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Series 9000 Control Choke Valves

with 'OMEGA' Trims and 'Tendril' Trims for Severe Choke Services

J Flow Controls

J Flow Controls, LLC 14 De Camp Cincinnati, OH 45216 Phone: 513-731-2900 Fax 513-731-6939 www.jflowcontrols.com

Ordering Schematic
680 9 0 0 0

Actuator Type Spring Diaphragm 870 880 Multi-Spring Type Air to Close Multi-Spring Type Air to Open Cylinder 670 Spring Cylinder Others 900 200 Electric Motor Others 100 Manual Handwheel 680 Springless Cylinder 9

Valve Type Choke Valve 0 1 2 3

Body Type Undefined 90 Angle Globe-Straight Others 0 1 2 3

Characteristic Undefined Linear Equal % Modified % 0 1 2 3 4

Seal Type Undefined 'OMEGA' Trim 'Tendril' Trim Cage Trim Others

Manufacturing Range
Description Body Size Ratings Connections Body Material Trim Material 1" 16" ANSI Class 600 4500 Flanged, Butt-Weld, Clamp-Hub, Other ends available A216 Gr-WCB, A351 Gr-CF8, Alloy Steel Available Solid Carbide Tungsten, Inconel, 316, 420, 630SSST, 17-4PH, Hard Facing, Alloy Steel Available Manufacturing Range Remark

General Specifications
Flow Direction: Flow to Open or Flow to Close Max. Fluid Temperature: 1049F Minimum Fluid Temperature: -320F Seat Leakages: ANSI B16.104 Class IV or V Body: Angle or Straight Globe Bonnet Type: Stud Bolted Flow Characteristics: Linear, available Equal Percentage and Modified % Cv Ration: 30:1 to 800:1 Diaphragm actuators, heavy duty cylinders (spring-cylinder and double-cylinder), electric motors Applicable for various instruments (positioner, SOV, Limit switch)

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Features
The Series 9000 surface choke valves are ideally suited to the majority of choke applications in the well head of oil and gas industries. Normally, 3 phased choke fluids (hydrocarbon gas, oil and send & water) enables the flow velocity to be controlled through the valve by the various multi-hole, multi-stage cage trim (Tendril Trim) and conventional Cage trim. The Series 9000 design combines features such as a wide range of 'OMEGA' trim (labyrinth disk stack trim) designs. This means it is ideally suited to meet the various severe service choke process control requirements that are demanded from a wide range of oil and gas industry related applications. Series 9000 Choke Valves are: Stable choke flow control with strong body and trim construction Numerous trim designs applicable from Tendril (cage-multi hole, multi stage) to 'OMEGA' (labyrinth disk stack) trims for severe choke services Various construction design available with a range of different end styles and connections Large variation of trim designs to multi-turns and passages low noise, anti-cavitation Inherently characterized trim offered in Linear, Equal Percentage, and Modified & All trim components are removable from the top side for easy maintenance Large range of Cv per choke body size allowing for wide applications in choke conditions Clamped cage for heavy duty guiding on severe service applications High integrity cage guiding system All seals are resilient and unpardonable explosive decompression Low emission packing available Available in a wide range of actuator applications, including manual, pneumatic spring diaphragm, pneumatic cylinder, pneumatic stepping, hydraulic stepping, electric, electro-hydraulic actuators Applicable for various instruments (positioner, relay, SOV, limit s/w, etc) Strictly tested to ensure specified performance with quality assurance systems in accordance with ISO 9001

Series 9000 Choke Valves materials: Cast alloy steel and forged body available Provides solid tungsten carbide trim elements Various materials available as options - depending on actual choke process conditions

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Applications for 'OMEGA' Trim


'OMEGA' (Labyrinth) Trim The 'OMEGA' trim design presents a multi-passage, multiturns disk stack trim. There are multi turn designs available depending on pressure drop and choke services. The wide fluid passes through the flow passage generated by incorporating angled flats onto the surface of the plug, together with a cut out on the internal diameter of the seat. The pressure drop is apportioned across the stacks of letdown so that the pressure drop progressively reduces as it passes through the stacks of the trim. This gives excellent resistance to cavitation on high pressure drop applications. For very high pressure drop applications the disc stack, plug and seat insert would be solid tungsten carbide or glass metallic and other alloy steel.

Applications for 'Tendril' Trim Sometimes, the best selection will be multi-hole and multistage cage trim applied choke valve. J Flow Controls, LLC provides flexible trim design application to meet choke service conditions. This 'Tendril' trim gives excellent resistance to cavitation on high pressure drop choke applications. For very high pressure drop applications, the cage (stage), plug and seat insert would be solid tungsten carbide or glass metallic and other alloy steel.

