@8:6666(Part VII)-1976

( Redhmed 1992 )

Indian Standard

( Reaffirmed 1997 )

SPECIFICATION FOR INJECTION MOULDED HIGH DENSITY POLYETHYLENE ( HDPE) FITTINGS FOR POTABLE WATER SUPPLIES
PART VII SPECIFIC REQUIREMENTS SANDWICH FLANGES FOR

( Fourth Reprint JANUARY 19% )

UDC

621.643.412:678.742.2.027.74:628.1

@ Copyright 1976 BUREAU

MANAK

OF
BHAVAN,

INDIAN
9 BAHADUR

STANDARDS
SHAH ZAFAR , MARG

NEW DELHI 110002

Gr2

ISr8668(Part VII) -1976 ( Real&med 1992)

Indian Standard
SPECIFICATION FOR INJECTION MOULDED HIGH DENSITY POLYETHYLENE ( HDPE ) FITTINGS FOR POTABLE WATER SUPPLIES
PART VII SPECIFIC REQUIREMENTS SANDWICH FLANGES
and Water Fittings Sectional
Representing

FOR

Sanitary

Appliances
Chairmrm

Committee,

BDC

SERI V. D. DEFUI Mem hers ADVISEB

Bombay Municipal Corporation

Ministry of Health SHRI H..R. BADYAL Indian Iron & Steel Co Ltd, Calcutta SHRI K. D. BISWAS ( Al&mate ) SHBI V. D. CHADHA Ministry of Railways
Sam S. P. CHAKRABABTI SRRI S. K. SHARMA ( Alternate ) Central Building Roorkee Research

Institute

( CSIR ),

Lucknow SUPERINTENDINQENQINEEB(Alternate ) Tamil Nadu Water Supply & Drainage Board, CHIEFENQINEER Madras CHIEF ENQINEER ( WATER ) Municipal Corporation of Delhi DRAINAGE EN~INEEB ( Alternate ) CITY ENQINEER Bombay Municipal Corporation HYDRAULIC ENQINEER I Altemate ) In&an Institute of Architects, Bombay SHRI H.N. DALLAS . National Test House, Calcutta LALA G.C.Dm Directorate General of Supplies & Disposals SHRX M.T.KANsE Delhi Development Authority SHRI S.C.KAPOOR Central Glass & Ceramic Research Institute SHRIR. V. LELE ( CSIR ), Calcutta National Environmental Engineering Research PROF N.MAJUMDEE Institute ( CSIR), Nagpur SARIJ. M. DAVE (Altemats) ( Continued on page 2 )

CHIEFENGINEER Central Public Works Department, New Delhi SUPERINTENDINQ ENQINEER (Alfernate) CHIEBENOINEER Local Self Government Engineering Department,

@ Cofiytight -1976
BUREAU OF INDIAN STAND+pS This publication is protected under the Indian Copyright Act ( XIV of 1957 ) qnd reproduction in whole or in part by any means ex$ept with written permission of the publisher &all be deemed to be an infringement of copyright under the said .&L

IS : 8008 ( Part VII ) - 1976 ( Continued from page 1 )

Members SRRI R. N. MALLICK SHRI N. R. SBINIVASAX ( SHRI R. M. MEHRA SHBI D. APPUKUTTAN NAYAR Directorate Rejwesenting General of Technical Development

Bombay Potteries & Tiles Ltd, Bombay Public Health Engineering Department, Government of Kerala, Trivandrum SHRI K. RAMACHANDBAN ( Alternate ) Engineer-in-Chiefs Branch, Army Headquarters COL RAJ KUMAR SnRI I. S. BEDI ( Altcmatr ) Public Health Engineering Department, Government SHHI P. S. RAJVANSEI 0; Rajasthan, Jaipur National Buildings Organization, New Delhi DR A. V. R. RAO SHRI G. T. BHIDE ( Alternate ) E. I. D.-Parry Ltd, Madras SHRI P. JAQANATH RAO SHRI T. S. CHINTANANI ( Alternate ) Institution of Engineers (India ), Calcutta SHBI B. B. RAW Public Health Engineering Department, GovernSHBI J. L. SETEI ment of Haryana, Chandigarh SHRI A. N. MERANDALE ( Alternate ) Hindustan Sanitaryware & Industries Ltd, SHRI R. K. SOMANY Bahadurgarh SHRI V. S. BEATT ( Aftcmatti ) Director General, ISI ( Ex-ojicio Mem6c.r ) SHRI D. AJITHA SIMHA, Director ( Civ Engg ) &RI S. P. MAQQU Assistant Director ( Civ Engg ), IS1

Alternate)

Plastic Convtner SHR~ K. D. MVLEKAR Members

Pipes

Subcommittee,

BDC

3 : 8

Bombay

Municipal

Corporation

SHRI S. H. MEATRE ( Aftcrnote to Shri K. D. Mulekar ) Ministry of Health ADVISEB SERI V. A. ANANDADOSS ( Alternate ) DE B. R. C. ANAND Calico Chemicals, Plastics and Fibres Division, Bombay SERI S. MITRA ( Alternate ) SERI P. M. APTE Housing & Urban Development Corporation Ltd, New Delhi SERI,B. K.CHAXRABABTY ( Alternate ) SHEI H. R. BIJTANI Garware Plastics ( Pvt ) Ltd, Bombay SHEI B. K. CEAWLA ( Altematr ) Saar S. S. CHHEDA Manufacturers Association, Bombay ( Continued on page 6 ) *He is also alternate to Adviser, Ministry of Health. 2

Y a ,.

