`

PROJECT
PATANJALI AYURVED LTD. CONTRACT MANUFATRING UNIT -

M/S: Maa Pitambra Enterprises C-42 Kanti Nagar - Delhi 51 Ph. 09810623853

PROJECT
DIGITALLY OPERATED ATTA PLANT ATTA PLANT (WONDER MILL- Automated Atta Chakki) 100 TPD
FOR

CGU Shri Mukesh ji Gupta, M/S: Maa Pitambra Enterprises C-42 Kanti Nagar - Delhi 51 Ph. 09810623853

PRINCIPAL PATANJALI AYURVED LTD.

HARIDWAR

MANUFACTURD BY-

List of Annexure
S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PARTICULARS TURN KEY OFFER LIST OF EXCLUSION IN MACHINE LIST MACHINE LIST OFFER FOR SERVICE- ERECTION AND FABRICATION DUCTING AND SPOUTINGS ELECTRIC PANEL, CABLES & ACCESSORIES AND TREY AUTOMATION - DCS DWON GRADE REQUIREMENTS(NUT, BOLTS, LUBES) TERMS & CONDITIONS PAYMENT TERMS ANEXURE NO. ANEXURE - 1 ANEXURE - 2 ANEXURE - 3 ANEXURE - 4 & 4A ANEXURE - 5 ANEXURE - 6& 6 A ANEXURE - 7 ANEXURE - 8 ANEXURE - 9 ANEXURE - 10 ANEXURE - 11 ANEXURE - 12 ANEXURE - 13 ANEXURE - 14 STATUS SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED SUBMMITED BUYER'S SCOPE TO BE SUBMMIT

WARRANTY POLICY
SAMPLE LAYOUT FLATE BOTTOM SILO 2000 MT LIST OF IRON & STEEL REQUIREMNT

OFFER ANNEXURE - 1 WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION, CONDITIONING,BLENDING AND PACKING SECTION
S. No Description Plant and Machinery at a Glance PRE CLEANING - 20 TON / Hour as per Bulk Silo FIRST CLEANING -10 TON / HOUR CONDITIONING OF WHEAT FINAL CLEANING - 7 TON / HOUR MILLING - 5 TON / HOUR PACKING - 5 TON / HOUR REFRACTION GRINDING AS PER MACHINE LIST Other Scope of Supply Aspiration Trunk, ducting, Spouting Down grade required Electric Control panel, for above machines Digital Control System with HMI and Sensors Other Scope of Service 6 7 8 Mechanical Erection Charges Electrical Erection Charges Consultations, civil and project drawings Annex 4B Annex 4B Annexure Load Amount Tax Rate Amount Amount

1 2 3 4 5 6 7

Annexe -3 Annexe -3 Annexe -3 Annexe -3 Annexe -3 Annexe -3 Annexe -3

51.0 76.5 35.0 52.0 479.0 60.5 30.0 784.0

1842000.00 1766500.00 920700.00 1367200.00 7726300.00 1210500.00 87800.00 14921000.00

2% 2% 2% 2% 2% 2% 2%

36840.00 35330.00 18414.00 27344.00 154526.00 24210.00 1756.00 298420.00

1878840.00 1801830.00 939114.00 1394544.00 7880826.00 1234710.00 89556.00 15219420.00

1 2 3 4

Annex 9 Annex 8 Annex 6 Annex 7

350000.00 270000.00 1100000.00 1100000.00 2820000.00 500000.00 200000.00 300000.00 1000000.00

2% 2% 2% 2% 12.30% 12.30% 12.30%

7000.00 5400.00 22000.00 22000.00 56400.00 61500.00 24600.00 36900.00 123000.00 477820.00

357000.00 275400.00 1122000.00 1122000.00 2876400.00 561500.00 224600.00 336900.00 1123000.00 19218820.00

Choyal Scope of Supply

18741000.00

Other Scope of Supply/Buyer Scope Items Excluded buyer Scope

S. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description of Machines Emery Machine with 20+ 5 HP Motor Emery Machine with 20+ 5 HP Motor Motor Mounted H.P Fan 50 H.p With VFD Plan sifter - 8 x 16 No. 1 Type E High Pressure fan with VFD Atta Silo - 1 Atta Silo - 2 Atta Silo - 3 Atta Redresser 2x 12 Atta Redresser 2x 12 Atta Redresser 2x 12 Hammer Mill 24" Vibro Shifter 1200 MM Elegy make air compressor with 2500 x 9000 2500 x 9000 2500 x 9000 Specific Specific Specific 2 2 2 25 2 SPECN 20 HP + 5HP 20 HP + 5HP Specific Specific HP 25 25 50 5 25 Amount 325000.00 325000.00 370000.00 495000.00 210000.00 230000.00 230000.00 230000.00 195000.00 195000.00 195000.00 228500.00 190000.00 110000.00 3528500.00 Annex 6 Annex 4B 900000 550000 Tax Rate 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% Amount 6500.00 6500.00 7400.00 9900.00 4200.00 4600.00 4600.00 4600.00 3900.00 3900.00 3900.00 4570.00 3800.00 2200.00 70570.00 18000.00 67650.00 Amount 331500.00 331500.00 377400.00 504900.00 214200.00 234600.00 234600.00 234600.00 198900.00 198900.00 198900.00 233070.00 193800.00 112200.00 3599070.00 918000.00 617650.00 1535650.00 24353540.00

Cables & accessories and Trey Plate form & Silo Erection (refer Terms)

2% 12.30%

Total Plant and Machinery

Other Scope of Supply/Service for BULK SILO Bulk Silo 3000 MT as per Buyer Scope Aspiration Trunk , Air Line & Down Grade CABLES and Cables trey and Accessory Control PANEL Erection and Commission Iron and Steel for Plate form, Silo and Erection Plant and Machinery - TOTAL

3900000.00 150000.00 500000.00 600000.00 500000.00 5650000.00 100000 52 5200000.00

2% 2% 2% 2% 12.30%

78000.00 3000.00 10000.00 12000.00 61500.00 164500.00 260000.00

3978000.00 153000.00 510000.00 612000.00 561500.00 5814500.00 5460000.00 35628040.00

5%

OFFER ANNEXURE - 1B WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION, CONDITIONING,BLENDING AND PACKING SECTION Exclusions: Erection Material like Sheets Channels, Angle. Electricals, Cabling work before Control Panels Insurance & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. No Gen set or Related work. Plant and Street Lighting, Light, Fans & Any Light wiring work. The buyer firm has to supply main electric transformer, Distribution panels and cables & and fixtures between the Control panels of Machines. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Food & Residence arrangements of the site teams. Other exclusion as per ANNEXURE - 2 Scope of Supplies as Detailed only. Packing and forwarding Final Paints Freight & Loading 10% extra on quoted price for contingency if any. Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D. Please refer Terms & Conditions Inclusions: Scope of supply for machinery required as per Annexure 3 Compete in all respect with, BPL/Elecon/Premium make Geared Motor, Fanner Couplings, Electric Motor, Stand, Belts, Pulleys, Chains, Sprockets. Dampener gates, Flanges for Rotary Valves Mechanical, Electrical and Site Fabrication Control Panel & Automation Nut Bolt & Consumables & Tooling, Electrical Works, cable ducting, panels and cables Mechanical erection charges Fabrication Charges for silos & Platforms Aspiration Trunk Line and Downgrade Requirements ANNEXURE 3 TO 9 ARE INTEGRATED PART OF THE OFFER ( ANNEXURE 1) Scope of Supplies as Detailed only.

ANEXURE -2 LIST OF EXCLUTION S.NO PARTICULARS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

ITEMS IN MACHINE LIST OF BYUER SCOPE IRON & STEEL FOR ERECTION STRUCTURE AND BINS SPARE PARTS - WONDER MILL , EMERY STONES POWER FACTOR PANEL & DISTRIBUTION PANEL LAND & BUILDING GENERATOR SET PACKING MACHINES AIR COMPRESSOR FOR PACKING MACHINE & FILTER CIVIL AND MECHANICAL DRAWINGS GRAPHICS AND SIGNAGE LT/HT CONNECTION AND CABLE FOOD EXPENSES HOTEL EXPENSES FOR CONSULTANTS LAMINATION AND HDPE BAGS ALARM SYSTEM AIR DUST COLLECTION SYSTEM AUTO BAG LOADERS CC TV SYSTEM TRAVEL CHARGES PALLET TRUCKS GOODS LIFTS PROJECT REPORT

ANEXURE - 15 ANEXURE - 16 ANEXURE - 17 ANEXURE - 18 ANEXURE - 19 ANEXURE - 20 ANEXURE - 21 ANEXURE - 22 ANEXURE - 26

TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT TO BE SUBMMIT

Annexure 3 MAA PITAMBRA ENTERPRISES MACHINE LIST Description of Machines SPECN PRE CLEANING - 20 TON / Hour as per Bulk Silo Intake Point Screw Conveyor 10" Bucket Elevator 10" Box 8" bucket In Line Magnet Pre hopper Separator Pre Cleaner 8mmx2mm Separator Pre Cleaner 8mmx2mm LP Fan Cyclone 960 mm Airlocks Dead box Classifier Separator SS-1000x2000 Classifier Separator SS-1000x2000 LP Fan Cyclone 960 mm Airlocks Bucket Elevator 10" Box 8" bucket Top Screw Conveyor - 10" Screw Feeder Bulk Silo -1 Bulk Flat Bottom Silo Description of Machines FIRST CLEANING -10 TON / HOUR Screw Feeder to Bottom Conveyor -1 Screw Feeder to Bottom Conveyor -2 Screw Feeder to Bottom Conveyor -3 Bottom Screw Conveyor -8" Bucket Elevator 10" Box 8" bucket Screw Conveyor -8" to Feed the Mill Dead box In Line Magnet Classifier Separator SS-1000x2000 LP Fan Cyclone 960 mm Airlock for cyclone Gravity Selector Cum De-Stoner SV - 7 LP Fan Cyclone 960 mm Airlock for cyclone In Line Magnet Horizontal Scourers With Aspiration Channel LP Fan Cyclone 960 mm Airlock for cyclone

S. No.

Part.

HP

RPM

Amount

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 S. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

430x1220x152 6000 MM 7200MM 27"x8" Site Feb.

0 3 5 0 1 1 10 0 1 1.5 1.5 10 0 1 7.5 7.5 1 51 HP 1 1 1 5 5 5 1.5 7.5 0 0.5 0.5 15 0 0.5 0 25 7.5 0 0.5 76.5

x 100RPM 100 100 in built in built 1440 RPM 50 RPM in built in built 1440 RPM 50 RPM 100 RPM 100 RPM 100 RPM 100 RPM

10 HP 960 MM 6" Specific 1000x2000 1000x2000 10HP 960MM 6" 15500MM 20700MM 8" Dia

65000 135000.00 28500.00 0.00 190000.00 190000.00 75000.00 41000.00 22500.00 6000.00 240000.00 240000.00 75000.00 41000.00 22500.00 165000.00 280000.00 25500.00 1842000.00

SPECN. 8" Dia 8" Dia 8" Dia 15000MM 12000MM 12500 Specific 27'x8" 2836x1610x1478 960MM Specific Specific Specific 960MM Specific 27"x 8" Specific 960MM Specific

RPM 100 RPM 100 RPM 100 RPM 100 RPM 100 RPM 100 RPM in built 1440 RPM 25500.00 25500.00 25500.00 200000.00 165000.00 180000.00 6000.00 28500.00 240000.00 59500.00 41000.00 22500.00 230000.00 71500.00 41000.00 22500.00 28500.00 231000.00 59500.00 41000.00 22500.00 1766500.00

50 in built 1440 50

in built 1440 50

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

CONDITIONING OF WHEAT Bucket Elevator 8" Box 6" bucket Rota Meter complete with solenoids Intensive Dampener (s.s. Body) SSSingle Side top Screw Conveyor A-3 Top Screw Conveyor A-3 Screw Feeder MS Silo -1 Screw Feeder MS Silo -2 Screw Feeder MS Silo -3 Screw Feeder MS Silo -4 Screw Feeder MS Silo -5 Screw Feeder MS Silo -6 MS Silos for Wheat (50 MTS) 4of 8 No. Screw Feeder Bottom Conveyor Screw Feeder Bottom Conveyor Screw Feeder Bottom Conveyor Screw Feeder Bottom Conveyor Screw Feeder Bottom Conveyor Screw Feeder Bottom Conveyor Bottom Screw Conveyor 1 Bottom Screw Conveyor 2

12000MM Standard

5 0.5 7.5 2 3 1 1 1 1 1 1 0 1 1 1 1 1 1 3 2 35

100 0 960 100 100 100 100 100 100 100 100 x 100 100 100 100 100 100 100 100

120000.00 26500.00 221000.00 45800.00 82800.00 28500.00 28500.00 28500.00 28500.00 28500.00 28500.00 22500.00 22500.00 22500.00 22500.00 22500.00 22500.00 72800.00 45800.00 920700.00

3000 mm 8000 mm 8" Dia 8" Dia 8" Dia 8" Dia 8" Dia 8" Dia 6" 6" 6" 6" 6" 6" 6000 mm 3000 mm

S. No.

Part.

Description of Machines FINAL CLEANING - 7 TON / HOUR Bucket Elevator 8" Box 6" bucket In line Magnet Dead box Classifier Separator SS-1000x1200 LP Fan Cyclone 960 MM Airlock for cyclone Gravity Selector Cum De- Stoner SV-7 LP Fan Cyclone 960 MM Airlock for cyclone Bucket Elevator 8" Box 6" bucket Side Top Screw Conveyor - A3 Top Screw Conveyor - A3 Screw Feeder MS Silo -7 Screw Feeder MS Silo -8 MS Silos for Wheat (50 MTS) 2 of 8 No. Screw Feeder to Bottom Conveyor 7 Screw Feeder to Bottom Conveyor 8 Bottom Screw Conveyor 1 Bottom Screw Conveyor 2

SPECN

HP

RPM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

12000 mm 27" x 8" Specific 2836x1610x1478 10HP 960 MM Specific Specific Specific 960 MM Specific 12000MM 3000 MM 8000 MM 8" Dia 8" Dia 6" 6" 6000 MM 3000 MM

100

1.5 10 0 0.5 0.5 15 0 0.5 5 2 3 1 1 0 1 1 3 2 52 HP

in built 1440 RPM 50 in built 1440 50 100 100 100 100 100 x 100 100 100 100

120000.00 28500.00 6000.00 240000.00 75000.00 41000.00 22500.00 230000.00 71500.00 41000.00 22500.00 120000.00 45800.00 82800.00 28500.00 28500.00 0.00 22500.00 22500.00 72800.00 45800.00 1367200.00

S. No. G 1 2 3 4

Part.

