displayed. Press the s key beneath ENTER .
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Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER
Flow
This manual facility is included for the occasions when the flow meter requires servicing/maintenance. In the OFF position the controller is free to react to a variable mA signal, from a flow meter, that is proportional to flow. When in the ON position the controller assumes there is a constant flow of water to be treated, the level of which will have to be set in the following 'Manual Value' section. Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. Manual Value
Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER
Flow
When a water flow meter is taken out of operation for servicing/maintenance the controller can be made to assume that there is a constant flow of water, the level of which is set in the 'Manual Value' option.
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Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER
Flow
NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.1 (screen 1.2.1). In this procedure the commissioning engineer can determine what happens in the event of a flow signal failure. A choice between shutting the system down and the system using the manual value for flow has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.2 Input Signals - Flow 2 NOTE: The 'Flow 2' menu screen is only displayed when a second input card is detected. Flow Flow 2 Analyser 1 Analyser 2
BACK
Input Signals
Residual Alarms
ENTER
2.1.1
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69
Flow 2
This manual facility is included for the occasions when the flow meter requires servicing/maintenance. In the OFF position the controller is free to react to a variable mA signal, from a flow meter, that is proportional to flow. When in the ON position the controller assumes there is a constant flow of water to be treated, the level of which will have to be set in the following 'Manual Value' section Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. Manual Value
Flow 2
If a constant flow of water is being treated and the system does not include a water flow meter, the actual flow rate of the water has to be entered at this point. Using the s and t keys navigate the cursor until it lines up with 'Manual Value', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The
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Flow 2
NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.2 (screen 1.2.2). In this procedure the commissioning engineer can determine what happens in the event of a flow signal failure. A choice between shutting the system down and the system using the manual value for flow has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.3 Input Signals - Analyser 1 NOTE: The 'Analyser 1' menu screen is not displayed if feed forward is selected as the control mode in Section 3.1.2.
Input Signals
Residual Alarms
ENTER
2.1.3
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Analyser 1
Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. In the OFF position the controller is free to react to a variable mA signal, from analyser 1, that is proportional to residual. In the ON position analyser 1 is taken out of service, its output no longer forming part of the control calculation. This would typically be used if the output of the analyser had become unreliable or the analyser needed servicing. In this instance the controller assumes there is a constant residual in the water, the level of which has to be set in the following 'Manual Value' section. Manual Value
Analyser 1
If analyser 1 has been taken out of operation a manual value for the residual has to be entered at this point.
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Analyser 1
NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.3 (screen 1.2.3). In this procedure the commissioning engineer can determine what happens in the event of a residual signal failure. A choice between shutting the system down and the system using the manual value for residual has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.4 Input Signals - Analyser 2 NOTE: The 'Analyser 2' menu screen is only displayed if setpoint trim is selected as the control mode in Section 3.1.2. Flow Flow 2 Analyser 1 Analyser 2
BACK
Input Signals
Residual Alarms
ENTER
2.1.4
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Analyser 2
Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. In the OFF position the controller is free to react to a variable mA signal, from analyser 2, that is proportional to residual. In the ON position analyser 2 is taken out of service, its output no longer forming part of the control calculation. This would typically be used if the output of the analyser had become unreliable or the analyser needed servicing. In this instance the controller assumes there is a constant residual in the water, the level of which has to be set in the following 'Manual Value' section. Manual Value
Analyser 2
If analyser 2 has been taken out of operation a manual value for the residual has to be entered at this point. NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the manual value.
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Analyser 1
NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.3 (screen 1.2.3). In this procedure the commissioning engineer can determine what happens in the event of a residual signal failure. A choice between shutting the system down and the system using the manual value for residual has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.5 Input Signals - Residual Alarms NOTE: The 'Analyser 2' menu screen is only displayed if setpoint trim is selected as the control mode in Section 3.1.2. Flow Flow 2 Analyser 1 Analyser 2
BACK
Input Signals
Residual Alarms
ENTER
2.1.5
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Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK
Residual alarms
0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for residual is displayed. Press the s key beneath ENTER . NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the alarm value. High Residual 1 - Low Residual 2 - High Residual 2 The setting of the High Residual 1, Low Residual 2 and High Residual 2 alarm values is identical to that described for Low Residual 1 above, therefore, the procedure is not repeated. Move Alarms The move alarms facility is used in conjunction with the setpoint . When the move alarms facility is switched on, the low residual1 and high residual 1 alarms will be automatically adjusted to maintain a percentage alarm deadband about the setpoint when the value entered for setpoint
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Residual Alarms
Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK
0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Move Alarms', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired move alarms setting displayed press the s key beneath ENTER. High Demand
Residual Alarms
Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK ENTER
0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5
The 'High Demand' alarm is only relevant when either flow and residual or setpoint trim control modes have been selected. It is used to notify the operator that there has been a significant increase in the chemical demand of the water being treated, usually because of rain washing ammonia off the land and into the water supply. Using the s and t keys navigate the cursor until it lines up with 'High Demand', then press the s key beneath ENTER. A second cursor appears adjacent to where the high demand value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one.
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M e n u 2 - configure
BACK
LOCK
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Control', then press the s key beneath ENTER. The following menu is displayed. The control menu is used as part of the configuration procedure to set the following parameters:PARAMETER OPTIONS Control Set (see Section 4.2.1) P Gain 60% I Gain 20% Setpoint Change* 45% Setpoint Band* 20% Setpoint Trim* On / Off P Compensation** On / Off Process Time (see Section 4.2.2) Process Time Flow Prop Deadtime T1 01min 00s Deadtime T2 00h 15min 00s Deadtime T3 01min 00s Deadtime T4 02h 00min 00s Deadtime T5 01min 00s Cell Comparison (see Section 4.2.3)*** Master Cell 1 Deviation 10%
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Control
BACK
ENTER
2.2.
Using the s and t keys navigate the cursor until it lines up with 'Control Set', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the control parameters in accordance with the desired system operation.
Control Set
P Gain P Gain is short for proportional gain. In operation the controller continuously calculates the dosage rate so that the measured residual corresponds to the setpoint. If a chemical change occurs in the water being treated the measured residual will no longer correspond to the setpoint. The controller calculates the error which is then multiplied by the P Gain. The degree of correction made to the dosage rate is a percentage of the error, e.g.: Setpoint Measured residual P Gain = = = 0.50 mg/l } all calculated 0.30 mg/l } as a 50% } percentage
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Control Set
I Gain
Using the s and t keys navigate the cursor until it lines up with 'P Gain', then press the s key beneath ENTER. A second cursor appears adjacent to where the P Gain setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER . The integral component of the PI algorithm is designed to eliminate the steady state error, that is the error that still remains after the proportional component has had an effect. Integral changes are only made at the end of each process time. The integral gain is entered as a percentage of the error. For example, if the error at the end of the process time is 2% and the integral gain is set to 50%, the controller will make a 1% change to the control output to reduce the error by 50% (for a system gain of 1). Over several process time periods the error then tends to zero. Refer to the preceeding P Gain section for details on how to calculate the I gain. P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation
BACK ENTER
Control Set
Using the s and t keys navigate the cursor until it lines up with 'I Gain', then press the s key beneath ENTER. A second cursor appears adjacent to where the I Gain setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is
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Control Set
Setpoint trim is used when two residual cells are measuring the residual at different sampling points in the main. The first cell is employed in a fast acting primary control loop where it is compared with a primary setpoint; the second cell signal is used in a much slower secondary control loop where it is also compared with the primary setpoint. If the latter signal varies from its setpoint, the controller will trim the primary setpoint to increase/decrease the measured residual of the secondary control loop. The amount that the setpoint is adjusted is entered as a percentage of the error. For example: Measured Residual Setpoint Setpoint Change Error = = = = 0.6 mg/l 1.0 mg/l 50% 0.4 mg/l { all { calculated { as a { percentage
Therefore, the setpoint will be adjusted by 0.2 mg/l which equals 50% of the error. Using the s and t keys navigate the cursor until it lines up with 'Setpoint Change', then press the s key beneath ENTER. A second cursor appears adjacent to where the setpoint change value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER . Setpoint Band The Setpoint Band screen option is only displayed when setpoint trim is selected as the control mode in Section 3.1.2.
