FOAM ROOFING SYSTEMS

FOR COMMERCIAL BUILDINGS

FOAMULAR ROOFING SYSTEMS

FOR COMMERCIAL BUILDINGS

FOAMULAR extruded polystyrene is a rigid foam insulation which meets the needs of todays design professionals for a truly sustainable insulation product. What Makes FOAMULAR Extruded Polystyrene Sustainable? Sustainability has many definitions in the design community, but in simple terms its all about how the construction, use and maintenance of buildings impacts the use of resources over the long-term life of the building. FOAMULAR extruded polystyrene is a highly effective insulation.The energy used in making insulation products is typically saved in reduced energy usage in the first year of building occupancy. And FOAMULAR roof insulation has a long-term stable insulation value warranted for up to 30 years. FOAMULAR roof insulation is highly moisture and mold resistant.This resistance to moisture, combined with excellent compressive strength and dimensional stability, makes FOAMULAR roof insulation re-usable. Building owners can be confident that in choosing FOAMULAR roof insulation, they will not need to replace the insulation when the roofing membrane needs replacement. FOAMULAR roof insulation is made with a high percentage of post-industrial recycled material and has been certified by Scientific Certification Systems. FOAMULAR roof insulation is also recyclable, although its reusability will typically make recycling unnecessary. FOAMULAR roof insulation can help contribute to credits under the Leadership in Energy and Environmental Design (LEED) program of the U.S. Green Building Council in the following categories: Energy and Atmosphere (various credits), Materials and Resources (Resource Re-use, Recycled Content, Local Regional Materials) and Innovation & Design Process. The Right Product for Commercial Jobs FOAMULAR comes in a variety of sizes, thicknesses and compressive strengths to meet the demands of almost every application. Suited for a wide range of applications, FOAMULAR is ideal for roofing applications including single-ply, tapered and membrane systems.

THERMAPINK insulation offers superior long-term thermal properties compared to polyisocyanurate foam products and provides excellent efficiencies during installation because it can be placed directly on a non-fire-resistance-rated steel roof deck without the need for a thermal barrier board. THERMAPINK insulation is preliminarily attached to the steel deck using a minimum of four mechanical fasteners per 4' x 8' board. It is designed for direct to steel roof deck applications and eliminates the need for a thermal barrier board. DURAPINK roofing recovery board saves the trouble and expense of removing the old roof, and adds insulation and moisture protection to the new one. It also resists the damaging effects of moisture to prevent rotting or decaying. DURAPINK PLUS roofing recovery board offers the same benefits, and is specifically designed for use with white or light-colored reinforced polyvinyl chloride (PVC) membranes. Easy to Use Easy to handle and to install, FOAMULAR extruded polystyrene insulation is lightweight and durable. Its also impact-resistant, which helps reduce damage and unnecessary cost on the job. In addition, this foam insulation can be easily scored and fabricated with common hand tools. Long Term Thermal Resistance Owens Corning extruded polystyrene (XPS) foam insulations have a closed cellular structure and are filled with a blowing agent, HCFC 142b, specifically selected for its low thermal conductivity to enhance the thermal performance of the foam. However, over a long period of time (50 to 75 years), the blowing agent diffuses through the thickness of the foam, and air diffuses into these same closed cellular volumes. Because of this gas movement, the overall thermal resistance (R-value) of the insulation product changes over time.This phenomenon is typically called aging.

