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MODELING AND CFD ANALYSIS OF A MINIATURE RADIAL TURBINE FOR DISTRIBUTED POWER GENERATION SYSTEMS
Kiyarash Rahbar, Saad Mahmoud , Raya K. Al-Dadah, Ahmed Elsayed
Introduction
Steam/water Rankine cycle Vs organic Rankine cycle Importance of of expander
Results
Preliminary design Detailed design
Introduction
Accelerated worlds energy consumption has led to scarcity of fuel resources and severe environmental pollutions
Power Rating
1Watt to 5kW
5kW to 5MW 5MW to 50MW 50MW to 300MW
2. 3.
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3.
4.
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5.
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Importance Of Expander
Key component of the DPG Plays a major role in determining the overall cycle efficiency 1. Velocity type: turbo expanders (Radial and Axial)
High efficiency
Light weight
Geometric Physical Economic This goal is accomplished by a systematic approach consisting of two main phases:
Preliminary phase Detailed phase
Preliminary Design
Determines the overall characteristics and the performance levels Highly iterative since it requires comprehensive trade studies of many different designs by variation of large group of input parameters 1-D code based on conservation of mass, momentum and energy and Euler turbo-machinery equation and appropriate loss models Mean streamline through the stage represents an average of the passage conditions at each key calculating station
Detailed Design
Concentrates on 1 or small number of design candidates that offer the optimum combination of features based on preliminary design results Investigates the aerodynamics of the flow field with much greater accuracy CFD analysis employed using ANSYS CFX (full three-dimensional ReynoldsAverage Navier-Stokes equations with appropriate turbulence modeling)
Pressure Ratio
Mass flow rate (kg/sec) Rotational speed (rpm) Velocity Ratio
1.5 3
0.03 - 0.1 40000 60000 0.65 - 0.85
Inlet relative flow angle (degree) Exit absolute flow angle (degree)
-60 - -15
-10 10
84
fficiency(%) e l ta to to l ta Rotor to
82 80 78 76 74 72 70 0.82 0.80 0.78 0.76 0.74 0.6 0.72 0.70 0.8 1.0
Veloc
ity Ra
tio(U /
0.68
C)
0.66
0.4
Each point represent an individual turbine design with different operating conditions and geometry
Sp
ec
ifi
Sp ee
d( Ns )
1.2
Power(kW)
efficiency(%)
-65
-55
-45
-35
-25
-15
3 different blade profiles were investigated with the aim of achieving appropriate blade loading and uniform flow The case with best blade profile was investigated for the appropriate number of rotor blades using CFD analysis
Case a
Total Power output=3.834kW
Case b
Total Power output=3.791kW
Case b
Z=12
Z=15
kW %
mm mm mm2 degree degree -
4 85.3
94.8 14.5 253 0 75 27
mm
82.5
53.6 24.7 0 -70 12
Rotor exit diameter at tip mm Rotor exit diameter at hub mm Rotor blade inlet angle to radial degree Rotor blade inlet angle to axial at degree RMS Rotor blade number -
Conclusion
There is a need for designing a small scale radial turbo expander for distributed micro power generation systems based on organic Rankine cycle
Two techniques were employed as preliminary design phase and detailed design phase
An algorithm was developed for the preliminary phase in order to explore a large number of designs based on a parametric study to determine the best initial design for the system of interest Preliminary design tool does not provide adequate information regarding to the complex 3-D behavior of the fluid inside the expander CFD analysis tool was also employed as the detailed design tool to investigate in greater details the characteristics of design candidate that was recommended by the preliminary phase Turbine with efficiency of 85.3% , power of 4kW and rotor diameter of 8cm is suitable to be used for supplying energy demands in DMPG systems
Closing
Thanks for listening and patience Any questions?