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IMPORTANT ATTENTION
Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD
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Summary of Changes
Introduction
This release of this document is updated throughout for version 2.0 of the Motor Operated Valve (P_ValveMO) Add-On Instruction and Graphics. Please refer to the Release Notes that are distributed with version 2.0 of the Library.
Updated Information
iii
Summary of Changes
Notes:
iv
Table of Contents
Preface
Use of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Conventions and Related Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Set and Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Edge and Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Relay Ladder Rung Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Pre-Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x Function Block States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Entering Text in FactoryTalk View SE. . . . . . . . . . . . . . . . . . . . . . xii
Chapter 1 Overview
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Primary Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Revision Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table of Contents
vi
Preface
This document provides a programmer with details on the P_ValveMO instruction for a Logix-based controller. You should already be familiar with how the Logix-based controller stores and processes data. Novice programmers should read all the details about an instruction before using the instruction. Experienced programmers can refer to the instruction information to verify details.
vii
Preface
IMPORTANT
All Operator Commands (OCmd_) and Maintenance Commands (MCmd_) are Edge triggered. The HMI Graphic Symbol or Faceplate SETS (writes a 1 to) each Command bit and the Instruction CLEARS (writes a 0 to) the Command bit, then performs the function, if possible.
viii
Preface
IMPORTANT
This instruction has Program Commands (PCmd_) which are selectable as Edge or Level, depending on the Configuration Parameter Cfg_PCmdClear. If Cfg_PCmdClear is 1 (the default), all Program Commands are CLEARED when received (edge). If Cfg_PCmdClear is 0, Program Commands as noted in the Instruction Data Reference become Level triggered, and opposite functions are triggered by the primary Program Command being CLEARED to 0.
If the rung-in condition to an input instruction is true, the controller evaluates the instruction and sets the rung-out condition based on the results of the instruction. If the instruction evaluates to true, the rung-out condition is true; if the instruction evaluates to false, the rung-out condition is false.
IMPORTANT
The rung-in condition is reflected in the EnableIn parameter and determines how the system performs each Process Add-On Instruction. If the EnableIn signal is TRUE, the system performs the instructions main logic routine. Conversely, if the EnableIn signal is FALSE, the system performs the instructions EnableInFalse routine. The instructions main logic routine sets/clears the EnableOut parameter, which then determines the rung-out condition. The EnableInFalse routine cannot set the EnableOut parameter. If the rung-in condition is FALSE, then the EnableOut parameter and the rung-out condition will also be FALSE.
ix
Preface
Pre-Scan
During the transition into RUN, the controller performs a pre-scan before the first logic scan. Pre-scan is a special scan of all routines in the controller. The controller scans all main routines and subroutines during pre-scan, but ignores jumps that could skip the execution of instructions. The controller executes all FOR loops and subroutine calls. If a subroutine is called more than once, it is executed each time it is called. The controller uses pre-scan instructions to reset non-retentive data values. During pre-scan, input values are not current and outputs are not written. The following conditions generate pre-scan: toggle from Program to Run mode. automatically enter Run mode from a power-up condition. Pre-scan does not occur for a program when: the program becomes scheduled while the controller is running. the program is unscheduled when the controller enters Run mode.
IMPORTANT
The pre-scan process performs the Process Add-On Instructions logic routine as all FALSE and then performs its pre-scan routine as TRUE.
Preface
Every function block instruction also includes EnableIn and EnableOut parameters. If the EnableIn parameter is not wired, the instruction always executes as normal and EnableIn remains set. If you clear EnableIn, it changes to set the next time the instruction executes.
IMPORTANT
When programming in function block, restrict the range of engineering units to 1015 because internal floating point calculations are done using single precision floating point. Engineering units outside of this range may result in a loss of accuracy if results approach the limitations of single precision floating point (1038).
xi
Preface
EXAMPLE
If the user modifies the data in the input field and moves to a different field without
pressing the Enter key, the border remains a solid line indicating that the data has not been saved to the tag.
EXAMPLE
If the data in the Input Field has not changed or has been written to the controller
tag, the border is a dashed line.
EXAMPLE
xii
Chapter
Overview
The P_ValveMO (Motor-Operated Valve) Add-On Instruction is used to operate (open and close) a motor-operated valve in a variety of modes, monitoring for fault conditions. Use when: You need to operate a motor-operated valve or other valve that requires separate Open and Close outputs. The valve may have, but does not require, limit switch feedback for the ends of travel. The valve may or may not require an output to trigger a valve stop function, such as breaking a seal-in circuit on the valve operator to stop travel or switch the direction of travel. Do NOT use when: You need to operate a single-solenoid spring-return valve (fail closed or fail open). Use the P_ValveSO Solenoid-Operated Valve Add-On Instruction instead. You need to operate a multi-solenoid valve such as a Mix-Proof Valve that has positions (such as CIP) other than opened and closed. Use the P_ValveMP Mix-Proof Valve Add-On Instruction instead. You need to monitor a valve that is primarily operated by hand. The valve could support a trip output to drive it to a safe position. Use the P_ValveHO Hand-Operated Valve Add-On Instruction instead. You have a throttling (continuously variable) valve. Use the P_AOut Analog Output Instruction, the P_ValveC Control Valve Instruction, or operate the valve directly from a PIDE or PID built-in instruction. For some valves, you may also find the P_DOut (Discrete Output), P_D4SD (Discrete Four-State Device), or P_nPos (n-Position Device) Instruction suitable.
Chapter 1
Overview
Functional Description
The P_ValveMO Instruction includes an Add-On Instruction for use with Version 18 or later of RSLogix 5000 software and Logix controllers, plus a multi-tabbed Faceplate and several graphic symbols for use in building displays on Factory Talk View SE 6.0 or later.
Primary Operations
The primary operations of the Motor-Operated Valve Add-On Instruction are: Provide for ownership of the Motor-Operated Valve through the standard P_Mode Add-On Instruction and Modes. Modes of operation are described below.
Overview
Chapter 1
Provide the ability to Open or Close a Motor-Operated Valve, and if the valve is so equipped, monitor open/close limit switch feedback to verify the Motor-Operated Valve is Opened or Closed. Whether or not the Motor-Operated Valve HAS each of the feedback limit switches can be configured at the Engineer level. Whether or not to USE each of the feedback limit switches can be configured at the Maintenance level. Provide an optional ability to Stop the motion of the Motor-Operated Valve, and a Stop Output, which is typically used to break the valve motor seal-in circuit and stop the actuating motor. If the option to allow Stopping the valve is enabled, the instruction allows the operator to reverse travel (e.g., select Open while closing), which will stop the valve, then move it in the opposite direction. Provide an Alarm for Full Stall if the valve feedback indicates it did not move off the original position within a configured amount of time when commanded to the other position. Provide an Alarm for Transit Stall if the valve feedback indicates the valve moved from the original position but did not reach the target position within a configured amount of time. The Transit Stall or Full Stall condition can optionally de-energize the outputs to the valve, requiring a reset. Provide a limit switch Failure indication if the limit switches indicate the valve is not closed, not opened and not moving (invalid state). Provide a configuration for the failure state: whether both switches are ON or both switches are OFF to indicate limit switch failure. Provide for Open Permissives (Bypassable and Non-Bypassable), which are conditions that allow the Motor-Operated Valve to Open, and Close Permissives (Bypassable and Non-Bypassable), which are conditions that allow the Motor-Operated Valve to Close. Provide Maintenance the capability to bypass the Bypassable Permissives. Provide Maintenance the capability to Disable (soft lock out) the Motor-Operated Valve. Monitor an I/O Fault input and Alarm on an I/O Fault. The I/O Fault condition can optionally de-energize the outputs to the valve, requiring a reset. In Override mode, provide Override inputs which determine whether the Override is to Open, Close or Stop the Motor-Operated Valve. See Modes below for more information on Override.
Chapter 1
Overview
Provide a Simulation capability, in which the outputs to the Motor-Operated Valve are kept de-energized, but the object can be manipulated as if a working Motor-Operated Valve were present. The delay between a command to Open or Close and the simulated Opened or Closed response is configurable. (This same delay is used if the Motor-Operated Valve is configured with no Open/Close feedback). This capability is often used for activities such as system testing and operator training. Provide an Actuator Fault input. This input is provided for use by valves that generate a fault contact, such as actuator motor overload trip. If this input is TRUE, provide an Actuator Fault alarm. The Actuator Fault condition can optionally de-energize the outputs to the valve, requiring a reset.
