FLUID POWER SYMBOLS

37 46 45 44 43
LL KK

42

55 13

12

57

53 52 51 54

50 49 48

41

40

47

32

RENR6506-00 July 2003

PUMP or MOTOR FLUID CONDITIONER SPRING

BASIC COMPONENT SYMBOLS

MAIN AUX.

Related Manuals
Description Power Train
Specifications Systems Operation Testing and Adjusting Disassembly and Assembly RENR6507 RENR6508 RENR6509 SENR1574

56

CONTROL VALVES

Media Number

39 38 36 61 34
JJ

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABLILTY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

35
HH PP

VALVES
VALVE ENVELOPES VALVE PORTS

Machine System
Specifications: (Hydraulic System) Testing & Adjusting: (Hydraulic System) Specifications: (Steering System) Testing & Adjusting: (Steering System) Specifications: (Air System & Brakes) Testing & Adjusting: (Air System & Brakes) Specifications, Systems Operation, Testing & Adjusting: (Oil Evacuation System) Specifications, Systems Operation, Testing & Adjusting: (Suspension Cylinder) RENR6515 RENR6516 RENR6510 RENR6511 RENR6512 RENR6513 RENR3391 RENR6514

21

33 30 29
GG

28
Component Locations
58 RR 59 26 FF
Item
1 2 3

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

Part Number
2A-7070 9C-4937 145-5155 8X-3572 8P-3795 9P-0673 111-6841 111-6841 8P-3795 111-8399 111-8399 105-3357 8W-7374 192-4286 219-1964 219-1964 212-0394 132-5447 132-5448 8J-6875 9Y-1911

Description
Service and Parking Brake (Rear) Air Breather (Torque Converter and Transmission) Hoist Cylinder Plate (Orifice) Screen Relief Valve (Torque Converter Inlet) Transmission Charging Pump Section Transmission Scavenge Pump Section Screen Brake Pump Section Hoist Pump Section Steering Cylinder Hydraulic Caliper Service Brake (Front) Metering Pump (Steering) Piston Pump (Steering) Pressure Compensator Valve Lockup Clutch and Solenoid Valve (Torque Converter) Hydraulic Filter (Power Train) Hydraulic Filter (Parking Brake Release) Shuttle Valve (Resolver Valve Steering) Oil Filter (Engine) Brake Release Section of the Electric Drive Pump Secondary Steering Section of the Electric Drive Pump

Schematic Location
F-3, I-3 D-12 , I-12 B-10 D-8 D-8 A-11 A-10 A-12 A-12 A-13 G-8 / H-1 G-8 F-2 F-5 / H-5 E-2 G-8 / C-2 C-2 B-12 B-11 G-8 / H-2 D-2 B-8 D-2 B-7 G-10 D-2 F-12 / G-3 C-13 G-1 F-11 F-10 B-6 / G-10

Item
32 33 35 36 37 38 39 40 41 42 43 44

Part Number
138-4733 123-5150 104-1817 9T-5665 8X-6987 170-8018 9T-0818 3G-2887 8X-4575 9P-0673

Description
Check Valve (Parking Brake Release) Check Valve Oil Cooler (Power Train) Hydraulic Filter (Steering) Air/Hydraulic Cylinder (Front Brake) Hydraulic Tank (Steering) Steering Pump Case Drain Filter Diverter Valve (Towing) Air Breather (Hoist and Brake) Air/Hydraulic Cylinder (Rear Brake) Check and Relief Valve (Steering) Relief Valve (Primary Steering Backup) Relief Valve (Secondary Steering Backup) Pressure Reducing Valve (Steering)

Schematic Location
H-10 / H-2 B-7 C-12 G-3 H-7 B-3 B-3 G-10 E-9 G-12 D-2 D-2 D-2 D-3 H-10 D-9 / D-10 D-9 D-9 E-6 E-7 E-7 F-7 I-11 D-3 A-13 B-11 A-11 C-1 C-1 C2

CONTROL VALVES
AB AB

CHECK VALVES

27

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

62 20 31 25

MEASUREMENT

ROTATING SHAFTS

4 5 6 7

Electrical System
Schematic: (Electrical System) RENR6518 SENR2986

Additional Manuals
Automatic Electronic Traction Aid (AETA)

24 23 22
EE DD

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

8 9 10 11

19 24
QQ CC

FLUID STORAGE RESERVOIRS

14 18 60 31 12 2
BB

17 AA 11

10 16 15

MM NN

12 13 14

175-7050 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 200-5375 212-0394 9X-4455 212-0394 143-9426 3E-6450 *194-1465 **175-7852 113-1543 153-2739 9T-9227 7J-3723

