Specification for

LOW VOLTAGE BULK METERING EQUIPMENT SINGLE RATE/TWO RATE

CEB Standard 033 : 1995

CEYLON ELECTRICITY BOARD

No. 50, Sir Chittampalam A. Gardiner Mawatha, Colombo 2. Sri Lanka

Telephone: 24471-8

Telex : 21368 CE

Facsimile: 94-1-449572

CEB STANDARD 033:1995

Amendment Slip No. 1 effective from 04-09-96 to CEB Standard 033 : 1995 Specification for Low Voltage Bulk Metering Equipment Single Rate/Two Rate REVISED TEXT
September 1996 1) To add the Clause 5.7 under Basic Features. Clause 5.7 Manufacturing Experience

The Manufacturer shall have received ISO 9002 Certification for the type of Meter Offered. ISO 9002 Quality Assurance System shall be followed in the manufacture of the Meters to be supplied Bidder shall furnish documentary evidence that he has obtained ISO 9002 Certification, Offers of Bidders who fail to furnish the proof of ISO 9002 Certification will be rejected. 7.0 INFORMATION TO BE SUPPLIED WITH THE OFFER

To amend the Clause (e) to read as Bidders shall furnish a minimum of three (3) Performance Certificates obtained from Electricity Supply Authorities outside the country of the Manufacturer to whom the Bidders have supplied Meters of similar type in the past five years. The certificate shall indicate the type (model) of the Meter, Year of Supply, Quantity Supplied, Percentage of Defective Meters and the Performance of the Meters based on field experience or field studies. The purchaser reserves the right to communicate with such Electricity Supply Authorities with regard to the performance of the Meters and the authenticity of the Performance Certificates issued by them.

CONTENTS

CEB STANDARD 033:1995

Page

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Scope System Parameters Service Conditions Applicable Standards Basic Features Additional Requirements Information to be supplied with the Offer Technical Literature and Drawings Inspection and Testing Sample Study Annexure

2 2 2 3 3 7 7 8 8 9 9

SPECIFICATION FOR LOW VOLTAGE BULK METERING EQUIPMENT SINGLE RATE/TWO RATE
1.0 SCOPE

CEB STANDARD 033:1995

This Specification covers the manufacture and testing of the following Low Voltage Bulk Metering Equipment. The Metering Equipment shall be suitable for 3 phase 4 Wire 50 Hz.system and for operation of unbalanced load. a) b) c) d) e) 2.0 3 Phase 4 Wire kWh Meter with single register 3 Phase 4 Wire kWh Meters with double register 3 Phase 4 Wire kVAh Meter with kVA Maximum Demand Indicator Single Phase current transformers to match the above meters, if the meters are C.T. operated. Adjustable time switch to be used with the 2 Rate kWh Meter for registering kWh consumption during peak hours and off peak hours separately.

SYSTEM PARAMETERS Nominal Voltage System Highest Voltage System Frequency Neutral Earthing System Fault Level 400/230V A.C. 3 Phase and Neutral 440V. A.C. 3 Phase and Neutral 50 Hz. Neutral Solidly earthed at S/s. 25 k.A.

3.0

SERVICE CONDITIONS Annual average Ambient Temperature Maximum Ambient air Temperature Minimum Ambient air Temperature Average Relative Humidity from M.S.L. to (1500 Meters) Environmental condition Operational altitude 30C 40C 15C 90% Humid tropical climate polluted atmosphere. Up to 1900m above MSl with heavily

4.0

APPLICABLE STANDARD The equipment and components supplied shall be in accordance with the latest editions /amendments of the Standards specified below. IEC 521 (1988)

CEB STANDARD 033:1995

BS 5685 (1979 / 1985) Part 1

Electricity meters - Class 0.5, 1 and 2 single and poly phase, single rate and multi-rate watt-hour meters.

IEC 211 BS 5685 Part 3 (1985) Part 5 (1987) BS 3938 (1972/1983) 5.0 BASIC FEATURES 5.1

Meters having Class 1 electro mechanical maximum demand indicators Time switch Current transformer

General requirements for a) b) c) 3 Phase 4 Wire kWh Meter with single /double register 3 Phase 4 Wire kVAh Meter with kVA Maximum Demand Indicator Adjustable time switch to be used with the Two Rate kWh Meter

5.1.1

The equipment shall be dust-proof and suitable for use under tropical conditions stipulated in Clause 3.0 above. They are to be used in heavily polluted atmosphere. The equipment shall have a separate cover for the terminal block in addition to the main equipment cover. Provision shall be made to seal the equipment cover and the terminal cover separately. If the cover is of non-transparent material a glass window shall be provided to facilitate reading of the register and observation of the rotor. The window shall be securely bonded to prevent the dislocation by use of force from out-side. If the equipment cover is of transparent material, no separate window for reading is required.

