SWYD - Commissioning Procedure

VOLTECH ENGINEERS PVT.
LTD
COMMISSIONING OF SWITCHYARD
ProcedureNo:VE/MAS/CP/002
CONTENTSHEET
Sr. No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. CONTENT NO 1.0 2.0 2.1 2.2 3.0 4.0 5.0 6.0 6.1 6.2 7.0 7.1 7.2 8.0 DESCRIPTION PURPOSE PRE-REQUISITES REQUIREMENT OF OTHER SYSTEM SYSTEM REQUIREMENTS MANPOWER REQUIREMENTS REQUIREMENTS OF INSTRUMENTS HAZARDS AND PRECAUTIONS GENERAL METHODS INSTALLATION CHECKS ON SWITCHYARD INSTALLATION CHECKS ON BUS DUCTS( If applicable ) CABLING AND CONNECTION CHECKS: HT CABLE : (IF APPLICABLE) CABLING CHECKS : FEEDER BREAKER CHECKS A. INTERNAL WIRING CHECKS i) TRIP 1 CIRCUIT CHECKS ii) TRIP 2 CIRCUIT CHECKS ( IF APPLICABLE) iii) ANNUNCIATOR CHECKS (IF APPLICABLE) iv) TESTING OF SCHEMES AND INTERLOCKS TESTING OF CIRCUIT BREAKER 1. PHYSICAL CHECKS 2. IR & HV CHECKS 3. CHECKS FOR HEALTHINESS OF VACUUM IN INTERRUPTER(IF APPLICABLE) 4. CONTACT RESISTANCE TEST 5. TESTS ON CB COILS 6. ANTI PUMPING, TRIP FREE FEATURE, OPERATION TIME, MINIMUM PICK UP VOLTAGE OF COILS & DUTY CYCLE TEST TESTING OF RELAYS CHECK ON CT PARAMETERS i) PRIMARY INJECTION CHECKS WITH BURDENS CONNECTED TO CT TESTING OF POTENTIAL TRANSFORMERS i) PHYSICAL CHECKS ii) CHECKS ON PT PARAMETER iii) VOLTAGE INJECTION CHECKS AT PT SECONDARY WITH BURDENS CONNECTED ENERGISATION PROCEDURE WORK PLANS FINAL CHECK LIST Page No
15.
8.1
16. 17. 18.
8.2 8.3 8.4
19. 20. 21.
9.0 10.0 11.0
7&8 9 & 10
ThisDocumentandanyinformationorDescriptiveMattersetouthereonareconfidentialandCopyrightpropertyofVoltechEngineersPvt.Ltdandmust notbeDisclosed,LoanedCopiedorusedforManufacturing,Tenderingorforanyotherpurposewithouttheirwrittenpermission.1of10
VOLTECH ENGINEERS PVT. LTD
1.0PURPOSE:
This procedure is prepared for carrying out the commissioning checks, energisation and post energisation checks on 11KV, 33KV ,110KV , 220KV & 400KV Switchyard.
2.0PREREQUISITES:
2.1REQUIREMENTOFOTHERSYSTEM: 1. The incoming supply to the Switchyard whether is Transmission Line is made through and should be made ready. 2. Auxiliary supply AC 230V & DC (220V/ 110V) power supply for protection & operation system is commissioned and is available. 2.2 SYSTEMREQUIREMENTS: 1. Erection of Switchyard is successfully completed. 2. Installation and wiring of Switchyard is completed as per approved drawings and clearance certificate is obtained from elect (const). 3. Installation related checks are completed. 4. Power & control cabling up to Switchyard is completed. 5. Illumination is available on a permanent basis. 6. Equipments and structures are connected to earth 7. 3 phase 415 V power supply is available for testing 8. Relevant drawings, documents, approved settings of relays are available. 9. Relay configuration should be made according to the system requirement. Relay setting calculations need to be done prior to commissioning and reference document needs to be referred. 10. Check whether SF6 gas is filled for the Circuit Breaker
3.0
MANPOWERREQUIREMENTS:
4.0REQUIREMENTSOFINSTRUMENTS:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 250V, 500V & 5 KV megger. Earth tester. Multimeter. Milli amps tong tester. Tong tester Primary injection test kit. Step up transformer. 3 phase auto transformer. Polarity tester. CB timing kit. Micro Ohmmeter. Galvanometer
1. M/S VOLTECH : i. Senior Engineer - 1 ii. Junior Engineer 1 2. From Customer : i. Workmen (electrician) 1 (Tool kit with all necessary tools and torque wrench) ii. Workmen (Helper) 1 3. Witness : i. Engineer 1
All above testing instruments shall be checked for suitability with respect to calibration certificates and date of last calibration.
5.0HAZARDSANDPRECAUTIONS:
1. Unauthorized persons should not be allowed to enter Switchyard. 2. Ensure danger plates are provided at the Switchyard for the Bays which are energized and safety ribbon tag is made. 3. Ensure while testing or energisation that all required electrical clearances are as per specifications. 4. Adequate illumination must be maintained in Switchyard. 5. Ensure that Switchyard is clean. 6. Ensure that no CT secondary is left open circuited during testing. 7. Ensure that no earthing or discharge rod is left connected and that they are cleared before charging. 8. Confirm the relative polarities of line PT and bus PT.
6.0
6.1
GENERALMETHODS:
INSTALLATIONCHECKSONSWITCHYARD
1. Check the rating and diagram nameplate details are as per that on the drawing (________). 2. Check that the Switchyard is installed completely as per the GA drawing (__________). Note down pending points relating to installation if any. 3. All enclosures and metal parts are earthed after equipment installation 4. Check that control and power interfacing cabling is completed as per design / drawing. 5. Ensure free access is available to all points of installed equipments and especially to points requiring frequent operations, maintenance and control. 6. No unwanted tools tackles, equipments are left nearby.
7.0
7.2
CABLINGANDCONNECTIONCHECKS:
CABLINGCHECKS:
8.0

