CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 1 of 8

MECHANICAL TEST PROCEDURE HANGERS AND SUPPORTS: SETTINGS AND INSPECTIONS

APPROVED:

Signature on File

1. 1.1.

PURPOSE To provide uniform guidelines for the inspection of piping system hangers and supports, and ductwork system hangers, supports, and slide plates prior to initial system operation. To verify hanger, support, and slide plate COLD and HOT set positions, damage during construction, and that supports are correctly installed. TEST EQUIPMENT REQUIRED Ladders, scaffolding, and staging, as applicable, for access. Measuring devices, as applicable. NOTES AND PRECAUTIONS The client's Work Permit Program shall be followed during the performance of the work activities required by this procedure. The client's Safety and Tagging Program shall be followed during the performance of the work activities required by this procedure. Prior to inspection, review system Piping & Instrumentation Drawings, Piping Isometric Drawings, Large/Small Bore Pipe Spool Drawings, Hanger and Support Detail Drawings, Ductwork Hanger and Support Detail Drawings, and Vendor Component and Assembly Drawings for installation requirements. Metering & Test Equipment (M&TE), Certification Sheets shall be retained by the client. M&TE device identification, serial number, and calibration due date shall be reviewed prior to use and recorded on Form MTP-006-01, "Hanger and Support Checklist." PREREQUISITES For Initial Inspection At Construction Completion, (Section 6), the systems are not required to be filled and vented to an operational condition. For Final Inspection (COLD) - Prior to Initial System Operation, (Section 7), verify the system associated with each hanger, support, and slide plate to be inspected is in a cold state, filled and vented for liquid systems and drained for steam systems.

1.2.

2. 2.1. 2.2. 3. 3.1.

3.2.

3.3.

3.4.

4. 4.1.

4.2.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

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MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 2 of 8

4.3.

For HOT Inspection System in Service at Operating Temperature (Section 8), verify the requirements of Section 6., "Initial Inspection At Construction Completion," and Section 7, "Final Inspection (COLD) - Prior to Initial System Operation," have been met and all documented unresolved, incomplete, and discrepant issues have been adequately addressed. For HOT Inspection System in Service at Operating Temperature (Section 8) verify system normal operating parameters have been established for a minimum of two (2) hours prior to the start of inspections. Review hanger, support, and slide plate equipment/component drawings, detail drawings, principal drawings, project specifications, and contract requirements as applicable, prior to conducting walk downs and inspections to identify applicable hanger, support, and slide plate location, design, clearance, and installation requirements. Verify system hydrostatic testing, as applicable, has been performed and hydrostatic test results are included in the Construction Turnover Package. Ensure adequate scaffolding, staging, ladders, and safety harnesses are available for use during the required inspections of this procedure. Review the Construction Turnover Documentation Package to ensure construction testing is complete and appropriate test data has been reviewed for accuracy and completeness. GENERAL INSPECTION METHOD Perform a general visual status inspection to verify the state of the system to be inspected or walked-down, (empty, filled and vented, system in service with flow, etc.), and that it is safe and meaningful to conduct the inspection. Verify areas requiring access for inspection have been prepared and proper staging is in place. Upon completion of the work activities detailed by this procedure, assemble all inspection documentation and review for accuracy and completeness. Final disposition of documents will be in accordance with the Project Instructions. INITIAL INSPECTION - AT CONSTRUCTION COMPLETION Verify that the piping system is complete as identified by system boundaries and that it is installed in accordance with the drawings, (P&ID's, flow diagrams, isometrics, etc.), and project specifications. Verify hanger, support, and slide plate locations, orientation, and installations are correct as noted on the drawings. Verify rod hangers have sufficient (at least 1-1/2"), showing on all rods at turnbuckles and that all rods are double nutted and tight. Verify design clearance is present between U-Bolts and their associated piping for axial movement, as applicable.

4.4.

4.5.

4.6.

4.7.

4.8.

5. 5.1.

5.2. 5.3.

6. 6.1.

6.2.

6.3.

6.4.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 3 of 8

6.5.