Description of Machines MILLING - 5 TON / HOUR Bucket Elevator 8" Box 6" bucket Emery Machine with 20+ 5 HP Motor Emery Machine with 20+ 5 HP Motor Cyclone 960 MM

SPECN

RPM

84 85 86 87

12000 MM 20 HP + 5HP 20 HP + 5HP 960 MM

5 25 25 0

100 960 960

120000.00 0.00 0.00 41000.00

` 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 S. No. H 1 2 3 4 5 6 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 131 132 133 134 Part. 135 136 137 138 139 140 Airlock for cyclone LP Fan Bucket Elevator 8" Box 6" bucket Buffer Bin for Milling Screw Feeder Bottom Conveyor Screw Conveyor 8" - grain feeder to Wonder Mill No. 1 Wonder Mill No. 2 Wonder Mill No. 3 Wonder Mill No. 4 Wonder Mill No. 5 Wonder Mill No. 6 Wonder Mill No. 7 Wonder Mill No. 8 Wonder Mill No. 8 Wonder Mill No. 10 Wonder Mill No. 11 Wonder Mill No. 12 Wonder Miller No. 1 Wonder Miller No. 2 Wonder Miller No. 3 Motor Mounted H.P Fan 50 H.p With VFD Reverse Jet Filter 56 bags with Accessories Pneumatic lift complete & Accessory 1 Pneumatic lift complete & Accessory 2 Pneumatic lift complete & Accessory 3 Pneumatic lift complete & Accessory 4 Pneumatic lift complete & Accessory 5 Pneumatic lift complete & Accessory 6 Pneumatic lift complete & Accessory 7 Pneumatic lift complete & Accessory 8 Plan sifter - 8 x 16 No. 1 Type E Screw Conveyor for collection of Atta Screw Conveyor for collection of over Screw Conveyor for collection of over Screw Conveyor for collection of Bran Screw Conveyor for collection of Bran In line Magnet High Pressure fan with VFD Pneumatic lift complete & Accessory 9 Pneumatic lift complete & Accessory 10 Pneumatic lift complete & Accessory 11 Reverse Jet Filter 36 bags with Accessories Airlock for cyclone with Geared Motor Airlock for cyclone with Geared Motor Airlock for cyclone with Geared Motor Description of Machines PACKING - 5 TON / HOUR Conveyor for Atta silo Screw Feeder - Atta Silo 1 Screw Feeder - Atta Silo 2 Screw Feeder - Atta Silo 3 Atta Silo - 1 Atta Silo - 2 Specific 6000 MM 6" 10000 MM Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific Specific 56 bags Specific Specific Specific Specific Specific 0.5 7.5 2 1 5 25 25 25 25 25 25 25 25 25 25 25 25 1 1 1 50 50 1440 100 100 100 960 960 960 960 960 960 960 960 960 960 960 960 x x x 2800 22500.00 59500.00 65000.00 35000.00 22500.00 115000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 275000.00 715000.00 715000.00 715000.00 0.00 450000.00 3 50 50 50 50 50 50 50 960 100 100 100 100 100 2800 50 50 50 65000.00 43000.00 43000.00 65000.00 43000.00 43000.00 60000.00 60000.00 0.00 92000.00 92000.00 92000.00 92000.00 45800.00 28500.00 0.00 43000.00 43000.00 43000.00 290000.00 0.5 0.5 0.5 479 HP 5 1 1 1 50 50 50 RPM 100 100 100 100 95000.00 27500.00 27500.00 27500.00 0.00 0.00 22500.00 22500.00 22500.00 7726300.00

3 1 1 5 3 3 3 2 1.5 25 1 1 1

Specific 9000 MM 9000 MM 9000 MM 9000 MM 3000 MM 27' x 8" Specific Specific Specific 36 Bags Specific Specific Specific SPECN 10000 mm 600 mm 600 mm 600 mm 2500 x 9000 2500 x 9000

` 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 Atta Silo - 3 Bin Discharge Bin Discharge Bin Discharge Entoleter Entoleter Entoleter H.P. Fan with motor and accessory Pneumatic lift complete with air locks Atta Redresser 2x 12 H.P. Fan with motor and accessory Pneumatic lift complete with air locks Atta Redresser 2x 12 H.P. Fan with motor and accessory Pneumatic lift complete with air locks Atta Redresser 2x 12 Screw Conveyor for collection of Bran Reverse Jet Filter Atta hopper - Packing Machine 1 Atta hopper - Packing Machine 1 Atta hopper - Packing Machine 1 Screw Small Conveyor Dia 4" Screw Small Conveyor Dia 4" Screw Small Conveyor Dia 4" Packaging Machine FFS for 1&2 kg Packaging Machine FFS for 5 & 10 kg Manual Packing Spout Stone Dress Machine Elegy make air compressor with REFRACTION GRINDING Hammer Mill 24" Vibro Shifter 1200 MM Screw Conveyor to feed Packing Spout 2500 x 9000 600 MM 600 MM 600 MM Specific Specific Specific Specific Specific Specific Specific Specific Specific 9000 mm 36 bags 1000x500x950 1001x500x950 1001x500x950 500 mm 1000 mm 1000 mm Specific Specific Specific 0.00 65000.00 65000.00 65000.00 90000.00 90000.00 90000.00 55000.00 43000.00 0.00 55000.00 43000.00 0.00 55000.00 43000.00 0.00 92000.00 20000.00 20000.00 20000.00 19500.00 22500.00 22500.00 0.00 0.00 15000.00 137500.00 0.00 1210500.00 0.00 0.00 72800.00 15000.00 87800.00 14921000

1 1 1 7.5 7.5 7.5 5 1 2 5 1 2 5 1 2 2

in built in built in built 2800 50 x 2800 50 x 2800 50 x 100

1 1 1 3 3

100 100 100 x x

60.5 1 2 3 4 170 171 172 173 25 2 3 30 784 2800 Vibro 100

6000 MM

Items Excluded for buyer Scope

S. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part. 65 66 99 109 116 125 126 127 136 139 142 154 155 153 Description of Machines Emery Machine with 20+ 5 HP Motor Emery Machine with 20+ 5 HP Motor Motor Mounted H.P Fan 50 H.p With VFD Plan sifter - 8 x 16 No. 1 Type E High Pressure fan with VFD Atta Silo - 1 Atta Silo - 2 Atta Silo - 3 Atta Redresser 2x 12 Atta Redresser 2x 12 Atta Redresser 2x 12 Hammer Mill 24" Vibro Shifter 1200 MM Elegy make air compressor with Other Items- Automation and Panel SPECN 20 HP + 5HP 20 HP + 5HP Specific Specific 2500 x 9000 2500 x 9000 2500 x 9000 Specific Specific Specific HP 25 25 50 5 25 RPM 960 960 2800 960 2800 Choyal 325000.00 325000.00 370000.00 495000.00 210000.00 230000.00 230000.00 230000.00 195000.00 195000.00 195000.00 228500.00 190000.00 110000.00 2200000.00 5728500.00

2 2 2 25 2

x x x 2800 Vibro

ANNEXURE - 4A ERECTION AND COMMSIONING OFFER

Project Name SVIP/PRO/30 for M/s MAA PITAMBRA ENTERPRISES - Delhi -G+1 layout ATTA PLANT.
Shri Vishvakarma ( E.S. ) Industries Pvt. Ltd. Saradhana Ajmer, hereinafter called in short term the Erector. 1) The scope of work as the Mechanical Erector is as follows: To do the complete mechanical erection of the WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION , CONDITIONING, BLENDING AND PACKING SECTION after fully leveling one single line of grading of Wheat , 8 Wonder mills for De hulling , one line of post De hulling Section as per key chart provided by the Consultant or M/s Patanjali Ayurved Ltd., Haridwar Utarakhand ,India To fit the all the Machine as per machine list as per Annexure 3 To fit the electric motors and gear boxes etc. Fabrication of STEEL STRUCTURE - -----Ton ( Iron and Steel will be Buyer Scope) Fabrication of BINS 10M^3 Two Pc. ( Iron and Steel will be Buyer Scope) Fabrication of Ducting and Chutes ( G.I Sheets, Iron and Steel will be Buyer Scope) To complete the fabrication of spouting & aspiration system. lying of Cables and cable Trey with Connection of Motors and panels. To do the trail run under the supervision of the Miller. 2 The following work is not in the scope of the Erector Dismantling/lifting/descending of machine. Plumbing work, Electrical work, Carpentry work and Masonry work. unloading, shifting and lifting of the machine.

3 The traveling fare, Meals and Accommodation for the erection team will be provided by the Buyer. The traveling boarding, lodging expenses of the Erection Supervisor/ Engineers will be borne by the Buyer. 4 The necessary tools, workshop equipment, Mechanical holding equipments will be SVIPL scope. 5 All the machines, Panels and fabricated equipments, (like elevators, worms, cyclones as per key chart) materials, consumable stores, etc. duly turned, bores etc. will be provided by the Mills before starting the erection work. 6 Before the trail run, the Mills has to appoint Miller, operator and other workers in Consultation with SVIPL. 7 The erection work will be completed by the Erector within three months from the date of handing over the building and arrival of all the machines and material at site. 8 Foundation bolts, chipping and filling of the holes in the building will be done by the Buyer.

The SVIPL will be paid a total amount as under:

S. no 1 2 3 4 5 Service Section Particulars Mechanical erection charges Mechanical erection charges for Bulk Silo Cleaning Electrical erection charges Fabrication Charges -Steel structure - 50 Tons, Silo, bins, railings , stairs and platforms. After 50 tons Rs. 11000.00 per ton will be charged. Consultation Chagres, Drawings, Layouts, project civil Layouts Service tax 12.3 % Amount 550000.00 500000.00 250000.00 550000.00 300000.00 2150000.00 264450.00 2414450.00

Only Labour Charges without Raw material Payment Terms for Annexure 4 will be in the following manner: 1 30 % at the time of signing the agreement 2. 20% at the time of Arrival at Erection Team. 3. 40% weekly expenses during erection work as per progress of work. 4. 10% After Successful Trails. Thanking You, R.S. Choyal Executive Director Shri Vishvakarma (E.S) industries Pvt. Ltd. 11

Annexure 4B

Erection, Assembling and Commissioning

WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION , CONDITIONING,BLENDING, PACKING SECTION AND BULK CEALING AS PER MACHINE LIST ANNEXURE 3

Rs. 2414450.00
MACHENICAL ERECTION - ELECTRICAL ERECTION FABRICATION OF BINS & PLATFORM
DELEVERY PRIOUD: WITHIN 8 TO 10 WEEKS * Particulars
Inclusions: Fitting and assembling of Wheat Cleaning machines Fitting and assembling of L.D., L.P, H.P, H.D Fans and Blowers Erection and fabrication of Platform, stairs, Structure and Bins (up to 50 Tons) Platforms of machines & Structure including the fitment of Elevators, Screw conveyors. Complete fitting with air locks, bends and pipes. Fitting of cable trey, cable lying, accessory fitting and motor and panel connection. Erection and commissioning of Blending and Packing Section Dust Collection System SERVICE TAX @10%

Particulars
Exclusions: Fitment of any other machines not specified in the scope of commissioning.(Annexure-3) After 50 Tons Fabrication Rate Rs. 11000.00 per Ton will be charged extra. Weighing and Batching or Blending System. Erection Material like Pipes, Sheets, Channels, Angle, Freight, Insurance, Loading & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. Electrical Works Plant and Street Lighting. The buyer firm shall pay residence expenses and other expenditures of the commissioning team at buyers site. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Scope of Supplies as Detailed only. 10% extra on quoted price for contingency.

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D * Please refer Terms & Conditions

Annexure 5

ASPIRATION, DUCTING AND SPOUTING

WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION , CONDITIONING,BLENDING AND PACKING SECTION AND BULK CLEANING AS PER MACHINE LIST ANNEXURE 3

Rs. 350000.00 MILL SECTION

S. No 1 2 3 4 Particulars Ducting Up to Dia - 400 mm Ducting Up to Dia - 400 - 600 mm Bends and Valves Up to 400 mm Bends and Valves Up to Dia - 400 - 600 mm

150000.00 BULK SILO SECTION

Particulars Spouting - 120 mm G.I Spouting - 120 mm M.S Bends, Kali, Rings Diverters, Slides

DELEVERY PRIOUD: WITHIN 8 TO 10 WEEKS * S. No. 1 Particulars Inclusions:

Whole Wheat Atta Plant (Wonder Mill) Cleaning Section Conditioning, Blending Packing Section As Per Machine List Annexure 3
Exclusions: Erection Material like Pipes, Sheets, Channels, Angle, Freight, Insurance, Loading & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. The buyer firm shall pay residence expenses and other expenditures of the commissioning team at buyers site. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Scope of Supplies as Detailed only. Service tax @10%
10% extra on quoted price for contingency.

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D * Please refer Terms & Conditions

Annexure 6

Electrical Control Panel

WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION, CONDITIONING,BLENDING AND PACKING SECTION AS PER MACHINE LIST ANNEXURE 3

Rs. 1100000.00 MILL SECTION

600000.00 BULK SILO SECTION

Compete panel with separate towers for separate section Specifications as per Annexure 6A

Scope of supply as per Annexure 6C MCC - COPMLETE PANELS SWITCH GEARS, L&T MAKE LOCAL SWITCHES DELEVERY PERIOD: WITHIN 6 TO 8 WEEKS Exclusions: To be arranged by mill owner at extra cost. Erection Material like Sheets Channels, Angle, Nut Bolt & Consumables. Freight, Insurance, Loading & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. Electrical Works No Gen set or Related work. Plant and Street Lighting. Light, Fans & Any Light wiring work. The buyer firm has to supply main electric transformer, cables and fixtures between the panels and Machines. The buyer firm shall pay residence expenses and other expenditures of the commissioning team at buyers site. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Scope of Supplies as Detailed only. 10% extra on quoted price for contingency.