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Control Set
Setpoint Trim The Setpoint Trim screen option is only displayed when setpoint trim is selected as the control mode in Section 3.1.2. This option allows the operator to switch the setpoint trim control mode on and off. In the off position the only the primary control loop is utilised, the secondary loop has no effect.
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2 The difference between the measured residuals is added to the primary setpoint to create a modified setpoint which the system then controls to. On this occasion setpoint change is overridden.
Control Set
To turn setpoint trim On / Off press the s and t keys navigate the cursor until it lines up with 'Setpoint Trim', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired setpoint trim setting displayed press the s key beneath ENTER. P Compensation The P Compensation option is only displayed when either residual, flow and residual or setpoint trim has been selected as the system control in Section 3.1.2. P Compensation, when turned on, provides a smooth control transition at times when the system experiences a sudden demand change, or when a change to the control setpoint has been made, or when the system is started/restarted.
P Compensation
BACK
Control Set
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Control
Using the s and t keys navigate the cursor until it lines up with 'Process Time', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the control parameters in accordance with the desired system operation. NOTE: The 'Process Time' option is only displayed in screen 2.2 when either residual, flow and residual or setpoint trim has been selected as the control mode in Section 3.1.2. NOTE: If residual is selected as control mode only 'Deadtime T2' will be shown in the following display and the process time will be fixed. If flow and residual is selected as the control mode only 'Deadtime T1', 'T2' and 'T3' will be shown in the following display. When setpoint trim is selected as the control mode 'Deadtime T1' to 'Deadtime T5' are displayed. NOTE: The process time can only be set to flow proportional if either flow and residual or setpoint trim has been selected as the control mode in Section 3.1.2. Process Time
Process Time
Flow Prop / Fixed 01min 00s 00h 15min 00s 01min 00s 02h 00min 00s 01min 00s
ENTER 2.2.2
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Deadtime T1
Conditions The flow must always be constant for this mode. The demand must be constant during the setup procedure. Procedure 1 Run the controller in manual mode at a constant dose rate between 30% and 70% of capacity. 2 Make a step change to the dose rate. 3 Measure the time from the step change to response at Residual Analyser 1. 4 Enter this as Deadtime T2.
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Sample Line
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Deadtime T1
Conditions The flow must be constant during the setup procedure. The demand must be constant during the setup procedure. The operator must select either fixed or flow proportional process time. Procedure - Fixed Process Time 1 Run controller in manual mode at a constant dose rate bteween 30% and 70% of capacity. 2 Make a step change to the dose rate. 3 Measure the time from the step change to the response at Residual Analyser 1. 4 Enter this time as Deadtime T2. Process Time Calculation - Fixed Process Time = T2 Notes: Deadtime T1 not used for fixed process time. Deadtime T3 not used for fixed process time.
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Sample Line
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Residual 2
Deadtime T1
Deadtime T3
Deadtime T5
Sample Line
Contact Tank
Flow
Deadtime T2
Deadtime T2'
Deadtime T4 Deadtime T4'
Conditions The flow into the contact must equal flow out of the contact tank for this mode. The flow must be constant during the setup procedure.
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Sample Line
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Control
BACK
ENTER
2.2.
Using the s and t keys navigate the cursor until it lines up with 'Cell Comparison', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to select which of the two measuring cells is the master and how much the cell readings can deviate from each other before an alarm is raised. NOTE: The 'Cell Comparison' option is only displayed in screen 2.2 when cell comparison is enabled in Section 3.4.1, screen 1.4.1. Master
Cell Comparison
Master Deviation 1 20%
BACK
ENTER
2.2.3
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Cell Comparison
Master Deviation
BACK ENTER
1 20%
2.2.3
Using the s and t keys navigate the cursor until it lines up with 'Deviation', then press the s key beneath ENTER. A second cursor appears adjacent to where the deviation setting is entered. The first number is entered by scrolling using the s or t . When the desired number is displayed press the key and enter the next one. With the desired deviation displayed press the s key beneath ENTER. NOTE: The deviation entered is a percentage of the analyser range. A deviation of 10% means 10% of full scale. 4.3 Dosing
M e n u 2 - configure
BACK R LOCK ENTER 2
Using the s and t keys navigate the cursor until it lines up with 'Dosing', then press the s key beneath ENTER. The following menu is displayed. The dosing menu is used as part of the configuration procedure to set the following parameters:-
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Dosing Machines
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Dosing Machines
Using the s and t keys navigate the cursor until it lines up with 'Dosing Mode', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Duty/Standby / Duty/Duty and Duty/Assist. With the desired dosing mode setting displayed press the s key beneath ENTER.
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Dosing Machines
As previously mentioned 'Deadband' is only relevant if positioner is selected as the system dosing control. Positioner is used if a variable stroke dosing pump with an electric positioner, or gas control unit with an automatic dosage regulator is used. The V600 uses the incoming milliamp flow signal to compute the position at which the dosing machine should be set to achieve the required dosage rate. It then provides Increase or Decrease signals to the dosing machine or regulator to adjust the setting as appropriate. The variable stroke mechanism of the pump or regulator unit incorporates a potentiometer which connects back to the V600 to provide a positional reference feedback so that it can determine when the correct position for the required output is achieved. Deadband allows the operator to set a percentage margin about the positional reference where no action is taken. Using the s and t keys navigate the cursor until it lines up with 'Deadband', then press the s key beneath ENTER. A second cursor appears adjacent to where the deadband setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER. Low Control and High Control NOTE: The 'Low Control' and/or 'High Control' menu screen is only displayed if the alarm is enabled in Section 3.4.2. Dosing Mode Duty/Standby/Duty/Duty/Duty/Assist Deadband 1.2% Low Control 5% High Control 90% Run On Failure Yes / No
BACK ENTER 2.3.1
Dosing Machines
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Dosing Machines
Using the s and t keys navigate the cursor until it lines up with 'Run On Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. In the 'Yes' position the controller tries to run machine 1. With the desired run on failure setting displayed press the s key beneath ENTER. 4.3.2 Dosing - Changeover NOTE: The 'Changeover' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1 and, the control mode is set to either residual, flow and residual or setpoint trim.
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Changeover
Using the s and t keys navigate the cursor until it lines up with 'Low Residual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. In the 'On' position the controller will changeover machines in the event of a low residual being apparent. With the desired changeover setting displayed press the s key beneath ENTER. 4.3.3 Dosing - Duty Cycling NOTE: The 'Duty Cycling' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1. Using the s and t keys navigate the cursor until it lines up with 'Duty Cycling', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the system dosing machine cycling if required. Duty Cycling
Duty Cycling
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Duty Cycling
Using the s and t keys navigate the cursor until it lines up with 'Machine 1 Duty', then press the s key beneath ENTER. A second cursor appears adjacent to where the machine duty period (days) is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one (maximum entry 90 days). Press the s key beneath ENTER. Repeat the foregoing to set machine 2 duty. Changeover Time Having set the period that each machine operates as the duty machine the changeover time menu option allows the operator to set the time of day when the changeover takes place.
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Duty Cycling
Using the s and t keys navigate the cursor until it lines up with 'Changeover Time', then press the key beneath ENTER. A second cursor appears adjacent to where the changeover time is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct changeover time is displayed. Press the s key beneath ENTER . 4.3.4 Dosing - Vent / Boost Using the s and t keys navigate the cursor until it lines up with 'Vent Boost', then press the s key beneath ENTER. The following menu is displayed .
On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4
Vent/Boost
If 'Gas Feed' is selected as the dosing machine type in Section 3.3.2 only 'Gas Line Venting' is shown on the following Vent/Boost menu screen. This option can be switched on or off. When enabled, the corresponding vent relay will operate for 10 seconds when a gas machine switches off. The relays are used to control valves in the gas line to release the vacuum when the dosing machines shut off. If 'Pump' is selected as the dosing machine type in Section 3.3.2, 'Pump Venting' and 'Pump Boost' are shown on the Vent/Boost menu screen. These options may be switched on or off. If 'Pump Boost' is switched on, two further options are displayed - 'Frequency' and 'Duration'. If 'Pump venting' is enabled but not 'Pump Boost' then only the 'Frequency' option is displayed.