Operating Modes
The following standard Modes, implemented using the P_Mode Add-On Instruction, are used by the Motor-Operated Valve Add-On Instruction:
Mode Operator Program Description The Operator Opens and Closes (and Stops) the Motor-Operated Valve using the HMI Faceplate. Logic outside the P_ValveMO instruction Opens and Closes (and Stops) the Motor-Operated Valve using Program Commands (PCmd_Open, PCmd_Close, PCmd_Stop.) Priority logic outside the P_ValveMO instruction determines whether to Open, Close or Stop the Motor-Operated Valve. If so configured, Bypassable Permissives are bypassed in Override Mode. Maintenance personnel have control of the Motor-Operated Valve using the HMI Faceplate and it is not available for normal operation by operators or program logic; bypassable permissives are bypassed, and Full Stall and Transit Stall checking is not performed. Logic, usually hardwired, has superseded P_ValveMO control of the Motor-Operated Valve; the P_ValveMO instruction state tracks the state of the Motor-Operated Valve as indicated by the limit switches for bumpless transfer back to one of the other modes.
Override
Maintenance
Hand
Refer to the Process Add-On Instructions and Graphics: Mode (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information.
Overview
Chapter 1
Alarms
The following Alarms, implemented using the P_Alarm Add-On Instruction, are used by the Motor-Operated Valve Add-On Instruction:
Alarm Full Stall Description Raised if the Valve has and is using Open and/or Closed feedback, an attempt is made to open or close the valve, and the valve position feedback indicates the valve did not move off its original position at all during the configured time. Raised if the Valve has and is using Open and/or Closed feedback, an attempt is made to open or close the valve, and the valve position feedback indicates the valve moved from its original position but did not reach its target position within the configured time. Raised if the Inp_ActuatorFault input is true. This is provided for use by valves that generate a fault contact, such as actuator motor overload trip. Raised if the Inp_IOFault input is true.
Transit Stall
Actuator Fault
I/O Fault
The Full Stall and Transit Stall Alarms have a configurable delay to allow the Open and/or Closed feedback time to align with the commanded output (time for the Motor-Operated Valve to actually Open or Close). Refer to the Process Add-On Instructions and Graphics: Alarm (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.
Execution
Refer to Logix5000 Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information.
Chapter 1
Overview
Revision Compatibility
The P_ValveMO Add-On Instruction in RSLogix 5000 software and the Faceplate in FactoryTalk View software are marked with revision information as shown in the following table:.
Component The Add-On Instruction in RSLogix 5000 has revision information visible when the instruction is selected in the Controller Organizer. Example
The Faceplate in FactoryTalk View has revision information visible when the pointer is paused just inside the lower left-hand corner of the Faceplate when called up on a running HMI Client.
The Instruction and Faceplate are compatible if they have the same Major and Minor Revision numbers. The Major Revision is the first number, before the period. The Minor Revision is the second number, after the period and before the hyphen or space. Information after the hyphen or space indicates the Tweak Revision. The Instruction and Faceplate do not have to have the same Tweak Revision to be compatible. In the table above, the Add-On Instruction and Faceplate shown are compatible because they have the same Major.Minor (1.1).
Chapter
Configuration Options
Configuration Parameters
Enter the appropriate values from the following table into the P_ValveMO Instructions configuration parameters to configure it for your application. Use the HMI Faceplate or the RSLogix 5000 Tag Monitor function to set the applicable Configuration Parameters.
Usage These Local Tags determine the text displayed on the various Graphic Symbols and Faceplates for: Description Label (if used) Tagname
Associated Parameters
Cfg_FullStallAckReqd
ON
Alarm Configuration
When this parameter is: ON, the Acknowledge (Ack) bit is cleared when an alarm occurs, indicating an unacknowledged alarm. An Acknowledge Command is required to acknowledge the alarm (set the Ack bit). OFF, the Acknowledge (Ack) bit is set when an alarm occurs, indicating an acknowledged alarm. No Acknowledge Command is required.
Ack_FullStall PCmd_FullStallAck FullStall.OCmd_Ack Ack_TransitStall PCmd_TransitStallAck TransitStall.OCmd_Ack Ack_ActuatorFault PCmd_ActuatorFaultAck ActuatorFault.OCmd_Ack Ack_IOFault PCmd_IOFaultAck IOFault.OCmd_Ack
Cfg_TransitStallAckReqd
ON
Cfg_ActuatorFaultAckReqd
ON
Cfg_IOFaultAckReqd
ON
Chapter 2
Configuration Options
Parameter Cfg_FullStallResetReqd
Default OFF
Usage When this parameter is: ON, the alarm status is latched ON when an alarm occurs. After the alarm condition returns to normal, a Reset is required to clear the alarm status. IMPORTANT If the Reset clears the alarm, it also acknowledges the alarm. OFF, the alarm status is set when an alarm occurs and cleared when the alarm condition returns to normal. No Reset is required.
Associated Parameters Inp_Reset Alm_FullStall FullStall.OCmd_Reset Alm_TransitStall TransitStall.OCmd_Reset Alm_ActuatorFault ActuatorFault.OCmd_Reset Alm_IOFault IOFault.OCmd_Reset
Cfg_FullStallT
15 sec
Alarm Configuration
If an Open or Close Command is given to the valve and valve feedbacks are being used, the P_ValveMO instruction allows this much time for the feedbacks to show the valve has moved off its previous position before generating a Full Stall Alarm.
Cfg_HasClosedLS Cfg_HasOpenLS Cfg_UseClosedLS Cfg_UseOpenLS OCmd_Close OCmd_Open PCmd_Close PCmd_Open Sts_Closing Sts_Opening Alm_FullStall
4 4 2 4
Alarm Configuration
These parameters determine the Severity of each alarm, and thus the color of alarm animations for each alarm. Valid values are: 1 = Information (blue) 2 = Warning (yellow) 3 = Exception (red) 4 = Fault (magenta)
Val_Notify
Configuration Options
Chapter 2
Parameter Cfg_HasClosedLS
Default OFF
Usage Set this parameter to: ON if the valve provides a Closed Limit Switch feedback signal and that signal is connected to Inp_ClosedLS. OFF if the valve has no Closed Limit Switch feedback to this instruction. The instruction will simulate the Opening and Closing status using the Cfg_SimFdbkT time configuration. This configuration identifies whether the Closed Limit Switch feedback exists. Cfg_UseClosedLS determines whether the feedback is actually used.
Cfg_HasClosePermObj
OFF
Engineering
Set this parameter to: ON if this instruction has a P_Perm instruction connected to the Inp_ClosePermOK and Inp_CloseNBPermOK inputs. The Operator Faceplate close permissive indicator becomes a push button that navigates to the P_Perm (Permissives) Faceplate. OFF if the permissive inputs are not connected to a P_Perm instruction. The Operator Faceplate open permissive indicator becomes an indicator only.
Inp_ClosePermOK Inp_CloseNBPermOK
Chapter 2
Configuration Options
Usage These parameters determine whether the corresponding alarm exists and will be checked for, or doesnt exist and will not be used. When this parameter is: ON, the Alarm exists and will be checked OFF, the Alarm does not exist and will not be used
Cfg_HasOpenLS
OFF
Engineering
Set this parameter: ON if the valve provides an Open Limit Switch feedback signal and that signal is connected to Inp_OpenLS. OFF if the valve has no Open Limit Switch feedback to this instruction. The instruction will simulate the Opening and Closing status using the Cfg_SimFdbkT time configuration. This configuration identifies whether the Open Limit Switch feedback exists. Cfg_UseOpenLS determines whether the feedback is actually used.
10
Configuration Options
Chapter 2
Parameter Cfg_HasOpenPermObj
Default OFF
Usage Set this parameter: ON if this instruction has a P_Perm instruction connected to the Inp_OpenPermOK and Inp_OpenNBPermOK inputs. The Operator Faceplate open permissive indicator becomes a push button that navigates to the P_Perm (Permissives) Faceplate. OFF if the permissive inputs are not connected to a P_Perm instruction. The Operator Faceplate open permissive indicator becomes an indicator only.
Cfg_HasStatsObj
OFF
Set this parameter: ON if this instruction has a P_ValveStats instruction connected to monitor valve stroke times and counts. A button that navigates to the P_ValveStats (Valve Statistics) Faceplate appears on the valve's Faceplate Operator Tab. OFF if no P_ValveStats instruction is connected. The Valve Statistics navigation button does not appear.