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D Please refer Terms & Conditions

Annexure 6A
Electrical Control Panel Specifications
1.0 SCOPE: 1.1 This specification covers the design, material, construction features, manufacture, inspection and testing at our Works and performance testing of control panels for control of equipment. 1.2 The input conditions shall be Power voltage: 415 V +/- 10% Frequency: 50 +/- 5% Hz Maximum ambient temperature: 50 deg C 2.0 CODES AND STANDARDS: 2.1 The design, material, construction; manufacture, inspection, testing and performance of control panel shall comply with all currently applicable statutes, regulations and safety codes as noted below. The equipment shall also conform to the latest applicable standards mentioned here under. 2.2 Supply items which are bought out by us shall be procured from approved manufacturers acceptable to the PURCHASER. 3.0 CONSTRUCTIONAL FEATURES: 3.1 Control Panels shal1 be dust, weather and vermin proof providing an enclosure degree of protection of IP 54 for indoor use. 3.2 Control Panels shall be provided with hinged door(s) with locking arrangement. 3.3 All doors, removable covers and plates shall be gasketed all round with neoprene/silicon rubber gaskets. All accessible live connections shall be shrouded and it shall be possible to change individual switches, MCBs without danger of contact with live metal. 3.4 Door locks shall be key operated to open. The doors shall lock itself on closure. Safety interlock switches to be fitted to all doors of sections that are not intended to permit access to non-electrical personnel. Note that standard micro switches are not permitted to be used for door interlock switches. 3.5 All live parts shall be provided with at least phase to phase and phase to earth clearances in air of 25mm and 20 mm respectively. 3.6 Cable glands shall be screwed-on type (double compression) and made of brass. 3.7 Fans and filters to be fitted if the static heat dissipation inside the panel is insufficient to keep components below critical temperatures. It is preferred that panels are sized to preclude the fitting of fans. 3.8 Fans to be wired to a terminal block so that a single volt free contact can be used to inhibit all fan operation during gas discharge from panel fire detection system. 3.9 Alarm to be provided as a warning signal to indicate machine faults. 3.10 The installation of smoke detectors if required will be inside the top of panel. Therefore, clear areas must be provided in the panel. Buyer shall place the smoke detector if desired in the future. 4.0 MCBs (Miniature Circuit Breakers): 4.1 MCBs shall be hand operated, air break, heavy duty, quick make, quick break type conforming to applicable standards. 4.2 MCBs shall be provided with overload/short-circuit protective device. 5.0 CONTROL SUPPLY: 5.1 All AC control equipment shall be suitable for operation on 220V AC, 1 phase, 50 Hz, centre tap earthed system. It is preferred that the control voltage be 24V DC. This supply may be obtained from 415V main supply shall be protected on

` the primary side by MPCB (Motor Protection Circuit Breaker) / MCCB (Molded Case Circuit Breaker) and by MCB on secondary side. 6.0 AUXILIARY POWER SUPPLY: 6.1 A separate feeder controlled by a DP MCB (Double Pole Miniature Circuit Breaker) shall be taken for 1, 240 V, 50Hz supply for panel space lighting. 7.0 RELAYS: 7.1 Necessary auxiliary relays for alarm, as required shall be mounted inside the panel. Relays shall be equipped with hand reset, positive action operation indicator. 7.2 Auxiliary relays shall be rated to operate satisfactorily between 80% and 110% of the rated voltage. 7.3 Make and type of relay shall be subject to the PURCHASER's approval. 8.0 INDICATING LAMPS: 8.1 Indicating lamps shall be of multiple LED type and low watt consumption. Lamps shall be provided with built in transformers/resistors. 9.0 INTERIOR LIGHTING AND RECEPTACLE: 9.1 Control panel shall be provided with a incandescent lighting fixture for interior illumination controlled by a door limit switch and earth type receptacle conforming to relevant Indian Standard. 10.0 PANEL INTERNAL WIRING: 10.1 Control panel shall be supplied completely wired, ready for the PURCHASER's external connections at the terminal blocks. All control and auxiliary wiring shall be carried out with 600V grade, PVC insulated, flexible multi stranded Cu conductors. Power circuits shall be wired with flexible multi stranded copper conductors of adequate sizes to suit the rated circuit current. The minimum size of the wires shall be Power circuit: 2.5 sq mm up to 5 HP, 4.5 sq mm up to 10 HP, 10 sq mm up to 25 HP, Control circuit: 0.75 sq mm 10.2 Engraved identification ferrules, marked to correspond with the wiring diagram shall be fitted at both ends of each wire. All wiring shall be terminated on terminal blocks. Terminals shall be adequately rated for the circuit current. 10.3 Clearance between terminal blocks and gland plate and between two rows of terminal blocks shall be minimum of 200 mm, if two or more rows are required. Terminals for AC & DC circuits with different voltages have to be grouped and separated by barriers. No live surfaces shall be exposed (covers or recessed terminals shall be provided). 10.4 Power circuits and control circuits must not be mixed - their components shall be separated by means of layouts and barriers. 10.5 Wiring for controls and power shall be kept separate, as far as is practicable. 10.6 All cable ends to be separately terminated with the appropriately sized and shaped crimps. As far as practicable, crimps will be of the compression type (as opposed to the soldered type) being fitted using the correct crimping tool. 10.7 If terminal blocks of the spring clamp technology are being used the cable ends shall be prepared by removing correct length of insulation and terminating the exposed copper conductor into terminal block ensuring that no bare copper conductor is exposed outside the terminal block. 10.8 Cable shall be run continuously from terminal to terminal without joints or splices. Grouping of conductors at one terminal will not be accepted, a separate terminal shall be provided for each cable. 10.9 The number of wires put through trunking inside the panel must not exceed the maximum number permitted by regulation or manufacturers. 10.10 Wires inside trunking must be arranged in a tidy manner with cable ties and must be properly supported so that they do not fall out when the cover is removed. 10.11Unless requested otherwise cable color shall comply as summarized below DUTY COLOUR Control Ckt. (AC) Red

` Interlocking Ckt. Orange Control Ckt. (DC) Blue; Earth Ckt. Green / Yellow Neutral Ckt Black 3 Ph Power Ckt Red/Yellow/Blue 11.0 EARTHING: 11.1 Main Earth Bus bar: One main copper bus bar each of size as specified shall be provided. The bus bar shall be indelibly marked with green and yellow to identify it as earth bus bar (stripes or dots). 11.2 Earth Lead: Earth terminal of control gear components mounted inside the panel shall be connected to main earth bus bar by means of earth leads of adequate sizes. 11.3 Earth connections: For termination on to main earth bus bar lug and stud type terminals shall be used with adequate number of pre-drilled holes of appropriate sizes. Insulated wires used for earthing shall be of green or yellow color. 11.4 Main earth stud: 2 Nos. of main earth studs one at each end shall be braced or welded to the structure of panel. It must withstand the short circuit current specified. 11.5 Auxiliary Earth Rails: Auxiliary Earth Rails (e.g., component mounting DIN rails) can be used under the following conditions: A) They are directly connected to main earth bar via a suitably sized earth lead. B) Internal earthing and bonding must only be done on main earth bus bar. C) Signal terminations for outgoing/incoming signals, to be mounted on such rails. 11.6 Earth Terminals: All earth terminals shall be green or yellow color or provided with earth symbol for easy identification. 11.7 If separate earth bus for electronic / communication system is provided, it must be interconnected to the main earth bus at one point. 12.0 SAFETY CIRCUITS: Optional for DCS panel 12.1 The function of these circuits is to effect for safe disconnection of Power to those line parts which give rise to Danger. This will include emergency Stop Device, Safety Interlocks, High Temperature of windings etc. The Seller shall ensure immediate stoppage of the Line using PLC's which are in accordance with IEC 61508(Safety Integrity Level 3) and EN 954 - Category 4. 13.0 LABELS AND DIAGRAM PLATE: 13.1 Every equipment mounted in the panel shall be provided with individual labels with equipment designation/rating. In addition, the panel shall be provided on the front with a non-rusting label engraved with the designation of the panel as furnished by the PURCHASER. 13.2 Inside the door a circuit diagram in paper shall be placed inside a PVC pocket in the panel door. 14.0 DRAWINGS AND DATA: 14.1 The following information is furnished: A) Panel general arrangement drawing showing dimensioned views, cable entry location and mounting details. B) Schematic wiring diagram of the control panel, with ferrule and terminal numbers. C) Bill of material listing equipment designation, make, type, ratings etc., of the various equipments mounted on the control panel. D) O & M Manuals shall be given along with panels.

Annexure 7

AUTOMATION (DCS)
for
WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION, CONDITIONING,BLENDING AND PACKING SECTION AS PER MACHINE LIST ANNEXURE 3

Rs. 1100000.00
AUTOMATION - SAPRATE TOWER FOR DCS DELEVERY PRIOUD: WITHIN 6 TO 8 WEEKS* Exclusions: PLC I/O CARD, SCADA, CONTROLS INSTRUMENTS, CONTROL PANEL & INSTRUMENT CABLE & GLANDS To be arranged by mill owner at extra cost. Erection Material like Sheets Channels, Angle, Nut Bolt & Consumables. Freight, Insurance, Loading & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. Electrical Works No Gen set or Related work. Plant and Street Lighting. Light, Fans & Any Light wiring work. The buyer firm has to supply main electric transformer, cables and fixtures between the panels and Machines. The buyer firm shall pay residence expenses and other expenditures of the commissioning team at buyers site. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Scope of Supplies as Detailed only. 10% extra on quoted price for contingency.

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situatio n, Model No. and Need of R&D. *Please refer Terms & Conditions

Annexure 8

DOWN GRADE REQUIRMENTS

MISCELENOUS (BOLT, NUT, GASKET, LUBRICANT, CONSUMABLE)
WHOLE WHEAT ATTA PLANT (WONDER MILL) - 100 TPD CLEANING SECTION, CONDITIONING,BLENDING AND PACKING SECTION AS PER MACHINE LIST ANNEXURE 3

170000.00 MILL SECTION

DELEVERY PRIOUD: WITHIN 8 TO 10 WEEKS * S. No. 1 Particulars Inclusions:

150000.00 BULK SILO SECTION

Whole Wheat Atta Plant (Wonder Mill) Cleaning Section Conditioning, Blending Packing Section As Per Machine List Annexure 3
Exclusions: Erection Material like Pipes, Sheets, Channels, Angle, Freight, Insurance, Loading & Unloading VAT/ CST or Any other Tax If applicable on delivery date. Civil Work Including Drilling & Closing of Holes. Plumbing Works. The buyer firm shall pay residence expenses and other expenditures of the commissioning team at buyers site. The buyer at his owns risk and cost shall arrange unloading of equipment at the site with the help of crane/labors. Scope of Supplies as Detailed only. Service tax @10%
10% extra on quoted price for contingency.

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D * Please refer Terms & Conditions

ANNEXURE - 9A
Commercial Terms & Condition
Price 1. 2
The price quoted here is FOC Usher Agro Ltd. Chhata (Mathura) inclusive of other charges/ cost of erection, installation, supervision up to satisfactory test and trial operation.

Payment TELEGRAPHIC TRANSFER,

SHRI VISHVAKARMA (EMERY STONES) INDUSTRIES PVT. LTD A/C NO. 01230500000047 BANK OF BARODA P.R MARG, AJMER- INDIA SWIFT BIC-BARBINBBAJM NEWYORK/ US CORRESPONDENTNASTROBANK OF BARODA, ONE, PARK AVENNUE, NEWYORK, N.Y. 10016 SWIFT- BIC- BARBUS33

Payment RTGS Code TO BARB0AJMERX01230500000047 Shri Vishvakarma (E.S) Industries Pvt. Ltd. Ajmer Bank Of Baroda - Account No. 01230500000047 Please note there is 0 (numeric zero) not o of alphabet.

3. 4.

Packing Inclusive Freight Inclusive Local levies Any other local levies will be extra to your account. Transit Insurance Policy To Byers accounts, To be procured by you at your expenses at your end. In case of any damage to the machines in transit; you have to deal with policy issuing branch of insurance Company to lodge compensation claim. Specifications All specifications are approximate and under R&D, we are not binding as to details. We reserve the right to amend and alter them without notice. Manufacturing Period and Delivery Within 6- 8 months time after receipt of firm order in our hands, subject to unforeseen circumstances, availability of a suitable vessel and force major clause. Force Meijer clause Force Meijer clause will be applicable on the delivery of the machine for the situation, which will be beyond our control like rejection of major bought out items, fire, strikes etc.. Training We strongly recommend training of clients technician at our premises (before dispatch of system) regarding operation & basic maintenance of machine Exclusions: Others - the buyer at his owns cost shall arrange (after inspection and finalization of building layout etc.) Establishment of air systems, masonry work, plumbing work, construction work, Civil Work Including Drilling & Closing of Holes. Residence expenses and other expenditures of the commissioning team at buyers site. Unloading of equipment at the site with the help of crane/labors. Any Tax, Octroi, Waybill and entry permission (if any) for the buyer. Exhaust for Cleaning and Milling Erection Material like Sheets Channels, Angle, Nut Bolt & Consumables at site. Tools, Chain Block, Welding (Gas/Electric) Freight, Insurance, Loading & Unloading Any other Tax If applicable Final Paint. Electrical Works Gen set or Related work, Street Lighting, Light, Fans & Any Light wiring work. Scope of Supplies as Detailed only. Running Staff before Wheat Cutting by Mill Owner. Site Fabrication / Open Market / Misc. Services. Other than mentioned.

5. 6.

7.

8.

9.

10.

11

ANNEXURE - 9B
TERMS AND CONDITIONS OF SALE AND DELIVERY

These terms and conditions shall apply for Shri Vishvakarma(E.S.) Industries Pvt. Ltd. (hereinafter referred to as CHOYAL). Within India or out of India, the basis of our terms and conditions of sale and delivery is ANEX-SVIPL01, that apply to the extent the terms and conditions have not been deviated from by the below provisions: SPECIAL CONDITIONS: Drawings and descriptions Any information about weight, dimensions, capacity, technical and any other data stated in catalogues, leaflets, circulars, advertisements, photos, dimension sketches and price lists is approximate and without any obligation on the part of CHOYAL. At the execution of the order, CHOYAL reserves the right to make changes that CHOYAL at any time may consider technically necessary. Offer: Offers are made subject to alteration and subject to the products being unsold. CHOYAL shall reserve the right to alter or revoke outstanding offers without notice. Order confirmation: Any order, including hereunder orders based on offers made by CHOYAL, shall be confirmed in writing by CHOYAL before a binding agreement of delivery shall have been concluded. Prices: All prices are current prices in the currency stated. CHOYAL shall be entitled to alter its prices if changes occur in the supply of materials, raw material prices, wages, exchange rates or any other conditions beyond the control of CHOYAL, including hereunder Tax, duties, freight and insurance rates, etc. Payment: Payment for supplies shall be effected as according to the order confirmation, or in the absence of same, according to the terms and conditions of payment printed on the invoice. The buyer shall not be entitled to retain payment due to any counterclaims. At payment later than on the above-mentioned date of payment, a penalty interest rate of 14% p.a. above the official Bank Interest discount rate applying at any one time shall accrue as from the due date and until payment is affected. Upon forwarding reminder letters after the due date, a fee will be added to cover any such costs. Ownership reservation: The products shall remain the property of CHOYAL until the purchase price has been paid in full. Insurance : The buyer shall be obliged to have the products supplied fully insured at its utility value as from the time of delivery until payment has been effected. Cancellation: Orders may only be cancelled as according to written agreement with CHOYAL and against payment of CHOYALs accrued costs. Delivered products cannot be returned unless it has been specifically agreed with CHOYAL and in which case a deduction of at least 20% of the value of the returned products must be made as return charges. Delivery: Delivery is effected Ex Works (Saradhana - Ajmer). CHOYAL shall not be responsible if the time of delivery shall be changed or delayed due to industrial disputes or any other circumstances beyond the control of CHOYAL, such as fire, war, currency restrictions, lack of means of transportation, general shortage of products, etc. Default of the buyer: If the buyer does not observe the agreed conditions regarding the payment of the purchase price or the receipt of products, CHOYAL shall not be committed to supply the products and CHOYAL shall then be entitled to cancel confirmed orders and claim damages. Complaints/Inspection: The buyer shall, as soon as possible, carry out a reasonable inspection of the products supplied and not later than two weeks later having forwarded a written complaint to CHOYAL. The buyer shall not have the right to claim defects that could have been found at such an inspection. Liability for defects CHOYAL shall be obliged to remedy any defect due to design, manufacturing or use of faulty material, provided that the defect shall be detected within a year as from the day on which the delivery is notified to be ready for dispatch from CHOYAL. Where the nature of the defect is such that in the opinion of CHOYAL it would not be appropriate to carry out repairs at the site of the installation or where CHOYAL deems replacement delivery necessary, the buyer shall return the products/parts bought that are defective hence CHOYAL may repair or replace the parts or undertake replacement deliveries. Transportation of defective parts to CHOYAL shall be at the buyers own risk and expense, whereas tr ansportation of the repaired or new parts from CHOYAL to the buyer shall be at CHOYALs risk and expense. Replaced defective parts shall be

