Engine Powered Trucks

DP80-160N
Specification Manual

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

FD 80-160N Standard Configuration ................................................................................... 2

Model Engine Specifications ............................................................................................... 4
Fuel Consumption, Noise and Vibrations ............................................................................ 4
Mast availability chart .......................................................................................................... 5
Option availability chart ....................................................................................................... 6
Forks and Carriages ............................................................................................................ 7
Wheels ................................................................................................................................ 8
Ground pressure ................................................................................................................. 8
Mast capacity charts ........................................................................................................... 9
Attachment data ................................................................................................................ 12

6-4

Engine powered CB truck

1.

DP80-160N

FD 80-160N STANDARD CONFIGURATION

6M60 - TL Diesel Engine, Displacement 7,5 Litres, Engine is TIER III Compliant, Engine has Protection
System against overheating which includes Limp Mode, Two Floodlights - Mast Mounted, Cyclone Air Cleaner
with Single Element, Stop / Tail / Back-Up Lights, High Level Exhaust, Audible Back-Up Alarm, 3-Speed Auto
Shift Transmission, Gear Type Hydraulic Pump, Armrest Mounted Fingertip Hydraulic Control, 3 - Section
Hydraulic Valve, Air over Hydraulic actuated Drum Brakes, Double Pneumatic Drive and Single Steer Tires,
Tilt-able Overhead Guard Structure, Mirrors on Counterweight, Full Suspension Seat incl. Seat Switch.

6-4

Specification manual

April 2011

Engine powered CB truck

DP80-160N

6-4

Specification manual

April 2011

Engine powered CB truck

DP80-160N

2. MODEL ENGINE SPECIFICATIONS

MODEL ENGINE SPECIFICATIONS
Engine
80N 90N
100N 120N
135N 150N
160N

Mitsubishi 6M60 - TL Diesel Engine,

Displacement 7,5 Litres

Output 110 kW / 2100 RPM,

Torque 610 Nm / 1600 RPM

3. FUEL CONSUMPTION, NOISE AND VIBRATIONS

FUEL CONSUMPTION (VDI2198 45-cycles)
Engine
Engine
80N
Diesel
6M60-TL
7,0 l/h
90N
100N
Diesel
6M60-TL
8,0 l/h
120N
135N
Diesel
6M60-TL
9,0 l/h
150N
160N

NOISE AT OPERATORS EAR (EN12053)

Noise level dB(A)

80N
90N

6-4

100N
120N
135N
150N
160N

Std

84

Cabin

75

Std

84

Cabin

75

Specification manual

SURROUNDING NOISE Lpaz (2000/14)

Noise level
dB(A)
80N
90N
100N
120N
135N
150N
160N

measured

109

guanteed

111

measured

102

guanteed

104

VIBRATIONS (EN13059)
Vibration level at
2
operators seat [m/s ]

All models

0,89

April 2011

Engine powered CB truck

DP80-160N

160N

E
E
E
E
E
E
E
E
E

150N

135N

120N

Triplex

2SP300
2SP330
2SP350
2SP370
2SP400
2SP450
2SP500
2SP550
2SP600
2SP660
2SP700
3FP370
3FP400
3FP450
3FP500
3FP550
3FP650
3FP700
3FP750
3FP800

100N

Simplex

90N

Masts

Available option
O Standard equipped
E Available, option may extend lead time (contact CSM department)
D Diesel only
L LPG only
O/D Available on Diesel only Standard equipped
O/L Available on LPG only Standard equipped