Sts_Opened Sts_Closed
11
Chapter 2
Configuration Options
Parameter Cfg_HasStop
Default OFF
Usage Set this parameter: ON Out_Stop output of this instruction is wired to stop valve travel. (This might be by breaking a seal-in circuit in the motor operator on the valve.). This enables the Stop Command while moving (pulsing the Out_Stop output), and enables change of direction (the Open Command while closing and the Close Command while opening). OFF if this instruction is not wired to stop valve travel. The Stop command is ignored and valve travel cannot be reversed during motion. The valve must travel fully open or fully closed before the opposite command is accepted.
Associated Parameters Out_Stop Cfg_OutPulseT OCmd_Stop OCmd_Open OCmd_Close PCmd_Open PCmd_Close Rdy_Stop Rdy_Open Rdy_Close
Cfg_LSFail
ON
Engineering
Set this parameter: ON if the Open and Closed limit switches are both OFF when the valve is in travel both switches ON will be flagged as a valve failure (Sts_LSFail = 1). OFF if the Open and Closed limit switches are both ON when the valve is in travel both switches OFF will be flagged as a valve failure (Sts_LSFail = 1). This parameter is only used if both the Open and Closed limit switches exist and are being used, that is, if: Cfg_HasClosedLS = 1, Cfg_HasOpenLS = 1, Cfg_UseClosedLS = 1 and Cfg_UseOpenLS = 1
12
Configuration Options
Chapter 2
Parameter Cfg_OutPulseT
Default 5 sec
Usage This parameter determines the time for which outputs to the valve pulse to trigger the motor operator on the valve. If this value is zero, outputs are maintained ON until the valve reaches the target position (actual limit switches or simulated). Set this parameter to zero if the valve operator does not have seal-in circuits to motor the valve open or closed.
Cfg_OvrdPerm
OFF
Engineering
Set this parameter: ON if Override Mode should bypass the bypassable Permissives when opening and closing the valve. OFF if Override Mode should not bypass the bypassable Permissives when opening and closing the valve. IMPORTANT Override Mode cannot bypass the non-bypassable Permissives regardless of the setting of this configuration.
Cfg_PCmdClear
ON
Engineering
Set this parameter: ON to use Edge-triggered Program Commands. OFF to use Level-triggered Program Commands. See the Edge and Level section in the Preface for more information.
The Cfg_PCmdClear parameter configures all Program Commands (PCmd_) for either Level or Edge triggering.
13
Chapter 2
Configuration Options
Parameter Cfg_ProgDefault
Default ON
Usage When this parameter is: ON, the Mode defaults to Program if no Mode is being requested. OFF, the mode default to Operator if no Mode is being requested. IMPORTANT Changing this parameter online may cause unintended mode changes.
Cfg_OCmdResets
ON
When this parameter is: ON, latched alarms may be cleared and latched shed faults (Fail to Start, I/O Fault) can be reset by issuing an Operator Open, Close or Stop (if Stop function is enabled) command. OFF, the latched alarms and shed faults must be reset by a Reset Command (Program or Operator) or the Inp_Reset input.
Cfg_ShedOnFullStall
ON
When this parameter is: ON, if the valve fails to move, a Full Stall status and alarm are raised, the move is cancelled and a reset is required to try another move. OFF, if the valve fails to move, only the Full Stall status and alarm are raised. The outputs are still set so the instruction keeps trying to move the valve.
Sts_FullStall Alm_FullStall
14
Configuration Options
Chapter 2
Parameter Cfg_ShedOnTransitStall
Default ON
Usage When this parameter is: ON, if the valve fails to reach the target position, a Transit Stall status and alarm are raised, the move is cancelled and a reset is required to try another move. OFF, if the valve fails to reach the target position, only the Transit Stall status and alarm are raised. The outputs are still set so the instruction keeps trying to move the valve.
Cfg_ShedOnActuatorFault
ON
When this parameter is: ON, if an Actuator Fault is detected, an Actuator Fault status and alarm are raised, the valve is stopped and a reset is required to try another valve operation. OFF, if an Actuator Fault is detected, only the Actuator Fault status and alarm are raised. The instruction does not change the operation of the valve.
Sts_ActuatorFault Alm_ActuatorFault
Cfg_ShedOnIOFault
ON
When this parameter is: ON, if an I/O Fault is detected, an I/O Fault status and alarm are raised, the valve is stopped and a reset is required to try another valve operation. OFF, if an I/O Fault is detected, only the I/O Fault status and alarm are raised. The instruction does not change the operation of the valve.
Sts_IOFault Alm_IOFault
15
Chapter 2
Configuration Options
Parameter Cfg_SimFdbkT
Default 2 sec
Usage
Associated Parameters
This parameter determines Inp_Sim the response time for Open Sts_Closing and Close Commands when Sts_Opening the valve is being Simulated (Inp_Sim = 1) or IMPORTANT when the valve is configured with no limit If Cfg_SimFdbkT is set greater than switches used. Cfg_FullStallT or Cfg_TransitStallT, the valve (in simulation) will The default value of 2 generate a Full Stall or Transit Stall seconds means the valve shows Opening status for Alarm. See: 2 seconds before showing Cfg_FullStallT Opened when an Open Command is received, and Cfg_TransitStallT shows Closing status for 2 seconds before showing Closed when a Close Command is received. If an Open or Close Command is given to the valve and valve feedbacks are being used, the P_ValveMO instruction allows this much time for the feedbacks to show the valve has reached its target position before generating a Transit Stall Alarm. OCmd_Stop Sts_Stopped Alm_TransitStall
Cfg_TransitStallT
60 sec
Alarm Configuration
16
Configuration Options
Chapter 2
Parameter Cfg_UseClosedLS
Default OFF
Usage This parameter is typically used on a temporary basis by Maintenance. Set this parameter: ON if the Closed Limit Switch feedback signal connected to Inp_ClosedLS should be used for Full Stall and Transit Stall checking. OFF to disable the feedback checking and disable the Full Stall and Transit Stall alarms on closing. The instruction will instead simulate the Opening and Closing status using the Cfg_SimFdbkT time configuration. This configuration identifies whether the Closed Limit Switch feedback should be used. Cfg_HasClosedLS determines whether the feedback exists. If the feedback does not exist (Cfg_HasClosedLS = 0), the Cfg_UseClosedLS bit is forced to Off.
17
Chapter 2
Configuration Options
Parameter Cfg_UseOpenLS
Default OFF
Usage This parameter is typically used on a temporary basis by Maintenance. Set this parameter: ON if the Open Limit Switch feedback signal connected to Inp_OpenLS should be used for Full Stall and Transit Stall checking. OFF to disable the feedback checking and disable the Full Stall and Transit Stall alarms on opening. The instruction will instead simulate the Opening and Closing status using the Cfg_SimFdbkT time configuration. This configuration identifies whether the Open Limit Switch feedback should be used. Cfg_HasOpenLS determines whether the feedback exists. If the feedback does not exist (Cfg_HasOpenLS = 0), the Cfg_UseOpenLS bit is forced to Off.
18
Chapter
This chapter describes the P_ValveMO Instructions public parameters. The descriptions in the tables below show how these data elements are used with the P_ValveMO Add-On Instruction.
Execution Data
Execution parameters are included with every Add-On Instruction. See the Logix5000 Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information on these data elements.
Associated Configuration Parameter
Name: EnableIn
Usage: Input
Default: 1
Style:
Description: 1 = Normal Scan: Control/Monitor motor-operated valve 0 = Disabled is asserted; Outputs OFF; The instruction shows Valve Status, but it disables Alarms Enable Output: The EnableOut signal is not manipulated by this instruction. Its output state always reflects the EnableIn input state.
EnableOut
BOOL
Output
0 P_ValveMO 0
Decimal
Tab to display (FTView ME) Type identifier for HMI navigation Unique Parameter Name for auto-discovery
19
Chapter 3
Inputs (Inp_)
Input data elements are used to connect field inputs from I/O modules or signals from other objects to the P_ValveMO instruction. Each Input used should have mapping logic or a function block wire to get the input value from the input card or other instruction every scan.