IS : 8008 ( Part VII ) -1976

Indian Standard
SPECIFICATION FOR INJECTION MOULDED HIGH DENSITY POLYETHYLENE ( HDPE ) FITTINGS FOR POTABLE WATER SUPPLIES
PART VII SPECIFIC REQUIREMENTS SANDWICH FLANGES FOR

0.
0.1 This

FOREWORD

Indian Standard ( Part VII ) was adopted by the Indian Standards Institution on 26 February 1976, after the draft finalized by the Sanitary Appliances and Water Fittings Sectional Committee had been approved by the Civil Engineering Division Council. by

0.2 The injection moulded HDPE fittings are used for connection, welding process, to HDPE pipes covered by IS: 4984-1972*.

0.3 The requirements of injection moulded HDPE fittings are covered in Part I seven parts of the standard as given on the fourth cover page. of the series deals with the general requilements applicable to all HDPE fittings and specific requirements of different types of fittings are covered This Part VII deals with specific in separate parts of the standard. requirements for sandwich flanges. 0.4 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960t. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.

1. SCOPE 1.1 This standard ( Part VII ) lays down the requirements for manufacture, dimensions and tolerances, and marking for injection moulded sandwich flanges made of HDPE for potable water supplies.
*Specification for high density polyethylene pipes (/irzt revision) . tRules for rounding off numerical values ( rrviscd ).

for

potable

water

supplies

IS t 8008 ( Part VII ) - 1976 2. REQUIREMENTS 2.1 General-The

methods of test, (Part I )-1976*. 2.2 general requirements sampling and inspection for material, manufacture, shall conform to IS : 8008

Manufacture
illustration of sandwich flange is shown in Fig. 1.

2.2.1 A typical
2.2.2 thereon

The overall shall comply

dimensions of sandwich with those given in Table

flanges and tolerances 1 read with Fig. 1.

FIG.

SANDWICH

FLANGE

3. MARKING 3.1 Each sandwich information:

a) Manufacturers flange name fitting shall be marked mark, with and the following

or identification

b) The size of the fitting and the appropriate class (working pressure ) to which the pressure rating of the fitting corresponds.

,
*Specification for injection moulded high density polyethylene potable water supplies : Part I General requirements. ( HDPE ) fittings for

1st8808 ( Part VII ) - 1976

TABLE 1 OVERALL DIMENSIONS AND TOLFJUNCES SANDWICCH FLANGES ( Clause2.2.2, SIZE and Fig. 1 ) DIA c (4) mm 95.5 * l-5 l-5 l-5 l-5 l-5 l-5 l-5 l-5 l-5 2 2 2 2 6 i 6fO.3 6 f 6 f 6iO.3 6 f 6 f 9*0-5 9iO.5 9i65 9&O-5 9 f f 12 f 0.5 0.5 12&O-5 93 0.3 0.3 O-3
I

FOR

z
(2)
UUll

DIA K (3) mm 667*1 73.0 f 82.6 f 87.3 f 98.4* 114.3 f 127.0 f l@Ofl 177.8 f 2096 2096 2350 f f f 1 1 1 1

DIA M (6) 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16

NUMBER or
BOLTS

(1)
mm 20 25 32 46 50 63 75 xl 110 125 140 160 180 200 225

(5) mm O-3

(7) 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8

20 * 20 f 20 f 20 f 20 * 20 f 20 f 20 f 20 * 20 f 20 f 20 f 20 f 25 f 25 f

l-5 l-5 1.5 1.5 l-5 1.5 1.5 1.5 1.5 1.5 l-5 1.5 l-5 l-5 l-5

I
1 1 1 1 1

101.5 f 114.5 f 120.5 f 133.5 f 152.5 f 165.0 f 1845 f 216-O f 255-O f 2795 3050*2 305-o f 3360 f

9 * 0.5

255.0 & 2

260.5&l 260.5 & 1 292-o f 1

3.1.1 Each sandwich flange fitting may also be marked with the Standard Mark, NOTE- Ibe use of the Standard Mark is governed by the provisions of the Bureau of
Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the tequirements of that standard under a well defined system of inspection, testing and quality control which is devised and supervised by BIS and operated by the producer. Standard marked producta are also continuously chcckcd by BlS for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the Standard Mark may be granted to manufacturers or producers may lx obtained from the Bunau of Indian Standards.