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Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4
Vent/Boost
Pump Venting NOTE: The pump venting option is only available when 'Pump' is selected as the dosing machine type in Section 3.3.2. Using the s and t keys navigate the cursor until it lines up with 'Pump Venting', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired pump venting setting displayed press the s key beneath ENTER.
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Vent/Boost
On / Off
2.3.4
Pump Boost NOTE: The pump boost option is only available when 'Pump' is selected as the dosing machine type in Section 3.3.2. Using the s and t keys navigate the cursor until it lines up with 'Pump Boost', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired pump venting setting displayed press the s key beneath ENTER.
Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4
Vent/Boost
Frequency If either or both pump venting or pump boost were enabled in the previous two menus the operator should now set the frequency of operation. The maximum entry is 18:00:00. If the frequency is set to zero, the vent relay and/or pump boost will only operate on pump start up. Using the s and t keys navigate the cursor until it lines up with 'Frequency', then press the s key beneath ENTER. A second cursor appears adjacent to where the frequency is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct frequency is displayed. Press the s key beneath ENTER .
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Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4
Vent/Boost
Duration If pump boost is enabled the operator should now set the duration of operation. The entry must be between 10 and 180 seconds. 18:00:00. The duration setting determines how long the pumps run at 100% in the pump boost mode. Using the s and t keys navigate the cursor until it lines up with 'Duration', then press the s key beneath ENTER. A second cursor appears adjacent to where the duration is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct duration is displayed. Press the s key beneath ENTER .
Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Duration 12:00:30
BACK ENTER 2.3.4
Vent/Boost
4.3.5 Dosing - Booster Pumps NOTE: The booster pump menu screen is not displayed if the option is turned off in Section 3.3.3. Either the controller or the dosing interface unit can provide booster pump control. When enabled the system will control the automatic changeover of two booster pumps. A single relay contact (SPCO) is provided for each booster pump and a common digital input (normally closed) provides failure indication.
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Booster Pumps
ENTER
NOTE: The 'Duty Cycling' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1. and the Duty Cycling option is enabled in Section 4.3.3. Changeover The duty booster pump is started when the dosing system is started. A single pressure/flow switch in the common line is monitored (normally closed contact), and if this contact opens the duty booster pump is stopped and the standby pump starts.
Booster Pump 1
Booster Pump 2
NC
Fail
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Booster Pumps
ENTER
Duty Pump Having enabled the booster pump changeover option the operator can now select which booster pump is to operate as the duty unit. Using the s and t keys navigate the cursor until it lines up with 'Duty Pump', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 1 and 2. With the desired duty booster pump selected press the s key beneath ENTER.
Booster Pumps
ENTER
Duty Cycling The duty cycling menu option allows the operator to set automatic cycling between booster pumps. When enabled the booster pumps will track the auto duty cycling of the dosing units as set in Section 4.3.3. Using the s and t keys navigate the cursor until it lines up with 'Duty Cycling', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. In the 'On' position duty cycling is enabled. With the desired duty cycling setting displayed press the s key beneath ENTER.
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Booster Pumps
Changeover Duty Pump
2.3.5
Standby Failure In this procedure the operator can determine what happens in the event of a standby booster pump failure. A choice between shutting the system down and the system continuing (it could be that the pressure/flow switch has failed) to un a booster pump until the reason for the failure has been corrected. Using the s and t keys navigate the cursor until it lines up with 'Standby Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Continue. With the desired standby failure setting displayed press the s key beneath ENTER.
Booster Pumps
ENTER
4.3.6 Dosing - Calibration NOTE: The calibration menu option is only displayed when positioner is selected as the system dosing control in Section 3.3.3. Feedback calibration is required for each device with a positioner. A 5 point calibration routine is used with the following rules: Calibration Point 0% 10% 50% 90% 100% Rules One or both of these points must be used. If the 10% point only is used, the 0% point is extrapolated This point must always be entered. One or both of these points must be used. If the 90% point only is used, the 100% point is extrapolated.
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Calibration
Start Cal
BACK ENTER
No / Local / Remote
2.3.6
If the controller has not been set for manual control 'Only In Manual' will be displayed. The following display appears:
Calibration
Start Cal
END CAL1 CAL2
No / Local / Remote
2.3.6
Calibration
CAL 0%
NEXT ENTER 2.3.6
This is the first calibration point. The operator should now choose whether to calibrate at 0% and/or 10%. If 0% calibration is required press the s key beneath ENTER, if not press the s key beneath NEXT and proceed from the CAL 10% display. Pressing ENTER changes the display to:
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Calibration
SET 0%
ENTER 2.3.6
Use the s and t keys to adjust the pump or gas control unit positioner to register 0% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 10%. If the 10% calibration point is to be entered press ENTER, if not press NEXT and proceed from 'Set 50%'. When pressing ENTER the prompt changes to 'Set 10%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 10% at its setting scale. When set press ENTER to store that value. The display will now prompt Set 50%. There is no option to bypass the 50% calibration point. Use the s and t keys to adjust the pump or gas control unit positioner to register 50% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 90%. If the 90% calibration point is to be entered press ENTER, if not press NEXT and proceed from 'Cal 100%'. When pressing ENTER the prompt changes to 'Set 90%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 90% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 100%. If the 100% calibration point is to be entered press ENTER, if not press CAL2 and repeat the foregoing procedure to calibrate the second machine. When pressing ENTER the prompt changes to 'Set 100%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 100% at its setting scale. When set press ENTER to store that value. Having calibrated the first machine repeat the foregoing procedure on the second machine having first pressed CAL2. When the second machine has been calibrated press END.
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M e n u 2 - configure
BACK
LOCK
ENTER
Using the s and t keys navigate the cursor until it lines up with 'Diagnostics', then press the s key beneath ENTER. The following menu is displayed. The diagnostics menu is used to view the following parameters:PARAMETER OPTIONS Alarm History (see Section 4.4.1) 1 23.02.00 16:47 Low Residual ? 2 23.02.00 19:03 Extra Low Residual ? 3 24.02.00 06:23 Low Flow ? 4 5 6 Data Logging (see Section 4.4.2) Parameter Control / Analyser 1 / Analyser 2 / Flow Reset Trend Yes / No Analogue Inputs (see Section 4.4.3) Flow1 11.3 mA 45.8 l/s Flow 2 - - - -- Analyser 1 4.2 mA 0.125 mg/l Analyser 2 - - - -- External Setpoint - - - --Controller I/O (see Section 4.4.4) mA1: Control 8 mA (25) mA2: - - - K1234 mA3: - - - DI 1 2 3 mA4: Yout 12 mA (50) 5 6 7 8 Dosing I/O (see Section 4.4.5) mA1: Yout 10 mA (25) mA2: Yout 0 mA (0) K1234 FB1: Yout 1K Pot (50) DI 1 2 3 FB2: Yout 1K Pot (50) 5 6 7 8
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Diagnostics
Using the s and t keys navigate the cursor until it lines up with 'Alarm History', then press the s key beneath ENTER. The following menu is displayed.
Alarm History
? ? ?
The last 24 alarms are shown on the alarm history display. The date and time of each alarm is also displayed. The alarm history is stored in a non-volatile memory and will be retained if the power is removed. This display is read only.
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Diagnostics
Parameter
Using the s and t keys navigate the cursor until it lines up with 'Data Logging', then press the s key beneath ENTER. The following menu is displayed which allows the operator to select a parameter for recording and also to reset the trend if required.