` the property of CHOYAL. CHOYALs liability shall not include defects arising from material delivered by the buyer or from an independent third party or from a design ordered by the buyer. CHOYALs liability shall include only defects arising under the terms of function assumed in the agreement and by the correct use hereof. The liability shall not include defects arising out of defective maintenance or incorrect installation by the buyer, changes made without the written consent of CHOYAL, faulty repairs carried out according to written consent of CHOYAL by the buyer or ordinary wear and tear or deterioration. CHOYAL shall be entitled to remedy any defect whether the defect is remedied before or after delivery. Product liability: CHOYAL shall not assume any product liability of any kind. CHOYAL shall not be responsible for damage to real and personal property occurring while the supply in question is in the buyers possession. Neither shall CHOYAL be responsible for damage to products manufactured by the buyer or to products where these form part. In relation to product liability in other respects reference is made to ANEX-SVIPL02 including any limitations as stated in these conditions. To the extent CHOYAL may be imposed product liability towards third party, the buyer shall be obliged to indemnify CHOYAL to the same extent as CHOYALs liability shall be limited as ac cording to the four preceding paragraphs. If any third party puts forward a claim towards one of the parties for compensation as according to this paragraph, this party shall immediately without delay inform the other party. CHOYAL and the buyer shall be mutually obliged to let actions be brought against them at the court dealing with any such claims for damages raised against one of them on the basis of the damage claimed to have been made to the products delivered. Any disputes between the buyer and seller should, however, always be settled by arbitration. Consequential loss etc. In relation to claims raised against CHOYAL in the form of liquidated damages reference shall be made to in which it is stated that CHOYAL shall only be liable for any such claims in special circumstances and if so only by a maximum amount specified. CHOYAL shall in relation to defects in the products supplied, delay, in product liability cases and in any other case not assume any liability for loss of production, loss of time, loss of profit, consequential loss or any other indirect loss whatsoever. Should CHOYAL by arbitration or by any other court or tribunal have such liability incurred, the liability of CHOYAL shall never be in excess of Rs. 100000.00 per claim. Installation: Installation is not included in the offer of CHOYAL unless otherwise expressly stated. The same applies to any construction work, foundation and electrical installations. If CHOYAL workers are detained at the site of installation for reasons that cannot be ascribed to CHOYAL, the ensuing costs shall be defrayed by the buyer. Arbitration Any dispute arising out of and related to this agreement cannot be tried at the courts but shall be settled by the Ajmer Courts as according to the legislation and rules applying for arbitration proceedings in India. Any dispute arising out of this agreement shall be settled under Indian law. Hindi or English shall be the procedural language.

ANEXURE -11
Read the instructions before attempting to use the product.

Warranty Policy
One-Year Limited Warranty
Shri Vishvakarma (E.S.) Ind. Pvt. Ltd. warrants only to the original purchaser of this product from a Choyal-authorized seller or distributor that this product will be free from defects in material and workmanship under normal use and service for one year after date of purchase. SVIPL warrants the owner of this product against defects in materials or workmanship as declared below: SVIPL will repair or replace the product at no charge for a period of one (1) year from the date of purchase from a SVIPL authorized dealer/seller, after one year, the consumer must pay for the repair or replacement. This warranty does not cover shipping, installation, removal or any other costs. Proof of purchase is required and should be retained. This warranty does not cover cosmetic damage, acts of God, misuse, accidents, any modifications to the product, improper connection, improper use, or attempted repair by unauthorized dealers other than SVIPL. This warranty is also void if the product is damaged by a connecting product that may have cause damages through misuse or malfunction. A proof of purchase may be in the form of a bill of sale, with the model of the product and the date of purchase stated. SVIPL reserves the right, before having any obligation under this limited warranty, to inspect the damaged SVIPL product, and all costs of shipping the SVIPL product to SVIPL for inspection shall be borne solely by the purchaser. In order to recover under this limited warranty, Purchaser must make claim to SVIPL within 30 days of occurrence, and must present acceptable proof of original ownership (such as original receipt, warranty card registration, or other documentation SVIPL deems acceptable) for the product. SVIPL, at its option, shall repair or replace the defective unit covered by this warranty. Please retain the dated sales receipt as evidence of the original purchaser's date of purchase. You will need it for any warranty service. In order to keep this limited warranty in effect, the product must have been handled and used as prescribed in the instructions accompanying this warranty. DISCLAIMER OF WARRANTY EXCEPT FOR THE LIMITED WARRANTY PROVIDED HEREIN, TO THE EXTENT PERMITTED BY LAW, SVIPL DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ALL WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT ANY IMPLIEDWARRANTIES MAY NONETHELESS EXIST BY OPERATION OF LAW, ANY SUCH WARRANTIES ARE LIMITED TO THE DURATION OF THIS WARRANTY. TITLE OR NONINFRINGEMENT, OR WARRANTIES OR OBLIGATIONS ARISING FROM A COURSE OF DEALING, USAGE OR TRADE PRACTICE. FURTHER, NOVATIUM DOES NOT WARRANT THAT THE PRODUCT IS ERROR FREE OR THAT BUYER WILL BE ABLE TO USE THE PRODUCT WITHOUT PROBLEMS OR INTERRUPTION. LIMITATION OF LIABILITY REPAIR OR REPLACEMENT OF THIS PRODUCT, AS PROVIDED HEREIN, IS YOUR EXCLUSIVE REMEDY. SVIPL SHALL NOT BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, LOST REVENUES, LOST PROFITS, LOSS OF USE OF SOFTWARE, LOSS OR RECOVERY OF DATA, RENTAL OF REPLACEMENT EQUIPMENT, DOWNTIME, DAMAGE TO PROPERTY, AND THIRD-PARTY CLAIMS, ARISING OUT OF ANY THEORY OF RECOVERY, INCLUDING WARRANTY, CONTRACT, STATUTORY OR TORT. NOTWITHSTANDING THE TERM OF ANY LIMITED WARRANTY OR ANY WARRANTY IMPLIED BY LAW, OR IN THE EVENT THAT ANY LIMITED WARRANTY FAILS OF ITS ESSENTIAL PURPOSE, IN NO EVENT WILL SVIPL'S ENTIRE LIABILITY EXCEED THE PURCHASE PRICE OF THIS PRODUCT. The warranty does not cover damage or loss incurred in transportation of the product including paints. The warranty does not cover replacement or repair necessitated by loss or damage from any cause beyond the control of SVIPL, such as lightning or other natural and weather related events or wartime environments. The warranty does not cover any labor involved in the removal and or reinstallation of warranted equipment or parts on site, or any labor required to diagnose the necessity for repair or replacement. All out of warranty repairs would be at charge In keeping with our policy of continued improvement, SVIPL reserve the right to alter specifications without prior notice.

PROJECT FEASIBILITY REPORT

DIGITAL CHAKKI FLOUR MILL ATTA PLANT (WONDER MILL)
ATTA, WHEAT BRAN

FOR

Shri Mukesh ji Gupta, M/S: Maa Pitambra Enterprises C-42 Kanti Nagar - Delhi 51 Ph. 09810623853

COMPLETED BY-

CONTRACT GRINDING UNIT - DETAILS

1 Name of the Firm. As per Bank Account NAME OF PROPRIETOR WITH CONTACT NOS NAME OF CONTACT PERSON CONTACT NOS / EMAIL ID 2 3 Status of Firm Office Address

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

City / Pin Code Tel No. Fax No. E mail ID Scope of Work Branch Office Tel Fax No. E mail ID Jurisdiction Code TAN NO. PAN NO. * VAT / TIN NO. * ECC NO. Service Tax Registration No. BANK NAME & BRANCH ADDRESS* BANK CODE* ACCOUNT NUMBER* IFSC CODE*
*Mandatory

PLACE: DATE :

CHAPTER 1
Data Sheet for Project Report
Scheme for manufacture of (A) INTRODUCTION MANUFACTURING UNIT OF ATTA, DALIYA AND LIKE OTHERES At this stage the demand of Atta are rapidly growing up need to all human worked and it essential in the every place. The old system of Atta manufacturing is going to reduce day to day Therefore I decide to set up the MILL " the item name is Atta and others ,for huge demand control .In this circumstance the proposed unit of Manufacturing and Trading ,selling whole market is economically viable with the financial assistant from Bank

NAME & ADDRESS OF THE ENTREPRENEUR FATHER'S NAME QULIFICATION D.O.B CAST TECHNICAL EXPERIENCE SALES & MANUFACTURING EXPERIENCE NAME OF EMPLOYMENT EXCHANGE REGISTRATION NO DATE ADDRESS CONSTITUTION OF COMPANY /ORGANIZATION LOCATION FINANCE AVAILEBLE & RATIO AVAILEBLE LAND SIZE FOR MILL FACTORY OFFICE BANK : SELF

Project at a Glance
1 2 3 4 5 6 Projects Name Products Employment Potential Power Load Land Area Required Covered Space 12 Chakki Mill Grinding and Packing unit Atta, Daliya Direct Employment 100

Total Project cost:7 a) b) Land Building & Structures

c) Machinery & Equipments d) e) 8 Misc. Fixed Assets Preliminary & Preoperative

Expense f) Contingencies /Piece g) Margin money For h) Working Capital Total

MEANS OF FINANCE Long Term Loan form Bank/Financial corporation Short Term Loan form Bank/Financial corporation Promoters Capital /Cash subsidy Total

10 A B C D E

Annual profitability Particulars Total Annual Sales Net Annual Profits (Before taxes) Profit Sales Ratio = Profit/sales X 100 Rate of Return- Operating Profit/TCI X 100 Break even efficiency Amount 100% Amount at 70%

CONTENTS
Chapter 1 Data sheet for projects reports & Projects at a Glance Chapter 2- Projects Description and Specification Grade of flour Uses and application Raw Material and Storage Market Survey

Chapter 3 Chapter 4

Chapter 5 Manufacturing process Wheat Selection and Blending Cleaning Conditioning and Tempering Wheat Milling Conveying Shifting Packing Flow Diagram Chapter 6Flour Flour by products Grade Storages of Flour Chapter 7 Chapter 8 Chapter 9Chapter 10Chapter 11Indian Standard Specification Lab Test Economics of the Projects Machine Catalogues and details Terms and conditions

CAUTION This is project report has been prepared on the basis of information available with us. The intention here to provide preliminary making a firm decision for investment in the project the entrepreneur must verify the various feasibility aspects. we are leading manufacturers and exporters of the grain milling machines, however we suggest the customer to enquire about the procurement of plant & machinery and raw materials independently. The information supplied in this report is obtained from the reliable sources but it is not guaranteed. Claims for incomprehensiveness of the projects reports will not be entertained and no legal action in this regard would be entertained in any case (subjects to Ajmer Jurisdiction only). we reserve the right to amend and modified the project report and specifications thereon. Numbers and type of items can differ depending upon the buyers specification / requiremen t, situation, Model No. and Need of R&D, Please refer Terms & Conditions. DISCLAIMER Disclaimer: The information in this publication was compiled by various source, the accuracy of the information reported and interpreted is not guaranteed. All contents are subject to correction and revision. We disclaim any responsibility what so ever for the use of the information contained herein. Brand names appearing in this publication are for product information and identification purpose only. No endorsement is intended, nor criticism implied of similar products not mentioned. Contents of this publication may be freely reproduced for educational purpose. All other right reserved.

List of Annexure
ANNEXUR 1 - BUILDING LAYOUT AND LAND DIMENSION ANNEXURE 2 - MACHINE LIST FOR THE PLANT ANNEXURE 3 - OTHER FIXED ASSETS ANNEXURE 3 A ANNEXURE 3 B ANNEXURE 3 C ANNEXURE 3 D ANNEXURE 3 E ANNEXURE 3 F ANNEXURE 3 G ANNEXURE 3 H Quotation of Transformer Diesel Generator set Fire Fighting and safety equipments Way Bridge Material Handling Office Furniture Equipments Lab Equipments Material Tools and Equipments

ANNEXURE 4 - LIST OF HUMAN RESOURCE ANNEXURE 5 - PROJECTED SALES ANNEXURE 6 - POWER REQUIREMENT & CHARGES ANNEXURE 7 - OFFER AND TURMS & CONDOTIONS

TESTS TO BE DONE AND INSTURUMENTS REQUIRED BREAD BAKING Electric oven ,Measuring Cylinder (25 ml& 100ml) bread baking pan Muffle furnace , Desiccators, Silica Dish, Calcium Chloride(Fused),Tong, Ceramic Plate ,Single pan Balance Lab Sifter, Digital Timer Moisture Meter ,Lab Grinder Color Grader Automatic Gluten Washer, Balance Burette with Stand. Hectoliter Weight Apparatus, Balance Sieve shaker, Dust , shriveled, Barley, Thin & Broken , Discolor

ASH

LAB SIFTING MOISTURE COLOUR GLUTIN HECTOLOTER WEIGHT RAW WHEAT TEST

SETUP OF LAB EQUIPMENTS S.NO Name of Equipments 1 ELECTRICO OVEN (model no Eo -201 with air circulating fan , S.S chamber .Digital temperature indicator with safety Alarm 2 MUFFLE FURNACE (Temp. up to 9500c .with Digital Temperature Indicator with safety Alarm 3 ELECTRICAL BALANCE (DHONA) (Least count up to -0.1 mg) 4 SIEVE SHAKER 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 LAB SIFTER(with 9 frame ,0.5 HP) MOISTURE METER(Digital MOISTURE METER (infrared COLOUR GRADER (model no CG-150) GLUTEN WASHER (model no GW 350 HECTOLITRE WEIGHT SOXHLET EXTRACTORS APPARATUS(Complete glass set) PH MWRWE SPATULA (spoon Type) SPATULA (S.S) SOATULA (wooden) PETRI DISH CALCIUM CHLORIDE (fused) METROARC GEL (for Desiccators) BREAD PAN Qty 1 Rate Amounts

2 1 1 1 1 1 1 1 1 1 2 1 2 6 500g.m 1Pack 1

S. NO

ITEMS

TEST TO BE DONE AND INSTRUMENT REQUIRED DESCRIPTION

1 2

Bread baking Ash

3 4 5 6 7 8 9 10 11

Electric oven, measuring cylinder (25 ml. &100 ml) Muffle furnace, desiccators , silica dish, calcium chloride (fused) , tong, ceramic plate, single pan balance Sedimentation Sedimentation shaker with digital timer. measuring cylinder with stopper (100 ml) Lab shifting Lab shifter, digital timer Moisture Moisture meter , lab grinder Falling number Falling number apparatus with digital colour Colour grade Glutin Automatic Gluten Washer, Balance, Burette with stand. Pelshenke Value Serological water bath, Beaker (150m.). Hectoliter Hectoliter Weight Apparatus, Balance. Weight Raw Wheat Test Sieve Shaker, Dust, Shivilled, Barley, Thin & Broken, Siscolor,

Quotation for complete setup of lab equipment

S.NO. NAME OF EQUIPMENTS QTY RATE (IN RS.) AMOUNT (IN RS.)

