SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of Small Tanks per SAES-D-109- (Ext Insp)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2015
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A A1 A2 A3 A4

ACCEPTANCE CRITERIA Shell & Floor Plates (See Item G4 for Floor Plates) Shell-plate joints are double-welded butt joints with complete penetration. (API Spec 12F Para 3.11) Tanks is furnished with a 24 in. x 36 in., extended-neck cleanout, (API Spec 12F Para 3.16) Tank shell and its appurtenances has no signs of physical damage such as dents, gouge, cracks, etc. A minimum of 2 equally spaced clips (1" x 1/4" flat bar) for ground rod attachment are welded to tank shell per Std. Dwg. P-AB-36387. A foundation drip ring at the bottom of the tank shell is provided with the following requirements: 1. carbon steel, 3mm thick. 2. seal welded to the edge of the tank bottom or annular plate. All radial joints between the drip ring sections are seal welded. 3. Extend at least 75 mm beyond the outer periphery of the concrete ring wall. 4. Turned down at its outer diameter at a 45 degree angle. 5. The top of the drip ring and a 75 mm height of the tank shell is coated with a 250-300 microns (10-12 mils) thick epoxy coating in accordance with SAES-H-001, APCS-1. All internal attachments and components are seal welded. Nozzles and Manways (Tank Appurtenances) All open vents are protected by bird screens. Flange bolting material conform to ASTM A193 Grade B7 bolts with ASTM A194 Grade 2H nuts except for the following. 1) Low carbon steel machine bolts conforming to ASTM A307 Grade A or B may be used on nonmetallic flanges. 2) Stud bolts conforming to ASTM A193 Grade B7M with ASTM A194 Grade 2HM nuts shall be used when the tank is in wet sour service and buried. All bolting are coated by fluoropolymer coating per 09-SAMSS-107. Gasket materials are non-asbestos, conforming to Johns Manville JM 960 or Garlock 3000 except for the following. 1. Synthetic rubber gasket, ASTM D1418 Class CSM for all acid services except nitric acid and oleum. 2. For nitric acid and oleum, ASTM D1418 Class FKM elastomer are used for flat face flanges or spiral wound Type 304 stainless steel, PTFE filled gaskets for raised face flanges. 3. Elastomeric material, 3 mm thick with a Shore a Durometer hardness of between 50 and 60, for full face gaskets of plastic flanges. For wet chlorine service and hypochlorite service the elastomer shall be ASTM D1418 Class CSM.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

SAES-D-109 Sec. 3.2 SAES-D-109 Sec. 3.2 Schedule Q, Para. 7.1 SAES-D-109, Sec. 12

A5

32-SAMSS-030 Para. 3.5.1

A5 B B1

32-SAMSS-30, App 1, Par 5.2.3

32-SAMSS-030 Para. 3.3.3

B2

32-SAMSS-030 Para. 2.2.1

B3

32-SAMSS-030 Para. 2.2.2

B4

32-SAMSS-030 Para. 2.3

Page 1 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of Small Tanks per SAES-D-109- (Ext Insp)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2015
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B5

ACCEPTANCE CRITERIA The number, size, type, and orientation of nozzles and manholes shall be in accordance with that specified on the Storage Tank Data Sheet and the equipmet's P& ID. Nozzle and piping sizes 1- inch, 2- inch, 3- inch and 5 inch NPS are not used. Nozzles 2 inch NPS and larger are flanged. Connections 1- inch NPS and smaller, other than welding outlets and welding bosses, are Class 3000 minimum, either socket welded or threaded couplings. Connections 1- inch NPS and smaller are gusseted to prevent potential physical damage during handling and shipping. One-24 inch NPS shell manway is provided for aboveground, vertical cylindrical tanks. Clean out opening may be substituted in lieu of manway. One-20 inch NPS roof manway is provided for aboveground, vertical cylindrical tanks larger than 10,000 gallons capacity. One-20 inch NPS manway is provided for aboveground or underground horizontal cylindrical tanks. Normal and emergency venting requirements shall be specified per API STD 2000, SAES-J-600, SASD AB-036003 & AD-036061. All open vents shall be protected by bird screens. Consideration of vent orientation & location shall include prevention of wind-bourne sand & debris from entering the tank (consider prevailing winds). Temperature Instruments (Tank Appurtenances) Dial thermometers are installed, when required by the Operating Unit at the specific facility. The size and location of thermometers is as shown on Form SA 2696ENG. Tanks with heaters are equipped with a self-actuating temperature controller, unless the inlet steam temperature is such that the condensing temperature will not exceed the process needs. The location of the sensing point for the controller is the same as for a dial thermometer. The location of the sensing point for the controller is the same as for a dial thermometer. Level Gauging Systems (Tank Appurtenances) Minimum of one level gauging instrument per tank, readable either from grade or from an access platform, is installed. Provisions for manual gauging is provided, even if the tank is provided with an automatic gauging device. Sample Connections (Tank Appurtenances) Sample connection is provided, when required by the Operating Unit at the specific facility.