1. Check that external power and control cables are laid and terminated. 2. Check that the cables for Switchyard are well dressed, supported, clamped and glanded. 3. Check for continuity, correct ferruling, lugging, connection tightness, IR value of all external cables connected at and also that they are connected as per approved interconnection schedule. 4. Spare CT secondary terminals are to be shorted and earthed.
SF6BREAKERCHECKS
A. INTERNALWIRINGCHECKS CONTROL CIRCUIT CHECKS SHALL BE DONE AS PER APPROVED VENDOR DRAWINGS. CONTROL SUPPLY (DC) FOR CLOSE, TRIP#1, TRIP#2 AND PROTECTION SHALL BE VERIFIED FOR MEETING THE DESIGN INTENTS. (PLEASENOTETHELATESTREVISIONOFTHEDRAWINGISBEINGUSED) i. TRIP1CIRCUITCHECKS a. Check the operation of CB with DC supply connected to only trip coil 1. b. Check the tripping of CB from local and remote control switch. c. Check the tripping of CB by initiating protection relays.
d. Check the tripping from all other protections / interlocks as per the circuit given in the scheme drawing. ii. a. b. c. d. iii. TRIP2CIRCUITCHECKS(IFAPPLICABLE) Check the operation of CB with DC supply connected to only trip coil 2. Check the tripping of CB from local and remote control switch. Check the tripping of CB by initiating protection relays. Check the tripping from all other protections / interlocks as per the circuit given in the scheme drawing. ANNUNCIATORCHECKS(IFAPPLICABLE) a. Check the operation of local annunciator by initiating alarm/trip relays manually. b. Annunciation shall be checked as per control schematic or annunciation provided in control room covering all annunciations. iv. TESTINGOFSCHEMESANDINTERLOCKS a. All the electrical & mechanical safety interlocks of the Switchyard shall be checked as per the approved scheme and Switchyard instruction manual for operation and maintenance. b. Check all the protection interlocks as per the specifications and schematic drawings.
8.1
TESTINGOFCIRCUITBREAKER
1. PHYSICALCHECKS a. Inspect the CB for any physical damage. b. Check for cleanliness of all the insulators with dry cloth. 2. IRCHECKS a) Conduct IR test at 5 KV on CB in closed and open condition. 3. CHECKSFORHEALTHINESSOFSF6GAS(IFAPPLICABLE) a) Check the pressure gauge and ensure SF6 gas is in the required safe level (green marked portion). 4. CONTACTRESISTANCETEST a) Use contact resistance test kit to measure the contact resistance across the CB contacts for each phase. 5. TESTSONCBCOILS a) Use 500v megger to measure the insulation resistance of the spring charge motor, close & trip coils with respect to earth. b) Use multimeter in ohmmeter mode to test the winding resistance of spring charge motor, close & trip coils. 6. ANTIPUMPING,TRIPFREEFEATURE,OPERATIONTIME,MINIMUMPICKUPVOLTAGEOF COILS&DUTYCYCLETEST a) Check for anti pumping and trip free feature. Press the close PB and keep it pressed, the CB closes. Now press the trip PB, the CB trips, but does not close again even though a persistent
close command is present. Now release the close PB and then again press it, the CB closes now. Hence it is checked that the antipumping feature is operating. b) Check the trip free feature of the breaker. c) Using breaker timing test kit take time measurement test on the CB. Connect the leads of R, Y, & B phase from the kit across the CB contacts. Close the CB and record the closing time of R, Y & B phase. Similarly trip the CB and note down the opening times of CB for all phases.
8.2
TESTINGOFRELAYS
a) Check the tightness of the wire connection for the rear side of the relay. b) Check that the relay has been configured has per system requirement if its numerical relay. c) Check the relay by using relay test kit and check the tripping of breaker during secondary injection of current.
8.3
CHECKONCTPARAMETERS