Both the American Society for Testing and Materials (ASTM) and the Underwriters Laboratories of Canada (ULC) have recognized the foam-aging phenomenon. Each standards-setting organization has attempted to address the foam aging issue by developing test methods, which accelerate the aging process by thin slicing the foam.The ASTM thin slicing method is ASTM C1303 Standard Test Method for Estimating the Long Term Change in the Thermal Resistance of Unfaced Rigid Closed Cell Plastic Foams by Slicing and Scaling Under Controlled Laboratory Conditions. The Canadian ULC thin slicing methodology is CAN/ULC S770 Standard for Determination of Long Term Thermal Resistance of Closed Cell Thermal Insulating Foams, which is based on ASTM C1303.Thin slicing accelerates the diffusion of the blowing agent gases through the foam by reducing the foam product thickness. Fundamentally, ASTM C1303 and ULC S770 use the thin slicing approach to accelerate the aging of the foam. There is currently some variance in the results produced by using either ASTM 1303 or ULC S770, and that variance is currently under debate within the foam insulation industry.The isocyanurate insulation manufacturers have adopted ULC S770 as their standard and are publishing Long Term Thermal Resistance values based on this testing method. FOAMULAR roof insulation has been tested using ULC S770 and the results are contained in this document so that comparisons can be made with the published performance of isocyanurate roof insulation.

LONG TERM THERMAL RESISTANCE

Thickness Isocyanurate Extruded Polystyrene

1.0" 2.0" 3.0" 4.0"

6 12.1 18.5 25

5 10.6 16.2 22

Note: Long term thermal resistance of rigid foam insulations based on CAN/ULC S770.

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

TABLE OF CONTENTS
FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

INTRODUCTION FOAMULAR EXTRUDED POLYSTYRENE INSULATION

Page 2

Description: FOAMULAR 404 and FOAMULAR 604 extruded polystrene insulation are especially designed for use in Protected Roof Membrane Assemblies (PRMA). FOAMULAR 404RB and FOAMULAR 604RB are extruded polystyrene closed-cell foam panels with drainage ribs cut along the top side to give excellent drainage.THERMAPINK roof insulation is approved for installation directly over a steel roof deck without a thermal barrier. DURAPINK and DURAPINK PLUS are extruded polystyrene closed-cell foam panels with continuous skin on face and back surfaces used to recover a roof. Long Term Thermal Resistance (LTTR)an advanced procedure for determining the R-value for foam insulation products. STRATAGUARD ROOF BOARD TAPERED ROOFING SYSTEMS INSULATION SYSTEMS FOR COMMERCIAL BUILDINGS APPLICATION RECOMMENDATIONS Page 4 Page 7 Page 9

Page 12

For more information on these and other products -PINK. visit www.owenscorning.com or call 1-800-GET

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FOAMULAR EXTRUDED POLYSTYRENE RIGID FOAM INSULATION

PRODUCT DATA

FEATURES & BENEFITS

FOAMULAR insulation is an extruded polystyrene rigid foam insulation. A wide variety of standard sizes, thicknesses and compressive strengths meet the requirements of nearly every application. Compressive strengths range from an economical 15psithe worlds lowest density extruded polystyrene insulationto 100psi. Ideal for roofing applications including single-ply, tapered, BUR and protected membrane systems. Thermal performance is better than for other commonly used insulating products with a long-term, aged thermal resistance (R-value*) of 5.0 per 1" of thickness at 75F mean temperature. FOAMULAR insulation is easy to handle and install. Extruded polystyrene insulation is lightweight, durable and impact resistant which helps to reduce job site damage. Foam insulation can be scored and fabricated easily with common hand tools. Hydrophobic properties minimize wicking and contribute to superior dimensional stability under moist conditions. Resists ground water, condensation, water leakage and freeze/thaw cycling, and is also resistant to the effects of fungus, mildew, corrosion and common soil acids. Moisture resistance helps to maintain thermal performance over the life of the product. Panels are available with square edge, shiplaps or tongue-and-groove edge to further reduce air infiltration.

