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An "ISO : 9001 - 2000" Company

PRODUCT OVERVIEW
SPARE-PARTS, KEY COMPONENTS & ASSEMBLIES

FOR MAN MADE FIBER INDUSTRY

n POLYESTER STAPLE FIBER LINES n HIGH SPEED STAPLE FIBER LINES-CONTINUOUS PROCESS n MELT SPINNING & DRAWING LINES-POLYPROPYLENE n MELT SPINNING & DRAW LINES-POLYESTER n DRAW STANDS, ANNEALER & CALENDERS n PTA DRYERS n POLYESTER FILAMENT LINES n CRIMPERS n CUTTERS n POY WINDERS & SPINNING PLANTS n TYRE CORDS & INDUSTRIAL YARNS

w w w. f o u r w e n t s . c o m

An "ISO : 9001 - 2000" Certified Company

"FOURWENTS" SPARES FOR MAN MADE FIBER INDUSTRIES


Our expertise in the field of quality spare parts & equipments for machinery & plants of man-made Fiber industries could be of significant value to your company.
0

FOR MORE THAN 45 YEARS, WE HAVE BEEN MAKING ONLY QUALITY SPARE PARTS, KEY COMPONENTS & EQUIPMENTS THAT ARE RELIABLE AND VERSATILE, THAT CAN MEET THE REQUIREMENTS OF YOUR PRESENT MAINTENANCE PROGRAMMES.
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"FOURWENTS" CAN OFFER YOU A COMPLETE RANGE OF PRODUCTS : We are a precision Engineering Company making a wide range of products for our large customer base in domestic as well as international market.
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Main Focus of the company is manufacturing of quality precision Components, Equipments and Spare-parts for the Textile, Polyester Fiber, Spinning, Weaving, Knitting & Processing Industry, Plastic & Rubber Industry, Paper & BOPP Film Plants etc . "FOURWENTS" is a customer driven company and has made its reputation through meeting customer requirements. This has been achieved by a continuous close liaison with our customers.
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QUALITY assurance extends through every aspect of our business at "FOURWENTS" Our Quality System Corresponds to the ISO Standard. This allows us to guarantee our Products for consistent conformance to the specified requirements. Quality is achieved by a total commitment from our highly skilled and motivated workforce. Quality is monitored through process control and regular inspection. This in - built quality control means every Component is of the highest possible standard when it leaves our factory.
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With Continuous efforts of our in - house Product Development Team working in Conjunction with our Purchasing, Production, Quality and Stores departments we strive to meet total Customer Satisfaction.
0 THE PRODUCT VIEW OF THIS CATALOGUE IS PRIMARLY INTENDED FOR THE MAN MADE FIBER INDUSTRIES. HOPE THIS TO BE YOUR READY REFERENCE FOR ALL YOUR CRITICAL NEEDS. WITH TEAM OF QUALIFIED ENGINEERS AND SKILLED WORK FORCE SUPPLEMENTED BY ULTRA MODERN MANUFACTURING FACILITIES, "FOURWENTS" CAN MEET ALL YOUR EXPECTATIONS ON QUALITY AND DELIVERY. "FOURWENTS" IS ONE OF THE RELIABLE SUPPLIERS TO MAN MADE FIBER INDUSTRIES IN INDIA AND ABROAD.0 0 IT WOULD ALWAYS BE "FOURWENTS" PLEASURE TO GET INTO BUSINESS RELATION WITH YOU. YOUR DECISION TO TEAM UP WITH THE "FOURWENTS" AUTOMATICALLY ENSURES YOU OF PERSONALIZED SERVICE WHERE EACH MEMBER OF PERSONAL MAKE A GENEROUS CONTRIBUTION TO ANSWER ALL YOUR NEED EFFICIENTLY.

TYPICAL APPLICATIONS OF "FOURWENTS" PRODUCTS IN MAN MADE FIBER INDUSTRIES


n n n n n

Staple Fiber Plants Crimpers Cellulosic Fiber Plants BCF Plants Polyamide 6 Filaments

n n n n

POY / FDY Plants FDY-HT Plants PTA Dryers Tyre Cord and High-Tenacity Filaments

n n n n

POY - HOY Plants Acrylic Fiber Plants Yarn Texturizing & Crimping m/c POY / FDY - Winders POY / FDY - Spinning

Ideally suitable for DUPONT, NEUMAG, ZIMMER, TOYOBO, ZHENGOU, FLEISSNER, BARMAG, RIETERS etc.

WE ALSO DESIGN, CALCULATE AND MANUFACTURE KEY COMPONENTS, SPARE PARTS AND ASSEMBLIES ACCORDING TO YOUR SPECIAL REQUIREMENTS AGAINST SAMPLES OR BLUE PRINTS

01

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

An "ISO : 9001 - 2000" Company

NO.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26

TABLE OF CONTENTS
COMPLETE ASSEMBLY OF STEAM HEATED ROLL WITH "FOURWENTS" ROTARY PRESSURE STEAM JOINT SUITABLE FOR : ROTARY PRESSURE STEAM JOINTS, SYPHON SYSTEMS & RELATED SPARES OVER VIEW ROTARY PRESSURE STEAM JOINTS SUITABLE FOR :ROTARY PRESSURE STEAM JOINTS SUITABLE FOR :-

SUITABLE FOR TYPE


DUPONT PSF LINE GENERAL OVER VIEW DUPONT PSF LINE DUPONT PTA DRYER NEUMAG PSF LINE NEUMAG ZIMMER PSF LINE TOYOBO PSF LINE ZHENGOU PSF LINE FLEISSNER PSF LINE NEUMAG & ZIMMER

PAGE NO.
03, 04, 05 06, 07 08 09, 10 11 TO 16 17 18 19, 20 21, 22 23 TO 26 27 TO 29 30 TO 38 39 40 41 TO 44 45, 46 47 TO 52 53, 54, 55 56 TO 66 67 68 69, 70, 71 72, 73 74, 75 76, 77 78 79 TO 82

ROTARY PRESSURE STEAM / COOLING WATER JOINTS & SYPHONS SUITABLE FOR :GEARBOX FOR NEUMAG TENSION STAND

ROTARY PRESSURE STEAM / COOLING WATER JOINT SUITABLE FOR :ROTARY PRESSURE STEAM / COOLING WATER JOINT SUITABLE FOR :ROTARY PRESSURE STEAM / COOLING WATER JOINT SUITABLE FOR :ROTARY PRESSURE STEAM / COOLING WATER JOINT SUITABLE FOR :SPARES FOR CRIMPERS

FJU SERIES ROTARY PRESSURE JOINTS, ACCESSORIES & CARBON SEALING PRODUCTS FMU SERIES ROTARY JOINTS FBU SERIES ROTARY JOINTS FDU SERIES ROTARY JOINTS SWIVEL JOINTS - P , H, L & N SERIES 'FOURCARB' CARBON GRAPHITE PRODUCTS STAINLESS STEEL FLEXIBLE HOSES ROLLERS & CYLINDERS STEAM TRAPS STRAINERS SPECIALITY PROCESS PUMPS MECHANICAL SEALS HYDRAULIC CYLINDERS & HYDRAULIC SEALS CUSTOMIZED SPARE PARTS & ACCESSORIES CUTTERS & BLADES "FOURPLAST" WINDING, TWISTER & DYG. TUBES & BOBBINS

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

02

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

COMPLETE ASSEMBLY OF STEAM HEATED ROLL WITH "FOURWENTS" ROTARY PRESSURE STEAM JOINT ASSEMBLY

03

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

COMPLETE ASSEMBLY OF STEAM HEATED ROLL WITH "FOURWENTS" ROTARY PRESSURE STEAM JOINT (VALVE) ASSEMBLY SHOWING BILL OF MATERIAL
ASSY. NOS PART DESCRIPTION CODE REQUIRED 1 2 1 1 Steam Heated Roll
0.38" SMALL ROLL SINGLE STAINLESS STEEL FLANGED ROTARY SYPHON FOR 23" I.D. ROLL SPEC. NO. 2075 BW 5 RRS S.38 23 12 F1 1.31" ID X 2.62" OD X 0.06" THICK RING GASKET 4 PER SET 0.375" - 16 NC X 1.0" LONG 50C. CAP SCREW 1/2" SCHEDULE 40 X 76.75" LONG TYPE 304 SS HORIZONTAL OUTLET PIPE 3.75" OD X 3/8" THICK FLANGE (2605 S 65) WELDED ONE END REF . DWG. NO. A1 3811 4.06" ID X 7.0" OD X 0.06" THICK GASKET WB 0.812" DIA HOLES ON 5.5" BOLT CIRCLE (8 PER SET) 0.750" - 10 NC SEAL LOCK NUTS & GASKETS 2.500" X 62.75" LONG STEAM INSULATING SLEEVE WITH 7.0" DIA FLANGE WELDED ONE END MACHINED FOR "O" RING OPPOSITE END W/ZINC PLATING REF . DRG. NO. A - 13812

PART REF. NO. --2075-BW

MATERIAL --ALL S.S.

