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IMPLEMENTS
FLAIL MOWERS
Model: EFGC EFGCH FC AGL AG
READ
IMPORTANT
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CONTENTS
INTRODUCTION CHAPTER 1. SAFETY PRECAUTIONS
1.1 SAFETY FIRST 1.2 GENERAL SAFETY 1.3 OPERATING SAFETY 1.4 STORAGE SAFETY 1.5 MAINTAINENCE SAFETY 2 2 2 2 3 4 4 5 11 11 11 13 14 14 14 15 16 17 17 18 18 18 20 20 21 22 22 27 32 37 42 43
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CONGRATULATIONS! On the purchase of your new Hanmey Flail Mower. This information is to assist you in preparing, operating and maintaining your ail mower. Please read and understand the information completely before operating your mower, paying special attention to all the safety details. Keep this manual handy for a ready reference.
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1. Blade axle 4. Stand 7. Transmission shaft 2. Blade axle cover 5. Gear box 3. Combined fender 6. Top Link Bracket
PTO Shaft
Safety Guard
Universal Joint
Grease Nipple
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EFGC Model
FC Model
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AGL Model
EFGCH Model
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AG Model
EFG-125
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EFGC-105
18-25 Cat-1 1165 790 845 170kg 1015 540r/min 50HP 16
EFGC-115
18-25 Cat-1 1265 790 845 185kg 1115 540r/min 50HP 20
EFGC-125
25-30 Cat-1 1365 790 845 200kg 1215 540r/min 50HP 20
EFGC-135
25-30 Cat-1 1485 790 845 215kg 1315 540r/min 50HP 24
EFGC-145
25-30 Cat-1 1585 790 845 230kg 1415 540r/min 50HP 24
EFGC-155
30-40 Cat-1 1685 790 845 245kg 1515 540r/min 50HP 24
EFGC-165
30-40 Cat-1 1785 790 845 260kg 1615 540r/min 50HP 28
EFGC-175
30-40 Cat-1 1885 790 845 275kg 1715 540r/min 50HP 28
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MODELS Tractor HP
3.P.L
EFGCH-105 18-25 Cat-1 1165 1020 960 210kg 1015 540r/min 50HP 16
EFGCH-115 18-25 Cat-1 1265 1020 960 225kg 1115 540r/min 50HP 20
EFGCH-125 25-30 Cat-1 1365 1020 960 240kg 1215 540r/min 50HP 20
EFGCH-135 25-30 Cat-1 1485 1020 960 255kg 1315 540r/min 50HP 24
EFGCH-145 25-30 Cat-1 1585 1020 960 270kg 1415 540r/min 50HP 24
EFGCH-155 30-40 Cat-1 1685 1020 960 285kg 1515 540r/min 50HP 24
EFGCH-165 30-40 Cat-1 1785 1020 960 300kg 1615 540r/min 50HP 28
EFGCH-175 30-40 Cat-1 1885 1020 960 315kg 1715 540r/min 50HP 28
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AG-140
30-60 Cat-1 1530 990 1000 310kg 1300 540r/min 50HP 12
AG-170
30-60 Cat-1 1680 990 1000 330kg 1650 540r/min 50HP 16
AG-200
40-70 Cat-1 2150 990 1000 365kg 1900 540r/min 50HP 18
AG-220
40-70 Cat-1 2350 990 1000 395kg 2100 540r/min 50HP 20
AGF-140
30-60 Cat-1 1800 900 740 490kg 1300 540r/min 50HP 12
AGL-125
18-25 Cat-1 1380 680 570 250kg 1215 540r/min 50HP 20
AGL-145
20-30 Cat-1 1580 680 570 270kg 1415 540r/min 50HP 24
FC-120
30-60 Cat-1 1530 990 1000 310kg 1300 540r/min 50HP 28
FCN-160
30-60 Cat-1 1680 990 1000 330kg 1650 540r/min 50HP 36
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The Flail mower is PTO powered with six available models, in category I three point linkage, from 3 to 6 foot for tractors up to 55 hp.
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Features:
Cutting height controlled by adjustable skids ~ high strength mulching blades ~ belt driven ~ safety aps to prevent debris being thrown ~ extra strong and designed with safety in mind ~ support leg for storage ~ solid hitch ~FC-120/160 models include hydraulic ail catcher.
