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Wallace & Tiernan Disinfection Systems V600 Disinfection Controller

WT.040.700.000.GE.IM.0211

Industry

IMPORTANT ANNOUNCEMENT Supply of Spares - Payment by Credit/Debit Card


Siemens Water Technologies are pleased to announce that we are able to accept payment for spare parts by major credit/debit cards. We appreciate that some of our Customers periodically require quantities of spare parts, possibly to repair plant breakdowns. Standard procedures, whereby an official order has to be issued before parts can be supplied, often hinders this process, leaving the operations/maintenance personnel frustrated and without vital spares to complete the job. If you, or your staff, have a valid credit/debit card, that is all you need. We will not require an official order to cover credit/debit card transactions. To order freephone 0800 7834628. Our staff will take all the details and advise you on price and availability of your parts requirements. Your order will be despatched the same day wherever possible (depending on the time the order is placed). If ordered late in the day, it will be despatched the next working day. An invoice will be sent to your designated invoice address with a copy of the credit payment slip for your records. We are sure that this Fast Track facility will be welcomed by your sharp end personnel who keep plant operational.

G.Horden Sales & Marketing Director Chemical Feed and Disinfection

Siemens plc Siemens Division: Water Technologies Address; Priory Works, Tonbridge, Tel.: +44 (0) 1732 771 777 Kent, TN11 0QL, UK Fax.: +44 (0) 1732 771 800 www.siemens.co.uk/water

Registered office: Faraday House, Sir William Siemens Square, Frimley, Camberley, GU16 8QD. Registered no: 727817, England.

s
CUSTOMER FEEDBACK

Water Technologies

In line with our ISO 9001 Quality Procedures, we are constantly looking for ways in which to improve our level of service to our customers. We are therefore very interested to obtain your views of the current service we provide and any ideas for improvement. We want to deliver a service that is tailored to meet your needs, so we would be most grateful if you take a few moments to complete this feedback form. We read every comment, good or bad, highlighted on returned questionnaires and will take the comments extremely seriously. The results will be reported to our management team as part of our quality procedures. Would you please complete the form below. This will help us assess your responses accurately. If you have any comments that that will help us improve our service, could you tell us what could have been done differently using the space in the appropriate sections. Please return your completed form in the pre-paid envelope or, if you prefer, fax back to +44 (0)1732 771800.

Did we 1 2 Treat you in a helpful & friendly manner? Provide sound advice, which demonstrates professionalism and knowledge of your application? Provide products and services that meet your range of chemical dosing & disinfection needs? Provide products and services of the quality that meets your needs? If you have recently received an instruction manual, was it clear & easy to understand? If you have recently requested parts, were those parts available? If we have recently supplied equipment to you, did it meet its stated performance? Give efficient, prompt service and keep you up to date on progress of your order? Are we there when you need us accessible and supportive?

Excellent

Highly Satisfactory

Satisfactory

Unsatisfactory

Highly Unsatisfactory


Much Better


The same


Worse

3 4 5 6 7 8 9


Much Worse

10 Did we take ownership of any problems that may have arisen? 11 Overall how do you rate our service?

Better

12 Compared to 12 months ago, how do you rate our companys performance? 13 Compared to other equipment companies, how do you rate our service?

Definitely

Probably

Undecided

Probably not

Definitely not

14 Would you recommend our company to a colleague?

Form RD1012, Issue 3,

15

If you e t differently.

ied

vice,

ould

ou

ell us

e could

ve done

16

Please give us you suggestions on how we can improve our products and services, or tell us those you would like us to introduce.

17

Within our company, we like to recognise those people who provide excellent customer service. If you have received such a service, please name the person or the team involved.

18

Which other equipment suppliers you deal with provide the level of service that you require?

19

What makes them better?

20

Any other comments or feedback

Name: Company: Address: Tel: Email:

Position:

Fax:

Thank you for your time in completing this questionnaire. This will help us to further improve the services we offer, and ensure that we meet your future requirements. Clive Dean Managing Director

Form RD1012, Issue ,

CHEMFEED LIMITED
Priory Works, Tonbridge, Kent, TN11 OQL, England, UK, Tel: +44 (0)1732 771777

EC-DECLARATION OF CONFORMITY

Directives covered by this declaration 89/336/EEC Electromagnetic Compatibility Directive, amended by 92/31/EEC & 93/68/EEC 73/23/EEC Low Voltage Equipment Directive, amended by 93/68/EEC

Products covered by this declaration All ChemTrim Disinfection Controllers All V600 Disinfection Controllers

The products identified above comply with the requirements of the EMC Directive and with the principle elements of the safety objectives of the Low Voltage Directive. The following standards have been applied: EMC: LVD: BS EN 61326-1 (Criterion A) BS EN 61010-1

The CE mark was first applied in 2004

Date of Declaration: 22/03/04

.. C.B. Dean General Manager

v600 disinfection controller


Introduction The Wallace & Tiernan Type V600 disinfection controller has been designed to provide automatic control of disinfection and chemical treatment processes in both potable and industrial process applications. The V600 can be selected to accurately control in one of the following five modes. Single feed forward Ratio (dual feed forward) Residual Flow & residual (compound loop) Setpoint trim

The V600 controls two identical dosing machines, running in one of the following modes: Duty/standby Duty/assist Duty/duty

The V600 controller manages automatic changeover of the dosing machines and pumps. Dosing line venting, and dosing pump boost is supported by the V600. Where appropriate the control action may be selected between chlorination, pre-chlorination and de-chlorination. The V600 dosing machines must be the same size, type and perform the same function (chlorinate or dechlorinate). This manual has been produced to enable the user to obtain the maximum service from the equipment and comprises installation, operating instructions, fault finding and spare parts information. Minor changes may be made to the equipment during production which may not be immediately reflected in this manual - if such a change appears to have been made to your equipment, contact Wallace & Tiernan for information. Our guarantee is conditional upon the equipment being used in accordance with the instructions herein and we therefore recommend that they be read and fully understood before the equipment is placed in service. Siemens Water Technologies

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v600 disinfection controller


Contents safety notes Intended Use General Principles Notes for the Operator and Operating Personnel Safety Instructions During Specific Operations Notes on Special Dangers technical specification general description Modes of Operation Modes of Control Feed Forward Ratio (dual feed forward) Residual Control Flow and Residual (compound loop) Setpoint Trim Features Graphic displays Operating panel Indicating Elements Operational Notes installation Transport Unpacking Location Mounting Plastic enclosure) Steel enclosure) Dual module Panel mounted Terminal box Electrical Connections commissioning System System - User Interface Language System Name System Password System - Control Control Mode Control Method External Setpoint System - Set Clock

1 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 1.3.1 1.3.2 1.3.3 1.3.4 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.5 3 3.1 3.1.1

3.1.2

3.1.3

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Communications RS485 Communications RS232 Communications Can Bus Communications Input Signals Input Signals - Flow Signal Type Resolution Range Range Used Display Flow as Input Signals - Flow 2 Flow 2 Input Signals - Analyser 1 Signal Type Measurement Units Range Analyser 2 Input Signals - Digital Inputs Digital Input 1 Digital Input 2 Output Signals Output signals - mA outputs Signal Type Signal function Output signals - dosing machine Resolution Gas capacity / Pump capacity Product strength Output signals - dosing control Dosing control mA signal Pulse range Booster Pumps Vent Contacts Alarms Alarms - residual alarms Low Residual High Residual Low Residual 2 High Residual 2 Cell Comparison 3.1.4

3.2 3.2.1

3.2.2 3.2.3

3.2.4 3.3 3.3.1 3.3.2

3.3.3

3 . 4 3.4.1

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Alarms - general alarms Low Flow Machine Fail High Demand Booster Pump Low Control High Control Alarms - residual delays Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison Alarms - general delays Low Flow Machine Fail High Demand Booster Pump Low Control High Control Relays Relays - operation 1 Relay Op 1, 2 and 3 Relay 1, 2 and 3 Mode Relays - operation 2 Relays - map functions 1, 2, 3 and 4 configure Input Signals Input Signals - flow Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure Input Signals - Flow 2 Manual Manual Value Signal Failure Input Signals - Analyser 1 Manual Manual Value Signal Failure Input Signals - Analyser 2 Manual Manual Value Signal Failure 3.4.2

3.4.3

3.4.4

3.5 3.5.1 3.5.2 3.5.3 4 4.1 4.1.1

4.1.2

4.1.3

4.1.4

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Input Signals - Residual Alarms Low Residual 1 High Residual 1 - Low Residual 2 - High Residual 2 Low Residual 2 High Residual 2 Move Alarms High Demand Control Control - Control Set P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation Control - Process Time Process Time Process Time Calculation - Residual Process Time Calculation - Flow and Residual Process Time Calculation - Setpoint Trim Cell Comparison Master Deviation Dosing Dosing - dosing machines Dosing Mode Deadband Low Control High Control Run On Failure Dosing - Changeover Low Residual and High Residual Dosing - Duty Cycling Duty Cycling Machine 1 Duty and Machine 2 Duty Changeover Time Dosing - Vent / Boost Gas Line Venting Pump Venting Pump Boost Frequency Duration Dosing - Booster Pumps Changeover Duty Pump Duty Cycling Standby Failure 4.1.5

4.2 4.2.1

4.2.2

4.2.3 4.3 4.3.1

4.3.2 4.3.3

4.3.4

4.3.5

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Dosing - Calibration Diagnostics Diagnostics - Alarm History Diagnostics - Data Logging Parameter Reset Trend Diagnostics - Analogue Inputs Flow 1 and flow 2 Analyser 1 and analyser 2 External setpoint Diagnostics - Controller I/O Diagnostics - Dosing I/O Diagnostics - Initialise Reset Reset + Init Diagnostics - Software Version Diagnostics - Control Equation MODE Manual Mode Change Man Set Turning a Dosing Machine On/Off Manually Setting the Dosing Machine Position Automatic Mode Change Auto Set Duty Machine Setpoint Dosage Factor External Setpoint Disable Machine 1 and/or Machine 2 FACTORY SETTING/COMMISSIONING TABLE Drawings Controller I/O Diagram Dosing Interface Unit I/O diagram V600 General I/O - Plastic Enclosure (XAC1192) Dosing Interface Unit General I/O - Plastic Enclosure (XAC1200) V600 Controller General I/O - Steel Enclosure (XAC1199) Dosing Interface Unit - General I/O - Steel Enclosure (XAC1205) External Connection Diagrams V600 Controller with Dosing Interface Unit - V2000 Gas Control Units (XAC1212) Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 Fig.6 Fig.7 4.3.6 4.4 4.4.1 4.4.2 4.4.3

4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 5 5.1 5.1.1 5.1.2 5.2 5.2.1 5.2.2

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V600 Controller with -Dosing Interface Unit - V10k Positioners (XAC1190) Fig.8 V600 Controller with Dosing Interface Unit - Solenoid Pumps (XAC1191) Fig.9 V600 Controller with Dosing Interface Unit - Variable Speed Control (XAC1193) Fig.10 V600 Controller with Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out) (XAC1194) Fig.11 V600 Dosing Interface Unit - V10k Positioners -Plastic Enclosure (XAC1201) Fig.12 V600 Dosing Interface Unit - Solenoid Pumps - Plastic Enclosure (XAC1202) Fig.13 V600 Dosing Interface Unit - Variable Speed Control- Plastic Enclosure (XAC1203) Fig.14 V600 Dosing Interface Unit -Stroke Positioner and Variable Speed Control (mA out) Plastic Enclosure (XAC1204) Fig.15 V600 Dosing Interface Unit - V10k Positioners- Steel Enclosure (XAC1206) Fig.16 V600 Dosing Interface Unit - Solenoid Pumps- Steel Enclosure (XAC1207) Fig.17 V600 Dosing Interface Unit - Variable Speed Control- Steel Enclosure (XAC1208) Fig.18 V600 Dosing Interface Unit - Stroke Positioners and Variable Speed Control (mA out) Steel Enclosure (XAC1209) Fig.19 V600 Dosing Interface Unit - V2000 Gas Control Units - Plastic Enclosure (XAC1213) Fig.20 V600 Dosing Interface Unit - V2000 Gas Control Units - Steel Enclosure (XAC1214) Fig.21 V600 Controller and Dosing Interface Unit - V500 Positioners (XAC1235) Fig.22 V600 Dosing Interface Unit - V500 Positioners (XAC1236) Fig.23 V600 Dosing Interface Unit - V500 Positioners - Steel Enclosure (XAC1237) Fig.24 Flow Diagram - V600 Controller and Dosing Interface Unit - Gas Control Units (XAC1215) Fig.25 Flow Diagram - V600 Controller, Dosing Interface Unit and Dosing Pumps- (XAC1216) Fig.26 Flow Diagram - V600 Controller, Dosing Interface Unit and Chemical Changeover Unit - (XAC1225) Fig.27

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v600 disinfection controller


safety notes Intended Use The V600 is exclusively designed for the control of treatment of potable water. The V600 may only be installed indoors and operated under the conditions described in the technical data. The V600 is not designed for any application other than that described in this manual. Compliance with the intended use of this device also includes reading this operating manual and observing all instructions which it contains, particularly the safety instructions. If the V600 is not employed in accordance with its intended use, safe and reliable operation cannot be guaranteed. The operator is solely responsible for any personal injury or damage to property resulting from employment of the device which is contrary to its intended use. The operator is obliged to keep the device in proper working order. General Principles The V600 corresponds to the state of the art and recognised technical safety regulations. It contains inherent hazards for personnel and equipment. These hazards relate to live components or incorrect dosing of chemicals. Always observe the safety instructions and hazard warnings. Only use this device in accordance with its intended purpose. Faults which can negatively affect safety must be remedied immediately. Notes for the Operator and Operating Personnel Notes for the operator This operating manual and technical documentation must always be available at the installation site. Always observe any supplementary, generally valid, legal regulations or other binding rules and ensure their compliance. These rules and regulations concern, for example:

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v600 disinfection controller


Work safety Accident prevention Environmental protection Hygiene First aid All personnel charged with installation, commissioning, operation, maintenance and repair of the V600 must read and understand this manual, in particular the safety instructions. Never attempt to perform any modifications, extensions or conversions to the device which would have an adverse affect on safety without written approval of the manufacturer. Only use Wallace & Tiernan manufactured or approved spare parts. Notes for operating personnel Before starting operation of this device always read the instruction manual, in particular the safety instructions. Never employ any working methods that could endanger safety. Never deactivate any safety features. During operation of the device there is a risk of unexpected incorrect functions resulting from failure or errors of the control system. In the event of such safety relevant changes in the operating performance of the device, switch it off immediately and remedy the fault or have it remedied immediately. When the device is switched off external voltage may still be applied. Safety Instructions During Specific Operations Normal operation Never employ any working methods which could affect safety. Only run the V600 when the housing is closed. Inspect the V600 at least once a day for externally visible damage and faults. Inform the person/authority responsible immediately of any detected changes (including any changes in the operating performance).

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In the event of any functional faults always switch the device off immediately. Faults must be remedied immediately. Installation and maintenance work Always perform installation or maintenance work in accordance with this manual. Secure the device against activation during installation and maintenance work. Always retighten released screw connections. Never use corrosive cleaning agents. Ensure safe disposal of agents and replaced parts in accordance with environmental regulations. Notes on Special Dangers Electrical power Only use original fuses with the prescribed current rating. In the event of a fault in the electrical power supply, switch the device off immediately. Only qualified electricians or trained personnel supervised by a qualified electrician are permitted to perform any work on electrical components in accordance with valid electrotechnical regulations. If stipulated, disconnect all parts of the device from the power supply before performing any inspection, maintenance or repair work. First test the disconnected components to ensure they do not carry any voltage. Inspect/check the electrical system regularly. Remedy any faults immediately. Connect disconnected cables in accordance with the wiring diagram.

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v600 disinfection controller


technical specification The following specification applies to both the V600 Controller and the Dosing Interface Unit (DIU). Electrical Mains Supply (voltage specified with order) 230Vac 10%, 50/60Hz, 30VA 24Vdc 20%, 30W Mains Supply - Controller and DIU in single steel enclosure (voltage specified with order) 24Vdc 20%, 60W Fuses F1 & F2 (motherboard PCB) 24Vdc: Fuses FS1 & FS2 (steel enclosure only) Safety EMC Physical Dimensions Plastic enclosure Steel enclosure Panel mounting - bezel Panel mounting - base unit Steel enclosure - incorporating controller and DIU Terminal box Weight Plastic enclosure Steel enclosure Panel mounting - bezel Panel mounting - base unit Steel enclosure - incorporating controller and DIU Terminal box 273 x 316 x 167 (H x W x D) 600 x 380 x 210 210 x 280 x 25 273 x 316 x 115 600 x 600 x 210 200 x 300 x 120 5 kg 19 kg 0.5 kg 4.5 kg 29 kg 5 kg 115V ac 10%, 50/60Hz, 30VA

115V ac 10%, 50/60Hz, 60VA 230Vac 10%, 50/60Hz, 60VA 115V/230Vac: 1A(T), 250V, TR5 2.5A(T), 250V, TR5 all voltages: 3.15A(T), 250V, 5 x 20mm

BS EN 61010 Installation category II BS EN 61326

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V600 DISINFECTION CONTROLLER


ENVIRONMENTAL Temperature Range condensing) Storage -20C to 70C IP / NEMA Rating Plastic enclosure Steel enclosures Panel mount bezel Terminal box INPUTS /OUTPUTS Digital Inputs supplied by the controller (15V dc nominal). Relay Outputs UL/CSA rating: Suppression with Schottky diodes Analogue Inputs Input impedance 47 for mA signals Accuracy 0.5% full scale Galvanically isolated from earth to 50V For use with volt free contacts only. Isolated voltage Resistive rating: 5A, 250Vac, 1250VA max. 5A, 220Vdc, 150W max. 5A, 1/6 HP, 125/250Vac 5A, 30Vdc, 30W max. 1A, 30Vdc to 0.24A, 125Vdc 0 to 20/4 to 20mA and 0 to 10V for flow signals Operation 0 to 50C (max 90% RH, non

IP67 / NEMA 4X IP 65 / NEMA 13 IP 65 / NEMA 13 IP 55 / NEMA 12

Analogue Outputs 0 to 20/4 to 20mA Accuracy 0.5% full scale Maximum load 400 or 1k (switch selectable) Galvanically isolated from earth to 50V Feedback Signals Not isolated. CAN Bus 1k or 5k potentiometer (automatic detection. Galvanically isolated from earth to 50V Supports Wallace & Tiernan protocol, and must only be used to connect V600 controller to the dosing interface unit Supports Wallace & Tiernan protocol. Not isolated. Supports Wallace & Tiernan protocol. isolated from earth to 50V.

RS232 Interface RS485 Interface Galvanically

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v600 disinfection controller


1 general description The V600 Disinfection Controller is a fully electronic module designed for the control, in conjunction with a dosing interface unit, of either dosing pumps or gas control units used in water treatment installations. The unit can be configured by the user, via the internal software, to drive various types of dosage equipment in different modes of control, depending upon the requirements of the particular installation. The V600 controller communicates, via a CAN bus connection, with V600 dosing interface unit which controls two dosing machines. The disinfection controller sends messages to the dosing interface unit to indicate the type of control and the output position required. The dosing interface in turn returns status messages to the main controller. 1.1 Modes of Operation The V600 Disinfection Controller can operate in any of four different control modes depending upon the type of dosing pump or gas control unit being used. Positioner - This mode is used if a variable stroke dosing pump with an electric positioner, or gas control unit with an automatic dosage regulator is used. The V600 uses the incoming signal to compute the position at which the dosing machine should be set to achieve the required dosage rate. It then provides Increase or Decrease signals to the dosing machine or regulator to adjust the setting as appropriate. The variable stroke mechanism of the pump or regulator unit incorporates a potentiometer which connects back to the V600 to provide a positional reference feedback so that it can determine when the correct position for the required output is achieved. Pulse Pump -This mode is used to control solenoid type pumps whose output is controlled by the number of times per minute that the solenoid is operated (pulses/minute). The V600 uses the incoming signal to compute the frequency of the pulses fed to the solenoid to achieve the correct dosage rate. The number of pulses/minute can be set between 30 and 122, but reference must be made to the pump specification to determine the maximum frequency the pump is capable of accepting over a long term without damage. mA Output (Linear Output) - This mode is used particularly for pumps driven from variable speed drive units. The VSD unit may vary the speed of the pump either by varying the voltage fed to the pump motor (dc motors), or by varying the frequency of the supply voltage fed to the pump motor (ac motors) depending upon the type of VSD chosen.

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v600 disinfection controller


The V600 uses the incoming signal to compute the level of the milliamp output signal fed to the variable speed drive unit to achieve the correct pump speed for the dosage rate required. Positioner + mA Output - This mode is used for pumps not only equipped with variable stroke mechanisms set by electric positioners, but which also have the supply to their motors fed from variable speed drive units. The V600 uses the incoming signal to compute the Increase/Decrease signals to the stroke positioner, and also provides a milliamp control signal to the variable speed drive unit to adjust the pump speed. In this way a greater turn-down ratio can be achieved, together with accurate lower dosage rates and finer control than can be effected by milliamp or positioner control separately. 1.2 Modes of Control The V600 Disinfection Controller can be set to any one of the following five types of control philosophy. 1.2.1 Feed Forward The Feed Forward mode is applicable to installations where the quality of the water being treated is constant but the water flow rate is variable. In this mode the V600 is fed with a flow signal from a flow transmitter monitoring the water. A dosage rate to achieve the correct residual is also set into the V600 by the user. The disinfection controller uses the product of the flow and dosage rate to calculate the setting of the dosing machines necessary to effect the correct dosage for that flow. Any changes to the flow signalled to the V600 will result in a percentage change to the dosing machine setting. The V600 has provision to accept a optional second flow signal, used in instances, for example, where the water from two bore holes is being treated and the flow from each is variable. In this instance the V600 summates the two flow signals. The commissioning and operation parameters associated with feed forward mode are as follows:Commissioning Parameter Signal type (flow meter 1) Resolution (flow meter 1) Range (flow meter 1) Range used (flow meter 1) Display flow as Signal type (flow meter 2 option) Resolution (flow meter 2 option) Range (flow meter 2 option) Range used (flow meter 2 option) Range/Options Refer to Section 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<30000 l/s 3.2.1 10 to 100% 3.2.1 3.2.1 l/s - MLD - m3/h 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<30000 l/s 3.2.1 10 to 100% 3.2.1 Display No. 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2

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Operation Parameter Dosage factor Range/Options 10 to 500% Refer to Section 5.2.2 Display No. 3.1

1.2.2 Ratio (dual feed forward) When ratio mode is used the operator must also select between Normal Control Action and (Setpoint - Residual) Control Action. Ratio mode with Normal Control Action is used typically in the treatment of river water applications where a signal from an ammonia analyser will enable the V600 controller to respond to varying ammonia levels that may necessitate significant adjustment to the chlorine dose rate. The V600 is fed with a water flow signal together with a milliamp residual signal from a residual measuring cell sampling the water. The V600 is also programmed by the user with the dosage rate required. The V600 uses the product of the flow and residual signals together with the dosage value to determine the setting of the dosing machine. Ration mode with (Setpoint - Residual) Control Action is used typically for re-chlorination. The V600 is fed with a water flow signal together with a milliamp residual signal from a residual cell sampling the water. The V600 is programmed by the user with the dosage factor required, when no chlorine is present in the water, and the setpoint. The V600 calculates the dosing machines setting to achieve the setpoint. A change in the value of either flow or residual signal affecting the calculation greater than the sensitivity deadband (positioner only)setting will result in an instant change to the dosing machine setting to correct the dosing rate.

