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CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
5. WATER TREATMENT
Learning Outcomes of Topic 1 Water Treatment: (1) knowing two basic concepts related to natural water characteristics - hardness and alkalinity; (2) having an overall understanding about Australian Drinking Water Guidelines; knowing where to obtain the details of the document; and (3) understanding the working principles of major water treatment unit operations - pretreatment, coagulation and mixing, flocculation, softening, sedimentation, filtration, disinfection and fluoridation; and being capable of carrying out some basic calculations for conceptual design.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
A common goal of drinking water treatment is to provide water with a hardness value in the range of 60-120 mg/L (expressed as CaCO3). Hardness (or total hardness) of water consists of carbonate hardness (e.g. Ca2+ and Mg2+ associated with HCO3- ion) and non-carbonate hardness (e.g. Ca2+ and Mg2+ not associated with HCO3- ion). For detail, see: Water and Wastewater Calculation Manual (S Lin, McGraw Hill, 2001, pp 388-395). Alkalinity. The Alkalinity value of water refers to the content of chemical species in the water that can neutralize acid, i.e. hydroxyl OH , carbonate CO2 3 , and bicarbonate HCO 3 ions. Similar to the expression of hardness (but bear in mind that hardness and alkalinity are two different water quality parameters), alkalinity can be expressed as mg/L CaCO 3 concentration (see also CIV2263 Water Systems lecture notes). The concepts of water hardness and alkalinity need to be understood, in order to understand softening and coagulation - two important unit operations in water treatment.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
5.3.3 Monitoring Public Water Supplies Water quality is tested by taking water samples from points in the system and analysing them either in a lab or on-site. The following issues should be considered: what water quality characteristic; where in the system; how frequently to monitor; what methods and sampling techniques to use; how to analyse the results.
All this is prescribed by the guidelines. Regulations governing the quality drinking help to safeguard an outstanding record of water supply in most developed country since the early twentieth century.
Typical treatment trains for raw water from different sources are highlighted in Figure 5.2. For an urban region, each drinking water treatment plant is usually made up of a number of operation units. The most common treatment unit operations for freshwater include: (1) screening, (2) coagulation and mixing, (3) flocculation, (4) softening, (5) sedimentation, (6) filtration, (7) disinfection, and (8) fluoridation. The selection of theses treatment units is produced by raw water quality analysis that needs to be done in detail, and trials of the treatment process typically need to be carried out for no less than a year. Major unit operation processes for water treatment will be introduced in this section.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
Figure 5.2: Unit process used in treatment of different water source classes 5.4.1 Pre-Treatment The role of pre-treatment is to prepare raw water for further treatment. When surface water is used as the source of drinking water, physical screening is normally the first step to remove coarse material and debris, as the raw water comes to the treatment plant. When ground water is used as the drinking water source, aeration or air stripping is typical used in the pre-treatment, because groundwater (although usually of better quality than surface water) is generally associated with high hardness. In the pre-treatment, the following unit operation can be used: Screening - Coarse screens (inclined bars of 25 mm diameter and 100 mm spacing) prevent large floating material from entering the treatment plat;
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
- Fine screens (mesh with openings about 6 mm in diameter) - Micro-screening (mesh openings from 20-40 m) are only used as the main treatment for relatively uncontaminated waters, or upstream of slow sand filters. Storage and neutralisation Storage tanks serve as a safety line in the event of river becoming polluted, as storage in times of low flow, or as a smaller reservoir to balance the flow through the plant (7-10 days of average water damned or just over 12 hours). They act as initial settling tanks. Raw water pH value is occasionally adjusted at this stage of the treatment. Aeration (common for groundwater) is used: - to remove trace volatile organic compounds (VOCs) in the raw water either from surface water or groundwater sources - to release excess H2S and CO2 in the raw water - to increase DO (good for both organic and inorganic pollution) Chemical pre-treatment - pre-chlorination is used for low turbidity water with a high coliform count. It oxidises Fe and Mn, reduces ammonia, and kill pathogenic organisms (expensive). - activated carbon can be used to remove photosynthetic algae, colour, odour, and selective organic compound. 5.4.2 Coagulation and Mixing In water treatment processes, coagulation takes place in a mixing tank (Figure 5.3). The objective of coagulation is to remove turbidity and colour-producing materials, which are mostly colloidal particles (1-200 millimicrons or nano-metres), in the raw water. These materials include algae bacteria, organic and inorganic substances, and clay particles.
