Training Manual Mechanical Division School of Engineering NGEE ANN POLYTECHNICconrents 1 toon TL Consetaon Engine room Layout 12 Gasitean Socks Stator dies and Cove for Piping 12.1 Clasieaton cece 122 Stat bdr 123 Coe 1. The Role of Chasteaon Soin, Stitory Boies and Ces Msi sad Manufacture o Piping Syste 2.Pipeand Symbols 6 21 Pipe 5 22 Symbols B 23 Antevinions 5. Pipe Materials 6 4 angs is Flanges @ 42 ellos 2 453 Reduces 2 ates B 453 Unione a 1 Bxpesione » 407 Poneration eos 6 43 Omer Figs » 49 Suppors 3 1 Gate Vales 52.Glabe Vale 53 Check Vale 54 Butery Valve 53 Ball Vahe SP Valve 57 Diapieagn Valve SiPresure Rei Vane 59 Suction Valve 510 Foot Valve 5:11 Operators nd Actors of Valve 512 Staines ‘St Mad box 5122 Bask stinee 5123 Autclen ssiner 5.124 Magnet ier S13 Vale alton 6.Baupment “61 Pumps and Pring Stems "3 led fo pars 612 Respcting pny 613 Rotary pumps 614 Rotor dame pps 6.15 Chnractesies of eign! pumpIntroduction Piping systems cary Muids from one point to another. The fuds may be corrosive, erosive, amiable o¢ benign. Pressoe and temperstre-may be high or low ecanse of the varying notre of the Function, the requirements from the ship construction, the ature and arrangement of the machinery and ropulations of cetilying autores, piping systems may bucome complex and may require ‘arc offitings & materials. An efficient piping system is esenil tothe safety and comtect operation of ships and offshore srvetores, [Compared to the total weight of all teclwork, the weight of piping syst is ‘smal. But fabication & installation of piping system involves sobstantil amount fof job. Because of the complicated routes & interference with other installations, ‘improper fabrication and installation of piping system cin lead 10 high cost of production and delay in delivery. Hence the people involved in fabrication and Installation of piping sysioms need to have proper understanding ofthe various aspects of piping systems, No doutt, for development of thorough understanding ofthe proctical aspects, nothing can beat capesienue: Bute gual knee ane Sart can take a long way towards achieving the objective of thorough lundrstanding ofthe various aspects of piping system. ‘This manual atemprs to introduce varios aspects of piping systems in an “easy to vnderstand” wy, LL Considerations of Engine Room layout ‘When we arrange pipes in engine rom or other places, the followings should be considered, 1) Optimize the available space += Could increase eargo carrying capacity ‘osu: Increase eargo payload 2) Grouping related components together + Minrnze pipes and cable runs = Reduce operating power loss Reauce operators movement Result: Reduce construction and operating costs 3) Maintenance Provide sutficent clearances for earying out msintenance - Provide clear wansfer passages + Provide access fr lifting by hang wolley beams and overad eranes Result: Reduce maintenance downtime and cost