STANDARDS AND CODE COMPLIANCE

Thermal Resistance: 5.0 at 75F, 5.4 at 40F mean temperature at 1" thickness (hr x ft2 x F/Btu) Recognized by code authorities under Research Reports BOCA 96-24; ICBO 3628; SBCCI PST and ESI 9727A Meets HUD/FHA Use of Materials Bulletin No. UM71a, ASTM C 578 and AASHTO M230 Underwriters Laboratories, Inc., See Classification Certification U-197

ARCHITECTURAL NOTES
Caution: Combustible. Although it does contain a flame-retardant additive to inhibit ignition from small fire sources, FOAMULAR insulation will ignite if exposed to fire of sufficient heat and intensity. Do not expose the product to open flame during shipping, storage, installation or use. In most applications, a code-compliant thermal barrier must be used to separate FOAMULAR insulation from the building interior. THERMAPINK roof insulation is approved for installation directly over steel roof deck without a thermal barrier. Note: Because roofing systems vary regarding thermal barrier requirements, check with your local Owens Corning Sales Representative and local code requirements. FOAMULAR insulation is not recommended where sustained temperatures exceed 165F. Do not use it in contact with surfaces such as pipes or chimneys that have temperatures over 150F. Many solvent-laden mastics and some plasticor oil-based adhesives are not compatible with polystyrene-based insulations. Take provisions to protect the insulation from excessive exposure to direct sunlight by covering it as soon as possible. Evaluate all constructions to assess the necessity for providing vapor retarders to avoid condensation and subsequent structural damage. (See the current ASHRAE Handbook of Fundamentals.)

*R-values differ. Find out why in the sellers fact sheet on R-values. Higher R-values mean greater insulating power.

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

FOAMULAR EXTRUDED POLYSTYRENE RIGID FOAM INSULATION

PRODUCT DATA

FOAMULAR EXTRUDED POLYSTYRENE INSULATION

TYPICAL PHYSICAL PROPERTIES(1)
ASTM Method(2) THERMAPINK Product Values DURAPINK DURAPINK PLUS FOAMULAR 404/404RB FOAMULAR 604/604RB

Property

18

25

Thermal Conductivity k (Btu x in/ft2 x hr x F, max)(3) @ 75F mean temperature @ 40F mean temperature Compressive Strength minimum value (lb/in2)(4) Flexural Strength (lb/in2, min.)(5) Water by Absorption (% by volume, max.)(6) Water Vapor Permeance (perm, max.)(7) Water Affinity Water Capillarity Dimensional Stability (% linear change, max.)(8) Linear Coefficient of Thermal Expansion (m/in/F, max.) Flame Spread(9)(10) Smoke Developed(9)(10)(11) Oxygen Index, min(9) Type Classifications
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

C 518

0.20 0.18 18.0 60 0.10 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type X

0.20 0.18 25.0 75 0.10 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type IV

0.20 0.18 25.0 75 0.10 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type IV

0.20 0.18 25.0 100 0.10 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type IV

0.20 0.18 40.0 115 0.07 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type VI

0.20 0.18 60.0 140 0.07 1.10 hydrophobic none 2.0 2.7 x 10-5 5 45-175 24 Type VII

D 1621 C 203 C 272 E 96 D 2126 E 84 E 84 D 2863 C 578

Properties shown are representative values for 1" thick material based upon most recent product quality audit data. Modified as required to meet ASTM C 578. Thermal resistance (R) (hr x ft2 x F/Btu) of a 1" thickness 5.0 (at 75F mean temperature), 5.4 (at 40F mean temperature). Value at yield or 10%, whichever occurs first. Value at yield or 5%, whichever occurs first. Data ranges from 0.00 to value shown, due to the level of precision of the test method. Actual water vapor permeance data decreases as thickness increases. Data ranges from 0.0 to value shown. These laboratory tests are not intended to describe the hazard presented by this material under actual fire conditions. Data from Underwriters Laboratories, Inc. Classified. See Classification Certificate U-197. ASTM E 84 is thickness-dependent; therefore a range of values is given.