Figure 5.3: Rapid mixing devices used for coagulation in water treatment
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
Most colloidal particles in raw waters and wastewaters are negatively charged. The mechanisms of coagulation are complex and often include neutralization by opposite charge, inter-particle bridging, and precipitation. If the chemical characteristics of the colloidal particles (such as the charge) are changed, the particles will attract each other, agglomerate, and settle as larger particle flocs. Coagulation process utilises what is known as a chemical coagulant (aluminium or iron salt) to promote the agglomeration of the colloidal particles. Aluminium sulphate (also known as alum) Al2(SO4), is the most common coagulant used in water treatment. Other materials that can also be used as coagulants include ferric chloride FeCl3, ferric sulphate Fe2(SO4)3, ferrous sulphate FeSO4 and lime Ca(OH)2. Alum can be purchased either as dry powders or solutions. When alum solution is used as the coagulant, it is pumped into and mixed with the raw water. The value of pH of the raw water plays an important role in coagulation. The reaction of coagulation process can be simplified and written in the following form:
Al 2 SO4
3
6HCO 3
2AL OH
6CO 2 3SO2 4
Eqn 5.1
When ferric chloride is used as the coagulant, the chemical reaction of coagulation process can be simplified and written as the following:
FeCl 3 3HCO 3 Fe OH
3
3CO 2 3Cl
Eqn 5.2
Example 5.1: Estimating the theoretical/minimum amount of coagulant needed in the coagulation process Raw river water with low alkalinity level of 12 mg/L as CaCO3 is treated in a water plant. For coagulation process, estimate the minimum concentration of alum to be dosed into the raw water in order to stimulate the agglomeration of colloidal solids. Solution: Coagulation with alum proceeds according to Eqn 5.1. To solve the question: 1. Find molar mass of CaCO3: 2. Find equivalent weight of CaCO3: 3. Find molar mass of HCO3-: 4. Find equivalent weight of HCO3-: 5. 12 mg/L CaCO3 is equivalent to: 6. Find molar mass of Al2 SO4 3 :
40 12 3 16 100 g / mol 100 / 2 50 g / mol 1 12 3 16 61 g mol 61 / 1 61 g / mol
12 61 14.6 mg L HCO 3 50
27 2 3 32 4 16
342 mg L
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
Coagulant aids. The process of coagulation can be made more efficient by adding coagulant aid, in addition to coagulants. Three common types of coagulant aids are silica, clays and polymers. For further details, students should refer to text books given in the reference list in the unit guide. Rapid mixing. The efficiency of coagulant, which is used to simulate the agglomeration of colloidal particles so that they can be easily removed from the raw water, relies on good mixing of the coagulant with the raw water. Rapid mixing is probably the most important physical operation affecting coagulant dose efficiency. In water treatment process design, the size of the mixing/coagulation tank can be determined based on Eqn 5.3.
V Q C Ce 1 ln i K Ce
td
Eqn 5.3
td detention time of water in the rapid mixing tank, d V volume of the mixing tank, m3 Q water flow rate, m3 d-1 K a rate constant determined in lab experiment, d-1 Ci influent coagulant concentration, mg/L Ce effluent coagulant concentration, mg/L
Example 5.2: Estimating detention time and size of rapid mixing tank In a water treatment plant, alum of 50 mg/L concentration is used as coagulant. To save operating cost, it is required that the efficiency for the consumption of alum is no less than 90%. The rate constant for the mixing of alum in the raw water has been in laboratory as K=90 d-1. Calculate water detention required in the tank. How you may estimate the size of the rapid mixing tank? Solution: 1. Find effluent alum concentration: C e 2. Estimate detention time: 3. Estimate volume of the tank:
td
1 0.9 C i 5 mg L
C Ce 1 ln i K Ce
1 50 5 ln 90 5
0.0244 d
V t dQ
Determining the dimension of rapid mixing tank. The rapid mixing tank consists of an electric motor, gear-type speed controller, impeller (either turbine or axial types). Dimension of the tank is often determined by the following rules-of-thumb:
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
Volume of a single tank: Water depth in the tank: Impeller diameter: Vertical baffles (if used):
seldom exceed 8 m3 0.5-1.1 times the diameter (or width) of the tank 0.3-0.5 times the diameter (or width) of the tank should be 10% of the diameter (or width) of the tank
5.4.3 Flocculation While mixing and coagulation stimulate colloidal particles in raw water to agglomerate, the objective of unit operation flocculation is to allow the particle flocs to further collide, adhere to one another, and grow to a size that will settle readily. Note that the main objective of coagulation is to alter the surface charge of colloidal particle so that they may stick together to form particle flocs (or microflocs). The main objective of flocculation is to allow these flocs to grow bigger, so that they can become relatively easy to settle and remove from the water. Coagulation and flocculation normally take place in separate operation units, as shown in Figure 5.4.
