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Related Manuals

Description

Media Number

Power Train

Specifications

RENR6507

Systems Operation

RENR6508

Testing and Adjusting

RENR6509

Disassembly and Assembly

SENR1574

Machine System

Specifications: (Hydraulic System)

RENR6515

Testing & Adjusting: (Hydraulic System)

RENR6516

Specifications: (Steering System)

RENR6510

Testing & Adjusting: (Steering System)

RENR6511

Specifications: (Air System & Brakes)

RENR6512

Testing & Adjusting: (Air System & Brakes)

RENR6513

Specifications, Systems Operation, Testing & Adjusting: (Oil Evacuation System)

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Specifications, Systems Operation, Testing & Adjusting: (Suspension Cylinder)

RENR6514

Electrical System

Schematic: (Electrical System)

RENR6518

Additional Manuals

Automatic Electronic Traction Aid (AETA)

SENR2986

 

Tap Locations Pressure, Sampling, and Sensor

Tap

Description

Schematic

Number

Location

AA

Pressure Tap (Hoist)

G-8

BB

Pressure Tap (Lockup Clutch Maximum Pressure)

B-12

CC

Sampling Valve (Torque Converter Pressure)

C-11

DD

Oil Sampling Valve (Brake)

G-8 / H-2

EE

Pressure Tap (Transmission Lubrication Pressure)

B-10

FF

Pressure Tap (Rear Brake Service)

F-12

GG

Pressure Tap (Torque Converter Pressure)

C-13

HH

Pressure Tap (Parking Brake)

D-12

JJ

Pressure Tap (Brake Cooling)

D-11

KK

Pressure Tap (Steering)

E-2

LL

Sampling Valve (Steering Oil)

B-3

MM

Pressure Tap (Hoist Cylinder - Head End)

D-8

NN

Pressure Tap (Hoist Cylinder - Head End)

D-8

PP

Scheduled Oil Sampling Valve (Engine Oil)

G-9

QQ

Pressure Tap (Front Brake)

L-7

RR

Pressure Tap (Transmission Control)

W-7

14

L-7 RR Pressure Tap (Transmission Control) W-7 14 Steering Metering Pump (14) 37 46 45 44

Steering Metering Pump (14)

37 46 45 44 43

39 38

36 61

34

35

PP 21

33

30 29

GG 27

LL KK

56

42

55

13

12

57

62

20

31

25

24

23 22

DD

19

14

 

QQ

CC 18

60

38

39

61

34 37

36 42

60

14

62

20

PP

21

31 12

LL

KK

2

45

43

29

30

19

35

33

23 22

25 31

18 13

CC

BB 17 AA 11

46 56 55

44

11

12

QQ

27 17

GG

BB

53 52 51

54

50 49 48

24

10 16 15

9

8

41

7

6

40

2

10

15 16

51 52 53 54

 

5

6

7

 

57

8

9 24 49 50

4

 

4

3

47

32

1

 

JJ

HH

28

58 RR

59

2626

FF

 

EE

5

4

3

MM NN

 

1

32 41

48

47

28

40

3

58 59

RR

1

26

FF

Machine Component and Tap Locations

 

Component Locations

 

Item

Part

Description

Schematic

Item

Part

Description

Schematic

Number

Location

Number

Location

     

F-3, I-3 D-12 , I-12

 

Check Valve

 

1

2A-7070

Service and Parking Brake (Rear)

32

138-4733

(Parking Brake Release)

H-10 / H-2

   

Air Breather

       

2

9C-4937

(Torque Converter and Transmission)

B-10

33

123-5150

Check Valve

B-7

3

145-5155

Hoist Cylinder

D-8

35

104-1817

Oil Cooler (Power Train)

C-12

4

8X-3572

Plate (Orifice)

D-8

36

9T-5665

Hydraulic Filter (Steering)

G-3

5

8P-3795

Screen

A-11

37

8X-6987

Air/Hydraulic Cylinder (Front Brake)

H-7

6

9P-0673

Relief Valve (Torque Converter Inlet)

A-10

38

170-8018

Hydraulic Tank (Steering)

B-3

7

111-6841

Transmission Charging Pump Section

A-12

39

9T-0818

Steering Pump Case Drain Filter

B-3

8

111-6841

Transmission Scavenge Pump Section

A-12

40

3G-2887

Diverter Valve (Towing)

G-10

9

8P-3795

Screen

A-13

41

8X-4575

Air Breather (Hoist and Brake)

E-9

10

111-8399

Brake Pump Section

G-8 / H-1

42

9P-0673

Air/Hydraulic Cylinder (Rear Brake)

G-12

11

111-8399

Hoist Pump Section

G-8

43

 