80N

4. MAST AVAILABILITY CHART

6-4

Specification manual

April 2011

Engine powered CB truck

DP80-160N

5. OPTION AVAILABILITY CHART

Specification manual

90N

100N

120N

135N

150N

160N

6-4

TILT CYLINDERS
6 Forw ard / 6 Backw ard
15 Forw ard / 12 Backw ard
Tilt Cylinder Boots
MAST OPTIONS
Lifting Eyes for Mast
Bronze Mast Bushing
HYDRAULIC CONTROL VALVES
3-Way Valve Fingertip Control, on Adjustable Armrest
4-Way Valve Fingertip Control, on Adjustable Armrest
5-Way Valve Fingertip Control, on Adjustable Armrest
3-Way Valve Lever Control
4-Way Valve Lever Control
5-Way Valve Lever Control
PIPING FOR HYDRAULICS
3 - Way Piping
Simplex Masts
Triplex Masts
4 - Way Piping
Simplex Masts
Triplex Masts
5 - Way Piping
Simplex Masts
INTAKE and EXHAUST SYSTEM
Air intake kit
COOLING SYSTEM
Radiator Coolant Level / Warning Lamp
TRANSMISSION AND DRIVE AXLE
Dust Proof Breather for Front Axle
Oil Cooled Disk Brake
ELECTRIC
Front Flood Lights
Rear Flood Lights
Amber Revolving Light
Enclosed Alternator
Red Revolving Light
Load Indicator+Buzzer
Speedometer / Light
Speedometer / Light / Buzzer
Speed Limiter
Fender Mounting Worklights (2x)
Radiator Cover Mount Worklight (2x)
FRAME AND BODY
Rear View Mirror - Counterw eight mounted
Rear View Mirror, Fender mounted
Rear View Mirror, Center mounted
Lifting Eyes - Counterw eight mounted
Speed Control Kit
Protected Seal Fuel Cap
Tool Kit
Special color 1 unit
Special color 2 units
Special color 3-5 units
OPERATORS CAB
Deluxe Cabin in combination w ith tilt-able Operator Compartment
Heater / Defroster w ith Recirculation Fan
Air Conditioning / Heater w ith Recirculation Fan
Audio Preparation, including Pow er Supply and Speaker Holes
Tiltable Overhead Guard Structure
Electric Tilt Control for Overhead Guard Structure
Deluxe Seat, Grammar (Model MSG85/721)
Note:
1) For simplex masts up to 5500mm MFH
2) Hoses of 3, 4 and 5-w ay hydraulic supply groups
are routed outside the masts using a hose reel.
3) Includes: Air Cleaner Service Indicator, Double Element
Cyclone Air Cleaner and Elevated Air Intake
4) RAL code required. Dual tone also available on request.

80N

Refer to the Option Manual for option specifications

E
E
E
E
E
E
E

E
E
E
E
E
E
E

E
E
E
E
E
E
E

E
E
E
E
E
E
E

E
E
E
E
E
E
E

E
E
E
E
E
E
E

E
E
E
E
E
E
E

4)
5)
5)

E
E
E

E
E
E

E
E
E

E
E
E

E
E
E

E
E
E

E
E
E

FTCAB
HEAT
6)
AIRCO
7)
AUDIO/PREP 8)
TILT/COMP
E/TILT
SEAT/GRAM

6-6
15-12
T/BT

1)

M/HOK
BMB
3V/FC
4V/FC
5V/FC
3V/LC
4V/LC
5V/LC
3V/PS
3V/PT
4V/PS
4V/PT
5V/PS

2)
2)
2)
2)
2)

ITKIT

3)

MN/RF
DPB/FA
OCDB
WORK/F
WORK/R
RB
PCSM043
PCSM123
PCSM125
PCSM127
PCSM128
PCSM129
PCSM124
PCSM126
RVM/CW
RVM/F
RVM/C
W/HOK
SCS
F/CAP
PCSM117
PCSM060
PCSM061
PCSM062

5) Price advantage. RAL code required. Dual tone on request.

6) Only in combination w ith FTCAB, not in combination w ith AIRCO
7) Only in combination w ith FTCAB, not in combination w ith HEAT
8) Only in combination w ith FTCAB

April 2011

Engine powered CB truck

DP80-160N

6. FORKS AND CARRIAGES

SHAFT TYPE FORKS

135N

150N

160N

Please see the product sales

manual for more dimension details.