CE Identication Plate
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4.2 ADJUSTMENTS
ADJUSTING THE HEIGHT
To get the most out of your ail mower, it should be set within the recommended height. To save fuel and power, and reduce wear and tear, the cutting height must be regulated correctly. When adjusting the working height, loosen screw (1), remove screw (2) on both sides; The roller height (see following drawing) can be adjusted by alligning the selected hole in the roller support bracket at position 2. The lowest hole is the highest working height; put the screw (2) into the selected hole; tighten screw (1) and screw (2).
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7. 8.
When the Flail Mower has been set up with the required tolerances: Operate the Flail Mower with tractor in low range and the PTO delivering 540 RPM
Adjust the drive belt tension. The correct belt tension is achieved when the belt can be deected by the belt thickness about 10mm at the center point between the pulleys. Align the gearbox so the drive shaft is parallel with the body. Use a straight edge to make sure the belt pullies are inline and running true. If misaligned, call your dealer or service agent for technical support. Fit the safety covers and tighten the mounting bolts before operation.
Approx.10mm deection
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Storage Position
Operating Position
In order to keep the machine stable, lower the adjustment stand when the machine is stopped (see above drawing). Follow all safety precaution detailed in this manual. The machine is equipped with a standard category one, three point linkage. Back the tractor into position in front of the ail mower Lower the tractor hydraulic lift arms. Turn the tractor off. Maneuver the implement by hand and attach the lower link arms to the lower link pin. Ensure they are secured with lynch pin. Attach the top link to the top link bracket. Adjust the lower link sway chains to allow minimal lateral movement. Attach the PTO shaft to the Tractor PTO ensuring it has been cut to the required length.
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After 50 hr of work, check and ll the gearbox to the required level, using oil type SAE 90 EP API GL4 Oil.
Each 100 hr of work: Check the gearbox oil level. Replace as required.
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GREASING
1. 2. 3. 4. Use a hand-held grease gun for all greasing. Wipe grease nipple with a clean cloth before greasing, to avoid injecting dirt and grit. Replace broken nipples immediately. If nipples will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace nipple if necessary.
5.2 MAINTENANCE
The period recommended is based on normal operating conditions. Severe or unusual conditions may require more frequent maintenance.
SEASON MAINTENANCE
ANNUAL MAINTENANCE
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8hrs/ Daily Lubricate PTO Shaft Lubricate Caster Wheels Lubricate Blade Spindle Check Gear Box Oil Level Clean Machine Lubricate and Clean PTO Shaft Cover PTO SHAFT MAINTENANCE
50hrs/Weekly
Annually
The PTO shaft is designed to telescope to allow for dimensional changes as the machine goes through its operating range. A tubular guard encloses the driving components and is designed to turn relative to the driving components. The shaft should telescope easily and the guard turn freely on the shaft at all times. Annual disassembly, cleaning and lubrication is recommended to insure that all components function as intended. To maintain the shaft, follow this procedure: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Remove the shaft from the machine. Pull shaft apart. Use a screwdriver to pry the tabs out of the sleeves on each end. Pull the shaft out of the plastic tubular guard. Use a solvent to clean the male and female portions of the telescoping ends. Apply a light coat of grease to each end. Clean the grooves on each end where the tabs are located. Clean each tab also. Apply a light coat of grease to each groove. Insert the shaft into its respective guard and align the slots with the groove. Insert the tabs through the slots and seat in the groove. Check that each guard turns freely on the shaft. Assemble the shaft. Check that the shaft telescopes easily. Replace any components that are damaged or worn. Install the shaft on the machine.
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IMPORTANT: Check the oil level only when the unit is cold and the machine is on the level.
5.3 STORAGE
Clean the machine inside and out so as to avoid corrosion. Dont Spray water on the rolling bearing if you clean the machine with high pressure sprayer. Check and clean the universal joint, driving belt press roller, or replace them if they are not in good condition. Spread oil on all parts required. Recoat the parts rubbed and damaged for anti corrosion. Store the machine in a dry, level area.