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v600 disinfection controller


The commissioning and operation parameters associated with the ratio mode are as follows:Commissioning Parameter Signal type (flow meter 1) Resolution (flow meter 1) Range (flow meter 1) Range used (flow meter 1) Display flow as Signal type (flow meter 2 option) Resolution (flow meter 2 option) Range (flow meter 2 option) Range used (flow meter 2 option) Signal type (analyser 1) Measurement (analyser 1) Units (analyser 1) Range (analyser 1) Control action Operation Parameter Dosage factor Setpoint Range/Options Refer to Section 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<30000 l/s 3.2.1 10 to 100% 3.2.1 l/s - MLD - m3/h 3.2.1 0-20mA/4-20mA/0-10V 3.2.2 0.01/0.1/1 l/s 3.2.2 <49.99/<499.9/<30000 l/s 3.2.2 10 to 100% 3.2.2 0-20mA/4-20mA 3.2.3 3.2.3 Cl2 / NH3 g/l / mg/l 3.2.3 1-999g/l / 1-100mg/l 3.2.3 Normal/Setpoint - Residual 3.1.2 Range/Options 10 to 500% 0 to analyser range mg/l Refer to Section 5.2.2 5.2.2 Display No. 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2 1.2.3 1.2.3 1.2.3 1.2.3 1.1.2 Display No. 3.1 3.1

1.2.3 Residual Control The Residual Control mode is applicable for installation where the flow rate of the water is constant but the quality of the water is subject to variation. The V600 is fed with a milliamp chlorine residual signal from a residual measuring cell sampling the water after treatment. The controller is also programmed by the user with the chlorine residual setpoint required for the water.

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The V600 compares the incoming residual signal against the setpoint value. Should any deviation between the measured residual signal and setpoint exist that is greater than the user defined sensitivity deadband (positioner only), the V600 will adjust the dosing machines output in proportion to the deviation. The percentage correction made will depend upon the proportional and integral gain values entered by the user during commissioning. The V600 controller will maintain the new setting for the duration of the process time so that the effect of any change in dose registers at the measuring cell. It will then re-examine the size of the error and make any further correction that may be necessary. The commissioning and operation parameters associated with the residual control mode are as follows:Commissioning Parameter Signal type (analyser 1) Measurement (analyser 1) Units (analyser 1) Range (analyser 1) Control method Operation Parameter Setpoint P Gain I Gain Deadtime T2 P Compensation Range/Options Refer to Section 0-20mA/4-20mA 3.2.3 Cl2 / NH3 3.2.3 g/l / mg/l 3.2.3 1-999g/l / 1-100mg/l 3.2.3 Chlorinate / De-chlorinate 3.1.2 Range/Options Refer to Section 0 to analyser range mg/l 5.2.2 0-300% 4.2.1 0-300% 4.2.1 1-7199 seconds (1 - 01:59:59) 4.2.2 On/Off 4.2.1 Display No. 1.2.3 1.2.3 1.2.3 1.2.3 1.1.2 Display No. 3.1 2.2.1 2.2.1 2.2.2 2.2.1

1.2.4 Flow and Residual (compound loop) The Flow and Residual mode, sometimes referred to as compound loop, is applicable to installations where both the water flow and water quality are subject to variation. The V600 is fed with a flow signal from a transmitter monitoring the water flow before the point-of-application and a chlorine residual signal from a measuring cell sampling the water after treatment. The controller is also programmed by the user with the

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v600 disinfection controller


chlorine residual setpoint required. These signals are integrated together to determine the setting of the dosing machines. The V600 compares the incoming residual signal against the setpoint and generates an error value. The controller multiplies the error by the proportional gain setting and the flow signal to calculate the new setting of the dosing machine(s). If this new setting is greater than the sensitivity deadband (positioner only), the V600 controller will change the dosing machine(s) setting. Thus any change in the flow or residual will result in a change to the dosing.

At the end of each process time any error is summed with the integral gain value to generate a total error. This is multiplied by the flow signal level to change the dosing machine(s) setting. This new setting is maintained for the total process time to allow any change in the dosage to register as a change in residual. The input signals are then re-examined again and further changes made to the dosage if necessary. The commissioning and operation parameters associated with the flow and residual control mode are as follows:Commissioning Parameter Signal type (flow meter 1) Resolution (flow meter 1) Range (flow meter 1) Range used (flow meter 1) Display flow as Signal type (flow meter 2 option) Resolution (flow meter 2 option) Range (flow meter 2 option) Range used (flow meter 2 option) Signal type (analyser 1) Measurement (analyser 1) Range/Options Refer to Section 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<3000 l/s 3.2.1 10 to 100% 3.2.1 3.2.1 l/s - MLD - m3/h 0-20mA/4-20mA/0-10V 3.2.2 0.01/0.1/1 l/s 3.2.2 <49.99/<499.9/<30000 l/s 3.2.2 10 to 100% 3.2.2 0-20mA/4-20mA 3.2.3 3.2.3 Cl2 / NH3 Display No. 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2 1.2.3 1.2.3

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Units (analyser 1) Range (analyser 1) Control method Operation Parameter Setpoint P Gain I Gain Process time Deadtime T1 Deadtime T2 Deadtime T3 P Compensation 1.2.5 Setpoint Trim Setpoint Trim provides residual control to a setpoint for systems that experience a loss of residual into supply due to a contact tank before the final output. Two analysers are used, one before the contact tank (primary loop) and one after the contact tank (secondary loop). The operator enters one setpoint corresponding to the residual value required at the final output. The control equation uses a modified setpoint value, its initial value is the setpoint value entered by the operator. g/l / mg/l 1-999g/l / 1-100mg/l Chlorinate/Pre-chlorinate/ De-chlorinate 3.2.3 3.2.3 3.1.2 1.2.3 1.2.3 1.1.2 Display No. 3.1 2.2.1 2.2.1 2.2.2 2.2.2 2.2.2 2.2.1

Range/Options Refer to Section 0 to analyser range mg/l 5.2.2 0-300% 4.2.1 0-300% 4.2.1 Fixed / Flow prop 4.2.2 1-1799 seconds (1 - 29:59) 4.2.2 1-7199 seconds (1 - 01:59:59) 4.2.2 1-1799 seconds (1 - 29:59) On/Off 4.2.1

The primary control loop operates in the same way as Flow and Residual control. At the end of each secondary process time, if the primary loop is stable (within 5% of setpoint), the second analyser signal is compared with the setpoint. The difference is multiplied by a setpoint change factor, and used to generate a new value for the modified setpoint. A

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v600 disinfection controller


reset option is provided to reset the modified setpoint back to the value entered by the operator. The modified setpoint has a maximum limit set by the operator. The commissioning and operation parameters associated with the setpoint trim control mode are as follows:Commissioning Parameter Signal type (flow meter 1) Resolution (flow meter 1) Range (flow meter 1) Range used (flow meter 1) Display flow as Signal type (flow meter 2 option) Resolution (flow meter 2 option) Range (flow meter 2 option) Range used (flow meter 2 option) Signal type (analyser 1) Measurement (analyser 1) Units (analyser 1) Range (analyser 1) Signal type (analyser 2) Measurement (analyser 2) Units (analyser 2) Range (analyser 2) Control method Range/Options Refer to Section 0-20mA/4-20mA/0-10V 3.2.1 0.01/0.1/1 l/s 3.2.1 <49.99/<499.9/<30000 l/s 3.2.1 10 to 100% 3.2.1 l/s - MLD - m3/h 3.2.1 0-20mA/4-20mA/0-10V 3.2.2 0.01/0.1/1 l/s 3.2.2 <49.99/<499.9/<30000 l/s 3.2.2 10 to 100% 3.2.2 0-20mA/4-20mA 3.2.3 3.2.3 Cl2 / NH3 g/l / mg/l 3.2.3 1-999g/l / 1-100mg/l 3.2.3 0-20mA/4-20mA 3.2.4 Cl2 / NH3 3.2.4 g/l / mg/l 3.2.4 1-999g/l / 1-100mg/l 3.2.4 Chlorinate/Pre-chlorinate/ De-chlorinate 3.1.2 Range/Options Refer to Section 0 to analyser range mg/l 5.2.2 0-300% 4.2.1 0-300% 4.2.1 0-100% 4.2.1 5-50% 4.2.1 On / Off 4.2.1 Fixed / Flow prop 4.2.2 1-1799 seconds (1 - 29:59) 4.2.2 1-7199 seconds (1 - 01:59:59) 4.2.2 1-1799 seconds (1 - 29:59) 4.2.2 1-64800 seconds (1-18:00:00) 4.2.2 1-1799 seconds (1-29:59) 4.2.2 On/Off 4.2.1 Display No. 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2 1.2.3 1.2.3 1.2.3 1.2.3 1.2.4 1.2.4 1.2.4 1.2.4 1.1.2 Display No. 3.1 2.2.1 2.2.1 2.2.1 2.2.1 2.2.1 2.2.2 2.2.2 2.2.2 2.2.2 2.2.2 2.2.2 2.2.

Operation Parameter Setpoint P Gain I Gain Setpoint change Setpoint band Setpoint trim Process time Deadtime T1 Deadtime T2 Deadtime T3 Deadtime T4 Deadtime T5 P Compensation

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1.3 Features The V600 hardware consists of two modules; a Controller and a Dosing Interface Unit. The controller and the dosing interface unit are linked by a CAN bus, the maximum distance between units is a 1000 metres. Each module is available in a wall or panel mounted version. The Increment s and t Decrement symbols (positioner only)are lit when ever a change to the dosing is being made and the symbol indicates the direction of change. Neither symbol is displayed when no change is being made. with an arrowhead; Below these symbols are two icons; a circular ring the other a hand symbol .The hand symbol is evident when the V600 is in Manual mode and is not controlling the dosing machines in response indicates the V600 is in the to signal changes. The circular symbol Automatic mode and is controlling the dosing machine in response to the incoming signals.

1.3.1 Graphic displays All information is shown on the graphic display. Pressing the s or t keys cycles through the following graphic displays.

The above display varies in accordance with the control mode selected.

When feed forward is selected as the control mode only the flow and dosing bar graphs are displayed. If residual is selected as the control mode only the resid 1 and dosing bar graphs are displayed. When flow and residual is selected as the control mode the flow, resid 1 and dosing bar graphs are displayed. When setpoint trim is selected as the control mode all four bar graphs are displayed.

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The above text display is only evident when either flow and residual or setpoint trim is slected as the control mode.

The above display provides a 7 hour graph which can display either flow, residual or control depending on the selection made in Section 4.4.2. The 7 hour graph can be scrolled back by up to one calendar month in 7 hour segments.

The above display gives visual indication of the dosing machines operational status and the booster pumps status which will vary according to the selections made in Section 4.3.5. 1.3.2 Operating panel The V600 is operated using nine keys. The top three keys the control the software function (softkeys).

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ESC

Softkey Activates the function shown on the graphic display Up Move up one level Display the previous option Increase the value Down Move down one level Display the next option Decrease the value Left/right Change menu column Change the position in the displayed value

esc
4

Escape Cancel the entry without saving the new value Move up one menu level Save/acknowledge Saves new values and acknowledges alarms

1.3.3 Indicating Elements

V600 DI DI 1 11

System name Digital inputs 1 and 2 active The symbols indicate that a function has been selected for the digital signal and that a signal is applied

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Password active In order to change a parameter entry of the password is required.

12.35

Time "AUTO" operating mode active. The control unit is running in the automatic mode and dosing is being performed automatically. "MANUAL" operating mode active. The dosage rate is set manually Bar graph This serves to indicate a measured value, the measuring range (column height) as well as the setpoint ( ).

1.3.4 Operational Notes During operation observe the following points: 1 Double check any entries/modifications before exiting the menu.

2 Only press the keys with your fingers, never use hard or pointed objects such as pencils etc., as they will damage the sealed keypad.

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2 installation 2.1 Transport During transport the V600 must be handled carefully and should not be exposed to wet weather or moisture. 2.2 Unpacking The equipment should be unpacked in a clean, dry area, preferably in the place in which the unit will be installed. All parts should be checked against the enclosed packing note before the packing materials are discarded. 2.3 Location The V600 should be located in a well lit, damp-free environment. It should not be mounted in direct sunlight. The enclosures are rated as follows: Plastic enclosure Steel enclosures Panel mount bezel Terminal box IP67 / NEMA 4X IP 65 / NEMA 13 IP 65 / NEMA 13 IP 55 / NEMA 12

The ambient temperature in which the unit can operate satisfactorily is 0C to 50C 2.4 Mounting The V600 and dosing interface unit should be positioned at an easily read and accessed height. Wallace & Tiernan recommend that the centre of the display is at a height of 1650 mm. The V600 disinfection controller is basically made up of two units; the controller and the dosing interface unit. When supplied as independent units in plastic enclosures the V600 controller is mounted in the control room and the dosing interface unit is mounted adjacent to the dosing equipment. The same also applies when supplied as independent units in steel enclosures. 2.4.1 Plastic enclosure A metal mounting rail 282 mm long x 35 mm wide with 5.5 mm x 18 mm slots is first fixed to the wall. Each module then hangs from this rail. A 5.4 mm diameter hole, indicated on the drawing on the next page, is used to securely fix the unit to the wall.

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202 CRS

282

247 CRS

35

SLOTS 5.5 WIDE x 18LG MOUNTING RAIL

316

11 HOLES SUITABLE FOR M20 CABLE GLANDS

5.4

2.4.2 Steel enclosure) When the V600 controller and dosing interface unit are each supplied in there own steel enclosure each unit should be secured to the wall by four screws in the brackets fitted to the rear of the case at the corners the hole centres of which are shown below.
436 12 412 380
27.5

279

210

SYSTEM FAULT

ALARM

RELAY 1

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY 6

600

545

4 x 10

2.4.3 Dual module When the V600 controller and dosing interface unit are supplied in one steel enclosure it should be secured to the wall by four screws in the brackets fitted to the rear of the case at the corners the hole centres of which are shown over.

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656 1 632 600 27.5

279

210

600

545

4 x 10

WEIGHT: 29Kg

2.4.4 Panel mounted When panel mounting the V600 and digital interface unit, the cutout and fixing holes should be to the following drawing.
254 143.5 123.5 1.5 6.5 OUTLINE OF FRONT BEZEL 100 CUTOUT 18 8 BEZEL PROTRUSION FROM FRONT PANEL

207

184

121

92

13

192 CUTOUT 8 X 6.0

277

FRONT PANEL DETAILS

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2.4.5 Terminal box The terminal box has four 8.7 mm diameter fixing holes the centres of which are shown below.
FIX TERMINAL RAIL USING M5 SCREWS PROVIDED WITH ENCLOSURE

300 260 VIEW WITH LID REMOVED

120

160

200

WALLACE & TIERNAN


V600 CONTROLLER Terminal Box AAB5868
PRIORY WORKS, TONBRIDGE, KENT, TN11 OQL, ENGLAND. TEL. 01732 771777 FAX. 01732 771800 MADE IN EC.

2.5 Electrical Connections The external electrical connections should be made as shown on the external connection diagrams at the back of this manual. The mains supply to the V600 controller and the dosing interface unit should be taken from a switched fuse unit (5A) mounted within 2 metres. Keep a minimum of 75 mm of clear space beneath each enclosure. This will be of great assistance when making electrical connections especially the RS232 interface lead.

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3 commissioning V600 Flow : Setpt : Deviation :
MENU 1

09:27 100 l/s 0.250 mg/l 0.000 mg/l s t

0.250 mg/l (Cl2) 0.0 mg/s


FAIL MENU 2 MODE Machine 1 ? 1/06

Pressing the MENU 1 key results in the following menu being displayed. 3.1 System

System Input Signals Output Signals Alarms


BACK

M e n u 1 - commission
Relays

ENTER

Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed. The system menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS User Interface (see Section 3.1.1) Language English System Name V600 System Password 0000 Control (see Section 3.1.2) Control Mode Residual/Ratio/Feed Forward/ Setpoint Trim/Flow & Residual Control Method Chlorinate/Pre-chlorinate/De-chlorinate Ext. Setpoint Not Used/4-20mA/0-20mA Control Action Normal/Setpoint - Residual Set Clock (see Section 3.1.3) Time hh:mm Date dd.mm.yy Communications (see Section 3.1.4) RS485 Protocol W&T RS485 Address 00 RS232 Function Off/IAP-Download/Data Download

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3.1.1 System - User Interface

System
User Interface Control Set Clock Communications
BACK ENTER 1.1

Using the s and t keys navigate the cursor until it lines up with 'User Interface', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the language of the displays (English, French or German), give the system a name and also enter a system password. Language

User Interface
Language System Name System Password
BACK ENTER

English V600 0000


1.1.1

The language is fixed to English and as such cannot be altered. System Name

Language System Name System Password


BACK

User Interface

English V600 0000


ENTER 1.1.1

Having set the language press the t key until the cursor lines up with 'System Name', press ENTER. A second cursor appears adjacent to where the system name is entered. The first character is entered by scrolling using the s and t keys. When the desired first character is displayed press the key and the enter the next character. The system name can be up to eleven characters long and when entered is shown in the top left hand corner of the normal display. With the desired system name displayed press the s key beneath ENTER .

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System Password The V600 has two levels of password protection that can be enabled. The first is the 'System Password' that prevents unauthorised access to 'Menu 1' and 'Menu 2' the commissioning and configuration options. The second is the 'Menu 2 Password' that has to be entered to gain access to the Menu 2 configuration options but doesn't allow entry into the Menu 1 options. The 'Menu 2 Password' can only be defined once the system password has been set. Initially the System and Menu 2 passwords are set to 0000, leaving the unit with no prohibited access.

Language System Name System Password Menu 2 Password


BACK

User Interface

English/French/German V600 0000 0000


ENTER 1.1.1

Having set the system name press the t key until the cursor lines up with 'System Password', press ENTER. A second cursor appears adjacent to where the system password is entered. The first character is entered by scrolling using the s and t keys. When the desired character is displayed press the key and the enter the next character. The system password is four characters long. With the desired system password displayed press the s key beneath ENTER . As soon as the system password is defined the 'Menu 2 Password' entry point is displayed. If Menu 2 is required to be password protected by a different password to the System Password enter the password as described in the previous paragraph. When the system password is set to 0000 the 'Menu 2 Password' option is not displayed. NOTE: If a system password and menu 2 password (if required) have been defined but no key has been pressed for a period of 60 minutes the passwords are automatically set, locking the system against unauthorised entry. When the V600 has been password protected the main view screens have a key icon displayed on the top line to indicate that the system is fully locked. 3.1.2 System - Control Pressing the MENU 1 key results in the following menu being displayed.

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v600 disinfection controller

System Input Signals Output Signals Alarms

M e n u 1 - commission
Relays

BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed. User Interface Control Set Clock Communications
BACK ENTER 1.1

System

Using the s and t keys navigate the cursor until it lines up with 'Control', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the control mode (Residual/Ratio/Feed Forward/Setpoint Trim/Flow & Residual), the control method (Chlorinate/Pre-chlorinate/De-chlorinate) and, if required, the external setpoint (Not Used/4-20mA/0-20mA). Control Mode

Control Mode Control Method External Setpoint Control Action


BACK ENTER

Control

Flow & Residual Chlorinate Not Used Normal


1.1.2

To set the control mode, using the s and t keys navigate the cursor until it lines up with 'Control Mode', then press the s key beneath ENTER. Asecond cursor appears. Pressing either the s or t key cycles the display between single feedback / ratio / feed forward / setpoint trim and flow & residual, refer to Section 1.2 for a full explanation of the different control modes. With the desired control mode displayed press the s key beneath ENTER. NOTE: Changing the control mode will result in many of the commissioning and configuration parameters to be set to the default values.
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Control Method The control method entered into the V600 determines how the unit calculates the required chemical dosage rate. There are three variations of control method chlorinate, pre-chlorinate and de-chlorinate; chlorinate should be selected when the water being treated already contains a chlorine residual; pre-chlorinate should be selected when the water being treated contains contains no chlorine; de-chlorination should be selected when sulphur dioxide or sodium bisulphite is being added to the water to decrease the chlorine residual to maintain the control setpoint. To set the control method, use the s and t keys navigate the cursor until it lines up with 'Control Method', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between chlorination/pre-chlorination/ dechlorination. With the desired control method displayed press the s key beneath ENTER.

Control Mode Control Method Ext. Setpoint Control Action


BACK ENTER

Control

Flow & Residual Chlorinate Not Used Normal


1.1.2

External Setpoint The external setpoint option should be selected if a remotely operated setpoint facility is included in the system control. If it is included then the type of input signal has to be selected (0 to 20mA or 4 to 20mA). If it is not included in the system 'Not Used' should be selected. Having set the control method press the t key until the cursor lines up with 'External Setpoint', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between not used / 0....20mA / 4....20mA. With the desired external setpoint displayed press the s key beneath ENTER.

Control Mode Control Method Ext. Setpoint Control Action


BACK ENTER

Control

Flow & Residual Chlorinate Not Used Normal


1.1.2

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Control Action The Control Action option is only displayed if 'Ratio' is has been selected as the Control Method. The operator may select between 'Normal' and 'Setpoint - Resid'. When 'Normal' is selected as the control action the output of the controller is calculated as the product of the flow and residual signals together with the dosage factor. When 'Setpoint - Resid' is selected as the control action the output of the controller is calculated as the product of the flow signal and the dosage factor and a factor calculated as (setpoint - measured residual)/setpoint. When the measured residual equals the setpoint the output will therefore be zero. When the measured residual is zero the output will be the product of the flow and the dosage factor. Having set the external setpoint press the t key until the cursor lines up with 'Control Action', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Normal and Setpoint - Resid. With the desired control action displayed press the s key beneath ENTER.

Control Mode Control Method Ext. Setpoint Control Action


BACK ENTER

Control

Flow & Residual Chlorinate Not Used Normal


1.1.2

3.1.3 System - Set Clock Pressing the MENU 1 key results in the following menu being displayed.

System Input Signals Output Signals Alarms

M e n u 1 - commission
Relays

BACK ENTER 1

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Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed.

User Interface Control Set Clock Communications


BACK ENTER 1.1

System

Using the s and t keys navigate the cursor until it lines up with 'Set Clock', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time and date.

Set Clock
Time (hh : mm) Date (dd.mm.yy)
BACK ENTER

11:20 08.04.03 Tu
1.1.3

Press the t key until the cursor lines up with 'Time', press ENTER. A second cursor appears adjacent to where the time is entered. The first number, the hour, is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct time is displayed. Press the s key beneath ENTER . Having entered the time press the t key until the cursor lines up with 'Date', press ENTER. A second cursor appears adjacent to where the time is entered. The first number, the date, is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the day, month and year are entered. Press the s key beneath ENTER . 3.1.4 Communications Pressing the MENU 1 key results in the following menu being displayed.

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v600 disinfection controller

System Input Signals Output Signals Alarms

M e n u 1 - commission
Relays

BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'System', then press the s key beneath ENTER. The following menu is displayed.

User Interface Control Set Clock Communications


BACK ENTER 1.1

System

Using the s and t keys navigate the cursor until it lines up with 'Communications', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the communications.

