Page 1 Output Summary Released to the following HTRI Member Company: ALPHA PROJECT SERVICES PVT.

LTD BARODA MANAN JOSHI Xist Ver. 7.00 7/4/2013 11:57 SN: 00114-1677272050 MANAN Units PRE HEATER FOR PROCESS GAS E-101 PRE HEATER Rating - Horizontal Countercurrent Flow TEMA NEN Shell With Single-Segmental Baffles No Data Check Messages. See Runtime Message Report for Warning Messages. Process Conditions Fluid name Flow rate Inlet/Outlet Y Inlet/Outlet T Inlet P/Avg dP/Allow. Fouling Shell h Tube h Hot regime Cold regime EMTD TEMA type Shell ID Series Parallel Orientation Tube type Tube OD Length Pitch ratio Layout Tubecount Tube Pass Shell Tube Fouling Metal (kg/hr) (Wt. frac vap.) (Deg C) (kgf/cm2A) (kgf/cm2) (m2-hr-C/kcal) (kcal/m2-hr-C) (kcal/m2-hr-C) (--) (--) (Deg K) Shell Geometry (--) (mm) (--) (--) (deg) Tube Geometry (--) (mm) (mm) (--) (deg) (--) (--) 39.73 53.10 6.41 0.76 Shellside Tubeside Crossflow Window Plain 19.05 4500.0 1.5000 30 308 1 Shell inlet Shell outlet Inlet height Outlet height Tube inlet Tube outlet NEN 580.00 1 1 0.00 Cold Shellside Blower outlet Gas 11781 1.0000 1.0000 45.00 249.97 3.280 3.242 0.076 0.030 0.000400 Exchanger Performance 182.40 165.10 Sens. Gas Sens. Gas 103.8 Actual U Required U Duty Eff. area Overdesign (kcal/m2-hr-C) (kcal/m2-hr-C) (kcal/hr) (m2) (%) Baffle Geometry Baffle type Baffle cut Baffle orientation Central spacing Crosspasses (--) (Pct Dia.) (--) (mm) (--) Nozzles (mm) (mm) (mm) (mm) (mm) (mm) Flow Fractions 5.61 18.26 5.89 18.88 A B C E F 0.024 0.836 0.076 0.064 0.000 304.80 304.80 57.75 57.75 304.80 304.80 Single-Seg. 28.67 Perpend. 733.60 6 72.47 65.04 547550 81.134 11.44 Hot Tubeside Rec outlet Gas 11781 1.0000 160.00 3.147 0.030 0.000400

1.0000 350.00 3.170 0.046

Thermal Resistance, %

Velocities, m/s

Final Results
Released to the following HTRI Member Company: ALPHA PROJECT SERVICES PVT. LTD BARODA MANAN JOSHI Xist Ver. 7.00 7/4/2013 11:57 SN: 00114-1677272050 PRE HEATER FOR PROCESS GAS E-101 PRE HEATER Rating - Horizontal Countercurrent Flow TEMA NEN Shell With Single-Segmental Baffles Process Data Fluid name Fluid condition Total flow rate Weight fraction vapor, In/Out Temperature, In/Out Temperature, Average/Skin Wall temperature, Min/Max Pressure, In/Average Pressure drop, Total/Allowed Velocity, Mid/Max allow Mole fraction inert Average film coef. Heat transfer safety factor Fouling resistance Cold Shellside Blower outlet Gas Sens. Gas 11781 1.0000 1.0000 45.00 249.97 147.48 189.81 86.67 281.83 3.280 3.242 0.076 0.030 5.61 182.40 1.0000 0.000400 (kcal/m2-hr-C) (kcal/hr) (Deg K) (Deg K) 65.04 / 547550 / 103.8 104.26 * 77.43 /

Page 2

MANAN Units

Hot Tubeside Rec outlet Gas Sens. Gas 11781 1.0000 160.00 196.21 282.47 3.147 0.030 0.0000 165.10 1.0000 0.000400 72.47

(kg/hr) (--) (Deg C) (Deg C) (Deg C) (kgf/cm2A) (kgf/cm2) (m/s) (--) (kcal/m2-hr-C) (--) (m2-hr-C/kcal)

1.0000 350.00 255.00 87.44 3.170 0.046 18.26

Overall Performance Data Overall coef., Reqd/Clean/Actual Heat duty, Calculated/Specified Effective overall temperature difference EMTD = (MTD) * (DELTA) * (F/G/H)