Associated Configuration Parameter Cfg_HasClosePermObj Cfg_LSFail Cfg_UseOpenLS Cfg_HasClosedLS Cfg_LSFail Cfg_UseClosedLS
Name: Inp_OpenLS
Usage: Input
Default: 0
Style: Level
Inp_ClosedLS
BOOL
Input
Level
Inp_ActuatorFault
BOOL
Input
Level
Valve Actuator Fault (overload, etc.), 0 = OK 1 = Fault 1 = Bypassable and Non-Bypassable Permissives OK, Valve can motor open 1 = Non-Bypassable Permissives OK, valve can motor open if Bypassable Permissives are OK or bypassed 1 = Bypassable and Non-Bypassable Permissives OK, Valve can motor closed 1 = Non-Bypassable Permissives OK, valve can motor closed if Bypassable Permissives are OK or bypassed Input Communication Status 0 = OK 1 = Fail 1 = Simulate working valve 0 = Open/Close/ Monitor actual valve 1 = Select Hand (hardwired) Mode 1 = Select Override Mode Override Mode Command: 0 = None 1 = Close 2 = Open 3 = Stop 1 = Reset all fault conditions and latched Alarms Cfg_FullStallResetReqd Cfg_OvrdPerm Cfg_SimFdbkT Cfg_HasOpenPermObj Cfg_OvrdPerm Cfg_HasOpenPermObj Cfg_OvrdPerm Cfg_HasClosePermObj Cfg_OvrdPerm Cfg_HasClosePermObj Cfg_OvrdPerm
Inp_OpenPermOK
BOOL
Input
Level
Inp_OpenNBPermOK
BOOL
Input
Level
Inp_ClosePermOK
BOOL
Input
Level
Inp_CloseNBPermOK
BOOL
Input
Level
Inp_IOFault
BOOL
Input
Level
Inp_Sim
BOOL
Input
Level
0 0 0
Inp_Reset
BOOL
Input
Level
20
Chapter 3
Default: 0 0 0 0
Description: 1 = Override to OPEN 0 = Do not override open 1 = Override to CLOSED 0 = Do not override closed 1 = Override to STOP moving 0 = Do not override to STOP 1 = Reset all fault conditions and latched Alarms
Outputs (Out_)
Output data elements are used to connect from the P_ValveMO instruction to field outputs on I/O modules or to other objects. Each Outputs used should have mapping logic or a function block wire to write the output value to the output card or other object every scan.
Associated Configuration Parameter Cfg_OutPulseT Cfg_OutPulseT Cfg_HasStop Cfg_OutPulseT
Default: 0 0 0
Style: Description: 1 = Run actuator motor to OPEN Valve 1 = Run actuator motor to CLOSE Valve 1 = Break seal-in circuit in actuator to STOP Valve motion
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Chapter 3
Configurations (Cfg_)
Configuration data elements are used to set configurable capabilities, features and functions of the P_ValveMO Instruction. The following Configuration data may be modified by controller application logic, using the HMI Faceplate, or using the Tag Monitor in RSLogix 5000 software.
Associated Configuration Parameter Cfg_FullStallT Cfg_LSFail Cfg_UseOpenLS Cfg_FullStallT Cfg_LSFail Cfg_UseClosedLS Cfg_FullStallT Cfg_HasClosePermObj Cfg_LSFail Cfg_FullStallT Cfg_HasClosedLS Cfg_LSFail
Name: Cfg_HasOpenLS
Usage: Input
Default: 0
Style: Level
Cfg_HasClosedLS
BOOL
Input
Level
Cfg_UseOpenLS
BOOL
Input
Level
Cfg_UseClosedLS
BOOL
Input
Level
Cfg_LSFail Cfg_HasStop
BOOL BOOL
Input Input
1 0
Level Level
1 = Both switches ON = Fail 0 = Both switches OFF = Fail 1 = Stop output can be used to break local seal-in and stop valve motion 1 = Tells HMI a P_Perm is connected to Inp_OpenPermOK 1 = Tells HMI a P_Perm is connected to Inp_ClosePermOK Sts_Opened Sts_Closed
Cfg_HasOpenPermObj
BOOL
Input
Level
Cfg_HasClosePermObj
BOOL
Input
Level
Cfg_HasStatsObj Cfg_PCmdClear
BOOL BOOL
Input Input
0 1
Decimal 1 = Tells HMI a P_ValveStats is monitoring this valve Level 1 = Clear Program Commands on receipt 0 = Leave Set
Cfg_ProgDefault
BOOL
Input
Decimal Default Mode: 1 = Program Mode if no requests 0 = Operator Mode if no requests Decimal 1 = New Operation Valve Command resets fault 0 = Reset required to clear fault
Cfg_OCmdResets
BOOL
Input
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Chapter 3
Name: Cfg_ShedOnFullStall
Usage: Input
Default: 0
Style:
Description:
Associated Configuration Parameter Sts_FullStall Alm_FullStall Sts_TransitStall Alm_TransitStall Sts_ActuatorFault Alm_ActuatorFault Sts_IOFault Alm_IOFault
Decimal 1 = Stop Valve and Alarm on Full Stall 0 = Alarm only on Full Stall Decimal 1 = Stop Valve and Alarm on Transit Stall 0 = Alarm only on Transit Stall Decimal 1 = Stop Valve and Alarm on Actuator Fault 0 = Alarm only on Actuator Fault Decimal 1 = Stop Valve and Alarm on I/O Fault 0 = Alarm only on I/O Fault Level 1 = Override ignores Bypassable Perm 0 = Always use Perm 1 = Full Stall Alarm exists and will be checked 1 = Transit Stall Alarm exists and will be checked 1 = Actuator Fault Alarm exists and will be checked 1 = I/O Fault Alarm exists and will be checked 1 = Reset required to clear Full Stall Alarm 1 = Reset required to clear Transit Stall Alarm 1 = Reset required to clear Actuator Fault Alarm 1 = Reset required to clear I/O Fault Alarm 1 = Acknowledge required for Full Stall Alarm 1 = Acknowledge required for Transit Stall Alarm 1 = Acknowledge required for Actuator Fault Alarm 1 = Acknowledge required for I/O Fault Alarm
Cfg_ShedOnTransitStall
BOOL
Input
Cfg_ShedOnActuatorFault
BOOL
Input
Cfg_ShedOnIOFault
BOOL
Input
Cfg_OvrdPerm
BOOL
Input
Cfg_HasFullStallAlm Cfg_HasTransitStallAlm Cfg_HasActuatorFaultAlm Cfg_HasIOFaultAlm Cfg_FullStallResetReqd Cfg_TransitStallResetReqd Cfg_ActuatorFaultResetReqd Cfg_IOFaultResetReqd Cfg_FullStallAckReqd Cfg_TransitStallAckReqd Cfg_ActuatorFaultAckReqd Cfg_IOFaultAckReqd Cfg_FullStallSeverity
BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL SINT
Input Input Input Input Input Input Input Input Input Input Input Input Input
0 0 0 0 0 0 0 0.0 1 1 1 1.0 4
Level Level Level Level Level Level Level Level Level Level Level Level
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Chapter 3
Name: Cfg_TransitStallSeverity
Usage: Input
Default: 4
Style:
Description:
Decimal Transit Stall Alarm Severity 1 = Information 2 = Warning 3 = Exception 4 = Fault Decimal Actuator Fault Alarm Severity 1 = Information 2 = Warning 3 = Exception 4 = Fault Decimal I/O Fault Alarm Severity 1 = Information 2 = Warning 3 = Exception 4 = Fault Decimal Time (in seconds) to pulse valve outputs 0 = Outputs maintained ON Decimal Delay to echo back of Open/Closed status when in Simulation (sec) Cfg_HasStop
Cfg_ActuatorFaultSeverity
SINT
Input
Cfg_IOFaultSeverity
SINT
Input
Cfg_OutPulseT
DINT
Input
Cfg_SimFdbkT
DINT
Input
20
Cfg_FullStallT Cfg_TransitStallT
DINT DINT
Input Input
15 60
Decimal After command time with no motion before Fault (sec) Decimal After command time to reach position before fault (sec)
Because they contain arrayed or structured data types, the following Configuration data elements use P_ValveMO Add-On Instruction Local Tags. These may be modified using RSLogix 5000 or using the HMI Faceplates, but cannot be modified using controller logic:
Associated Configuration Parameter
Usage:
Style: Description: String String String Description for display on HMI Label for graphic symbol displayed on HMI Tagname for display on HMI
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Chapter 3
Program Setting data elements are used by application logic to establish setpoints, thresholds, and other settings of the P_ValveMO Instruction. Automation logic may write to these settings any time; the P_ValveMO Instruction uses them in its logic when it is in the Program Mode.
Associated Configuration Parameter
Name: PSet_Owner
Usage: Input
Default: 0
Style:
Description:
Program Command data elements are used by application logic to request P_ValveMO Instruction actions, such as changing Modes, acknowledging alarms, or specific P_ValveMO actions. Application logic sets the Program Command to 1 or 0 to request the action. (See the Edge and Level section in the Preface for more information). The P_ValveMO Instruction then performs the requested action if it is in Program Mode and the action can be performed.