"FOURWENTS" REF. NO. 43-D-035 43-D-036

3 4 5

1 1 SET 1

CSS-818-0131 01 ASBESTOS --S.S. S.S.&STEEL

43-B-034/3 43-B-034/4 43-C-027

SO-7507166-A

6 7 8

1 1 SET 1

-----

ASBESTOS STEEL & ASBESTOS STEEL

43-B-034/6 43-B-034/7 43-C-023

J-25500-IS-3

9 10 11

2 1 SET 1

2.29 DIA "O" RING


(6 PER SET) 0.375" - 16 NC X 1.75" LONG SOCKET HEAD CAP SCREWS 5.0" DIA "Q" JOURNAL FLANGE ADAPTOR # (6) 0.500" - 13 X 2.0" STUDS & FOR 1.1/2" "Q" JOINT NIPPLE & MACHINED W/"O" RING GROOVES TO ACCEPT "O" RING BM-8 & STEAM SLEEVE BM # 7 (REF . DRG. A - 1380 K) 5.5" DIA "Q" NIPPLE FLANGE FOR 1.1/2" JOINT NIPPLE (REF . DRG. 9236) METAL GASKET FOR 1.1/2" NIPPLE END 2 (HALVES) SPLIT WEDGES FOR 1.1/2" "Q" NIPPLE FLANGE

CSS-825-0229TE --J-2540-85

GFT. STEEL SPL.C.I.

43-D-034/9 43-B-034/10 43-C-006

12 13 14

1 1 1

J-25605 0-8 J-25080 J-2555

SPL. STEEL COPPER SPL. C.I.

43-C-002 43-B-34/13 43-C-002

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

04

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

COMPLETE ASSEMBLY OF STEAM HEATED ROLL WITH "FOURWENTS" ROTARY PRESSURE STEAM JOINT (VALVE) ASSEMBLY SHOWING BILL OF MATERIAL
ASSY. NOS PART DESCRIPTION CODE REQUIRED
15 1

PART REF. NO.


2500 LSNAFRZZQWD1C

MATERIAL
SEE DETAIL & PARTS LIST

"FOURWENTS" REF. NO.


43-C-032

1.1/2" "FOURWENTS" (JOHNSON TYPE) ROTARY PRESSURE JOINTS (ROD SUPPORTED) W. DUCTILE IRON SUPER CONSTRUCTION INTERNALLY COMPENSATED, CONNECTIONS INLET 1.1/4" - 400 LB - FLANGED OUTLET 3/4" - 400 LB - FLANGED SYPHON PIPE - 1/2" LUGS DRILLED 1.06" ON 10.38" CENTERS (2 PER SET) 1.0" DIA (NOTE-A) LONG SUPPORT RODS THREADED UNC BOTH ENDS (W) (3) JAM NUTS & (1) LOCK WASHER EACH PAD** "FOURWENTS" MAKE 1.1/4" X 18" LONG HIGHLY FLEXIBLE S.S. METAL HOSE W/400 LB FIXED FIG. ONE END SUITABLE FOR 375 PSIG AT 500 F AND LAP JOINT FLANGE 400 LB OPPOSITE END.
0

16

1SET

---

STEEL

43-B-034/16

17

---

S.S. HOSE

43-D-037A

18

1 SET

"FOURWENTS" MAKE 3/4" X 12" LONG HIGHLY FLEXIBLE S.S. METAL HOSE FOR 375 PSIG & 5000F W/400 LB ONE END SUITABLE FOR 375 PSIG AT 500 F AND LAP JOINT FLANGE 400 LB OPPOSITE
0

---

S.S. HOSE

43-D-037B

19 20

1 1 SET

1.66" ID X 3.0" OD X 0.06" THICK RING GASKET (4 PER SET) 0.625" - 11 X 2.75" HEX HEAD BOLTS W NUTS & LOCK WASHER. * 1.06" ID X 2.25" OD X 0.06 THICK RING GASKET (4 PER SET) 0.625" 11 X 2.50" HEX HEAD BOLTS & LOCK WASHERS * ROTARY SYPHON PIPE ASSY. 1/4" FOR H.T. ROLL ASSY.

-----

ASBESTOS STEEL

43-B-034/19 43-B-034/20

21 22

1 1 SET

-----

ASBESTOS STEEL

43-B-034/21 43-B-034/22

23

---

---

43-C-038

* CUSTOMER TO SUPPLY DIM FROM FACE OF JOURNAL TO BOSS WHERE RODS ATTACH PLUS DEPTH OF ENGAGEMENT TO ENABLE "FOURWENTS" TO FIGORE ROD LENGTH. ** BOLTS / NUTS TO BE A 193 B7/A 194-2H OR EQUAL

05

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

PRODUCT OVERVIEW
An "ISO : 9001 - 2000" Company

"FOURWENTS" ROTARY PRESSURE JOINTS, SYPHON SYSTEMS & RELATED SPARES OVERVIEW
At "FOURWENTS", We feel every application deserves its own optimal solution. That's why we have developed the widest line of ROTARY JOINTS & UNIONS and SYPHONS There is a "FOURWENTS" product to meet almost any need whatever the process, speed, medium, pressure, temperature or other applications, conditions, "FOURWENTS" offers self - supported rod supported and bracket - mounted ROTARY UNIONS - JOINTS for handling Steam Water, Hot Water, Cooling Water, Coolant, Air, Vacuum, Hydraulic, Gases, Hot Heat - Transfer - Oils, Vapors and other liquids or media, Stationary syphon systems for all speed ranges, single and multiple rotary syphon systems. In addition, "FOURWENTS" research centre can stimulate the conditions of most ROTARY JOINTS & SYPHON applications. That means we can Test, Study & Select best products under actual operating conditions. As a result, we can determine the best system for your special application and with the test result we can even show how the system will perform once it is in place.

"FOURWENTS" CAN ALSO REDESIGN AND MANUFACTURE ROTARY PRESSURE JOINTS, THEIR SPARE PARTS AND SYPHONS FOR HIGH STEAM PRESSURES & TEMPERATURES
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

06

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

3/8" ROTARY SYPHON PIPE FOR H.T. ROLL ASSLY SUITABLE FOR DUPONT FIBER LINE
3.75" P.C.D.3.138"

1.722"

0.96"

10.125" 21.4375"

11.3125

"FOURWENTS" ASSEMBLY DRG. REF. NO. 43-C-036

STEAM SUPPLY PIPE WITH FLANGE FOR H.T. ROLL ASSEMBLY SUITABLE FOR DUPONT FIBER LINE
62.75" 1"

1.53"

6.972"

59.97"

"FOURWENTS" ASSEMBLY DRG. REF. NO. 43-C-023

CONDENSATE RETURN PIPE WITH FLANGE OF H.T. ROLL ASSLY SUITABLE FOR DUPONT FIBER LINE
0.375"

76.578"

3.750"

2.375"

2.5"

76.687"

"FOURWENTS" ASSEMBLY DRG. REF. NO. 43-C-027

07

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

0.84"

1.25"

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

EQUIPMENT : DUPONT DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM JOINT FOR ANNEALER ROLL.
SPECIAL DESIGN FEATURES :
n n n n

SIZE OF THE JOINTS : 1.1/2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE (FLANGED) 40 ULNARFYQW 2500 L NAR FYQ 1.1/2" Q-NIPPLE 1.1/4" NB 1/2" NB 263.65 MM 27 MM

CONDENSATE / WATER OUTLET SIZE (FLANGED) 3/4" NB

Renewable Wearing Plate, Assembly Plate, Quick Release Nipple and 150 Ib. ANS American Standard Flanged connections.

ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

1.1/2" `Q'

158

ROTATING SYPHON SIZE:-1/2"

1.1/4"

3/4"

149 35H7 22H7

"FOURWENTS" ASSEMBLY DRG. REF. NO. 43-C-C032

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

133.5

08

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

EQUIPMENT : DUPONT PTA DRYER "FOURWENTS" ROTARY PRESSURE STEAM JOINT (SIZE : 5")
SPECIAL DESIGN FEATURES :
n n n n

SIZE OF THE JOINTS : 5"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE (FLANGED) 125 UJSRPQ 950 L JSRPQ 5" Q - NIPPLE 5" NB 2" NB 200 MM 41.27 MM

Type 125 UJSRPQ "FOURWENTS" Joint with Quick Release Nipple, Renewable Wearing and Assembly Plate. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE (FLANGED) 2.1/2" NB ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

STEAM INLET FLANGED 5" NB ANSI 150 330.2 200 DRILLED HOLE 41.27 5" NB FLEX HOSE 183.35 180.2

222

ROTATING SYPHON SIZE:-2" NB

OUTLET FLANGE CONDENSATE 2-1/2" NB ANSI 150

222

"FOURWENTS" ASSEMBLY DRG. REF. NO. 05-C-044

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

09

SUITABLE FOR

TYPE : DUPONT
An "ISO : 9001 - 2000" Company

EQUIPMENT : DUPONT PTA DRYER "FOURWENTS" ROTARY PRESSURE STEAM JOINT (SIZE : 7.1/2")
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 7.1/2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE (FLANGED) 190 USJRPQ 1075 L JSRPQ 7.1/2" Q-NIPPLE 6" NB 3" NB 185 MM 28.5 MM

Type 190 USJRPQ "FOURWENTS" Joint with Quick Release Nipple, Renewable Wearing and Assembly Plate. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE (FLANGED) 4" NB ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