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FOAMULAR EXTRUDED POLYSTYRENE RIGID FOAM INSULATION

PRODUCT DATA

MOISTURE EFFECTS COMPARISON

WATER ABSORPTION IN FREEZE/THAW CYCLING TEST (ASTM C 666-73 PROCEDURE A)
Water Absorption % by Volume

2" FOAMULAR XPS insulation 1.6 lb/ft3

1.5" molded expanded polystyrene, 1.5 lb/ft3

2" polyisocyanurate with fiber glass facing, 2.1 lb/ft3

2" polyisocyanurate with aluminum foil facing, 2.1 lb/ft3

THERMAL RESISTANCE RATIO (TRR%)

RETENTION OF R-VALUE AFTER REPEATED EXPOSURE TO MOISTURE AND FREEZE/THAW CONDITIONS
% Retained of Delivered R-value

2" FOAMULAR XPS insulation 1.6 lb/ft3

1.5" molded expanded polystyrene, 1.5 lb/ft3

2" polyisocyanurate with fiber glass facing, 2.1 lb/ft3

2" polyisocyanurate with aluminum foil facing, 2.1 lb/ft3

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

STRATAGUARD ROOF BOARD

PRODUCT DATA (REGIONAL AVAILABILITY)

FEATURES & BENEFITS

Innovative homogeneous composite of gypsum and cellulose that allows for superior fire and moisture resistance compared to traditional roofing coverboards like wood fiber and paper-faced gypsum thermal barriers. Compressive strength makes it more resistant to handling and installation damage than other coverboards. Its homogeneous, with no fiber glass facers to make it difficult to cut and handle by applicators. Greater durability than fiberboard and gypsum board.*

Sustainable: manufactured and certified 95% recycled content helps qualify for LEED Material & Resources Credit #4 Mold resistantmeets ASTM D 3273 No paper or fiber glass facer to delaminate Silicone free Superior impact and puncture resistance No primer needed for single-ply applications Installs easily Classified in category CKNX by Underwriters Laboratories in P Rated assemblies and as a fire barrier at 1 4", 1 2" and 5 8" thicknesses Meets FM wind-uplift requirements for I-60, I-90 *Based on a modified ASTM C 272 test.

STRATAGUARD Roof Board

Membrane

STRATAGUARD PROPERTIES AND STANDARDS

Property Thickness (nominal) Width (standard) Length (standard) Weight (nominal) Surface Finish Flexural Strength (min.) Compressive Strength (min.) Nail Pull Resistance (avg.) lbf (N) lbs./in2 (kPa) lbf (N) inches (mm) feet (m) feet (m) lbs./1000 sq.ft. (kg/1000 sq.m) ASTM Test Method
14

Steel Deck
Thickness (inches) 1 2

58

XPS, EPS or Polyisocyanurate

C 473 C 473 C 473 D 1037

0.31 (7.9) 4 (1.22) 8 (2.44) 1800 (8784) 50 (222) 550 (3790) 75 (334) 10.0 2.5 >10 (>575) 0.25 (6.4)

0.5 (12.7) 4 (1.22) 8 (2.44) 3000 (14640) 124 (552) 800 (5515) 120 (534) 10.0 2.5 >10 (>575) 0.25 (6.4)

0.63 (15.9) 4 (1.22) 8 (2.44) 3100 (15128) 189 (841) 800 (5515) 145 (645) 10.0 2.5 >10 (>575) 0.25 (6.4) 9.0x10-6 (16.2x10-6) 0.55 (.097) 5 0 8 (203)

no facings or laminates no facings or laminates no facings or laminates

C 473 D 1621 C 473 C 473 C 473 E 96 C 473

Water Absorption (max.) % weight Surface Water Absorption (max.) g Water Vapor Permeance (min.) perm (ng/Pa.s.m2) Humidified Deflection (max.) inches (mm)

Coefficient of Thermal Expansion in/in/F (mm/mm/C) Thermal Resistance Flame Spread Smoke Developed Flute Span (max.) Hail Resistance ft2hrF/BTU (m2C/W)