Data Logging
ENTER
Control Yes / No
2.4.2
Using the s and t keys navigate the cursor until it lines up with 'Parameter', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Control (output total), Analyser 1, Analyser 2 and Flow (total). With the desired data logging parameter displayed press the s key beneath ENTER. The data logging is fixed to 1 month of data at 2 minute sampling time. The time and date are stored with the first data point to enable the date/ time of all the following data points to be calculated. The data may be viewed as a graph on the controller display or, downloaded to a laptop via the RS232 interface. Reset Trend
Data Logging
ENTER
Control Yes / No
2.4.2
Using the s and t keys navigate the cursor until it lines up with 'Reset Trend', then press the s key beneath ENTER. A second cursor
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Diagnostics
Using the s and t keys navigate the cursor until it lines up with 'Analogue Inputs', then press the s key beneath ENTER. The following menu is displayed which allows the operator to view (not change) the values of the analogue inputs and what that means in relationship to water flow, residual etc.
Analogue Input
: : : : :
11.3 mA - - - 4.2 mA - - - - - -
ENTER
Diagnostics
Using the s and t keys navigate the cursor until it lines up with 'Controller I/O', then press the s key beneath ENTER. The following menu displays the I/O status of the V600 Controller.
110
WT.040.700.000.GE.IM.0211
Controller I/O
Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4
Diagnostics
Using the s and t keys navigate the cursor until it lines up with 'Dosing I/O', then press the s key beneath ENTER. The following menu displays the I/O status of the Dosing Interface Unit.
Dosing I/O
mA1 : Yout 10 mA (50) mA2 : Yout K 1 2 3 4 FB1 : Yout DI 1 2 3 FB2 : Yout 12 mA (50) 5 6 7 8
ENTER 2.4.5
BACK
Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4
Diagnostics
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111
Initialise
Yes / No Yes / No
2.4.6
Reset + Init
Using the s and t keys navigate the cursor until it lines up with 'Reset', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. When 'Yes' is selected and the s key beneath ENTER is pressed the controller is reset.
Reset
Yes / No Yes / No
2.4.6
Using the s and t keys navigate the cursor until it lines up with 'Reset + Init', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. When 'Yes' is selected and the s key beneath ENTER is pressed the controller is reset and the software set defaults are loaded. 4.4.7 Diagnostics - Software Version
Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4
Diagnostics
112
WT.040.700.000.GE.IM.0211
Software Version
1 mA/V 02 2 3 4 mA/V 02 5 6 mA-Out 4x 02
BACK
2.4.7
Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4
Diagnostics
Using the s and t keys navigate the cursor until it lines up with 'Control Equation', then press the s key beneath ENTER. The following menu is displayed which shows the control equation for the system control set in Section 3.1.2.
Control Equation
Yout = (wq . DF) / 100 50.0% = 25.0% . 200%) / 100
2.4.8
BACK
WT.040.700.000.GE.IM.0211
113
5.1 Manual Mode Pressing the Mode key when in the manual mode ( following menu screen being displayed: ) results in the
Change Mode
MANUAL
5.1.1 Change Pressing the CHANGE key when in the Manual control mode changes the control to the Automatic mode. A second press of the CHANGE key will return the control back to Manual. 5.1.2 Man Set Pressing the MAN SET key when in the manual mode allows the operator to set the dosing position of each machine manually and also to turn Dosing Machine 1 and/or Dosing Machine 2 On/Off. Having pressed the MAN SET key the display changes to:
114
WT.040.700.000.GE.IM.0211
Turning a Dosing Machine On/Off To turn a dosing machine On/Off, use the s and t keys navigate the cursor until it lines up with 'Dosing Machine 1', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. Press the s key beneath ENTER to store the change. To turn dosing machine 2 On/Off repeat the foregoing but navigate the cursor until it lines up with 'Dosing Machine 2'. Manually Setting the Dosing Machine Position To manually set the position of dosing machine 1, use the s and t keys navigate the cursor until it lines up with 'M/C 1 Position', then press the s key beneath ENTER. A second cursor appears adjacent to where the percentage position is entered. The first number is entered by scrolling using the s or t keys. When the desired number is displayed press the key and enter the next one. NOTE: The maximum entry is 100%. Repeat the foregoing until the correct percentage is displayed. Press the s key beneath ENTER to store the change. To manually position dosing machine 2 repeat the foregoing but navigate the cursor until it lines up with 'M/C 2 Position'. 5.2 Automatic Mode Pressing the Mode key when in the automatic mode ( following menu screen being displayed:
) results in the
Change Mode
AUTO
WT.040.700.000.GE.IM.0211
115
BACK ENTER 3.1
Duty Machine To select either dosing machine 1 or 2 as the duty unit, use the s and t keys to navigate the cursor until it lines up with 'Duty Machine', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 1 and 2. Make the selection then press the s key beneath ENTER to store the change. Setpoint NOTE: The setpoint menu option is only available when the system control is set to either residual, flow and residual or setpoint trim. The Setpoint can be set by the operator to any value within the residual range set in Section 3.2.3. For a normal residual range this can be from 0 to full scale range in g/l or mg/l. For a centre zero residual range the setpoint can be any value +ve range.
116
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WT.040.700.000.GE.IM.0211
117
118
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W&T 00 Off
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119
Not Used Control Output Not Used Control Output Not Used Control Output
05min 00s 05min 00s 05min 00s 05min 00s 05min 00s
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121
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Map Functions 4 (1.5.6) Relay 1 Cell Comparison [ ] Flow 2 Fail [ ] Analyser 1 Fail [ ] Shutdown [ ] Calibration Fail [ ] Control Inhibit [ ] INPUT SIGNALS (2.1) Flow (2.1.1) Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
2 [ ] [ ] [ ] [ ] [ ] [ ]
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122
WT.040.700.000.GE.IM.0211
0.200 mg/l 0.300 mg/l 0.200 mg/l 0.300 mg/l Off 0.10 mg/l
