Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER

Spec # Rev # Discipline Page #

3211 3 Instt. 1 of 6

FUNCTIONAL SPECIFICATION FOR LIQUID FLOW COMPUTER

PREPARED / REVISED BY VS AK AK ET
FORMAT No. DD/SOF/004A/B

REVIEWED BY SRS BK BK MC
Ref. PROCEDURE No. DD/SOP/008 TO 015

APPROVED BY GRP GRP GRP AC

ISSUE No. 02

TOTAL No. OF PAGES 6 9 9 9

DATE 18.02.2008 28.03.2007 31.09.2006 13.05.2003

REV. No. 3 2 1 0
REV. DATE: 01/08/2006

REV. No. 01

Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER CONTENTS

Spec # Rev # Discipline Page #

3211 3 Instt. 2 of 6

Clause No. 1.0 2.0

ITEM Scope of This Document Codes and Standards 2.1 Reference specifications

Page No. 3 3 3 3 3 3 3 4 5 5 5 6

3.0 4.0

Scope of Supply Liquid flow computer 4.1 4.2 4.3 4.4 4.5 4.6 Purpose General requirements Type of liquid flow computer Functional requirements Materials Accuracy

Annexure I

Data Sheet Format

FORMAT No. DD/SOF/004A/B

Ref. PROCEDURE No. DD/SOP/008 TO 015

ISSUE No. 02

REV. No. 01

REV. DATE: 01/08/2006

Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER

Spec # Rev # Discipline Page #

3211 3 Instt. 3 of 6

1.0 1.1 2.0 2.1

SCOPE OF THIS DOCUMENT: This functional specification describes the essential design considerations for the selection of Liquid flow computer for the intended service. CODES & STANDARDS: Reference Documents and Specifications: a) Instrumentation Design Criteria b) Basic Bid Work c) Project P & IDs d) Process Design Criteria / Instrument Process Data Sheets / Instrument List with Process Parameters SCOPE OF SUPPLY: The quantity to be supplied and installed shall be as per the requirements indicated in the Basic Bid Work, Design Criteria and the P & IDs. The vendor shall be responsible for the selection of the Liquid flow computer suitable for its intended application, its procurement, tagging, packing, testing & calibration, preparation for shipment, along with accessories, spares, and assistance where required for its installation & commissioning at site. This FS shall be read in conjunction with the Instrument Design Criteria. LIQUID FLOW COMPUTER:

3.0 3.1 3.2

4.0

4.1 PURPOSE: 4.1.1 The purpose of a Liquid Flow Computer is to perform water cut as well as net oil computation of the liquid at the liquid outlet of the test separator. 4.2 GENERAL REQUIREMENTS: 4.2.1 The Liquid Flow Computer shall be capable of computing and displaying, as a minimum, the following: water cut percentage, densities of oil and water. 4.2.2 The Liquid Flow Computer shall be capable of calculating flow in accordance with the latest edition of AGA and API Standards. The Liquid Flow Computer shall use latest edition of AGA-3 for orifice flow calculations and latest edition of AGA-8 for super compressibility calculations. The Liquid Flow Computer software shall be capable of volume correction as per API standards. 4.2.3 The Wall Mounted Liquid Flow Computer shall be provided with a general purpose enclosure suitable for use in safe area. 4.2.4 The Field Mounted Liquid Flow Computer shall be provided with an enclosure intrinsically safe to IP 65. Necessary certifications shall be attached with Purchase Specification. 4.2.5 The Liquid Flow Computer shall be furnished with all the necessary weather and anti-corrosion protection to prevent damage from saline and corrosive process atmosphere. 4.2.6 For field mounting, mounting accessories required for Liquid Flow Computer shall be 316SS or better. All instrument supports shall be galvanized prior to installation.
FORMAT No. DD/SOF/004A/B Ref. PROCEDURE No. DD/SOP/008 TO 015 ISSUE No. 02 REV. No. 01 REV. DATE: 01/08/2006

Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER

Spec # Rev # Discipline Page #

3211 3 Instt. 4 of 6

4.2.7 Power Supply: 4.2.7.1 The Liquid Flow Computer shall operate on 24 V DC supply. 4.2.7.2 The Liquid Flow Computer shall have sufficient battery back-up to retain data for a minimum of 15 days. This back-up battery may be permanent type for field-mounted units and shall be rechargeable type or permanent type for units mounted in the safe area. In case the back-up battery is rechargeable type, a battery charger that can operate on 24 V DC supply shall be provided. In case the back-up battery in permanent type, the battery shall have a life of not less than 2 years, in continuous service. Also one set of spare batteries shall be provided for future requirement. 4.2.8 Inputs to the Liquid Flow Computer: 4.2.8.1 The Liquid Flow Computer shall be capable of accepting the following inputs as required by the application: 4 20 mA signals Pulse inputs Digital inputs RTD inputs 0 5 V signals The specific inputs that are to be connected to the Liquid Flow Computer shall be as per the P & IDs. 4.2.9 Outputs from the Liquid Flow Computer: 4.2.9.1 The Liquid Flow Computer shall be capable of generating the following outputs: 4 20 mA analog signals for communication with TIC Digital signals for communication with TIC RS 232 output port for communication with data logger, wherever provided The specific outputs that are required from the Liquid Flow Computer shall be as per the P & IDs and the process requirements.

4.2.10 Display Requirements: 4.2.10.1 The Liquid Flow Computer shall provide 2 lines of alphanumeric display with 16 characters per line as minimum. The display shall be LCD type. 4.2.10.2 The Liquid Flow Computer unit shall have a user-friendly keypad for selection of functions and displays. Calling up a function or a display shall not require more than 3 key presses. The keypad shall suitable for performing simple programming / customization of the Liquid Flow Computer software. It shall be possible to configure certain keys on the keypad for launching quick functions. 4.2.11 Self Diagnostics: 4.2.11.1 The Liquid Flow Computer shall be capable of performing self-diagnostics of the electronics and of the software. It shall also provide relevant error display. 4.3 TYPES OF LIQUID FLOW COMPUTERS: 4.3.1 The Liquid Flow Computer may be either Wall-Mounted or Field-Mounted.
FORMAT No. DD/SOF/004A/B Ref. PROCEDURE No. DD/SOP/008 TO 015 ISSUE No. 02 REV. No. 01 REV. DATE: 01/08/2006

Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER

Spec # Rev # Discipline Page #

3211 3 Instt. 5 of 6

4.3.2 4.3.3

The Wall Mounted Liquid Flow Computer shall be mounted in the TIC room, i.e. safe area. The Field Mounted Liquid Flow Computer shall generally be mounted as per the approved area classification on the platform. The Field Mounted Liquid Flow Computer may be of the following types: With integral solar cells: This type of Field Mounted Liquid Flow Computer shall be provided where power availability is a constraint. Without integral solar cells: This type of Field Mounted Liquid Flow Computer shall be provided where power is available from the existing / new power supply system. In case the Field Mounted Liquid Flow Computer has to cater to only one set of flow parameters (i.e. 1 Differential Pressure value, 1 Upstream Pressure Value and 1 Temperature value for compensation), then a Liquid Flow Computer with integral multi-variable sensor may be used. In this case, the temperature transmitter shall not be in the scope of supply of the Liquid Flow Computer vendor. The maximum DP range of the Multi Variable Sensor shall be 150-inch water column. The static pressure range shall be 500-psi maximum. The process connection shall be 1/2 NPTF vertical plane bottom connection.