IS t 8008 ( Part VII ) - 1976 ( Continued from page 2 )

Members CHIRB ENGINEER R#pra~enting Local Self Government Engineering Department, . Lucknow SUPBBINTENDINQENQINEER ( Alternate ) Tami,yr;u Water Supply & Drainage Board, CEIEB ENQINEEB Municipal Corporation of Delhi CHIEF ENGINEER ( WATER ) DEPUTY CEIEF ENCXNEER ( WATER ) ( Alternate ) National Environmental Engineering Research SHBI J. M. DAVE Institute, Nagpur SHRI R. PABAYA~IVAM ( Alternutc ) EMCO Qeneral ( Plastic ) Industries (P ) Ltd, SHBI S. K. DEY Calcutta Central Building Research Institute ( CSIR ), SHBI R. K. JAIN Roorkee SHBI S. P. CHAK~ABABTI ( Alternatc ) Public Health Engineering Department, Government SJDI K. K. KAMATE of Kerala, Trivandrum City & Industrial Development Corporation Ltd, SHBI A. R. KANQA Bombay National Chemical Laboratory ( CSIR ), Pune DB S. L. KAPUT tmperial Chemical Industries ( India ) Ltd. SERI A. E. LADAABEOY Calcutta Da V. B. V. RAJAN (Alternate ) Union Carbide India Ltd, Galcutta &HRI l-l. S. MAJMUNDAB SHRI S. P. KHURANA ( Altcmote ) Directorate General of Technical Development SHRI R. PARIESEIT Central Public Works Department Sartr G. S. RAO Ministry of Defence Snar K. C. S. RAN MAJ S. K. AGGABWAL ( Alternate ) Polyolefins Industries Ltd, Bombay SHRI P. B. RAO National Buildings Organization, New Delhi SHBI 0. P. RATRA Public Health Engineering Department, GovernREPBEBENTATIVE ment of Haryana, Chandigarh Chemicals & Plastics ( India ) Ltd, Madras SHEA R. SIVARAMAKEI~HNAN SHRI R. KALIDAS ( Alternate ) Wavin lndia Ltd. Madras SHBI G. K. SRINIV~SAN Snsr K. R. ELANQAEAJAN ( Alternate )

BUREAU OF INDIAN STANDARDS Headquarters: Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131,323 3375,323 9402 Fax : 91 11 3234062.91 11 3239399,91 11 3239382 Telegrams : Manaksanstha (Common to all Offices) Telephone 8-77 00 32

Central Laboratory:

Plot No. 20/9, Site IV, Sahibabad Industrial Area, Sahibabad 201010 Regional Central Offices:

: Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Eastern : l/14 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA 700054
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MUMBAI 400093 Branch Offices: Pushpak, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 $ Peenya Industrial Area, 1st Stage, Bangalore-Tumkur Road, BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar, BHOPAL 462003 Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR 751001 Kalaikathir Buildings, 670 Avinashi Road, COIMBATORE 641037 Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 Savitri Complex, 116 G.T. Road, GHAZIABAD 201001 53/5 Ward No. 29, R.G. Barua Road, 5th By-lane, GUWAHATI 781003 5-8-56C, L.N. Gupta Marg, Nampally Station Road, HYDERABAD 500001 E-52, Chitaranjan Marg, C-Scheme, JAIPUR 302001 117/418 8, Sarvodaya Nagar, KANPUR 208005 Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road, LUCKNOW 226001 NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010 Patliputra Industrial Estate, PATNA 800013 Institution of Engineers (India) Building 1332 Shivaji Nagar, PUNE 411005 T.C. No. 14/1421, University PO. Palayam, THIRUVANANTHAPURAM Sales Office is at 5 Chowringhee Approach, P.O. Princep Street, CALCUTTA 700072 TSales Office is at Novelty Chambers, Grant Road, MUMBAl 400007 *Sales Office is at F Block, Unity Building, Narashimaraja Square, BANGALORE 560002 695034

550 1348 839 49 55 55 40 21 40 36 27 21 01 41 8-28 88 01 8-71 1996 541137 20 10 83 37 29 25 21 68 76 23 89 23 52 51 71 26 23 05 32 36 35 621 17 271085 309 85 28 222 39 71

Printed a1 Sims Printing Press. Delhi

AMENDMENT

NO. 1
TO

DECEMBER 1978

IS : 8008 ( Part VII)-1976 SPECIFICATION FOR INJECTION MOULDED HIGH DENSITY POLYETHYLENE ( HDPE ) FITTINGS FOR POTABLE WATER SUPPLIES
PART VII SPECIFIC REQUIREMENTS FOR SANDWICH FLANGES
Alteration

(Page 5, Table existing entries:

SIZE

1, co1 4 and 6 ) DIA c (4) mm 95.5 f l-5

Substitute

the following
DIA M (6) mm 14 14 14 14 14 14 18 18 18 18 18 18 18 18 18

for the

(1)
mm 20 25 32 40 50 63 75 90 .

110 125 140 160 180 200 225

101*5f 1.5 1145 f 1.5 120.5 f 1.5 133.5 f 1.5 152.5 f 1.5 165.0 f 1.5 184.5 f 1.5 216.0 f 1.5 255.0 + 4 -1 255.0 + 4 -1 279.5 + 4 -1 305.0 + 4 -1 305.0 + 4 -1 336.0 + 4 -1

(BDC3)
Printed at Simco Printing Press, Delhi, India