50 % 50 % 50 % 20 % Off
Fixed 01min 00s 00h 05min 00s 01min 00s 02h 00min 00s 01min 00s
WT.040.700.000.GE.IM.0211
123
1 20%
Off Off
Off Off
Off 00h 30min 00s 00min 30s
Control
124
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mA / V Input Card AAC2764 (Slots 1, 2 & 4) 4 x mA Output Card AAC2638 (Slot 6) 8 x Relay Output Card (Slot 7) AAC2554
RS232 Interface Lead AAC5890 V600 Dosing Interface Unit Spare Parts Description Part No. Fuse T1A / 250V, Type TR5 AAC5527 (115V / 230V AC units) Fuse T2.5A / 250V, Type TR5 AAC5788 (24V DC units) Fuse T3.15A / 250V, 5 x 20mm (Steel panel units only) AAA3145
Feedback Card AAC2770 (Slot 1) 2 x mA Output Card AAC2632 (Slot 6) 8 x Relay Output Card (Slot 7) AAC2554
WT.040.700.000.GE.IM.0211
125
Controller Power Supply Power 115V / 230V ac or 24Vdc Alarm Relay 1 SPCO Alarm Relay 2 SPCO Flow 0/4-20mA or 0-10V Flow 2 (Option) 0/4-20mA or 0-10V Analogue Inputs Analyser 1 0/4-20mA Analyser 2 0/4-20 mA External Setpoint 0/4-20mA Alarm Relay 3 SPCO Alarm Relay 4 SPCO Alarm Relay 5 SPCO Alarm Relay 6 SPCO
Alarm Relays
GP Digital Inputs
GP Digital Input 1 Volt Free Contact GP Digital Input 2 Volt Free Contact
Vent / Booster Pump 1 Relay SPCO Booster Pump Fail Volt Free Contact Vent / Booster Pump 2 Relay SPCO Booster Pump / Vent Control
126
WT.040.700.000.GE.IM.0211
Feedback 1K / 5K Pot Enable Relay SPCO Inc / Dec Relay SPCO mA Output 0/4..20mA On / Off Relay SPCO Vent/Booster Pump 1 Relay SPCO Fault Digital Input Volt Free Contact Booster Pump Fail Volt Free Contact Dosing Machine 1
Feedback 1K / 5K Pot Enable Relay SPCO Inc / Dec Relay SPCO mA Output 0/4..20mA On / Off Relay SPCO Vent/Booster Pump 1 Relay SPCO Fault Digital Input Volt Free Contact Dosing Machine 2
Power Supply
WT.040.700.000.GE.IM.0211
127
4 3
2 3
8 7
2 3
4 5
6 5
24 23 22
21 20 19
18 17 16
15 14 13
(DI 3)
11 12
12 11 10
9 8 7
6 5 4
3 2 1
3 2 1
1 3
2 3
1 3
TxD
RxD
mA OUT mA OUT mA OUT 3 1 2 PUMP / VENT 2 GND DIGITAL DIGITAL INPUT INPUT 2 1 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 0/4..20 0..10V mA OR RELAY 3 0/4..20 mA
EXTERNAL SETPOINT
ANALYSER 1
ANALYSER 2
RS 485 COMMUNICATIONS IN
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECT TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
128
SLOT 1 mA/V (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) SLOT 4 mA/V SLOT 2 mA/V H L DIGITAL INPUTS ( NOTE 2 ) RELAYS RS 232 COMMUNICATIONS ( SEE NOTE 3 ) FLOW 2 ( OPTION ) SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W
SLOT 6 mA OUT
(-) (+)
(-) (+)
(-) (+)
Fig. 3 External Connection Diagram - V600 General I/O - Plastic Enclosure (XAC1192)
mA OUTPUTS
WT.040.700.000.GE.IM.0211
SLOT 1 FB/D1
8 7
8 3 1
5 2
24 23 22
21 20 19
6 5
3 4 5 6
11 12
9 10
13 14 15
23 24
0%
MACHINE ON/OFF FEEDBACK 1K/5K INC/DEC ENABLE BOOSTER FAULT mA OUT INPUT CONTROL PUMP / (NOTE 2) VENT BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
100%
100%
0% TxD
RxD INC/DEC or PULSE MACHINE ON/OFF BOOSTER FAULT mA OUT INPUT CONTROL PUMP / (NOTE 2) VENT GND
3 2 1
FEEDBACK 1K/5K
INC/DEC ENABLE
INC/DEC or PULSE
Fig. 4 External Connection Diagram - Dosing Interface Unit General I/O Plastic Enclosure (XAC1200)
SLOT 6 mA OUT (-) (+) (-) (+)
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
DOSING MACHINE 1
DOSING MACHINE 2
L1 L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (DI 1) (DI 3) (DI 2) (L)(N)(E)
129
4 5
8 7
6 5
1 2 3
2 3
1 2 3
9 8 7
24 23 22
21 20 19
18 17 16
15 14 13
12 11 10
6 5 4
3 2 1
(DI 3) 7 8 9 10 13 14 15
(DI 1)
(DI 2) 17 18 19 20 21 22
11 12
23 24 25
L L2/N
6 4 2
47 48
41 43 45
42 44 46
39 37
40 38
65 67 69
59 61 63
53 55 57
66 68 70
60 62 64
54 56 58
22 24 26 20
30 32 28
29 31 27
35 36 33
7 9 8
21 23 25 19
12 11 10
15 13 14
18 17 16
5 3 1
50 52
49 51
3 2 1 TxD
RxD
FAULT PUMP INPUT / VENT (NOTE 2) 1 PUMP / VENT 2 GND DIGITAL DIGITAL INPUT INPUT 2 1 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 RELAY 3 0/4..20 mA
EXTERNAL SETPOINT
ANALYSER 1
RS 485 COMMUNICATIONS IN
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECT TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 5 External Connection Diagram - V600 Controller General I/O Steel Enclosure (XAC1199)
ANALYSER 2
mA OUTPUTS
FLOW 2 ( OPTION )
mA OUT 1
mA OUT 2
mA OUT 3
0/4..20 mA
0/4..20 mA
B A
B A
H L
L L
N N
L L2/N
L L2/N
130
SLOT 1 mA/V (+) (+) (-) (+) (-) (+) (-) (+) (-) (+) (+) (-) FS1 T3.15 A FS2 T3.15 A SLOT 4 mA/V SLOT 2 mA/V 8 7 SLOT 7 RELAY CARD ( NOTE 1 ) 6 5 4
SLOT 6 mA OUT
(-) (+)
(-) (+)
(-) (+)
3 2 1
MOTHERBOARD
(L)(N)(E)
ISOLATOR
WT.040.700.000.GE.IM.0211
SLOT 1 FB/D1
1 2 3
SLOT 6 mA OUT (-) (+) 8 7 6 5 (-) (+) FS1 T3.15 A FS2 T3.15 A
9 8 7
24 23 22
6 5 4
21 20 19
18 17 16
15 14 13
12 11 10
3 2 1
(DI 1) 7 8 11 12 9 10 13 14 15 23 24
(DI 3)
(DI 2)
3 4 5 6
3 2 1 ISOLATOR 9 7 5 62 61 44 46 48 49 51 53 43 45 47 39 41 36 38 40 34 50 52 54 37 35 33 28 30 32 27 29 31 56 58 60 1 3 2 15 17 19 11 13 55 57 59 L1 L2/N DOSING MACHINE 1 100% DOSING MACHINE 2 0% RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) DOSING MACHINE 2 CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4 SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W L1 L2/N H L L L L N N N L L L N N N
22 24 26
8 10 12
16 18 20
21 23 25
TxD RxD
FEEDBACK 1K/5K
INC/DEC ENABLE
INC/DEC or PULSE FEEDBACK 1K/5K INC/DEC ENABLE GND INC/DEC or PULSE MACHINE ON/OFF BOOSTER FAULT mA OUT PUMP INPUT CONTROL / VENT (NOTE 2)
MACHINE ON/OFF
BOOSTER BOOSTER FAULT mA OUT PUMP FAIL PUMP INPUT CONTROL CONTACT / VENT (NOTE 2) ( SEE NOTE 2 )
0%
100%
DOSING MACHINE 1
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
L1 L2/N
Fig. 6 External Connection Diagram - Dosing Interface Unit General I/O Steel Enclosure (XAC1205)
6 5 4 1 2 3
WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)
131
3 2 1
24 23 22
21 20 19
6 5 4
12 11 10
9 8 7
6 5 4
18 17 16
18 17 16
15 14 13
3 2 1
(DI 3)
(DI 2)
23 24 25
3 4 5 6
CAN BUS TO V600 CONTROLLER SEE NOTE 5 3 2 1 ISOLATOR 66 68 77 85 87 89 93 97 98 75 85 87 93 79 81 95 92 94 96 91 93 95 122 124 126 121 110 112 114 105 107 115 117 123 115 117 119 123 102 104 106 100 116 118 109 111 125 121 123 125 65 67 L1 L2/N
TxD RxD GND
72 74 76 70 86 88
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
N E
N E
11 10 9
N E
19 21
L2 4
17
L2 4
19 21
17
20
11 10
20
CLOSE N E
L2 4
5 5 GND GND
5 5 GND GND
11 10 9
L2 4
17 18 19 20 21 22 GND
17 18 19 20 21 22 GND
CLOSE N E
TB2
OPEN
TB2
OPEN
N E
DOSING MACHINE 1
DOSING MACHINE 2
SOLENOID VALVE
OR
13 14 15 0%
1K
MOTERISED VALVE
OR
MOTERISED VALVE
1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92, 94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO.