3 4 5 6

7 8 9

10 11 12 13

14

Electric Oven (Model No.-EO201) With Air Circulating Fan. S.S Chamber, Digital Temperature Indicator With Safety Alarm Muffle Furnace (Temp. Up To 950*C) With Digital Temperature Indicator With Safety Alarm Electrical Balance (Dhona) Sedimentation Shaker Sieve Shaker Lab Shifter With 9 Frame , 0.5 Hp Motor & Timer Moisture Meter (Digital) Moisture Meter (Infrared) Color Grade (Model No. Cg150) OR Konica Minolta Color Reader Gluten Washer ( Model NoGW-350) Hectoliter Weight Soxhlet Extractors Apparatus (Complete Glass Set ) Borosil Distillation Unit (All Glass Single) Cap:- (1.5 To 2 Ltr. ) Ph Meter

29000.00

29000.00

24500.00

24500.00

2 1 1 1

16500.00 40500.00 35000.00 54000.00

33000.00 40500.00 35000.00 54000.00

1 1 1 1

15500.00 14200.00 56000.00 225000.00

15500.00 14200.00 56000.00 225000.00

1 1 1 1

46000.00 12500.00 27500.00 18500.00

46000.00 12500.00 27500.00 18500.00

16500.00

16500.00

CHEAPTER -2 PRODUCT DESCRIPTION & SPECIFICATIONS

The main products of the Chakki flour mill are Atta, Daliya and Bran. Obtained by milling of wheat. Wheat is consumed in many form and the largest form of consumption is chapattis ,wheat based products are also used for various type of baked products. The development of the small scale flour mills on a decentralized basis could play an important role in the processing wheat products such as Atta, Maida & Suji etc. to achieve a large output, reduction of wastages and better utilization of by products. The bran a byproducts of roller flour mill is used by animal feed industry. Flour milling industry has been instrumental in popularizing the consumption of wheat and wheat products not only in rice producing belt but also in wheat producing regions. What is one of the foremost consumable foods of India. Chakki flour milling units produce Atta, Daliya and Bran. Wheat being the food of nearly half of the people of India the economy of the country is related with this crop. Flour mill Industry has certain unique features which distinguishes itself from other industries Its raw materials and the market for and products are ensured by the Government . The wheat will be allotted to the state to meet their requirements from month to month basis ,which depends upon the relative requirements of other states, market availability and other associated factors . So there is no search for raw materials for the plants. GRADE OF FLOUR It is important to understand the specialized nomenclature applied to commercial flour grades The principal grades are: 1 Straight flour The total amount of flour milled from the wheat: all of the flour streams combined 100% of the extraction of about 72% of the wheat. Patent flour flour made from purified endosperm middling's. It is lighter in color and lower in ash than straight flour .A fancy patent represents about 40-60% and a short patent about 70-80% of the total extraction. Clear flour-the flour remaining after the patent flour streams have been diverted. i.e. the straight flour minus the patent flour. It is stronger darker and spec kier than patent flour from the same wheat. A of the fancy clear is the portion remaining after separation of the fancy patent, and a first clear flour remains after separation of short patent. Stuffed straight flour-a straight flour to which some clear flour has been added. Cut straight flour a straight flour from which only part of the middling's have been removed

4 5

USES AND APPLICATIONS Milling of wheat was brought about through efforts to removes impurities and foreign materials and after the discovery the inside of wheat kernel tastes better then the outside. Grinding of what also a domestication and milling is necessary to produce flour for use in fabricate foods. Such as bread. Flour are milled for many purpose such as bread, pastries. cakes, cookies as or macaroni. Durum wheat flour is so highly glutinous that pastes made from it will support their own weight. therefore ,it is used in making spaghetti and macaroni some wheat flour is used for making whiskey and certain other qualities of bear. ATTA BRAN It is directly consumed in households by preparing Roti, Chapatti, Porathas etc. It is used as cattle feed, poultry feeds etc.

CHEAPTER -3
RAW MATERIALS WHEAT Wheat is actually a grass and belongs to the genus Triticum species aestivum. Wheat is grown globally and is the second most important cereal crop in the world behind maize and ahead of rice. Below is a map showing the major cultivation areas across the globe. Wheat plants grow several side shoots called tillers from a crown which is just below ground level. Each of these tillers grows a long stem which bears a flowering head at its top. The length of these tillers varies greatly between different wheat, some being extremely short (less than 20cm) while other are extremely tall (over 1m!). Modern wheat is generally 80cm to 1m tall. The wheat flowers are self-fertilized by the movement of pollen from the male part of the wheat flower (stamen) to the female part (the stigma). Each flowering head fertilizes its own flower. Once this has occurred the grain begins to grow and develop. Starch and protein are stored in the grain and used as an energy source by the new plant. The grain reaches its maximum size a month after fertilization this is usually in midsummer. Once the grain is fully developed the wheat plant begins to die and the grain slowly dries out. It is at this stage that harvesting interrupts the growing cycle of the wheat plant, as once the grain is dry enough, the wheat is harvested. The grain is harvested by a machine (called a combine harvester) which cuts the whole plant and separates out the grain. Grain can be stored in bulk bins if the amount of moisture in the grain is kept low. The Structure of the wheat grain A grain of wheat is a seed which can grow into a new wheat plant, and is also the part of the wheat plant which is processed into flour. Wheat grains are generally oval shaped, although different wheat have grains that range from almost spherical to long, narrow and flattened shapes. The grain is usually between 5 and 9mm in length, weighs between 35 and 50mg and has a crease down one side where it was originally connected to the wheat flower. The grains are commonly a red color, although many wheat have white grains and more unusually purple, black, brown or green/grey varieties exist. The wheat grain (or kernel) is divided into several parts, as shown in the diagram. The three main parts are: Bran The outer coating or 'shell' of the wheat kernel is made up of several layers. These layers protect the main part of the kernel. Bran is rich in B vitamins and minerals. Endosperm This is the main part of the wheat kernel and represents about 80% of the kernel weight. It is from this part that white flour is milled. The endosperm is rich in energy-yielding carbohydrate and important protein. Germ or Embryo This part grows into a new plant if sown. The germ lies at one end of the grain and represents only 2% of the kernel. It is a rich source of B vitamins, oil, vitamin E and natural plant fat. It needs to be removed during milling because the fat is liable to become rancid during flour storage. Wheat germ is still very valuable though and is used in many products.

COMPOSITION Cereal grains are complex consisting of many distinct parts. The milling operation separates the floury edible evdo sperm from the various branny outer voncerings and elimination of the germ or enbroye. Because wheat vary in chemical composition flour composition also varies. Table below shown the approximate composition of wheat and white flour. PERCENT Moisture Starch Protein Cellulose (fiber) Fat Sugars Mineral water WHEAT 9-18 60-68 8-15 1.0-2.5 1.5-2.0 2-3 1.5-2.0 FLOUR 13.0-15.5 65-70 8-13 -0.2 0.8-1.5 1.5 -2.0 0.3-8.6

Gluten can easily be washed out of flour by allowing a dough made of the flour and water to stands in water a short time followed by careful washing of the dough in a gentle stream of water removes the starch and leaving the gluten. For goods bread making characteristics the gluten should be semi elastic not too stiff and unyielding but not soft and free flow although a free flow quality is required for biscuits (cookie) manufacture. The gluten, always containing a small amount of adhering starch ,is essentially hydrated protein. With careful drying, it will retain its elastically when a gain mixed up with water and can be used to increase the protein content of specialized high protein breads. STROAGE : The efficient storage of cereals at any of the stages /points makes the cereals highly vulnerable to insects and rodent attack .The losses have been to the extent of 40% in some cases. A recognizant danger lied in the respiration of the grain if the moisture content of the grain is low (10-12%) arise in temp. resulting from respiration is unlikely but is the bulk is larger and the moisture content high (ever 16% may not be dissipated) causing the temp .to rise and further increases the rate of respiration consequently cereal stocks are turned over to ventilate the grain and to keep temp low. Molds and fungi are other sources of spoilage, cleaning processes removes as much as possible of external models, but under not conditions the problems remain serious. Heat is also frequently a cause of loss of weight ,loss in milling value and loss in food value through its provisions of a favorable environment for different kinds of insects. Goods house keeping with special attention to sacks and bags and their regular cleaning and disinfecting constitute to insects control. Frequently used insecticide include inert dusts, pure thrum (and synergists) gamma BHC other contact insecticides or fumigation may be required. The common fumigator is hydrogen cyanide but methyl bromide and ethylene oxide have also recommended.

Wheat Storage Nearly all mills will have large scale storage facilities on site for their grain to ensure continuity of supply for running. It is not unusual to have a month or more of storage capacity on site. This buffer stock is stored in flat storage sheds, or silos, prior to transfer to the mill. There are many ways that wheat arrives at the mill. Each country or region will have its' own methods that overcome the logistical obstacles that present themselves. The location of the mill itself will also present its' own challenges. The merits and techniques of road, train or direct ship deliveries, or indeed whether silos should be steel, concrete or flat storage etc. are complete topics in themselves, and as such will not be dealt with here. Whichever method of delivery is used, there will be impurities in the grain that need to be removed prior to storage. These impurities picked up during harvest, intermediate "elevator" storage or during transport, can range from rocks and boulders, vermin, chaff, straw, other grains such as oats, barley and rye to rogue varieties of milling wheat. At point of intake it is first essential to verify the grade of wheat and its' quality data. Typically tests will be done to determine specific weight, moisture content, protein content, enzyme activity and impurity admixture. These tests are relatively quick to do, and are used to verify the product against a purchase contract. Claims may be made at this stage against the supplier if agreed specifications have not been met and a revised price negotiated. DNA testing or "electrophoresis" testing can be used to determine specific varieties or levels of contamination by other varieties if necessary, but this is a time consuming and expensive exercise and is not normal practice. The next step is to remove any impurities that may damage equipment or pose a safety risk to the plant. A coarse sieving and some form of dust aspiration are usually employed to render the product operationally safe. Large impurities may damage transport elements or machinery, and grain dust is highly explosive if certain concentrations are exposed to an ignition source. When stored under the correct conditions grain can be kept for years with no adverse affects on quality. However, it is important to remember that grain is a living organism, and as such needs to breathe. As part of this process the grain takes in oxygen and gives out carbon dioxide and a small amount of heat. The amount of respiration increases with the moisture content of the grain; The accepted safe limit of moisture content for storage of grain is 15% above this level the rate of respiration and heat generation is such that germination of the grain begins, as enzymes are activated in the grain. This not only renders the grain almost useless for bread making, but also creates hot spots in the grain which can lead to spontaneous combustion. Wheat Cleaning The purpose of flour milling is to provide quality flour that is fit for purpose and free from any foreign matter or tainted in any way. To make this happen, the miller must prepare the wheat for milling by ensuring that all foreign matter is removed prior to the milling process. Typically raw wheat can be contaminated by the following on arrival at the mill: Diseased or shriveled grain, straw, chaff, other cereal grains, seeds of all descriptions, string, paper, wood, stones, sand, dust, nuts, bolts, wire, glass. The larger contaminants and some dust are usually removed at intake to prevent potential damage to equipment, so the task of final clean is done in an area of the flour mill called the screen room. The design and layout of screen rooms and machinery used in the modern flour mill can vary greatly from one country or mill to another, but one thing remains constant - they all employ the following five principles of separation to remove these impurities:

CHAPTER 4
MARKET SURVEY The Chakki flour mill industry is based on agro based processing industry engaged in the manufacture of product based on wheat, namely, Atta, Daliya and bran. In some states, under special arrangement Roller flour mill units produce whole meat Atta to meet the requirement of various distributions programmed. Apart from direct consumption by general consumers, most important raw material to more than 55 thousand units manufacturing bread. Biscuits and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Present Status Flour mill units are in both unorganized and organized sector. The production units in organized sector was 60000 thousand Tones in 2000. Number of units registered with DGTD are 376 .The average capacity utilization of these units is found to be 60% Future Demand Demand for Flour mill units emanates from the market for wheat products. The market for wheat products can broadly be divided in three categories they are:1 Bakery industry. 2 Hotel Industry 3 Households. Atta produced by Flour mills is mostly consumed by hotel industry and the remaining amounts is sold to households through public distribution system. Whereas Maida which comprises of 55% of total production of roller flour mills is mostly consumed by Bakery industry. Suji which consists of 5% of total production is sold to households as well as to hotel and bakery industry. The bakery industry constitutes the major industry for Maida. The share of bakery industry has risen due to rapid hotel and households. The hotels and the household demand depends on factors like population income level, disposable population as well as the disposable income ,the demand of Maida will increase substantially in future, Suji and Atta are also of these products follows the same pattern as that of Maida. Apart from these poultry industry has shown a phenomenal growth in the last decade. Considering all these factors a minimum growth rate of 10% is envisaged for wheat products. The estimated requirement of wheat products is 20000 thousands tones by 2015. Assuming that the overall capacity utilization will increase to 70% the capacity requirement is 17000 thousand tons per annum. Against this, the presents capacity in 10000 thousands tones. Thus there is a good scope for setting up new flour mills.

CHAPTER 5
MANUFACTURING PROCESS MANUFACTURING PROCESS There are three main operations in the process of wheat milling, there are : a. Cleaning and washing of wheat b. Milling of wheat into Atta and bran c. Packing and storage of finishing products WHEAT SELECTION AND BLENDING: There are different qualities of wheat grown in India varying in the composition of proteins .Carbohydrates. Vitamins etc. The wheat chosen for mills milling depends upon the final products .Wheat flour variety i.e. quantum nutritions value of composition value or composition of protein vitamins etc. .It should have .There are some hybrid product of wheat which contains the qualities of different types of wheat together in it, Sometimes wheat of different grades are blends together for milling in for milling processes. WHEAT CLEANING: Cleaning is done with machines that use sieves and air current to separate dirt, chaff and foreign seeds from wheat other devices are available to remove metal or stone contamination and wash wheat before it is milled. Generally the followings states are involved in a cleaning process .The grain is passed over a number of sieves to separate the wheat from impurities. Dust as is removed by blowing with fans. The wheat from here is passed on to a disc separator .The machine consists of disc having hole through which smaller grains of barely, coats and other seeds pass. The discs separate seeds from broken wheat grains. The clean wheat is then passed over a magnetic separator to remove the iron contamination i.e. the piece of nail or other starry iron .Removal of its important to avoid damage to machinery and to avoid the risk of sparking and thus ignition of dust of flour which is highly explosive .The final cleaning operations is carried out by passing the grain through a washer and whizzer. The wheat is carried in to machine in a stream of water and is rapidly sluiced round and high speed. The wheat included vanes Besides cleaning the grain the machine can be adjusted so as to allow it to take up a desired amount of water removed easily. WHEAT CONDITIONING OR TEMPERING Water and often heat are added in the process called tempering or conditioning before the actual milling operations beings. To prevent to the bran form fragmenting unusually during milling and to maintain proper milling conditions. In order to obtain this conditions. the wheat from the washer and a whizzer is fed to a conditioner conditions is a holding tank which has provisions for temperature control and control of air. It is generally considered that most wheat can be best conditioned if they are held at 200c to 25 0 c for 48 hours at moisture content of 15.5% conditioning occurs more rapidly at higher temperatures so that at 500c the time way be reduced seconds can be achieved by applying a temperature of 700c to 750c .This temperature must be precisely controlled or the grain will be harmed. The purpose the conditioning is to accelerate the transfer the moisture within the grain.