5.1.2

5.1.3

The equipment shall have bottom terminals. The terminal cover shall be of insulating material and shall be of the extended type. The terminal covers shall be provided with easily breakable knockouts for the entry of service wires.

5.1.4

The design and manufacture of the equipment shall be such that the equipment operates within stipulated error limit for the respective class of the equipment for a period of at least 15 years without requiring re-calibration or overhauling. The design should incorporate suitable means of adjustment for low loads, full loads and inductive load. The minimum range of adjustments shall be in accordance with the BS 5685 (1985), table 19.

5.1.5

CEB STANDARD 033:1995

5.2

Design requirements for a) kWh Meter b) kVAh Meter with MDI

5.2.1

The Meters of rating 100 Amps and below shall be suitable for direct use on 400 Volts, 3 phase 4 wire, 50 Hz. system and the Meters above 100 amps shall be of Current Transformer operated type. The voltage coils shall be able to withstand the system highest voltage stipulated in Clause 2.0 above. The Meters shall indicate directly the kWh / kVA of the circuit without the use of any multiplying factors when used in association with Current Transformers whose ratios are indicated in the Schedule of Prices. The relevant CT ratios shall be marked on the name plate of the Meter. Easy access to the full load, element balance, inductive load and low load adjustments shall be available. It shall be possible to operate these adjustments easily without the use of any special tools. The Meters shall have reverse running stops to prevent the meter disc from running in the reverse direction. In conforming to the relevant standards (in Clause 4.0), with no current in the current circuits, the rotor of the Meter shall not make a complete revolution at any voltage between 80% and 110% of the reference voltage. The rotor bearings shall be of the magnetic suspension type. The upper surface of the rotor disc shall have black coloured markings dividing the circumference preferably into 200 divisions. The marking at each 1/100th division of the circumference shall be longer than those at each 1/200th division of the circumference. Marking at each 1/10th division of the circumference shall be still longer than other markings and shall be numbered from 0 to 9. The direction of rotation shall be marked by a clearly visible arrow. The edge of the rotor disc shall carry an easily visible mark to facilitate counting. This mark shall be black coloured and shall have a width of 1/20 to 1/30 the circumference of the disc and it shall start from the "0"mark. The marking stipulated in Clause 5.2.7 shall be so placed as not to interfere with the use of the main visible mark for photo electric revolution counting.

5.2.2

5.2.3

5.2.4

5.2.5

5.2.6 5.2.7

5.3 5.3.1

Special design requirements for kWh Meters The meter shall be of accuracy Class 2 as per BS 5685:Part 1: 1979 (1985).

CEB STANDARD 033:1995

5.3.2

The kWh Meters shall be of single rate / two rate type. In the case of two rate meters the two registers shall be independent from each other and be marked "Normal" and "Peak". The register marked "Normal" shall be registering normally and it should be possible to stop this and to activate the register marked "Peak" with an external voltage signal of 240V from the time switch. The activating coil shall be capable of continuous operation. The Meters shall be fitted with jumping figure cyclometer registers and at least six number drums for each register. For single register Meters size of register figures shall be above 7mm. The Meter Constant shall be embossed on the body of the register to facilitate identification when carrying out repairs. Special Design Requirements for kVA Maximum Demand Indicating Meters (MDI) The maximum demand indicating Meter shall be either restricted power factor range type or full power factor range type as indicated below and in the Schedule of Prices. i) Restricted Power Factor Range type MDI Meters Electro-mechanical design (Merz Type) /Electronic type of restricted power factor range type, and suitable for correct operation within the power factor range of 0.69 lagging to 0.97 lagging on unbalanced loads. ii) Full Power Factor Range type MDI Meters Electro-mechanical design (Merz Type) /Electronic type suitable for correct operations for the full power factor range (0 to 360) on unbalanced loads.