Device Commands
Associated Configuration Parameter Cfg_FullStallT Cfg_HasStop PCmd_Close BOOL Input 0 ** Program Command to Close Valve Cfg_FullStallT Cfg_HasStop
* Primary Function: If Cfg_PCmdClear = 0 = 0, triggered by Level = 1 If Cfg_PCmdClear = 1, triggered by rising Edge * * Opposite Function: If Cfg_PCmdClear = 0, triggered by primary function bit Level = 0 (this bit NOT USED) If Cfg_PCmdClear = 1, triggered by rising Edge of this bit
Name: PCmd_Open
Usage: Input
Default: 0
Style: *
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Chapter 3
Mode Commands
Associated Configuration Parameter
Default: 0 0 0 0
Style: Description: * ** * ** Program Command to Acquire ownership (Oper to Prog) Program Command to Release ownership (Prog to Oper) Program Command to Lock Mode in Prog Program Command to Unlock Mode
* Primary Function: If Cfg_PCmdClear = 0, triggered by Level = 1 If Cfg_PCmdClear = 1, triggered by rising Edge * * Opposite Function: If Cfg_PCmdClear = 0, triggered by primary function bit Level = 0 (this bit NOT USED) If Cfg_PCmdClear = 1, triggered by rising Edge of this bit
Alarm Commands
Associated Configuration Parameter Cfg_FullStallResetReqd Cfg_TransitStallResetReqd Cfg_ActuatorFaultResetReq d Cfg_IOFaultResetReqd PCmd_FullStallAck BOOL Input 0 * Program Command to Acknowledge Full Stall Alarm Program Command to Inhibit Full Stall Alarm Program Command to Uninhibit Full Stall Alarm Program Command to Acknowledge Transit Stall Alarm Program Command to Inhibit Transit Stall Alarm Program Command to Uninhibit Transit Stall Alarm Cfg_TransitStallAckReqd Cfg_FullStallAckReqd
Name: PCmd_Reset
Usage: Input
Default: 0
PCmd_FullStallInhibit PCmd_FullStallUninhibit
BOOL BOOL
Input Input
0 0
* **
PCmd_TransitStallAck
BOOL
Input
PCmd_TransitStallInhibit
BOOL
Input
PCmd_TransitStallUninhibit
BOOL
Input
**
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Chapter 3
Name: PCmd_ActuatorFaultAck
Usage: Input
Default: 0
Style: Description: * Program Command to Acknowledge Actuator Fault Alarm Program Command to Inhibit Actuator Fault Alarm Program Command to Uninhibit Actuator Fault Alarm Program Command to Acknowledge I/O Fault Alarm Program Command to Inhibit I/O Fault Alarm Program Command to Uninhibit I/O Fault Alarm
PCmd_ActuatorFaultInhibit
BOOL
Input
PCmd_ActuatorFaultUninhibit
BOOL
Input
**
PCmd_IOFaultAck
BOOL
Input
Cfg_IOFaultAckReqd
PCmd_IOFaultInhibit PCmd_IOFaultUninhibit
BOOL BOOL
Input Input
0 0
* **
* Primary Function: If Cfg_PCmdClear = 0, triggered by Level = 1 If Cfg_PCmdClear = 1, triggered by rising Edge * * Opposite Function: If Cfg_PCmdClear = 0, triggered by primary function bit Level = 0 (this bit NOT USED) If Cfg_PCmdClear = 1, triggered by rising Edge of this bit
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Chapter 3
Operator Commands and Maintenance Commands are used by the Operator at the HMI to request instruction actions, such as changing modes; acknowledging, enabling or disabling, suppressing or unsuppressing alarms; or other instruction-specific actions. These Commands are set (latched) by the HMI and are read and then cleared (unlatched) by this instruction, allowing a many-to-one relationship between HMI requestors and each Command. Operator Commands are implemented as public Input Parameters of the instruction or as Input Parameters of instructions internal to the P_ValveMO instruction (embedded Commands).
Device Commands
Associated Configuration Parameter Cfg_FullStallT Cfg_HasStop OCmd_Close OCmd_Stop OCmd_Bypass OCmd_Check OCmd_Disable OCmd_Enable BOOL BOOL BOOL BOOL BOOL BOOL Input Input Input Input Input Input 0 0 0 0 0 0 Edge Edge Edge Edge Edge Edge Operator Command to Close Valve Operator Command to Stop Valve Motion Operator Command to Bypass all Bypassable Interlocks and Permissives Operator Command to Check (not bypass) all Interlocks and Permissives Maintenance Command to Disable (red tag) Valve Maintenance Command to Enable (allow to energize) Valve Cfg_FullStallT Cfg_HasStop Cfg_HasStop Cfg_TransitStallT
Name: OCmd_Open
Usage: Input
Default: 0
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Chapter 3
Mode Commands
IMPORTANT
Mode Commands are sent to a P_Mode Instruction embedded within the P_ValveMO Instruction. The P_Mode Instruction instance is named Mode.
Associated Configuration Parameter
Style: Description: Edge Edge Edge Edge Maintenance Command to Acquire Ownership (Oper/Prog/Ovrd to Maint) Maintenance Command to Release Ownership (Maint to Oper/Prog/Ovrd) Operator Command to Acquire and Lock Mode in Oper Operator command to Unlock Operator Mode
Alarm Commands
IMPORTANT
Alarm Commands are sent to P_Alarm Instructions embedded within the P_ValveMO Instruction. Each P_Alarm Instruction instance is named for the alarm condition.
Associated Configuration Parameter
Name: OCmd_Reset
Default: 0
Style: Description: Edge Operator Command to Reset all Alarms requiring Reset Operator Command to Reset all Alarms and latched Shed conditions Operator Command to Reset latched Valve Full Stall Alarm Operator Command to Acknowledge Valve Full Stall Alarm Operator Command to Disable Valve Full Stall Alarm Operator Command to Enable Valve Full Stall Alarm
OCmd_ResetAckAll
BOOL
Input
Edge
FullStall.OCmd_Reset
BOOL
Input
Edge
Cfg_FullStallResetReqd
FullStall.OCmd_Ack
BOOL
Input
Edge
Cfg_FullStallAckReqd
FullStall.OCmd_Disable
BOOL
Input
Edge
FullStall.OCmd_Enable
BOOL
Input
Edge
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Chapter 3
Name: TransitStall.OCmd_Reset
Default: 0
Style: Description: Edge Operator Command to Reset latched Valve Transit Stall Alarm Operator Command to Acknowledge Valve Transit Stall Alarm Operator Command to Disable Valve Transit Stall Alarm Operator Command to Enable Valve Transit Stall Alarm Operator Command to Reset latched Actuator Fault Alarm Operator Command to Acknowledge Actuator Fault Alarm Operator Command to Disable Actuator Fault Alarm Operator Command to Enable Actuator Fault Alarm Operator Command to Reset latched I/O Fault Alarm Operator Command to Acknowledge I/O Fault Alarm Operator Command to Disable I/O Fault Alarm Operator Command to Enable I/O Fault Alarm
TransitStall.OCmd_Ack
BOOL
Input
Edge
Cfg_TransitStallAckReqd
TransitStall.OCmd_Disable
BOOL
Input
Edge
TransitStall.OCmd_Enable
BOOL
Input
Edge
ActuatorFault.OCmd_Reset
BOOL
Input
Edge
Cfg_IOFaultResetReqd
ActuatorFault.OCmd_Ack
BOOL
Input
Edge
Cfg_ActuatorFaultAckReqd
ActuatorFault.OCmd_Disable BOOL
Input
Edge
ActuatorFault.OCmd_Enable
BOOL
Input
Edge
IOFault.OCmd_Reset
BOOL
Input
Edge
Cfg_IOFaultResetReqd
IOFault.OCmd_Ack
BOOL
Input
Edge
Cfg_IOFaultAckReqd
IOFault.OCmd_Disable IOFault.OCmd_Enable
BOOL BOOL
Input Input
0 0
Edge Edge
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Chapter 3
Default: 0 0 0 0 0 0 0
Style: Description: 1 = Ready to receive OCmd_Open (enables HMI button) 1 = Ready to receive OCmd_Close (enables HMI button) 1 = Ready to receive OCmd_Stop (enables HMI button) 1 = Ready to receive OCmd_Bypass (enables HMI button) 1 = Ready to receive OCmd_Check (enables HMI button) 1 = Ready to receive MCmd_Disable (enables HMI button) 1 = Ready to receive MCmd_Enable (enables HMI button)
Mode Command Readies are provided by a P_Mode Instruction embedded within the P_ValveMO Instruction. The P_Mode Instruction instance is named Mode.