a) Take the insulation resistance of the CT secondary windings with respect to earth and between windings using 500v or 1000v megger b) Using the multimeter in the ohmmeter mode measure the secondary winding resistance of CT. c) Using a galvanometer, check that positive direction kick is induced between s1 to s2 terminal when a positive current pulse through battery is applied between P1(+VE) to P2 (-VE) d) Knee Point voltage test (for PS class only): Using a 1 phase variac connected to a step up transformer(if required); apply increasing voltages across the CT secondary winding. Note the voltage applied and the current flowing into the CT secondary at each step of increase in the voltage. Voltage increase may be in steps of 25v at the output of step up transformer or variac . When an increase in the current by 50% is observed for an increase in the voltage by 30 to 50%, V knee is said to have been reached. e) Using a primary injection test kit (secondaries of the CT shorted at the TB), inject rated primary currents into the P1 & P2 terminals. Measure these currents and those flowing out of CT secondary terminals. Tabulate the readings. Calculate the ratio and compare with the nameplate ratio f) Spare secondary terminals of the CT shall be shorted across and earthed. ii)PRIMARYINJECTIONCHECKSWITHBURDENSCONNECTEDTOCT a) After ensuring that the CT secondaries are connected to burdens arrange for primary injection. The induced currents flowing from secondaries to burdens are noted for correctness as per scheme.
8.4
TESTINGOFPOTENTIALTRANSFORMERS
1. PHYSICALCHECKS a) Check and compare the nameplate details of the PT with the specifications. Check all PTs are provided as per scheme. b) Inspect PTs for any breakages, damages, improper mounting / clamping. c) Check for connection & tightness at all the terminals and earthing as per drawing. d) Check for cleaning of the PT with a clean & dry cloth. e) Check that the fuses of the secondary are as per the scheme. 2. CHECKSONPTPARAMETER a) Take the IR value of the PT secondary winding using a 500v or 1000v megger
b) Conduct ratio test by applying with 1 phase 240v across the primary or 415v across primary (RYB). Note voltage at secondary. Tabulate and compare the values with the nameplate values 3. VOLTAGEINJECTIONCHECKSATPTSECONDARYWITHBURDENSCONNECTED a) Disconnect external wiring at PT secondary terminals. Ensure all PT secondary burdens are connected as per scheme b) Inject rated phase to earth voltage at the disconnected secondary wires using a variac, one phase at a time. Check the availability of voltage at burdens as per the scheme.
9.0
ENERGISATIONPROCEDURE
1. Ensure that all the protection scheme and relays are checked and their setting is done as per relay coordination and setting chart. 2. Keep all the out going CBs of Switchyards in racked out condition. 3. Reset all the relays and note the position of flag indication of relays is as per scheme. 4. Check that the incoming voltage and frequency is OK. 5. Close the incomer CB of the Switchyard. 6. The Switchyard bus is energized. Check the voltage of the bus for each phase by operating selector switch. Check for any abnormality or noise in the Switchyard.
10.0 WORKPLANS
A CHECK THE STATUS OF OTHER SYSTEMS LIKE TRANSMISSION LINE, AND CONTROL AC/ DC S CHECK & CONFIRM FOR THE AVAILABILITY OF MANPOWER
CHECK FOR COMPLETENESS AND CORRECTNESS OF POWER CIRCUIT OF THE SWITCHYARD WITH RESPECT TO APPROVED DRAWING AND PHASE SEQUENCE. CHECK THE WORKING OF AC AUXILIARY CIRCUIT INCLUDING SPACE HEATERS, CUBICLE ILLUMINATION & SOCKET OUTLET
IDENTIFY THE HAZARDS AND TAKE NECESSARY PRECAUTIONS, ARRANGE FOR DANGER PLATES IF REQUIRED
CHECK THAT SWITCHYARD EARTHING IS CONTINUOUS AND IS CONNECTED TO STATION GROUND MAT AS PER DRAWING
CHECK FOR AND COMPLETENESS CORRECTNESS SWITCHYARD INSTALLATION
PERFORM PHYSICAL CHECKS & ELECTRICAL TESTING OF CURRENT TRANSFORMERS
CHECK & CONFIRM FOR THE AVAILABILITY OF TEST INSTRUMENTS AS LISTED IN PROCEDURE.
PERFORM PHYSICAL CHECKS & ELECTRICAL TESTING OF POTENTIAL TRANSFORMERS
CHECK & CONFIRM THE AVAILABILITY OF WITNESS.
PERFORM PHYSICAL CHECKS & ELECTRICAL TESTING OF DC AUXILIARY RELAYS AND MAIN PROTECTION RELAYS
CHECK THAT COMPONENTS MOUNTED ON SWITCHYARD ARE AS PER APPROVED BILL OF MATERIAL & FEEDER NAME PLATE & RATINGS
PERFORM ELECTRICAL TESTING OF METERS
B A
CHECK THE INTERNAL WIRING OF THE SWITCHYARD CHECK THE WORKING OF SPACE HEATERS OF BUS DUCTS
PERFORM LOGIC AND FUNCTIONAL TESTING OF THE SWITCHYARD SCHEMES AND PROTECTION INTERLOCKS
PERFORM ELECTRICAL & MECHANICAL CHECKS ON CIRCUIT BREAKER AS LISTED IN PROCEDURE
TAKE NECESSARY PRECAUTIONS AND PERFORM HV & IR TESTING OF SWITCHYARD AND BUS DUCTS INTERLOCKS
SET ALL THE RELAYS AS PER RELAY SETTING SHEET
CHECK THAT ALL CT SECONDARIES ARE CONNECTED TO BURDENS OR ARE SHORTED AND ARE CONNECTED AT SELECTED RATIO (FOR MULTI RATIO CTS)
PERFORM PRIMARY/SECONDARY INJECTION TESTING OF SWITCHYARD EQUIPMENTS WITH BURDENS CONNECTED
CHECK THE ANNUNCIATION CIRCUIT AT FOR ALL NON TRIP AND TRIP ALARMS
ENERGISE THE SWITCHYARD AS PER APPROVED PROCEDURE
11.0 FINALCHECKLIST Slno

