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International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. Copyright 2013 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058
Fatten up your bottom line. Bhler high-performance animal and aqua feed production systems are used by leading companies around the world. These producers know they can rely not just on the technology itself, but also on the support that accompanies it. A service combining local presence with global expertise both lowers feed mill operating costs and increases capacity utilization. To find out more, visit www.buhlergroup.com
Bhler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96 fu.buz@buhlergroup.com, www.buhlergroup.com
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Starch is the most common carbohydrate used in aquatic feed pellets. To ensure the stability of feed pellets in water, the starch content of sinking feed pellets should be up to 10 percent and that of floating feed pellets should be about 20 percent. Coarse fat is a good source of high quality energy. The crude fat level includes the fat of feed ingredients and that of added fat. The added fat has great influence on the pelletizing effect but too much fat will make the feed pellet loose and influence the stability. For this reason, the content of added fat should not exceed 3 percent. Fishmeal is widely used in aquatic feed pellets. High quality fishmeal has good water resistance qualities. Similarly, rapeseed dregs contain high coarse fibre which is conducive to improving the water resistance of aquatic feed pellets. Among the commonly used feed ingredients cotton pulp, fishmeal and soybean meal, have good water resistance characteristics while the water tolerance of corn, bran and rice bran is poor.
Adding moderate binders can improve water resistance. There are two kinds of binders: natural substances such as sodium lignin sulphonate and align, and chemical substances such as carboxymethyl cellulose and sodium polyacrylate. So when designing feed formula the raw materials should be highly nutritious and have good water resistance properties.
Table 1
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FEATURE space between the coarse grains. This means that the contact area between particles is increased and the pelletizing performance is improved.
Figure 1 not conducive to easy digestion. The finer the crushing granularity, the larger the surface area which contacts with the digestive enzyme thus the digestibility is increased. Raw materials come in different shapes and thicknesses. So if they are not ground before processing, the finished pellets can lack a balanced nutritional quality and have poor stability in water. Table 1 shows the relationship between the grinding fineness and stability in water. Feed pellets have little viscosity when ground to a large particle size. The crushing fineness also has an effect on the following processes such as mixing and steam modulating and the fineness of pulverization has great influence on stability. When the grain fineness is perfect, the raw materials can be fully mixed and the swelling property of materials converge making for good stability. Finer particle sizes will have a larger surface area which can be fully modulated, making better-formed pellets. Although finer particle size is conducive to producing feed pellets with good stability, the grain size should not be too fine otherwise the pelleted feeds are fragile. The proportions of coarse grain, medium grain and fine grain should be appropriate so that during the pelleting period the fine grain can fill the
AMANDUS KAHL GmbH & Co. KG, Dieselstrasse 5-9, D-21465 Reinbek / Hamburg, Phone: +49 40 727 71 0, Fax: +49 40 727 71 100, info@amandus-kahl-group.de
www.akahl.de
FEATURE the grinding efficiency, increase the power consumption and increase the energy consumption of products. The optimal line speed should consider factors such as the power consumption, grinding fineness, noise and production efficiency. The number of hammers has a great effect on the grinding fineness and crushing efficiency. Out simply, more hammers means faster and finer grinding. Fewer hammers results in a coarser product. Mesh screen and sieves are related to the grinding fineness. Figure 1 shows the relationship between grinding fineness of corn, bean pulp and the mesh screen diameter. The smaller the diameter of mesh screen, the finer the grinding fineness and the lower the output. In turn, when the diameter is big, the grinding fineness is coarse and the output is high. The size of mesh screen diameter is determined by the required size of the final pellet so in the context of meeting the grinding fineness of feed pellets a sieve with big diameter should be adopted so as to improve the crushing efficiency and reduce energy consumption. Studies show that when the sieve area is increased by 9 percent, the grinding efficiency can be improved by 35 percent and the electricity consumption can be reduced by 13 percent. So choosing the appropriate sieve area can improve the output. In addition, the thickness of sieve influences the sieving ability of materials. There is a corresponding and restrictive relationship between the sieve thickness and the diameter of mesh screen: sieve thickness is less than or equal to the diameter of mesh screen. The fineness requirement of ordinary aquatic feed pellet is 40-60 mesh. In order to achieve the ideal crushing fineness and avoid the super-fine grinding of materials, the grinding surface shape should be changed. A water drop grinding surface is widely adopted in producing the aquatic feed pellets. A water drop sieve shape can increase the effective sieve area, destroy the circulation layer of materials so as to change the material motor direction, increase the frequency of hammer grinding the materials and improve crushing efficiency. es between the two models are related to the power, grinding room width and hammer numbers. The AMS-ZW-80B model has more hammers, a wider grinding surface and greaterpower than that of the AMS-ZW-60B. This means that the output of AMS-ZW-80B is greater than that of AMS-ZW-60B. Both the series use the water drop design to ensure a larger space for grinding and to improve crushing efficiency. The crushing fineness differences between the two models mainly lie in the spindle speed, hammer numbers and grinding surface width.
www.oj-hojtryk.dk
Phone: +45 75 14 22 55 Fax: +45 82 28 91 41 mail: info@oj-hojtryk.dk
More InforMatIon:
Email: service@feed-pellet-mill.com Website: www.feed-pellet-mill.com
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