Associated Configuration Parameter
Default: 0 0 0 0
Style: Description: 1 = Ready for MCmd_Acq (enables HMI button) 1 = Ready for MCmd_Rel (enables HMI button) 1 = Ready for OCmd_AcqLock (enables HMI button) 1 = Ready for OCmd_Unlock (enables HMI button)
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Chapter 3
Alarm Command Readies are provided by P_Alarm Instructions embedded within the P_ValveMO Instruction. Each P_Alarm Instruction instance is named for the alarm condition.
Associated Configuration Parameter
Default: 0 0 0 0 0
Style: Description: 1 = Ready for OCmd_Reset (enables HMI button) 1 = Ready for OCmd_ResetAckAll (enables HMI button) 1 = Ready for FullStall.OCmd_Reset (enables HMI button) 1 = Ready for FullStall.OCmd_Ack (enables HMI button) 1 = Ready for FullStall.OCmd_Disable (enables HMI button) 1 = Ready for FullStall.OCmd_Enable (enables HMI button) 1 = Ready for TransitStall.OCmd_Reset (enables HMI button) 1 = Ready for TransitStall.OCmd_Ack (enables HMI button) 1 = Ready for TransitStall.OCmd_Disable (enables HMI button) 1 = Ready for TransitStall.OCmd_Enable (enables HMI button) 1 = Ready for ActuatorFault.OCmd_Reset (enables HMI button) 1 = Ready for ActuatorFault.OCmd_Ack (enables HMI button) 1 = Ready for ActuatorFault.OCmd_Disable (enables HMI button) 1 = Ready for ActuatorFault.OCmd_Enable (enables HMI button) 1 = Ready for IOFault.OCmd_Reset (enables HMI button)
FullStall.Rdy_Enable TransitStall.Rdy_Reset
BOOL BOOL
Output Output
0 0
TransitStall.Rdy_Ack TransitStall.Rdy_Disable
BOOL BOOL
Output Output
0 0
TransitStall.Rdy_Enable
BOOL
Output
ActuatorFault.Rdy_Reset
BOOL
Output
ActuatorFault.Rdy_Ack
BOOL
Output
ActuatorFault.Rdy_Disable
BOOL
Output
ActuatorFault.Rdy_Enable
BOOL
Output
IOFault.Rdy_Reset
BOOL
Output
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Chapter 3
Default: 0 0 0
Style: Description: 1 = Ready for IOFault.OCmd_Ack (enables HMI button) 1 = Ready for IOFault.OCmd_Disable (enables HMI button) 1 = Ready for IOFault.OCmd_Enable (enables HMI button)
Values (Val_)
Value data elements contain process or device variables, the notification level for alarm animation, and the current accepted values of any Program, Operator or Maintenance Settings for the P_ValveMO instruction. The HMI displays these Values, and they are available for use by other application logic.
Associated Configuration Parameter
Name: Val_Cmd
Usage: Output
Default: 0
Style:
Description:
Decimal This shows the command being processed, returns to zero once the command succeeds or fails. May be made not visible if zero. These values are also use for Inp_OvrdCmd. 0 = None 1 = Close 2 = Open 3 = Stop Decimal This sows the (usually raw, interpreted) input from the device. 0 = Moving 1 = Closed 2 = Opened 3 = Limit Switch Failure Decimal This is the PRIMARY STATUS, used to show the operator the confirmed device status. 0 = Unknown 1 = Closed 2 = Opened 3 = Commanded to Close 4 = Commanded to Open 5 = Closing 6 = Opening 7 = Stopped 33 = Disabled
Val_Fdbk
SINT
Output
Val_Sts
SINT
Output
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Chapter 3
Name: Val_Fault
Usage: Output
Default: 0
Style:
Description:
Decimal This is the DEVICE AFAULT STATUS, used to show the operator the most sever device fault. 0 = None 16 = Transit Stall 17 = Full Stall 19 = Actuator Fault 32 = I/O Fault 34 = Configuration Error Decimal This exists if P_Mode is used within the object and shows all modes used by (implemented in) the object. 0 = No mode 1 = Hand 2 = Maintenance 3 = Overload 4 = Program Lock 5 = Operator Lock 6 = Program (Operator Default) 7 = Operator (Program Default) 8 = Program (Program Default) 9 = Operator (Operator Default) Decimal Current Object Owner ID (0 = not owned) Decimal Current Alarm Level and Acknowledgement (enumeration): 0 = No alarm 1 = Alarm cleared, unacknowledged 2 = Information alarm 3 = Unack. Information alarm 4 = Warning alarm 5 = Unack. Warning alarm 6 = Exception alarm 7 = Unack. Exception alarm 8 = Fault alarm 9 = Unack. Fault alarm Cfg_FullStallSeverity Cfg_TransitStallSeverity Cfg_ActuatorFaultSeverity Cfg_IOFaultSeverity
Val_Mode
SINT
Output
Val_Owner Val_Notify
DINT DINT
Output Output
0 0
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Chapter 3
Status (Sts_)
Status data elements contain process or device states, Mode status and Alarm status. The HMI displays these Status points, and they are available for use by other application logic.
Device Status
Associated Configuration Parameter
Default: 0 0 0
Style: Description: 1 = Valve requested to Close and is confirmed Closed 1 = Valve commanded to Open, has not yet moved off Open LS 1 = Valve requested to open and awaiting open feedback
0 0 0
1 = Valve requested to open and is confirmed Opened 1 = Valve commanded to Close, has not yet moved off Closed LS 1 = Valve requested to Close and awaiting Closed feedback Cfg_FullStallT Cfg_HasClosedLS Cfg_HasClosePermObj Cfg_SimFdbkT Cfg_UseClosedLS Cfg_UseOpenLS
0 0 0 0 0 0 0 0
1 = Valve requested to Stop and is not at either end of travel 1 = Valve available for control by automation (Prog) 1 = Bypassable Interlocks and Permissives are Bypassed 1 = Bypassing Active (Bypassed or Maintenance) 1 = Valve is Disabled 1 = Limit Switch Overlap Failure 1 = Valve is Not Ready to Energize (independent mode) 1 = Maintenance Bypass is Active, display icon
Cfg_TransitStallT
Cfg_LSFail
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Chapter 3
Default: 0 0 0 0 0
Style: Description: 1 = An Alarm is Inhibited, Disabled or Suppressed, display icon 1 = Error in Config: See detail bits for reason 1 = Error in Config: Invalid Check or Pulse Time (use 0 to 2147483) 1 = Error in Config: Simulation timer preset (use 0 to 2147483) 1 = Error in Config: Invalid Alarm Minimum On Time or Severity
Mode Status
Associated Configuration Parameter
Default: 0 0 0 0 1 0 0
Style: Description: 1 = Mode is Hand (supersedes Maint, Ovrd, Prog, Oper) 1 = Mode is Maintenance (supersedes Ovrd, Prog, Oper) 1 = Mode is Override (supersedes Prog, Oper) 1 = Mode is Program (auto) 1 = Mode is Operator (manual) 1 = Program or Operator has requested Mode Lock 1 = NoMode (Disabled because EnableIn is False)
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Chapter 3
Alarm Status
Associated Configuration Parameter
Name: Sts_FullStall
Usage: Output
Default: 0
Style: Description: 1 = Valve Full Stall (failed to move at all one-shot) 1 = Valve Full Stall (failed to move at all) Alarm
Alm_FullStall
BOOL
Output
Ack_FullStall Sts_FullStallDisabled
BOOL BOOL
Output Output
0 0
1 = Full Stall Alarm Acknowledged 1 = Full Stall Alarm Disabled (will not be sent) 1 = Full Stall Alarm Inhibited by logic 1 = Full Stall Alarm Suppressed (logged only) 1 = Valve Transit Stall (did not reach target position) (one-shot) 1 = Valve Transit Stall (did not reach target pos.) Alarm
Cfg_FullStallAckReqd
Sts_FullStallInhibited Sts_FullStallSuppressed
BOOL BOOL
Output Output
0 0
Sts_TransitStall
BOOL
Output
Alm_TransitStall
BOOL
Output
Ack_TransitStall Sts_TransitStallDisabled
BOOL BOOL
Output Output
0 0
1 = Transit Stall Alarm Acknowledged 1 = Transit Stall Alarm Disabled (will not be sent)
Cfg_TransitStallAckReqd
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Chapter 3
Default: 0 0
Style: Description: 1 = Transit Stall Alarm Inhibited by logic 1 = Transit Stall Alarm Suppressed (logged only) 1 = Actuator Fault detected (input) 1 = Alarm: Valve Actuator Faulted
Sts_ActuatorFault Alm_ActuatorFault
BOOL BOOL
Output Output
0 0
Ack_ActuatorFault
BOOL
Output
1 = Actuator Fault Alarm Acknowledged 1 = Actuator Fault Alarm Disabled (not saved or sent) 1 = Actuator Fault Alarm Inhibited by logic 1 = Actuator Fault Alarm Suppressed (logged only) I/O Comm Fault Status 0 = OK 1 = Bad 1 = I/O Fault Alarm
Cfg_ActuatorFaultAckReqd
Sts_ActuatorFaultDisabled
BOOL
Output
Sts_ActuatorFaultInhibited
BOOL
Output
Sts_ActuatorFaultSuppressed BOOL
Output
Sts_IOFault
BOOL
Output
Alm_IOFault
BOOL
Output
Ack_IOFault Sts_IOFaultDisabled
BOOL BOOL
Output Output
0 0
1 = I/O Fault Alarm Acknowledged 1 = I/O Fault Alarm Disabled (not saved or sent) 1 = I/O Fault Alarm Inhibited by logic 1 = I/O Fault Alarm Suppressed (logged only)
Cfg_IOFaultAckReqd
Sts_IOFaultInhibited Sts_IOFaultSuppressed
BOOL BOOL
Output Output
0 0
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Chapter
HMI Reference
This chapter describes the HMI Graphic Symbols and Faceplates provided for human-machine interface (HMI) for the P_ValveMO Instruction.