REFERENCE 32-SAMSS-030 Para. 3.2 SAES-D-109 Para 9.2.1 SAES-D-109 Para 9.2.2 SAES-D-109 Para 9.2.3 SAES-D-109 Para 9.2.4 SAES-D-109 Para 9.2.5 SAES-D-109 Para 9.2.5 SAES-D-109 Para 9.2.6

PASS

FAIL

N/A

RE-INSP DATE

B6 B7

B8

B9

B10

B11 B12

B13

SAES-D-109 Section 9.3

C C1

SAES-D-109 Para 9.4.1 SAES-D-109 Para 9.4.1 SAES-D-109 Para 9.4.2 SAES-D-109 Para 9.4.2 SAES-D-109 Para 9.4.2

C2

C3

C4

C5 D D1

SAES-D-109 Para 9.5.2 SAES-D-109 Para 9.5.3

D2 E E1

SAES-D-109 Para 9.6.1

Page 2 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of Small Tanks per SAES-D-109- (Ext Insp)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2015
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. E2 F F1

ACCEPTANCE CRITERIA The number, size and location of sample connections is as shown on Form SA 2696-ENG. Stairways, Ladders and Platforms (Tank Appurtenances) Access to the roof of aboveground, vertical, cylindrical, tanks is provided. Spiral stairway is provided for tanks over 6 m in height and for tanks requiring gauging or sampling from the roof. Platform is also be specified for access to the gauge or sampling hatch.

REFERENCE SAES-D-109 Para 9.6.2

PASS

FAIL

N/A

RE-INSP DATE

SAES-D-109 Para 9.7.2 SAES-D-109 Para 9.7.2 SAES-D-109 Para 9.7.2 SAES-D-109 Para 9.7.2 32-SAMSS-030, Para. 3.4.2 SAES-D-109 Para 9.7.2 SAES-D-109 Para 9.7.2

F2

F3

F4

A vertical ladder is installed for tanks that do not require spiral stairways.

F5

Stairways on insulated tanks are provided with stringers on both sides. Stairs are located on the upwind side with respect to the prevailing wind direction of vertical tanks in hydrocarbon services, and this is shown on Form SA 2696-ENG. Toeboards is installed on all open sides (except at the entrance of stairways or ladders) to provide an installed height of 4 inches above the treadway. (API Spec 12F Para D.6) Tank is equipped with two bracket assemblies, securely bolted to the lugs. Brackets are installed to provide a 26-inch wide access to the tank at the point of attachment.(API Spec 12F Para D.8) Painting and Coatings All tanks with internal coatings have the Saudi Aramco's Approved Protective Coating Specification number (APCS number) marked on the nameplate. Coating system applied conformed with the painting requirements indicated on the tank data sheet & per SAES-H-101. Shop applied coating is free of the following deficiencies: a. Physical damage (scratches) b. Coating pre-mature breakdown (sign of rusting, blister) c. Application related defects such as runs, sags, drips, dry spray or foreign matter d. Low DFT

F6

F7

F8

SAES-D-109 Para 9.7.2

G1

32-SAMSS-030, Sec. 6 SAES-D-109 Para 10.2

G2

G3

SAES-H-100, Para. 8.1.6

G4

Bottom sides of the bottom plates shall be cleaned of all foreign matter & 32-SAMSS-030, grit-blast cleaned for coating with APCS-3 or APCS-113, as applicable, Para. 4.3 prior to being placed in position. Check grip marks Insulated Tanks Insulation type and thickness of external insulation for above ground tanks was installed in accordance with the tank design/scope of work. (NOTE: Use SAIC-N-2011 or SAIC-N-2017 for inspection of shop applied/vendor applied insulation.) Marking

H1

SAES-D-109 Para. 11.1

Page 3 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of Small Tanks per SAES-D-109- (Ext Insp)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2015
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. I1

ACCEPTANCE CRITERIA Tanks are identified in Arabic and English with letterings at least 150 mm high. Labels or signs are painted at 90 degree intervals around the tanks at an elevation (line-of-sight and visible from outside the diked area). (NOTE: Letters shall be a size easy to read from normal approach directions and distance. Refer to ANSI Z535.2 ) Tanks are identified with the following information as minimum: a. Tank/equipment Number b. Service fluid

REFERENCE SAES-B-067, Para. 4.5

PASS

FAIL

N/A

RE-INSP DATE

I2

SAES-B-067, Para. 4.5

I3

32-SAMSS-030 Sec. 10

REMARKS:

NOTES: The December 2005 Cutoff Standard CD contains 04 January 2006 Major Revision to SAES-D-109. Ensure this is applicable to the contract & use this document along with this checklist as applicable. REFERENCE DOCUMENTS: 1. SAES-D-109, Design of Small Tanks, (29 December 2004) & 04 January 2006 (on Dec 2005 Cutoff CD) 2. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003) 3. SAES-H-100, Coating Materials & Application (31 July 2004) 4. 32-SAMSS-030, Manufacture of Small Tanks, 30 November 2003 5. API SPEC 12F, Specification for Shop Welded Tanks for Storage of Production Liquids, 2000 Edition 6. Schedule Q, Contractor's Quality Requirement, (Latest Edition)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 4 of 4