C 518 E 84 E 84 FM 4450 & 4470

in (mm)

9.0x10-6 9.0x10-6 -6 (16.2x10 ) (16.2x10-6) 0.25 0.43 (.044) (.076) 5 5 0 0 3 (76) 6 (152) Passes Factory Mutual Hail Resistance

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STRATAGUARD ROOF BOARD

PRODUCT DATA (REGIONAL AVAILABILITY)

STRATAGUARD AND UTILITY BOARDS COMPETITIVE COMPARISON FOR ROOF ASSEMBLIES

DESIRED PROPERTIES Noncombustible Water Resistance Dimensional Stability High Traffic Resistance High Modulus of Rupture Good Flute Spanability Mold Resistance Resistant to Warping High Compressive Strength
1/4" STRATAGUARD 1/2" AND 5/8" STRATAGUARD

GYPSUM BOARD

WOOD FIBERBOARD

Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes Yes Yes Yes Yes

Yes No Yes No Yes Yes No Yes Yes

No No No No No No No No No

STRATAGUARD FASTENER PATTERN (FM 90 PSF WIND-UPLIFT RESISTANCE)

1/4
6'' 18''

"
6'' 18''

1/2

"
12''

5/8

"

24'' 18'' 6'' 6'' 6'' 12'' 12'' 6'' 6'' 6'' 6'' 12'' 12'' 6'' 6'' 18'' 6'' 6'' 18'' 12'' 12'' 12'' 12'' 18'' 6'' 12'' 12'' 24'' 24'' 24'' 12''

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

FOAMULAR EXTRUDED POLYSTYRENE FOAM INSULATION

TAPERED ROOFING SYSTEMS PRODUCT DATA

FEATURES & BENEFITS

FOAMULAR THERMAPINK 25 insulation, with a 25 psi minimum compressive strength, is extruded to a tapered configuration, not cut after the extrusion process. Greater performance characteristics, including increased dimensional stability that avoids the costly problem of bowed boards. FOAMULAR extruded polystyrene insulation is produced with Owens Corning patented HYDROVAC process technology.This technology results in a tight, closed-cell structure with extremely high resistance to moisture.This property is vital when selecting roof insulation because moisture penetration can severely degrade the thermal efficiency of insulation materials.

FOAMULAR insulation is virtually unaffected by moisture and will never rot or decay. FOAMULAR insulation is lightweight, yet tough, for ease of handling. And each panel is clearly marked for accurate installation. FOAMULAR THERMAPINK insulation can be applied directly over a steel deck without the need for a thermal barrier.

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FOAMULAR EXTRUDED POLYSTYRENE FOAM INSULATION

TAPERED ROOFING SYSTEMS PRODUCT DATA

TYPICAL TAPERED LAYOUTS

1. Two-Directional Taper System 3. Modified Two-Directional Taper System

Utilizes tapered panels installed in two directions, accompanied with saddles (S) between the drains, and half saddles (HS) between drains and outside walls.The saddles assist in directing the water flow to the drains.

Utilizes tapered panels installed primarily in two directions with a saddle (S) placed between the drains; however, two of the four sides utilize mitered valleys.This system is desirable when a constant thickness of insulation is required at the outside perimeter of the roof.
Typical Vpanel

S HS S HS

2. Four-Directional Taper System

This system utilizes tapered panels installed in four different directions. Mitered valleys lead to drains.

4. Four-Directional Taper System Perimeter Drainage

Utilizes a four-way taper system directing the water flow to the outside perimeter.This system may be selected when gutters are employed rather than roof drains. Desired drainage is obtained with the creation of hip miters.
Gutter

Gutter

Gutter

Gutter

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

FOAMULAR EXTRUDED POLYSTYRENE FOAM INSULATION

TAPERED ROOFING SYSTEMS PRODUCT DATA

TAPERED SLOPE SYSTEMS

Contact our Taper Control Center for information on special slopes or panel sizes. Call 1-800-875-1594.