STEAM INLET FLANGED 6" NB ANSI 150 510 185 6" NB FLEX HOSE 181 152

216

ROTATING SYPHON SIZE:-3" NB

OUTLET FLANGE CONDENSATE 4" NB ANSI 150

216

"FOURWENTS" ASSEMBLY DRG. REF. NO. 05-C-045

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

10

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

EQUIPMENT : NEUMAG DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n n

SIZE OF THE JOINTS : 2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 50 ULJAPHQ 8550 L JAPHQ 2" Q-NIPPLE 1.1/2" BSPT 1" BSPT 3/4" BSPT 280 MM 24.5 MM

Type 50 ULJAPHQ "FOURWENTS" Joint with Quick Release Nipple, and Assembly Plate. shown with Syphon Elbow. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

174 2"` Q'

THREADED SYPHON SIZE:- 3/4" BSPT

Rod support Hole Centre Distance Available N


1"BSPT

280 0.3 24.5+0.5 336 0.3 24.5+0.5 310 0.3 24.5+0.5


137

1.1/2"BSPT

285 0.3 24.5+0.5 336 0.3 24.5+0.5

"FOURWENTS" ASSEMBLY DRG. REF. NO. 128-C-006

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

11

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

EQUIPMENT : NEUMAG DRAW STAND & COOLING STAND (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / COOLING WATER JOINT
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 3"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 80 ULNARQ 2700 L4 NARQ 3" Q-NIPPLE 2.1/2" BSPT 1.1/2" BSPT 1.1/2" NB 320 MM 36.5 MM

Type 80 ULNARQ "FOURWENTS" Joint. Quick Release Nipple and Renewable Wearing Plate.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

3" `Q'

203

ROTATING SYPHON SIZE :- 1.1/2" NB

1/2"BSPT 2.1/2"BSPT 161.5

"FOURWENTS" ASSEMBLY DRG. REF. NO. 128-C-013

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

12

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

EQUIPMENT : NEUMAG DRAW STAND (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / COOLING WATER JOINT
SPECIAL DESIGN FEATURES :
n n n n n

SIZE OF THE JOINTS : 2.1/2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 65 ULNARQ 2600 L NARQ 2.1/2" Q-NIPPLE 2.1/4" UN-2A-12 1.1/4" BSP 1.1/4" NB 309.5 MM 25.4 MM

Type 65 ULNARQ "FOURWENTS" Joint. Quick Release Nipple and Renewable Wearing Plate.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

2.1/2" `Q'

ROTATING SYPHON SIZE 1.1/4" NB

1.1/4" BSP

2.1/4" UN-2A-12

142

"FOURWENTS" ASSEMBLY DRG. REF. NO. 43-C-060

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

13

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

EQUIPMENT : NEUMAG DRAW STAND (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / COOLING WATER JOINT
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 3"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 80 ULNARQ 2700 L4 NARQ 3" Q-NIPPLE 2.1/2" BSPT 1.1/2" BSPT 1.1/2" NB 362 MM 36.5 MM

Type 80 ULNARQ "FOURWENTS" Joint. Quick Release Nipple and Renewable Wearing Plate.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

3" `Q'

203

ROTATING SYPHON SIZE :- 1.1/2" NB

1/2"BSPT 2.1/2"BSPT 161.5

"FOURWENTS" ASSEMBLY DRG. REF. NO. 128-C-020

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

14

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

EQUIPMENT : NEUMAG DRAW STAND (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / COOLING WATER JOINT
SPECIAL DESIGN FEATURES :
n n n n n

SIZE OF THE JOINTS : 1.1/2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 2360 C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 40 ULJAPHQ 8500 L JAPHQ 1.1/2" Q-NIPPLE 1.1/4" BSPT 3/4" BSPT 3/4" BSPT 262 MM 24.5 MM

Type 40 ULJAPHQ "FOURWENTS" Joint with Quick Release Nipple, and Assembly Plate. shown with Syphon Elbow. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

3/4" BSPT

1.1/4"BSPT

"FOURWENTS" ASSEMBLY DRG. REF. NO. 128-C-001

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

15

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

SYPHON FOR "FOURWENTS" ROTARY PRESSURE STEAM JOINTS OF NEUMAG DRAW LINES

30.55

1.5

43.8 194 54.757

"FOURWENTS" DRAWING NO. 128-C-022

SYPHON FOR "FOURWENTS" ROTARY PRESSURE STEAM JOINTS OF NEUMAG ANNEALER

30.55

1.5

37.95

22

16

43.8 350 54.757

"FOURWENTS" DRAWING NO. 128-C-023

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

37.95

22

16

16

SUITABLE FOR

TYPE : NEUMAG
An "ISO : 9001 - 2000" Company

"FOURWENTS" TENSION STAND GEARBOX ASSEMBLY SUITABLE FOR NEUMAG FIBER LINE

230

250

146

89.4

"FOURWENTS" GEARBOX CASING SUITABLE FOR NEUMAG FIBER LINE

250

80

230

17

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

146

SUITABLE FOR

TYPE : ZIMMER
An "ISO : 9001 - 2000" Company

EQUIPMENT : ZIMMER DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 5500 C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 2360 C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 50 ULJARPQ 2551 L 6R 2" Q - NIPPLE 1.1/2" BSP 3/4" BSP 3/4" NB 275.5 MM 25.5 MM

Type 50 ULJARPQ "FOURWENTS" Joint. Quick Release Nipple, Assembly Plate and Renewable Wearing Plate.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

133

64

68

1.1/2"BSP

16

2" `Q'

ROTARY SYPHON SIZE:- 3/4" NB

3/4"BSP

"FOURWENTS" ASSEMBLY DRG. REF. NO. 128-C-097

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

173

18

SUITABLE FOR

TYPE : TOYOBO
An "ISO : 9001 - 2000" Company

EQUIPMENT : TOYOBO DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR HEATING ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 1"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 5500 C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 2360 C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 25 ULJAPHQ 2300 L2 JAPHQ 1" Q - NIPPLE 3/4" BSP 1/2" BSP 3/8" BSP RH / LH 120 MM 14 MM

Type 25 ULJAPHQ "FOURWENTS" Joint with Quick Release Nipple, and Assembly Plate. shown with Syphon Elbow. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

1" `Q'

THREADED SYPHON 3/8" BSP RH/LH

1/2"BSP

3/4"BSP 93

"FOURWENTS" ASSEMBLY DRG. REF. NO. 132-C-006

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

19

SUITABLE FOR

TYPE : TOYOBO
An "ISO : 9001 - 2000" Company

EQUIPMENT : TOYOBO DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR HEATING ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 1.1/4"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. EQ. TO FIT AGAINST JOHNSON MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE 32 ULJAPHQ 2400 L2 JAPHQ 1.1/4" Q - NIPPLE 1" BSP 3/4" BSP 3/8" BSP RH / LH 190 MM 21 MM

Type 32 ULJAPHQ "FOURWENTS" Joint with Quick Release Nipple, and Assembly Plate. shown with Syphon Elbow. Inlet is in top of body, not shown; body lugs and rods are turned 900 to show construction.

CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

1.1/4" `Q'

THREADED SYPHON 3/8" BSP RH/LH

3/4"BSP

1"BSP 113

"FOURWENTS" ASSEMBLY DRG. REF. NO. 132-C-001

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

20

SUITABLE FOR

TYPE : ZHENGOU
An "ISO : 9001 - 2000" Company

EQUIPMENT : ZHENGOU DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE CONDENSATE / WATER OUTLET SIZE FJ 5000 2" Q - NIPPLE 1.1/2" BSP 3/4" BSP 3/4" NB 275 MM 25.5 MM

Type FJ 5000 "FOURWENTS" Joint. Quick Release Nipple, and Renewable Wearing Plate.

ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

136.9

1-1/2"BSP 3/4"BSP

2" `Q'

ROTATING SYPHON SIZE:- 3/4" NB

"FOURWENTS" ASSEMBLY DRG. REF. NO. 221-B-012

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

21

175

SUITABLE FOR

TYPE : ZHENGOU
An "ISO : 9001 - 2000" Company

EQUIPMENT : ZHENGOU DRAW LINE (PSF) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 2"-Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE (FLANGED) FJ 5000 2" Q - NIPPLE

40 NB CONDENSATE / WATER OUTLET SIZE (FLANGED) 20 NB

Type FJ 5000 "FOURWENTS" Joint. Quick Release Nipple, and Renewable Wearing Plate.

ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER

3/4" NB 275 MM 25.5 MM

137 20 N.B. 40 N.B.