Benefits of 'OMEGA' Trim Applications Reliable system operation Prolonged trim life time Eliminates shut down time Effective noise control Reduction of cavitation damaging, pipe fatigue Flexibility of flow characteristics Stable control of valve/piping vibration Reduced maintenance time, quick change trim design Faster start-up, reduced system managing costs

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Body Constructions
6 7
8A

4 5

6 7
8A

4 5

8 3 10 12 11 16 13 14 15 A Globe Type 2 17 1 H
17 10 12 11 16 13 14 15

8 3 2 H

A 90 Angle Type

Dimensions
A Valve Size 150 1-1/2" 2" 3" 4" 6" 8" 10" 8.74 10.0 11.7 13.9 17.8 21.4 26.5 RF Flange ANSI Class 300 9.25 10.5 12.5 14.5 18.6 22.4 27.9 600 9.88 11.3 13.3 15.5 20.0 24.0 29.6 900 14.8 17.4 21.7 28.1 36.0 43.0 1500 14.8 18.1 20.9 30.2 38.3 46.0 150-600 9.88 11.3 13.3 15.5 20.0 24.0 29.6 Welding ANSI Class 900,1500 14.8 18.1 20.9 30.2 38.3 46.0 2500 15.8 19.6 22.6 30.0 40.5 Standard ANSI Class -600 8.5 9.84 11.8 13.0 15.5 19.6 22.2 900,1500 13.6 13.6 15.5 20.6 H Extension ANSI Class -600 12.4 14.5 18.1 18.1 21.1 25.4 29.4 900,1500 19.8 21.7 24.5 27.9 -

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Body Materials: Carbon Steel, Stainless Steel or Alloy Steel


Part No. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 Description Body Bonnet Plug Stem Packing Stud & Nut Packing Flange Gland Packing Packing Spacer Lantern Ring Body Stud & Nut Body Gasket Seal Ring Guide Omega Trim Seat Ring Seat Ring Gasket Plug Plug Stem Pin Material A216 Gr. WCB / A351-Gr-CF8M / Alloy Steel Available A216 Gr. WCB / A351-Gr-CF8M / Alloy Steel Available 316 SST / 630 SST, Inconel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel PTFE Carbon Fiber / Graphite / Grafoil + Graphite 316 Stainless Steel 316 Stainless Steel A193 B7 & A194 2 H 316 SST with Grafoil Filler Pr. PTFE/ Seal/ Pr. PTFE + Graph/Pilot Plug Seal/Metal Seal/Graphite Seal / Others 316, 420, 630 SST / 17-PH / Hard Facing and Alloy Material Solid Carbide Tungsten/Inconel/316, 420, 630SST / 17-4PH / Hard Facing / Alloy Steel Available Solid Carbide Tungsten/Inconel/316, 420, 630SST / 17-4PH / Hard Facing / Alloy Steel Available 316 SST with Grafoil Filler Solid Carbide Tungsten/Inconel/316, 420, 630SST / 17-4PH / Hard Facing / Alloy Steel Available 316 Stainless Steel

Flow Coefficients - Rated Cv


Valve Size 1" 1-1/2" 2" 3" 4" 6" 8" 10" Nominal Trim Size 0.75 1.25 1.5 2.5 3.5 5.0 6.0 8.0 Travel 1.18 1.18 1.57 1.97 2.76 3.94 7.87 9.84 Adjustable Min. Cv 0.14 0.24 0.3 0.6 1.5 3.2 4.0 5.0 Flow to Close Cv in case of no. of turns 4 5.4 14.1 18.8 44.2 72 168 236 356 8 4.4 10.1 13.1 30.2 48 113 158 242 12 3.5 7.2 9.2 20.8 32 78 108 167 Cv of zero turn 0 6.0 17.2 22.8 72.2 128 292 408 612 Flow to Open Cv in case of no. of turns 4 8 12 6.6 5.6 4.5 17.1 21.2 48.8 88 189 282 424 14.1 16.8 39.8 63 145 217 334 10.4 11.8 27.8 43 102 148 228

We can provide and custom design to be suitable to customer's specialized flow characteristic and Cv The Cv values shown in our catalog are for reference only J Flow Controls, LLC can design and modify the seat design to meet different customer requirements

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Actuator and Handwheels


Model 870 / 880 Diaphragm Actuators
L D D D Hd / Hr C Top Handwheel Side Handwheel RA Hr 18.6 22.4 24.4 38.5 43.2 45.2 C 30.7 33.4 33.4 L 10.2 11.8 11.8 D H D H without Volume Chamber H H with Volume Chamber with optional Handwheel

Hd

Direct Action

Reverse Action

Actuator Size #25 #29 #37 #48 #55 #55H

D 9.8 11.4 14.6 18.9 21.7 21.7

Without Handwheel DA Hd 13.1 14.5 16.1 24.8 26.7 28.7 RA Hr 13.9 16.5 18.1 26.7 28.7 30.6 Handwheel Type Top Top Top Side Side Side

With Handwheel DA Hd 17.7 21.0 22.6 38.5 43.2 45.2

Model 670 / 680 Cylinder Actuators

D D

Hd / Hr

Hr

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Weight
Body Sub-Assembly
Valve Size 2" 3" 4" 6" 8" 10" 10" BW, SW up to 600 lbs 51 110 192 364 668 1168 1453 Flanged ANSI Class 150 150 245 304 516 800 1349 1700 300 161 256 311 529 825 1380 1739 600 174 269 335 595 959 1499 1900 900 298 397 492 893 1440 2251 2851 1500 298 408 505 911 1459 2251 2851

Actuator
Actuator Size #25 #29 #37 #48 #55 #55H Standard 22 42 82 203 256 265 With Handwheel Top 29 55 101 238 309 318 Side 33 60 108 247 320 331

Accessories
Positioners Smart, E/P, P/P Positioners for Single / Double Acting Transfer (Trip) Valves, Volume Booster Relay Air Regulators (Air Set), Speed Control Valves Instrument Valves

Limit Switches Solenoid Valves

J Flow Controls

J Flow Controls, LLC 14 De Camp Cincinnati, OH 45216 Phone: 513-731-2900 Fax 513-731-6939 www.jflowcontrols.com