18

"/ft Tapered Slope System Utilizes Four Tapered Panel Sizes (A, B, C & D)

A (1 2" 3 4"), B (3 4" 1"), C (1" 11 4"), D (11 4" 11 2"), 2' x 8'
A B 1" Fill 8' 10' 12' C 1" Fill 14' D

Distance from drain Insulation thickness

A 0'
1

B 2'
3

C 4' 6'

2"

4"

1"

1 4"
1

1 2"
1

1 4"
3

2"

2 14"

SYSTEM AVERAGE R-VALUE

Distance from Drain 0' 4' 0' 8' 0' 12' 0' 16' 0' 20' 0' 24'

R-value (average)* C-value (average)*

*@ 75F mean temperature.

3.75 0.26

5.00 0.20

6.25 0.16

11.50 0.13

8.75 0.11

10.00 0.10

14

"/ft Tapered Slope System Utilizes Two Tapered Panel Sizes (E & F)

E (1 2" 1"), F (1" 11 2"), 2' x 8'

E E F 1" Fill 4' 6' 8' 2" Fill 10' 12' 2" Fill 14' F 2' F E 1" Fill F

Distance from drain Insulation thickness

E 0'
1

2"

1"

1 12"

2"

2 12"

3"

3 12"

4"

SYSTEM AVERAGE R-VALUE

Distance from Drain 0' 4' 0' 8' 0' 12' 0' 16' 0' 20' 0' 24'

R-value (average) C-value (average)*

*

5.00 0.20

7.50 0.13

10.00 0.10

12.50 0.08

15.00 0.066

17.50 0.057

*@ 75F mean temperature

1"

2" F E 8' 2 2"

1

Distance from drain Insulation thickness

E 0'
1

F 2' 1" 4' 1 2"

1

E 6' 2"

F 10' 3" 12' 3 12"

2"

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

APPLICATION RECOMMENDATIONS

FULLY ADHERED SINGLE-PLY/STEEL DECK

Product Options THERMAPINK ROOF INSULATION Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Using mechanical fasteners, attach THERMAPINK roof insulation and cover board directly to the steel deck. PVC and other chemically incompatible membranes require a slip sheet between the insulation and the membrane. Separate dark-colored membranes from polystyrene roof insulation with a coverboard, typically StrataGuard coverboard, 1 2" gypsum or wood fiber. To adhere white, chemically compatible membranes directly to polystyrene insulation, use a water-based adhesive. Polystyrene insulation and solvent-based membrane adhesives are incompatible. Use a coverboard, typically 1 2" gypsum or wood fiber, between the membrane and the insulation. steel deck coverboard (STRATAGUARD coverboard or equal) fully adhered single-ply membrane

vapor retarder and/or thermal barrier* (optional) THERMAPINK roof insulation

Building designer should determine the need for and placement of vapor retarders. See Factory Mutual or Underwriters Laboratories roof assembly listings for complete details.

*Thermal barrier required in fire-resistance rated assemblies and roof deck constructions.

MECHANICALLY ATTACHED SINGLE-PLY/STEEL DECK

Product Options THERMAPINK ROOF INSULATION Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Using mechanical fasteners, attach THERMAPINK roof insulation directly to the steel deck. PVC and other chemically incompatible membranes, require a slip sheet between the membrane and the insulation. Attach roof membrane using mechanical fasteners specified by the membrane manufacturer. Separate dark-color membranes from polystyrene roof insulation with a coverboard, typically 1 2" gypsum or wood fiber. Light-color, chemically compatible membranes can be mechanically attached directly over polystyrene roof insulation.

dark-color single-ply membrane mechanically attached coverboard (STRATAGUARD coverboard or equal) THERMAPINK roof insulation steel deck vapor retarder (optional) light-color single-ply membrane mechanically attached slip sheet (if needed for PVC or fire rating) THERMAPINK roof insulation vapor retarder (optional) steel deck Building designer should determine the need for and placement of vapor retarders. See Factory Mutual or Underwriters Laboratories roof assembly listings for complete details.

