MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse

Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 19.27 859.56 1 0.03 1.50 CA SP 819.71 1.43 10.68 0.019 WATER/BINDER M.SILICA VMA 141.81 40.18 1.722 0.247 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.14 859.56 819.71 574.02 0.25 143.51 0.3 0.25 0.0124

19.27 19.27 5.78

10.68 0.30 7.48 141.81

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 28.00 852.02 1 0.05 1.48 CA SP 812.52 1.42 10.84 0.019 WATER/BINDER M.SILICA VMA 144.32 40.18 1.722 0.251 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.13 852.02 812.52 574.02 0.25 143.51 0.3 0.25 0.0180

28.00 28.00 8.40

10.84 0.30 7.59 144.32

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 36.73 844.48 1 0.06 1.47 CA SP 805.32 1.40 10.99 0.019 WATER/BINDER M.SILICA VMA 146.83 40.18 1.722 0.256 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.12 844.48 805.32 574.02 0.25 143.51 0.3 0.25 0.0236

36.73 36.73 11.02

10.99 0.30 7.70 146.83

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 45.47 836.94 1 0.08 1.46 CA SP 798.13 1.39 11.15 0.019 WATER/BINDER M.SILICA VMA 149.34 40.18 1.722 0.260 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.11 836.94 798.13 574.02 0.25 143.51 0.3 0.25 0.0293

45.47 45.47 13.64

11.15 0.30 7.81 149.34

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 14.48 859.56 1 0.03 1.50 CA SP 819.71 1.43 10.59 0.018 WATER/BINDER M.SILICA VMA 142.94 40.18 1.722 0.249 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.14 859.56 819.71 574.02 0.25 143.51 0.4 0.25 0.012

14.5 14.5 5.79

10.59 0.30 6.36 142.94

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 21.04 852.02 1 0.04 1.48 CA SP 812.52 1.42 10.71 0.019 WATER/BINDER M.SILICA VMA 145.49 40.18 1.722 0.253 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.13 852.02 812.52 574.02 0.25 143.51 0.4 0.25 0.018

21.0 21.0 8.42

10.71 0.30 6.43 145.49

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 27.60 844.48 1 0.05 1.47 CA SP 805.32 1.40 10.83 0.019 WATER/BINDER M.SILICA VMA 148.05 40.18 1.722 0.258 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.12 844.48 805.32 574.02 0.25 143.51 0.4 0.25 0.024

27.6 27.6 11.04

10.83 0.30 6.50 148.05

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 34.16 836.94 1 0.06 1.46 CA SP 798.13 1.39 10.95 0.019 WATER/BINDER M.SILICA VMA 150.60 40.18 1.722 0.262 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.11 836.94 798.13 574.02 0.25 143.51 0.4 0.25 0.029

34.2 34.2 13.67

10.95 0.30 6.57 150.60

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 40.73 829.40 1 0.07 1.44 CA SP 790.94 1.38 11.07 0.019 WATER/BINDER M.SILICA 153.16 40.18 0.267 0.07 10 2.631 1498 2.61 1450 3.01 2.19 1.1 52/48 1.09 1.25% 70 80.395 1.1 829.40 790.94 574.02 0.25 143.51 0.4 0.25 0.035

40.7 40.7 16.29

11.07 0.30 6.64 153.16

VMA 1.722 0.003

MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 54.20 829.40 1 0.09 1.44 CA SP 790.94 1.38 11.31 0.020 WATER/BINDER M.SILICA VMA 151.85 40.18 1.722 0.265 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.1 829.40 790.94 574.02 0.25 143.51 0.3 0.25 0.0349

54.20 54.20 16.26

11.31 0.30 7.92 151.85

SCC TEST RESULTS FOR M70 GRADE CONCRETE(WITH DIFFERENT W/C) W/C W/B F.ASH/m3 S.Flow(mm) T50(sec) V.Funnel(SEC) T-5min(sec) L-Box U-Box(mm) C.Strength(7days) 0.23 0.246 44.03 600x600 610x610 0.24 0.251 36.45 0.25 0.26 0.27 0.257 0.265 0.278 28.89 21.32 13.75 660x660 680x680 700x700 3.82 3.32 2.5 8 7.95 6.89 10.66 10.23 9.95 0.97 0.97 0.98 6 5 4

3.94 3.88 8.5 8.35 11.89 10.92 0.96 0.96 9 7 53.11N/mm2 52.44N/mm2

Range

650to800 2to5 6to12 6to15 0.8to1 0to30