5.3.3

5.3.4 5.4 5.4.1

5.4.2

The Meter shall be capable of indicating the maximum of average kVA demand over a demand integration period of fifteen (15) minutes. MDI shall be of accuracy Class 2. The Meter shall be incorporated with an internal timing element to reset the demand integration period at the end of each 15 minute interval and this shall be operated by a synchronous motor. The time lapsed in the integrating period shall be indicated. The full range of the dial of the MDI shall be used to indicate the rated kVA plus the permitted over load. An external manual device shall be provided for resetting the maximum demand indicator. This shall be a press button or such similar simple method having facilities for sealing separately. Design requirements for Time Switch The time switch required shall be operated by a time clock having either

5.4.3

5.4.4 5.4.5

5.5 5.5.1

CEB STANDARD 033:1995

a) A Synchronous drive rated at 240V, 50 Hz. together with the spring reserve to ensure operation of the time switch for at least 48 hours continuously during a supply failure. This spring shall be automatically recharged when supply (240 V, 50 Hz.) is restored. b) Quartz Oscillator drive operated by a rechargeable battery back-up to ensure operation of the time switch for at least 48 hours continuously during a supply failure. This battery shall be recharged through a built in charger when the supply of 240V, 50 Hz is restored. The life time of this rechargeable battery shall be at least 10 years. 5.5.2 The make and break times of the switch shall be independently adjustable. The contact ratings shall match the requirements of the meter and shall operate satisfactorily for at least 20 years. Provision shall be made for sealing the time switch.

5.5.3 The time of day and the switching time settings of individual switches shall be clearly visible for purpose of setting and checking. 5.5.4 5.5.5 5.5.6 The Time Switch is to be used in association with the two rate meter sets to give the external signal to activate the "Peak" register. Time switches shall be rated at 230 V, 50 Hz. and be capable of withstanding a maximum working voltage of 250V. The make (On) and break (Off) times of the switch shall be independently adjustable. The time of day and the switching time settings of the switch shall be clearly marked and visible for purposes of resetting and checking. The dial of the device shall be for 24 hours. The minimum setting period possible between operations shall not be more than one hour. If facilities are provided to test the operation of the contacts they shall have proper sealing facilities to avoid malpractice. Design Requirements for Current Transformer The Current Transformer shall be single phase, ring type to match the above meters and complying with B.S. 3938. These shall be suitable for use on 400 Volt, 50 Hertz, 3 Phase, 4 Wire system and shall have an Insulation level of 2 kV and a rated burden of 15 VA each and be of accuracy class 1.0. The secondary terminals shall be provided with the bolts, nuts and washers required for connecting the wires.

5.5.6

5.6 5.6.1

5.6.2

5.6.3

6.0

ADDITIONAL REQUIREMENTS

CEB STANDARD 033:1995

The equipment supplied under this specification shall be reliable, of rugged construction and of a proven design. 6.1 6.1.1 6.1.2 6.1.3 Rating Plate Markings The words "Property of the Ceylon Electricity Board" shall be engraved on the name plate. A serial number (which will be indicated at the time of placing an order) shall also be engraved on the name plate. The standard information stipulated in the standard specified including the associated CT ratio shall be indicated in the name plate. Service and Tools A list of spare parts and tools if supplied with the equipment shall be furnished with the offer. In addition, the prices of a recommended set of spares and special tools necessary for 10 years of operation shall be quoted separately (item wise). Packing

6.2 6.2.1 6.2.2 6.3

All items shall be packed in a manner to prevent damage due to rough handling and each packing shall indicate the Type, Rating and Serial No. of the item. 7.0 INFORMATION TO BE SUPPLIED WITH THE OFFER The following shall be furnished with the offer. (a) Catalogues describing the equipment and indicating the model number. (b) Literature describing the operational feature of the equipment. (c) Constructional features, materials used for components and relevant technical literature.

(d) Complete dimensional drawings. (e) Performance certificates from five electricity supply authorities to whom similar equipment have been supplied within the last five years. The certificates shall state that the performance of the equipment based on the field experience has been satisfactory. (f) The details of the information that will be indicated on the Name Plate of the equipment.