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

APPLICATION RECOMMENDATIONS

BALLASTED SINGLE-PLY/STEEL DECK

Product Options THERMAPINK ROOF INSULATION Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Loosely lay the THERMAPINK roof insulation directly over the steel deck. PVC and other chemically incompatible membranes, require a slip sheet between the membrane and the insulation. Lay chemically compatible membranes loosely over the polystyrene roof insulation. System is held in place by ballast, crushed stone, water-worn gravel or smooth 2" x 2' x 2' concrete pavers. THERMAPINK roof insulation vapor retarder (optional) To hold system in place and protect dark-color membranes from excessive solar heat, install ballast immediately. For ballast weight requirements, see ANSI/RMA/SPRI, Wind Design Guide for Ballasted Single-Ply Roofing Systems. steel deck Building designer should determine the need for and placement of vapor retarders. See Factory Mutual or Underwriters Laboratories roof assembly listings for complete details. single-ply membrane stone ballast (or pavers)

BALLASTED WATERPROOFING PRMA/CONCRETE DECK

Product Options FOAMULAR 400 / 600 INSULATION FOAMULAR 404 / 604 INSULATION pedestal concrete pavers (or stone) Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Apply waterproofing membrane over the concrete deck. For multi-layer insulation systems, loosely lay FOAMULAR 400 or 600 insulation over FOAMULAR 404 or 604. FOAMULAR 404 or 604 is loosely laid so that rain channels face down and over a non-degradable, bond-breaking slip sheet. Follow membrane manufacturers recommendations. Loosely lay protective mat between the ballast and insulation. System is held in place by ballast, crushed stone, water-worn gravel or smooth 2" x 2' x 2' concrete pavers. waterproofing membrane FOAMULAR 404 or 604 insulation concrete deck bond-breaking slip sheet

overlay fabric

To hold system in place, install ballast immediately over pedestals. For ballast weight requirements, see ANSI/RMA/SPRI, Wind Design Guide for Ballasted Single-Ply Roofing Systems.

Building designer should determine the need for and placement of vapor retarders. See Factory Mutual or Underwriters Laboratories roof assembly listings for complete details.

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

APPLICATION RECOMMENDATIONS

BUR MODIFIED BITUMEN/STEEL DECK

Product Options THERMAPINK ROOF INSULATION Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Using mechanical fasteners, attach THERMAPINK roof insulation directly to the steel deck. Tape coverboard joints to prevent hot bitumen from seeping through to the insulation. A coverboard must be adhered or mechanically fastened over the polystyrene roof insulation. Use of StrataGuard coverboard is subject to membrane manufacturer. The bitumen must cool to 225250F before application when adhering layers of insulation or the coverboard with hot asphalt.
12

coverboard (STRATAGUARD coverboard or equal)

BUR or modified bitumen

" gypsum board (layer)

vapor retarder (optional) steel deck

THERMAPINK roof insulation

Apply BUR, torch-applied or self-adhering modified bitumen membrane over a coverboard. Apply a protective layer of slag, gravel or white marble chips in surface bitumen.

Building designer should determine the need for and placement of vapor retarders. See Factory Mutual or Underwriters Laboratories roof assembly listings for complete details.