Verify welds to structural steel members are installed parallel to the web or length of the structural members. Verify all temporary support devices (wire slings, wood wedges, etc.), have been removed. Verify all variable spring hangers have stops installed prior to cold position setting. Verify that the material for hangers, supports, and slide plates attached to alloy piping/ductwork are proper at the interface point. Verify all hangers, supports, and slide plates are hung from/mounted to appropriate structure and not from other pipes, equipment, or cable tray. Verify steam line hangers and supports have hydrostatic test pins/stops removed as a result of hydrostatic test completion and the lines are drained. Verify ductwork hangers, supports and associated slide plates are installed in accordance with the project drawings and specifications. Verify proper installation of insulation and lagging per contract requirements. Verify proper insulation and lagging clearance exists at each hanger, support, and slide plate. Document the installed state of the system hangers, supports, and slide plates including air gaps, shims, and baseplate concrete expansion anchors installed, as applicable, on Form MTP006-01, "Hanger and Support Checklist." Attach list(s) of incomplete, unresolved, and/or discrepant items as applicable. FINAL INSPECTION (COLD) PRIOR TO INITIAL SYSTEM OPERATION Verify all items of Section 6, "Initial Inspection - At Construction Completion," have been inspected and documented. Review inspection sheets and verify that all incomplete/unresolved issues have been adequately addressed. Verify the system is in a cold state, (filled and vented for liquid systems and drained for steam systems). Verify hangers, supports, and slide plates are plumb and their associated rods are vertical, (offset only as shown on specified hanger and support drawings allowed). Verify spring hanger travel stops are removed and properly stored. Verify spring cans are set at COLD position with the pipe filled and vented for liquid systems and drained for steam systems. Verify hanger and support travel stops do not obstruct position-setting markers. Inspect all system piping hangers and supports and their associated piping systems for proper clearance. Document any hangers and supports appearing overloaded or having insufficient clearance. Attach documentation to Form MTP-006-01, "Hanger and Support Checklist."

6.6. 6.7. 6.8.

6.9.

6.10.

6.11.

6.12.

6.13.

7. 7.1.

7.2.

7.3.

7.4. 7.5.

7.6. 7.7.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 4 of 8

7.8.

Take and record COLD set of system piping hanger and support readings. Attach a copy of the setting results to Form MTP-006-01, "Hanger and Support Checklist." Inspect all system ductwork hangers, supports, and associated slide plates for proper clearance. Document any ductwork hangers, supports, and slide plates appearing overloaded or having insufficient clearance. Attach documentation to Form MTP-006-01, "Hanger and Support Checklist." Take and record COLD set of system ductwork slide plate contact readings. Attach copy of setting results to Form MTP-006-01, "Hanger and Support Checklist." HOT INSPECTION - SYSTEM IN SERVICE AT OPERATING TEMPERATURE Verify all items of Section 7, '" Final Inspection (COLD) Prior to Initial Operation," have been inspected and documented. Review inspection sheets and verify that all incomplete/unresolved issues have been adequately addressed. NOTE: Pending the outcome of the evaluation of recommended COLD settings and HOT positions, adjustments may be required. Required adjustments shall be determined on an individual system basis, and are not covered in this procedure.

7.9.

7.10.

8. 8.1.

8.2.

Verify system normal operating parameters have been established for a minimum of two (2) hours prior to the start of inspections. Inspect all hangers and supports and their associated piping systems for proper clearance. Document any hangers and supports appearing overloaded or having insufficient clearance. Attach documentation to Form MTP-006-01, "Hanger and Support Checklist." Take and record a HOT set of piping system hanger and support readings. Attach a copy of the setting results to Form MTP-006-01, "Hanger and Support Checklist." Inspect all system ductwork hangers, supports, and associated slide plates for proper clearance. Document any ductwork hangers, supports, and slide plates appearing overloaded or having insufficient clearance. Attach documentation to Form MTP-006-01, "Hanger and Support Checklist." Take and record HOT set of system ductwork slide plate contact readings. Attach copy of setting results to Form MTP-006-01, "Hanger and Support Checklist." RESTORATION Remove all test equipment, install all removed/opened system access manways, handholes, etc., removed for the inspection processes of this procedure. Verify that all permanent system wiring, pneumatic, and hydraulic connections are correct and tight. Restore the system piping/ductwork hangers, supports, and slide plates to their pretest condition or as required to facilitate future testing or operation.

8.3.

8.4.

8.5.

8.6.

9. 9.1.

9.2.

9.3.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 5 of 8

9.4.

Remove all ladders, staging, and scaffolding, installed for the inspection processes of this procedure, as applicable. REFERENCES All references listed must be the latest approved issues applicable to the equipment being commissioned.

10.

10.1. 10.2. 10.3. 10.4. 10.5. 10.6. 10.7. 10.8. 10.9. 11. 11.1.