120N

100N

S2440

90N

CARRIAGES

80N

160N

S1820

135N 150N

64
67
72
75
79
82
88
92
92
96

S1520

120N

180
180
180
180
180
180
180
180
180
180

S1220

90N 100N

Thickness

80N

Width

Length

1260

1420

1486

1486

1927

1927

1927

Heigth (mm)
Fork spread
STANDARD CARRIAGES SHAFT TYPE
1700
2050
2200
2300
2400
INTEGRAL SIDE-SHIFT CARRIAGES
1700
2050
2200
2300
2400
FORK POSITIONER CARRIAGES
Simultaneously Controlled
1700
Independently Controlled
Simultaneously Controlled
2050
Independently Controlled
Simultaneously Controlled
2200
Independently Controlled
Simultaneously Controlled
2300
Independently Controlled
Simultaneously Controlled
2400
Independently Controlled
SIDE-SHIFTING FORK POSTIONER
Simultaneously Controlled
1700
Independently Controlled
Simultaneously Controlled
2050
Independently Controlled
Simultaneously Controlled
2200
Independently Controlled
Simultaneously Controlled
2300
Independently Controlled
Simultaneously Controlled
2400
Independently Controlled

Specification manual

WB17
WB20
WB22
WB23
WB24
INSS17
INSS20
INSS22
INSS23
INSS24

1)
1)
1)
1)
1)

FP17S
FP17I
FP20S
FP20I
FP22S
FP22I
FP23S
FP23I
FP24S
FP24I

1)
2)
1)
2)
1)
2)
1)
2)
1)
2)

SS/FP17S
SS/FP17I
SS/FP20S
SS/FP20I
SS/FP22S
SS/FP22I
SS/FP23S
SS/FP23I
SS/FP24S
SS/FP24I

2)
3)
2)
3)
2)
3)
2)
3)
2)
3)
1) Requires 3-Way hydralic supply group
2) Requires 4-Way hydralic supply group
3) Requires 5-Way hydralic supply group

6-4

April 2011

Engine powered CB truck

DP80-160N

7. WHEELS
Pneumatic (P)
Front
Rear
Front
Rear
Front
Rear
Front
Rear

80N
90N
100N
120N
135N
150N
160N

Front

Single
Single
Single
Single
Single

Rear

Solid Pneumatic (SE)

Front
Rear
Front
Rear
Front
Rear
Front
Rear

80N
90N
100N
120N
135N
150N
160N

Front

Single
Single
Single
Single
Single

Rear

Tyre size

Rim type

9.00 x 20 / 12PR
9.00 x 20 / 12PR
9.00 x 20 / 14PR
9.00 x 20 / 14PR
10.00 x 20 / 14PR
10.00 x 20 / 14PR
10.00 x 20 / 16PR
10.00 x 20 / 16PR

Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring

O
O
O
O
O
O
O
O

12.00 x 20 / 18PR

Side-ring

12.00 x 20 / 18PR

Side-ring

Tyre size

Rim type

SE

9.00 x 20
9.00 x 20
9.00 x 20
9.00 x 20
10.00 x 20
10.00 x 20
10.00 x 20
10.00 x 20

Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring
Side-ring

12.00 x 20

Side-ring

12.00 x 20

Side-ring

Michelin
XZM

8. GROUND PRESSURE
With load
Without load
Solid
2
[kg/cm2]
[kg/cm ]
Front
7,0
5,24
Simplex
Rear
4,91
6,1
80N
Front
6,79
5,4
Triplex
Rear
5,16
6,07
Front
7,41
4,93
90N
Rear
4,37
6,1
Front
7,99
5,56
100N
Rear
5,04
6,83
Front
9,25
6,35
120N
Rear
6,16
8,06
Front
8,27
5,8
135N
Rear
5,54
7,35
Front
8,46
5,85
150N
Rear
5,62
7,37
Front
7,98
5,21
Rear
4,79
6,65
80N Based on Simplex 4000mm,1700 Carriage and 1220 forks
80N Based on Triplex 7000mm, 1700 Carriage and 1220 forks
90N-120N Based on Simplex 4000mm, 2050 Carriage and 1220 forks