RS485 Protocol RS485 Address RS232 Function


BACK

Communications

W&T 00 Off/IAP Download/Data Download


1.1.4

ENTER

RS485 Communications The RS485 interface supports Wallace & Tiernan protocol (fixed data format. The OPC server will allow the controller to interface with: OPC compliant SCADA systems W&T Web-server

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All operating and commissioning parameters are accessible using the RS485 interface, and some additional variables giving status/alarm information. RS232 Communications The RS232 interface enables a standard laptop computer to be connected to the controller. This interface may be used to load the main program into flash memory, or download data from the controller. Can Bus Communications The V600 uses the CAN bus interface for communications between the controller and the dosing interface unit. 3.2 Input Signals

M e n u 1 - commission
System Relays

Input Signals Output Signals Alarms


BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'Input Signals', then press the s key beneath ENTER. The following menu is displayed. The input signals menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Flow (see Section 3.2.1) Signal Type 4-20mA / 0-20mA / 0-10V Resolution 0.1l/s / 0.01l/s / 1l/s Range 000.0l/s to 30000l/s Range Used 10% to 100% Display Flow as l/s / m3/h / MLD Flow 2 (see Section 3.2.2) Signal Type *Not Used / 4-20mA / 0-20mA / 0-10V Resolution 0.1l/s / 0.01l/s / 1l/s Range 000.0 l/s to 30000 l/s Range Used 10% to 100% *When Not Used is selected as the signal type for Flow 2 the Resolution, Range and Range Used displays do not appear.

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Analyser 1 (see Section 3.2.3) Signal Type 4-20mA / 0-20mA Measurement Cl2 / O3 / ClO2 / NH3 / DEOX Units g/l / mg/l Range 999g/l / 100mg/l Analyser 2 (see Section 3.2.3)(only displayed when setpoint trim is selected as the control mode - see Section 3.1.2) Signal Type 4-20mA / 0-20mA Units g/l / mg/l Range 999g/l / 100mg/l Digital Inputs (see Section 3.2.4) Digital Input 1 Not Used / Control to 100% / Control to 50% / Control to 0% / Alarm Inhibit / Control Inhibit Digital Input 2 Not Used / Alarm Inhibit / Shutdown 3.2.1 Input Signals - Flow

Flow Flow 2 Analyser 1 Digital Inputs


BACK

Input Signals

ENTER

1.2

Using the s and t keys navigate the cursor until it lines up with 'Flow', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the flow signal type, resolution, range, range used and the unit the flow is displayed in. Signal Type

Signal Type.... Resolution.... Range.... Range Used.... Display Flow as....


BACK ENTER

Flow

4-20mA / 0-20mA / 0-10V 0.1 l/s / 0.01 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100% l/s / m3/h / MLD
1.2.1

To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or

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t key cycles the display between 4-20mA, 0-20mA and 0-10V. The commisioning engineer should now select the type of signal that the system flow meter is outputting. With the desired signal type displayed press the s key beneath ENTER. Resolution Signal Type.... Resolution.... Range.... Range Used.... Display Flow as....
BACK ENTER

Flow

4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100% l/s / m3/h / MLD
1.2.1

The resolution of the displayed flow should be set in accordance with the following table. Range of Flow Meter Resolution Setting 0 to 49.99 l/s 50.0 to 499.9 l/s 500 to 30000 l/s 0.01 l/s 0.1 l/s 1 l/s

Range

Having set the signal type press the t key until the cursor lines up with the 'Resolution', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 0.01 l/s, 0.1 l/s and 1 l/s. The commisioning engineer should now select the resolution in accordance with the range of the system (see note below). With the desired resolution displayed press the s key beneath ENTER.

Signal Type.... Resolution.... Range.... Range Used.... Display Flow as....


BACK ENTER

Flow

4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1

The data entered as the range must coincide with the actual maximum water flow to be treated.

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NOTE: If the range entered does not coincide with the resolution setting, as shown in the table above, it will default to the maximum range for the resolution set. Having set the resolution press the t key until the cursor lines up with the 'Range', press ENTER. A second cursor appears adjacent to where the range value is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct range is displayed. Press the s key beneath ENTER . Range Used The range used display allows the commissioning engineer to set a percentage of the range which is anticipated to be the effective range e.g. range set 100 l/s, range used 90%, effective range = 90 l/s.

Signal Type.... Resolution.... Range.... Range Used.... Display Flow as....


BACK ENTER

Flow

4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1

Having set the range press the t key until the cursor lines up with the 'Range Used', press ENTER. A second cursor appears adjacent to where the range used percentage is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the desired percentage range used is displayed. Press the s key beneath ENTER . Display Flow as

Signal Type.... Resolution.... Range.... Range Used.... Display Flow as....


BACK ENTER

Flow

4-20mA / 0-20mA / 0-10V 0.01 l/s / 0.1 l/s / 1 l/s 499.9 l/s 10% to 100% l/s / m3/h / MLD
1.2.1

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Having set the range used press the t key until the cursor lines up with 'Display Flow as', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between l/s, m3/h and MLD. The commisioning engineer should now select the units that flow is displayed in on the standard display. With the desired flow units displayed press the s key beneath ENTER. 3.2.2 Input Signals - Flow 2

Flow Flow 2 Analyser 1 Digital Inputs


BACK

Input Signals

ENTER

1.2

Using the s and t keys navigate the cursor until it lines up with 'Flow2', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the flow signal type, resolution, range and range used. The following menu options should only be selected if a second water flow meter is included in the system. If ther is no second flow meter 'Not Used' must be selected as the 'Signal Type', the resolution, range and range used options are then not displayed.

Flow 2

Signal Type.... Resolution.... Range.... Range Used....


BACK ENTER

Flow 2

Not Used/4-20mA/0-20mA/0-10V 0.1 l/s / 0.01 l/s / 1 l/s 000.0 l/s - 30000 l/s 10% to 100%
1.2.2

To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used, 4-20mA, 0-20mA and 0-10V. The commisioning engineer should now select the type of signal that the system flow meter is outputting. With the desired signal type displayed press the s key beneath ENTER.

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The resolution, range and range used should be set in the same manner as described in Section 3.2.1. 3.2.3 Input Signals - Analyser 1

Flow Flow 2 Analyser 1 Digital Inputs


BACK

Input Signals

ENTER

1.2

Using the s and t keys navigate the cursor until it lines up with 'Analyser 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the signal type, measurement, units and range . Signal Type

Analyser 1
Signal Type.... Measurement.... Units.... Range
BACK ENTER

4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / DEOX g/l / mg/l 500g/l / 100mg/l
1.2.3

To set the signal type using the s and t keys navigate the cursor until it lines up with 'Signal Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 4-20mA and 0-20mA. The commissioning engineer should now select the type of signal that the analyser 1 is outputting. With the desired signal type displayed press the s key beneath ENTER. Measurement Having set the signal type press the t key until the cursor lines up with the 'Measurement', press ENTER. A second cursor appears. Pressing either the s and t keys cycles the display between Cl2, O3, ClO2, NH3 and Deox. The commissing engineer should now select whether the signal coming into the V600 from the analyser is proportional to the

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measured chlorine residual (Cl2), ozone (O3), chlorine dioxide (ClO2), ammonia (NH3) or is from a centre zero analyser (Deox). When the desired measurement is displayed press the s key beneath ENTER .

Signal Type.... Measurement.... Units.... Range


BACK ENTER

Analyser 1

4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3

Units Having set the measurement press the t key until the cursor lines up with the 'Units', press ENTER. A second cursor appears. Pressing either the s and t keys cycles the display between g/l and mg/l. The commissing engineer should now select whether the residual measurement shown on the main display is in g/l or mg/l. When the desired unit is displayed press the s key beneath ENTER .

Signal Type.... Measurement.... Units.... Range


BACK ENTER

Analyser 1

4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3

Range Having set the units press the t key until the cursor lines up with the 'Range', press ENTER. A second cursor appears adjacent to where the range value is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct range is displayed. Press the s key beneath ENTER . NOTE: If g/l has been selected as the unit in the previous section the range has a maximum entry of 999g/l. If mg/l has been selected then the range can be set to 100 mg/l maximum.

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Analyser 1

Signal Type.... Measurement.... Units.... Range


BACK ENTER

4-20 mA / 0-20 mA Cl2 / O3 / ClO2 / NH3 / Deox g/l / mg/l 500g/l / 100mg/l
1.2.3

Analyser 2 If setpoint trim has been set as the system mode of control (see Section 1.2) then the commissioning engineer has to enter the signal type, units and range for analyser 2. The procedure for carring this out is the same as detailed for analyser 1. 3.2.4 Input Signals - Digital Inputs

Flow Flow 2 Analyser 1 Digital Inputs


BACK

Input Signals

ENTER

1.2

Using the s and t keys navigate the cursor until it lines up with 'Digital Inputs', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the action of digital input 1 and digital input 2. Digital Input 1

Digital Input 1 Digital Input 2


BACK

Digital Inputs

Not Used/Control to 100%/ Control to 50%/Control to 0%/ Alarm Inhibit/Control Inhibit Not Used/Alarm Inhibit/Shutdown
ENTER 1.2.5

To set the action of digital input 1 use the s and t keys navigate the cursor until it lines up with 'Digital Input 1', then press the s key beneath

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the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between not used, control to 100%, control to 50%, control to 0%, alarm inhibit and control inhibit. The commissioning engineer should now select the action for digital input 1. With the desired digital input displayed press the s key beneath ENTER. Digital Input 2

Digital Inputs
Digital Input 1

Digital Input 2
BACK ENTER

Not Used/Control to 100%/ Control to 50%/Control to 0%/ Alarm Inhibit/Control Inhibit Not Used/Alarm Inhibit/Shutdown
1.2.5

To set the action of digital input 2 use the s and t keys navigate the cursor until it lines up with 'Digital Input 2', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between not used, alarm inhibit and control inhibit. The commissioning engineer should now select the action for digital input 2. With the desired digital input displayed press the s key beneath ENTER. 3.3 Output Signals

System Input Signals Output Signals Alarms

M e n u 1 - commission
Relays

BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'Output Signals', then press the s key beneath ENTER. The following menu is displayed. The output signals menu is used as part of the commissioning procedure to set the following parameters:-

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PARAMETER OPTIONS mA Outputs (see Section 3.3.1) mA 1 signal Not Used / 4-20mA / 0-20mA mA 2 signal Not Used / 4-20mA / 0-20mA mA 3 signal Not Used / 4-20mA / 0-20mA Dosing Machine (see Section 3.3.2) Machine Type Gas Feed / Pump Resolution 0.001g/s / 0.01g/s (gas feed) 0.01 l/h / 1 l/h (pump) Gas Capacity 0.001 to 9.999g/s or 0.01 to 99.99g/s Pump Capacity 0.01 to 99.99l/h or 1 to 9999l/h Product Strength 0.01 to 35% Dosing Control (see Section 3.3.3) Dosing Control Positioner / Positioner + mA / mA Output / Pulse mA Signal 0-20mA / 4-20mA Pulse Range 30 to 122 Booster Pumps Off / Dosing Unit / Controller Vent Contacts Off / Dosing Unit / Controller 3.3.1 Output signals - mA outputs

mA Outputs Dosing Machines Dosing Control


BACK

Output Signals

ENTER

1.3

Using the s and t keys navigate the cursor until it lines up with 'mA Outputs', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the output signal type and function. Signal Type

mA 1 Signal.... mA 1 Function....

mA Outputs

mA 2 Signal**.... mA 2 Function**.... mA 3 Signal**.... mA 3 Function**....


BACK ENTER

Not Used* / 4-20mA / 0-20mA Flow / Flow (2) / Flow (total) / Analyser 1 /Analyser 2 / Setpoint / Control Output (% of max.) / Chlorine Demand As mA 1 Signal As mA 1 Function As mA 1 Signal As mA 1 Function
1.3.1

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* If 'Not Used' is selected as the mA output signal the 'mA Function' option will not be displayed.

** The signal type and function for mA 2 and mA 3 are set in the same manner as for mA 1, therefore the procedure is not repeated. To set the output signal type use the s and t keys navigate the cursor until it lines up with 'mA 1 Signal ', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used, 4-20mA and 0-20mA. The commisioning engineer should now select the type of output signal required. With the desired signal type displayed press the s key beneath ENTER. Signal function Having set the mA signal type its function now has to be selected. To set the output signal function use the s and t keys navigate the cursor until it lines up with 'mA 1 Function ', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Flow, Flow (2), Flow (total), Analyser 1, Analyser 2, Setpoint, Control Output and Chlorine Demand. The commisioning engineer should now select the type of output signal function required. With the desired function displayed press the s key beneath ENTER.

mA 1 Signal.... mA 1 Function....

mA Outputs

mA 2 Signal.... mA 2 Function.... mA 3 Signal.... mA 3 Function....


BACK ENTER

Not Used* / 4-20mA / 0-20mA Flow / Flow (2) / flow (total) / Analyser 1 /Analyser 2 / setpoint/ Control Output (% of max.) / Chlorine demand As mA 1 Signal As mA 1 Function As mA 1 Signal As mA 1 Function
1.3.1

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3.3.2 Output signals - dosing machine mA Outputs Dosing Machine Dosing Control

Output Signals

BACK

ENTER

1.3

Using the s and t keys navigate the cursor until it lines up with 'Dosing Machine', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the machine type, resolution, capacity and product strength (pumps only).

Machine Type Resolution (gas feed) Gas Capacity Resolution (pump) Pump Capacity Product Strength
BACK

Dosing Machine

Gas Feed / Pump 0.001 g/s / 0.01 g/s 0.001 g/s to 99.99 g/s 0.01 l/h / 1 l/h 0.01 l/h to 9999 l/h 0.01% to 35%
1.3.2

ENTER

To set the machine type use the s and t keys navigate the cursor until it lines up with 'Machine Type', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between gas feed and pump. The commisioning engineer should now select the type of machine included in the system. With the desired machine type displayed press the s key beneath ENTER. Resolution Having set the machine type press the t key until the cursor lines up with the 'Resolution', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between the settings shown below. The commisioning engineer should now select the resolution in accordance with the capacity of the system (see table below) and the type of machine selected. With the desired resolution displayed press the s key beneath ENTER.

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Gas capacity / Pump capacity Having set the resolution press the t key until the cursor lines up with 'Gas Capacity' or 'Pump Capacity', press ENTER. A second cursor appears adjacent to where the capacity value is entered. The first number is entered by scrolling using the s or t key. When the desired number is displayed press the key and enter the next one. Repeat the foregoing until the correct capacity is displayed. With the desired capacity displayed press the s key beneath ENTER. The data entered as the capacity must coincide with the actual maximum gas or pump capacity. NOTE: If the capacity entered does not coincide with the resolution setting, as shown in the table above, it will default to the maximum range for the resolution set. Product strength (only applies when the machine type is 'Pump') Gas Capacity Resolution Setting 0.001 to 9.999 g/s 0.01 to 99.99 g/s 0.001 g/s 0.01 g/s

Pump Capacity Resolution Setting 0.01 to 99.99 l/h 1 to 9999 l/h 0.01 l/h 1 l/h

Machine Type Resolution (pump) Pump Capacity Product Strength


BACK

Dosing Machine

Gas Feed / Pump 0.01 l/h / 1 l/h 0.01 l/h to 9999 l/h 0.01% to 35%
1.3.2

ENTER

Having set the capacity press the t key until the cursor lines up with the 'Product Strength', press ENTER. A second cursor appears adjacent to where the product strength is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. NOTE: the maximum entry is 35%. Repeat the foregoing until the correct range is displayed. Press the s key beneath ENTER .

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3.3.3 Output signals - dosing control mA Outputs Dosing Machine Dosing Control
BACK

Output Signals

ENTER

1.3

Using the s and t keys navigate the cursor until it lines up with 'Dosing Control', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the dosing control, output signal, pulse range, booster pumps and vent pumps. Dosing control

Dosing Control

Dosing Control

mA Signal Pulse Range Booster Pumps Vents Contacts


BACK ENTER

Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3

To set the dosing control use the s and t keys navigate the cursor until it lines up with 'Dosing Control', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Positioner, Pulse, mA Output and Positioner + mA. The commisioning engineer should now select the type of dosing control included in the system. With the desired machine type displayed press the s key beneath ENTER. NOTE: For a full explaination of the different dosing control options refer to Section 1.1. mA signal

Dosing Control
Dosing Control

mA Signal Pulse Range Booster Pumps Vent Contacts


BACK ENTER

Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3

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NOTE: The mA Signal option is only displayed when the dosing control type is mA Output or Positioner + mA. Having set the type of dosing control press the t key until the cursor lines up with the 'mA Signal', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 0-20mA and 4-20mA. The commisioning engineer should now select the type of output signal required. With the desired signal type displayed press the s key beneath ENTER. Pulse range

Dosing Control
Dosing Control

mA Signal Pulse Range Booster Pumps Vents Contacts


BACK ENTER

Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3

NOTE: The Pulse Range option is only displayed when the dosing control type selected is Pulse. Having set the dosing control type to pulse press the t key until the cursor lines up with the 'Pulse Range', press ENTER. A second cursor appears adjacent to where the pulse range is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. A minimum of 30 and a maximum 122 pulses per minute can be entered. Repeat the foregoing until the pulses per minute is displayed. Press the s key beneath ENTER . Booster Pumps If booster pumps have been supplied as part of the system they can be wired to either the controller or the dosing interface unit. The commissioning engineer should select the option to coincide with the installation.

Dosing Control
Dosing Control mA Signal Pulse Range Booster Pumps Vents Contacts
BACK ENTER

Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit
1.3.3

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Having set the pulse range (if applicable) press the t key until the cursor lines up with the 'Booster Pumps', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off, Controller and Dosing Unit. With the desired option displayed press the s key beneath ENTER. Vent Contacts If vent contacts are being used as part of the system they can be wired to either the controller or the dosing interface unit. The commissioning engineer should select the option to coincide with the installation.

Dosing Control
Dosing Control mA Signal Pulse Range Booster Pumps

Positioner/Pulse/mA Output/ Positioner + mA 0-20 mA / 4-20 mA 80/min Off/Controller/Dosing Unit Off/Controller/Dosing Unit

Vents Contacts
BACK ENTER

1.3.3

Having set the booster pump option press the t key until the cursor lines up with the 'Vent Contacts', press ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off, Controller and Dosing Unit. With the desired option displayed press the s key beneath ENTER. 3.4 Alarms

M e n u 1 - commission
System Input Signals Output Signals Relays

Alarms
BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'Alarms', then press the s key beneath ENTER. The following menu is displayed. The alarms menu is used as part of the commissioning procedure to set the following parameters:-

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PARAMETER OPTIONS Residual Alarms (see Section 3.4.1) Low Residual 1 Disable / Enable High Residual 1 Disable / Enable Low Residual 2 Disable / Enable High Residual 2 Disable / Enable Cell Comparison Disable / Enable General Alarms (see Section 3.4.2) Low Flow Disable / Enable Machine Fail Disable / Enable High demand Disable / Enable Booster Pump Disable / Enable Low Control Disable / Enable High Control Disable / Enable Residual Delays (see Section 3.4.3)* Low Residual 1 00:00:30 High Residual 1 00:00:30 Low Residual 2 00:01:30 High Residual 2 00:45:00 Cell Comparison 00:00:30 General Delays (see Section 3.4.4)** Low Flow 00:02:30 Machine Fail 00:04:20 High demand 00:01:30 Booster Pump 00:45:00 Low Control 00:01:30 High Control 00:01:30 * The residual delay times are only displayed if their associated residual alarm is enabled. ** The general delay times are only displayed if their associated general alarm is enabled. 3.4.1 Alarms - residual alarms

Residual Alarms General Alarms Residual Delays General Delays

Alarms

BACK

ENTER

1.4

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Using the s and t keys navigate the cursor until it lines up with 'Residual Alarms', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to enable/ disable low and high residual alarms. Low Residual 1

Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison
BACK

Residual Alarms

Enable/Disable Enable/Disable Enable/Disable Enable/Disable Enable/Disable


1.4.1

ENTER

NOTE: Only those alarms that are enabled in this procedure will be available to map to a relay contact (see Section 3.5, displays 1.5.3, 1.5.4, 1.5.5 and 1.5.6) or be displayed on the main display. This menu screen is not displayed if either ratio or feed forward are selected as the control mode (see Section 3.1.2, display 1.1.2). To enable/disable low residual alarm 1 use the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between enable and disable. With the desired alarm state displayed press the s key beneath ENTER. The commissioning engineer should now repeat the foregoing for 'High residual 1', 'Low Residual 2', 'High Residual 2' and 'Cell Comparison'. 3.4.2 Alarms - general alarms

Residual Alarms General Alarms Residual Delays General Delays

Alarms

BACK

ENTER

1.4

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Using the s and t keys navigate the cursor until it lines up with 'General Alarms', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to enable/ disable the low flow, machine fail, high demand, booster pump, low control and high control alarms. NOTE: Only those alarms that are enabled in this procedure will be available to map to a relay contact (see Section 3.5, displays 1.5.3, 1.5.4 and 1.5.5) or be displayed on the main display. NOTE: The low flow alarm is not displayed if residual is selected as the control mode (see Section 3.1.2, display 1.1.2). NOTE: The high demand alarm is only displayed if either flow and residual or setpoint trim is selected as the control mode (see Section 3.1.2, display 1.1.2). Low Flow

Low Flow Machine Fail High Demand Booster Pump Low Control High Control
BACK

General Alarms

Enable/Disable Enable/Disable Enable/Disable Enable/Disable Enable/Disable Enable/Disable


1.4.2

ENTER

To enable/disable low flow alarm use the s and t keys navigate the cursor until it lines up with 'Low Flow', then press the s key beneath the word ENTER. A second cursor appears. Pressing either the s or t key cycles the display between enable and disable. With the desired alarm state displayed press the s key beneath ENTER. The commissioning engineer should now repeat the foregoing for 'Machine Fail', 'High Demand', 'Booster Pump', 'Low Control' and 'High Control'.

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3.4.3 Alarms - residual delays

Residual Alarms General Alarms Residual Delays General Delays

Alarms

BACK

ENTER

1.4

Using the s and t keys navigate the cursor until it lines up with 'Residual Delays', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time delay before the low residual1, high residual 1, low residual 2 and high residual 2 alarms in order to eliminate spurious alarms taking place. NOTE: Only those alarms that have been enabled in Section 3.4.1 will be evident in the following display. NOTE: The procedure for setting the residual delay for each of the alarms is the same so only setting low residual 1 is explained. Low Residual 1

Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison
BACK

Residual Delays

00:00:30 00:00:30 00:01:30 00:45:00 00:00:30


1.4.3

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath ENTER. A second cursor appears adjacent to where the time delay is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct delay time is displayed. Press the s key beneath ENTER .

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3.4.4 Alarms - general delays

Residual Alarms General Alarms Residual Delays General Delays

Alarms

BACK

ENTER

1.4

Using the s and t keys navigate the cursor until it lines up with 'General Delays', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to set the time delay before the low flow, machine fail, high demand, booster pump, low control and high control alarms in order to eliminate spurious alarms taking place. NOTE: Only those alarms that have been enabled in Section 3.4.2 will be evident in the following display. NOTE: The procedure for setting the general delay for each of the alarms is the same so only setting low flow is explained. Low Flow

Low Flow Machine Fail High Demand Booster Pump Low Control High Control
BACK

General Delays

00:00:30 00:00:30 00:01:30 00:45:00 00:45:00 00:45:00


1.4.4

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Low Flow', then press the s key beneath ENTER. A second cursor appears adjacent to where the time delay is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct delay time is displayed. Press the s key beneath ENTER .