0.9953

* 1.0000

See Runtime Messages Report for warnings. Exchanger Fluid Volumes Approximate shellside (L) Approximate tubeside (L) TEMA shell type NEN Shells Series 1 Parallel Passes Shell 1 Tube Shell orientation angle (deg) 0.00 Impingement present No Pairs seal strips 0 Shell expansion joint Yes Weight estimation Wet/Dry/Bundle Type Crosspasses/shellpass Central spacing Inlet spacing Outlet spacing Baffle thickness Use deresonating baffles Perpend. Single-Seg. 6 (mm) 733.60 (mm) 733.60 (mm) 733.60 (mm) 9.52 No

895.4 698.6 Shell ID Total area Eff. area (mm) (m2) (m2/shell) 580.00 82.948 81.134

Shell Construction Information 1 1

Passlane seal rods (mm) 0.000 No. 0 Rear head support plate No 7604.3 / 6214.2 / 1253.2 (kg/shell) Baffle Information Baffle cut (% dia) 28.67 No. (Pct Area) (mm) to C.L 1 25.47 123.73 2 0.00 0.00

Tube Information Tube type Plain Overall length (mm) 4500.0 Effective length (mm) 4402. Total tubesheet (mm) 98.42 Area ratio (out/in) 1.2097 Tube metal 304 Stainless steel (18 Cr, 8 Ni) Tubecount per shell Pct tubes removed (both) Outside diameter (mm) Wall thickness (mm) Pitch (mm) 28.575 Ratio Tube pattern (deg) 308 8.77 19.050 1.651 1.5000 30

Page 3 Final Results Released to the following HTRI Member Company: ALPHA PROJECT SERVICES PVT. LTD BARODA MANAN JOSHI Xist Ver. 7.00 7/4/2013 11:57 SN: 00114-1677272050 MANAN Units PRE HEATER FOR PROCESS GAS E-101 PRE HEATER Rating - Horizontal Countercurrent Flow TEMA NEN Shell With Single-Segmental Baffles Shellside Performance Nom vel, X-flow/window 5.89 / 18.88

Flow fractions for heat transfer 0.849 A=0.0238 B=0.8362 C=0.0763 E=0.0638

F=0.0000

Shellside Heat Transfer Corrections Total 0.979 Cross 15.10 MOMENTUM Method Beta 0.920 Window 47.23 Gamma 1.064 Ends 23.31 0.00 Center End 0.951 Nozzle Inlet Outlet Outlet Fin 1.000 Shell 5.27 9.10 Mix F Tube 4.39 2.13

Pressure Drops (Percent of Total)

Two-Phase Parameters Inlet

H. T. Parameters Overall wall correction Midpoint Prandtl no. Midpoint Reynolds no. Bundle inlet Reynolds no. Bundle outlet Reynolds no. Fouling layer (mm) Shell Tube 39.73 53.10 Total fouling resistance Differential resistance Shell Nozzles Inlet at channel end-No Number at each position Diameter Velocity Pressure drop Height under nozzle Nozzle R-V-SQ Shell ent. Fouling 6.41

Shell 0.953 0.73 45951 25314 16940 Thermal Resistance Metal 0.76

Tube 1.000 0.72 33460 30725 38962

Over Des 11.44 8.84e-4 0.0016 Outlet 1 304.80 14.07 6.91e-3 57.75 631.19 969.00 Outlet AXIAL 304.80 11.93 9.87e-4 535.02 Outlet Liquid Outlet 0

(mm) (m/s) (kgf/cm2) (mm) (kg/m-s2) (kg/m-s2)

Inlet 1 304.80 8.25 4.00e-3 57.75 370.22 568.37 Inlet AXIAL 304.80 16.97 2.03e-3 760.92 Inlet

Tube Nozzle Diameter Velocity Pressure drop Nozzle R-V-SQ Annular Distributor Length Height Slot area Baffle-to-shell 4.7625 (mm) (mm) (mm2) (mm) (m/s) (kgf/cm2) (kg/m-s2)

Liquid Outlet

Diametral Clearances (mm) Bundle-to-shell 18.024 Tube-to-baffle 0.3969

Supplementary Results

Page 4

Released to the following HTRI Member Company: ALPHA PROJECT SERVICES PVT. LTD BARODA MANAN JOSHI Xist Ver. 7.00 7/4/2013 11:57 SN: 00114-1677272050 MANAN Units PRE HEATER FOR PROCESS GAS E-101 PRE HEATER Rating - Horizontal Countercurrent Flow TEMA NEN Shell With Single-Segmental Baffles Externally Enhanced Tube Geometry Type Fin density Fin height Fin thickness Root diameter Area/length Plain (fin/meter) (mm) (mm) (mm) (m2/m) Internally Enhanced Tube Geometry Type Thickness Pitch None (mm) (L/D)