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FAILURE
CAUSE
SOLUTION
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NO. 1 2 3 4 5 6 7 8
Part NO. EFGC-105 UC207-Z EFGC100.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGC-125 UC207-Z EFGC120.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGC-135 UC207-Z EFGC130.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGC-145 UC207-Z EFGC140.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGC-155 UC207-Z EFGC150.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGC-175 UC207-Z EFGC170.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109
Name & Specications Bearing with ange 90207 Blade axle weldment Bolt M12x80 Sleeve Blade Locking nut M12 Oil seal FB55X80X8 Oil-sealing sleeve
QTY 2 1 20 40 40 20 1 1
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NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
Part NO. EFGC-105 GB13871-94 GB893.1-86 GB/T276-94 EFGC100.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC100.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGC-125 GB13871-94 GB893.1-86 GB/T276-94 EFGC120.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC120.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGC-135 GB13871-94 GB893.1-86 GB/T276-94 EFGC130.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC130.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGC-145 GB13871-94 GB893.1-86 GB/T276-94 EFGC140.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC140.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGC-155 GB13871-94 GB893.1-86 GB/T276-94 EFGC150.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC150.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGC-175 GB13871-94 GB893.1-86 GB/T276-94 EFGC170.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC170.018 ZBT 32001.3-87 GB93-87 GB5783-86
Name & Specications Oil seal 356210 Circlip 62 Bearing 6007 Shaft Key A10X40 Connected sleeve Paper gasket Key A10X70 Gearbox assembly Shaft tube weldment Retainer Plain washer 12 Hex. head bolt M12X35
QTY 1 1 1 1 1 1 1 1 1 1 2 4 4
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NO. 1 2 3 4 5 6 7 8
Part NO. EFGCH-105 UC207-Z EFGC100.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGCH-125 UC207-Z EFGC120.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGCH-135 UC207-Z EFGC130.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGCH-145 UC207-Z EFGC140.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGCH-155 UC207-Z EFGC150.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109 EFGCH-175 UC207-Z EFGC170.013 GB5782-86 EF100.00.101 EF100.00.102 GB6184-86 GB13871-94 RK120.109
Name & Specications Bearing with ange 90207 Blade axle weldment Bolt M12x80 Sleeve Blade Locking nut M12 Oil seal FB55X80X8 Oil-sealing sleeve
QTY 2 1 20 40 40 20 1 1
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NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
Part NO. EFGCH-105 GB13871-94 GB893.1-86 GB/T276-94 EFGC100.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC100.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGCH-125 GB13871-94 GB893.1-86 GB/T276-94 EFGC120.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC120.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGCH-135 GB13871-94 GB893.1-86 GB/T276-94 EFGC130.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC130.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGCH-145 GB13871-94 GB893.1-86 GB/T276-94 EFGC140.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC140.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGCH-155 GB13871-94 GB893.1-86 GB/T276-94 EFGC150.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC150.018 ZBT 32001.3-87 GB93-87 GB5783-86 EFGCH-175 GB13871-94 GB893.1-86 GB/T276-94 EFGC170.133 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.300Z.02 EFGC170.018 ZBT 32001.3-87 GB93-87 GB5783-86
Name & Specications Oil seal 356210 Circlip 62 Bearing 6007 Shaft Key A10X40 Connected sleeve Paper gasket Key A10X70 Gearbox assembly Shaft tube weldment Retainer Plain washer 12 Hex. head bolt M12X35
QTY 1 1 1 1 1 1 1 1 1 1 2 4 4
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NO. 1 2 3 4 5 6 7 8 9 10
Part NO. AG-140 GB6184-86 GB93-87 EFAG140.103 GB5782-86 GB13871-94 GB/T281-94 GB893.1-86 GB13871-94 EFAG140.102 EFAG140.019 AG-170 GB6184-86 GB93-87 EFAG140.103 GB5782-86 GB13871-94 GB/T281-94 GB893.1-86 GB13871-94 EFAG140.102 EFAG170.019 AG-200 GB6184-86 GB93-87 EFAG140.103 GB5782-86 GB13871-94 GB/T281-94 GB893.1-86 GB13871-94 EFAG140.102 EFAG200.019 AG-220 GB6184-86 GB93-87 EFAG140.103 GB5782-86 GB13871-94 GB/T281-94 GB893.1-86 GB13871-94 EFAG140.102 EFAG220.019
Name & Specications Locking nut M16 Spring washer 16 Hoe Bolt M12x80 Oil seal 45X80X10 Bearing1308 Circlip 90 Oil seal 40X90X10 Bearing seat Blade axle weldment