To settling
Coagulant addition
Figure 5.4: Coagulation and flocculation Flocculation takes place in an operation unit called flocculator (Figures 5.5 and 5.6). Sufficient mixing is needed in the flocculator so that when particles/flocs collide, there is enough energy (through slow gentle mixing) for them to stick together, and the sizes of flocs will grow. On the other hand, the mixing cannot be excessive so as to avoid breaking flocs of particles apart; otherwise, the particle flocs would be too small to settle in the following sedimentation operation. Coagulation (mixing) and flocculation can take place in a single apparatus known as upflow solids contactor unit; thereby combining two unit operations of water treatment into one, as shown in Figure 5.7. The main advantage of upflow solids contact unit is its reduced size. While the detention time of raw water in rapid mixing tank (for coagulation) is typical in the range of 20s to several minutes, the typical water detention time in the range of 20-60 minutes. Additional substances (chemicals, polyelectrolytes, etc) can be added into the flocculator to assist the growth of flocs.
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The main design parameter used in flocculation is the velocity gradient, G. This parameter describe the degree of mixing; the higher the G value, the more vigorous the mixing. Detailed calculation in regard to how velocity gradient G is used in flocculator design is beyond the scope of this unit. Students may refer to Water and Wastewater Calculation Manual (S Lin, McGraw Hill, 2001) which provide further detail and worked examples. 5.4.4 Softening In natural environment, water undergoes hydrological cycle that increases its hardness, as illustrated in Figure 5.8. As rain water enters topsoil, the respiration of microorganisms increases the CO2 content of the water. As shown in Figure 5.8, CO2 reacts with water to form carbonic acid H2CO3 in the water. Limestone, which is made up of solid CaCO3 and MgCO3, reacts with the carbonic acid to form calcium bicarbonate Ca(HCO3)2 and magnesium bicarbonate Mg(HCO3)2. Although CaCO3 and MgCO3 are both insoluble in water, Ca(HCO3)2 and Mg(HCO3)2 are quite soluble. As such, their formation increases the concentration of [Ca2+] and [Mg2+] in the water.
Figure 5.8: Natural processes by which water is made hard As a result of the process shown in Figure 5.8, many raw waters (especially those from groundwater sources) in the natural environment have hardness values greater than 150 mg/L CaCO3. In order to provide tap water with hardness value in the range of 60-120 mg/L, public water suppliers often need to soften the raw water a unit operation known as softening. Softening can be accomplished by either: (1) lime-soda process, or (2) ion exchange. Lime-soda softening In this softening process, water hardness is reduced by adding calcium hydroxide Ca(OH)2 and soda ash Na2CO3 into the water. Many treatment plants find it more economical to buy quicklime (CaO), commonly called lime. Mixed with water, CaO can produce a slurry of Ca(OH)2, which is added into the raw water. Figure 1.9 shows the diagram of a typical drinking water softening plant.
Department of Civil Engineering, Monash University CIV3264 Revised 5/2012
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Figure 5.9: Diagram of a water softening plant Adding Ca(OH)2 and Na2CO3 into the raw water will incur the following reactions that reduce water hardness. Reaction 1: Neutralization of carbonic acid H2CO3. Free carbonic acid present in the raw water needs to be removed first before further reactions, although this reaction itself does not reduce hardness.