13 14 15
0%
100%
INCREASE 3 GND
NEUTRAL 1 DECREASE 2
NEUTRAL 1 DECREASE 2
INCREASE 3 GND
1K
PLUG POSITIONER
PLUG POSITIONER
Fig. 7 External Connection Diagram - V600 Controller with Dosing Interface Unit - V2000 Gas Control Units (XAC1212 sheet 1)
L1 L2/N
LINK
91 80 82 84
L2/N
LINK
L1 L2/N
132
SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 7 6 6 2 5 1 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2 MOTHERBOARD (L) (N)(E) L L L N N N L L L N N N L L N N
WT.040.700.000.GE.IM.0211
Fig. 7 External Connection Diagram - V600 Controller with Dosing Interface Unit - V2000 Gas Control Units (XAC1212 sheet 2)
WT.040.700.000.GE.IM.0211
133
Fig. 8 External Connection Diagram - V600 Controller with Dosing Interface Unit - V10k Positioners (XAC1190 sheet 1)
134
WT.040.700.000.GE.IM.0211
Fig. 8 External Connection Diagram - V600 Controller with Dosing Interface Unit - V10k Positioners (XAC1190 sheet 2)
WT.040.700.000.GE.IM.0211
135
Fig. 9 External Connection Diagram - V600 Controller with Dosing Interface Unit - Solenoid Pumps (XAC1191 sheet 1)
136
WT.040.700.000.GE.IM.0211
Fig. 9 External Connection Diagram - V600 Controller with Dosing Interface Unit - Solenoid Pumps (XAC1191 sheet 2)
WT.040.700.000.GE.IM.0211
137
Fig. 10 External Connection Diagram - V600 Controller with Dosing Interface Unit - Variable Speed Control (XAC1193 sheet 1)
138
WT.040.700.000.GE.IM.0211
Fig. 10 External Connection Diagram - V600 Controller with Dosing Interface Unit - Variable Speed Control (XAC1193 sheet 2)
WT.040.700.000.GE.IM.0211
139
SLOT 6 mA OUT (-) (+) (-) (+) FS1 T3.15 A FS2 T3.15 A 7 6 5 4 2 1 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 3
3 2 1
24 23 22
12 11 10
9 8
6 5 4
5 3 2 1
21 20 19
18 17 16
15 14 13
(DI 1)
(DI 3)
(DI 2)
23 24 25
3 4 5 6
7 8
11 12
9 10
L2/N
L2/N
72 74 76 70 86 88
85 87
L2/N
75 77
L2/N
13 14 15
L L1 L2/N
66 68 92 94 96
97 98
91 80 82 84
73 71 69
79 81 93
115 117
101 103 99
105 107
91 93 95
65 67
TxD RxD
GND
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
3 E
13 14 15
- ve + ve
13 14 15
- ve + ve
ON/OFF
N E
ON/OFF
N E
SEE NOTE 4
DOSING MACHINE 1
DOSING MACHINE 2
100% 0%
100%
INCREASE 3 E
NEUTRAL 1 DECREASE 2
NEUTRAL 1 DECREASE 2
INCREASE
STROKE POSITIONER
M
DOSING MACHINE
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 STROKE POSITIONER
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
DOSING UNIT PUMP VENT FAULT INPUT SOLENOID (IF FITTED) VALVE OR NORMALLY BOOSTER MAINS SUPPLY CLOSED PUMP 2 TO SUIT ( SEE NOTE 2 )
L N
DOSING MACHINE
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92, 94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX (120/124 OHM) BELDEN 9271 ( W&T AAB6504 )
Fig. 11 External Connection Diagram - V600 Controller with Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out) (XAC1194 sheet 1)
1K
L1 L2/N
LINK
LINK
N N N
N N N
N N
L1 L2/N
140
SLOT 1 FB/D1 MOTHERBOARD (L) (L)(N)(E) (N)(E)
WT.040.700.000.GE.IM.0211
Fig. 11 External Connection Diagram - V600 Controller with Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out) (XAC1194 sheet 2)
WT.040.700.000.GE.IM.0211
141
3 2 1
24 23 22
18 17 16
9 8 7
6 5 4
21 20 19
18 17 16
15 14 13
MOTHERBOARD (DI 1) L1 L1 7 8 L1 11 12 L1 L2/N L1 L2/N L1 L2/N L2/N L1 L2/N L2/N L2/N (DI 3) (DI 2) 9 10 13 14 15 23 24 (L)(N)(E) L1 L2/N WHITE RED BLUE 3 2 1 TxD
RxD GND
3 4 5 6
L1
L2/N
12 11 10
6 5 4
3 2 1
N E
N E
13 14 15
N E
13 14 15
N E
OPEN
CLOSE N E
OPEN
VAC FAIL
GAS FAIL
INCREASE 3 E
NEUTRAL 1 DECREASE 2
N/C N/C
NEUTRAL DECREASE 2
INCREASE 3 E
N/C
N/C
POSITIONER
SOLENOID VALVE
OR
MOTERISED VALVE
INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 VACUUM SWITCH (IF FITTED) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
DOSING UNIT
SOLENOID VALVE
OR
MOTERISED VALVE
Fig. 12 External Connection Diagram - V600 Dosing Interface Unit V10k Positioners -Plastic Enclosure (XAC1201)
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
GAS FAIL
1K
1K
VAC FAIL
0%
N/O N/O
100% 0%
100%
CLOSE N E
COM COM
142
SLOT 1 FB/D1 6 SLOT 7 RELAY CARD (SEE NOTE 1) 2 1 6 5 3 4 2 H L RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W
WT.040.700.000.GE.IM.0211
6 5 1
3 2
9 8 7
5 4
21 20 19
7 8
9 10
L1 L2/N
11 12
L1 L2/N
13 14 15
23 24
3 2 1
TxD
RxD
GND
ON/OFF ( if required )
M
DOSING MACHINE No.1
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No1
DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.2 TO SUIT
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 13 External Connection Diagram - V600 Dosing Interface Unit - Solenoid Pumps - Plastic Enclosure (XAC1202)
18 17 16 15 14 13 3 2 1
L1 L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (DI 1) (DI 3) (DI 2) (L)(N)(E)
143
8 7
5 2 1
6 5
18 17 16
15 14 13
MOTHERBOARD (DI 1) 7 8 11 12 9 10 13 14 15 23 24 L1 L2/N L1 L2/N (DI 3) (DI 2) (L)(N)(E) L1 L2/N SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) L N E L - ve + ve ON/OFF N E
6 5 4
3 2 1
TxD
RxD
GND
- ve + ve
L N E
M M
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No1
DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.2 TO SUIT
2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 14 External Connection Diagram - V600 Dosing Interface Unit - Variable Speed Control- Plastic Enclosure (XAC1203)
144
SLOT 6 mA OUT (-) (+) H L
(-) (+)
ON/OFF
WT.040.700.000.GE.IM.0211
SLOT 1 FB/D1
SLOT 6 mA OUT (-) (+) 8 7 6 5 5 SLOT 7 RELAY CARD (SEE NOTE 1) 2 1 4 3 9 8 7 6 5 4 (-) (+)
24 23 22
21 20 19
18 17 16
15 14 13
MOTHERBOARD (DI 1) L1 7 8 11 12 L1 L2/N L2/N L1 L2/N (DI 3) (DI 2) 9 10 13 14 15 23 24 (L)(N)(E) L1 L2/N WHITE RED BLUE 3 2 1
TxD RxD GND
3 4 5 6
L1
L2/N
12 11 10
3 2 1
3 E
13 14 15
13 14 15
- ve + ve
- ve + ve
100% 0%
100%
INCREASE 3 E
NEUTRAL 1 DECREASE 2
NEUTRAL 1 DECREASE 2
INCREASE
1K
STROKE POSITIONER
M
DOSING MACHINE No.1
PUMP VENT SOLENOID MAINS SUPPLY VALVE OR BOOSTER TO SUIT PUMP No1
STROKE POSITIONER
L N E
PUMP VENT SOLENOID MAINS SUPPLY VALVE OR BOOSTER TO SUIT PUMP No2
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 15 External Connection Diagram - V600 Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out)- Plastic Enclosure (XAC1204)
3 2 1 6
CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4 RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) ON/OFF N E