QTY 12 12 12 12 2 2 2 1 2 1
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NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
Part NO. AG-140 GB13871-94 GB893.1-86 GB/T276-94 EFAG140.166 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.003Z.01 EFAG140.026 ZBT 32001.3-87 GB93-87 GB5783-86 AG-170 GB13871-94 GB893.1-86 GB/T276-94 EFAG140.166 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.003Z.01 EFAG140.026 ZBT 32001.3-87 GB93-87 GB5783-86 AG-200 GB13871-94 GB893.1-86 GB/T276-94 EFAG140.166 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.003Z.01 EFAG140.026 ZBT 32001.3-87 GB93-87 GB5783-86 AG-220 GB13871-94 GB893.1-86 GB/T276-94 EFAG140.166 GB1096-79 EFGC120.132 EFGC120.131 GB1096-79 XH50.003Z.01 EFAG140.026 ZBT 32001.3-87 GB93-87 GB5783-86
Name & Specications Oil seal FB40X68X10 Circlip 68 Bearing 6008 Shaft Key A10X40 Connected sleeve Paper gasket Key A10X70 Gearbox assembly Shaft tube weldment Retainer ZG3/8"-19 Plain washer 12 Hex. head bolt M12X35
QTY 1 1 1 1 1 1 1 1 1 1 2 4 4
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NO. 1 2 3 4 5 6 7 8 9 10
Part NO. AGF-140 GB6184-86 GB93-87 EFAG140.103 GB5782-86 GB13871-94 GB/T281-94 GB893.1-86 GB13871-94 EFAG140.102 EFAG140.019
Name & Specications Locking nut M16 Spring washer 16 Hoe Bolt M12x80 Oil seal 45X80X10 Bearing1308 Circlip 90 Oil seal 40X90X10 Bearing seat Blade axle weldment
QTY 12 12 12 12 2 2 2 1 2 1
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NOTES
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IMPLEMENTS
Serial No: Stock No:
252 Bruce Highway, Eastern Service Road, BURPENGARY, Queensland. 4505 phone 07 3888 7655 Fax 07 3888 3180
Product:
Model No:
Dealer Pre-delivery:
The following MUST be carried out by the dealer prior to delivery: 1. The model, serial, and stock number are as recorded at the top of this page. 2. The product is complete and correctly assembled. 3. All guards, safety features and decals are in place and secure. 4. All lubrication requirements are complete. 5. All hydraulic ttings and hoses are correctly installed. 6. The product has been tested.
DEALER STAMP
OR
MIDWAY SALES DEPOT Queensland: Ph: 07 3888 7655 Victoria: Ph: 03 9333 8522 Inv no: Signed: Date:
I conrm that the pre-delivery items listed above have been completed on the products as shown
MANUFACTURERS COPY MUST BE RETURNED WITHIN 10 DAYS OF PURCHASE Manufacturers Copy: White Dealers Copy: Blue 45 Customers Copy: Yellow
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IMPLEMENTS
Serial No: Stock No:
252 Bruce Highway, Eastern Service Road, BURPENGARY, Queensland. 4505 phone 07 3888 7655 Fax 07 3888 3180
Product:
Model No:
Dealer Pre-delivery:
The following MUST be carried out by the dealer prior to delivery: 1. The model, serial, and stock number are as recorded at the top of this page. 2. The product is complete and correctly assembled. 3. All guards, safety features and decals are in place and secure. 4. All lubrication requirements are complete. 5. All hydraulic ttings and hoses are correctly installed. 6. The product has been tested.
DEALER STAMP
OR
MIDWAY SALES DEPOT Queensland: Ph: 07 3888 7655 Victoria: Ph: 03 9333 8522 Inv no: Signed: Date:
I conrm that the pre-delivery items listed above have been completed on the products as shown
MANUFACTURERS COPY MUST BE RETURNED WITHIN 10 DAYS OF PURCHASE Manufacturers Copy: White Dealers Copy: Blue Customers Copy: Yellow
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IMPLEMENTS
Serial No: Stock No:
252 Bruce Highway, Eastern Service Road, BURPENGARY, Queensland. 4505 phone 07 3888 7655 Fax 07 3888 3180
Product:
Model No:
Dealer Pre-delivery:
The following MUST be carried out by the dealer prior to delivery: 1. The model, serial, and stock number are as recorded at the top of this page. 2. The product is complete and correctly assembled. 3. All guards, safety features and decals are in place and secure. 4. All lubrication requirements are complete. 5. All hydraulic ttings and hoses are correctly installed. 6. The product has been tested.
DEALER STAMP
OR
MIDWAY SALES DEPOT Queensland: Ph: 07 3888 7655 Victoria: Ph: 03 9333 8522 Inv no: Signed: Date:
I conrm that the pre-delivery items listed above have been completed on the products as shown
MANUFACTURERS COPY MUST BE RETURNED WITHIN 10 DAYS OF PURCHASE Manufacturers Copy: White Dealers Copy: Blue 49 Customers Copy: Yellow
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IMPLEMENTS
Hanmey Implements Division of Midway Sales Australia 252 Eastern Service Road Burpengary Qld 4505 Australia
Email: midway@midwaysales.com.au Website: www.hanmey.com.au phone: 1300 IMPLEMENT Fax: (07)3888 3180
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