Pneumatic
80N

90N
100N
120N
135N
150N
160N

Simplex

Front
Rear

Triplex
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Front
Rear

With load
2
[kg/cm ]
5,58
7,28
6,1
7,18
5,89
7,79
5,0
6,86
5,01
7,48
5,8
8,29
5,91
8,3

Without load
[kg/cm2]
8,89
4,98
8,52
5,4
9,61
5,05
8,53
4,56
9,15
4,57
10,01
5,29
10,36
5,29

6-4

Specification manual

April 2011

Engine powered CB truck

DP80-160N

9. MAST CAPACITY CHARTS

80N
h3
h1
h4
mm mm mm
Simplex
3000 2775 4325
3300 2925 4625
3500 3025 4825
3700 3125 5025
4000 3275 5325
4500 3525 5825
5000 3875 6325
5500 4125 6825
6000 4375 7325
6500 4625 7825
7000 4875 8325
Triplex
3700 2575 5025
4000 2675 5325
4300 2775 5626
4500 2850 5835
4700 2925 6025
5000 3025 6325
5500 3275 6825
6000 3445 7335
6500 3625 7825
7000 3775 8325
7500 3945 8825
8000 4125 9325

Tilt
h2/h5 angle
mm
Deg
160 15/12
160 15/12
160 15/12
160 15/12
160 15/12
160 15/12
160 15/12
160 6/6
160 6/6
160 6/6
160 6/6
1255 6/6
1355 6/6
1455 6/6
1525 6/6
1625 6/6
1705 6/6
1955 6/6
2125 6/6
2305 6/6
2455 6/6
2625 6/6
2805 6/6

Forks
600
kg
8000
8000
8000
8000
8000
8000
8000
7800
7600
7400
5800

7800
7800
7800
7800
7800
7600
7400
7100
6900
6600
5400

8000
8000
8000
8000
8000
8000
7800
7600
7400
7200
5600

7500
7500
7500
7500
7500
7500
7200
6800
6500
5800
5100
4500

7100
7100
7100
7100
7100
7100
6800
6400
6100
5400
4700
4100

7500
7500
7500
7500
7500
7500
7200
6800
6500
5800
5100
4500

90N
h3
h1
h4
mm mm mm
Simplex
3000 2970 4490 3300 3120 4790 3500 3270 4990 3700 3370 5190 4000 3520 5490 4500 3820 5990 5000 4070 6490 5500 4320 6990 6000 4620 7490 6500 4870 7990 7000 5170 8490 -

Tilt
h2/h5 angle
mm
Deg
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6
6/6

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg

Forks
600
kg
9000
9000
9000
9000
9000
9000
9000
8700
8400
8000
6600

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
8200
8200
8100
8100
8000
7900
7800
7700
7600
7400
6000

9000
9000
9000
9000
9000
9000
9000
8700
8400
8000
6600

Side shifting
600
kg
7500
7500
7500
7500
7500
7300
7100
6800
6600
6300
5100
On request
"
"
"
"
"
"
"
"
"
"
"

Side shifting
600
kg
8200
8100
8100
8100
8000
7900
7800
7700
7600
7100
5500

6-4

Specification manual

April 2011

Engine powered CB truck

DP80-160N

100N
h3
h1
mm mm
Simplex
3000 3090
3300 3240
3500 3340
3700 3440
4000 3590
4500 3840
5000 4090
5500 4340
6000 4640
6500 4890
7000 5190

h4
mm
4590
4890
5090
5290
5590
6090
6590
7090
7640
8140
8690

Tilt
h2/h5 angle
mm
Deg
-

Forks
600
kg

15/12
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6

10000
10000
10000
10000
10000
10000
10000
10000
9800
9600
9200

Tilt
h2/h5 angle
mm
Deg

Forks
600
kg

120N
h3
h1
mm mm
Simplex
3000 3090
3300 3240
3500 3340
3700 3440
4000 3590
4500 3840
5000 4090
5500 4340
6000 4640
6500 4890
7000 5190

