CROMPTON GREAVES LIMITED.

,
LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007. Date: 29.08.2007.

TECHNICAL DATA SHEET FOR 11.

Application Number of units Type of motor Shunt / Series / Compound Supply of system fault level Frame Size Makers Name Rated Output Rated Voltage & % of variation Rated Speed Type of Duty Duty Designation Moment of Inertia Kgm2 KW V rpm MVA

0 kW DC MOTOR
Pump. 3 Nos Shunt Wound. 45KVA, 0.25 sec AFS 225 X Crompton Greaves Ltd 11.0 KW 220 (+10%, -20%) V DC 1450 RPM Continuous Rated S1. 0.4625 Kgm2 Reduced Voltage 200 % Yes (In scope of supply) F

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18)

Method of Starting (DOL / Reduced Voltage) Starting Torque (% of FLT) Starter required Class of Insulation Ref. Ambient temperature Temperature rise by Thermometer / resistance method. At rated voltage : a) Full Load Current ~~ b) Full Load Speed c) Full Load Torque d) Efficiency at full Load e) Shunt Field Current ~~ Permissible max. starting current as % of FLC Permissible min. starting current as % of FLC Starting time in sec with full load a) At rated voltage b) At min. (80% of Rated) Starting Voltage 1 C

50 C 70 K; by Resistance method.

19)

20) 21) 22)

60 A 1450 RPM 7.38 Kg-m. 82.0 % 1.40 A 220 % 160 % 2.1 sec. 2.8 sec. REV 0

CROMPTON GREAVES LIMITED.,

LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007.

TECHNICAL DATA SHEET FOR 11.

a). Recommended number of steps for resistance starting b). Value of starting resistance Resistance value in ohms of (Indicative) a) Field winding b) Armature circuit No & rating of space heater, if provided Field trimmer resistance required for getting base speed Terminal box location as seen from non-drive end External cable gland details a) Type b) Number of cores c) Size Earthing Conductors a) Material b) Size c) Earthing Terminals on Motor Location Indoor / Outdoor Hazardous area division, if applicable Atmosphere suitable for (Chemical / Dusty / Salt laden) Type of enclosure (TEFC / SPLP / OP / Flame Proof) Designation degree of protection Shaft orientation (Horizontal / Vertical / Hollow vertical) Mounting symbol Type of coupling Rotation as seen from non drive end (Clock wise / Anti Clock wise) Type of Bearing and Number Drive End Non Drive end Maximum vibration level

0 kW DC MOTOR

23)

2 Steps. (Total Resistance = 0.8812 Ohms) 1st Step: 1.3107 Ohms, 2nd Step: 0.3736 Ohms. 101.60 Ohms 0.1069 Ohms 1 x 60 W, 240 V AC, 1 Phase 50 Ohms (Max), 3.0 Amps, Variable Type. RHS. Double Compression Type of Ni Cr. 2 Core Al Armoured Power Cables. Armature - CBF8 - 2 - 1 No. Field - CBF2 - - 1 No. Copper Strip. 16.0 mm2 M12 x 2 Nos. Outdoor -Winding Tropicalised TEFC IP55 Horizontal B3 Direct Bi-Directional Motor. Ball Bearings 6213 2RS 6213 2RS As per IS12075, IS 4729.

24)

25) 26) 27) 28)

29)

30) 31) 32) 33) 34) 35) 36) 37) 38) 39) 40)

REV 0

CROMPTON GREAVES LIMITED.,

LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007.

TECHNICAL DATA SHEET FOR 11.

Paint Shade Weight of Motor Enclosure Overload Applicable Over Speed Applicable

0 kW DC MOTOR
EIL Specification. 500 kg. TEFC 160% for 15 sec. 120% for 2 minutes QAD 21314 R0

41) 42) 43) 44) 45)

GA Drg Applicable In CGL Scope of Supply

Double Compression Glands as per Sr. No. (28).

REV 0

CROMPTON GREAVES LIMITED.,

LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007.

TECHNICAL DATA SHEET FOR 11.

0 kW DC MOTOR

ELECTRICAL CONNECTION DIAGRAM

Interpole Winding B2 A2 F2 Armature A1 F1

220 V, (+10/ -20) %

Field Trimmer Resistance

Shunt field winding

Starter Resistance, to be cut off completely after start of the motor

THE ABOVE CONNECTIONS ARE FOR ANTICLOCKWISE DIRECTION OF ROTATION LOOKING FROM DRIVING END. Armature circuit resistance at 20 C Armature circuit resistance at 120 C (with 70 C temp rise) Rated Current Starting current at rated Voltage Total Arm. circuit resistance required = 0.1069 . = 0.1490 . = 60 A. = 200% of FLC. = 220/ (2 X 60) = 1.8333 External resistance required in the armature circuit = Total Arm Circuit resistance - Arm. ckt. resistance at 120 C = 1.8333 0.1490 = 1.6843 STARTER RESISTANCE DETAILS: No of Steps First Step Second Step Thermal Capacity Field Trimmer Resistance For CROMPTON GREAVES LTD. : : : : : 2 STEPS. 1.3107 Ohms. 0.3736 Ohms. 200 A, 15 sec. 50 Ohms (Max), 3.0 Amps.

RAGHURAMA. A. K. TECHNOLOGY DEPARTMENT. DIRECT CURRENT MACHINES.

REV 0

CROMPTON GREAVES LIMITED.,

LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007.

TECHNICAL DATA SHEET FOR 11.

R1 R2

0 kW DC MOTOR

RESISTANCE PANEL COMPONENTS AND CONNECTION SCHEME:

Armature Winding Resistance (Ra) RESISTANCE PANEL r1 r2

1TR 3TR

2TR

MOTOR ARMATURE CIRCUIT

RESISTANCE PANEL FIELD TRIMMER RESISTANCE SHUNT FIELD WINDING

COMPONENTS IN THE RESISTANCE PANEL:

Number of Steps in the Armature Circuit External Starting Resistance Armature circuit Starting Resistances The resistance at 20 Deg C of First Step, r1 : The resistance at 20 Deg C of Second Step, r2 : Thermal Capacity of Starting Resistances : Material of Resistance Elements : Maximum Temperature Expected of Elements : Field Trimmer Resistance : : 2 Nos. : r1 + r2. 1.3107 Ohms. 0.3736 Ohms. 200 A, 15 sec. Copper Nickel. 300 Deg C. 50 Ohms, 3.0 A DC. M10 x 3 Nos M6 x 2 Nos. 1.5 x 3 Nos. x 1 No.

Terminals:
1. 2. 1. 2. Armature circuit Field Trimmer Circuit Armature Circuit Field Circuit : : : :

Terminal Glands: The Timer Operation

(Not included in the construction of the Resistance Panel; but are part of the Control panel) Time Delay to be set by definite time relay. Time Delay are mentioned with respect to Switching ON time of the DC Motor. 1. Timer, 1TR; Time Delay : 1.70 sec. 2. Timer, 2TR; Time Delay : 2.10 sec. 3. Timer (Back Up Relay), 3TR; Time Delay : 2.80 sec.

REV 0

CROMPTON GREAVES LIMITED.,

LT MOTORS DIVISION, A 6/ 2, MIDC-AHMEDNAGAR, - 414 111. Customer : TUSHACO PUMPS PVT LIMITED INDENT: NADAI 10019. DATE: 07.11.2007.

TECHNICAL DATA SHEET FOR 11.

0 kW DC MOTOR

REV 0