ON/OFF N E
WT.040.700.000.GE.IM.0211
H L SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W
145
3 2 1
9 8 7
6 5 4
6 5 4
24 23 22
21 20 19
18 17 16
18 17 16
15 14 13
12 11 10
3 2 1
(DI 3)
(DI 2)
3 4 5 6
L2/N
L2/N
3 2 1 ISOLATOR 49 51 57 49 51 53 57 39 41 21 23 25 29 28 30 32 27 29 31 56 58 60 40 38 36 34 50 52 55 44 46 48 15 17 31 11 13 43 45 59 62 61 1 3 2 55 57 59 L1 L2/N
TxD RxD GND
22 24
8 10 12
LINK
27 16 18 20
21 23 29
LINK
23 24
L L2/N
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
3 E
N E
N E
3 E
N E
13 14 15
OPEN
13 14 15
CLOSE N E
VAC FAIL
GAS FAIL
GAS FAIL
NEUTRAL 1 DECREASE 2
INCREASE
NEUTRAL 1 DECREASE 2
INCREASE
N/C
N/C
N/C
N/C
SOLENOID VALVE
OR
MOTERISED VALVE
INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 VACUUM SWITCH (IF FITTED) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) SOLENOID VALVE
OR
MOTERISED VALVE
INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 2 DOSING MACHINE No.2
DOSING MACHINE 1
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN 4. CONNECT TO LIVE TERMINALS 28, 30 OR 32 FOR DOSING MACHINE ONE 56, 58 OR 60 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 16 External Connection Diagram - V600 Dosing Interface Unit - V10k Positioners- Steel Enclosure (XAC1206)
1K
1K
VAC FAIL
0%
N/O N/O
100% 0% 100%
CLOSE N E
COM COM
OPEN
N E
L1 L2/N L L L N N N L L L N N N
146
SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 6 5 4 2 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 2 1 3 MOTHERBOARD (L)(N)(E)
WT.040.700.000.GE.IM.0211
18 17 16
15 14 13
21 20 19
9 8 7
6 5 4 3 2
L2/N
3 2
1 ISOLATOR
49 51
43 45 55
L1 L2/N
62 61
44 46
28 30 32
27 29 31
56 58 60
21 23
16 18
11 13
39 41
15 17 27
1 3 2
55 57 59
TxD RxD
GND
H L
L L
N N N DOSING MACHINE 1
L L
N N N DOSING MACHINE 2
SEE NOTE 4
N E
L N E
PULSES /MIN N E
ON/OFF ( if required )
SEE NOTE 4
PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.1 TO SUIT BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )
M
DOSING MACHINE No. 2
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No.2
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINAL 28 FOR DOSING MACHINE 1 TERMINAL 56 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 17 External Connection Diagram - V600 Dosing Interface Unit - Solenoid Pumps- Steel Enclosure (XAC1207)
L1 L2/N
L1 L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)
147
8 7
6 5
18 17 16
15 14 13
6 5 4
3 2 1
3 2 1 ISOLATOR 62 61 37 35 33 43 45 55 39 41 28 30 32 56 58 60 49 51 15 17 27 11 13 1 3 2 27 29 31 55 57 59 L1 L2/N H L L L L N N N DOSING MACHINE 1 L L L N N N DOSING MACHINE 2 CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5 SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINAL 28 FOR DOSING MACHINE 1 TERMINAL 56 FOR DOSING MACHINE 2. 5 . CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) L1 L2/N
21 23
9 7 5
TxD RxD
SEE NOTE 4
- ve + ve
L N E
M M
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )
L N E
- ve + ve
ON/OFF N E N E
ON/OFF
SEE NOTE 4
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )
Fig. 18 External Connection Diagram - V600 Dosing Interface Unit - Variable Speed Control- Steel Enclosure (XAC1208)
WT.040.700.000.GE.IM.0211
GND
L1 L2/N
148
SLOT 6 mA OUT (-) (+) FS1 T3.15 A FS2 T3.15 A 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 1 2 MOTHERBOARD (L)(N)(E)
(-) (+)
SLOT 1 FB/D1
SLOT 6 mA OUT (-) (+) 8 7 6 5 (-) (+) FS1 T3.15 A FS2 T3.15 A 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 1 2
9 8 7
6 5 4
24 23 22
21 20 19
18 17 16
15 14 13
12 11 10
3 2 1
(DI 3)
(DI 2)
3 4 5 6
L2/N
3 2 1 ISOLATOR 40 38 36 34 50 52 55 44 46 48 28 30 32 56 58 60 1 3 2 37 35 33 43 45 57 62 61 39 41 15 17 29 11 13 49 51 27 29 31 55 57 59 L1 L2/N
TxD RxD GND
8 10 12
22 24
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
H L
L L
N N N
N N N
DOSING MACHINE 1 L - ve + ve N E
DOSING MACHINE 2
3 E
N E
13 14 15
- ve + ve
ON/OFF 13 14 15 3 E 100%
1K
ON/OFF
SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5
0% L N E
100% 0%
INCREASE
NEUTRAL 1 DECREASE 2
NEUTRAL 1 DECREASE 2
INCREASE
1K
STROKE POSITIONER
PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 STROKE POSITIONER
DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )
DOSING UNIT PUMP VENT FAULT INPUT (IF FITTED) SOLENOID NORMALLY VALVE OR MAINS SUPPLY BOOSTER CLOSED TO SUIT ( SEE NOTE 2 ) PUMP 2
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W DOSING MACHINE 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINALS 28, 30 or 32 FOR DOSING MACHINE 1 TERMINALS 56, 58 or 60 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 19 External Connection Diagram - V600 Dosing Interface Unit - Stroke Positioners and Variable Speed Control (mA out) - Steel Enclosure (XAC1209)
3 2 1
DOSING MACHINE
L1 L2/N
LINK
27 16 18 20
21 23
LINK
23 24
L L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)
149
Fig. 20 External Connection Diagram - V600 Dosing Interface Unit - V2000 Gas Control Units - Plastic Enclosure (XAC1213)
150
WT.040.700.000.GE.IM.0211
SLOT 1 FB/D1
12 11 10
9 8 7
18
17
16
18
17
16
15
14
24 23 22
21 20 19
13
6 5 4
6 5 4
(DI 3)
(DI 2)
3 4 5 6
L2/N
3 2 1 ISOLATOR 11 13 21 23 25 15 17 31 40 38 36 34 50 52 55 44 46 48 39 41 49 51 57 49 51 53 57 1 3 2 28 30 32 27 29 31 56 58 60 21 23 25 29 62 61 43 45 59 55 57 59 L1 L2/N
TxD RxD
8 10 12
22 24
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
GND
N E
N E
19 21
11 10 9
17
20
L2 4
11 10
L2 4
19 21
17
5 GND
5 GND
20
N E
OPEN
OPEN
L2 4
CLOSE N E
JUNCTION BOX
TB2
TB1
TB2
11 10 9
5 GND
17 18 19 20 21 22 GND
17 18 19 20 21 22 GND
SOLENOID VALVE
OR
13 14 15 0%
1K
MOTERISED VALVE
SOLENOID VALVE
OR
MOTERISED VALVE
13 14 15
CLOSE N E
N E
DOSING MACHINE 1
DOSING MACHINE 2
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY
0%
100%
NEUTRAL 1 DECREASE 2
INCREASE 3 GND
NEUTRAL 1 DECREASE 2
INCREASE 3 GND
1K
PLUG POSITIONER
PLUG POSITIONER
3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINALS 28, 30 or 32 FOR DOSING MACHINE 1 TERMINALS 56, 58 or 60 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )
Fig. 21 External Connection Diagram - V600 Dosing Interface Unit - V2000 Gas Control Units - Steel Enclosure (XAC1214)