h4
mm
4590
4890
5090
5290
5590
6090
6590
7090
7690
8140
8690

15/12
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6

12000
12000
12000
12000
12000
12000
12000
12000
11800
11400
11100

Tilt
h2/h5 angle
mm
Deg

Forks
600
kg

135N
h3
h1
mm mm
Simplex
3000 3335
3300 3485
3500 3685
3700 3735
4000 3885
4500 4135
5000 4385
5500 4685
6000 4935
6500 5235
7000 5485

h4
mm
4930
5230
5430
5630
5930
6430
6930
7435
7935
8485
8985

15/12
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6

13500
13500
13500
13500
13500
13500
13500
13500
13300
12900
12600

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
9600
9600
9600
9600
9600
9600
9600
9600
9200
9000
8800

10000
10000
10000
10000
10000
10000
10000
10000
9800
9600
9200

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
11300
11300
11300
11300
11300
11300
11300
11300
11000
10600
9500

12000
12000
12000
12000
12000
12000
12000
12000
11800
11400
11100

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
12500
12500
12500
12500
12500
12500
12500
12500
12100
11700
9500

13500
13500
13500
13500
13500
13500
13500
13500
13300
12900
12600

Side shifting
600
kg
9600
9600
9600
9600
9600
9600
9600
9600
9200
9000
8800

Side shifting
600
kg
11300
11300
11300
11300
11300
11300
11300
11300
11000
10600
9500

Side shifting
600
kg
12500
12500
12500
12500
12500
12500
12500
12500
12100
11700
9500

6-4

Specification manual

10

April 2011

Engine powered CB truck

DP80-160N

150N
h3
h1
mm mm
Simplex
3000 3335
3300 3485
3500 3585
3700 3685
4000 3885
4500 4135
5000 4385
5500 4685
6000 4935
6500 5235
7000 5485

h4
mm
4930
5230
5430
5630
5930
6430
6930
7435
7935
8485
8985

Tilt
h2/h5 angle
mm
Deg
-

Forks
600
kg

15/12
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6

15000
15000
15000
15000
15000
13500
15000
15000
14600
14200
13800

Tilt
h2/h5 angle
mm
Deg

Forks
600
kg

160N
h3
h1
mm mm
Simplex
3000 3535
3300 3685
3500 3785
3700 3885
4000 4035
4500 4285
5000 4535
5500 4835
6000 5085
6500 5385
7000 5635

h4
mm
5035
5335
5535
5735
6035
6535
7035
7585
8085
8635
9135

15/12
15/12
15/12
15/12
15/12
15/12
15/12
15/12
6/6
6/6
6/6

16000
16000
16000
16000
16000
16000
16000
16000
15800
15300
14900

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
13800
13800
13800
13800
13800
13800
13800
13800
13400
12800
9800

15000
15000
15000
15000
15000
15000
15000
15000
14600
14200
13800

Single Drive
Side Shifter Fork Positioner
600
600
kg
kg
14600
14600
14600
14600
14600
14600
14600
14600
14500
12800
9800

16000
16000
16000
16000
16000
16000
16000
16000
15800
15300
14900

Side shifting
600
kg
13800
13800
13800
13800
13800
13800
13800
13800
13400
12800
9800

Side shifting
600
kg
14600
14600
14600
14600
14600
14600
14600
14600
14500
12800
9800

6-4

Specification manual

11

April 2011

Engine powered CB truck

80N

1700
SHAFT TYPE
2050
2200
INTEGRAL SIDE-SHIFT
1700
SHAFT TYPE
2050
2200
FORK POSITIONER CARRIAGES
1700
SHAFT TYPE
2050
2200
SIDE-SHIFTING FORK POSTIONER
1700
SHAFT TYPE
2050
2200

mm

2050
2200
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2200
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2200
SIDE-SHIFTING FORK POSTIONER
2050
SHAFT TYPE
2200