Graphic Symbols
The P_ValveMO Instruction has Graphic Symbols in various orientations for use on process graphic displays. Graphic Symbols provide end-users with: information on the valves current state a touch field to open the valves Faceplate a tooltip to display the valves configured tag and description Common attributes of the Motor Operated Valve Graphic Symbols are: a graphical representation of the valve the current state of the valve in text a status / quality indicator a mode indicator a label an alarm indicator that changes color for the severity of the alarm a color changing alarm border that blinks on unacknowledged alarm a maintenance bypass indicator
Alarm Border Alarm Indicator Status / Quality Indicator Status / Quality Indicator Mode Indicator State Indicator Label Maintenance Bypass Indicator
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Chapter 4
HMI Reference
Each Graphic Symbol includes a touch field over it which calls up the objects Faceplate. In addition, there is a tooltip on the Graphic Symbol that displays the objects configured Tag and Description.
State Indicators
The state indicator text changes and the graphic symbol color fill changes depending on the state of the valve.
Color Half Dark Gray, Half White Light Yellow Dark Gray White State Text Transition: Commanded to Open, Opening, Commanded to Close or Closing Stopped Closed Opened
TIP When the Invalid Configuration Indicator appears, you can find what configuration setting is invalid by following the indicators like a trail of breadcrumbs. Click the Graphic Symbol to call up the Faceplate. The Invalid
40 Publication SYSLIB-RM014C-EN-E - October 2011
HMI Reference
Chapter 4
Configuration indicator will appear next to the appropriate tab at the top of the Faceplate to guide you in finding the configuration error. Once you navigate to the tab, the misconfigured item will be flagged with this indicator or appear in a magenta box. For the Motor Operated Valve Instruction, the Invalid Configuration Indicator appears under the following conditions: The Full Stall check time (time with no motion) or Transit Stall check time (time to reach final position) is set to a value less than zero or greater than 2,147,483 seconds. The feedback Simulation time is set to a value less than zero or greater than 2,147,483 seconds. An Alarm Severity is set to a value other than 1 (info), 2 (warning), 3 (exception) or 4 (fault).
TIP When the Maintenance Bypass Indicator appears, you can find what condition was bypassed by following the indicators like a trail of breadcrumbs. Click the Graphic Symbol to call up the Faceplate. The Maintenance Bypass Indicator will appear next to the appropriate tab at the top of the Faceplate to guide you in finding the bypass. Once you navigate to the tab, the bypassed item will be flagged with this indicator. For the Motor Operated Valve Instruction, the Maintenance Bypass Indicator appears under the following condition: Bypassable Interlocks and Permissives have been bypassed. The valve is configured to have an Open Limit Switch (on the Engineering tab of the Faceplate), but the Open Limit Switch is not being used (selection on the Maintenance tab of the Faceplate). The valve is configured to have an Close Limit Switch, but the Closed Limit Switch is not being used.
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Chapter 4
HMI Reference
Mode Indicators
One of these symbols appears to the right of the graphic symbol to indicate the Mode of the Motor Operated Valve instruction:
Graphic Symbol Description The valve is in Hand (local) Mode The valve is in Maintenance Mode The valve is in Override Mode The valve is in Program Mode The valve is in Operator Mode The valve has been disabled
TIP The Mode indicator may not appear if the instruction is in its default mode.
Refer to the Process Add-On Instructions and Graphics: Mode (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information.
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HMI Reference
Chapter 4
Alarm Indicators
One of these symbols appears to the left of the Label to indicate the described alarm condition. The alarm border and label background blink if Acknowledgement of an alarm condition is required.
Symbol Black I in white box with black border White bell, border, and text background blinking Description Alarm Inhibit: an alarm is Inhibited by the Program, Disabled by Maintenance or Suppressed by the Operator. Return to Normal (no Alarm condition), but a previous Alarm has not been acknowledged
Blue border and text background Yellow rectangle with exclamation point (!) Yellow border and text background Orange triangle with exclamation point (!) Red border and text background Orange diamond with exclamation point (!)
Magenta border and text background Fault Severity Alarm Red circle with two exclamation points (!!) No symbol or border displayed, text is on normal (light gray) background, not blinking No Alarm or Alarm Inhibit condition, and all Alarms are Acknowledged
Refer to the Process Add-On Instructions and Graphics: Alarm (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.
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Chapter 4
HMI Reference
Enter the tag(s) in the Value column as specified in the Description column. Note: Values for items marked (optional) may be left blank.
Faceplate
The Motor-Operated Valve Faceplate consists of five tabbed pages. The Operator tab is displayed when the Faceplate is initially called up. Click the appropriate icon at the top of the screen to access a specific tab.
Maintenance Alarm Configuration Help
Operator
Exit
Engineering
Alarms
The Faceplate provides the means for Operators, Maintenance, Engineers and others to interact with the P_ValveSO Instruction instance, including viewing its Status and Values and manipulating it through its Commands and Settings. When a given input is restricted via FactoryTalk View security, the required user Security Code letter is shown in the tables that follow
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HMI Reference
Chapter 4
Operator Tab
Reset Acknowledge All Alarms Button Mode Indicator Operator Mode Unlock and Lock Command Buttons Valve Open, Close, and Stop Command Buttons Open and close Permissive Indicators and Navigation Buttons
The Operator tab shows the following information: The Current Mode (Program, Operator, Override, Maintenance, or Hand) Requested Modes Indicator (Only appears if the Operator or Program Mode has been superseded by another mode) The Motor-Operated Valve State (Commanded to Close, Closing, Closed, Commanded to Open, Opening, Opened, Disabled, or I/O Fault) Limit Switch Fault (Appears under the Valve State when the fault is active) Open and Close Permissive States Communication Status (Comm or I/O Fault)
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HMI Reference
Alarm indicators appear on the Operator tab when the corresponding alarm occurs.
Alarm State Full Stall (valve failed to move) Transit Stall (valve failed to reach target position) Actuator Fault I/O Fault Location Below the valve state Below the valve state Below the Valve State To the right of the communication status
One of these symbols appears to indicate the described alarm condition. The alarm bell symbol blinks if Acknowledgement of an alarm condition is required.
Graphic Symbol Alarm Status In Alarm (Active Alarm) In Alarm and Acknowledged Out of Alarm but Not Acknowledged Alarm Suppressed (by Operator) (Alarm is logged but not displayed) Alarm Disabled (by Maintenance) Alarm Inhibited (by Program Logic)
Code B
Code F
Click to Open motor operated valve Code A Available in Operator or Maintenance Mode.
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Button
Action Click to Close motor operated valve Click to stop valve travel.
Security Required Code A Available in Operator or Maintenance Mode. Code A Available in Operator or Maintenance Mode. This button is only visible if the valve Stop capability has been enabled.