ROTATING SYPHON 3/4" NB

"FOURWENTS" ASSEMBLY DRG. REF. NO. 312-C-006

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

2" `Q'

22

SUITABLE FOR

TYPE : FLEISSNER
An "ISO : 9001 - 2000" Company

EQUIPMENT : FLEISSNER THERMO SETTING UNIT (TSU) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 2" - Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER 50 ULNARHQ 2" Q-NIPPLE 1.1/2" BSP 32 X 14 TPI 3/4" NB 275 MM 25.5 MM

290 1.1/2"BSP 32x14TPI

173

"FOURWENTS" ASSEMBLY DRG. REF. NO. 141-C-006

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

23

SUITABLE FOR

TYPE : FLEISSNER
An "ISO : 9001 - 2000" Company

EQUIPMENT : FLEISSNER THERMO SETTING UNIT (TSU) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 2" - Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER 50 ULNARHQ 2" Q-NIPPLE 1.1/2" BSP 3/4" BSP 3/4" NB 275 MM 25.5 MM

290

1.1/2"BSP 3/4" BSP

173

"FOURWENTS" ASSEMBLY DRG. REF. NO. 221-D-001

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com 24

SUITABLE FOR

TYPE : FLEISSNER
An "ISO : 9001 - 2000" Company

EQUIPMENT : FLEISSNER THERMO SETTING UNIT (TSU) "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 1" - Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER 25 USNAQ 1" Q-NIPPLE 3/4" BSP 1/2" BSP 3/8" NB 220 MM 13 MM

200

3/4" BSP

78

1/2" BSP

"FOURWENTS" ASSEMBLY DRG. REF. NO. 141-B-024

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

25

SUITABLE FOR

TYPE : FLEISSNER
An "ISO : 9001 - 2000" Company

EQUIPMENT : FLEISSNER DRAW FRAME "FOURWENTS" ROTARY PRESSURE STEAM / WATER JOINT FOR ANNEALER ROLL
SPECIAL DESIGN FEATURES :
n n n

SIZE OF THE JOINTS : 1" - Q

Rod supported Rotary Joint. Ni Resist Super Ductile Iron Body & Head, Renewable Plate & Thrust Collar. Specially treated corrosion resistant main rotor (nipple). Spring made out from alloy wire suitable for high temperature applications e.g. OTEVA-60 or INCONEL. Sealing faces from FOURCARB - high grade carbon graphite suitable for Temperature up to 550 0C & lapped perfectly to give leak proof performance. "FOURWENTS" Rotary Joints & spares are interchangeable with OEM supply / JOHNSON models.

TECHNICAL SPECIFICATIONS :
n n

Max. Working Pressure Max. Working Temperature

: :

up to 30 kg / cm2 up to 236 0C

SIZES :
"FOURWENTS" MODEL NO. MAIN ROTOR SIZE STEAM / WATER INLET SIZE CONDENSATE / WATER OUTLET SIZE ROTATING SYPHON SIZE ROD SUPPORT HOLE CENTRE DISTANCE ROD SUPPORT HOLE DIAMETER 25 ULNRQ 1" Q-NIPPLE 3/4" BSP 1/2" BSP 3/4" NB 220 MM 13 MM

215

3/4"BSP

112

"FOURWENTS" ASSEMBLY DRG. REF. NO. 221-C-003

ASK FOR "FOURWENTS" SPARE PARTS OR RETROFIT KITS FOR RE-BUILDING YOUR OLD ROTARY JOINTS.
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1/2" BSP

26

SPARES FOR CRIMPERS


An "ISO : 9001 - 2000" Company

"FOURWENTS" ALSO OFFERS : CRIMPER ROTARY UNION "FOURWENTS" FDU SERIES, ROTARY UNION TYPE FDU 5200 IN FORGED BRASS BODY & STAINLESS STEEL ROTOR

E SYPHON THREAD `S'


A ROTOR THD.

H ROTOR HOLE

INLET G LOCK UP APPROX `B' PORT C

OUTLET THREAD `P'

27

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

SPARES FOR CRIMPERS


An "ISO : 9001 - 2000" Company

EQUIPMENT : CRIMPERS (NEUMAG FIBER LINE)


"FOURWENTS" ROTARY JOINT SUITABLE FOR NEUMAG CRIMPERS EQUIVALENT TO FIT AGAINST 'JOHNSON' 9000 / WR SERIES ROTARY UNION

EQUIPMENT : CRIMPERS (ZIMMER FIBER LINE)

11 148 60 27 28

1"BSPT

ROTARY SYPHON SIZE:- 3/8" NB

1/2"BSP

1"BSP

1/2" BSP 1 2 3 4 5 7 9 8 10 6

CRIMPER ROTARY UNION


CODE NO. 05 A 05 B 05 C 05 D 05 E 05 F 05 G 05 H 05 I 05 J 05 K 05 L 05 M 05 N 05 O NAME OR ITEM MAIN BODY 'K' NIPPLE CARBON RING 'O' RING SPACER SPRING ANTI - FRICTION BEARING LOCK NUT GLAND REDUCER 900 GLAND PACKING 4 X 4 X 206LG C1RCL1P GREASE NIPPLE GRUB SCREW MATERIAL DUCTILE IRON SUPER STEEL CARBON EK 3245 SILICON STAINLESS STEEL SPRING STEEL HARD FACE STANDARD CAST IRON BRASS CAST IRON STANDARD STANDARD STANDARD STANDARD "FOURWENTS" REF. NO. 128-C-012 128-C-012 128-C-012 128-C-012 128-C-012 128-C-011 128-C-012 --128-C-011 128-C-011 128-C-011 ---------

CRIMPER ROTARY UNION


CODE NO. 11 10 9 8 7 6 NAME OR ITEM GREASE NIPPLE G1/8" INTERNAL CIRCLIP 90X3 DISTANCE PIECE MATERIAL STD. STD. M.S. "FOURWENTS" REF. NO. 128-C-012 128-C-012 128-C-012 128-C-012 128-C-012 128-C-011

BALL BEARING NO. 6210 PRECISION BEARING EXTERNAL CIRLLIP 50X2 ROTOR STD. CARBON STEEL / CHROME STEEL

5 4 3 2 1

FLOATING SEAL WEDGE / O-RING SPACER SPRING HOUSING

BRONZE OR CERAMIC 128-C-012 TEFLON OR VITON G.M. S.S. SPRING FORGED BRASS --128-C-011 128-C-011 128-C-011

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

1-1/4"BSP

1"NPT (TAPER)

108

28

SPARES FOR CRIMPERS


An "ISO : 9001 - 2000" Company

"FOURWENTS" CRIPMER ROLLER ASSEMBLY SUITABLE FOR NEUMAG FIBER LINE

266

518

200.4

64

266

"FOURWENTS" CRIPMER SIDE PLATES RH & LH SUITABLE FOR NEUMAG FIBER LINE

20

R3

377.7

"FOURWENTS" CRIPMER DISC SUITABLE FOR NEUMAG FIBER LINE


11

"FOURWENTS" CRIPMER DISC SUITABLE FOR DUPONT FIBER LINE


15

29

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

63

69.9

107.5

77.5

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

"FOURWENTS" offers widest range of rotary pressure joints for water and steam applications in Plastics & Packaging, Papers, Petrochemicals, Textile, Fibers and Tyres & Steel Industries. They have been recognized in all leading industries for best quality. The construction includes Cast Iron / Ductile Iron Bodies and Heads, Steel Nipples, Stainless Steel Springs and special grade of imported Carbon-Graphite seal ring. Normal Joints are designed for 150 psi operating pressure. Pressure rating up to 250 psi can also be supplied upon request. Any requirements other then standards can be customized on request.

TYPE : US
SELF SUPPORTED PRESSURE JOINTS. Max. Temperature : 4500 F (2320 C)
Series US has been designed keeping in mind its application in self supported conditions. It incorporates Carbon-Graphite guide, wide enough to take care of the external load on account self - weight. The Nipple rotates against Seal Ring while spring Provides initial seating. The Sealing is achieved by pressure in operation

Sizes : 1/2" to 5"

TYPE : UN
SELF SUPPORTED PRESSURE JOINTS. Max. Temperature : 4500 F (2320 C)
UN series has been designed for the applications, which required rotation of siphon tube or distribution pipe. The Nipple is Keyed to the Thrust Collar for simultaneous rotation against Carbon Graphite Seal Rings. Thrust collar provides initial seating along inner pipe. Spring provides initial seating. The sealing is achieved by pressure in operation. These joints are designed with respect to direction of Flow as shown in the drawing hence are not guaranteed for counter flow applications. Consult our Engineering Department for counter flow application. Type UN Series is for duo flow applications only.

Sizes : 1.1/2" to 8"

TYPE : UJ
ROD SUPPORTED PRESSURE JOINTS. Max. Temperature : 4500 F (2320 C)
Ensures perfect pressure seals in operation as rotating assembly is made free from unwanted external loads supporting rods through lugs of the body. The rotor rotates against Carbon-Graphite Seal Ring While spring provides initial seating. Sealing is achieved by pressure in operation. UJ Series is available for through flow service as well as stationary syphon system.