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3.5 Relays

M e n u 1 - commission
System Input Signals Output Signals Alarms

Relays

BACK ENTER 1

Using the s and t keys navigate the cursor until it lines up with 'Relays', then press the s key beneath ENTER. The following menu is displayed. The relays menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Operation 1 (see Section 3.5.1) Relay 1 Op Not Used / Watchdog / NC / NO Relay 2 Op Not Used / NC / NO / Operating 1 Relay 3 Op Not Used / NC / NO / operating 2 Operation 2 (see Section 3.5.2) Relay 4 Op Not Used / NC / NO / External Setpoint Relay 5 Op Not Used / NC / NO Relay 6 Op Not Used / NC / NO Map Functions 1 (see Section 3.5.3) Relay 1 Low Flow Relay 2 High Demand Low Hi Relay 3 Machine 1 Fail Residual 1 Relay 4 Machine 2 Fail Residual 2 Relay 5 Setpoint Fail Control Relay 6 System Fault Map Functions 2 (see Section 3.5.3) Relay 1 Flow Fail Relay 2 Flow 2 Fail Relay 3 Analyser 1 Fail Relay 4 Analyser 2 Fail Relay 5 Calibration Fail Relay 6 Control Inhibit Map Functions 3 (see Section 3.5.3) Relay 1 mA Out Fail Relay 2 Disengaged 1 Relay 3 Disengaged 2 Relay 4 Shutdown Relay 5 Boost 1 Fail Relay 6 Boost 2 Fail

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Map Functions 4 (see Section 3.5.3) Relay 1 Cell Comparison Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 3.5.1 Relays - operation 1

Operation 1 Operation 2 Map Functions 1 Map Functions 2


BACK ENTER

Relays

Map Functions 3 Map Functions 4

1.5

Using the s and t keys navigate the cursor until it lines up with 'Operation 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the alarm relays. Each alarm relay can be configured for normally open or normally closed operation with the relay mode being set to latched with acknowledge, unlatched or latched with reset operation. Relay 1 can be set for Watchdog operation instead of the normal alarm operation. In this mode the relay changes state every second providing that the main loop of the controller software is running. Relay 2 may be set to indicate machine 1 running instead of the normal alarm operation. In this mode the contact is closed when dosing machine 1 is on. Relay 3 may be set to indicate machine 2 running instead of the normal alarm operation. In this mode the contact is closed when dosing machine 2 is on. Relay 4 may also be set to indicate that the external setpoint is active. In this mode the contact is closed when the external setpoint is switched on. The V600 has six alarm relays, each with one single pole changeover contact. Associated with each relay contact is a front panel mounted status LED.

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Relay Op 1, 2 and 3

Relay 1 Op Relay 2 Op Relay 3 Op


BACK

Operation 1

Not Used / Normally Open / Normally Closed / Watchdog Not Used / Normally Open / Normally Closed / Operating 1 Not Used / Normally Open / Normally Closed / Operating 2
ENTER 1.5.1

Using the s and t keys navigate the cursor until it lines up with 'Relay Op 1', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Not Used / Normally Open / Normally Closed / Watchdog . With the desired alarm relay state displayed press the s key beneath ENTER. NOTE: When configuring 'Relay Op 2' and 'Relay Op 3' the watchdog option is replaced by 'Operating 1' and 'Operating 2'. Relay 1, 2 and 3 Mode The following menu allows the commissioning engineer, if any or all the relays are configured for normally open or normally closed operation in the foregoing procedure, to configure the relay mode to either unlatched, latched + reset or latched + ack. Using the s and t keys navigate the cursor until it lines up with 'Relay 1 Mode', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between unlatched, latched + reset or latched + ack. With the desired relay mode displayed press the s key beneath ENTER.

Relay 1 Op Relay 1 Mode Relay 2 Op Relay 2 Mode Relay 3 Op Relay 2 Mode

Operation 1

Normally Open Unlatched / Latched + Reset / Latched + Ack Normally Closed Unlatched / Latched + Reset / Latched + Ack Normally Open Unlatched / Latched + Reset / Latched + Ack
ENTER 1.5.1

BACK

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When 'Unlatched' is selected the relay changes to the active state and the associated LED is lit when an alarm is triggered. When the alarm condition is removed the relay becomes inactive and the LED is turned off. The reset key has no function in this mode. Alarm (latched with confirmation) MIN auto without 3 reset Relay 3 delay LED without delay flashing flashing t t Relay with delay t t with LED flashing flashing delay t t Relay with delay t t LED with flashing delay When 'Latched + Reset' is selected the relay changes to the active state and the associated LED is lit when an alarm is triggered. When the reset key is pressed the relay will change to the inactive state even if the alarm source is still present. In order for the relay to trigger again the alarm source must be removed then trigger again.
permanent

permanent

permanent

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When 'Latched + Ack' is selected the relay changes to the active state and the associated LED flashes. If the reset key is pressed and the alarm source is no longer active the relay will change to its inactive state. If the reset key is pressed and the alarm source is still active the relay will not change state but the LED will change to steady burn. This indicates that the relay will change automatically when the source is removed. If multiple alarms have been mapped and a new alarm occurs while the LED is steady, the LED will flash again requireing a further press of the reset key.
Alarm (latched with confirmation)

MIN Relay without delay LED without delay Relay with delay LED with delay Relay with delay LED with delay td

auto reset

flashing

flashing

permanent

td

td
flashing

td
flashing
permanent

td

td

td

td
flashing
permanent

In both the latched and unlatched modes, a relay will change to its alarm state when any of the alarms mapped to it become active. In the unlatched mode a relay will return to the 'no alarm' state when all of the alarm conditions mapped to it become inactive. Inhibit times for any previously active alarms are reset automatically. In latched + acknowledge mode a relay will remain in the alarm state until all the alarm conditions mapped to it become inactive and the alarm reset key has been pressed. A separate LED is used to indicate the status of each relay. If the LED is illuminated then the corresponding alarm relay is in the alarm state. For a latched + acknowledge relay, the corresponding LED will flash if the relay is in the alarm state but there are no active alarm conditions mapped to the relay. The flashing LED indicates that user action is required. Pressing the alarm reset key will enable the relay to change state when the alarm condition is removed.

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Having set relay 1 mode, relay 2 mode and relay 3 mode should be set in the same way if they are displayed. 3.5.2 Relays - operation 2

Operation 1 Operation 2 Map Functions 1 Map Functions 2


BACK ENTER

Relays

Map Functions 3

1.5

Using the s and t keys navigate the cursor until it lines up with 'Operation 2', then press the s key beneath ENTER. The commissioning engineer should now configure the operation and mode for relays 4, 5 and 6 as described in Section 3.5.1 3.5.3 Relays - map functions 1, 2, 3 and 4 Using the s and t keys navigate the cursor until it lines up with 'Map Functions 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to map the alarm functions to specific relays. The procedure for setting 'Map Functions 2' and 'Map Functions 3' is identical to the following procedure for setting 'Map Functions 1' so only map functions 1 is explained. NOTE: The following displays illustrate all the alarms that are available for mapping to relays. In reality though, only those alarms that are enabled in Sections 3.4.1 and 3.4.2 will be available to map to a relay contact.

Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6

Map Functions 1

Low Flow High Demand Machine 1 Fail Machine 2 Fail Setpoint Fail System Fault

Low Hi Residual 1 Residual 2 Control

BACK SELECT ENTER

1.5.3

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Using the s and t keys navigate the cursor until it lines up with 'Relay 1' then press the s key beneath the word ENTER. A second cursor appears. Pressing the s , t, and keys moves the cursor around the map functions. When the cursor is adjacent to a function you require press the s key beneath SELECT to check the function. Repeat the foregoing until all the required alarm functions being mapped to relay 1 are checked. Press the s key beneath ENTER. Repeat the forgoing on the remaining relays that are displayed. When map functions 1 has been set repeat the foregoing on map functions 2, 3 and 4.

Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6

Map Functions 2

Flow Fail Flow 2 Fail Analyser 1 Fail Analyser 2 Fail Calibration Fail Control Inhibit
1.5.4

BACK SELECT ENTER

Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6

mA Out Fail Disengaged 1 Disengaged 2 Shutdown Boost 1 Fail Boost 2 Fail BACK SELECT ENTER 1.5.5

Map Functions 3

Relay 1 Cell Comparison Relay 2 Relay 3 Relay 4 Relay 5 Relay 6

Map Functions 4

BACK SELECT ENTER

1.5.6

NOTE: 'System Fault' is always displayed. 'Setpoint Fail' is only displayed if external setpoint has been enabled in Section 3.1.2. 'Calibration Fail' is only displayed if the positioner option is selected in Section 3.3.3. 'Boost 1 Fail' and 'Boost 2 Fail' are only displayed if the booster pump option is enabled in Section 3.4.2. mA Out Fail is only displayed if the corresponding output has been enabled for 4-20mA operation in Section 3.3.1.

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4 configure V600 Flow : Setpt : Deviation :
MENU 1 MENU 1

09:27 100 l/s 0.250 mg/l 0.000 mg/l

0.250 mg/l (Cl2) 0.0 mg/s

? ?

MENU 2 MENU 2

MODE MODE

Machine 1 Machine 1

1/06 1/06

Pressing the MENU 2 key results in the following menu being displayed. 4.1 Input Signals

Input Signals Control Dosing Diagnostics


BACK

M e n u 2 - configure
BACK

LOCK

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Input Signals', then press the s key beneath ENTER. The following menu is displayed. The system menu is used as part of the commissioning procedure to set the following parameters:PARAMETER OPTIONS Flow* (see Section 4.1.1) Flow Shutdown On / Off Low Flow Alarm 5.0 l/s Manual Off / On Manual Value 98.0 l/s Signal Failure Shutdown Flow 2* (see Section 4.1.2) Manual Off / On Manual Value 98.0 l/s Signal Failure Shutdown

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Analyser 1** (see Section 4.1.3) Manual Off / On Manual Value 300 g/l Signal Failure Shutdown Analyser 2*** (Cl2 only) (see Section 4.1.4) Manual Off / On Manual Value 230 g/l Signal Failure Shutdown Residual Alarms**** (see Section 4.1.5) Low Residual 1 2 mg/l High Residual 1 4 mg/l Low Residual 2 6 mg/l High Residual 2 10 mg/l Move Alarms On / Off High Demand 1 mg/l * If residual has been selected as the control mode in Section 3.1.2 the 'Flow' and 'Flow 2' options will not be displayed. The 'Flow 2' menu screen is only displayed when a second input card is detected. ** The 'Analyser 1' menu screen is not displayed if feed forward is selected as the control mode in Section 3.1.2. *** The 'Analyser 2' menu screen is only displayed if setpoint trim is selected as the control mode in Section 3.1.2. **** The high and low residual alarm setting screens are not displayed unless they have been mapped in Section 3.5.1 (screen 1.5.3). The signal failure option is only displayed if the signal type is selected as 4-20mA in Sections 3.2.1, 3.2.2, 3.2.3 and 3.2.4 (screens 1.2.1, 1.2.2, 1.2.3 and 1.2.4). 4.1.1 Input Signals - flow NOTE: If residual has been selected as the control mode in Section 3.1.2 the 'Flow' and 'Flow 2' options will not be displayed. The 'Flow 2' menu screen is only displayed when a second input card is detected.

Flow Flow 2 Analyser 1 Analyser 2


BACK

Input Signals

Residual Alarms

ENTER

2.1.1

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Using the s and t keys navigate the cursor until it lines up with 'Flow', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the water flow parameters in accordance with the desired system operation. Flow Shutdown

Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER

Flow

On / Off 5.0 l/s Off / On 98.0 l/s Shutdown


2.1.1

Using the s and t keys navigate the cursor until it lines up with 'Flow Shutdown', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. In the On position if the water flow falls below the level at which the low flow alarm has been set the system will shut down. In the Off position when the water flow falls below the low flow alarm setting an alarm is generated but the system is not shutdown. With the desired flow shut down mode displayed press the s key beneath ENTER. Low Flow Alarm

Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER

Flow

On / Off 5.0 l/s Off / On 98.0 l/s Shutdown


2.1.1

Having set the flow shutdown, entry of the level at which the low flow alarm is generated is next. Press the t key until the cursor lines up with the 'Low Flow Alarm', press ENTER. A second cursor appears adjacent to where the low flow alarm setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct low flow alarm setting is displayed. Press the s key beneath ENTER .

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NOTE: If the system being controlled includes two flow meters the total flow through both flow meters has to fall below the low flow alarm setting before an alarm is generated. Manual

Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER

Flow

On / Off 5.0 l/s On / Off 98.0 l/s Shutdown


2.1.1

This manual facility is included for the occasions when the flow meter requires servicing/maintenance. In the OFF position the controller is free to react to a variable mA signal, from a flow meter, that is proportional to flow. When in the ON position the controller assumes there is a constant flow of water to be treated, the level of which will have to be set in the following 'Manual Value' section. Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. Manual Value

Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER

Flow

On / Off 5.0 l/s On / Off 98.0 l/s Shutdown / Manual Value


2.1.1

When a water flow meter is taken out of operation for servicing/maintenance the controller can be made to assume that there is a constant flow of water, the level of which is set in the 'Manual Value' option.

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Using the s and t keys navigate the cursor until it lines up with 'Manual Value', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for flow is displayed. Press the s key beneath ENTER . Signal Failure

Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure
BACK ENTER

Flow

On / Off 5.0 l/s On / Off 98.0 l/s Shutdown / Manual Value


2.1.1

NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.1 (screen 1.2.1). In this procedure the commissioning engineer can determine what happens in the event of a flow signal failure. A choice between shutting the system down and the system using the manual value for flow has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.2 Input Signals - Flow 2 NOTE: The 'Flow 2' menu screen is only displayed when a second input card is detected. Flow Flow 2 Analyser 1 Analyser 2
BACK

Input Signals

Residual Alarms

ENTER

2.1.1

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Using the s and t keys navigate the cursor until it lines up with 'Flow 2', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the water flow parameters in accordance with the desired system operation. Manual

Manual Manual Value Signal Failure


BACK ENTER

Flow 2

On / Off 98.0 l/s Shutdown


2.1.2

This manual facility is included for the occasions when the flow meter requires servicing/maintenance. In the OFF position the controller is free to react to a variable mA signal, from a flow meter, that is proportional to flow. When in the ON position the controller assumes there is a constant flow of water to be treated, the level of which will have to be set in the following 'Manual Value' section Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. Manual Value

Manual Manual Value Signal Failure


BACK ENTER

Flow 2

On / Off 98.0 l/s Shutdown / Manual Value


2.1.2

If a constant flow of water is being treated and the system does not include a water flow meter, the actual flow rate of the water has to be entered at this point. Using the s and t keys navigate the cursor until it lines up with 'Manual Value', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The

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first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for flow is displayed. Press the s key beneath ENTER . Signal Failure

Manual Manual Value Signal Failure


BACK ENTER

Flow 2

On / Off 98.0 l/s Shutdown / Manual Value


2.1.2

NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.2 (screen 1.2.2). In this procedure the commissioning engineer can determine what happens in the event of a flow signal failure. A choice between shutting the system down and the system using the manual value for flow has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.3 Input Signals - Analyser 1 NOTE: The 'Analyser 1' menu screen is not displayed if feed forward is selected as the control mode in Section 3.1.2.

Flow Flow 2 Analyser 1 Analyser 2


BACK

Input Signals

Residual Alarms

ENTER

2.1.3

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Using the s and t keys navigate the cursor until it lines up with 'Analyser 1', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the analyser 1 parameters in accordance with the desired system operation. Manual NOTE: When the following 'Manual' option is turned on the cell comparison alarm (refer to Section 3.4.1) is disabled.

Manual Manual Value Signal Failure


BACK

Analyser 1

On / Off 300g/l Shutdown


ENTER 2.1.3

Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. In the OFF position the controller is free to react to a variable mA signal, from analyser 1, that is proportional to residual. In the ON position analyser 1 is taken out of service, its output no longer forming part of the control calculation. This would typically be used if the output of the analyser had become unreliable or the analyser needed servicing. In this instance the controller assumes there is a constant residual in the water, the level of which has to be set in the following 'Manual Value' section. Manual Value

Manual Manual Value Signal Failure


BACK

Analyser 1

On / Off 300g/l Shutdown / Manual Value


ENTER 2.1.3

If analyser 1 has been taken out of operation a manual value for the residual has to be entered at this point.

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NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the manual value. Using the s and t keys navigate the cursor until it lines up with 'Manual Value', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for residual is displayed. Press the s key beneath ENTER . Signal Failure

Manual Manual Value Signal Failure


BACK

Analyser 1

On / Off 300g/l Shutdown / Manual Value


ENTER 2.1.3

NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.3 (screen 1.2.3). In this procedure the commissioning engineer can determine what happens in the event of a residual signal failure. A choice between shutting the system down and the system using the manual value for residual has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Value', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.4 Input Signals - Analyser 2 NOTE: The 'Analyser 2' menu screen is only displayed if setpoint trim is selected as the control mode in Section 3.1.2. Flow Flow 2 Analyser 1 Analyser 2
BACK

Input Signals

Residual Alarms

ENTER

2.1.4

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Using the s and t keys navigate the cursor until it lines up with 'Analyser 2', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the analyser 2 parameters in accordance with the desired system operation. Manual

Manual Manual Value Signal Failure


BACK

Analyser 2

On / Off 300g/l Shutdown


ENTER 2.1.4

Using the s and t keys navigate the cursor until it lines up with 'Manual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired manual setting displayed press the s key beneath ENTER. In the OFF position the controller is free to react to a variable mA signal, from analyser 2, that is proportional to residual. In the ON position analyser 2 is taken out of service, its output no longer forming part of the control calculation. This would typically be used if the output of the analyser had become unreliable or the analyser needed servicing. In this instance the controller assumes there is a constant residual in the water, the level of which has to be set in the following 'Manual Value' section. Manual Value

Manual Manual Value Signal Failure


BACK

Analyser 2

On / Off 300g/l Shutdown / Manual Value


ENTER 2.1.4

If analyser 2 has been taken out of operation a manual value for the residual has to be entered at this point. NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the manual value.

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Using the s and t keys navigate the cursor until it lines up with 'Manual Value', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for residual is displayed. Press the s key beneath ENTER . Signal Failure

Manual Manual Value Signal Failure


BACK

Analyser 1

On / Off 300g/l Shutdown / Manual Value


ENTER 2.1.4

NOTE: The signal failure option is only displayed if the signal type is selected as 4-20mA in Section 3.2.3 (screen 1.2.3). In this procedure the commissioning engineer can determine what happens in the event of a residual signal failure. A choice between shutting the system down and the system using the manual value for residual has to be made. Using the s and t keys navigate the cursor until it lines up with 'Signal Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Manual Value. With the desired signal failure setting displayed press the s key beneath ENTER. 4.1.5 Input Signals - Residual Alarms NOTE: The 'Analyser 2' menu screen is only displayed if setpoint trim is selected as the control mode in Section 3.1.2. Flow Flow 2 Analyser 1 Analyser 2
BACK

Input Signals

Residual Alarms

ENTER

2.1.5

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Using the s and t keys navigate the cursor until it lines up with 'Residual Alarms', then press the s key beneath ENTER. The following menu is displayed which allows the operator to set the values at which the residual alarms are triggered. NOTE: For the following residual alarm setting screens to be displayed they must have been mapped in Section 3.5.1 (screen 1.5.3). Low Residual 1

Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK

Residual alarms

0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Low Residual 1', then press the s key beneath ENTER. A second cursor appears adjacent to where the manual value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct manual value for residual is displayed. Press the s key beneath ENTER . NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the alarm value. High Residual 1 - Low Residual 2 - High Residual 2 The setting of the High Residual 1, Low Residual 2 and High Residual 2 alarm values is identical to that described for Low Residual 1 above, therefore, the procedure is not repeated. Move Alarms The move alarms facility is used in conjunction with the setpoint . When the move alarms facility is switched on, the low residual1 and high residual 1 alarms will be automatically adjusted to maintain a percentage alarm deadband about the setpoint when the value entered for setpoint

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is changed. If the move alarms facility is to be included in the system control this option must be turned on.

Residual Alarms
Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK

0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Move Alarms', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired move alarms setting displayed press the s key beneath ENTER. High Demand

Residual Alarms

Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand
BACK ENTER

0.2 mg/l 0.4 mg/l 0.6 mg/l 1.0 mg/l On / Off 1.0 mg/l
2.1.5

The 'High Demand' alarm is only relevant when either flow and residual or setpoint trim control modes have been selected. It is used to notify the operator that there has been a significant increase in the chemical demand of the water being treated, usually because of rain washing ammonia off the land and into the water supply. Using the s and t keys navigate the cursor until it lines up with 'High Demand', then press the s key beneath ENTER. A second cursor appears adjacent to where the high demand value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one.

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Repeat the foregoing until the desired High Demand alarm setting is displayed. Press the s key beneath ENTER . NOTE: Only a value between 0 and the range set in Section 3.2.3 can be entered as the alarm value. 4.2 Control NOTE: This option is not available if feed forward or ratio is selected as the control mode in Section 3.2.1

Input Signals Control Dosing Diagnostics


BACK

M e n u 2 - configure

BACK

LOCK

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Control', then press the s key beneath ENTER. The following menu is displayed. The control menu is used as part of the configuration procedure to set the following parameters:PARAMETER OPTIONS Control Set (see Section 4.2.1) P Gain 60% I Gain 20% Setpoint Change* 45% Setpoint Band* 20% Setpoint Trim* On / Off P Compensation** On / Off Process Time (see Section 4.2.2) Process Time Flow Prop Deadtime T1 01min 00s Deadtime T2 00h 15min 00s Deadtime T3 01min 00s Deadtime T4 02h 00min 00s Deadtime T5 01min 00s Cell Comparison (see Section 4.2.3)*** Master Cell 1 Deviation 10%

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* Setpoint Change, Setpoint Band and Setpoint trim screen options are only displayed if setpoint trim is selected as the control mode in Section 3.1.2. ** P Compensation is only displayed when either residual, flow and residual or setpoint trim is selected as the control mode in Section 3.1.2. *** Cell comparison option is only displayed in screen 2.2 when cell comparison is enabled in Section 3.4.1, screen 1.4.1 and when either residual or flow and residual is selected as the control mode in Section 3.1.2. 4.2.1 Control - Control Set

Control Set Process Time Cell Comparison

Control

BACK

ENTER

2.2.

Using the s and t keys navigate the cursor until it lines up with 'Control Set', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the control parameters in accordance with the desired system operation.