(g) Completed Schedule of Particulars. (h) Type Test Certificates

CEB STANDARD 033:1995

The Test Certificates, Performance Curve, Tables etc. of the Type Test performed conforming to the standard specified. The Type Test shall be performed at a reference voltage of 440 V line to line at a reference frequency of 50 Hz. and at a reference temperature. The test certificates shall clearly identify the equipment concerned, showing the manufacturer's identity, ref. no. and basic parameters, and shall be from an independent testing authority acceptable to the Purchaser. Failure to furnish these particulars will result in the offer being rejected. 8.0 TECHNICAL LITERATURE AND DRAWINGS Technical Literature in English language on the installation, operation and maintenance shall be supplied with each set of equipment and they shall be descriptive and self explanatory, complete with necessary diagrams and drawings. 9.0 INSPECTION AND TESTING 9.1 Inspection

The selected Bidder shall make necessary arrangements for inspection by a representative of the Purchaser and to carry out in his presence necessary routine tests of the equipment offered. 9.2 Routine / Sample Test

The following test as per relevant Standard shall be witnessed by the representative of the Purchaser and the Test Certificates will form a part of the shipping documents. Extra copies of these Test Certificates shall also be supplied with the equipment. (a) (b) (c) (d) (e) (f) (g) (h) Clearance and creepage distances Power loss Apparent power loss Heating AC voltage test Flammability test Variation due to self-heating Percentage error limits

Each consignment of equipment shall accompany one set of test results recorded in tabular form to conform to the above. If the test results are recorded in separate sheets all such sheets pertaining to each consignment shall be bound together as one volume.

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CEB STANDARD 033:1995

10.0

SAMPLE STUDY One sample of each item with manufacturer's seals shall be handed over to the Purchaser before the date of closing of tender. They will be returned to the unsuccessful tenderer after decision is made on the offer. The samples furnished by the successful tenderer will be retained and set off against the quantities to be supplied under the main award.

11.0

ANNEXURE Schedule of Particulars

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CEB STANDARD 033:1995

Annexure - A

SCHEDULE OF PARTICULARS (To be filled by the Bidder)

1. 2. 3.

Class of Meter Type No. Basic Current (Ib)

: :

: : : : : : :

4. 5. 6. 7. 8. 9. 10.

Rated Maximum Current Imax Starting Current Rated Voltage Frequency Power loss Apparent Power Loss Temperature Rise (a) windings (b) external surfaces of the case

: : :

11. 12.

Material of Cover, Base and the Terminal Block Maximum Withstand Temperature of (a) terminal block (b) terminal cover and meter case

: : : : :

13. 14. 15. 16.

Type of Register Impulse Withstand Voltage AC Withstand Voltage Percentage error limits with (a) balance loads (i) at 0.05 Ib and unity p.f. (ii) from 0.1 Ib to Imax unity p.f. :

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CEB STANDARD 033:1995

(iii) at 0.1 Imax a) 0.5 lagging b) 0.8 leading (iv) From 0.2 Ib to Imax a) 0.5 lagging b) 0.8 leading (b) Single phase load (i) from 0.2 Ib to Ib at unity p.f. (ii) at 0.5 Ib and 0.5 lagging (iii)at Ib4 and 0.5 lagging (iv) from Ib to Imax and unity p.f. 17. Limits of Variations (in % of error) due to short-time over Currents at Basic Current and Unity p.f. Limits of Variations (in % of error) due to Self-heating at Imax. (i) at unity p.f. (ii) at 0.5 lagging 19. 20. Starting Current (% of basic current) at Unity p.f. Minimum Range of Adjustment (of rotation speed of the rotor in %) (i) Breaking Element (0.5 Imax) and unity p.f. :

: : :

: :

: :

18.

: : :

: : : : : :

(ii) Low load (0.5 Ib and unity p.f. (iii) Inductive load (a) (0.5 Ib) 0.5 lagging (b) (0.5 Imax) 0.5 lagging 21. Any deviation from this Specification (indicate the relevant Clause Nos.)

13

Annexure - B SCHEDULE OF PARTICULARS TO BE COMPLETED BY THE BIDDER 1. 2. 3. 4. 5. 6. 7. 8. 9. Circuit System Class of Meter Reference Voltage Reference Frequency Basic Current It Rated Maximum Current Imax Starting Current Reference Temperature Standards Conformed to -

10. Meter Constant 11. Basic Speed 12. Basic Torque 13. Rotor Weight 14. Limits of Errors 15. Insulation Withstanding Voltage for 1 Min Insulation resistance 16. Power Losses Voltage circuit at reference voltage Current circuits at basic current 17. Type of rotor bearings 18. Type of Register Number of digits/Indication Size of digits 19. Type of Meter Base Type of Meter Cover Colour of Case

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