FS1 T3.15 A FS2 T3.15 A 6 2 1 6 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2
L1 L2/N
LINK
27 16 18 20
LINK
23 24
L1 L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (L) (N)(E) L L L N N N L L L N N N
151
6 5
4 3
4 5
1 2 3
6 5 4 2
24 23 22
9 8 7
21 20 19
15 14 13
12 11 10
6 5 4
(DI 3)
11 12
18 17 16
3 2 1
1 2 3
39 40
42 44 46
47 49 51
41 43 45
20 24 22 18
59 61 63
35 36
37 38
54 56 58
27 29 25
4 6 2
11 9 12
60 62 64
10 7 8
53 55 57
48 50 52
28 30 26
31 33 32
15 13 14
3 2 1 TxD
RxD GND 0 - 10V 4 - 20mA 0V/mA 0/4..20 mA 0/4..20 mA
19 23 21 17
FAULT PUMP INPUT / VENT (NOTE 2) 1 PUMP / VENT 2 DIGITAL DIGITAL INPUT INPUT 1 2 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 RELAY 3
EXTERNAL SETPOINT
ANALYSER 1
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92,94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX (120/124 OHM) BELDEN 9271 ( W&T AAB6504 ) 6. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED, WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSTION OUTPUT CARD MUST NOT BE FITTED TO V500
RS 485 COMMUNICATIONS IN
Fig. 22 External Connection Diagram - V600 Controller and Dosing Interface Unit - V500 Positioners (XAC1235 sheet 1)
ANALYSER 2
mA OUTPUTS
FLOW 2 ( OPTION )
mA OUT 1
mA OUT 2
mA OUT 3
0/4..20 mA
B A
3 5 1
152
SLOT 1 mA/V SLOT 4 mA/V (+) (-) (+) (-) (+) (+) (-) (+) (+) (-) (+) (-) SLOT 2 mA/V L H CAN BUS TO DOSING INTERFACE UNIT SEE NOTE 4 B A
SLOT 6 mA OUT
(-) (+)
(-) (+)
(-) (+)
WT.040.700.000.GE.IM.0211
Fig. 22 External Connection Diagram - V600 Controller and Dosing Interface Unit - V500 Positioners (XAC1235 sheet 2)
WT.040.700.000.GE.IM.0211
153
1 4 3 2 2 1
18 17 16
15 14 13
18 17 16
6 5 4
9 8 7
24 23 22
2 20 19
MOTHERBOARD (DI 1) L1 7 8 11 12 L1 9 10 L1 L1 L2/N 13 14 15 23 24 L2/N L1 L2/N L2/N L1 L2/N L2/N (DI 3) (DI 2) (L)(N)(E) L1 L2/N SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) L L N E N E L 26 25 24 11 13 TB3 0%
5K
3 4 5 6
L1
L2/N
L1 L2/N
12 11 10
6 5 4
3 2 1
TxD
N E
26 25 24
11 13
12
OPEN
CLOSE N E
OPEN
INCREASE
GAS FAIL
NEUTRAL DECREASE
NEUTRAL DECREASE
N/C N/C
INCREASE
N/C
N/C
SOLENOID VALVE
OR
DOSING MACHINE No.2
MOTERISED VALVE
INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) SOLENOID VALVE V500 POSITIONER ( SEE NOTE 5 )
OR
MOTERISED VALVE
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) 5. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSITION OUTPUT CARD MUST NOT BE FITTED TO V500
GAS FAIL
Fig. 23 External Connection Diagram - V600 Dosing Interface Unit V500 Positioners (XAC1236)
5K
VAC FAIL
VAC FAIL
0%
N/O N/O
100%
100%
CLOSE N E
COM COM
TB3
TB1
TB1
12
N E
RxD GND
154
SLOT 1 FB/D1 6 5 SLOT 7 RELAY CARD (SEE NOTE 1) H L
WT.040.700.000.GE.IM.0211
SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 6 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2 2 5 1
24 23 22
9 8 7
21 20 19
18 17 16
15 14 13
18 17 16
12 11 10
6 5 4
6 5 4
3 2 1
(DI 3)
(DI 2)
3 4 5 6
L2/N
L2/N
2 1 ISOLATOR 28 30 32 56 58 60 1 3 2
L1 L2/N
49 51 57
21 23 25 29
40 38 36 34 50 52
55 44 46 48
49 51 53 57
43 45 59
62 61
39 41
21 23 29
8 10 12 6 22 24
27 16 18 20
15 17 31
11 13
27 29 31
55 57 59
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
SEE NOTE 4
DOSING MACHINE 1 N E
DOSING MACHINE 2
N E
N E
26 25 24
26 25 24
11 13
12
11 13
OPEN
OPEN
VAC FAIL
GAS FAIL
GAS FAIL
INCREASE
NEUTRAL DECREASE
NEUTRAL DECREASE
N/C
N/C
INCREASE
N/C
N/C
V500 POSITIONER SEE NOTE 6 MOTERISED VALVE SOLENOID VALVE BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) V500 POSITIONER SEE NOTE 6
SOLENOID VALVE
OR
OR
MOTERISED VALVE
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY
DOSING MACHINE 1
3. DO NOT CONNECT CABLE SCREEN 4. CONNECT TO LIVE TERMINALS 28, 30 OR 32 FOR DOSING MACHINE ONE 56, 58 OR 60 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) 6. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSITION OUTPUT CARD MUST NOT BE FITTED TO V500
Fig. 24 External Connection Diagram - V600 Dosing Interface Unit - V500 Positioners - Steel Enclosure (XAC1237)
3 2 1
5K
5K
VAC FAIL
0%
N/O N/O
100% 0%
CLOSE N E
100%
CLOSE N E
TB3
COM COM
TB1 TB3
TB1
12
N E
L1 L2/N L L L N N N L L L N N N
LINK
LINK
L1 L2/N
WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)
155
Fig. 25 Flow Diagram - V600 Controller and Dosing Interface Unit Gas Control Units (XAC1215)
156
V600 DOSING INTERFACE UNIT CANBUS
WALLACE & TIERNAN WALLACE & TIERNAN
V600 CONTROLLER 115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER
TO V600 CONTROLLER ( SHUTDOWN ) GAS CONTROL UNIT GAS CONTROL UNIT INHIBIT REMOTE START/STOP MFA
MFA
MSV
GAS VENT
WALLACE & TIERNAN WALLACE & TIERNAN
BA 014
GMS
VACUUM SWITCH
VACUUM SWITCH
VENT RELIEF
VENT RELIEF
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
BOOSTER PUMPS
PRESSURE SWITCH
CONTACT TANK
WT.040.700.000.GE.IM.0211
FLOWMETERS
V600 CONTROLLER
WALLACE & TIERNAN
115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER 6 ALARM RELAYS
TO TELEMETRY
AUTO / SHUTDOWN
WT.040.700.000.GE.IM.0211
ULTRASONIC LEVEL DETECTOR MFA INHIBIT REMOTE START/STOP MFA MSV TRIPLE VALIDATION OPTION DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 DOSING CHANGEOVER UNIT
DCU
LEVEL PROBES
BULK TANK
PRESSURE SWITCH
PRESSURE SWITCH
WATER INLET
G
OR
RELIEF VALVE FLOW SWITCH
BACKPRESSURE VALVE
CONTACT TANK
FLOWMETERS
Fig. 26 Flow Diagram - V600 Controller, Dosing Interface Unit and Dosing Pumps(XAC1216)
157
158
V600 DOSING INTERFACE UNIT
WALLACE & TIERNAN WALLACE & TIERNAN
V600 CONTROLLER CANBUS 115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER
6 ALARM RELAYS AUTO / SHUTDOWN GAS CONTROL UNIT INHIBIT REMOTE START/STOP MFA
MFA
MSV
GMS
POSITIONER
POSITIONER
DEPOLOX 4
DEPOLOX 4
DEPOLOX 4
DEPOLOX 4
PRESSURE SWITCH
PRESSURE SWITCH
VENT RELIEF
VENT RELIEF
BOOSTER PUMPS
CONTACT TANK
Fig. 27 Flow Diagram - V600 Controller, Dosing Interface Unit and Chemical Changeover Unit - (XAC1225)
FLOWMETERS
NOTE 1 IN 50/50 OPERATION EACH BOOSTER PUMP SHOULD BE SIZED FOR TWO CHLORINATOR OPERATION. NOTE 2 CHLORINATOR CHANGEOVER ON RESIDUAL IS DONE INTERNALLY FROM CL2 INPUT SIGNAL. NOTE 3 CHOOSE EITHER VENT RELIEF OR VACUUM LOCK. ( ONE OPTION ONLY ). NOTE 4 IF CANBUS CONNECTIVITY ( ie WIRE INSTALLATION ) IS PRIORITY THEN USE BOOSTER PUMPS WITH DCU OPTION.
WT.040.700.000.GE.IM.0211