There are two Permissive status N/A indicators/buttons. Click the button below the Open command button to view the Open Permissives Faceplate, and click the button below the Close command button to view the Close Permissives Faceplate (see Cfg_HasOpenPermObj and Cfg_HasClosePermObj) Click to open Valve Statistics Faceplate. (This button is only visible if the valve has been configured to use a P_ValveStats Instruction to record valve stroke times and counts. See Cfg_HasStatsObj) N/A
The Operator tab has buttons to open the Permissive Faceplates if the valve is configured to use the P_Perm permissive object. The buttons appear behind the permissive indicators. Refer to the Overview (Chapter 1) for more information on permissives. See also: Process Add-On Instructions and Graphics: Permissives (P_Perm) Reference Manual, publication SYSLIB-RM007.
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When the P_ValveMO instruction does not have associated Permissive (P_Perm) instructions, the Permissive buttons revert to indicators only.:
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Alarms Tab
The icon on the tab for the Alarms page changes color based on the current active alarms. A blinking alarm icon indicates that one or more alarms must be acknowledged and/or the device must be reset. If an alarm is active, the panel behind the alarm changes color to match the severity of the alarm. The color of the bell icon at the top of the faceplate shows the highest active alarms severity, and the icon blinks if any alarm is unacknowledged.
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Definition Fault Exception Warning Information All alarms have cleared, but one or more alarms are unacknowledged
Code F
Each Alarm Acknowledge button is enabled if the corresponding Alarm requires acknowledgement. The Reset and Acknowledge All Alarms button is enabled if any Alarm requires reset or acknowledgement.
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Maintenance Tab
The Maintenance tab is divided into two pages:
The Maintenance tab shows the following information: The Current Mode (Operator, Program, Override, Maintenance, or Hand) Requested Modes Indicator - This display highlights all of the modes that have been requested. The left-most highlighted mode is the active mode. Whether Motor Operated Valve is enabled or disabled Permissive Bypassed/Enabled Indicator Whether Override Mode bypasses the bypassable permissives Whether the valves Limit Switch Feedback should be checked when opening or closing the valve.
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The following table lists the functions on the Maintenance tab Page 1.
Button / Check Box Action Click to release valve from Maintenance Mode Click to place valve in Maintenance Mode Click to enable valve Security Required Code C
Code C
Code C
Code C
Click to enable checking of all permissives Click to bypass checking of bypassable permissives Bypass Permissives in Override Mode Check this box to bypass permissives in Override Mode
Code H
Code H
Code H Code C
Use Valve Closed limit switch for Check this box to have the failure checking instruction use the closed limit switch feedback to check for valve full stall or transit stall Use Valve Open limit switch for failure checking Check this box to have the instruction use the open limit switch feedback to check for valve full stall or transit stall
Code C
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The following table lists the functions on the Maintenance tab Page 2.
Button / Check Box After commanded, time with no motion before Fault Action Enter the amount of time to allow for the valve to move off the current positions limit before raising a Full Stall alarm Enter the amount of time to allow for valve travel before raising a Transit Stall alarm Security Required Code D
After command, time to reach position before Fault Time to pulse valve outputs
Code D
Code D Enter the amount of time to energize outputs to the valve actuator to ensure they are latched in. If the actuator does not latch in the signals to move, enter 0.
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Refer to the Operating Modes section in the Overview (Chapter 1) for more information on Modes. Refer to the Overview (Chapter 1) for more information on interlocks and permissives.
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Engineering Tab
The Engineering tab is divided into three pages:
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The following table lists the functions on the Engineering tab page 1:
Button / Check Box / Field Action Click to navigate to the Mode Configuration popup. Valve Description Label Tag Valve provides a Closed Limit Switch signal Valve provides an Open Limit Switch signal Fault when both limit switches are ON/OFF Description of the valve Label for the valve Tag for the valve Check this box if the valve has a Closed Limit Switch wired to Inp_ClosedLS Check this box if the valve has an Open Limit Switch wired to Inp_OpenLS Security Required Code E
Code E
Code E Select ON if both limit switches are OFF when the valve is in motion. Select OFF if both limit switches are ON when the valve is in motion. This selection determines how the instruction detects a stuck limit switch. Check this box to clear Program Commands on receipt See Edge and Level. Code E
Code E Check this box to allow an Operator Open or Close command to reset any previous faults (I/O Fault, Transit Stall, Full Stall, Interlock Trip, Actuator Fault), then open or close the valve. Uncheck this box to only reset faults using the Reset command.
Stop output can be used to break Check this box if a signal used to stop valve motion is connected to local seal-in and stop valve the instructions Out_Stop output. motion This action makes the Stop command button visible on the Operator tab.
Code E
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This popup allows the user to select the default mode for the object by selecting a radio button. The radio buttons require security code E.
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The following table lists the functions on the Engineering tab page 2:
Check Box / Field A P_Perm object is connected to Inp_OpenPerm Action Check this box to have the P_Perm instruction used with this valve for Open Permissives. This changes the Permissive indicator to a clickable button to call-up the Permissive Faceplate Check this box to have the P_Perm instruction used with this valve for Close Permissives. This changes the Permissive indicator to a clickable button to call-up the Permissive Faceplate Check this box if a P_ValveStats instruction is used with this valve. This makes the Valve Statistics button visible; clicking this button calls up the Valve Statistics Faceplate for this valve. Check this box to send a Stop output to the valve and clear the Open and Close outputs when an I/O Fault condition occurs. Uncheck this box to keep the outputs to the valve in their current state on an I/O Fault condition. NOTE: When this box is checked and an I/O Fault condition occurs, a Reset is required before the valve can be energized. Security Required Code E
Code E
Code E
Code E
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Action
Deenergize Valve on Transit Stall Check this box to send a Stop output to the valve and clear the Open and Close outputs when an Transit Stall condition occurs. Uncheck this box to keep the outputs to the valve in their current state (keep trying) on an Transit Stall condition. (A Transit Stall means the valve, when commanded to move, moved off its original position, but did not reach its commanded position before the Transit Stall time expired.) NOTE: When this box is checked and an Transit Stall condition occurs, a Reset is required before the valve can be energized. Deenergize Valve on Full Stall Check this box to send a Stop output to the valve and clear the Open and Close outputs when an Full Stall condition occurs. Uncheck this box to keep the outputs to the valve in their current state (keep trying) on an Transit Stall condition. (A Full Stall means the valve, when commanded to move, did not move off its original position, but did not reach its commanded position before the Full Stalely time expired.) NOTE: When this box is checked and an Full Stall condition occurs, a Reset is required before the valve can be energized.
Code E
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Action Check this box to send a Stop output to the valve and clear the Open and Close outputs when an Actuator Fault condition occurs. Uncheck this box to keep the outputs to the valve in their current state on an Actuator Fault condition. NOTE: When this box is checked an actuator Fault condition occurs, a Reset is required before the valve can be energized.
The valve outputs are always deengergized on an Interlock Trip. This item cannot be unchecked. It is displayed as a reminder that the Interlock Trip function always deenergiezes the valve.
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The following table lists the functions on the Engineering tab page 3:
Check Box / Field Delay to echo back Open/Closed status in Simulation Action Sets the time delay (in seconds) for the opened or closed status to be echoed back when Simulation is enabled or when limit switch feedback is not used. Security Required Code E
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The Alarm Configuration tab contains configuration related to the alarms for the device.
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The following table shows the function for the Alarm Configuration tab.
Check Box/Field Alarm Acknowledge Required Action The alarm exists for the device. Require acknowledgement of the alarm. IMPORTANT If using FTView Alarm and Events, configure its Alarm Tag for Acknowledge Required. The controller handles acknowledgement within this instruction. Reset Required Require a reset to clear the alarm status. There is a single alarm reset that resets all of the alarms for the device. IMPORTANT If using FTView Alarm and Events, DO NOT check the Latched checkbox as the controller handles the alarm reset within this instruction. Severity Configure the severity level of the alarm 1 = Information 2 = Warning 3 = Exception 4 = Fault Code E Code E Security Required Code E Code E
Minimum On Time
When an Alarm occurs, the Alarm output Code G will be held on for at least tis amount of time (sec). If set to 5 seconds or less, the Alarm output will be held on for at least 5 seconds to ensure it is seen by polling. Set this time higher if you want an Alarm to be held in the Alarm state (and on the Alarm summary) longer. This will keep it visible to the Operator, or keep the Alarm from clearing and being set again (for an intermittent condition) until the Operator has had time to perform any Alarm-related actions. Note: If the alarm is configured with Reset Required (Cfg_ResetReqd = 1), the operator can reset the alarm before this time expires if the input condition has returned to normal.
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Notes:
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