WHEAT MILLING The milling operations consists of breaking ,bolting sieving, purifying reducing, classifying and some combinations of nurturing . Bleaching and static or enriching. The initial step in actual milling after the cleaning and tempering is cracking wheat to small piece between steel rolls that the corrugated with small grooves. This is called the breaking system. The pieces of broken kernel of various sizes and dimensions are separated by rolling sieves by purifiers which combine sieves and air currents to separate the particles on the baas of size and density (classification) the stocks thus produced are directed to either additional rolls or smooth steel reduction rolls. The whole operations is described as below. First the grain is passed between break rolls. These rollers are fluted and are not in contact with each other. The upper roll revolves with a speed of about 2.5 time the speed of lower a roll. Thus the grain is held in the fluted serrations of the lower and the cut of broken by the faster roll. The first the this is a plan sifter .This is s sieving machine consisting tiers is divided by several groups of sieves of different degrees of fineness designed to separated the fine flour from coarse particles .First break rolls produce only a smaller amount of flour four sets of such break rolls are provided each within a plans sifter .Each set has smaller clearance and finer fluted serrations. Each successive pair grinds the flour to finer and finer size. The series of break rolls and sieves convert the grain in to semolina which are small granules made up largely of endosperm the outer husk will have been sifter cut collected and Bran of course what feed the semi line is separated in a special plans sifter into 3 grades fine, medium and coarse and these three streaman after being put through a puffier, which is an arrangement of sieves couple to suction fans to draw off branny particles are each passed through a further series of period rolled and sieving machine .The second part of milling operations is called the gradual reduction system. Here the rollers smooth and one rotates with 1.25 times the speed of the other. This arrangement produces a crushing action which produces the granules of semolina into flour .It is flatten out the embryo of the grains and any branny particles that may be present so that they are more readily removed by the sieves. The extraction rate of flour is the percentage of the ration of winet of four to weight or original wheat whole meal flour obtained from the break rolls whole meal flour obtained from the break rolls with only the coarse bran removed had in extraction rate of 50% by adjusting the sieves in the reduction system the extraction rated for various flour and 70% for white flour. White flour have goods storage qualities and produce superior quality breads by are poor in nutritional values as compared to darker flours .additive are added to flour to improve nutritional value. These include vitamins and minerals substances .Other additives which any be added are bleaching agents and improvers enhance the quality or bread. The milling extraction may be as under however there are many factors to change this extraction rate but for the purpose we can go for the any standard recipe as under:

CHAKKI MILL Atta Bran

PERCENTAGE 94 TO 96 % 04 TO 06 %

Four or five additional break rollers, with successively finer corrugations and each following by a sifter are usually used to rework the coarse stocks from the sifters and reduce the wheat particles to granular middling's as free from bran as possible. Germ particles being some what elastic will be flattened by later passage through the smooth reduction rolls and then it can be easily separated. The reduction rolls reduce the purified granular middling's to flour. Maida, Suji, Atta and bran thus obtained are collected separately and subsequently packed.

PROCESS OF STONE MILLING A wheat kernel consists of the endosperm, germ and bran. Milling separates the endosperm from the germ and the bran by breaking the kernel into smaller and finer particles. Slow turning millstones grind the endosperm and germ (containing its nutritious wheat germ oil) into flour in a cool natural way, creating a healthier food product. The cool stone grinding process preserves valuable nutrients which are lost in conventional high-speed, high heat roller type milling. When this slower method is coupled with the highest quality wheat, it produces naturally wholesome unbleached flour. The Stone Mills flour is stone ground in a very special way. This stone grinding process ensures a particularly natural and healthy end product which bakers find more economical to use than standard commercial alternatives that are available. Standard commercial flour-mills employ equipment requiring 14 sets of steel rollers or hammers to break the wheat. These rollers or hammers generate extremely high temperatures, inevitably damaging the wheat germ and also destroying valuable vitamins and enzymes in the process. During the process the fine, top-quality flour is continually abstracted for use in cake flour and self- rising flour, whereas stone ground flour retains all the healthy wheat germ, natural oils, vitamins, enzymes, thus making it nutritiously good and wholesome. The traditional Stone Ground method grinding of wheat between stones is used to develop a flour of the highest quality. It is this slow process that helps to retain the flours natural state of minerals, vitamins and proteins. The stone ground flour motto of, "nothing added nothing removed" means exactly that. The goodness that goes in the top of the mill, is what comes out at the bottom. No iron or preservatives or any other colors or bleaching agents have been added. The milling process breaks open the wheat kernel and reduced the particles formed as to separate the outer and inner portions of the kernel. Bran and gram are almost completely separated from the white interior portions in the milling of refined flour. When the entire kernel is ground and so separations are made the product is whole white flour .The following steps are involved in milling wheat selection blending sieving .purifying reducing classifying and some combination of maturing is not necessary that all these operations be performed is every flour mill .But either these operations are performed as such as or combination of these operations to serve the same purpose are performed in the flour mill.

NEW EDGE GRAIN MILLING Wheat is one of the oldest foods in the world. It is thought that the Romans were the first to have started a milling industry using animals or teams of slaves to drive the wheels to grind the wheat. Before this, grinding of meal had mostly been carried out in the home using a device called a handquern. The hand-quern consisted of two round flat stones, one above the other. The upper stone was turned by a wooden handle, wheat was trickled in through a hole in the centre, and meal came out around the edge. Gradual developments in milling techniques, especially the introduction of the rotary mill around 1000BC, meant improvements in flour for baking. Eventually in the 11th Century watermills and windmills enabled real progress. Most of the common machines, such as the roller mill and emery stone flour mills, were developed by the 1900s and are still in use in present-day mills. Today the grain milling became a science involving new and innovative approaches consisting of high technology machinery and phases of milling process including storing, sorting, blending, cleaning, conditioning, grinding, sieving, purifying and packing. In India, consumers are fond of Chakki Grinded Flour rather than Roller Grinded Flour. To satisfy the needs and wants of customers effectively and efficiently mill owners always look for the ways to make milling better, faster, and easier. Millers often face the problems regarding grinding as they have high-tech machinery for all the processes of milling except grinding. When they want more high-tech grinding, they are helpless as the Indian Chakkies are manual. At Choyal, we are always looking forward with our Research and Development to make grinding hazel free. The newest and best way to mill grain is the Wonder Mill. It has been created to make this task more pleasant, quieter, cleaner, and easier. We think youll be delighted with the results, and hope you will enjoy the Wonder Mill for years to come. Descriptions: Wonder mill is worlds first fully automated touch screen integrated flour mill 8 touch screen panel Automated controls for the individual mill and can control all the mills with a single source Auto feeder for auto input control Level Sensor for input control Auto engage and auto disengage hydraulic pressing system Grinding Input/output Recipe for individual mill or batch Auto input, Auto Temperature, Pressure, Auto Power Control Data Recording Using- Mill Running hours, Power Consumption, Output Temperature Three step control- warning, Alarm, Shut down

Wonder Miller & Wonder Miller (PLC System for Chakki Mill)

Saving - Power Cost

750 mm Horizontal Mill Motor 960 RPM 58-60 GG - 95-96% Pass Production output/ Hour Power Load - Ampere Total Unit Consumed Unit Consumed Volts x Ampere X Hour/ 1000 Unit Rate @ Rs. 5.50 Production Cost per Hour Direct Power Saving Power Saving at Extra Production Saving on Power/ mill/Hour Saving on Power/ mill/Day Saving on Power/ mill/Month Saving on Power/ mill/Year Saving - Operative Cost 750 mm Horizontal Mill Saving at Operative Cost Saving @ 22 (70-48) paisa/kg Production Saving @ 160 Kg Extra Labour saving ( Rs. 250 /Day) Per hour cost Reference EEF1 3 to 5% bran extraction as per Data as per Data Formula Formula Rajasthan A B A+B 20 Hour 26 Day 12 Month Normal mill 25 HP Yes 350 kg 37+ 16.28 5.5 89.54 Wonder mill 25 HP Yes 500Kg 35 15.40 5.5 84.7 4.84 38.37 43.21 864.29 22471.43 269657.14 Saving

150 kgs extra

0.88

Reference Prod. increase Man/Hour

Normal mill 0 3 labour 62.50

Wonder mill 0.22

Saving

35.20 2 labour 41.67 20.83 56.03 Saving 43.21 56.03 99.25 1984.95 51608.76 619305.14 12 Wonder Mill 7431661.71 5445000.00 653400.00 10 Months

750 mm Horizontal Mill Saving on Power Saving on Operative Cost Total Saving -Mill/Hour Total Saving - Mill/Day Total Saving Mill/Month Saving Mill/Year

Reference

Normal mill

Wonder mill

20 Hour 26 Day 12 Month 2 Wonder Mill 4 Wonder Mill 2477220.57 1815000.00 217800.00 10 Months 8 Wonder Mill 4954441.14 3630000.00 435600.00 10 Months

Saving per Year Investment Interest per year Pay Back of Investment

1238610.29 960000.00 115200.00 10 Months

CHAPTER 6
FLOUR The purest flour, selected from the purest flour streams released in the mill is often called patent flour It has very low mineral (or ash) content is remarkably free from traces of branny specks and other impurities .The bulk of the approximately 72% released is suited to most bread making purposes by special varieties may have to be esp. fine for production of specialized cakes called high ratio cakes, that are esp. light and have good keeping qualities. In many countries the flour for break production is submitted to chemical treatment to improve the baking quality. In modern processing regrinding of the flour and subsequent separation into divisions by air treatment has enabled the processors to manufacture flour of varying protein content from any one whet or grist of wheat. FLOUR BY-PRODUCTS Flour by products divided from the outer coverings of the wheat grain separated in extraction of the wheat grain consists of bran (coarse of fine according to the state of subdivision and how much adhering endosperm is attached )the finer more floury outer coverings called middlings .The composition of such products may very considering depending on the wheat used and the amount of endosperm present Table below gives the general composition of these by products mainly used in livestock feed. % cent Bran Pollards Coarse middlings Fine middlings PROTEIN 15.5 16.6 19.0 18.0 FAT 4.5 5.5 5.8 3.09 CARBO HYDRATES 61.5 64.0 65.0 73.1 FIBRE 12.25. 8.9 6.0 2.2 ASH 6.25 5.0 4.2 2.8

Quality :The quality of flour is determined by its suitability making bread and other bakery production .The value of a flour for a particular purpose depends primarily upon the gluten of protein presents the colloidal characteristics of the distinguished in the trade. Hand or strong and soft or weak. Hard flours contain relatively high percentage of protein and form a tenacious elastic flutinous dough with goods gas retaining properties they are used for making well risen shapely loaves with goods crumb and loaves .They requires a relatively large amount of water to make the dough and the dough production has good handling properties and gives a high yield of bread .soft flours are relatively non elastic dough's with poor gas steaming properties .They absorb less water than strong flour are critical in their mixing and fermentation requirements and the properties .Hard flours are featured for bread making a soft flours for chemically leavened products. GRADE The grade of flour is based on freedom from branny particles .Chemical testing methods are employed to check quality and particularly grade and purity .since the ash (mineral contest) of the pure branny coverings of the wheat grain is much greater than that of the ash test to determine

grade ,Bakers will generally pay high prices for pure flour of loss ash content. Darker flour may have as content of 0.7% to 0.8% of higher. A widely employed modern method for testing flour color is based on the felcances of light from the flour color is based on the felectances of light from the flour in paste form .This method requires less than a minute. The indirect ash test requires approximately one to two hours.

THE STORAGE OF FLOUR Bulk storage has number of advantage paramount is the ability to blend flour after milling to achieve optimum quality .Another advantage is that adequate storage or flours allows greater milling flexibility. Different grades cab be milled and held until needed.\ Capacity varies widely but most mills have bulk flour storage for from 2-4 days production .The practice of milling directly into these tanks results from the fact that commercial uses now but more than three quarter of the flow milled since this flour is of standard grade for a single customer. Long run are possible .Flour types are blended to meet the special need for a customer on a quality assured discharge of product without particles segregation by density on size. Packed flour is put up in bags holding from 2-100 Ib. The lager bags are for bakery use ,the smaller for the consumer market.

CHAPTER 7
INDIA STANDARDS SPECIFICATIONS (SECOND REVISION) Bureau of Indian standards (formerly ) known as India standards Institute, (I.S .I) has published followings I.S Specifications for the Flour milling industry:1 2 3 4 5 6 7 8 9 10 11 12 13 14 IS: 1009 IS: 1010 IS: 1155 IS: 2239 IS: 4782 IS: 5315 IS: 7463 IS: 7464 IS: 8162 IS: 10769 IS: 10898 IS: 10901 IS: 10902 IS: 13045 MAIDA for general purposes SUJI or RAWA (Semolina) Wheat ATTA Wheat BRAN Method for determination of sedimentation value of wheat. Methods of sampling for milled cereals and pulses produ7cts. Wheat flour for use by biscuit Industry Wheat flour for use in bread industry Method for determination of wet gluten in wheat flour. Wheat Porridge. Fortified wheat ATTA Fortified what MAIDA PAUSHTIK Wheat ATTA Code of practice for fire safety of Industrial Building: Flour Mills

FOREWORD 0.1 This Indian Standard (Second Revision) was adopted by the Indian Standards Institution on 2 April 1968, after the draft fried by the Processed Cereals and Pulses Sectional Committee had been approved by the Agricultural and Food Products Division Council. 0.2 Wheat ATTA, popularly known in English as wheat meal as distinct from MAIDA (set IS: 10091968), contains bran as well, though the larger particles of bran are preferably sifted out. Practically all the great bulk of ATTA consumed in rural areas in India is produced by grinding wheat in stone mills worked either by hand or by animals. In urban areas, it is produced largely in mechanically operated stone mills and in roller flourmills. This standard is, therefore, intended to cover all types of wheat A TTA whether produced in stone mills or in roller flourmills. 0.3 The Sectional Committee responsible for the preparation of this standard took into consideration the available data on the composition of wheat ATTA manufactured from different varieties of wheat produced in various parts of India and imported from abroad. In addition to this due consideration has also been given to the relevant rules prescribed by the Government of India under the Prevention of Food Adulteration Act, 1954. This standard is, however, subject to the restrictions imposed under that Act, wherever applicable. 0.4 The Indian Standard specification for ATTA was first published in 1957. In 1965 it was revised to include two grades of ATTA besides incorporating modifications in the requirement for crude fiber content. Since then, the position in the supply of wheat has changed considerably and compulsory washing of wheat before milling has been introduced in the country.

