& Boyce Mfg. Co. Ltd., process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079 MDC No.

: 851 JOB NO. : 110120 Made By : SBS Client : Reliance Petroleum Ltd. PMC : Bechtel UK Equipment No. : MV-RF414-C-113 Page No. Rev. Date 170 :3 : 02/02/04

LIFTING LUG STRESSES IN BENDING, TENSION & SHEAR

F1

Half Lifting Angle Erection Weight Impact Factor F1=W/2 F2=F1.tan() Arm for Bending

W i F1 F2 a

[ [ [ [ [ [ [

Degrees kgf -kgf kgf cm -kg / cm

] ] ] ] ] ] ] ]

15.000 175,000 1.500 131,250 35,168.332 29.000 IS2062 Gr A 2345.00

F2 a
Material of lifting Lug Yield Strength Allowable Stresses for Bending = 0.66Y Shear = 0.4 x Y Tension = 0.6Y Combined=0.9Y Lug Width Lug Thickness Section Modulus=WT/6 W T Z Y

[ [ [ [ [ [ [ [ [ [ [

kg / cm kg / cm kg / cm kg / cm cm cm cm kg / cm kg / cm kg / cm kg / cm kg / cm

] ] ] ] ] ] ] ] ] ] ] ]

1547.70 938.00 1407.00 2110.50 61.00 10.00 1016.67 1003.16 57.65 215.16 1218.33 1221.05

Bending Stress=F2 X a / Z Shear Stress=F2 / (W X T) Tension Stress=F1 / (W.T) Net Normal Stress=Sb+St

Sb Ss St Sn

Combined Stress={Sb+St+[(Sb+St)^2+4Ss^2]^0.5} / 2

Sc [

SINCE ALL THE STRESSES ARE < ALLOWABLE STRESSES, THE DESIGN IS SAFE. As per Page 264 of Bedner : Combined Max Shear=S's=[(Sb/2)+Ss]^0.5 Combined Maximum Tension=(Sb/2)+S's Safety Factors In Shear = 0.6 X Yield / S's In Tension=Yield/S S's S [ [ kg / cm kg / cm ] ] 504.884 1,006.465

---

[ [

---

] ]

2.787 2.330

GODREJ & BOYCE MFG. CO. LTD., DESIGN DEPT., PLANT 15, MUMBAI, INDIA.

DESIGN OF INTERMEDIATE LIFTING LUG (TYPE "C") MDC No.: 216 Job No. : 97025 Made By : NSL Client : TOYO Page : Rev. : 0 Date : 26 / 03 / 97 1

Consultant : TOYO Eqpt. No. : 2C - 450

Area of cross section = b.d - k.h

cm ^ 2 ]

#REF!

Section Modulus of Cross Section = (b.d^3 - h.k^3) / ( 6 x d )

cm ^ 3 ]

#REF!

Moment at column O/D = 1.25 X We X L

[ kgf - cm ]

#VALUE!

Bending Stress = M / Z

Sb

[ kgf/cm^2 ]

#VALUE!

Shear Stress = 1.25 X F / A

Ss

[ kgf/cm^2 ]

#VALUE!

Combined maximum shear : = [(Sb/2)^2+Ss^2]^0.5

S's

[ kgf/cm^2 ]

#VALUE!

Combined maximum tension : = (Sb / 2) + S's

[ kgf/cm^2 ]

#VALUE!

Safety factors : in shear = 0.6 x Yield strength / S's in tension = 0.6 x Yield strength / S S.F.sh [ ] ] #VALUE! #VALUE!

S.F.ten [