Check and Relief Valve (Steering)

D-2

       

Relief Valve

 

12

105-3357

Steering Cylinder

F-2

44

(Primary Steering Backup)

D-2

       

175-7050

Relief Valve

 

13

8W-7374

Hydraulic Caliper Service Brake (Front)

F-5 / H-5

45

(Secondary Steering Backup)

D-2

14

192-4286

Metering Pump (Steering)

E-2

46

Pressure Reducing Valve (Steering)

D-3

15

219-1964

Piston Pump (Steering)

G-8 / C-2

47

113-1543

Brake Valve (Parking and Secondary)

H-10

16

219-1964

Pressure Compensator Valve

C-2

48

153-2739

Hydraulic Tank (Hoist and Brake)

D-9 / D-10

   

Lockup Clutch and Solenoid Valve

       

17

212-0394

(Torque Converter)

B-12

49

9T-9227

Screen

D-9

18

132-5447

Hydraulic Filter (Power Train)

B-11

50

7J-3723

Screen

D-9

19

132-5448

Hydraulic Filter (Parking Brake Release)

G-8 / H-2

51

 

Control Valve (Hoist)

E-6

       

Proportional Solenoid

 

20

8J-6875

Shuttle Valve (Resolver Valve – Steering)

D-2

52

*194-1465

(Hoist – Raise)

E-7

21

9Y-1911

Oil Filter (Engine)

B-8

53

**175-7852

Relief Valve (Brake Oil Cooler)

E-7

22

 

Brake Release Section of the Electric

D-2

B-7

54

Proportional Solenoid

F-7

209-3406

Drive Pump

(Hoist – Lower)

         

23

 

Secondary Steering Section of the

G-10

55

143-9426

Makeup Tank (Brake)

I-11

Electric Drive Pump

24

 

Load Sensing Valve

 

56

3E-6450

Pressure Switch (Steering Pump Oil)

D-3

25

175-7051

Relief Valve (Secondary Steering – Main)

D-2

57

 

Torque Converter Housing

A-13

26

2G-6535

Slack Adjuster (Rear)

F-12 / G-3

58

212-0394

Transmission Hydraulic Control

B-11

27

8P-1471

Relief Valve (Torque Converter Outlet)

C-13

59

Transmission Housing

A-11

         

Power Train Electronic Control Module

 

28

9G-9208

Traction Control Valve

G-1

60

200-5375

(ECM)

C-1

29

141-4109

Oil Cooler (Rear Brake)

F-11

61

212-0394

Relief Vavle (Vacum Breaker)

C-1

30

6E-6640

Screen

F-10

62

9X-4455

Pressure Switch Assembly

C2

   

Prelubrication and QuickEvac Section of

   

31

209-3406

the Electric Drive Pump

B-6 / G-10

(*) 773E Only

(**) 775E Only

54

G705-GN

E790-PK

52

G704-YL

E790-PK

Only (**) 775E Only 54 G705-GN E790-PK 52 G704-YL E790-PK Hoist Control Valve 15 10 11

Hoist Control Valve

15

10

11

E790-PK 52 G704-YL E790-PK Hoist Control Valve 15 10 11 Main Pump 23 22 31 Pump

Main Pump

23

22

31

E790-PK Hoist Control Valve 15 10 11 Main Pump 23 22 31 Pump and Motor for

Pump and Motor for the Secondary Steering, Brake Release, Prelubrication, and QuickEvac

43

Steering, Brake Release, Prelubrication, and QuickEvac 43 Steering Check and Relief Valve (43) Downshift Solenoid

Steering Check and Relief Valve (43)

Downshift

Solenoid

704-GY

922-BR

Upshift

Lockup Clutch

Solenoid

Solenoid

703-BU

922-BR

705-PK

922-BR

Solenoid Solenoid 7 0 3 - B U 922-BR 705-PK 922-BR Transmission Hydraulic Control (58) T

Transmission Hydraulic Control (58)

U 922-BR 705-PK 922-BR Transmission Hydraulic Control (58) T r a n s m i s

Transmission Rear View

RENR6506-00

July 2003

773 and 775E Off-Highway Truck Hydraulic System

BDA259-UP

BEC202-UP

775E Off-Highway Truck Hydraulic System BDA259-UP BEC202-UP 47 Parking and Secondary Brake Valve (47) Proportional

47

Off-Highway Truck Hydraulic System BDA259-UP BEC202-UP 47 Parking and Secondary Brake Valve (47) Proportional

Parking and Secondary Brake Valve (47)

Proportional

Selector Solenoid

Solenoid

(4 Way)