Sizes : 1.1/2" to 8"

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

30

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

MODEL : USBH / USBHQ


B INLET M A C JOINT SIZE (ROTOR)

PRESSURES TO 250 PSI

'O'

P OUTLET SYPHON SIZE 'S'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3" 3.1/2" 20 USBH 25 USBH 32 USBH 40 USBH 50 USBH 65 USBH 80 USBH 90 USBH 20 USBHQ 25 USBHQ 32 USBHQ 40 USBHQ 50 USBHQ 65 USBHQ 80 USBHQ 90 USBHQ Body Opening Inlet 'M' 1/2" 3/4" 1" 1.1/4" 1.1/2" 2" 2" - 2.1/2" 2" Head Opening Outlet 'P' 1/2" 1/2" 1/2" 3/4" 3/4" 1" 1.1/4"-1.1/2" 2" Syphon Size 'S' 1/8"-1/4" 1/4"-3/8" 3/8"-1/2" 1/2"-3/4" 1/2"-3/4" 3/4"-1" 1"-1.1/4"-1.1/2" 2" A 108 113 146 168 178 194 241 273 B 19 21 26 33 37 41 51 86 C 45 51 54 60 64 70 78 89 'D' 70 79 92 117 130 143 156 184 STOP ROD HOLE 'O' 12 12 15 15 15 19 24 29

MODEL : USBPH / USBPHQ


B A C

PRESSURES TO 250 PSI

INLET M

'O'

JOINT SIZE (ROTOR)

P OUTLET SYPHON SIZE 'S'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1" 1.1/4" 1.1/2" 2" 2.1/2" 3" 25 USBPH 32 USBPH 40 USBPH 50 USBPH 65 USBPH 80 USBPH 25 USBPHQ 32 USBPHQ 40 USBPHQ 50 USBPHQ 65 USBPHQ 80 USBPHQ Body Opening Inlet 'M' 3/4" 1" 1.1/4" 1.1/2" 2" 2"-2.1/2" Head Opening Outlet 'P' 1/2" 1/2" 3/4" 3/4" 1" 1.1/4"-1.1/2" Syphon Size 'S' 1/4"-3/8" 3/8"-1/2" 1/2"-3/4" 1/2"-3/4" 3/4"-1" 1"-1.1/4"-1.1/2" A 125 162 183 194 211 259 B 21 26 33 37 41 51 C 51 54 60 64 70 78 'D' 80 92 117 130 143 156 STOP ROD HOLE 'O' 12 15 15 15 19 24

If the threaded nipple is used, it is desirable to have nipple threads 'K' tighter with the rotation of the roll. Specify 'K' Right Hand (RH) for the rolls that turn Counter Clockwise and 'K' Left Hand (LH) for the rolls that Clockwise

31

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

MODEL : USNH / USNHQ


B INLET M 'O' OUTLET D JOINT SIZE (ROTOR)

PRESSURES TO 250 PSI

C A

SYPHON SIZE 'S'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 3/4" 1" 1.1/4" 1.1/2" 2.1/2" 3" 3.1/2" 4" 5" 20 USNH 25 USNH 32 USNH 40 USNH 65 USNH 80 USNH 90 USNH 100 USNH 125 USNH 20 USNHQ 25 USNHQ 32 USNHQ 40 USNHQ 65 USNHQ 80 USNHQ 90 USNHQ 100 USNHQ 125 USNHQ Body Opening Inlet 'M' Head Opening Outlet 'P' Syphon Size 'S' A B C 'D' 70 79 94 117 143 157 184 210 245 STOP ROD HOLE 'O' 12 12 15 15 19 24 29 29 36

1/2" 1/8"-1/4" 196 1/2" 1/2"-3/4" 1/4"-3/8" 232 1/2"-3/4" 1/2"-3/4"-1" 3/8"-1/2" 260 1/2"-3/4"-1" 1/2"-3/4" 297 3/4"-1"-1.1/4" 3/4"-1"-1.1/4" 3/4"-1"-1.1/4" 350 1.1/4"-1.1/2"-2" 1.1/4-1.1/2" 1.1/4"-1.1/2"-2" 1"-1.1/4"-1.1/2" 3/4"-1"-1.1/4"-1.1/2" 360 1.1/2"-2" 1.1/2"-2" 1.1/2"-2" 424 2"-2.1/2" 2"-2.1/2" 505 2"-2.1/2" 3" 3" 3" 614

75 45 82 51 93 54 111 60 136 70 141 74 160 87 176 105 231 124

MODEL : USNAH / USNAHQ


E INLET M B C

PRESSURES TO 250 PSI

JOINT SIZE (ROTOR)

'O'

P OUTLET A SYPHON SIZE 'S'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1.1/2" 2.1/2" 50 USNAH 65 USNAH 50 USNAHQ 65 USNAHQ Body Opening Inlet 'M' Head Opening Outlet 'P' Syphon Size 'S' 1/2"-3/4" 3/4"-1"-1.1/4" A B C 'D' E STOP ROD HOLE 'O' 15 19

3/4"-1" 3/4"-1"-1.1/4" 1.1/4"-1.1/2"-2" 1"-1.1/4"-1.1/2"

312 114 55 117 113 400 139 66 140 130

If the threaded nipple is used, it is desirable to have nipple threads 'K' tighter with the rotation of the roll. Specify 'K' Right Hand (RH) for the rolls that turn Counter Clockwise and 'K' Left Hand (LH) for the rolls that Clockwise

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

32

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

MODEL : ULNRH / ULNRHQ


INLET M

PRESSURES TO 250 PSI

JONT SIZE (ROTOR) P H OUTLET

'O'

SYPHON SIZE 'S'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1.1/2" 2.1/2" 40 ULNRH 65 ULNRH 40 ULNRHQ 65 ULNRHQ Body Opening Inlet 'M' 3/4"-1" 1" to 1.1/2" Head Opening Outlet 'P' 3/4"-1" 1.1/4"-1.1/2" Syphon Size 'S' 1/2"-3/4" 3/4" to 1.1/4" A 271 336 C 219 248 H 203 225 STOP ROD HOLE 'O' 21 27

MODEL : ULNRAH / ULNRAHQ


A INLET M JOINT SIZE (ROTOR)

PRESSURES TO 250 PSI

'O'

SYPHON SIZE 'S' P OUTLET C

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1.1/2" 2" 2.1/2" 3" 4" 8" 40 ULNARH 50 ULNARH 65 ULNARH 80 ULNARH 100 ULNARH 200 ULNARH 40 ULNARHQ 50 ULNARHQ 65 ULNARHQ 80 ULNARHQ 100 ULNARHQ 200 ULNARHQ Body Opening Inlet 'M' 3/4"-1" 3/4" to 1.1/4" 1" to 2" 1.1/2" to 2" 2" to 3" 5" Head Opening Outlet 'P' 3/4"-1" 3/4"-1" 1"-1.1/4" 1.1/4"-1.1/2" 1.1/2" to 2" 5" Syphon Size 'S' 1/2"-3/4" 3/4"-1" 3/4" to 1.1/4" 1" to 1.1/2" 1.1/4" to 2" 5" A 283 313 350 406 537 733 C 219 235 248 298 362 559 H 203 200 225 268 311 445 STOP ROD HOLE 'O' 21 24 27 33 41 67

If the threaded nipple is used, it is desirable to have nipple threads 'K' tighter with the rotation of the roll. Specify 'K' Right Hand (RH) for the rolls that turn Counter Clockwise and 'K' Left Hand (LH) for the rolls that Clockwise

33

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

MODEL : ULNARFYQ
INLET `M' C

PRESSURES TO 250 PSI

JOINT SIZE (ROTOR) H

'O'

SYPHON SIZE 'S'

OUTLET 'P'

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 2.1/2" 3" 3.1/2" 4" --------65 ULNARFYQ 80 ULNARFYQ 90 ULNARFYQ 100 ULNARFYQ Body Opening Inlet 'M' 2" 2.1/2" 3" 2" to 4" Head Opening Outlet 'P' 1.1/4" 1.1/2"-2" 1.1/2"-2" 2" Syphon Size 'S' 1/2" to 1.1/4" 1/2" to 1.1/2" 3/4" to 1.1/2" 1" to 2" A 377 458 487 580 C 216 241 279 308 H 225 253 282 330 STOP ROD HOLE 'O' 27 33 40 40

MODEL : ULJAH / ULJAHQ


INLET

PRESSURES TO 250 PSI

JOINT SIZE (ROTOR)

'O'

SYPHON SIZE 'S' P OUTLET

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1.1/2" 2" 3" 40 ULJAH 50 ULJAH 80 ULJAH 40 ULJAHQ 50 ULJAHQ 80 ULJAHQ Body Opening Inlet 'M' 1.1/4" 1.1/2" 2.1/2" Head Opening Outlet 'P' 3/4" 3/4" 1.1/4" Syphon Size 'S' 1/2"-3/4" 1/2"-3/4" 1"-1.1/4" A 255 268 329 C H STOP ROD HOLE 'O' 21 21 27

181 167 216 168 264 202

If the threaded nipple is used, it is desirable to have nipple threads 'K' tighter with the rotation of the roll. Specify 'K' Right Hand (RH) for the rolls that turn Counter Clockwise and 'K' Left Hand (LH) for the rolls that Clockwise

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

34

ROTARY PRESSURE JOINTS

FJU SERIES
An "ISO : 9001 - 2000" Company

MODEL : ULJAPH / ULJAPHQ

PRESSURES TO 250 PSI

INLET

JOINT SIZE (ROTOR)

'O'

SYPHON SIZE 'S' P OUTLET

DUOFLOW
Joint Model Number Model Number Size Threaded Quick Release (Rotor) Nipple Nipple 1.1/2" 2" 3" 40 ULJAPH 50 ULJAPH 80 ULJAPH 40 ULJAPHQ 50 ULJAPHQ 80 ULJAPHQ Body Opening Inlet 'M' 1.1/4" 1.1/2" 2.1/2" Head Opening Outlet 'P' 3/4" 3/4"-1" 1.1/4" Syphon Size 'S' 1/2"-3/4" 1/2"-3/4" 1"-1.1/4" A 271 285 346 C H STOP ROD HOLE 'O' 21 21 27