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Status
Descriptionoffinalcheck
Status of other systems are checked All test reports are checked and verified Hazards and precautions are adhered to. No CT secondary is left open circuited Relative polarity of line and bus PTs are checked and are found correct Check that any erection or testing related deficiency is attended or if not critical, it is noted. Check that all contact resistance of bus bar joints in the Switchyard and bus duct are measured and are found acceptable Check that earthing of Switchyard and bus duct are completed as per earthing drawing and it is connected to station earth grid Check that HV and IR tests on the bus bar of Switchyard and bus duct are conducted and the results are acceptable. Check that clearance between phases and between phase to earth of the bus bars in Switchyard and bus duct is checked. Ensure that no tool or tackle is left behind inside the bus duct, this is to be ensured each time any inspection cover is opened and closed back Ensure test on CB trip, close & spring charge motor coils is performed and the results are acceptable CB trip and close timings in the specified control voltage range are checked and are found acceptable CB is correctly interlocked from other systems for its closing/opening Other equipments/systems are correctly interlocked from CB for their closing/opening CB is tripping from all tripping relays / hand trip. Also it is confirmed that there is no mixing of DC for TC-1 & TC-2. Trip circuit supervision relays show healthiness of trip coils in pre-close, post-close and post trip position of CB. HV, IR, and vacuum healthiness checks on CB are completed and results are acceptable Ensure that tests on CB features- anti pumping, trip free, duty cycle test on mechanism are performed and result is acceptable Ensure that testing of CT & Primary injection test on CT with burdens connected to secondaries is completed and results are found acceptable Ensure that testing of PT & voltage injection test on PT secondary circuit (excluding PT secondary itself) with burdens connected is completed and results are found acceptable
17 18 19 20
21
Ensure that testing of all DC auxiliary relays are completed and results are acceptable
Sl.no
22
23 24 25 26
Descriptionoffinalcheck
Ensurethattestingofalltrippingrelaysarecompletedandresultsare acceptable Ensurethattestingofallmetersarecompletedandresultsare acceptable Ensurethattestingofallmetersarecompletedandresultsare acceptable Ensurethatschemechecksarecompletedasperscheme Ensurethatallinterlocksarecheckedasperschemeforincomers
Status