0.15 Mean Metal Temperatures

Mean shell temperature Tube Pass 1 Inside 193.01

144.98 (C) Mean tube metal temperature in each tubepass, (C) Outside 192.32 Radial 192.64

HEAT EXCHANGER RATING DATA SHEET

Page 5 MANAN Units

Service of Unit PREHEAT THE BLOWER OUT LET GAS (100% CO2)Item No. E-101 (CASE 1) Type NEN Orientation Horizontal Connected In 1 Parallel 1 Series Surf/Unit (Gross/Eff) 82.948 / 81.134 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 82.948 / 81.134 m2 PERFORMANCE OF ONE UNIT Fluid Allocation Shell Side Tube Side Fluid Name Blower outlet Gas Rec outlet Gas Fluid Quantity, Total kg/hr 11781 11781 Vapor (In/Out) wt% 100.00 100.00 100.00 100.00 Liquid wt% 0.00 0.00 0.00 0.00 Temperature (In/Out) C 45.00 249.97 350.00 160.00 5.4332 3.1868 2.6435 3.7597 Density kg/m3 0.0165 0.0248 0.0283 0.0213 Viscosity cP 0.2077 0.2441 0.2585 0.2293 Specific Heat kcal/kg-C 0.0159 0.0304 0.0369 0.0242 Thermal Conductivity kcal/hr-m-C Critical Pressure kgf/cm2A 3.280 3.170 Inlet Pressure kgf/cm2A 5.61 18.26 Velocity m/s 0.030 0.076 0.030 0.046 Pressure Drop, Allow/Calc kgf/cm2 182.40 165.10 Average Film Coefficient kcal/m2-hr-C 0.000400 0.000400 Fouling Resistance (min) m2-hr-C/kcal MTD (Corrected) 103.8 K Overdesign 11.44 % Heat Exchanged 547550 kcal/hr 72.47 kcal/m2-hr-C Clean 77.43 kcal/m2-hr-C Transfer Rate, Service 65.04 kcal/m2-hr-C Calculated CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation) Shell Side Tube Side kgf/cm2G 7.500 7.500 Design Pressure C 450.00 600.01 Design Temperature 1 1 No Passes per Shell Downward Flow Direction In mm 1 @ 304.80 1 @ 304.80 Connections Out mm 1 @ 304.80 1 @ 304.80 Size & Liq. Out mm @ 1 @ Rating Thk(Avg) 1.651 mm Length 4500. mm Pitch 28.575 mm Tube pattern 30 Tube No. 308.00 OD 19.050 mm Material 304 Stainless steel (18 Cr, 8 Ni) Pairs seal strips 0 Tube Type Plain 580.00 mm Kettle ID mm Shell ID Passlane Seal Rod No. 0 Perpend. Single-Seg. %Cut (Diam) 28.67 None Cross Baffle Type Impingement Plate 733.60 mm Inlet 733.60 mm 6 Spacing(c/c) No. of Crosspasses Shell Entrance 568.37 kg/m-s2 969.00 kg/m-s2 Rho-V2-Inlet Nozzle 370.22 kg/m-s2 Shell Exit Bundle Entrance 240.26 kg/m-s2 409.62 kg/m-s2 Bundle Exit Weight/Shell 6214.2 kg Filled with Water 7604.3 kg Bundle 1253.2 kg Notes: CASE -3 100 % CO2 Thermal Resistance, % Velocities, m/s Flow Fractions 5M3 Shell 39.73 Shellside 5.61 A 0.024 Tube 53.10 Tubeside 18.26 B 0.836 Fouling 6.41 Crossflow 5.89 C 0.076 Metal 0.76 Window 18.88 E 0.064 0.000 F

Remarks (cont.)

Page 6

Item number TEMA type Shell diameter Tube length

E-101 (CASE 1) NEN 580 mm 4500 mm

Total Total Total Total

Tube Tube Shell Shell

Inlet Nozzles Outlet Nozzles Inlet Nozzles Outlet Nozzles

1 1 1 1

580 mm

4500 mm

7708 mm 1027 mm T1 862 mm 3601 mm S1 1092 mm

T1

S1

605 mm

604 mm S2 1342 mm Fixed

604 mm Slotted 2641 mm 519 546 mm mm T2

519 mm

S2 Front Channel Shell

T2 Rear Channel

S1 S2 T1 T2

Nozzles OD, mm Rating Design Inlet 323.85 Pres (kgf/cm2G) Outlet 323.85 Temp (C) Inlet 323.85 Passes Outlet 323.85 Thick (mm)