H 2 CO3 Ca OH
2
CaCO3
2H 2 O
Eqn 5.4
Reaction 2:
2CaCO3
2H 2 O
Eqn 5.5
Reaction 3:
Ca OH Ca OH
2
MgCO3 CaCO3 Mg OH
3
2H 2 O
CaCO3
Reaction 4:
Eqn 5.8
Reaction 5:
Mg OH
Ca 2
Eqn 5.9
Ion-exchange softening Ion exchange is a unit process in which ions of a given species (such as Na+) are displaced from an insoluble exchange material (this material is represented by R in Eqn 5.10) by ions of a different species in solution. When ion-exchange is applied in water softening, sodium ions from a resin (i.e. the exchange material R) replace calcium and magnesium ions in the raw water, thus reducing the hardness of the water.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
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RNa 2
Ca 2 Mg 2 Fe 2
Ca R Mg Fe
2Na
Eqn 5.10
Ion exchange process typically is typically carried out in a series of columns packed with the exchange material (e.g. resin); removing close to 100% of water hardness. Resin is usually reactivated and reused after it maximum capacity has been reached. Example 5.3: Chemical requirement in lime-soda softening process Ground water from Yuhwa Aquifer contains 2.3 10-5 mol L-1 of dissolved CO2. The water is being pumped at a rate of 200 L s-1, to serve the residents of Haemosu town. Because of the high hardness of this water, it needs undergoes softening treatment process. Calculate the amount (in kg) of hydrated lime Ca(OH)2 that needs to be added each day to neutralize carbonic acid in the first stage of softening treatment, and how much calcium carbonate will be generated as a result. Solution: Eqn 5.4 shows that 1 mol of Ca(OH)2 is needed to neutralize 1 mol of carbonic acid: Ca(OH)2 needed per litre water is: Converting to mass (kg) per day: CaCO3 mass (kg) produced per day:
2.3 10
5
mol
5
2.3 10 2.3 10
29.4 kg d 39.7 kg d
5.4.5 Sedimentation After flocculation and/or softening treatment, the solids containing in the water need to be removed by sedimentation. Because water detention time in sedimentation basins (also called clarifiers or settling tanks) is normally in the range of 2-8 hours, only those particles that can settle in this time frame can be removed. Sedimentation basins are usually rectangular or circular shape, as shown in Figure 5.10. To reduce turbulences caused by the rushing water, as it leaves the sedimentation basins, a series of weirs are put in place to provide a large area for the water and minimize water flow velocity near the outlet zone of the basin. The weirs then feed into a central channel or pipe for transport of the settle water away the sedimentation basin. Design considerations Rectangular sedimentation basins (Fig. 5.10a) normally have a length-width ratio of 2.0 and depth of 1.5-6 m. Circular sedimentation basins (Fig. 5.10b) are normally 10-50 m in diameter and 2.5-6 m in depth.
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Figure 5.10: Photos of operating sedimentation tanks: (a) rectangular, and (b) circular.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
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outlet zone
Effluent weir
sludge zone
Figure 5.11: Sketch of rectangular (left) and circular (right) sedimentation tanks Key parameters and typical values in design of sedimentation basins are: Surface overflow rate (flow to surface area ratio): 20-35 m d-1 Detention times: 2-8 h Weir overflow rate (flow to weir length ratio): 150-300 m2 d-1
Example 5.4: Estimating the weir length of sedimentation basin in water treatment A water treatment plant has intake of a low-turbidity freshwater. Its design weir over flow loading rate is 175 m3 d-1. If the freshwater flow rate is 0.044 m3 s-1, how much liner metre of weir is required? Solution:
0.044 60 60 24 175 21.7 m
5.4.6 Filtration As the water flows over the weirs to exist the sedimentation basins, it still carries particles that are too small to settle or, somehow, escape removal from the water due to fluid flow. These particles are filtered out; removed from the water through another unit operation filtration. Filtration devices (i.e. filters) can either be operated as slow or rapid sand filters. A slow sand filter conventionally uses only sand, with a supporting gravel layer at its bottom, while rapid filters can use a variety of media materials. Slow sand filters It is a rectangular concrete open box structure as outlined in Figure 5.12.