181 167 216 168 264 202

If the threaded nipple is used, it is desirable to have nipple threads 'K' tighter with the rotation of the roll. Specify 'K' Right Hand (RH) for the rolls that turn Counter Clockwise and 'K' Left Hand (LH) for the rolls that Clockwise

35

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

ACCESSORIES
An "ISO : 9001 - 2000" Company

"FOURWENTS" can also design & manufacture Rotary Joints & spares against specific requirements, drawings or samples.
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

36

ROTARY JOINTS ACESSORIES


An "ISO : 9001 - 2000" Company

"FOURWENTS" SYPHON ELBOW

"FOURWENTS" FLEXIBLE HOSE ASSEMBLIES

"FOURWENTS" Syphon Elbow is simple, inexpensive answer to all the troubles of the ordinary curved, hard-to-handle stationary syphon pipe. It does the job with two straight pieces of pipe, easily cut and attached , it assures proper location of the syphon at all times. It is hinged so it can be, inserted or withdrawn right through the joint and closes to a leak-tight by its own weight inside the roll. The syphon Elbow is a perfect team, made for "FOURWENTS" joint fitted with the specially assembly plate, which hold internal partition when the head is removed, the syphon can be inserted or withdrawn with out disturbing the joint proper. The "FOURWENTS" Syphon Elbow is made of G.M. or Bronze with a stainless steel valve insert and available in 1/4", 3/8", 1/2", 3/4" & 1" Sizes.

For use with "FOURWENTS" Rotary Pressure Joints and for all types of piping systems. "FOURWENTS" Flexible Hose, has been engineered especially for use as inlet and outlet connections to Rotary pressure Joints. It keeps pipe strains from crowding the joint, and does not restrict the joints, built-inflexibility. It can serve also in many other types of piping systems, wherever misallignment or expansion presents a problem. "FOURWENTS" Flexible Hoses are available in Teflon (PTFE). High Temperature Rubber and or all metal construction, either bronze or stainless steel, fully armoured with metal (copper, bronze or S.S.) braid. End Fitting (couplings) are fully tested and are manufactured to suit any type of requirement. i.e. both ends female coupling 450, 900 Male Female coupling or with Flanged connections "FOURWENTS" Flexible Hoses are available in sizes from 1/4" to 5" inches. These Flexible Hoses are recommended for use with Hot heat Transfer Oils, Steam, Hot water, Dowtherm and similar Liquids and vapours.

"FOURWENTS" QUICK-RELEASE NIPPLES

"FOURWENTS" VACUUM BREAKERS

SIZES : 1/4" - 2"


Type 'FJ-S' Fourwents Joints with Q Nipple on journal Our quick release nipple offer you a better way of connecting joints to journals because there are no threads, removal of the joint is a fast, one man operation. All You need is a open end wrench, there is no danger of damaging or crushing nipples with heavy pipe wrenches. Our quick release nipple also reduces inventory requirement, since it eliminates any need for right-hand and left hand thread nipples. The "Q" nipple assembly consists of nipple, nipple flange, tapered split ring, metal and journal flange. "FOURWENTS" Vacuum Breakers provide a simple, dependable way to relieve any unwanted vacuum condition which may develop in a closed vessel or pipeline. They can be used to prevent contamination from back syphonage in fluid handling systems, and to protect equipment against collapse or implosion. They combine tight closing with instant response, provide large air venting capacity; are designed for easy installation and long service life. They are available with plain outlet as well as with outlet threaded for pipeway. "FOURWENTS" Vacuum Breakers means: Positive Closing - Low breakway Quiet, Trouble - free Operation, Easily Installed, Easily Maintained Capable for use with pressures upto 300 psi & Temperatures to 3650 F.

Detailed Roraty Joints Product Catalouges / Leaflets available on request


"FOURWENTS" Can also manufacture & design Rotary Joints, Flexible Hoses & it's spares and Accessories Against Specific Requirements, Drawings or Samples. 37 For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

SPECIAL CARBON & GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

STEAM JOINTS CARBON SEAL RINGS Steam joints Carbon Seal Rings Steam Header Seal

In steam header seals, the sealing rings must ensure satisfactory operation of the seal with steam lubrication alone, Because of their self-lubricating properties, carbon-graphite materials are particularly suitable for sealing rings in steam headers , depending up to several years are achieved with carbon sealing rings. The necessary sliding pressure for adequate sealing is produced by the steam pressure itself. For spring - loading experience show that 1 to 3 N/ cm2 is an adequate pressure. For large sealing rings in steam headers with normally simple operating conditions, the grade FC 10S- has proved very Satisfactory With higher pressure, the synthetic resin impregnated grade FC 2201/FC 3245 is Preferable.

For smaller sealing rings in steam header seals with generally some what more difficult conditions the grade FC 10 and, most often, FC 40 are used. For carbon rings in seals of rotating lead through or feeder heads for feeding water or heat transfer oils, the conditions with regard to leak tightness are similar to those for sealing ring on ordinary mechanical seals. For the sealing of heating or cooling water. rings FC 10 FC 40 are recommended and, for sealing heat transfer oils, for temperature - resistance reasons, ring FC 3245.

Carbon Sealing Ring for Steam Header Seal

Feeder Head Seal

Carbon sealing rings for feeder head seals (Steam Rotary joint Seals)
The steam header seal, or in more general terms the feeder head seal, represents a special from of the mechanical seal When steam, hot or cold water and other heat transfer fluids are fed to rotating rolls and drums, vibrations and oscillatory movements can as well as the rotary motion and must be compensated for by the seal. Thus the design of the feeder head seal must Permit Certain angular movements.

In the majority of designs in common use, this is achieved through the fact that atleast one of the two carbon sealing rings in a feeder head seal has a convex or concave sealing face the feeder head seals are often also equipped with carbon bearings, which are often run dry. In steam header seals. One of the two sealing rings can serve as a bearing at the same time.

OUR DETAILED CARBON - GRAPHITE PRODUCT CATALOGUE/BULLETIN AVAILABLE ON REQUEST

Also Carbon and Graphite Sealing Parts are Available Against Specific requirements, Samples or blue Prints
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

38

ROTARY JOINTS

FMU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF COOLING WATER, HOT WATER, STEAM, THERMAL OIL


FMU 9100 - MONO FLOW (SIZE : 1/2" TO 4")

TYPE : FMU 9100 / FMU 9200 / FMU 9300


At "FOURWENTS" we feel every application deserves its own optimal solution. That's why we have developed the widest line of ROTARY UNIONS and SYPHONS. There is "FOURWENTS" product to meet almost every application, whatever the Process, Speed, Medium or other application condition. We offer self supported, Water, Steam, Hot oil, Air, Gases and other media. Stationary syphon systems for all speed ranges and other accessories.

DESIGNED FEATURES
n n n

FMU 9200 - DUO FLOW (SIZE : 1/2" TO 4")

n n n n n n n

Housing made of ductile iron that can work up to 6500 F. Rotor made of chrome steel. Housing cover & Compression Spring made of Chrome Steel. High wear resistant Carbon Graphite Seal Ring & Bush Bearing. Bush bearing locked to prevent rotation. Housing cover incorporates fork for stay bolt to prevent housing rotation. Options available for BSP / NPT threads. Options available for Fixed inner pipe and rotating inner pipe. Extremely easy to repair, maintenance free. No lubrication required.

OPERATING DATA
n n

TEMPERATURE PRESSURE

: :

-30 C TO 320 C 0.8 BAR TO 40 BAR

FMU 9300 - DUO FLOW WITH VACUUM VALVE (SIZE : 1", 1.1/4", 1.1/2")

"FOURWENTS" FMU SERIES ROTARY UNIONS A R E E Q U I VA L E N T T O F I T A G A I N S T FOLLOWING BRANDS


n MAIER H & HW SERIES n BARCO C & CS, CF & CFS, CR & CRF SERIES n JOHNSON SX SERIES' n DUFF NORTAN 8000 SERIES n DEUBLIN 9000 SERIES n FILTON CB / CBN SERIES

39

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

ROTARY JOINTS

FBU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF COOLING WATER, HOT WATER, STEAM, THERMAL OIL & GAS TYPE : FBU 1100 / 2200 TYPE : FBUR 1100 / 2200
"FOURWENTS" FBU Series Rotary Unions can be used for wide range of application e.g. Water, Oil or Gas over a wide temperature range up to 3150 C. The design incorporates two bush bearing widely spaced for better support of rotor (nipple) that assures long life of joint. The body has been split into two parts by providing detachable end cap at the rotor side for easy maintenance.

(SIZE : 1/2" TO 3")


n n

n n n

Max. Temperature Max. Pressure MOC Main Body End Cap Rotor / Nipple Spring Bush Bearing Seal Ring

: : : : : : : :

2000C 250 PSI Ductile Iron Steel Corrosion Resistant Steel Stainless Steel Carbon Graphite Carbon Graphite

n n n

TYPE : FBU 1150 / 2250


Type FBU 1150 / 2250 is an extension of same series for the hot oil applications and can work up to max. temperature of 3150C.