Shell 7.5 450 1 12.7

Tube 7.5 600.01 1 1.651

Weight Bundle Dry Wet

kg 1253 7025 9355

Company Customer Item Service TEMA Date Diagram

ALPHA PROJECT SERVICES PVT. LTD BARODA SUD CHEMIE INDIA PVT. LTD Ref E-101 (CASE 1) PREHEAT THE BLOWER OUT LET GAS (100% CO2) NEN 7/4/2013 By Rev

Setting Plan 0

HEAT EXCHANGER SPECIFICATION SHEET

Page 7 MANAN Units

Job No. PE-2512 Customer SUD CHEMIE INDIA PVT. LTD Reference No. Address Proposal No. Plant Location Date 7/4/2013 Rev 0 Service of Unit PREHEAT THE BLOWER OUT LET GAS (100% CO2) Item No. E-101 (CASE 1) Size 580 x 4500 mm Type NEN Horizontal Connected In 1 Parallel 1 Series Surf/Unit (Gross/Eff) 82.948 / 81.134 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 82.948 / 81.134 m2 PERFORMANCE OF ONE UNIT Fluid Allocation Shell Side Tube Side Fluid Name Blower outlet Gas Rec outlet Gas Fluid Quantity, Total kg/hr 11781 11781 Vapor (In/Out) 11781 11781 11781 11781 Liquid Steam Water Noncondensables Temperature (In/Out) 45.00 249.97 350.00 160.00 Specific Gravity Viscosity cP 0.0165 0.0248 0.0283 0.0213 Molecular Weight, Vapor Molecular Weight, Noncondensables Specific Heat kcal/kg-C 0.2077 0.2441 0.2585 0.2293 Thermal Conductivity kcal/hr-m-C 0.0159 0.0304 0.0369 0.0242 Latent Heat kcal/kg Inlet Pressure kgf/cm2A 3.280 3.170 Velocity m/s 5.61 18.26 Pressure Drop, Allow/Calc kgf/cm2 0.030 0.076 0.030 0.046 Fouling Resistance (min) m2-hr-C/kcal 0.000400 0.000400 Heat Exchanged 547550 kcal/hr MTD (Corrected) 103.8 K Transfer Rate, Service 65.04 kcal/m2-hr-C Clean 77.43 kcal/m2-hr-C Actual 72.47 kcal/m2-hr-C CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation) Shell Side Tube Side Design/Test Pressure kgf/cm2G 7.500 / 7.500 / Design Temperature C 450.00 600.01 No Passes per Shell 1 1 Corrosion Allowance mm 3.175 3.175 Connections In mm 1 @ 304.80 1 @ 304.80 Size & Out mm 1 @ 304.80 1 @ 304.80 Rating Intermediate @ @ Tube No. 308 OD 19.050 mm Thk(Avg) 1.651 mm Length 4500. mm Pitch 28.575 mm Tube Type Plain Material 304 Stainless steel (18 Cr, 8 Ni) Tube pattern30 Shell Carbon steel ID 580.00 OD 605.40 mm Shell Cover Channel or Bonnet Channel Cover Tubesheet-Stationary Tubesheet-Floating Floating Head Cover Impingement Plate None Baffles-Cross Type Single-Seg. %Cut (Diam) 28.67 Spacing(c/c) 733.60 Inlet 733.60 mm Baffles-Long Seal Type None Supports-Tube U-Bend Type None Bypass Seal Arrangement 0 pairs seal strips Tube-Tubesheet Joint Expanded (No groove) Expansion Joint Yes Type Rho-V2-Inlet Nozzle 370.22 kg/m-s2 Bundle Entrance 240.26 Bundle Exit 409.62 kg/m-s2 Gaskets-Shell Side Tube Side -Floating Head Code Requirements TEMA Class R Weight/Shell 6214.2 kg Filled with Water 7604.3 kg Bundle 1253.2 kg Remarks: CASE -3 100 % CO2 5M3 Reprinted with Permission (v7.0000 )

Remarks (cont.)

Page 8

304.800 mm

Item number E-101 (CASE 1) TEMA type NEN Shell ID 579.999 Actual OTL 561.975 Height under inlet nozzle 57.754 Height under outlet nozzle 57.754 Tube type Plain Tube OD 19.050 Tube pitch 28.575 Tube layout angle 30 Tubes (specified) 308 Tubes (calculated) 314 Tubes removed for tie rods 6 Tie rods 6 Seal strip pairs 0 Tube Passes 1 Baffle cut % diameter 28.6666 TUBEPASS DETAILS Tubes+ Pass Rows Tie Rods 1 19 314 SYMBOL LEGEND Tube Dummy Short Tube Dummy Long Tube Plugged Tube Tie Rod Seal Rod Impingement Rod

mm mm mm mm mm mm deg

304.800 mm