P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation


BACK ENTER

Control Set

60% 20% 45% 20% On / Off On / Off


2.2.1

P Gain P Gain is short for proportional gain. In operation the controller continuously calculates the dosage rate so that the measured residual corresponds to the setpoint. If a chemical change occurs in the water being treated the measured residual will no longer correspond to the setpoint. The controller calculates the error which is then multiplied by the P Gain. The degree of correction made to the dosage rate is a percentage of the error, e.g.: Setpoint Measured residual P Gain = = = 0.50 mg/l } all calculated 0.30 mg/l } as a 50% } percentage

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The dosage rate would be increased by 0.1 mg/l (50% of the error). Residual To calculate the proportional gain and integral gain values when residual has been selected as the system control: Run the dosing machine in manual at 30 to 70% capacity. The flow must be constant. Use the bar graph display screen to calculate the P gain as follows: System gain, K = Output (%) Resid 1 (%) = Input (%) Dosing (%) P Gain (%) = 50 K I Gain (%) = 60 K Flow and Residual / Setpoint Trim To calculate the proportional gain value when either flow and residual or setpoint trim has been selected as the system control: Run the dosing machine in manual at 30 to 70% capacity. The flow must be constant. Use the bar graph display screen to calculate the P gain as follows: System gain, K = Output (%) X Flow (%) Input (%) Dosing (%) = Resid 1 (%) X Flow (%) Dosing (%) 100 P Gain (%) = 50 K I Gain (%) = 60 K NOTE: In the Duty/Duty mode both machines must be running when calculating the P and I gains. In the Duty/Assist mode, if the assist machine is not running, divide the calculated P and I gain values by 2 before entering the value into the controller.

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P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation


BACK ENTER

Control Set

60% 20% 45% 20% On / Off On / Off


2.2.1

I Gain

Using the s and t keys navigate the cursor until it lines up with 'P Gain', then press the s key beneath ENTER. A second cursor appears adjacent to where the P Gain setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER . The integral component of the PI algorithm is designed to eliminate the steady state error, that is the error that still remains after the proportional component has had an effect. Integral changes are only made at the end of each process time. The integral gain is entered as a percentage of the error. For example, if the error at the end of the process time is 2% and the integral gain is set to 50%, the controller will make a 1% change to the control output to reduce the error by 50% (for a system gain of 1). Over several process time periods the error then tends to zero. Refer to the preceeding P Gain section for details on how to calculate the I gain. P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation
BACK ENTER

Control Set

60% 20% 45% 20% On / Off On / Off


2.2.1

Using the s and t keys navigate the cursor until it lines up with 'I Gain', then press the s key beneath ENTER. A second cursor appears adjacent to where the I Gain setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is

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displayed press the key and the enter the next one. Press the s key beneath ENTER . Setpoint Change The Setpoint Change screen option is only displayed when setpoint trim is selected as the control mode in Section 3.1.2. P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim
P Compensation
BACK ENTER

Control Set

60% 20% 50% 20% On / Off


On / Off
2.2.1

Setpoint trim is used when two residual cells are measuring the residual at different sampling points in the main. The first cell is employed in a fast acting primary control loop where it is compared with a primary setpoint; the second cell signal is used in a much slower secondary control loop where it is also compared with the primary setpoint. If the latter signal varies from its setpoint, the controller will trim the primary setpoint to increase/decrease the measured residual of the secondary control loop. The amount that the setpoint is adjusted is entered as a percentage of the error. For example: Measured Residual Setpoint Setpoint Change Error = = = = 0.6 mg/l 1.0 mg/l 50% 0.4 mg/l { all { calculated { as a { percentage

Therefore, the setpoint will be adjusted by 0.2 mg/l which equals 50% of the error. Using the s and t keys navigate the cursor until it lines up with 'Setpoint Change', then press the s key beneath ENTER. A second cursor appears adjacent to where the setpoint change value setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER . Setpoint Band The Setpoint Band screen option is only displayed when setpoint trim is selected as the control mode in Section 3.1.2.

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Having entered the setpoint change percentage the setpoint band must now be entered. Setpoint band is entered as a percentage which actually equates to a percentage of the range of the analyser. For example: Analyser Range = 2.0 mg/l Setpoint = 1.0 mg/l Setpoint band = 20% Therefore, the setpoint band is 20% of 2.0 mg/l (analyser range), which equals 0.4 mg/l. This means that the setpoint band is 0.4 mg/l either side of the setpoint. In operation, setpoint trim modifies the primary setpoint to maintain the desired measured residual of the treated water going into supply. The setpoint band, however, always remains about the original primary setpoint value, not the modified setpoint. If the modified setpoint is altered to the setpoint band limit the controller will inhibit any further changes to the modified setpoint. The setpoint band can be set between 5 and 50%. Using the s and t keys navigate the cursor until it lines up with 'Setpoint Band', then press the s key beneath ENTER. A second cursor appears adjacent to where the setpoint band setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER.

P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation


BACK ENTER

Control Set

60% 20% 50% 20% On / Off On / Off


2.2.1

Setpoint Trim The Setpoint Trim screen option is only displayed when setpoint trim is selected as the control mode in Section 3.1.2. This option allows the operator to switch the setpoint trim control mode on and off. In the off position the only the primary control loop is utilised, the secondary loop has no effect.

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When configuring setpoint trim its is important to first establish a stable primary control loop. Once the primary control loop is stable turning setpoint trim on results in the following: 1 The controller compares the primary measured residual with the secondary measured residual.

2 The difference between the measured residuals is added to the primary setpoint to create a modified setpoint which the system then controls to. On this occasion setpoint change is overridden.

P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim P Compensation


BACK ENTER

Control Set

60% 20% 50% 20% On / Off On / Off


2.2.1

To turn setpoint trim On / Off press the s and t keys navigate the cursor until it lines up with 'Setpoint Trim', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired setpoint trim setting displayed press the s key beneath ENTER. P Compensation The P Compensation option is only displayed when either residual, flow and residual or setpoint trim has been selected as the system control in Section 3.1.2. P Compensation, when turned on, provides a smooth control transition at times when the system experiences a sudden demand change, or when a change to the control setpoint has been made, or when the system is started/restarted.

P Compensation
BACK

P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim


ENTER

Control Set

60% 20% 50% 20% On / Off


On / Off
2.2.1

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To turn P Compensation On / Off press the s and t keys navigate the cursor until it lines up with 'P Compensation', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Off and On. With the desired P Compensation setting displayed press the s key beneath ENTER. 4.2.2 Control - Process Time

Control Set Process Time Cell Comparison


BACK ENTER 2.2.

Control

Using the s and t keys navigate the cursor until it lines up with 'Process Time', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the control parameters in accordance with the desired system operation. NOTE: The 'Process Time' option is only displayed in screen 2.2 when either residual, flow and residual or setpoint trim has been selected as the control mode in Section 3.1.2. NOTE: If residual is selected as control mode only 'Deadtime T2' will be shown in the following display and the process time will be fixed. If flow and residual is selected as the control mode only 'Deadtime T1', 'T2' and 'T3' will be shown in the following display. When setpoint trim is selected as the control mode 'Deadtime T1' to 'Deadtime T5' are displayed. NOTE: The process time can only be set to flow proportional if either flow and residual or setpoint trim has been selected as the control mode in Section 3.1.2. Process Time

Process Time Deadtime T1 Deadtime T2 Deadtime T3 Deadtime T4 Deadtime T1


BACK

Process Time

Flow Prop / Fixed 01min 00s 00h 15min 00s 01min 00s 02h 00min 00s 01min 00s
ENTER 2.2.2

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This facility is included to enable either a flow proportional or fixed process time to be selected. In the 'Fixed' position the process time will remain constant as set by the plant operator. In the 'Flow Prop' position the set process time is relative to 100% water flow, which means if the current water flow is less than 100%, the process time will be increased inversely. To select either flow prop or fixed process time press the s and t keys navigate the cursor until it lines up with 'Process Time', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Prop Flow and Fixed. With the desired setting displayed press the s key beneath ENTER. Process Time Calculation - Residual
Injector

Process Time Calculation - Residual Control


Residual 1

Carrier Water Line

Deadtime T1

Deadtime T3 Flow Deadtime T 2 Deadtime T 2'

Conditions The flow must always be constant for this mode. The demand must be constant during the setup procedure. Procedure 1 Run the controller in manual mode at a constant dose rate between 30% and 70% of capacity. 2 Make a step change to the dose rate. 3 Measure the time from the step change to response at Residual Analyser 1. 4 Enter this as Deadtime T2.

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Notes: Deadtime T1 not used. Deadtime T3 not used. Process Time Calculation - process time = T2. Process Time Flow and Residual Process TimeCalculation Calculation --Flow and Residual Control
Flow Injector Residual 1

Carrier Water Line

Deadtime T1

Deadtime T3 Flow Deadtime T 2 Deadtime T 2'

Conditions The flow must be constant during the setup procedure. The demand must be constant during the setup procedure. The operator must select either fixed or flow proportional process time. Procedure - Fixed Process Time 1 Run controller in manual mode at a constant dose rate bteween 30% and 70% of capacity. 2 Make a step change to the dose rate. 3 Measure the time from the step change to the response at Residual Analyser 1. 4 Enter this time as Deadtime T2. Process Time Calculation - Fixed Process Time = T2 Notes: Deadtime T1 not used for fixed process time. Deadtime T3 not used for fixed process time.

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Procedure - Flow Proportional Process Time 1 Calculate Deadtime T1 and enter it into the controller. 2 Calculate Deadtime T3 and enter it into the controller. 3 Run the controller in manual mode at a constant doser rate of between 30% and 70% of capacity. 4 Make a step change to the dose rate. 5 Measure the time from the step change to the response ar Residual Analyser 1. 6 Enter this as Deadtime T2. Process Time Calculation - Flow Proportional Process Time As T2 is entered, T2' at 100% flow is calculated as follows: T2'100 = ((T2 - (T1+T3)) . F1) / 100 T2' for any given flow is calculated by: T2' = (100 / Flow) . T2'100 Process time calculation = T1 + T2' + T3 Process Time Calculation - Setpoint Trim
Process Time Calculation - Setpoint Trim
Injector Flow Residual 1

Residual 2

Carrier Water Line

Deadtime T1

Deadtime T3

Deadtime T5

Sample Line

Contact Tank

Flow

Deadtime T2

Deadtime T2'
Deadtime T4 Deadtime T4'

Conditions The flow into the contact must equal flow out of the contact tank for this mode. The flow must be constant during the setup procedure.

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The demand must be constant during the setup procedure. The operator must select either fixed or flow proportional process time. 1 Run controller in manual mode at a constant dose rate bteween 30% and 70% of capacity. 2 Make a step change to the dose rate. 3 Measure the time from the step change to the response at Residual Analyser 1. 4 Enter this time as Deadtime T2. 5 Measure the time from the step change to the response at Residual Analyser 2. 6 Enter this time as Deadtime T4. Process Time Calculation - Fixed Process Time Process time - primary loop = T2 Process time - sccondary loop = T4 Notes: Deadtime T1 not used for fixed process time. Deadtime T3 not used for fixed process time. Procedure - Flow Proportional Process Time 1 Calculate Deadtime T1 and enter it into the controller. 2 Calculate Deadtime T3 and enter it into the controller. 3 Calculate Deadtime T5 and enter it into the controller. 4 Run the controller in manual mode at a constant doser rate of between 30% and 70% of capacity. 5 Make a step change to the dose rate. 6 Measure the time from the step change to the response ar Residual Analyser 1. 7 Enter this as Deadtime T2. 8 Measure the time from the step change to the response ar Residual Analyser 2. 9 Enter this as Deadtime T4. Process Time Calculation - Flow Proportional Process Time As T2 is entered, T2' at 100% flow is calculated as follows: T2'100 = ((T2 - (T1+T3)) . F1) / 100 T2' for any given flow is calculated by: T2' = (100 / Flow) . T2'100

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Process time - primary loop = T1 + T2' + T3 As T4 is entered, T4' at 100% flow is calculated as follows: T4'100 = ((T4 - (T1+T5)) . F1) / 100 T4' for any given flow is calculated by: T4' = (100 / Flow) . T4'100 Process time - secondary loop = T1 + T4' + T5 4.2.3 Control - Cell Comparison Cell comparison is where two identical residual analysers sample from the same point and their output signals are connected to Analyser 1 and Analyser 2 inputs on the V600 controller. Control Set Process Time Cell Comparison

Control

BACK

ENTER

2.2.

Using the s and t keys navigate the cursor until it lines up with 'Cell Comparison', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to select which of the two measuring cells is the master and how much the cell readings can deviate from each other before an alarm is raised. NOTE: The 'Cell Comparison' option is only displayed in screen 2.2 when cell comparison is enabled in Section 3.4.1, screen 1.4.1. Master

Cell Comparison
Master Deviation 1 20%

BACK

ENTER

2.2.3

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Using the s and t keys navigate the cursor until it lines up with 'Master', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 1 and 2. With '1' selected the No.1 residual cell is selected as the master controlling cell. With the desired master cell displayed press the s key beneath ENTER. NOTE: If the master cell fails cell comparison is disabled and the second analyser input is used for control. If the second cell input fails then cell comparison is disabled. Deviation

Cell Comparison
Master Deviation
BACK ENTER

1 20%
2.2.3

Using the s and t keys navigate the cursor until it lines up with 'Deviation', then press the s key beneath ENTER. A second cursor appears adjacent to where the deviation setting is entered. The first number is entered by scrolling using the s or t . When the desired number is displayed press the key and enter the next one. With the desired deviation displayed press the s key beneath ENTER. NOTE: The deviation entered is a percentage of the analyser range. A deviation of 10% means 10% of full scale. 4.3 Dosing

Input Signals Control Dosing Diagnostics


BACK

M e n u 2 - configure

BACK R LOCK ENTER 2

Using the s and t keys navigate the cursor until it lines up with 'Dosing', then press the s key beneath ENTER. The following menu is displayed. The dosing menu is used as part of the configuration procedure to set the following parameters:-

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PARAMETER OPTIONS Dosing Machines (see Section 4.3.1) Dosing Mode Duty/Standby / Duty/Duty / Duty/Assist Deadband 1.2% Low Control 5% High Control 90% Run On Failure Yes / No Changeover (see Section 4.3.2) Low Residual On / Off High Residual On / Off Duty Cycling (see Section 4.3.3) Duty Cycling On / Off Machine 1 Duty 2 Days Machine 2 Duty 3 Days Changeover Time 12:00 Vent / Boost (see Section 4.3.4) Gas Line Venting On / Off Pump venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30 Booster Pumps (see Section 4.3.5) Changeover On / Off Duty Pump 1/2 Duty Cycling On / Off Standby Failure Shutdown / Continue Calibration (see Section 4.3.6) Start Cal No / Local / Remote 4.3.1 Dosing - dosing machines Using the s and t keys navigate the cursor until it lines up with 'Dosing Machines', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the control parameters in accordance with the desired system operation.

Dosing Mode Deadband Low Control High Control Run On Failure


BACK ENTER

Dosing Machines

Duty/Standby/Duty/Duty/Duty/Assist 1.2% 5% 90% Yes / No


2.3.1

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Dosing Mode The controller operates in one of the following dosing modes: Duty/Standby Duty/Duty Duty/Assist In the duty/standby mode the operator initially selects a duty machine. The machine will operate until a failure is detected, at which point the duty machine is switched off and the standby machine is switched on. Control returns to the duty machine when the fault has been cleared and the system reset. In addition to changeover on Machine Fail, the controller may also changeover on: Low Residual High Residual When positioner has been selected as the mode of control the standby positioner tracks the duty machine to ensure 'bumpless' transfer on changeover. In the Duty/Duty mode both machines are switched on, each providing 50% of the required dose. If either machine fails the other increases to provide the full dose. If both machines fail and 'Run On Failure' is enabled, the controller will try to run machine 1. In the Duty/Assist mode the duty machine runs until the 'High Control' alarm point is reached. At this point the standby machine is switched on, and each dosing machine provides 50% of the required dose. When the combined output of both machines reaches 90% of the high control setting for the duty machine, the assist machine is switched off and the duty machine provides the full dose.

Dosing Mode Deadband Low Control High Control Run On Failure


BACK ENTER

Dosing Machines

Duty/Standby/Duty/Duty/Duty/Assist 1.2% 5% 90% Yes / No


2.3.1

Using the s and t keys navigate the cursor until it lines up with 'Dosing Mode', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Duty/Standby / Duty/Duty and Duty/Assist. With the desired dosing mode setting displayed press the s key beneath ENTER.

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Deadband NOTE: The 'Deadband' menu option is only displayed if 'Positioner' is selected as the system dosing control in Section 3.3.3. Dosing Mode Duty/Standby/Duty/Duty/Duty/Assist Deadband 1.2% Low Control 5% High Control 90% Run On Failure Yes / No
BACK ENTER 2.3.1

Dosing Machines

As previously mentioned 'Deadband' is only relevant if positioner is selected as the system dosing control. Positioner is used if a variable stroke dosing pump with an electric positioner, or gas control unit with an automatic dosage regulator is used. The V600 uses the incoming milliamp flow signal to compute the position at which the dosing machine should be set to achieve the required dosage rate. It then provides Increase or Decrease signals to the dosing machine or regulator to adjust the setting as appropriate. The variable stroke mechanism of the pump or regulator unit incorporates a potentiometer which connects back to the V600 to provide a positional reference feedback so that it can determine when the correct position for the required output is achieved. Deadband allows the operator to set a percentage margin about the positional reference where no action is taken. Using the s and t keys navigate the cursor until it lines up with 'Deadband', then press the s key beneath ENTER. A second cursor appears adjacent to where the deadband setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER. Low Control and High Control NOTE: The 'Low Control' and/or 'High Control' menu screen is only displayed if the alarm is enabled in Section 3.4.2. Dosing Mode Duty/Standby/Duty/Duty/Duty/Assist Deadband 1.2% Low Control 5% High Control 90% Run On Failure Yes / No
BACK ENTER 2.3.1

Dosing Machines

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These low and high control alarms are presented for all control modes. The routines set the percentage of the full scale control output below or above which (as applicable) an alarm will be triggered. In normal operation the range of the control output to the dosing machine will be known. This facility allows thresholds outside the normal control range to be set. In this way, if the alarm is raised it points to the external factors in the installation affecting the normal dosing range which must be investigated. Using the s and t keys navigate the cursor until it lines up with 'Low Control', then press the s key beneath ENTER. A second cursor appears adjacent to where the low control setting is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Press the s key beneath ENTER. Repeat the foregoing for 'High Control'. Run On Failure If at any time both dosing machines fail the 'Run On Fail' menu option will dictate whether the system shuts down or the controller tries to run a machine until the reason for the failure has been corrected.

Dosing Mode Deadband Low Control High Control Run On Failure


BACK ENTER

Dosing Machines

Duty/Standby / Duty/Duty / Duty/Assist 1.2% 5% 90% Yes / No


2.3.1

Using the s and t keys navigate the cursor until it lines up with 'Run On Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. In the 'Yes' position the controller tries to run machine 1. With the desired run on failure setting displayed press the s key beneath ENTER. 4.3.2 Dosing - Changeover NOTE: The 'Changeover' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1 and, the control mode is set to either residual, flow and residual or setpoint trim.

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Using the s and t keys navigate the cursor until it lines up with 'Changeover', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the system to changeover dosing machines in the event of a low or high residual as determined by the settings in Section 4.1.5. Low Residual and High Residual Because the procedure for setting the low residual changeover and the high residual changeover is the same only low residual changeover is explained.

Low Residual On / Off High Residual On / Off


BACK ENTER 2.3.2

Changeover

Using the s and t keys navigate the cursor until it lines up with 'Low Residual', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. In the 'On' position the controller will changeover machines in the event of a low residual being apparent. With the desired changeover setting displayed press the s key beneath ENTER. 4.3.3 Dosing - Duty Cycling NOTE: The 'Duty Cycling' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1. Using the s and t keys navigate the cursor until it lines up with 'Duty Cycling', then press the s key beneath ENTER. The following menu is displayed which allows the commissioning engineer to configure the system dosing machine cycling if required. Duty Cycling

Duty Cycling Machine 1 Duty Machine 2 Duty Changeover Time


BACK

Duty Cycling

On / Off 2 Days 3 Days 12:00


ENTER 2.3.3

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The duty cycling menu option allows the operator to set automatic cycling between dosing machines, the duty period for each dosing machine in the range 1 to 90 days and the time of day when the changeover from one machine to the other will take place. Using the s and t keys navigate the cursor until it lines up with 'Duty Cycling', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. In the 'On' position duty cycling is enabled. With the desired duty cycling setting displayed press the s key beneath ENTER. Machine 1 Duty and Machine 2 Duty Because the procedure for setting the machine duty for each machine is the same only machine 1 duty is explained. The machine 1 duty menu option allows the operator to set the period for which machine 1 will operate as the duty machine.

Duty Cycling Machine 1 Duty Machine 2 Duty Changeover Time


BACK

Duty Cycling

On / Off 2 Days 3 Days 12:00


ENTER 2.3.3

Using the s and t keys navigate the cursor until it lines up with 'Machine 1 Duty', then press the s key beneath ENTER. A second cursor appears adjacent to where the machine duty period (days) is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one (maximum entry 90 days). Press the s key beneath ENTER. Repeat the foregoing to set machine 2 duty. Changeover Time Having set the period that each machine operates as the duty machine the changeover time menu option allows the operator to set the time of day when the changeover takes place.

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Duty Cycling Machine 1 Duty Machine 2 Duty Changeover Time


BACK

Duty Cycling

On / Off 2 Days 3 Days 12:00


ENTER 2.3.3

Using the s and t keys navigate the cursor until it lines up with 'Changeover Time', then press the key beneath ENTER. A second cursor appears adjacent to where the changeover time is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct changeover time is displayed. Press the s key beneath ENTER . 4.3.4 Dosing - Vent / Boost Using the s and t keys navigate the cursor until it lines up with 'Vent Boost', then press the s key beneath ENTER. The following menu is displayed .

Gas Line Venting

On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4

Vent/Boost

If 'Gas Feed' is selected as the dosing machine type in Section 3.3.2 only 'Gas Line Venting' is shown on the following Vent/Boost menu screen. This option can be switched on or off. When enabled, the corresponding vent relay will operate for 10 seconds when a gas machine switches off. The relays are used to control valves in the gas line to release the vacuum when the dosing machines shut off. If 'Pump' is selected as the dosing machine type in Section 3.3.2, 'Pump Venting' and 'Pump Boost' are shown on the Vent/Boost menu screen. These options may be switched on or off. If 'Pump Boost' is switched on, two further options are displayed - 'Frequency' and 'Duration'. If 'Pump venting' is enabled but not 'Pump Boost' then only the 'Frequency' option is displayed.

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If 'Pump Venting' has been selected the corresponding vent relay will operate when a pump is started and periodically at the selected frequency. If the frequency has been set to zero, the vent relay will only operate on pump start up. The duration for venting is fixed at 10 seconds. When 'Pump Boost' is selected the dosing pumps will initially run at 100% on start up and periodically at the selected frequency. If the frequency has been set to zero the pumps will only be boosted at start up. The duration setting determines how long pumps run in the boost mode. When a system has two dosing machines the setting apply to both. Gas Line Venting NOTE: The gas line venting option is only available when 'Gas Feed' is selected as the dosing machine type in Section 3.3.2. Using the s and t keys navigate the cursor until it lines up with 'Gas Line Venting', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired gas line venting setting displayed press the s key beneath ENTER.

Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4

Vent/Boost

Pump Venting NOTE: The pump venting option is only available when 'Pump' is selected as the dosing machine type in Section 3.3.2. Using the s and t keys navigate the cursor until it lines up with 'Pump Venting', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired pump venting setting displayed press the s key beneath ENTER.

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Vent/Boost

Pump Venting On / Off Pump Boost On / Off


Frequency 12:00:30 Duration 00:00:30
BACK ENTER

Gas Line Venting

On / Off

2.3.4

Pump Boost NOTE: The pump boost option is only available when 'Pump' is selected as the dosing machine type in Section 3.3.2. Using the s and t keys navigate the cursor until it lines up with 'Pump Boost', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired pump venting setting displayed press the s key beneath ENTER.

Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4

Vent/Boost

Frequency If either or both pump venting or pump boost were enabled in the previous two menus the operator should now set the frequency of operation. The maximum entry is 18:00:00. If the frequency is set to zero, the vent relay and/or pump boost will only operate on pump start up. Using the s and t keys navigate the cursor until it lines up with 'Frequency', then press the s key beneath ENTER. A second cursor appears adjacent to where the frequency is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct frequency is displayed. Press the s key beneath ENTER .

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Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Frequency 12:00:30 Duration 00:00:30
BACK ENTER 2.3.4

Vent/Boost

Duration If pump boost is enabled the operator should now set the duration of operation. The entry must be between 10 and 180 seconds. 18:00:00. The duration setting determines how long the pumps run at 100% in the pump boost mode. Using the s and t keys navigate the cursor until it lines up with 'Duration', then press the s key beneath ENTER. A second cursor appears adjacent to where the duration is entered. The first number is entered by scrolling using the s and t keys. When the desired number is displayed press the key and the enter the next one. Repeat the foregoing until the correct duration is displayed. Press the s key beneath ENTER .

Gas Line Venting On / Off Pump Venting On / Off Pump Boost On / Off Duration 12:00:30
BACK ENTER 2.3.4

Vent/Boost

4.3.5 Dosing - Booster Pumps NOTE: The booster pump menu screen is not displayed if the option is turned off in Section 3.3.3. Either the controller or the dosing interface unit can provide booster pump control. When enabled the system will control the automatic changeover of two booster pumps. A single relay contact (SPCO) is provided for each booster pump and a common digital input (normally closed) provides failure indication.

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If booster pump changeover is switched off, both booster pump control contacts will be closed when either dosing machine is on. This enables a single common booster pump to be controlled from either contact. In this mode the digital input is not used. Using the s and t keys navigate the cursor until it lines up with 'Booster Pumps', then press the s key beneath ENTER. The following menu is displayed which allows the operator to configure the booster pump control options in accordance with the desired system operation.

Changeover Duty Pump Duty Cycling Standby Failure


BACK

Booster Pumps

On / Off 1/2 On / Off Shutdown / Continue


2.3.5

ENTER

NOTE: The 'Duty Cycling' menu option is only displayed when Duty/Standby or Duty/Assist has been selected as the dosing mode in Section 4.3.1. and the Duty Cycling option is enabled in Section 4.3.3. Changeover The duty booster pump is started when the dosing system is started. A single pressure/flow switch in the common line is monitored (normally closed contact), and if this contact opens the duty booster pump is stopped and the standby pump starts.
Booster Pump 1

Booster Pump 2

NC

Fail

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Usingthesandtkeysnavigatethecursoruntilitlinesupwith'Changeover', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. With the desired booster pump changeover setting displayed press the s key beneath ENTER.

Changeover Duty Pump Duty Cycling Standby Failure


BACK

Booster Pumps

On / Off 1/2 On / Off Shutdown / Continue


2.3.5

ENTER

Duty Pump Having enabled the booster pump changeover option the operator can now select which booster pump is to operate as the duty unit. Using the s and t keys navigate the cursor until it lines up with 'Duty Pump', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 1 and 2. With the desired duty booster pump selected press the s key beneath ENTER.

Changeover Duty Pump Duty Cycling Standby Failure


BACK

Booster Pumps

On / Off 1/2 On / Off Shutdown / Continue


2.3.5

ENTER

Duty Cycling The duty cycling menu option allows the operator to set automatic cycling between booster pumps. When enabled the booster pumps will track the auto duty cycling of the dosing units as set in Section 4.3.3. Using the s and t keys navigate the cursor until it lines up with 'Duty Cycling', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. In the 'On' position duty cycling is enabled. With the desired duty cycling setting displayed press the s key beneath ENTER.

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Booster Pumps
Changeover Duty Pump

On / Off 1/2 On / Off Shutdown / Continue

Duty Cycling Standby Failure


BACK ENTER

2.3.5

Standby Failure In this procedure the operator can determine what happens in the event of a standby booster pump failure. A choice between shutting the system down and the system continuing (it could be that the pressure/flow switch has failed) to un a booster pump until the reason for the failure has been corrected. Using the s and t keys navigate the cursor until it lines up with 'Standby Failure', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Shutdown and Continue. With the desired standby failure setting displayed press the s key beneath ENTER.

Changeover Duty Pump Duty Cycling Standby Failure


BACK

Booster Pumps

On / Off 1/2 On / Off Shutdown / Continue


2.3.5

ENTER

4.3.6 Dosing - Calibration NOTE: The calibration menu option is only displayed when positioner is selected as the system dosing control in Section 3.3.3. Feedback calibration is required for each device with a positioner. A 5 point calibration routine is used with the following rules: Calibration Point 0% 10% 50% 90% 100% Rules One or both of these points must be used. If the 10% point only is used, the 0% point is extrapolated This point must always be entered. One or both of these points must be used. If the 90% point only is used, the 100% point is extrapolated.

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Hence the final calibration may be 3, 4 or 5 points. NOTE: Feed back calibration is only possible in the Manual mode. All machines to be calibrated must be switched on as decribed in Section 5.1.2. If a machine fails calibration, the 'cal failure' alarm becomes active. Using the sand tkeys navigate the cursor until it lines up with 'Calibration', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between No, Local and Remote. In the 'Local' position the following calibration routine takes place using the keys on the V600 controller. In the 'Remote' position the following calibration routine takes place using the keys on the dosing inteface unit. With either local or remote displayed press the s key beneath ENTER.

Calibration
Start Cal
BACK ENTER

No / Local / Remote
2.3.6

If the controller has not been set for manual control 'Only In Manual' will be displayed. The following display appears:

Calibration
Start Cal
END CAL1 CAL2

No / Local / Remote
2.3.6

Press the s key beneath CAL1. The display changes to:

Calibration
CAL 0%
NEXT ENTER 2.3.6

This is the first calibration point. The operator should now choose whether to calibrate at 0% and/or 10%. If 0% calibration is required press the s key beneath ENTER, if not press the s key beneath NEXT and proceed from the CAL 10% display. Pressing ENTER changes the display to:

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Calibration
SET 0%
ENTER 2.3.6

Use the s and t keys to adjust the pump or gas control unit positioner to register 0% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 10%. If the 10% calibration point is to be entered press ENTER, if not press NEXT and proceed from 'Set 50%'. When pressing ENTER the prompt changes to 'Set 10%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 10% at its setting scale. When set press ENTER to store that value. The display will now prompt Set 50%. There is no option to bypass the 50% calibration point. Use the s and t keys to adjust the pump or gas control unit positioner to register 50% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 90%. If the 90% calibration point is to be entered press ENTER, if not press NEXT and proceed from 'Cal 100%'. When pressing ENTER the prompt changes to 'Set 90%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 90% at its setting scale. When set press ENTER to store that value. The display will now prompt Cal 100%. If the 100% calibration point is to be entered press ENTER, if not press CAL2 and repeat the foregoing procedure to calibrate the second machine. When pressing ENTER the prompt changes to 'Set 100%'. Use the s and t keys to adjust the pump or gas control unit positioner to register 100% at its setting scale. When set press ENTER to store that value. Having calibrated the first machine repeat the foregoing procedure on the second machine having first pressed CAL2. When the second machine has been calibrated press END.

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4.4 Diagnostics

M e n u 2 - configure

Input Signals Control Dosing Diagnostics


BACK

BACK

LOCK

ENTER

Using the s and t keys navigate the cursor until it lines up with 'Diagnostics', then press the s key beneath ENTER. The following menu is displayed. The diagnostics menu is used to view the following parameters:PARAMETER OPTIONS Alarm History (see Section 4.4.1) 1 23.02.00 16:47 Low Residual ? 2 23.02.00 19:03 Extra Low Residual ? 3 24.02.00 06:23 Low Flow ? 4 5 6 Data Logging (see Section 4.4.2) Parameter Control / Analyser 1 / Analyser 2 / Flow Reset Trend Yes / No Analogue Inputs (see Section 4.4.3) Flow1 11.3 mA 45.8 l/s Flow 2 - - - -- Analyser 1 4.2 mA 0.125 mg/l Analyser 2 - - - -- External Setpoint - - - --Controller I/O (see Section 4.4.4) mA1: Control 8 mA (25) mA2: - - - K1234 mA3: - - - DI 1 2 3 mA4: Yout 12 mA (50) 5 6 7 8 Dosing I/O (see Section 4.4.5) mA1: Yout 10 mA (25) mA2: Yout 0 mA (0) K1234 FB1: Yout 1K Pot (50) DI 1 2 3 FB2: Yout 1K Pot (50) 5 6 7 8

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Initialise (see Section 4.4.6) Reset -- Reset + Init --Software Version (see Section 4.4.7) 1 mA/V 02 Main CPU: 2 01.00 EAC1047 3 4 mA/V 02 Display Version: 5 01.01_EAE1017_01 6 mA-Out 4x 02 Control Equation (see Section 4.4.8) 4.4.1 Diagnostics - Alarm History

Alarm History Data Logging Analogue Inputs Controller I/O


BACK

Diagnostics

Dosing I/O Initialise Software Version Control Equation


ENTER 2.4

Using the s and t keys navigate the cursor until it lines up with 'Alarm History', then press the s key beneath ENTER. The following menu is displayed.

Alarm History

1 23.02.00 16:47 2 23.02.00 19:03 3 24.02.00 06:23 4 5 6

Low Residual Extra Low Residual Low Flow

? ? ?

BACK MORE 2.4.1

The last 24 alarms are shown on the alarm history display. The date and time of each alarm is also displayed. The alarm history is stored in a non-volatile memory and will be retained if the power is removed. This display is read only.

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4.4.2 Diagnostics - Data Logging

Alarm History Data Logging Analogue Inputs Controller I/O


BACK

Diagnostics

Dosing I/O Initialise Software Version Control Equation


ENTER 2.4

Parameter

Using the s and t keys navigate the cursor until it lines up with 'Data Logging', then press the s key beneath ENTER. The following menu is displayed which allows the operator to select a parameter for recording and also to reset the trend if required.

Parameter Reset Trend


BACK

Data Logging
ENTER

Control Yes / No
2.4.2

Using the s and t keys navigate the cursor until it lines up with 'Parameter', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Control (output total), Analyser 1, Analyser 2 and Flow (total). With the desired data logging parameter displayed press the s key beneath ENTER. The data logging is fixed to 1 month of data at 2 minute sampling time. The time and date are stored with the first data point to enable the date/ time of all the following data points to be calculated. The data may be viewed as a graph on the controller display or, downloaded to a laptop via the RS232 interface. Reset Trend

Parameter Reset Trend


BACK

Data Logging
ENTER

Control Yes / No
2.4.2

Using the s and t keys navigate the cursor until it lines up with 'Reset Trend', then press the s key beneath ENTER. A second cursor

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appears. Pressing either the s or t key cycles the display between Yes and No. When 'Yes' is selected and the s key beneath ENTER is pressed the main screen graph is reset. 4.4.3 Diagnostics - Analogue Inputs

Alarm History Data Logging Analogue Inputs Controller I/O


BACK

Diagnostics

Dosing I/O Initialise Software Version Control Equation


ENTER 2.4

Using the s and t keys navigate the cursor until it lines up with 'Analogue Inputs', then press the s key beneath ENTER. The following menu is displayed which allows the operator to view (not change) the values of the analogue inputs and what that means in relationship to water flow, residual etc.

Flow1 Flow 2 Analyser 1 Analyser 2 External Setpoint


BACK

Analogue Input
: : : : :

11.3 mA - - - 4.2 mA - - - - - -

45.8 l/s --0.125 mg/l ----2.4.3

ENTER

4.4.4 Diagnostics - Controller I/O

Alarm History Data Logging Analogue Inputs Controller I/O


BACK

Diagnostics

Dosing I/O Initialise Software Version Control Equation


ENTER 2.4

Using the s and t keys navigate the cursor until it lines up with 'Controller I/O', then press the s key beneath ENTER. The following menu displays the I/O status of the V600 Controller.

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Controller I/O

mA1: Control 8 mA (25) mA2: - - - K1234 mA3: - - - DI 1 2 3 mA4:Yout 12 mA (50) 5 6 7 8


BACK ENTER 2.4.4

4.4.5 Diagnostics - Dosing I/O

Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4

Diagnostics

Using the s and t keys navigate the cursor until it lines up with 'Dosing I/O', then press the s key beneath ENTER. The following menu displays the I/O status of the Dosing Interface Unit.

Dosing I/O

mA1 : Yout 10 mA (50) mA2 : Yout K 1 2 3 4 FB1 : Yout DI 1 2 3 FB2 : Yout 12 mA (50) 5 6 7 8
ENTER 2.4.5

BACK

4.4.6 Diagnostics - Initialise

Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4

Diagnostics

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Using the s and t keys navigate the cursor until it lines up with 'Initialise', then press the s key beneath ENTER. The following menu is displayed which allows the operator to reset the controller in one of two ways. Reset

Reset Reset + Init


BACK ENTER

Initialise

Yes / No Yes / No
2.4.6

Reset + Init

Using the s and t keys navigate the cursor until it lines up with 'Reset', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. When 'Yes' is selected and the s key beneath ENTER is pressed the controller is reset.

Initialise Reset + Init


BACK ENTER

Reset

Yes / No Yes / No
2.4.6

Using the s and t keys navigate the cursor until it lines up with 'Reset + Init', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between Yes and No. When 'Yes' is selected and the s key beneath ENTER is pressed the controller is reset and the software set defaults are loaded. 4.4.7 Diagnostics - Software Version

Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4

Diagnostics

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Using the s and t keys navigate the cursor until it lines up with 'Software Version', then press the s key beneath ENTER. The following menu is displayed.

Software Version
1 mA/V 02 2 3 4 mA/V 02 5 6 mA-Out 4x 02

Main CPU: 01.00 EAC1047 Display Version: 01.01 EAE1017 01

BACK

2.4.7

4.4.8 Diagnostics - Control Equation

Alarm History Dosing I/O Data Logging Initialise Analogue Inputs Software Version Controller I/O Control Equation
BACK ENTER 2.4

Diagnostics

Using the s and t keys navigate the cursor until it lines up with 'Control Equation', then press the s key beneath ENTER. The following menu is displayed which shows the control equation for the system control set in Section 3.1.2.

Control Equation
Yout = (wq . DF) / 100 50.0% = 25.0% . 200%) / 100


2.4.8

BACK

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5 Mode The MODE menu option allows the operator to select between AUTOMATIC and MANUAL control of the system dosing units. The dosing machine(s) associated with the V600 controller can be operated in either an Automatic or Manual mode from the V600. In Automatic mode the controller constantly examines the levels and status of the input signals and applies signals to change the dosing machine output in relation to those signals. In Manual mode the controller still monitors the input signals but any change of dosing machine(s) setting required will require manual entry. To determine the present control mode of the V600 refer to the display panel and note which icon is evident. The Automatic mode is denoted by a symbol, while the Manual mode is denoted by a hand symbol.

5.1 Manual Mode Pressing the Mode key when in the manual mode ( following menu screen being displayed: ) results in the

Change Mode

MANUAL

BACK MAN SET CHANGE 3

5.1.1 Change Pressing the CHANGE key when in the Manual control mode changes the control to the Automatic mode. A second press of the CHANGE key will return the control back to Manual. 5.1.2 Man Set Pressing the MAN SET key when in the manual mode allows the operator to set the dosing position of each machine manually and also to turn Dosing Machine 1 and/or Dosing Machine 2 On/Off. Having pressed the MAN SET key the display changes to:

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MANUAL Parameters Dosing Machine 1


M/C 1 Position Dosing Machine 2 M/C 2 Position

On / Off 78% On / Off 78%

BACK ENTER 3.2

Turning a Dosing Machine On/Off To turn a dosing machine On/Off, use the s and t keys navigate the cursor until it lines up with 'Dosing Machine 1', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. Press the s key beneath ENTER to store the change. To turn dosing machine 2 On/Off repeat the foregoing but navigate the cursor until it lines up with 'Dosing Machine 2'. Manually Setting the Dosing Machine Position To manually set the position of dosing machine 1, use the s and t keys navigate the cursor until it lines up with 'M/C 1 Position', then press the s key beneath ENTER. A second cursor appears adjacent to where the percentage position is entered. The first number is entered by scrolling using the s or t keys. When the desired number is displayed press the key and enter the next one. NOTE: The maximum entry is 100%. Repeat the foregoing until the correct percentage is displayed. Press the s key beneath ENTER to store the change. To manually position dosing machine 2 repeat the foregoing but navigate the cursor until it lines up with 'M/C 2 Position'. 5.2 Automatic Mode Pressing the Mode key when in the automatic mode ( following menu screen being displayed:

) results in the

Change Mode

AUTO

BACK AUTO SET CHANGE 3

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5.2.1 Change Pressing the CHANGE key when in the Automatic control mode changes the control to the Manual mode. A second press of the CHANGE key will return the control back to Automatic. 5.2.2 Auto Set Pressing the AUTO SET key when in the automatic mode allows the operator to change the setpoint and dosage factor. It also allows, when duty/standby or duty/assist have been enabled as part of the system control, the selection of the duty machine and the disabling of either or both machines. If external setpoint has been enabled as part of the system control it can be turned On/Off in this menu option. Having pressed the AUTO SET key the display changes to:

AUTO Parameters Duty Machine


Setpoint Dosage Factor Ext. Setpoint Disable M/C 1 Disable M/C 2

1/2 2.2 mg/l 28% On / Off No / Yes No / Yes


BACK ENTER 3.1

Duty Machine To select either dosing machine 1 or 2 as the duty unit, use the s and t keys to navigate the cursor until it lines up with 'Duty Machine', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between 1 and 2. Make the selection then press the s key beneath ENTER to store the change. Setpoint NOTE: The setpoint menu option is only available when the system control is set to either residual, flow and residual or setpoint trim. The Setpoint can be set by the operator to any value within the residual range set in Section 3.2.3. For a normal residual range this can be from 0 to full scale range in g/l or mg/l. For a centre zero residual range the setpoint can be any value +ve range.

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To change the control setpoint, use the s and t keys navigate the cursor until it lines up with 'Setpoint', then press the s key beneath ENTER. A second cursor appears adjacent to where the setpoint value is entered. The first number is entered by scrolling using the s or t keys. When the desired number is displayed press the key and enter the next one. Repeat the foregoing until the desired new setpoint is displayed. Press the s key beneath ENTER to store the change. Dosage Factor NOTE: The dosage factor menu option is only available when the system control is set to either ratio or feed forward. The dosage factor enables the user to set the dosage percentage in feed forward and ratio control modes. The dosage can be set between 10% and 500%, the default setting being 100%. To change the dosage factor, use the s and t keys navigate the cursor until it lines up with 'Dosage Factor', then press the s key beneath ENTER. A second cursor appears adjacent to where the dosage factor percentage is entered. The first number is entered by scrolling using the s or t keys. When the desired number is displayed press the key and enter the next one. Repeat the foregoing until the desired dosage factor is displayed. Press the s key beneath ENTER to store the change. External Setpoint If the external setpoint facility has been enabled as part of the system control in Section 3.1.2, it can be turned on/off in this menu option. To turn the external setpoint facility on/off, use the s and t keys to navigate the cursor until it lines up with 'External Setpoint', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. Make the selection then press the s key beneath ENTER to store the change. Disable Machine 1 and/or Machine 2 The disable machine 1 and disable machine 2 menu options allow the operator to switch either or both machines ON or OFF. To turn a machine on/off, use the s and t keys to navigate the cursor until it lines up with 'Disable M/C 1', then press the s key beneath ENTER. A second cursor appears. Pressing either the s or t key cycles the display between On and Off. Make the selection then press the s key beneath ENTER to store the change.

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To turn machine 2 on/off repeat the foregoing but navigate the cursor until it lines up with 'Disable M/C 2'. 1 With the Manual icon showing on the root display, press the s or t key to scroll to the Control Stat prompt, which should also show Manual status. Press key E and then press the s or t keys to change the Manual prompt to Automatic. When set, press key E again to store that change.