"FOURWENTS" FBU SERIES ROTARY UNIONS ARE EQUIVALENT TO FIT AGAINST FOLLOWING BRANDS
n n n n n n

(SIZE : 1/2" TO 3")


n n

Max. Temperature Max. Pressure

: :

3150C 250 PSI

MAIER H SERIES BARCO C & CS, CF & CFS, CR & CRF SERIES JOHNSON SX SERIES' DUFF NORTAN 8000 SERIES DEUBLIN 9000 SERIES FILTON CB / CBN SERIES

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

40

ROTARY JOINTS

FDU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF COOLING WATER, HOT WATER, STEAM, THERMAL OIL


FDU 5100 MONO-FLOW (SIZE : 1/4" TO 2")

FDU SERIES DESIGNED FEATURES


n n n n n n n n n n

Self Supported Rotary Unions. Forged Brass Housing up 2". Ductile Iron Housing for 2.1/2" & 3". Stainless / Steel rotor for no corrosion. Heavy duty ball bearings. Micro Lapped Seal Faces. Seal Face Combinations : Silicon Carbide to Carbon Graphite. Stainless Steel Spring. Options available for BSP , NPT & Metric Threads. Seal Kits available for entire range.

FDU 5200 DUAL-FLOW (SIZE : 3/8" TO 2")

APPLICATION
n n n n n n n n n n

OPERATING DATA
n n n n

MAX. WATER PRESSURE MAX. STEAM PRESSURE MAX. HOT OIL PRESSURE MAX. TEMPERATURE

: : : :

150 PSI / 10 BAR 15 PSI 100 PSI 250 0F / 121 0C

n n n n n n n n n n n

FDU 5165 (2-1/2") & 5180 (3") MONO-FLOW FDU 5265 (2-1/2") & 5280 (3") DUAL-FLOW

Aluminum & Foils Automotive Industries Breweries & Distilleries BOPP / BOPET / Blown & Cast Film Lines Chemical Industries Confectionary Industries Coater & Laminator Machines Constuction Equpments Floor & Well Coverings Food & Grain Processing Machineries Glass Manufacturing Industries Laundry Equipments Marine Mining Equipments Petrochemical Industries & Refineries Printing Machines Pulp & Paper Industries Rubber & Tyre Manufacturing Plants CNC Machines & Special Purpose Machines (SPM) Textile & Man Made Fiber Industries Tobacco Dryers

STEEL PLANTS n Hot Strip Mills n Cold Rolling Mills n Plate & Steckel Mills n Rod Mills Roll Coller n Palletizing Plants n Blast Furnace Doors n BOF Hood Cooling n BOF Lance n Coke Oven loading unloading arms n Electric Furnace Oxygen Doors n Walking Beam Furnace Doors n Tunnel Furnace Applications n Galvanizing & Aluminizing Lines n Colour Coating Lines

OPERATING DATA
n n n

"FOURWENTS" FDU - 5100, 5200, 5165, 5265, 5180, 5280 SERIES ROTARY UNIONS ARE EQUIVALENT TO FIT AGAINST FOLLOWING BRANDS
: 150 PSI / 10 BAR : 50 PSI : 250 0F / 121 0C
n n n n

MAX. WATER PRESSURE MAX. STEAM PRESSURE MAX. TEMPERATURE

DEUBLIN - 55, 57, 755, 857 SERIES BARCO - E75 RS MAIER - DX, DXS, DX1, DX2, DXR2, & DP SERIES JOHNSONS - 9000 / WR SERIES

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

41

ROTARY JOINTS

FDU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF AIR, COOLANT & HYDRAULIC FLUIDS


FDU 5050 (SIZE : 1/8" TO 1.1/2")

AIR HYDRAULIC ROTARY UNIONS


"FOURWENTS" Rotary Unions & Rotor Seals are produced & assembled from the highest quality materials and are tested before shipment to ensure long trouble free performance. Available in single and multiple passage types, combined with variety of sizes and designs.

n n n n n n

Max. Air Pressure Max. Vacuum Max. Hydraulic Pressure Max. Temperature Max. Speed NPT Threads Max. Speed Straight TH.

: : : : : :

150 PSI 28" HG 500-1000 PSI 250 0F 1600 RPM 3550 RPM

DESIGNED FEATURES
n n n n n

Self supported Rotary Unions. Mono-flow design. Compact mechanical seals. Aluminum alloy anodized body / housing. Treated steel rotor.

FSAF 5400 (SIZE : 3/4" TO 2")

SINGLE PASSAGE ROTARY SEALS


If application demands large volume, single passage rotor seal, Type FSAF 5400 can fulfill the requirement. It is flange mounted having threaded rotor for the supply pipe connection.

n n

Max. Air Pressure Max. Speed

: 150 PSI : 1500 RPM

DIRECTLY INTERCHANGEABLE WITH ANY OEM SELF SUPPORTED ROTARY UNION

FDU P800 (SIZE : 1/4" TO 3/4")

HIGH PRESSURE HIGH SPEED ROTARY UNION FOR WATER & HYDRAULICS

DESIGNED FEATURES
n n n n n n

n n n

Max. Hydraulic Pressure Max. Temperature Max. Speed

: 5500 PSI : 210 0F : 1450 RPM

Self supported Rotary Unions. Mono-flow design. Compact mechanical seals. Special Nickel Plated Steel housing. Stainless Steel Rotor. All other contact parts either of S. S.

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

42

ROTARY JOINTS

FDU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF AIR, COOLANT & HYDRAULIC FLUIDS


FDU 1500 (SIZE : 2 x 3/8")

DUAL PASSAGE AIR UNION DESIGNED FEATURES


n n n n n

Self supported Rotary Unions. Dual-flow design. Balance compact mechanical seals Aluminum alloy housing. Special Treated Steel Rotor

n n n

Max. Air Pressure Max. Temperature Max. Speed

: 100 PSI : 121 0F : 1550 RPM

FDU TAN 2100

DUAL PASSAGE HYDRAULIC UNION FOR AIR, HYDRAULIC & BRAKE FLUID DESIGNED FEATURES
n n n n

Self supported Rotary Unions. Dual-flow design. Aluminum alloy housing. Special Treated Steel Rotor

n n n n n

Max. Air Pressure Max. Hydraulic Pressure Max. Vacuum Max. Temperature Max. Speed

: : : : :

155 PSI 3000 PSI 6.7 kpa 250 0F 240 RPM

FDAF - TP - 92186

TRIPPLE PASSAGE FLANGE MOUNTED ROTATING UNION


The Type FDAF TP - 92186 rotor seal has been designed for simultaneous transfer of as many as three different fluids. A mounting flange simplifies installation to the shaft end. Three " inlet ports on the side of the stationary rotor seal body provide access to the concentric fluid passages. All three passages can discharge directly in to rotating shaft. However, a 1/2" port in the mounting flange can be used as an optional outlet for the outer most passage.

n n

Max. Air Pressure Max. Speed

: 150 PSI : 1000 RPM

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

43

ROTARY JOINTS

FDU SERIES
An "ISO : 9001 - 2000" Company

FOR TRANSMISSION OF AIR, COOLANT & HYDRAULIC FLUIDS


FDU 1700 (SIZE : 1/4", 1/2", 3/4")

DUAL PASSAGE AIR-HYDRAULIC UNION DESIGNED FEATURES


n n n n n n

Self supported Rotary Unions. Dual-flow design. Self lubricated composite bearings Hardened Carbide seal faces Aluminum alloy anodized body / housing. Available with or without inner rotor

n n n n n

Max. Air Pressure Max. Vacuum Max. Hydraulic Pressure Max. Temperature Max. Speed

: : : : :

150 PSI 28" HG 3000 PSI 250 0F 250 RPM

FDU 1580 (SIZE : 2 x 1/2")

DUAL PASSAGE HYDRAULIC UNION DESIGNED FEATURES


n n n n n

Self supported Rotary Unions. Dual-flow design. Balance compact mechanical seal Aluminum alloy housing. Treated flanged rotor

n n n

Max. Hydraulic Pressure Max. Temperature Max. Speed

: 1100 PSI : 121 0F : 1550 RPM

FDU P1600 (SIZE : 1/4" TO 3/4")

DUAL PASSAGE AIR UNION DESIGNED FEATURES


n n n n n

Self supported Rotary Unions. Dual-flow design. Balance compact mechanical seal Aluminum alloy housing. Treated flanged rotor

n n n

Max. Air Pressure Max. Temperature Max. Speed

: 150 PSI : 121 0F : 1550 RPM

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

44

SWIVEL JOINTS

P - SERIES
An "ISO : 9001 - 2000" Company

INDUSTRY'S MOST COMPLETE LINE OF SWIVEL JOINTS "FOURWENTS" SWIVEL JOINTS


"FOURWENTS" "P" Series Swivel Joints are bearing elements in movable piping system. They help to transport liquid or gaseous media under high pressure and / or temperature between two points moving relatively with each other under the influence of high internal pressure and / or big external stress such as traction and bending force. "FOURWENTS" offer single or double ball / roller bearing design of swivel joints offer full flow of liquids or gaseous media between two equipment components moving independently from each other. The available designs permit a swiveling angle up to 3600 at one or several levels. The range of applications include the transfer of petrochemical products, the input or heating media and much more. Widely spaced tracks warrant the acceptance of bending loads, axial thrust and radial push. The standard sealing elements are made of O-Rings 'V' Rings from Buna, Viton, Teflon, EP , Neoprene etc. The end connections can be Threaded, Flanged or Weld End type.