CHAPTER 8
GENERAL LAB TESTS: Flour Quality Parameters Flour Color - A very simple way to determine color differences in different batches of flour is to look at the color of different types of flour under a sheet of glass. This can be done with more than one flour at a time. This method not only facilitates a comparison of the whiteness of different flours but also allows for an inspection for impurities. The flour should be of "perfectly regular consistency and not contain any specks. This obviously does not pertain to mixed grain or to other than white flours. Several methods exist for the measurement of color, all of which relate to the quantity of reflected or absorbed light. Texture and Feel- The texture and size of granulation plays an important role in kneading and also determines the speed at which the dough rises. In general, bread flour is slightly coarse and falls apart when pressed into a lump. Pastry flour is smooth and fine and can be squeezed into a lump. Cake flour is smooth and fine, can be squeezed into a lump, and stays in a lump more solidly when pressed. Absorption Ability- Absorption measures the amount of water that can be absorbed by a given quantity of flour. In bread making, it is usually preferable to have flour that can absorb a large amount of water. Measurements of absorption are done to determine the amount of water the dough can absorb, which in turn indicates dough yield and shelf life. Optimum absorption represents the maximum amount of water, as a percent of the flour weight that will produce a high yield of bread during the baking process. Moisture : Air oven are commonly used to determine the moisture in flour .The usual condition are 2660 F for 1 hour .with content air movement. Protein : Time tested technique .The product is digested by the application of hear and strong sulphuric acid, usually in the presence of a catalyst. The nitrogen is covered to Ammonia which from a salt with sulphuric acid. After the solution has cooled the NH3 distilled in to a standard acid solution has cooled. The NH3 is released by adding a strong base he feed NH3 distilled into a standard acid solution and the excess acid determined by back titration. Burn the cereal flour until all organic matter is converted gases and driven off along with water the residual metallic oxides are weighed and % age of ash is calculated One Visual is called the pear color test samples of the flour are placed side by side on a flat glass or metal plate .The slicks are either examined unweted or unmeshed in water and then air or even dried. The wet pekar process intensifies the dark color or off grade flours barns speaks are easily seen. The flours are graded usually by compassion to a standard product. A samples of well dried material is extracted with anhydrous either for about 4 to 16 hr. the either is driven from the fat by heat and the either free fat sample weighed.

ASH

COLOUR

FAT

CHAPTER 9
SPECIFICATION OF PLANT AND MACHINERY

Wonder Miller Wonder Mill (PLC System for Flour Mill)

FEATURE ITEM NO.

750 mm Wonder Mill F750

WMLR-6 S753 Complete Panel with CPU, HMI Touch Screen, Sensors, Switch Gears, accessory 6Set Power Pack with accessory for the set of 6Set Cabling for mills only not for main panel 6Set Down Grade Requirement 6Set Installation Time 10-12 Days Delivery Time 6-8 Weeks for 6 Wonder Mill

750 mm Horizontal Wonder Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty) Conical Hopper, screw feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only) with VFD controller Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 25 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft Double Bearing Motor Stand Supplied with Semens or Bharat Bijali make 25 HP 960 RPM Motor Auto Pressure System Digitally Operated

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D, Please refer Terms & Conditions.

Miller lite Digital Control System for Flour Mills

FEATURE ITEM NO.

DCS for Chakki Plant Miller lite v2.1.1

DCS for Roller and Chakki Plant Miller lite v2.1.2

DCS for Roller and Chakki Plant Miller lite v2.1.2

We have developed a solution for the automation of Chakki plant. The Miller Lite is software which operates the Mill Plant with the help of the combination of software, Hardware, PLC, Mechanical device and the electrical panel which is able to operate the entire Chakki plant, Spice Plant, Besan Plant, Daliya plant and any other milling plant at the ease of single touch of a finger. Miller Lite controls all process and machines to be work in a sequence and worn if any errors occur in operations. Miller Lite also facilitate for the data lodging and the alarm registration. The miller Lite operates the plant in a combination of different type of machinery for grinding and cleaning, Miller light controls the level of silos and run the various recipes which require lesser manpower to operate. Whole plant will be operated through Centralized Touch Screen control panel (DCS). And in this concept, the wonder mill played a major role Wonder Mill is the innovation of CHOYAL and it is worlds first Digital control Chakki which helps to reduce manpower and save energy and on the other side it is quite good in safety norms too. As well as it helps in increasing profits. The commercial production of the plant will be a sensation for the grinding world any trained person will be able to operate the whole plant on the single touch. The desired output can be set and the all machines will take the input accordingly. The cleaning and the mixing of the grains can be done by the single touch, if any errors occur the Miller Lite will inform immediately about the error. The service and installation Team indulged with Miller Lite is fully dedicated towards the projects as they are creating a milestone for their followers. Complete Panel with CPU, HMI Touch Screen, Sensors, Switch Gears, accessory Cabling, Connectors DCS Panel Down Grade Requirement Installation Time 10-12 Days Delivery Time 6-8 Weeks Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Model No. and Need of R&D

Emery Stone dressing Machine for Groove Making -750 mm

FEATURE ITEM NO.

For Grooving Only F910 .75 Hp Load

For Grooving & Cutting (Gala) F911 1.25 Hp Load

Supplied with - Geared Motors, Electrical, Cables, Cutting Tool, Control Panel, M.S Structure and Slides. Technical Features Size available 500, 600 & 750 mm stone dressing. Cutting of the width of the grove in a single stoke. (50 & 75 MM) Taper of the groove maintained by machine itself as per company provided grooves. Depth of the grove can be adjust by the machine Very smooth grove cutting Good life of cutting tool Very economical against manual performance Single groove dressed in just 3-4 minutes Dust blower / Duct collection system are optionally provided 12 time faster than manual No skilled men power required laymen can operate the machine* 440 V 3 Phase, 50 Hz. Electric Control Panel Just Connect the Cable And Run the Operation. Very Easy Operation and Handling. Corrosion resistant epoxy paint finish

Note: Numbers and type of items can differ depending upon the buyers specification / requirement, situation, Mo del No. and Need of R&D

REEL MACHINE

SPECIFICATIONS* Reel machine is an ideal machine for pre cleaning purpose . Available in various sized (2 sievs,3 sieve& 4 sieve with sieve cleaning brush) This machine is used to separate out fine and large size impurities 2 SEIVE S940 3SEIVE S965 TECHNICAL SPECIFICATION LENGTH MODEL 2 SEIVE 3 SEIVE 4 SEIVE 2300 3440 4350 WIDTH 820MM 1070MM 1070MM HEIGHT 1220MM 1820MM 1820MM CAP/TON/HR 2-3 4-6 8-10 POWER/KW 2 3 5 AIR QTY 5M3/MIN 10M3/MIN 10M3/MIN 4 SEIVE S986

FEATURES ITEM NO.

VIBRO SEPARTOR - CLASSIFIER SEPARATOR

SPECIFICATIONS* Used to remove large and small size impurities from the grain Machine is known for high capacity output and low power consumption It is easy to change sieve frames and requires minimum attention Available in different model SVVS-2 1000X200 SVVS-1 Classifier Classifier Separator Separator SS1000x1500(Double SS1000x2000(Double deck) deck) S836 S761

FEATURES

SVVS-1- Classifier Separator 700x1200(Double deck)

SVVS-1 Classifier Separator SS1000x1500(Triple)

ITEM NO.

S939

S762

TECHNICAL SPECIFICATION MODEL SVVS-1700x1200 SVVS- 3 1000x1500 SVVS- 4 1000x2000 LENGTH 2000MM 2500MM 3000MM WIDTH 1350MM 1650MM 1650MM HEIGHT 1600MM 1700MM 1700MM CAP/TON/H R 2-4 4-6 8-10 POWER/KW 1 1 2 AIR QTY 2040M3/MIN 4060M3/MIN 6080M3/MIN

GRAVITY SELECTOR / DE STONER

SPECIFICATIONS* Double functioning facility available in the single machine 9Grading +de-stoning) High capacity with low power consumption Easy to adjust control of feed ,Air Flow & Deck elevation SVDS-1 730x200 S938 SVDS-2 930X200 S763 TECHNICAL SPECIFICATION MODEL SVDS-1 730x200 SVDS-2 930X200 SVDS-2 930X200 LENGTH 1790MM 1790MM 1790MM WIDTH 950MM 1250MM 1450MM HEIGHT 2310MM 2310MM 2610MM CAP/TON/HR 4-6 8-10 10-15 POWER/KW 1 2 4 AIR QTY 80-100M3/MIN 150-200M3/MIN 250-200M3/MIN SVDS-3 1500X200 S764

FEATURES ITEM NO.

EMERY ROLL

SPECIFICATIONS* This is an ideal machine used to for de hulling of wheat & other grains Highly sophisticated ,this machine is mostly used in whole meal Atta plant and Dal plant The processing effect of the machine can be adjusted from outside by means of slide control device The processing effect of the machine can be adjusted from outside by means of slide control device. SVER-1 - 12x30 S765 SVCS-1 - 14X33 S988 TECHNICAL SPECIFICATION MODEL SVER-1 12x30 SVCS-1 14X33 SVER-1 16X33 LENGTH 1570mm 1730MM WIDTH 500MM 650MM HEIGHT 700MM 1100MM CAP/TON/HR POWER/KW 1-1-5 7.5 2-2.5 10 AIR QTY 1520M3/MIN 2530M3/MIN 3540M3/MIN SVER-1- 16X33 S766

FEATURES ITEM NO.

2100MM

750MM

1200MM

3-3.5

15-20

SCOURER

SPECIFICATIONS* This high efficiency machine is used to remove adhering dust or husk item to the grain. Effectively reduces the bacteria content. Through very gentle scouring it also helps eliminate insect fragments. with Electric motor SSS-1 S767 SSS-2 S768 TECHNICAL SPECIFICATION .MODEL SSS-1 SSS-2 LENGTH 1830MM 2300 MM WIDTH 860MM 860MM HEIGHT 1600MM 1600MM CAP/TON/HR 5-6 8-10 POWER/KW 10 15 AIR QTY 40-50M3/MIN 50-60M3/MIN SSS-3 S769

FEATURES ITEM NO.

HAMMER MIL

SPECIFICATIONS* Hammer Mill is used for grinding various products in different industries such as flour mill ( to grind & screening) Animal feed mills(to grind feeds Expeller cakes) Beasan plant and spice & herbal grinding plant. Fitted with hard steel liner Machine is available in various sizes to meet out suitable capacities Without Motor and electrical FEATURES SVHM-12 SVHM-16 SVHM-18 SVHM-24 ITEM NO. S770 S771 TECHNICAL SPECIFICATION MODEL SVHM-12 SVHM-16 SVHM-18 SVHM-24 LENGTH 750MM 790MM 1050MM 1250MM WIDTH 830MM 1185MM 1290MM 1360MM HEIGHT 740MM 1035MM 1023MM 1450MM CAP/TON/HR 80-100 200-300 300-500 800-1000 POWER/KW 7.5 10 20 30-40 S954 S953

INTENSIVE DAMPENER

SPECIFICATIONS* This high end machine is used for the uniform dampening of grain. It ensures extremely uniform water distribution Large volume of water addition (up to 8% ) is possible Unique self emptying system ensures lesser need of sanitation & maintenance. with Electric motor SVID -MS-30-100 S875 SVID -SS-2- 30-100 S772 TECHNICAL SPECIFICATION MODEL SVID -MS-30-100 SVID -SS-2- 30-100 SVID -SS-330-200 LENGTH 1350MM 1350MM 2370 MM WIDTH 420MM 420MM 420MM HEIGHT 1000MM 1000MM 1000MM CAP/TON/HR 4-6 4-6 6-8 POWER/KW 7.5 7.5 10 SVID -SS-330-200 S773

FEATURES ITEM NO.

CONTROL AND PLAN SHIFTER

SPECIFICATIONS* Plan shifter is used for sieving and grading of grinded material Our shifter is available in different size. 2 feed ,4 feed,8 feed, and different sieves 10,12,14,16,20 40 with imported Bolting Cloth and Suitable Electric Motor SVPS 2X12 S941 SVPS 4X12 S835 TECHNICAL SPECIFICATION MODEL SVPS 2X12 SVPS 4X12 SVPS 8X16 LENGTH 1800MM 2000MM 2400 MM WIDTH 1200MM 1800MM 2200 MM HEIGHT 2500MM 3600MM 3600 MM CAP/TON/ HR 1-2 3-4 4-6 POWER/KW 2 3 5 SVPS 8X16 S819

FEATURES ITEM NO.

METERING CONVEYOR

SPECIFICATIONS* Screw Feeder is used for continuous feeding of material into bins &silos Machine is used as a capacity fixing device. VDF controlled Screw feeder with Helical Geared Motor Grain Empty level Sensor for Tripping of Mills Motor and Feeding Without Motor and VFD SVMC-1 S777 SVMC-2 S778 SVMC-3 S779 SVMC-4 S780

FEATURES ITEM NO.

TECHNICAL SPECIFICATION LENGTH SVMC-1 SVMC-2 SVMC-3 SVMC-4 500 MM 500 MM 1000 MM 1000 MM Diameter 100 mm 160 mm 100 mm 160 mm HEIGHT 450mm 450mm 450mm 450mm CAP/TON/HR 1Ton /Hr 2 Ton /Hr 1Ton /Hr 2 Ton /Hr POWER/HP .50 1 1 1.5

Vertical Aspiration Channel

SPECIFICATIONS* This is an ideal machine used to for de hulling of wheat & other grains Highly sophisticated ,this machine is mostly used in whole meal Atta plant and Dal plant The processing effect of the machine can be adjusted from outside by means of slide control device The processing effect of the machine can be adjusted from outside by means of slide control device. SVVAC 100 S849 SVVAC 150 S977 SVDAC 100 S781 SVDAC 150 S782

FEATURES ITEM NO.

TECHNICAL SPECIFICATION SVVAC 100 1050 200/300 50 52~90 SVVAC 150 1520 200/300 60 80~135 SVDAC 100 1050 200/300 50 52~90 SVDAC 150 1520 200/300 60 80~135

Type Air flue width (mm) Air flue thickness (mm) Air Pressure (mm H2O) Air Volume (m3/min) Dimension (mm) LxWxH

1020x200/300x1450 1520x200/300x1450

Bucket Elevator

Bucket Elevator- Top SPECIFICATIONS* FEATURES ITEM NO. SVBE 20/8 S901 SVBE 30/10 S902 SVBE 40/18 S963

Bucket Elevator- Bottom

SVBE 50/24 S964

SVBE 60/30 S978

SVBE 80/42 S979

TECHNICAL SPECIFICATION Type Head wheel diameter (mm) Bucket width (mm) Capacity (powdery materials Y<0.5/m3) Capacity (granular materials Y<0.75t/m3) SVBE 20/8 200 80 2~3 5~6 SVBE 30/10 300 100 4~8 8~12 SVBE 40/18 400 180 12~15 20-30 SVBE 50/24 500 240 20~35 50~60 SVBE 60/30 600 300 40~50 100~150 SVBE 80/42 800 420 60~70 200~300

Screw Conveyor

SPECIFICATIONS* Screw Feeder is used for continuous feeding of material into bins &silos Machine is used as a capacity fixing device. VDF controlled Screw feeder with Helical Geared Motor Grain Empty level Sensor for Tripping of Mills Motor and Feeding

FEATURES ITEM NO. Type

Screw diameter (mm)

SVSC120 S923 SVSC120

120

SVSC160 S924 SVSC160

160

SVSC200 S925 SVSC200

200

SVSC250 S926 SVSC250

250

SVSC320 S927 SVSC320

SVSC400 S928 SVSC400

SVSC500

SVSC500

320

400

500

Rotor speed (r/min)

85

85

85

85

85

85

85

Screw-pitch (mm)

100

120

160

200

250

320

400

Capacity (m3/h)

10

20

40

80

120

BIN DISCHARGER

SPECIFICATIONS* Bin Discharger is used for continuous feeding of material into bins &silos

FEATURES ITEM NO.