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V600 Settings Reference Factory Setting Commissioning SYSTEM (1.1) User Interface (1.1.1) Language System Name System Password Menu 2 Password Control (1.1.2) Control Mode Control Method Ext. Setpoint Control Action Communications (1.1.4) RS485 Protocol RS485 Address RS232 Function INPUT SIGNALS (1.2) Flow (1.2.1) Signal Type Resolution Range Range Used Display Flow as Flow 2 (1.2.2) Signal Type Resolution Range Range Used Analyser 1 (1.2.3) Signal Type Measurement Units Range

English V600 0000 0000

Flow & Residual Chlorinate Not Used Normal

W&T 00 Off

420mA 0.1 l/s 100.0 l/s 100 % l/s

Not Used 0.1 l/s 100.0 l/s 100 %

420mA Cl2 ug/l 500 ug/l

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Reference Factory Setting Commissioning Analyser 2 (1.2.4) Signal Type Units Range Digital Inputs (1.2.5) Digital Input 1 Digital Input 2 OUTPUT SIGNALS (1.3) mA Outputs (1.3.1) mA 1 Signal mA 1 Function mA 2 Signal mA 2 Function mA 3 Signal mA 3 Function Dosing Machine (1.3.2) Machine Type Resolution Gas Capacity Pump Capacity Product Strength Dosing Control (1.3.3) Dosing Control mA Signal Pulse Range Booster Pumps Vent Contacts ALARMS (1.4) Residual Alarms (1.4.1) Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison
120

420mA ug/l 500 ug/l

Not Used Not Used

Not Used Control Output Not Used Control Output Not Used Control Output

Gas Feed 0.001 g/s 0.050 g/s 2.00 l/h 14%

Positioner 420mA 80 / min Off Off

Disable Disable Disable Disable Disable


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Reference Factory Setting Commissioning General Alarms (1.4.2) Low Flow Machine Fail High Demand Booster Pump Low Control High Control Residual Delays (1.4.3) Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Cell Comparison General Delays (1.4.4) Low Flow Machine Fail High Demand RELAYS (1.5) Operation 1 (1.5.1) Relay 1 Op Relay 1 Mode Relay 2 Op Relay 2 Mode Relay 3 Op Relay 3 Mode Operation 2 (1.5.2) Relay 4 Op Relay 4 Mode Relay 5 Op Relay 5 Mode Relay 6 Op Relay 6 Mode

Disable Disable Disable Disable Disable Disable

05min 00s 05min 00s 05min 00s 05min 00s 05min 00s

02min 00s 01min 00s 10min 00s

Not Used Unlatched Not Used Unlatched Not Used Unlatched

Not Used Unlatched Not Used Unlatched Not Used Unlatched

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Reference Factory Setting Commissioning Map Functions 1 (1.5.3) Relay Low Flow High Demand Machine 1 Fail Machine 2 Fail Setpoint Fail System Fault Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Low Control High Control Map Functions 2 (1.5.4) Relay Flow Fail Flow 2 Fail Analyser 1 Fail Analyser 2 Fail Calibration Fail Control Inhibit Map Functions 3 (1.5.5) Relay mA Out Fail Disengaged 1 Disengaged 2 Shutdown Boost 1 Fail Boost 2 Fail 1 [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 1 [ ] [ ] [ ] [ ] [ ] [ ] 1 [ ] [ ] [ ] [ ] [ ] [ ] 2 3 4 5 6

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Map Functions 4 (1.5.6) Relay 1 Cell Comparison [ ] Flow 2 Fail [ ] Analyser 1 Fail [ ] Shutdown [ ] Calibration Fail [ ] Control Inhibit [ ] INPUT SIGNALS (2.1) Flow (2.1.1) Flow Shutdown Low Flow Alarm Manual Manual Value Signal Failure

2 [ ] [ ] [ ] [ ] [ ] [ ]

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Off 1.0 l/s Off 1.0 l/s Shutdown

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Reference Factory Setting Commissioning Flow 2 (2.1.2) Manual Manual Value Signal Failure Analyser 1 (2.1.3) Manual Manual Value Signal Failure Analyser 2 (2.1.4) Manual Manual Value Signal Failure Residual Alarms (2.1.5) Low Residual 1 High Residual 1 Low Residual 2 High Residual 2 Move Alarms High Demand CONTROL (2.2) Control Set (2.2.1) P Gain I Gain Setpoint Change Setpoint Band Setpoint Trim Process Time (2.2.2) Process Time Deadtime T1 Deadtime T2 Deadtime T3 Deadtime T4 Deadtime T5

Off 1.0 l/s Shutdown

Off 0.025 mg/l Shutdown

Off 0.010 mg/l Shutdown

0.200 mg/l 0.300 mg/l 0.200 mg/l 0.300 mg/l Off 0.10 mg/l

50 % 50 % 50 % 20 % Off

Fixed 01min 00s 00h 05min 00s 01min 00s 02h 00min 00s 01min 00s

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Reference Factory Setting Commissioning Cell Comparison (2.2.3) Master Deviation DOSING (2.3) Dosing Machines (2.3.1) Dosing Mode Deadband Low Control High Control Run On Failure Changeover (2.3.2) Low Residual High Residual Duty Cycling (2.3.3) Duty Cycling Machine 1 Duty Machine 2 Duty Changeover Time Vent / Boost (2.3.4) Gas Line Venting Pump Venting
Pump Boost Frequency Duration Booster pumps (2.3.5) Changeover Duty Pump Duty Cycling Standby Failure DIAGNOSTICS (2.4) Data Logging (2.4.2) Parameter

1 20%

Duty/Standby 2.0 % 10 % 90 % Yes

Off Off

Off 2 Days 2 Days 12:00

Off Off
Off 00h 30min 00s 00min 30s

Off 1 Off Shutdown

Control

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V600 Controller Spare Parts Description Part No. Fuse T1A / 250V, Type TR5 AAC5527 (115V / 230V AC units) Fuse T2.5A / 250V, Type TR5 AAC5788 (24V DC units) Fuse T3.15A / 250V, 5 x 20mm (Steel panel units only) AAA3145

mA / V Input Card AAC2764 (Slots 1, 2 & 4) 4 x mA Output Card AAC2638 (Slot 6) 8 x Relay Output Card (Slot 7) AAC2554

RS232 Interface Lead AAC5890 V600 Dosing Interface Unit Spare Parts Description Part No. Fuse T1A / 250V, Type TR5 AAC5527 (115V / 230V AC units) Fuse T2.5A / 250V, Type TR5 AAC5788 (24V DC units) Fuse T3.15A / 250V, 5 x 20mm (Steel panel units only) AAA3145

Feedback Card AAC2770 (Slot 1) 2 x mA Output Card AAC2632 (Slot 6) 8 x Relay Output Card (Slot 7) AAC2554

WT.040.700.000.GE.IM.0211

125

v600 disinfection controller

Controller Power Supply Power 115V / 230V ac or 24Vdc Alarm Relay 1 SPCO Alarm Relay 2 SPCO Flow 0/4-20mA or 0-10V Flow 2 (Option) 0/4-20mA or 0-10V Analogue Inputs Analyser 1 0/4-20mA Analyser 2 0/4-20 mA External Setpoint 0/4-20mA Alarm Relay 3 SPCO Alarm Relay 4 SPCO Alarm Relay 5 SPCO Alarm Relay 6 SPCO

Alarm Relays

GP Digital Inputs

GP Digital Input 1 Volt Free Contact GP Digital Input 2 Volt Free Contact

Vent / Booster Pump 1 Relay SPCO Booster Pump Fail Volt Free Contact Vent / Booster Pump 2 Relay SPCO Booster Pump / Vent Control

mA Output 1 0/4-20mA mA Outputs mA Output 2 0/4-20mA mA Output 3 0/4-20mA

RS232 Communications RS485

Fig. 1 V600 Controller I/O

126

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Dosing Interface Unit

Feedback 1K / 5K Pot Enable Relay SPCO Inc / Dec Relay SPCO mA Output 0/4..20mA On / Off Relay SPCO Vent/Booster Pump 1 Relay SPCO Fault Digital Input Volt Free Contact Booster Pump Fail Volt Free Contact Dosing Machine 1

Feedback 1K / 5K Pot Enable Relay SPCO Inc / Dec Relay SPCO mA Output 0/4..20mA On / Off Relay SPCO Vent/Booster Pump 1 Relay SPCO Fault Digital Input Volt Free Contact Dosing Machine 2

Power Supply

Power 115V / 230V ac or 24Vdc

Fig. 2 Dosing Interface Unit I/O

WT.040.700.000.GE.IM.0211

127

4 3

2 3

8 7

2 3

4 5

6 5

8 7 SLOT 7 RELAY CARD ( NOTE 1 ) 4 2 6 5 3 1

24 23 22

21 20 19

18 17 16

15 14 13

MOTHERBOARD (DI 1) 7 8 13 14 15 9 10 (DI 2) 17 18 19 20 21 22 23 24 25 (L)(N)(E) L1 L2/N B A B A


0/4..20 mA 0/4..20 mA 0/4..20 0..10V mA OR

(DI 3)

11 12

12 11 10

9 8 7

6 5 4

3 2 1

WHITE RED BLUE

3 2 1

1 3

2 3

1 3

TxD

RxD

mA OUT mA OUT mA OUT 3 1 2 PUMP / VENT 2 GND DIGITAL DIGITAL INPUT INPUT 2 1 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 0/4..20 0..10V mA OR RELAY 3 0/4..20 mA

EXTERNAL SETPOINT

ANALYSER 1

ANALYSER 2

RS 485 COMMUNICATIONS OUT

RS 485 COMMUNICATIONS IN

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECT TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

CAN BUS TO DOSING INTERFACE ( SEE NOTE 4 ) FLOW

128
SLOT 1 mA/V (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) SLOT 4 mA/V SLOT 2 mA/V H L DIGITAL INPUTS ( NOTE 2 ) RELAYS RS 232 COMMUNICATIONS ( SEE NOTE 3 ) FLOW 2 ( OPTION ) SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

SLOT 6 mA OUT

(-) (+)

(-) (+)

(-) (+)

FAULT PUMP / INPUT VENT (NOTE 2) 1

v600 disinfection controller

Fig. 3 External Connection Diagram - V600 General I/O - Plastic Enclosure (XAC1192)

mA OUTPUTS

BOOSTER PUMP / VENT CONTROL

WT.040.700.000.GE.IM.0211

SLOT 1 FB/D1

8 7

8 3 1

5 2

SLOT 7 RELAY CARD ( NOTE 1 ) 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

24 23 22

21 20 19

6 5

3 4 5 6

11 12

9 10

13 14 15

23 24

0%
MACHINE ON/OFF FEEDBACK 1K/5K INC/DEC ENABLE BOOSTER FAULT mA OUT INPUT CONTROL PUMP / (NOTE 2) VENT BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

100%

100%

0% TxD
RxD INC/DEC or PULSE MACHINE ON/OFF BOOSTER FAULT mA OUT INPUT CONTROL PUMP / (NOTE 2) VENT GND

WHITE RED BLUE

3 2 1

FEEDBACK 1K/5K

INC/DEC ENABLE

INC/DEC or PULSE

v600 disinfection controller

Fig. 4 External Connection Diagram - Dosing Interface Unit General I/O Plastic Enclosure (XAC1200)
SLOT 6 mA OUT (-) (+) (-) (+)

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4

DOSING MACHINE 1

DOSING MACHINE 2

RS 232 COMMUNICATIONS ( FACTORY UESE ONLY )

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

L1 L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (DI 1) (DI 3) (DI 2) (L)(N)(E)

129

4 5

8 7

6 5

1 2 3

2 3

1 2 3

9 8 7

24 23 22

21 20 19

18 17 16

15 14 13

12 11 10

6 5 4

3 2 1

(DI 3) 7 8 9 10 13 14 15

(DI 1)

(DI 2) 17 18 19 20 21 22

11 12

23 24 25

L L2/N

6 4 2

47 48

41 43 45

42 44 46

39 37

40 38

65 67 69

59 61 63

53 55 57

66 68 70

60 62 64

54 56 58

22 24 26 20

30 32 28

29 31 27

35 36 33

7 9 8

21 23 25 19

12 11 10

15 13 14

18 17 16

5 3 1

50 52

49 51

3 2 1 TxD
RxD

0 - 10V 4 - 20mA 0V/mA

FAULT PUMP INPUT / VENT (NOTE 2) 1 PUMP / VENT 2 GND DIGITAL DIGITAL INPUT INPUT 2 1 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 RELAY 3 0/4..20 mA

EXTERNAL SETPOINT

ANALYSER 1

RS 485 COMMUNICATIONS OUT

RS 485 COMMUNICATIONS IN

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECT TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

CAN BUS TO DOSING INTERFACE UNIT SEE NOTE 4

v600 disinfection controller

Fig. 5 External Connection Diagram - V600 Controller General I/O Steel Enclosure (XAC1199)

BOOSTER PUMP / VENT CONTROL

ANALYSER 2

mA OUTPUTS

DIGITAL INPUTS ( NOTE 2 ) RELAYS FLOW

RS 232 COMMUNICATIONS ( SEE NOTE 3 )

FLOW 2 ( OPTION )

0 - 10V 4 - 20mA 0V/mA

mA OUT 1

mA OUT 2

mA OUT 3

0/4..20 mA

0/4..20 mA

B A

B A

H L

L L

N N

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

L L2/N

L L2/N

130
SLOT 1 mA/V (+) (+) (-) (+) (-) (+) (-) (+) (-) (+) (+) (-) FS1 T3.15 A FS2 T3.15 A SLOT 4 mA/V SLOT 2 mA/V 8 7 SLOT 7 RELAY CARD ( NOTE 1 ) 6 5 4

SLOT 6 mA OUT

(-) (+)

(-) (+)

(-) (+)

3 2 1

MOTHERBOARD

(L)(N)(E)

ISOLATOR

WT.040.700.000.GE.IM.0211

SLOT 1 FB/D1

1 2 3

SLOT 6 mA OUT (-) (+) 8 7 6 5 (-) (+) FS1 T3.15 A FS2 T3.15 A

9 8 7

24 23 22

6 5 4

21 20 19

18 17 16

15 14 13

12 11 10

3 2 1

(DI 1) 7 8 11 12 9 10 13 14 15 23 24

(DI 3)

(DI 2)

3 4 5 6

3 2 1 ISOLATOR 9 7 5 62 61 44 46 48 49 51 53 43 45 47 39 41 36 38 40 34 50 52 54 37 35 33 28 30 32 27 29 31 56 58 60 1 3 2 15 17 19 11 13 55 57 59 L1 L2/N DOSING MACHINE 1 100% DOSING MACHINE 2 0% RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) DOSING MACHINE 2 CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4 SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W L1 L2/N H L L L L N N N L L L N N N

22 24 26

8 10 12

16 18 20

21 23 25

TxD RxD

FEEDBACK 1K/5K

INC/DEC ENABLE

INC/DEC or PULSE FEEDBACK 1K/5K INC/DEC ENABLE GND INC/DEC or PULSE MACHINE ON/OFF BOOSTER FAULT mA OUT PUMP INPUT CONTROL / VENT (NOTE 2)

MACHINE ON/OFF

BOOSTER BOOSTER FAULT mA OUT PUMP FAIL PUMP INPUT CONTROL CONTACT / VENT (NOTE 2) ( SEE NOTE 2 )

0%

100%

DOSING MACHINE 1

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

L1 L2/N

Fig. 6 External Connection Diagram - Dosing Interface Unit General I/O Steel Enclosure (XAC1205)
6 5 4 1 2 3

WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)

SLOT 7 RELAY CARD ( NOTE 1 )

v600 disinfection controller

131

3 2 1

24 23 22

21 20 19

6 5 4

12 11 10

9 8 7

6 5 4

18 17 16

18 17 16

15 14 13

3 2 1

(DI 1) 7 8 9 11 12 10 L2/N L2/N L2/N L2/N L2/N L2/N L2/N 13 14 15

(DI 3)

(DI 2)

23 24 25

3 4 5 6

CAN BUS TO V600 CONTROLLER SEE NOTE 5 3 2 1 ISOLATOR 66 68 77 85 87 89 93 97 98 75 85 87 93 79 81 95 92 94 96 91 93 95 122 124 126 121 110 112 114 105 107 115 117 123 115 117 119 123 102 104 106 100 116 118 109 111 125 121 123 125 65 67 L1 L2/N
TxD RxD GND

72 74 76 70 86 88

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

N E

N E

11 10 9

N E

19 21

L2 4

17

L2 4

19 21

17

20

11 10

20

CLOSE N E

L2 4

5 5 GND GND

5 5 GND GND

11 10 9

L2 4

17 18 19 20 21 22 GND

BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) TB1 JUNCTION BOX 11 10 9

17 18 19 20 21 22 GND

CLOSE N E

TB1 JUNCTION BOX

TB2

OPEN

TB2

OPEN

N E

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

DOSING MACHINE 1

DOSING MACHINE 2

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

NOTES SOLENOID VALVE

SOLENOID VALVE

OR
13 14 15 0%
1K

MOTERISED VALVE

OR

MOTERISED VALVE

1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92, 94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO.

13 14 15

INJECTOR LINE VACUUM SOLENOID VALVE OR BOOSTER PUMP No.1 100%

INJECTOR LINE VACUUM SOLENOID VALVE OR BOOSTER PUMP No.2

0%

100%

INCREASE 3 GND

NEUTRAL 1 DECREASE 2

NEUTRAL 1 DECREASE 2

INCREASE 3 GND

1K

v600 disinfection controller

PLUG POSITIONER

VACUUM SWITCH ( DUAL )

PLUG POSITIONER

VACUUM SWITCH ( DUAL )

5. CABLE TO BE 25 AWG TWINAX (120/124 OHM) BELDEN 9271 ( W&T AAB6504 )

V2000 GAS CONTROL UNIT DOSING MACHINE No.1

V2000 GAS CONTROL UNIT DOSING MACHINE No.1

Fig. 7 External Connection Diagram - V600 Controller with Dosing Interface Unit - V2000 Gas Control Units (XAC1212 sheet 1)

L1 L2/N

LINK

91 80 82 84

L2/N

LINK

L1 L2/N

132
SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 7 6 6 2 5 1 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2 MOTHERBOARD (L) (N)(E) L L L N N N L L L N N N L L N N

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 7 External Connection Diagram - V600 Controller with Dosing Interface Unit - V2000 Gas Control Units (XAC1212 sheet 2)

WT.040.700.000.GE.IM.0211

133

v600 disinfection controller

Fig. 8 External Connection Diagram - V600 Controller with Dosing Interface Unit - V10k Positioners (XAC1190 sheet 1)

134

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 8 External Connection Diagram - V600 Controller with Dosing Interface Unit - V10k Positioners (XAC1190 sheet 2)

WT.040.700.000.GE.IM.0211

135

v600 disinfection controller

Fig. 9 External Connection Diagram - V600 Controller with Dosing Interface Unit - Solenoid Pumps (XAC1191 sheet 1)

136

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 9 External Connection Diagram - V600 Controller with Dosing Interface Unit - Solenoid Pumps (XAC1191 sheet 2)

WT.040.700.000.GE.IM.0211

137

v600 disinfection controller

Fig. 10 External Connection Diagram - V600 Controller with Dosing Interface Unit - Variable Speed Control (XAC1193 sheet 1)

138

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 10 External Connection Diagram - V600 Controller with Dosing Interface Unit - Variable Speed Control (XAC1193 sheet 2)

WT.040.700.000.GE.IM.0211

139

SLOT 6 mA OUT (-) (+) (-) (+) FS1 T3.15 A FS2 T3.15 A 7 6 5 4 2 1 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 3

3 2 1

24 23 22

12 11 10

9 8

6 5 4

5 3 2 1

21 20 19

18 17 16

15 14 13

(DI 1)

(DI 3)

(DI 2)

23 24 25

3 4 5 6

7 8

11 12

9 10

L2/N

L2/N

CAN BUS TO V600 CONTROLLER SEE NOTE 5 3 2 1 ISOLATOR

72 74 76 70 86 88

85 87

L2/N

75 77

L2/N

13 14 15

L L1 L2/N

66 68 92 94 96

97 98

91 80 82 84

73 71 69

79 81 93

102 104 106 100 116 118

121 110 112 114

115 117

101 103 99

109 111 123

105 107

91 93 95

122 124 126

121 123 125

65 67

TxD RxD

GND

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

3 E

13 14 15

- ve + ve

13 14 15

- ve + ve

ON/OFF

N E

ON/OFF

N E

SEE NOTE 4

DOSING MACHINE 1

DOSING MACHINE 2

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W VARIBLE SPEED DRIVE

0% VARIBLE SPEED DRIVE


1K

100% 0%

100%

INCREASE 3 E

NEUTRAL 1 DECREASE 2

NEUTRAL 1 DECREASE 2

INCREASE

STROKE POSITIONER

M
DOSING MACHINE

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 STROKE POSITIONER

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

DOSING UNIT PUMP VENT FAULT INPUT SOLENOID (IF FITTED) VALVE OR NORMALLY BOOSTER MAINS SUPPLY CLOSED PUMP 2 TO SUIT ( SEE NOTE 2 )

L N

v600 disinfection controller

DOSING MACHINE

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92, 94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX (120/124 OHM) BELDEN 9271 ( W&T AAB6504 )

Fig. 11 External Connection Diagram - V600 Controller with Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out) (XAC1194 sheet 1)

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

1K

L1 L2/N

LINK

LINK

N N N

N N N

N N

L1 L2/N

140
SLOT 1 FB/D1 MOTHERBOARD (L) (L)(N)(E) (N)(E)

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 11 External Connection Diagram - V600 Controller with Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out) (XAC1194 sheet 2)

WT.040.700.000.GE.IM.0211

141

3 2 1

24 23 22

18 17 16

9 8 7

6 5 4

21 20 19

18 17 16

15 14 13

MOTHERBOARD (DI 1) L1 L1 7 8 L1 11 12 L1 L2/N L1 L2/N L1 L2/N L2/N L1 L2/N L2/N L2/N (DI 3) (DI 2) 9 10 13 14 15 23 24 (L)(N)(E) L1 L2/N WHITE RED BLUE 3 2 1 TxD
RxD GND

3 4 5 6

L1

L2/N

12 11 10

6 5 4

3 2 1

N E

N E

13 14 15

N E

13 14 15

N E

OPEN

CLOSE N E

OPEN

VAC FAIL

GAS FAIL

INCREASE 3 E

NEUTRAL 1 DECREASE 2

N/C N/C

NEUTRAL DECREASE 2

INCREASE 3 E

N/C

N/C

v600 disinfection controller

POSITIONER

SOLENOID VALVE

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 VACUUM SWITCH (IF FITTED) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

DOSING UNIT

SOLENOID VALVE

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 2

VACUUM SWITCH (IF FITTED)

Fig. 12 External Connection Diagram - V600 Dosing Interface Unit V10k Positioners -Plastic Enclosure (XAC1201)

DOSING MACHINE No.1

DOSING MACHINE No.2

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

GAS FAIL

1K

1K

VAC FAIL

0%
N/O N/O

100% 0%

100%

CLOSE N E

COM COM

COM COM N/O N/O

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4

142
SLOT 1 FB/D1 6 SLOT 7 RELAY CARD (SEE NOTE 1) 2 1 6 5 3 4 2 H L RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

WT.040.700.000.GE.IM.0211

7 SLOT 7 RELAY CARD (SEE NOTE 1)

6 5 1

3 2

9 8 7

5 4

21 20 19

7 8

9 10

L1 L2/N

11 12

L1 L2/N

13 14 15

23 24

WHITE RED BLUE

3 2 1

TxD

RxD

GND

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )


L L N E N E

PULSES /MIN VARIBLE SPEED DRIVE


L L N E

ON/OFF ( if required ) PULSES /MIN VARIBLE SPEED DRIVE


N E

ON/OFF ( if required )

v600 disinfection controller

M
DOSING MACHINE No.1

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No1

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.2 TO SUIT

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 )

DOSING MACHINE No.2

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

Fig. 13 External Connection Diagram - V600 Dosing Interface Unit - Solenoid Pumps - Plastic Enclosure (XAC1202)
18 17 16 15 14 13 3 2 1

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

L1 L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (DI 1) (DI 3) (DI 2) (L)(N)(E)

143

8 7

6 SLOT 7 RELAY CARD (SEE NOTE 1)

5 2 1

6 5

18 17 16

15 14 13

MOTHERBOARD (DI 1) 7 8 11 12 9 10 13 14 15 23 24 L1 L2/N L1 L2/N (DI 3) (DI 2) (L)(N)(E) L1 L2/N SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) L N E L - ve + ve ON/OFF N E

6 5 4

3 2 1

TxD

RxD

GND

WHITE RED BLUE 3 2 1

- ve + ve

VARIBLE SPEED DRIVE L N E

VARIBLE SPEED DRIVE

L N E

v600 disinfection controller

M M
NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No1

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.2 TO SUIT

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 )

DOSING MACHINE No.1

DOSING MACHINE No.2

2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

Fig. 14 External Connection Diagram - V600 Dosing Interface Unit - Variable Speed Control- Plastic Enclosure (XAC1203)

CAN BUS TO V600 CONTROLLER SEE NOTE 3

144
SLOT 6 mA OUT (-) (+) H L

(-) (+)

ON/OFF

WT.040.700.000.GE.IM.0211

SLOT 1 FB/D1

SLOT 6 mA OUT (-) (+) 8 7 6 5 5 SLOT 7 RELAY CARD (SEE NOTE 1) 2 1 4 3 9 8 7 6 5 4 (-) (+)

24 23 22

21 20 19

18 17 16

15 14 13

MOTHERBOARD (DI 1) L1 7 8 11 12 L1 L2/N L2/N L1 L2/N (DI 3) (DI 2) 9 10 13 14 15 23 24 (L)(N)(E) L1 L2/N WHITE RED BLUE 3 2 1
TxD RxD GND

3 4 5 6

L1

L2/N

12 11 10

3 2 1

3 E

13 14 15

13 14 15

- ve + ve

- ve + ve

0% L N E VARIBLE SPEED DRIVE


1K

100% 0%

100%

INCREASE 3 E

NEUTRAL 1 DECREASE 2

NEUTRAL 1 DECREASE 2

INCREASE

1K

v600 disinfection controller

STROKE POSITIONER

M
DOSING MACHINE No.1

PUMP VENT SOLENOID MAINS SUPPLY VALVE OR BOOSTER TO SUIT PUMP No1

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 )

BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

STROKE POSITIONER

L N E

VARIBLE SPEED DRIVE

PUMP VENT SOLENOID MAINS SUPPLY VALVE OR BOOSTER TO SUIT PUMP No2

DOSING UNIT FAULT INPUT (IF FITTED) ( SEE NOTE 2 )