774-YL

Valve

K952-BR

773-GY

775-BR

K952-BR

K952-BR

Valve K952-BR 773-GY 775-BR K952-BR K952-BR Traction Control Valve 40 Diverter Valve (Towing) (40) FLUID

Traction Control Valve

40

775-BR K952-BR K952-BR Traction Control Valve 40 Diverter Valve (Towing) (40) FLUID POWER SYMBOLS  

Diverter Valve (Towing) (40)

FLUID POWER SYMBOLS

 

BASIC COMPONENT SYMBOLS

 
 

MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

 

(FIXED)

VARIABLILTY

SPRING

LINE RESTRICTION

PRESSURE

HYDRAULIC

PNEUMATIC

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

(ADJUSTABLE)

(VARIABLE)

COMPENSATION

ENERGY TRIANGLES

 

VALVES

 
 

VALVE ENVELOPES

VALVE PORTS

 

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

 

CONTROL VALVES

   

CHECK VALVES

 

A

B

A

B

 

P

T

P

T

NORMAL POSITION

SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

 

MEASUREMENT

   

ROTATING SHAFTS

 

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

 

FLUID STORAGE RESERVOIRS

 

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

 

RETURN BELOW FLUID LEVEL

 

COMBINATION CONTROLS

 

SOLENOID

SOLENOID

 

SOLENOID

and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

or MANUAL

 
 

MANUAL CONTROL SYMBOLS

 

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

 

PILOT CONTROL SYMBOLS

 
 

RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

 

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL

 

SUPPLY PRESSURE

ACCUMULATORS

 

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

 

HYDRAULIC MOTORS

INTERNAL PASSAGEWAYS

FIXED

VARIABLE DISPLACEMENT

FIXED

VARIABLE DISPLACEMENT

INFINITE

THREE

TWO

DISPLACEMENT

NON-COMPENSATED

DISPLACEMENT

NON-COMPENSATED

POSITIONING

POSITION

POSITION

 

UNIDIRECTIONAL

 

UNIDIRECTIONAL

 
   

PARALLEL

CROSS

 

BIDIRECTIONAL

 

BIDIRECTIONAL

FLOW IN ONE DIRECTION

FLOW

FLOW

FLOW ALLOWED IN EITHER DIRECTION

© 2003 Caterpillar All Rights Reserved

Printed in U.S.A.

© 2003 Caterpillar All Rights Reserved Printed in U.S.A. Hoist and Brake Hydraulic Tank Steering Hydraulic

Hoist and Brake Hydraulic Tank

Reserved Printed in U.S.A. Hoist and Brake Hydraulic Tank Steering Hydraulic Tank 26 RENR6506-00 30 Page,

Steering Hydraulic Tank

26

RENR6506-00

30 Page, B/W, D.G.M.

and Brake Hydraulic Tank Steering Hydraulic Tank 26 RENR6506-00 30 Page, B/W, D.G.M. Slack Adjuster Rear

Slack Adjuster Rear Brake (26)

13 12 11 10 9 8 7 6 5 4 3 2 1 47 I
13
12
11
10
9
8
7
6
5
4
3
2
1
47
I
I
55
37
13
47
32
1
10
H
H
1
26
42
32
DD
19
15
19
Selector
(4 Way)
Proportional
Solenoid
22
10
Solenoid
23
DD
M
G
G
1
31
40
11
AA
28
F
Traction Control System
F
13
54
12
26
FF
14
29
30
52
E
53
E
1
HH
50
KK
20
46
41
62
56
24
MM
NN
22
31
4
48
JJ
D
60
D
43
44
49
51
M
45
25
23
3
ECM
Main
61
C
15
16
27
C
CC
35
36
17
33
EE
21
GG
31
18
LL
39
B
B
2
22
23
58
38
Steering Hydraulic System
7
BB
M
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pump Output
57
(Brake)
(Hoist)
(Steering).
6
Pump Output
(Brake Release)
(Secondary Steering)
(Prelube and Quickevac).
LINEAR PATTERNS
Pressure Line
Pump Output
Pilot/Load Sensing Pressure
8
5
(Transmission).
A
A
Supply Line.
Drain / Return Lines
Drain/Return Line.
Engine Prelubrication and Quickevac
Brake Circuit.
Components
Engine Prelube and Quickevac Circuit.
9
59
Steering Circuit.
Torque Converter/Transmission Circuit.
Hoist Circuit.
THIS SCHEMATIC IS FOR THE 773E and 775E OFF HIGHWAY TRUCK
Torque Converter and Transmission Hydraulic System
Traction Control Circuit.
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
13
12
11
10
9
8
7
6
5
4
3
2
1
30 Page, Color 2, DGM

RENR6506-00