4.3.4

4.4 FUNCTIONAL REQUIREMENTS: 4.4.1 The Liquid Flow Computer shall be capable of archiving data for a minimum of 15 (fifteen) days for a minimum of 15 (fifteen) points. 4.4.2 The time interval of data capturing / frequency of data logging shall be userprogrammable with standard 1 hour, 10 minutes and 1 minute intervals. 4.4.3 The Liquid Flow Computer shall be capable of providing data of trends displays over user selectable time base. 4.4.4 The Liquid Flow Computer shall have facility for changing the range selection, multiplication factor, etc. 4.5 MATERIAL: 4.5.1 The material requirements for Liquid Flow Computer shall in general be according to clause 3.6.4.5 of Instrumentation Design Criteria. 4.5.2 The enclosure material of the Liquid Flow Computer shall be Manufacturer standard. However, it shall be certified for use in classified area if the Liquid Flow Computer used in field-mounted type. 4.5.3 Wherever a multi-variable sensor type Liquid Flow Computer is used, the material of the sensor shall be compatible with the process fluid and shall be SS 316 minimum. Wherever the process demands NACE compliance, the same shall be provided. The process flanges for the multivariable sensor shall be CS minimum. 4.6 ACCURACY: 4.6.1 The accuracy of the Liquid Flow Computer shall be 0.1% or better.

FORMAT No. DD/SOF/004A/B

Ref. PROCEDURE No. DD/SOP/008 TO 015

ISSUE No. 02

REV. No. 01

REV. DATE: 01/08/2006

Design Division Engineering Services 11 - High, Mumbai ISO 9000: 2000

Functional Specifications LIQUID FLOW COMPUTER

Spec # Rev # Discipline Page #

3211 3 Instt. 6 of 6

ANNEXURE I : DATA SHEET FOR LIQUID FLOW COMPUTER

LIQUID FLOW COMPUTER UNITS: Flow Liquid M /HR. Gas NM /HR. 1 2 GENERAL
3 3

Pressure Kg/cm2

Temperature oC

Level/Length - M

TYPE OF LIQUID FLOW COMPUTER

3 4

5 LIQUID FLOW COMPUTER CHARACTERISTICS

6 7 8 9

Tag Number Display Capability: a) Instantaneous Flow Data b) Compensated Flow Data c) Cumulative Flow Data d) Compensation Parameters e) Others (Specify) Wall Mounted Field Mounted a) With Integral Solar Cell Array b) Without Integral Solar Cell Array c) With Integral Multi Variable Sensor Display: a) No. of lines of display b) No. of characters per line c) Alphanumeric display Programmable Keypad Self Diagnostics Power Supply Battery Back-Up Type If Permanent Battery, life of battery One set of spare battery provided If Rechargeable Battery, Battery Charger provided 4 20 mA signal (mention quantity of such I/O) Pulse inputs (mention no. of such I/O) Digital inputs (mention no. of such I/O) RTD inputs (mention no. of such I/O) 0 5 V signal (mention no. of such I/O) Others, if any, with no. of such I/O 4 20 mA signal (mention no. of such I/O) Digital inputs (mention no. of such I/O) Communication Port (i.e. RS-232, etc.) Others, if any, with no. of such I/O No. of days for which data can be stored Frequency of data logging permissible Enclosure Multi Variable Sensor, if provided Rating Liquid Flow Computer Accuracy Fluid State Flow Min. Maximum Flow Normal Inlet Pressure Operating Maximum Temperature Operating Maximum Sp. Gr. At Oper. Temp. Molecular Weight Operating Viscosity (CP) Allowable pressure drop Corrosive Content IS Certification Manufacturer Model Number Remarks

Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No

Yes / No Yes / No Yes / No Rechargeable / Permanent Yes / No Yes / No

POWER SUPPLY & BATTERY BACK-UP

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

INPUT TO LIQUID FLOW COMPUTER

OUTPUT FROM LIQUID FLOW COMPUTER DATA ARCHIVING MATERIAL ENCLOSURE ACCURACY

SERVICE CONDITIONS

ITEM DETAILS NOTE ;-

VENDOR SEAL AND SIGNATURE

FORMAT No. DD/SOF/004A/B

Ref. PROCEDURE No. DD/SOP/008 TO 015

ISSUE No. 02

REV. No. 01

REV. DATE: 01/08/2006