DOSING MACHINE No.2

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

Fig. 15 External Connection Diagram - V600 Dosing Interface Unit - Stroke Positioner and Variable Speed Control (mA out)- Plastic Enclosure (XAC1204)
3 2 1 6

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4 RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) ON/OFF N E

ON/OFF N E

WT.040.700.000.GE.IM.0211
H L SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

145

3 2 1

9 8 7

6 5 4

6 5 4

24 23 22

21 20 19

18 17 16

18 17 16

15 14 13

12 11 10

3 2 1

(DI 1) 7 8 11 12 L2/N L2/N L2/N L2/N L2/N L2/N 9 10 13 14 15

(DI 3)

(DI 2)

3 4 5 6

L2/N

L2/N

3 2 1 ISOLATOR 49 51 57 49 51 53 57 39 41 21 23 25 29 28 30 32 27 29 31 56 58 60 40 38 36 34 50 52 55 44 46 48 15 17 31 11 13 43 45 59 62 61 1 3 2 55 57 59 L1 L2/N
TxD RxD GND

22 24

8 10 12

LINK

27 16 18 20

21 23 29

LINK

23 24

L L2/N

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

L DOSING MACHINE 1 DOSING MACHINE 2

3 E

N E

N E

3 E

N E

13 14 15

OPEN

13 14 15

CLOSE N E

VAC FAIL

GAS FAIL

GAS FAIL

NEUTRAL 1 DECREASE 2

INCREASE

NEUTRAL 1 DECREASE 2

INCREASE

N/C

N/C

N/C

N/C

POSITIONER DOSING UNIT

SOLENOID VALVE

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 VACUUM SWITCH (IF FITTED) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) SOLENOID VALVE

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 2 DOSING MACHINE No.2

VACUUM SWITCH (IF FITTED)

v600 disinfection controller

DOSING MACHINE 1

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN 4. CONNECT TO LIVE TERMINALS 28, 30 OR 32 FOR DOSING MACHINE ONE 56, 58 OR 60 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

Fig. 16 External Connection Diagram - V600 Dosing Interface Unit - V10k Positioners- Steel Enclosure (XAC1206)

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5

1K

1K

VAC FAIL

0%
N/O N/O

100% 0% 100%

CLOSE N E

COM COM

OPEN

N E

COM COM N/O N/O

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

L1 L2/N L L L N N N L L L N N N

146
SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 6 5 4 2 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 2 1 3 MOTHERBOARD (L)(N)(E)

WT.040.700.000.GE.IM.0211

FS1 T3.15 A FS2 T3.15 A SLOT 7 RELAY CARD ( SEE NOTE 1 ) 1 3 1 2

18 17 16

15 14 13

21 20 19

9 8 7

6 5 4 3 2

(DI 1) (DI 3) 11 12 L2/N 9 10 13 14 15 23 24 (DI 2) 7 8

L2/N

3 2

1 ISOLATOR

49 51

43 45 55

L1 L2/N

62 61

44 46

28 30 32

27 29 31

56 58 60

21 23

16 18

11 13

39 41

15 17 27

1 3 2

55 57 59

TxD RxD

GND

H L

L L

N N N DOSING MACHINE 1

L L

N N N DOSING MACHINE 2

SEE NOTE 4

N E

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

VARIBLE SPEED DRIVE L N E

VARIBLE SPEED DRIVE

L N E

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5

PULSES /MIN N E

ON/OFF ( if required ) PULSES /MIN

ON/OFF ( if required )

SEE NOTE 4

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

v600 disinfection controller

PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP No.1 TO SUIT BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

M
DOSING MACHINE No. 2

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP No.2

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINAL 28 FOR DOSING MACHINE 1 TERMINAL 56 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

DOSING MACHINE No.1

Fig. 17 External Connection Diagram - V600 Dosing Interface Unit - Solenoid Pumps- Steel Enclosure (XAC1207)

L1 L2/N

L1 L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)

147

8 7

6 5

18 17 16

15 14 13

6 5 4

3 2 1

(DI 1) (DI 3) 11 12 9 10 L2/N 13 14 15 23 24 (DI 2) L2/N 7 8

3 2 1 ISOLATOR 62 61 37 35 33 43 45 55 39 41 28 30 32 56 58 60 49 51 15 17 27 11 13 1 3 2 27 29 31 55 57 59 L1 L2/N H L L L L N N N DOSING MACHINE 1 L L L N N N DOSING MACHINE 2 CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5 SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINAL 28 FOR DOSING MACHINE 1 TERMINAL 56 FOR DOSING MACHINE 2. 5 . CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) L1 L2/N

21 23

9 7 5

TxD RxD

SEE NOTE 4

- ve + ve

L N E

v600 disinfection controller

M M

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

PUMP VENT SOLENOID VALVE OR BOOSTER MAINS SUPPLY PUMP 2 TO SUIT

L N E

VARIBLE SPEED DRIVE

VARIBLE SPEED DRIVE

- ve + ve

ON/OFF N E N E

ON/OFF

SEE NOTE 4

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

Fig. 18 External Connection Diagram - V600 Dosing Interface Unit - Variable Speed Control- Steel Enclosure (XAC1208)

WT.040.700.000.GE.IM.0211

DOSING MACHINE No.1

DOSING MACHINE No. 2

GND

L1 L2/N

148
SLOT 6 mA OUT (-) (+) FS1 T3.15 A FS2 T3.15 A 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 1 2 MOTHERBOARD (L)(N)(E)

(-) (+)

SLOT 1 FB/D1

SLOT 6 mA OUT (-) (+) 8 7 6 5 (-) (+) FS1 T3.15 A FS2 T3.15 A 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 1 2

9 8 7

6 5 4

24 23 22

21 20 19

18 17 16

15 14 13

12 11 10

3 2 1

(DI 1) 7 8 11 12 L2/N L2/N L2/N 9 10 13 14 15

(DI 3)

(DI 2)

3 4 5 6

L2/N

3 2 1 ISOLATOR 40 38 36 34 50 52 55 44 46 48 28 30 32 56 58 60 1 3 2 37 35 33 43 45 57 62 61 39 41 15 17 29 11 13 49 51 27 29 31 55 57 59 L1 L2/N
TxD RxD GND

8 10 12

22 24

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

H L

L L

N N N

N N N

DOSING MACHINE 1 L - ve + ve N E

DOSING MACHINE 2

3 E

N E

13 14 15

- ve + ve

ON/OFF 13 14 15 3 E 100%
1K

ON/OFF

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5

0% L N E

100% 0%

INCREASE

NEUTRAL 1 DECREASE 2

NEUTRAL 1 DECREASE 2

INCREASE

1K

VARIBLE SPEED DRIVE

VARIBLE SPEED DRIVE L N E

v600 disinfection controller

STROKE POSITIONER

PUMP VENT SOLENOID VALVE OR MAINS SUPPLY BOOSTER TO SUIT PUMP 1 STROKE POSITIONER

DOSING UNIT FAULT INPUT (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 ) BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

DOSING UNIT PUMP VENT FAULT INPUT (IF FITTED) SOLENOID NORMALLY VALVE OR MAINS SUPPLY BOOSTER CLOSED TO SUIT ( SEE NOTE 2 ) PUMP 2

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W DOSING MACHINE 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINALS 28, 30 or 32 FOR DOSING MACHINE 1 TERMINALS 56, 58 or 60 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

Fig. 19 External Connection Diagram - V600 Dosing Interface Unit - Stroke Positioners and Variable Speed Control (mA out) - Steel Enclosure (XAC1209)
3 2 1

DOSING MACHINE

L1 L2/N

LINK

27 16 18 20

21 23

LINK

23 24

L L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)

149

v600 disinfection controller

Fig. 20 External Connection Diagram - V600 Dosing Interface Unit - V2000 Gas Control Units - Plastic Enclosure (XAC1213)

150

WT.040.700.000.GE.IM.0211

SLOT 1 FB/D1

12 11 10

9 8 7

18

17

16

18

17

16

15

14

24 23 22

21 20 19

13

6 5 4

6 5 4

(DI 1) 7 8 9 11 12 10 L2/N L2/N L2/N L2/N L2/N L2/N L2/N 13 14 15

(DI 3)

(DI 2)

3 4 5 6

L2/N

3 2 1 ISOLATOR 11 13 21 23 25 15 17 31 40 38 36 34 50 52 55 44 46 48 39 41 49 51 57 49 51 53 57 1 3 2 28 30 32 27 29 31 56 58 60 21 23 25 29 62 61 43 45 59 55 57 59 L1 L2/N
TxD RxD

8 10 12

22 24

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

GND

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

N E

N E

19 21

11 10 9

17

20

L2 4

11 10

L2 4

19 21

17

5 GND

5 GND

20

N E

OPEN

OPEN

L2 4

CLOSE N E

TB1 JUNCTION BOX 5 GND 11 10 9 L2 4

JUNCTION BOX

TB2

TB1

TB2

11 10 9

5 GND

17 18 19 20 21 22 GND

17 18 19 20 21 22 GND

BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 )

SOLENOID VALVE

OR
13 14 15 0%
1K

MOTERISED VALVE

SOLENOID VALVE

OR

MOTERISED VALVE

13 14 15

CLOSE N E

N E

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5

DOSING MACHINE 1

DOSING MACHINE 2

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

INJECTOR LINE VACUUM SOLENOID VALVE OR BOOSTER PUMP No.1 100%

INJECTOR LINE VACUUM SOLENOID VALVE OR BOOSTER PUMP No.2

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY

0%

100%

NEUTRAL 1 DECREASE 2

INCREASE 3 GND

NEUTRAL 1 DECREASE 2

INCREASE 3 GND

v600 disinfection controller

1K

PLUG POSITIONER

VACUUM SWITCH ( DUAL )

PLUG POSITIONER

VACUUM SWITCH ( DUAL )

3. DO NOT CONNECT CABLE SCREEN. 4. CONNECT TO LIVE TERMINALS 28, 30 or 32 FOR DOSING MACHINE 1 TERMINALS 56, 58 or 60 FOR DOSING MACHINE 2. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 )

V2000 GAS CONTROL UNIT DOSING MACHINE No.1

V2000 GAS CONTROL UNIT DOSING MACHINE No.1

Fig. 21 External Connection Diagram - V600 Dosing Interface Unit - V2000 Gas Control Units - Steel Enclosure (XAC1214)
FS1 T3.15 A FS2 T3.15 A 6 2 1 6 5 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2

L1 L2/N

LINK

27 16 18 20

LINK

23 24

L1 L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (L) (N)(E) L L L N N N L L L N N N

151

6 5

4 3

4 5

1 2 3

8 SLOT 7 RELAY CARD ( NOTE 1 )

6 5 4 2

24 23 22

9 8 7

21 20 19

15 14 13

12 11 10

6 5 4

MOTHERBOARD (DI 1) 7 8 9 10 13 14 15 17 18 19 (DI 2) 20 21 22 23 24 25

(DI 3)

11 12

18 17 16

3 2 1

1 2 3

39 40

42 44 46

47 49 51

41 43 45

20 24 22 18

59 61 63

35 36

37 38

54 56 58

27 29 25

4 6 2

11 9 12

60 62 64

10 7 8

53 55 57

48 50 52

28 30 26

31 33 32

15 13 14

3 2 1 TxD
RxD GND 0 - 10V 4 - 20mA 0V/mA 0/4..20 mA 0/4..20 mA

19 23 21 17

FAULT PUMP INPUT / VENT (NOTE 2) 1 PUMP / VENT 2 DIGITAL DIGITAL INPUT INPUT 1 2 RELAY 6 RELAY 5 RELAY 4 RELAY 2 RELAY 1 RELAY 3

EXTERNAL SETPOINT

ANALYSER 1

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. 3 PIN PLUG MAY BE DISCONNECTED TO ALLOW DIRECT CONNECTION TO MOTHERBOARD. 4. CONNECT LIVE TERMINALS 92,94 OR 96 FOR DOSING MACHINE ONE 122, 124 OR 126 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX (120/124 OHM) BELDEN 9271 ( W&T AAB6504 ) 6. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED, WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSTION OUTPUT CARD MUST NOT BE FITTED TO V500

RS 485 COMMUNICATIONS OUT

RS 485 COMMUNICATIONS IN

v600 disinfection controller

Fig. 22 External Connection Diagram - V600 Controller and Dosing Interface Unit - V500 Positioners (XAC1235 sheet 1)

BOOSTER PUMP / VENT CONTROL

ANALYSER 2

mA OUTPUTS

DIGITAL INPUTS ( NOTE 2 ) RELAYS FLOW RS 232 COMMUNICATIONS ( SEE NOTE 3 )

FLOW 2 ( OPTION )

0 - 10V 4 - 20mA 0V/mA

mA OUT 1

mA OUT 2

mA OUT 3

0/4..20 mA

B A

3 5 1

152
SLOT 1 mA/V SLOT 4 mA/V (+) (-) (+) (-) (+) (+) (-) (+) (+) (-) (+) (-) SLOT 2 mA/V L H CAN BUS TO DOSING INTERFACE UNIT SEE NOTE 4 B A

SLOT 6 mA OUT

(-) (+)

(-) (+)

(-) (+)

WT.040.700.000.GE.IM.0211

v600 disinfection controller

Fig. 22 External Connection Diagram - V600 Controller and Dosing Interface Unit - V500 Positioners (XAC1235 sheet 2)

WT.040.700.000.GE.IM.0211

153

1 4 3 2 2 1

18 17 16

15 14 13

18 17 16

6 5 4

9 8 7

24 23 22

2 20 19

MOTHERBOARD (DI 1) L1 7 8 11 12 L1 9 10 L1 L1 L2/N 13 14 15 23 24 L2/N L1 L2/N L2/N L1 L2/N L2/N (DI 3) (DI 2) (L)(N)(E) L1 L2/N SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W RS 232 COMMUNICATIONS ( FACTORY USE ONLY ) L L N E N E L 26 25 24 11 13 TB3 0%
5K

3 4 5 6

L1

L2/N

L1 L2/N

12 11 10

6 5 4

3 2 1

WHITE RED BLUE 3 2 1

TxD

N E

26 25 24

11 13

12

OPEN

CLOSE N E

OPEN

INCREASE

GAS FAIL

NEUTRAL DECREASE

NEUTRAL DECREASE

N/C N/C

INCREASE

N/C

N/C

V500 POSITIONER ( SEE NOTE 5 )

SOLENOID VALVE

OR
DOSING MACHINE No.2

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1 BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) SOLENOID VALVE V500 POSITIONER ( SEE NOTE 5 )

VACUUM SWITCH (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 2

VACUUM SWITCH (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

DOSING MACHINE No.1

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY 3. DO NOT CONNECT CABLE SCREEN. 4. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) 5. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSITION OUTPUT CARD MUST NOT BE FITTED TO V500

GAS FAIL

v600 disinfection controller

Fig. 23 External Connection Diagram - V600 Dosing Interface Unit V500 Positioners (XAC1236)

5K

VAC FAIL

VAC FAIL

0%
N/O N/O

100%

100%

CLOSE N E

COM COM

COM COM N/O N/O

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 4

TB3

TB1

TB1

12

N E

RxD GND

154
SLOT 1 FB/D1 6 5 SLOT 7 RELAY CARD (SEE NOTE 1) H L

WT.040.700.000.GE.IM.0211

SLOT 1 FB/D1 FS1 T3.15 A FS2 T3.15 A 6 SLOT 7 RELAY CARD ( SEE NOTE 1 ) 4 3 2 2 5 1

24 23 22

9 8 7

21 20 19

18 17 16

15 14 13

18 17 16

12 11 10

6 5 4

6 5 4

3 2 1

(DI 1) 7 8 11 12 9 10 L2/N L2/N L2/N L2/N L2/N L2/N 13 14 15 23 24

(DI 3)

(DI 2)

3 4 5 6

L2/N

L2/N

2 1 ISOLATOR 28 30 32 56 58 60 1 3 2

L1 L2/N

49 51 57

21 23 25 29

40 38 36 34 50 52

55 44 46 48

49 51 53 57

43 45 59

62 61

39 41

21 23 29

8 10 12 6 22 24

27 16 18 20

15 17 31

11 13

27 29 31

55 57 59

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

TxD RxD GND

DOSING MACHINE 1 N E

DOSING MACHINE 2

N E

N E

26 25 24

26 25 24

11 13

12

11 13

OPEN

OPEN

VAC FAIL

GAS FAIL

GAS FAIL

INCREASE

NEUTRAL DECREASE

NEUTRAL DECREASE

N/C

N/C

INCREASE

N/C

N/C

RS 232 COMMUNICATIONS ( FACTORY USE ONLY )

V500 POSITIONER SEE NOTE 6 MOTERISED VALVE SOLENOID VALVE BOOSTER PUMP FAIL CONTACT ( SEE NOTE 2 ) V500 POSITIONER SEE NOTE 6

SOLENOID VALVE

OR

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 1

VACUUM SWITCH (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

OR

MOTERISED VALVE

INJECTOR VACUUM LINE VENT SOLENOID VALVE OR BOOSTER PUMP 2

VACUUM SWITCH (IF FITTED) NORMALLY CLOSED ( SEE NOTE 2 )

NOTES 1. RELAY CONTACTS RATING 5A, 250VAC, 1250VA max 5A, 220VDC, 150W 2. DIGITAL INPUTS FOR USE WITH VOLT FREE CONTACTS ONLY

DOSING MACHINE 1

DOSING MACHINE No.2

3. DO NOT CONNECT CABLE SCREEN 4. CONNECT TO LIVE TERMINALS 28, 30 OR 32 FOR DOSING MACHINE ONE 56, 58 OR 60 FOR DOSING MACHINE TWO. 5. CABLE TO BE 25 AWG TWINAX ( 120/124 OHM ) BELDEN 9271 ( W&T AAB6504 ) 6. MODIFICATIONS REQUIRED TO V500 PCB ( UX 84482 ) IF FITTED WIND VR1 FULLY CLOCKWISE IF VACUUM SWITCH IS USED IT MUST BE NORMALLY CLOSED ( OPEN ON FAIL ) ACTIVE LED ON V500 WILL NOT OPERATE POSITION OUTPUT CARD MUST NOT BE FITTED TO V500

CAN BUS TO V600 CONTROLLER SEE NOTE 3 & 5

v600 disinfection controller

Fig. 24 External Connection Diagram - V600 Dosing Interface Unit - V500 Positioners - Steel Enclosure (XAC1237)
3 2 1

5K

5K

VAC FAIL

0%
N/O N/O

100% 0%

CLOSE N E

100%

CLOSE N E

TB3
COM COM

TB1 TB3

TB1

12

N E

COM COM N/O N/O

SUPPLY 115/230 V AC 1pH 50/60Hz 30 VA OR 24 V DC 30 W

L1 L2/N L L L N N N L L L N N N

LINK

LINK

L1 L2/N

WT.040.700.000.GE.IM.0211
MOTHERBOARD (L)(N)(E)

155

Fig. 25 Flow Diagram - V600 Controller and Dosing Interface Unit Gas Control Units (XAC1215)

156
V600 DOSING INTERFACE UNIT CANBUS
WALLACE & TIERNAN WALLACE & TIERNAN

V600 CONTROLLER 115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER

TO V600 CONTROLLER ( SHUTDOWN ) GAS CONTROL UNIT GAS CONTROL UNIT INHIBIT REMOTE START/STOP MFA

6 ALARM RELAYS AUTO / SHUTDOWN

MFA

MSV

TRIPLE VALIDATION OPTION

GAS VENT
WALLACE & TIERNAN WALLACE & TIERNAN

GAS MONITORING SYSTEM DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 POSITIONER POSITIONER

BA 014

GMS

VACUUM SWITCH

VACUUM SWITCH

DOSING CHANGEOVER UNIT


DCU

DOSING CHANGEOVER UNIT


DCU

VENT RELIEF

VENT RELIEF

PRESSURE SWITCH

PRESSURE SWITCH

FLOW OR PRESSURE SWITCH

PRESSURE SWITCH

BOOSTER PUMPS

PRESSURE SWITCH

v600 disinfection controller

CONTACT TANK

WT.040.700.000.GE.IM.0211
FLOWMETERS

V600 CONTROLLER
WALLACE & TIERNAN

DIGITAL INPUT ( OPTION ) CANBUS V600 DOSING INTERFACE UNIT


WALLACE & TIERNAN

115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER 6 ALARM RELAYS

TO TELEMETRY

AUTO / SHUTDOWN

WT.040.700.000.GE.IM.0211
ULTRASONIC LEVEL DETECTOR MFA INHIBIT REMOTE START/STOP MFA MSV TRIPLE VALIDATION OPTION DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 DEPOLOX 4 DOSING CHANGEOVER UNIT
DCU

LEVEL PROBES

BULK TANK

DOSING CHANGEOVER UNIT


DCU

TANK FILL LINE RELIEF VALVE PULSATION DAMPER


G

PRESSURE SWITCH

PRESSURE SWITCH

FLOW SWITCH SUCTION DEMAND VALVE

WATER INLET
G

OR
RELIEF VALVE FLOW SWITCH

MERLIN DILUTION SYSTEM

BACKPRESSURE VALVE

CONTACT TANK

v600 disinfection controller

FLOWMETERS

CHEMICAL STORAGE TANK

Fig. 26 Flow Diagram - V600 Controller, Dosing Interface Unit and Dosing Pumps(XAC1216)

157

158
V600 DOSING INTERFACE UNIT
WALLACE & TIERNAN WALLACE & TIERNAN

V600 CONTROLLER CANBUS 115v / 230v AC or 24V DC EXTERNAL SETPOINT 0/4-20mA RS 232 PDA / LAPTOP RS485 OPC-SCADA / CHEMWEBSERVER

6 ALARM RELAYS AUTO / SHUTDOWN GAS CONTROL UNIT INHIBIT REMOTE START/STOP MFA

GAS MONITORING SYSTEM


CCU
WALLACE & TIERNAN WALLACE & TIERNAN

CHEMICAL CHANGEOVER UNIT

MFA

MSV

TRIPLE VALIDATION OPTION

GMS

POSITIONER

POSITIONER

DEPOLOX 4

DEPOLOX 4

DEPOLOX 4

DEPOLOX 4

GAS VENT VACUUM SWITCH VACUUM SWITCH

DOSING CHANGEOVER UNIT


DCU

DOSING CHANGEOVER UNIT


DCU

PRESSURE SWITCH

PRESSURE SWITCH

VENT RELIEF

VENT RELIEF

FLOW OR PRESSURE SWITCH

BOOSTER PUMPS

CONTACT TANK

v600 disinfection controller

Fig. 27 Flow Diagram - V600 Controller, Dosing Interface Unit and Chemical Changeover Unit - (XAC1225)
FLOWMETERS

NOTE 1 IN 50/50 OPERATION EACH BOOSTER PUMP SHOULD BE SIZED FOR TWO CHLORINATOR OPERATION. NOTE 2 CHLORINATOR CHANGEOVER ON RESIDUAL IS DONE INTERNALLY FROM CL2 INPUT SIGNAL. NOTE 3 CHOOSE EITHER VENT RELIEF OR VACUUM LOCK. ( ONE OPTION ONLY ). NOTE 4 IF CANBUS CONNECTIVITY ( ie WIRE INSTALLATION ) IS PRIORITY THEN USE BOOSTER PUMPS WITH DCU OPTION.

WT.040.700.000.GE.IM.0211

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