38 39 61 34 37 36 42
LL KK

15

Brake Valve (Parking and Secondary) Hydraulic Tank (Hoist and Brake) Screen Screen Control Valve (Hoist) Proportional Solenoid (Hoist Raise) Relief Valve (Brake Oil Cooler) Proportional Solenoid (Hoist Lower) Makeup Tank (Brake) Pressure Switch (Steering Pump Oil) Torque Converter Housing Transmission Hydraulic Control Transmission Housing Power Train Electronic Control Module (ECM) Relief Vavle (Vacum Breaker) Pressure Switch Assembly

773 and 775E Off-Highway Truck Hydraulic System

BDA259-UP BEC202-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

45 46 56 55 43 44

11

10

15 16 51 52 53 54 32 41

48

47

28

16 17 18 19

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

60

20 21 22

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA BB CC DD EE FF GG HH JJ KK LL MM NN PP QQ RR

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

Description
Pressure Tap (Hoist) Pressure Tap (Lockup Clutch Maximum Pressure) Sampling Valve (Torque Converter Pressure) Oil Sampling Valve (Brake) Pressure Tap (Transmission Lubrication Pressure) Pressure Tap (Rear Brake Service) Pressure Tap (Torque Converter Pressure) Pressure Tap (Parking Brake) Pressure Tap (Brake Cooling) Pressure Tap (Steering) Sampling Valve (Steering Oil) Pressure Tap (Hoist Cylinder - Head End) Pressure Tap (Hoist Cylinder - Head End) Scheduled Oil Sampling Valve (Engine Oil) Pressure Tap (Front Brake) Pressure Tap (Transmission Control)

Schematic Location
G-8 B-12 C-11 G-8 / H-2 B-10 F-12 C-13 D-12 D-11 E-2 B-3 D-8 D-8 G-9 L-7 W-7

209-3406 23

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

14

24 25 26 27 28 29

175-7051 2G-6535 8P-1471 9G-9208 141-4109 6E-6640 209-3406

Load Sensing Valve Relief Valve (Secondary Steering Main) Slack Adjuster (Rear) Relief Valve (Torque Converter Outlet) Traction Control Valve Oil Cooler (Rear Brake) Screen Prelubrication and QuickEvac Section of the Electric Drive Pump

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

62 20

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

PP

21

30 31

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

29 30

(*) 773E Only (**) 775E Only

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

19 35 33 23 22 25 31 18 13
CC

5 12
QQ

7 4 40 3 58 59
RR

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

27 17
GG BB

57

9 24 49 50

26
FF

Machine Component and Tap Locations

2003 Caterpillar All Rights Reserved

Printed in U.S.A.

54 14
G705-GN E790-PK

52
G704-YL E790-PK

15

10

11

47

RENR6506-00
26

Steering Metering Pump (14) Hoist Control Valve Main Pump Proportional Solenoid Valve 43
773-GY K952-BR

Parking and Secondary Brake Valve (47) Selector Solenoid (4 Way)

774-YL K952-BR 775-BR K952-BR

Hoist and Brake Hydraulic Tank

23

22

31

Pump and Motor for the Secondary Steering, Brake Release, Prelubrication, and QuickEvac Downshift Solenoid
704-GY 922-BR

Steering Check and Relief Valve (43)

Traction Control Valve

Steering Hydraulic Tank

Upshift Solenoid
703-BU 922-BR

Lockup Clutch Solenoid

705-PK 922-BR

40

Transmission Hydraulic Control (58)

Transmission Rear View

Diverter Valve (Towing) (40)

Slack Adjuster Rear Brake (26)

30 Page, B/W, D.G.M.

13

12

11

10

47
I

55 37 13

47

32 1
H

10
H

1 42 32

26 DD 19
15 19
Selector (4 Way) Solenoid

23

22

10 DD
M

Proportional Solenoid

1
31 40

11

AA

28

13 54 26 FF

Traction Control System

12

29

30 52

14

53 1 HH 50

KK
41

20 62 24

46 56

RENR6506-00

MM

NN

22

30 Page, Color 2, DGM

JJ
D

48

31 60
D

49

51

43

44 45

25

23

ECM

Main
61
C

27 CC 35

15

16

36
17 GG 18 EE
21 33 31

LL
B

2 58

23

22

39

38

BB

M
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pump Output (Brake) (Hoist) (Steering).

Steering Hydraulic System

57 6
A

Pump Output (Brake Release) (Secondary Steering) (Prelube and Quickevac). Pump Output (Transmission). Supply Line. Drain/Return Line. Brake Circuit. Engine Prelube and Quickevac Circuit. Steering Circuit. Torque Converter/Transmission Circuit. Hoist Circuit. Traction Control Circuit.

LINEAR PATTERNS
Pressure Line Pilot/Load Sensing Pressure

A
Drain / Return Lines Components

Engine Prelubrication and Quickevac

9 59

Torque Converter and Transmission Hydraulic System

13 12 11 10 9 8 7 6 5

THIS SCHEMATIC IS FOR THE 773E and 775E OFF HIGHWAY TRUCK
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.