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Series: TCHN Top Collar Hydraulic Nuts

Hydraulic Nuts
Series: Top Collar Type
Tentec Nuts replace existing hexagon nuts to give a rapid, accurate and uniform Bolt load to any bolted joint. The Tentec Nut offers a method of bolt tensioning multi-bolt applications which greatly improves the integrity of the joint. The speed in which joints can be tensioned and detensioned shows an extraordinary time saving over conventional detachable bolt tensioning systems. An existing Oil company user of Tentec Nuts has recently reported a massive time saving of 1750% over their old bolt tensioning system

simplified procedure.

Note: for clarity the pressure hose is not shown on the following diagrams.

The Principle
Hydraulic pressure is applied simultaneously to each Tentec Nut. All frictional factors connected with conventional bolt tightening methods are alleviated since Tentec Nuts apply a direct axial force to the bolt which generates a bolt elongation. This elongation/tension is permanently retained by means of the load retaining collar. Tentec Nuts 11 have been designed to be as compact as possible, in order to allow adjacent fitment on as many applications as possible. In most cases they are designed to produce a residual bolt stress of 45000 lbs/In2 (310N/mm2) which is more than adequate for most bolted joint applications. As pressure is applied to the Tentec Nuts not only does the bolt elongate but also joint compression occurs. Since many applications incorporate some form of gasket, this joint compression can be substantial, in order to withstand this joint compression all Tentec Nuts are capable of considerable piston movement. This allows the Tentec Nuts, in most cases, the ability to tension a complete joint in only one pressurisation sequence, this can result in extremely high time savings.

Assemble the Hydraulic Nut onto the bolt to be tensioned.

PRESSURE HELD

Features
Standard Tentec Hydraulic Nuts are suitable for use in temperatures up to 100C. For temperatures above this level special seals are available, contact Tentec for further details The use of machine cut Polyurethane seal, ensure a reliable leak free Tensioning system Tentec Nut protection caps are available to protect against corrosion Tentec Nuts can be used with Spherical washers where joint members are badly out of square Where the standard Tentec Nuts are not suitable, special designs are available on request
Using a tommy bar, rotate the load retaining collar down against the main body of the nut. Release the pressure. The bolt is loaded. Pressurise the hydraulic nut to the target pressure. The bolt will stretch and a gap will appear at X. Hold the pressure.

Series: TCHN Top Collar Hydraulic Nuts 2006 - Tentec Limited

Published: January 2006

Series: TCHN Top Collar Hydraulic Nuts


O THREAD

S = Ram Stroke

Use either a Tentec air driven pump unit or a Tentec hand operated pump unit to apply pressure to Tentec Hydraulic Nuts.

technical specification.
Part No
Inch

Thread
Inches Metric

Part No
Metric

Bolt Load
kn Tons

O
mm

H
mm

S
mm

TCHN:0875 TCHN:1000 TCHN:1125 TCHN:1250 TCHN:1375 TCHN:1500 TCHN:1625 TCHN:1750 TCHN:1875 TCHN:2000 TCHN:2250 TCHN:2500 TCHN:2750 TCHN:3000 TCHN:3250 TCHN:3500 TCHN:3750 TCHN:4000 TCHN:4500 TCHN:5000 TCHN:5500 TCHN:6000

7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/4 2 1/2 2 3/4 3 3 1/4 3 1/2 3 3/4 4 4 1/2 5 5 1/2 6

M22 M24 M27 M33 M36 M39 M42 M45 M48 M52 M56 M64 M68 M72 M80 M90 M95

TCHN:0022 TCHN:0024 TCHN:0027 TCHN:0033 TCHN:0036 TCHN:0039 TCHN:0042 TCHN:0045 TCHN:0048 TCHN:0052 TCHN:0056 TCHN:0064

190 205 220 265 325 373 424 445 523 629 781 941

19.1 20.6 22.1 26.6 32.6 37.5 42.6 44.6 52.5 63.1 78.3 94.4 104.5 125.1 161.3 203.4 216.7 247.5 282.4 383.4 497.1 567.5

54 57 60 67 73 78 83 86 93 102 112 124 131 144

40 44 46 48 52 56 58 60 64 72 75 81 89 96

5 5 5 5 6 6 6 6 8 8 8 8 8 10 10 10 10 15 15 15 15 15

TCHN:0068 1042 TCHN:0072 1246 TCHN:0080 1607 TCHN:0090 2027 TCHN:0095 2160

159 104 176 114 182 117 200 126 215 138 244 150 272 168 290 174

M100 TCHN:0100 2466 M110 TCHN:0110 2814 M125 TCHN:0125 3820 M140 TCHN:0140 4954 M150 TCHN:0150 5655

Notes.

Maximum working pressure = 33000 psi : 2275 bar If the standard Hydraulic Nuts are not suitable Tentec offer special designs on request.
Tentec products are subject to continual development and Tentec reserve the right to make changes in the specification and design of there products without prior notice. All rights reserved. Reproduction in whole or in part without the permission of Tentec Limited is prohibited.

Series: TCHN Top Collar Hydraulic Nuts 2006 - Tentec Limited

Plymouth House Guns Lane West Bromwich. West Midlands United Kingdom. B70 9HS Internet: www.tentec.net Email:sales@tentec.net Telephone: +44(0)121 524 1990 Telefax: +44(0)121 525 1999

Tentec Limited

Published: January 2006

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