90N

450
450
450

1676
2026
2176

430
430
430

1658
2008
2158

485
452
452

1658
2008
2158

447
447
447

2026
2176

470
470

2026
2176

465
465

2007
2157

481
481

2007
2157

481
481

2026
2176
2276

470
470
470

2026
2176
2276

465
465
465

2007
2157
2257

481
481
481

2007
2157
2257

481
481
481

2026
2176
2276

470
470
470

2026
2176
2276

465
465
465

2007
2157
2257

481
481
481

2007
2157
2257

481
481
481

230
230
230

230
230
230

754
754
754

1826
2176
2326

842
842
842

1856
2206
2356

754
754
754

1826
2176
2326

842
842
842

1856
2206
2356

754
754

2210
2360

842
842

2225
2375

754
754

2210
2360

842
842

2225
2375

754
754
754

2210
2360
2460

842
842
842

2225
2375
2475

754
754
754

2210
2360
2460

842
842
842

2225
2375
2475

754
754
754

2210
2360
2460

842
842
842

2225
2375
2475

754
754
754

2210
2360
2460

842
842
842

2225
2375
2475

135N

2050
2200
2300
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2200
2300
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2200
2300
SIDE SHIFTING FORK POSITIONER
2050
SHAFT TYPE
2200
2300

100N

230
230

230
230

2050
2200
2300
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2200
2300
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2200
2300
SIDE-SHIFTING FORK POSTIONER
2050
SHAFT TYPE
2200
2300

120N

2050
2300
2400
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2300
2400
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2300
2400
SIDE-SHIFTING FORK POSTIONER
2050
SHAFT TYPE
2300
2400
SHAFT TYPE

150N

mm

mm

mm

mm

2020
2270
2370

470
470
570

2026
2276
2376

470
470
570

2007
2257
2357

481
481
581

2007
2257
2357

481
481
481

2020
2270
2370

470
470
570

2026
2276
2376

470
470
570

2007
2257
2357

481
481
581

2007
2257
2357

481
481
481

2020
2270
2370

470
470
570

2026
2276
2376

470
470
570

2007
2257
2357

481
481
581

2007
2257
2357

481
481
481

230
230
230

230
230
230

793
793
793

2220
2470
2570

901
901
901

2230
2480
2580

793
793
793

2220
2470
2570

901
901
901

2230
2480
2580

2220
2470
2570
230
230
230

2230
2480
2580
2220
2470
2570

230
230
230

2230
2480
2580

STANDARD
230
230
230

230
230
230

230
230
230

230
230
230

2050
2300
2400
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2300
2400
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2300
2400
SIDE-SHIFTING FORK POSTIONER
2050
SHAFT TYPE
2300
2400
SHAFT TYPE

160N

STANDARD
SHAFT TYPE

2050
SHAFT TYPE
2300
2400
INTEGRAL SIDE-SHIFT
2050
SHAFT TYPE
2300
2400
FORK POSITIONER CARRIAGES
2050
SHAFT TYPE
2300
2400
SIDE-SHIFTING FORK POSTIONER
2050
SHAFT TYPE
2300
2400
STANDARD

STANDARD
SHAFT TYPE

mm
STANDARD

1670
2020
2170

STANDARD
SHAFT TYPE

Overall Carriage
Width

mm

x-Dimension

Overall Carriage
Width

mm

Side shift

x-Dimension

mm

Fork Spread
Min

Side shift

mm
STANDARD

Fork Spread
Max

Fork Spread
Min

ATTACHMENT DATA
Fork Spread
Max

10.

DP80-160N

2220
2470
2570
230
230
230

2230
2480
2580
2220
2470
2570

230
230
230

2230
2480
2580

Note: All carriages, except 2400 variation, are center rib type for maximum
visibility and excellent fork spread.

6-4

Specification manual

12

April 2011