Vendor Instruction Manual(s) and Drawing(s) (as applicable) Project Mechanical Piping and Instrumentation Drawings (P&ID's) Project Flow Diagrams Project Piping Isometrics Project Specifications Project Hanger/Support Drawings Client Safety and Tagging Program Client Confined Space Entry Program Client Foreign Material Exclusion Program ATTACHMENTS Form MTP-006-01, Hanger and Support Checklist

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 6 of 8

HANGER AND SUPPORT CHECKLIST Form MTP-006-01

(Page 1 of 3)

System Identification: Hanger/Support Identification: Reference Documentation: (attach separate list as required)

Measuring & Test Equipment

Equipment Control Number

Calibration Due Date

Initial 3. NOTES AND PRECAUTIONS Section 3, "Notes and Precautions" reviewed and all required precautionary issues are adequately addressed PREREQUISITES Section 4, "Prerequisites" reviewed and all required prerequisite requirements are in place. GENERAL INSPECTION State of system agrees with intended purpose of inspection (construction complete/cold/hot) Areas requiring access established, staging installed, as required Inspection documentation assembled and reviewed INITIAL INSPECTION -_AT CONSTRUCTION TURNOVER Piping system installed per project specifications Hangers located and installed properly Threads visible on rods and double nutted and tight Clearance on U-bolts and pipe for axial movement Welds to structural members acceptable

Date

4.

5. 5.1. 5.2. 5.3. 6. 6.1. 6.2. 6.3. 6.4. 6.5.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

CONSTRUCTION MANAGEMENT GUIDELINE

MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 7 of 8

HANGER AND SUPPORT CHECKLIST Form MTP-006-01

(Page 2 of 3)

Initial 6.6. 6.7. 6.8. 6.9. 6.10. 6.11. 6.12. 6.13. 7. 7.1. 7.2. 7.3. 7.4. 7.5. 7.6. 7.7. 7.8. 7.9. 7.10. All temporary supports removed Variable spring hangers stops installed or removed Proper support material - welded to pipe (same as pipe for saddles, clamps, etc.) Hangers and supports hung from structure only Steam line hangers unpinned Ductwork hangers, supports and slide plates correctly installed Insulation/lagging installed per contract requirements with proper clearances Hanger/support installation per project drawings/specifications FINAL INSPECTION (COLD) - PRIOR TO INITIAL OPERATION All items of Section 6. previously inspected System in a cold state (filled and vented for liquid, steam drained) Hangers plumb and rod vertical (except for allowed offsets) Spring hanger travel stops removed and set to cold position Spring cans set at COLD position, system aligned for COLD condition Hanger travel stops do not obstruct setting markers Piping hanger and supports inspected and overload/insufficient clearances documented COLD set of hanger and support readings recorded (attach copy) Ductwork hanger, support, and slide plates inspected and overload/insufficient clearances documented. COLD set of ductwork hanger, support and slide plate readings recorded (attach copy) HOT INSPECTION SYSTEM IN SERVICE AT OPERATING TEMPERATURE All items of Section 7. previously inspected. System at normal operating conditions for two (2) hours prior to inspection. Piping hanger and supports inspected and overload/insufficient clearances documented. HOT set of piping hanger and support readings recorded. Attach copy. Ductwork hanger, support, and slide plates inspected and overload/insufficient clearances documented. HOT set of ductwork hanger, support and slide plate readings recorded. Attach copy.

Date

8. 8.1. 8.2. 8.3. 8.4. 8.5. 8.6.

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC

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MTP-006 Rev.: 0 Rev. Date: 12-03-1999 Page 8 of 8

HANGER AND SUPPORT CHECKLIST Form MTP-006-01

(Page 3 of 3)

Initial 9. 9.1. 9.2. 9.3. 9.4. RESTORATION Test equipment removed, system access points closed, as required Permanent wiring, pneumatic, and hydraulic connections associated with the system correct/tight System piping/ductwork hangers, supports, and slide plates returned to pretest condition or as required Ladders, scaffolding, and staging removed

Date

Remarks: (Attach additional sheets as required):

Prepared: Construction Reviewed: Startup Approved: Owner Date Date Date

This document contains information which is confidential and proprietary to Sargent & Lundy (S&L). It shall not be reproduced in whole or in part or released to any third party without the prior written consent of S&L. Copyright Sargent & Lundy 1999 all rights reserved. Standards located on the Intranet at http://SLWEB.SARGENTLUNDY.COM are to be considered as the official version of the Standard. CMTP006.DOC