METAL ROOF
Product Options THERMAPINK ROOF INSULATION metal roof Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. When used with certain metal roof systems, THERMAPINK insulation is not approved for use directly over steel decks. In those applications, gypsum board or another thermal barrier must be installed between the steel deck and the insulation. For approved metal roofs and thermal barrier details, see Underwriters Laboratories, Inc. Roofing Materials and Systems Directory, Construction 457. Preliminary attachment of THERMAPINK insulation to steel deck is achieved using a minimum of four mechanical fasteners per 4' x 8' board. For requirements for metal roof system attachment and acceptable substrates, contact the roof manufacturer. air space/coverboard (STRATAGUARD coverboard or equal) if required two-part clip bearing plate

vapor retarder (optional) steel deck thermal barrier, (STRATAGUARD coverboard or equal) if required THERMAPINK roof insulation (direct-to-deck use with metal roofing must be verified with local code authorities)

To prevent the fasteners from pulling through the insulation, use mechanical fasteners with a stress plate. Install light-colored roofs directly over THERMAPINK insulation.

Separate dark-color roofs from the THERMAPINK insulation by a wood fiber, gypsum or OSB coverboard or a ventilation space. Building designer should determine the need for and placement of vapor retarders.

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FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

FOAM ROOFING SYSTEMS FOR COMMERCIAL BUILDINGS

APPLICATION RECOMMENDATIONS

REROOF SINGLE-PLY/STEEL DECK

Product Options DURAPINK RECOVER INSULATION Installation & Design Considerations DURAPINK insulation is not for use in new construction or total tear off. Also, DURAPINK insulation is not for use as a coverboard directly over other insulation. Installing DURAPINK insulation over newer coal tar pitch requires applying an impervious separator between the insulation and the coal tar. It is permissible to install DURAPINK insulation over coal tar pitch that is at least ten years old and has not been resaturated in the last four years. Do not apply DURAPINK insulation over an existing roof with 3" or more of existing insulation, or an R-value* of greater than R-17. Mechanically fasten DURAPINK insulation directly over the existing roof. Apply only one layer of DURAPINK insulation. See Owens Corning specifications for fastening pattern. Apply roof membrane directly over DURAPINK insulation using mechanical fasteners specified by the membrane manufacturer. single-ply membrane mechanically attached slip sheet (if membrane is PVC)

gravel surface (may be removed depending on required fire classification)

DURAPINK insulation

existing insulation

existing membrane

steel deck (concrete, wood, gypsum or Tectum decks)

Normal thermal expansion will occur when darkcolored membranes are installed over DURAPINK insulation. Refer to the product properties. PVC membranes require a slip sheet between the insulation and membrane, or use DURAPINK PLUS. DURAPINK insulation installation must comply with Owens Corning Specifications. For details, contact Owens Corning.

Perforate existing vapor retarders as described in the ASHRAE Handbook of Fundamentals, and verify that existing roof deck and roof coverings are suitable for recovering. See Factory Mutual or Underwriters Laboratories reroofing system listings for complete details.

*R-values differ. Find out why in the sellers fact sheet on R-values. Higher R-values mean greater insulating power.

EXTENSIVE GREEN ROOF

Product Options FOAMULAR 400 / 600 INSULATION FOAMULAR 404 / 604 INSULATION planting/drainage layer Installation & Design Considerations All FOAMULAR roof insulations can be installed directly on concrete, gypsum, wood and Tectum decks. Apply waterproofing membrane over the concrete deck. filter layer separating layer (if required) concrete deck waterproofing membrane FOAMULAR 400, 600, 404 or 604

www.owenscorning.com

1-800-GET-PINK

PAGE 15

BENEFITS FOR THE LIFE OF THE BUILDING

Sustainability has many definitions in the design community, but in simple terms its how the construction, use and maintenance of a building impacts the use of resources over the long-term life of the building. FOAMULAR extruded polystyrene is a rigid foam insulation that meets the needs of todays design professionals for a truly sustainable insulation product.

OWENS CORNING WORLD HEADQUARTERS ONE OWENS CORNING PARKWAY TOLEDO, OHIO, USA 43659 www.owenscorning.com 1- 800 - GET- PINK

Pub. No. 45198-A Printed in U.S.A. March 2004. THE PINK PANTHER & 1964-2004 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. 2004 Owens Corning.