CIV3264: URBAN W ATER AND W ASTEWATER SYSTEMS Water and Wastewater Treatment
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Figure 5.12: Sketch of a slow sand filter A slow filter contains: Supernatant layer of raw water that provides a head of water sufficient to drive the water through the sand filter while creating a detention time of several hours; Schmutzdecke layer composed of living and dead micro-organisms; Bed of fine sand, supported on a thin layer of gravel (particle size, d=0.15-0.3mm); System of under drains (for effluent collection); Inlet and outlet structures. Filtration rate is typically in the range of: 0.1-0.2 m h-1. Filtration mechanisms: The removal of impurities is thought to be primarily in the Schmutzdecke layer. It is both physical and biological process. Total coliform bacteria removal typically reach 99% or higher. Colour removal is typically around 25%. Turbidity removal can be effective except for very fine clay particles (e.g. from mountain runoff). Cleaning is required after 2-6 mounts - scraping off the top surface (6-12mm of sand from the top) and starting again about 2 days later. Rapid sand filters Rapid sand filters can have graded (layered) sand within the bed; they can also be designed as having dual media: sand and anthracite coal. Rapid sand filters remove suspended particles (turbidity) by simple physical method of filtration, but some biological activity may also occur (e.g. the transformation of ammonia into nitrate). Traditionally, rapid sand filters are designed to operate at a loading rate of 120-300 m d-1. Usually, a minimum of two filters are constructed; one being operated, the other being rested or cleaned. Cleaning is then achieved by forcing water flowing upwards through the bed surface this operating is called backwashing. Sand filters (slow or rapid) should have no more than 2.5 m depth of filter media (in the range of 0.5-2.5 m).
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5.4.7 Disinfection Disinfection refers to operations aiming at killing or rendering microorganisms, especially pathogens but the number of harmless microorganisms is also reduced. The proceeding drinking water treatment processes (i.e. coagulation, flocculation, sedimentation, and filtration) typically remove around 90% of microorganisms. However, in order to meet strict drinking water standards, additional disinfection is required. The main characters of a good disinfectant are: (a) being toxic to microorganisms at concentrations well below the toxic threshold to humans and animals, (b) not making water unpalatable, (c) being effective to raw waters from various sources regardless of their compositions and conditions, (d) having a fast rate of disinfection, (e) being persistent enough to prevent re-growth of microorganisms in the distribution system, (f) must not form toxic by-products due to their reactions with any natural occurring materials in the water. The most commonly used industrial scale disinfection methods/disinfectants are: (1) Chlorine is the most commonly used disinfectant in water treatment. Typically, chlorine gas is injected into a tank or pipe, and undergoes rapid mixing followed by slow mixing in a downstream tank. (2) Chlorine dioxide (ClO2 - generated onsite through the combination of chlorine and sodium chloride) (3) Ozone (O3) (4) UV radiation 5.4.8 Fluoridation Water fluoridation is the intentional addition of fluoride to drinking water. During the past five decades, water fluoridation has been proven to be both wise and cost-effective in the prevention of dental decay. Fluoridation is normally accomplished by adding one of the following three compounds to drinking water: (1) sodium fluoride (NaF - powder form), (2) fluorosilicic acid (H2SiF6 - liquid form), or (3) sodium fluorosilicate (Na2SiF6 - powder form). Fluoridation is not needed (in fact, defluoridation is needed), when the naturally occurring fluoride level in the raw water exceeds certain limits. 5.4.9 Water Sludge Treatment Sludge generated in water treatment process, such as alum sludge produced in coagulation and flocculation, need to be sufficiently treated before being disposed (most commonly to landfills). The sludge process is similar to (somewhat easier than) sludge from wastewater treatment process. Sludge treatment has been discussed in detail in Chapter 4.
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FURTHER READING
Henry, J. G. and Heinke, G. W., 1996. Environmental Science and Engineering, Prentice-Hall, New Jersey, USA. US EPA 1993. Nitrogen Control Manual: EPA Report 625-R-93-010, Office of Research and Development, Environmental Protection Agency, USA. Forster, C. F., 2003. Wastewater Treatment and Technology, Thomas Telford Publishing, London, UK. Gray, N. F., 2004. Biology of Wastewater Treatment, 2nd Ed., Imperial College Press, London, UK. Lin, S., 2001. Water and Wastewater Calculations Manual. McGraw-Hill, New York, USA. Metcalf and Eddy, revised by Tchobanoglous, G., Burton, F. L., Stensel, H. D., 2003. Wastewater Engineering: Treatment and Reuse. 4th Ed., McGraw-Hill, New York, USA.