SWYD - Commissioning Procedure

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

SWYD - Commissioning Procedure

Încărcat de

Drepturi de autor:

Formate disponibile

VOLTECH ENGINEERS PVT.

16. 17. 18.

8.2 8.3 8.4

19. 20. 21.

9.0 10.0 11.0

VOLTECH ENGINEERS PVT. LTD

VOLTECH ENGINEERS PVT. LTD

VOLTECH ENGINEERS PVT. LTD

VOLTECH ENGINEERS PVT. LTD

VOLTECH ENGINEERS PVT. LTD

CHECK FOR AND COMPLETENESS CORRECTNESS SWITCHYARD INSTALLATION

PERFORM PHYSICAL CHECKS & ELECTRICAL TESTING OF CURRENT TRANSFORMERS

PERFORM PHYSICAL CHECKS & ELECTRICAL TESTING OF POTENTIAL TRANSFORMERS

CHECK & CONFIRM THE AVAILABILITY OF WITNESS.

VOLTECH ENGINEERS PVT. LTD

PERFORM ELECTRICAL TESTING OF METERS

PERFORM ELECTRICAL & MECHANICAL CHECKS ON CIRCUIT BREAKER AS LISTED IN PROCEDURE

SET ALL THE RELAYS AS PER RELAY SETTING SHEET

PERFORM PRIMARY/SECONDARY INJECTION TESTING OF SWITCHYARD EQUIPMENTS WITH BURDENS CONNECTED

VOLTECH ENGINEERS PVT. LTD

ENERGISE THE SWITCHYARD AS PER APPROVED PROCEDURE

11.0 FINALCHECKLIST Slno

VOLTECH ENGINEERS PVT. LTD

S-ar putea să vă placă și