SVBD-1

SVBD-2

S VBD-3

TECHNICAL SPECIFICATION LENGTH SVMC-1 SVMC-2 SVMC-3 SVMC-4 500 MM 500 MM 1000 MM 1000 MM Diameter 100 mm 160 mm 100 mm 160 mm HEIGHT 450mm 450mm 450mm 450mm CAP/TON/HR 1Ton /Hr 2 Ton /Hr 1Ton /Hr 2 Ton /Hr POWER/HP .50 1 1 1.5

VIBRO SIFTER

SPECIFICATIONS* Vibro separators are circular gyratory screens used to separate solids from solids and liquid from solid. Vibro Sifter consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The over sized material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights. SVBS-1 900 SVBS-2 900 SVBS-1 1200 SVBS-2 1200 SVBS-1 1500 SVBS-2 1500

FEATURES ITEM NO. PRICE

126000.00

150000.00

162000.00

195000.00

275000.00

320000.00

TECHNICAL SPECIFICATION SCREEN SIZE MM SVBS-1 900 SVBS-1 1200 SVBS-1 1500 925 1210 1525 DESCHARGE HEIGHT 1ST 470 545 785 2ND 595 715 785 3RD 840 885 1010 1150 1280 1375 1Ton /Hr 1.5 Ton /Hr 2 Ton /Hr 1 1.5 2 OVERALL HEIGHT CAP/TON/HR POWER/HP

ANNEXURE -

MAA PITAMBRA ENTERPRISES Economics

1 Fixed Assets:Cost of Land :Cost of Building & Structure :15000000.00 6580000.00 21580000.00 18218820.00 5814500.00 3599070.00 5460000.00 33092390.00 54672390.00 2 S. No
1 2 3 4 5 6 7 8 9 10 11 Misc. Fixed Assets:-

Cost of Plant & Machinery supplied by Choyal Cost of Bulk Silos Other supplies by Choyal Iron and Steel for Silos

Particulars
Transformer 800 KVA and accessories

Amount
800000.00

Electricals & cables, other then Plant

Diesel Generator 400 KVA Fire Fighting & Other safety Equipments Weighing Bridges /Scales Packing Machines Material Handlings Trolleys Office Furniture & Equipments Laboratory Apparatus Maintenance Tools & Equipments Misc.

1000000.00
2200000.00 200000.00 600000.00 3000000.00 30000.00 150000.00

136820.00
150000.00 50000.00

Total TOTAL ASSETS 3 A)

A B C D

8316820.00 62989210.00

Preliminary & Pre operative Expenses:Preliminary Expenses:Drafting charges payable to chartered Accountant for drafting, the memorandum and Articles of Association Printing Chargers for Memorandum and Articles of Association Registration fee payable to the registrar of Companies for registration Consultant fee for Detailed Projects Report Consultant fee for design and engineering of project Misc. Expenses 25000.00 25000.00 100000.00 50000.00 0.00 50000.00

Sub Total A 250000.00 B) Pre Operative Expenses :S. No a) b) Particulars Salaries, Wages and staff welfare Expenses Printing ,Stationery and postage Amount

200000.00
50000.00

` c) d) e) F g) H I Rent, Rates and Taxes Travelling and Conveyance Expenses Auditors Remuneration Interest and Commitment Charges Recruitment of personnels Legal and Professional Fees Others Misc Expense Sub Total B 25000.00 100000.00 20000.00 100000.00 25000.00 50000.00

Total A+B 4
a) b) c) d) e) F)

570000.00 820000.00

Capital Cost of The projects :Land Building & Structures Machinery & Equipments Misc. Fixed Assets Preliminary & pre operative expenses Contingencies /Price Escalation (@2% ofA+ B+C+D+E)

Total 5 Working Capital & Margin money Required:S. No Description No of days Margin Money Efficiency Margin Money 25% 4687500.00 625000.00 675000.00 3100000.00 450000.00 9537500.00

15000000.00 6580000.00 33092390.00 8316820.00 820000.00 63809210.00 1276184.20 65085394.20

Bank Finance 75% 14062500.00 1875000.00 2025000.00 9300000.00 1350000.00 28612500.00

1 2 3 4 5

Raw materials consumables Work in Progress Finishes goods in stores Accounts Receivable Other Recurring Exp Total 6 Cost of the Projects :-

15 2 2 8 25

18750000.00 2500000.00 2700000.00 12400000.00 1800000.00 38150000.00

a b c d e F g

Land Building & Structures Machinery & Equipments Misc. Fixed Assets Preliminary & pre operative expenses Contingencies /Price Escalation Margin money for working Capital Total

15000000.00 6580000.00 33092390.00 8316820.00 820000.00 1276184.20 9537500.00

74622894.20

7. Financing of the project:S. No a b It is proposed to finance the project as follow :Description Long Term Loan from bank /Financial corporation Short Term Loan from bank /Financial corporation Promoters Capital /cash Subsidy Qty (Mt) 74622894.20 74622894.20 74622894.20 Rate/Unit 50% 20% 30% Annual cost 37311447.10 14924578.84 22386868.26 74622894.20

Total 9. Annual cost of Raw material Utilities and Staff & Labour :(as 100 % efficiency)
S. No 1 2 Description Wheat Packing Materials (HDPE Sacks) Total Qty (Mt) 35000 Rate/Unit 12500

Annual cost 437500000.00 0.00

437500000.00

10. (b) Utilities :S. No 1 2 3 Description Water ,10000 KL @ Rs 10.0 Per K.L Electricity 22.00 Lakhs KWH @ Rs 5 Per KWH Fuel Charges Qty (Mt) 100000 2200000 18000 Rate/Unit 10.00 5.00 49.00 Annual cost 1000000.00 11000000.00 882000.00

Total 11. Staff & Labours:ANNEXURE 4 - list of Human Resource

12882000.00

S. No

Particulars
(A) Administration (B) Production

Amount
1221000.00 4188000.00

5409000.00 12. Administrative Overheads:Particulars

1 2 3 4 4 5 6 7 Travelling and conveyance Expenses Postage, Telegram ,Telephone Printing and Stationery Legal and Professional Exp Directors sitting fees and expenses Bank Charges ,Guarantee Commission etc Auditors fees and Expenses Other Misc Expanses Total

S. No

Amount
50000.00 50000.00 55000.00 30000.00 50000.00 25000.00 20000.00 50000.00

330000.00

13. Annual cost or Repairs & maintenance :Cost of Repairs & maintenance :S. No 1 2 3 Description On Building & Structure @ 0.5% on On Plant & Machinery @ 0.70% on On others Misc. Assets @ 2 % on Total Qty 6580000.00 18218820.00 8316820.00 Percentage 0.50% 0.70% 0.50% Annual cost 32900.000 127531.740 41584.100

202015.840

14. Insurance :S. No Description The Building & Structure, plant & Machinery and other Misc. fixed assets of the plant will be insured against all types of risks. The annual insurance premium payable is estimated at 0.5% on Qty 62989210.00 Percentage 0.50% Annual cost 314946.050

15. Annual Sales Expenses:The sales expenses generally covers commission, brokerage ,discount etc. The annual sales expenses at 100 % capacity utilization are estimated at 0.05 % revenues of 487106100.00 0.05% 243553.050

558499.100 16. Depreciation :S. No 1 2 3 Description On Building & Structure @ 10% on On Plant & Machinery @ 15% on On others Misc. Assets @ 15 % on Total Qty 6580000.00 18218820.00 8316820.00 Rate/Unit 10.00% 15.00% 15.00% Annual cost 658000.000 2732823.000 1247523.000

4638346.000

S. No
A B C D

17. Annual Cost of Production :Particulars Amount 100%

Raw Materials & Consumables Utilities Admn. Over heads Salaries & Wages (1) Salaries (2) Wages (3) Repairs & maintenance (4) Insurance (5) Sales Expenses Interest (1) On Term loan @ 13.50 % per annum (2) On Short Term Loan @ 13.50 P.a. Depreciation:(1) On Plant & Machinery (2)On Building & Structures (3) On Misc. Fixed Assets 437500000.00 12882000.00 330000.00 1221000.00 4188000.00 202015.840 314946.050 243553.050 5037045.36 2014818.14 2732823.00 658000.00 1247523.00

Amount at 70%
306250000.00 9017400.00 231000.00 854700.00 2931600.00 141411.09 314946.05 170487.14 5037045.36 2014818.14 2732823.00 658000.00 1247523.00

Total

468571724.44

331601753.77

S.NO

Total Working Capital Particulars Raw Material Salary and Wages Utility Over Heads

Amount 437500000.00 5409000.00 12882000.00 330000.00

456121000.00
Working Capital for 1 Months Margin Money @ 25% Cost OF Project Particulars Total Fixed capital Margin Money 38010083.33 9502520.83

S.NO

Amount 62989210.00 9502520.83

72491730.83
S.NO Total Capital Investment Particulars Total Fixed capital Working Capital for 1 Months Amount 62989210.00 38010083.33

100999293.33 17. Sales Revenues:- (at 100 % efficiency) Receipts after sale of : 18. Annual Profitability :S. No
A

Particulars Amount 100%

Total Annual Sales Annual Cost Of Production Net Annual Profits (Before taxes) Profit Sales Ratio = Profit/sales X 100 Rate of Return- Operating Profit/TCI X 100 487106100.00 468571724.44 18534375.56 3.8% 18.4%

Amount at 70%
340974270.00 328000207.11 12974062.89

B c d E

Annual Return on Investment Annual Return on Equity Capital Break even efficiency

18.97% 38.79%

Cost of Land :Cost of Building & Structure :BUILDING :Description

Atta Plant (Shed) 1 60x113 Pre Cleaning (Shed) 2 25 X 20 Gunny Bags (Shed) 3 10 X 20 Generator House & utility Guard Room cabin

6500000.00

S.No
1 2

Area
6780 500 200

units
Sqft Sqft Sqft Sqft Sqft

Rate
450.00 450.00 450.00 700.00 700.00

Amount
3051000.00 225000.00 90000.00

7280
7 8 120.00 100.00 36.00

3276000.00
84000.00 70000.00

Total

256.00 7536.00

154000.00 3430000.00

OTHERS CIVIL WORKS :Description

Boundary Wall using brick / interit stone in cement mortar Internal roads with overhead tank Pump House with overhead Tank/ Boaring etc. Iron Gates, 2Nos Cycle-Scooter stand Watchman's cabin Weigh Bridge (only civil work)

S.No
1 2 3 4 5 6 7

Area
2000.00

units
Rft

Rate
650.00

Amount
1300000.00 200000.00 250000.00 55000.00 65000.00 10000.00 100000.00

Total
C

1980000.00

FLATE BOTTOM SILO CIVIL WORKS :Approx 30% of Silo Price

3900000.0

1170000.00

Grand Total (A+B+C)

6580000.00

ANNEXURE - 3 MAA PITAMBRA ENTERPRISES Total Power Requirement Total Power Requirement S. No 1 2 3 4 Description PRE CLEANING - 20 TON / Hour Bulk Silo FIRST CLEANING -10 TON / HOUR CONDITIONING OF WHEAT FINAL CLEANING - 7 TON / HOUR Power HP 62 63.5 35 110 0.746 0.746 0.746 0.746 Unit 46.3 47.4 26.1 82.1 Motor Load 75% 32.4 33.2 18.3 57.4 100/day Hour 5 10.0 10.0 14.3 consumption day/units 161.88 331.60 182.77 820.60 Unit /Ton 1.62 3.32 1.83 8.21 14.97 Unit /Ton 43.19 6.32 1.57 51.07 66.04 3.13 1.57 4.70 70.74 PER TON

Total Power Requirement S. No 5 6 7 Description MILLING - 5 TON / HOUR PACKING - 5 TON / HOUR REFRACTION GRINDING Power HP 413.5 60.5 30 774.5 8 9 Lighting Load Other Load 30 15 819.5 0.746 0.746 0.746 0.746 0.746

TOTAL UNIT PER TON FOR CLEANING SECTION efficiency 100/day consumption Unit 308.5 45.1 22.4 90% 215.9 31.6 15.7 Hour 20 20 10 day/units 4318.59 631.86 156.66

22.4 11.2

15.7 7.8

20 20

6603.97 313.32 156.66 7073.95

TOTAL UNIT PER TON FOR MILLING SECTION

COST OF OPRETIONS FLOUR MILL 100 Tons per day

PRODUCTION S.No
1 2 3 4 5 6 7 8 9 10 11 12

Designation
MANAGER MILLER SUPERVISOR MILL OPRETOR 1 HELPERS- 4K FFS OPRETOR ELECTRICIAN FITTER AS. FITTER LAB ASISTENT LOADERS PACKERS

Nos
1 1 1 1 2 1 1 1 1 1 10 10

Shift
2 1 2 2 2 2 2 2 2 1 1 2

Total
2 1 2 2 4 2 2 2 2 1 10 20 50

RATE/1000
30000.00 20000.00 10000.00 10000.00 5000.00 10000.00 8000.00 9000.00 5000.00 10000.00 4500.00 4500.00

Monthly
60000.00 20000.00 20000.00 20000.00 20000.00 20000.00 16000.00 18000.00 10000.00 10000.00 45000.00 90000.00

Annual Salary
720000.00 240000.00 240000.00 240000.00 240000.00 240000.00 192000.00 216000.00 120000.00 120000.00 540000.00 1080000.00

20 AMOUNT

31

349000.0 0

4188000.00

(A) Administration :S.No Designation Nos Shift Total RATE/1000 Salary Per Head(Rs.)
1 2 3 4 5 Accountant Store Keeper Clerk/Typist Sales /Purchase Store Keeper watchman Add 20 % for P.F Contribution, Bonus and Welfare Exp. Total of salary & wages 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 4 10 10000 8000 6000 6000 6000 4000 10000.00 8000.00 6000.00 6000.00 12000.00 16000.00 120000.00 96000.00 72000.00 72000.00 144000.00 192000.00

Monthly

Annual Salary

58000.00

696000.00 1221000.00

6105000.0 0

PROJECTED SALES

CHAKKI PERCENTAGE MILL S.No Hour Day Month Year Rate Sale Atta 95% 1 4750 95000 2470000 29640000 15.80 468386100.00 Bran 5% 2 250 5000 130000 1560000 12.00 18720000.00 Total Grand Total
5000 100000 2600000 31200000 487106100.00

5000

100000

2600000

31200000

487106100.00
48.80 Carore