FIELD OF APPLICATIONS
n n n n n n n n n n n n

IRON & STEEL WORKS WATER TREATMENT PLANTS CHEMICAL INDUSTRY LOADING ARMS LPG TRANSFER SYSTEMS SUBMERGED SERVICE PROCESS PIPING SYSTEMS RUBBER / TYRES PLANTS OFF SHORE INDUSTRY PHARMACEUTICAL F LO AT I N G S U C T I O N UNITS BREWERIES

n n n n n n n n n n n

HOSE REELS HOT FLUIDS TRANSFER TEST EQUIPMENT FURNACE COOLING SYSTEMS FOOD INDUSTRY MINING PETROCHEMICAL INDUSTRY INK & PAINTS PULP & PAPER MILLS FERTILIZERS HIGH PURITY LIQUID

P-40 SERIES
n n n

P-100 SERIES
n n n

Heavy Duty Pipe Swivel Joints Sizes : 5" to 12" Max. Operating Pressure-40 bar

Heavy Duty Pipe Swivel Joints Sizes : 3/4" to 4" Max. Operating Pressure-100 bar

P-400 SERIES
n n n

Heavy Duty Pipe Swivel Joints Sizes : 3/4" to 12" Max. Operating Pressure-400 bar

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
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45

SWIVEL JOINTS

H, L & N SERIES
An "ISO : 9001 - 2000" Company

INDUSTRY'S MOST COMPLETE LINE OF SWIVEL JOINTS "FOURWENTS" H-SERIES SWIVEL JOINTS
"FOURWENTS" "H" Series Swivel Joints are bearing elements in movable piping system. They help to transport liquid or gaseous media under high pressure and / or temperature between two points moving relatively with each other under the influence of high internal pressure and / or big external stress such as traction and bending force. "FOURWENTS" offer different styles in different MOC e. g. Carbon Steel and Stainless Steel etc for variety of flexibility in rotational movement "FOURWENTS" single or double ball / roller bearing design of swivel joints offer full flow of liquids or gaseous media between two equipment components moving independently from each other. The available designs permit a swiveling angle up to 3600 at one or several levels. The range of applications include the transfer of petrochemicals products, the input or heating media and much more. Widely spaced tracks warrant the acceptance of bending loads, axial thrust and radial push. The standard sealing elements are made of O-Rings 'V' Rings from Buna, Viton, Teflon, EP , Neoprene etc. The end connections can be Threaded, Flanged or Weld End type.

H-300 SERIES
n n n

H-400 SERIES
n n n

High Pressure Swivel Joints Sizes : 1/4" to 2" Max. Operating Pressure-300 bar

High Pressure Swivel Joints Sizes : 1/4" to 1" Max. Operating Pressure400 bar

L-70 SERIES
n n n

Low Pressure Swivel Joints Sizes : 1.1/4" to 2" Max. Operating Pressure-70 bar

"FOURWENTS" N-SERIES SWIVEL JOINTS N-30 SERIES


Self Aligning Swivel Joints, Sizes - 1/2" to 1.1/2" 2 Max. Operating Pressure 30 kg / cm "FOURWENTS" N - Series Self-aligning Swivel / knuckle Joints are designed to transmit water, hot water, steam, heat transfer fluid, Air and Gas in application that requires swiveling around 0 360 with angular flexibility during transmission. "FOURWENTS" self - aligning swivel / knuckle joints are self lubricating which incorporates single piece spherical ball 0 construction dimensioned to give swivel flexibility of 5 from the 0 neutral position in any plane throughout 360 rotation, thus gives total flexibility of 100 with positive sealing.
n n

"FOURWENTS" ROTARY UNIONS designed for long service life ARE IDEAL FOR NEW INSTALLATIONS AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF UNIONS
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46

'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

A BASIC ENGINEERING MATERIAL FOR WIDE RANGE OF DEMANDING APPLICATIONS CARBON & GRAPHITE PRODUCT... FROM "FOURWENTS"
'FOURCARB' is the "FOURWENTS" trade name for a family of special Carbon-Graphite (Mechanical Carbon) Products. These materials are made by blending carbon and / or graphite powders with a hydro carbon binder, pressing the mass into the desired shape and kept in furnace at temperature of app. 2000F. The result is the material which is highly resistant to wear, chemically inert and thermally stable Ideal characteristics for many engineering requirements

47

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'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

DY N A M I C S E A L I N G S COMPONENTS

&

BEARING

Carbon has given outstandingly good results for dynamic seals owing to its special properties. The most important properties are:
n n n n n n n n

Good Frictional Qualities High Thermal Resistance High Corrosion Resistance Outstanding Resistance to thermal Shock Low Thermal Expansion Good Thermal Conductivity Good form Stability, even at high Temperatures Low Neutron Absorption Cross-section

Carbon materials should always be considered where special working conditions are met, such as where:
n n n n

Working temperatures are too high for lubrication oils or greases The medium to be sealed must not be contaminated by lubricants The seals run in greases-solvent media or liquids without any marked lubricating effect The corrosion resistance of other material is inadequate

MATERIALS The base materials for dynamic carbon sealing elements are carbon graphite, graphite and resin bonded graphite with special impregnations according to the application. Use includes wet running, mixed and dry running
0

FC 20 and FC 21 Carbon graphite grades with good dry running properties. Used for sealing ring subjected to high loading and other wet running sealing rings; specially suitable for hard counter face materials
0

FC 22 and FC 23 Carbon graphite grades with very good by running properties, Used for sealing ring with low to medium loading and other wet running sealing rings. Also suitable for softer counter face materials
0

FC 24 Carbon graphite grade with very good dry running properties; especially suitable for use in media with bad lubricating properties
0

FC 40 Graphite grade for dry running sealing rings.


0

FC 60 Resin bonded graphite grade for vanes in dry running rotary compressors

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48

'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

RADIAL SEAL
Radial seals can be classed as contact seals or clearance seals. Contact seals are segmental. They are used to seal rotating shafts and reciprocating piston rods. Sealing is achieved by springs which contain the segments. Contact seals are in constant contact with the counter surface and are therefore subject to wear. Clearance seals can be single piece or segmental rings and give an exactly calculated clearance on the shaft being sealed. (seal clearance)

PACKING RINGS
Packing rings are segmental and supply an axial seal on a rotating shaft. There are two distinct types: Contact & Clearance seals. Sometimes, packing rings are arranged so that the original joint clearance closes up after the initial process of bedding in so that the contact-free seals are achieved with minimum clearance loss. The number of segments depend upon the shaft diameter and as many as used as needed. Turbine rings can run at extremely high rubbing speeds at low wear owing to water lubrication

CARBON VANES
Carbon Vanes are important elements in dry running rotary compressors and vacuum pumps as well as in wet running vane type pumps where liquids being pumped have poor lubrication properties. Owing to the low density of carbon material, the specific contact pressure exerted by the vanes can be kept to a low level thus influencing vane life favorably. Dry running rotary compressors and vacuum pumps are used.

METERING RINGS AND SEGMENTS


Metering rings and segments have control and metering functions in automatic work processing machines. These include applications in cigarette production, self lubricating graphite grades are particularly advantageous as oil is not permitted and intermittent rocking movements occur which exclude the use of hydrodynamic lubrication

49

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'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

BEARINGS
Carbon bearings have given satisfactory results in a wide range of applications for machines and apparatus. They have particular advantages where,
n

n n

The working temperature rules out the use of conventional lubricating oil Environmental conditions prevent the use of liquid lubricants The bearings run in grease solvent medium The other bearing material can not be installed owing to the danger of corrosion The bearing is in contact with liquids which lack any marked lubricating effect e.g. water, water solutions, petrol etc.

Viscous oils and gaseous give rise to critical conditions with carbon bearings, combing with carbon dust to form a quickly hardening abrasive paste.

THE PARTICULAR PROPERTIES OF CARBON MATERIALS ARE:


n n n n n n n n n

Good frictional qualities Very good chemical resistance High temperature resistance High corrosion resistance Outstanding resistance to thermal shock Low thermal expansion Good thermal conductivity Good form stability even at high temperatures Low neutron absorption cross section

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50

'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

FOURWENTS ALSO MANUFACTURES & SUPPLIES CUSTOMIZED COMPONENTS FROM VARIOUS GRADES OF 'FOURCARB' MATERIAL

INCHES

10

11

12

INCHES

10

11

12

51

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'FOURCARB' CARBON-GRAPHITE PRODUCTS


An "ISO : 9001 - 2000" Company

PROPERTIES OF DIFFERENT GRADES 'FOURCARB' MATERIAL


Average values
Temperature Resistivity In oxidation atmosphere. C

Compressive strength, N/mm2

E- modulus, kN/mm2

Flexural strength, N/mm2

Porosity (Open), %

Hardness, HRB

Density, g/cm2

Temperature Resistivity In red atmosphere. C

Thermal Conductivity, W/mK

Thermal Expansion, K-1x10-6 (20-200 C)

CARBON-GRAPHITE FC 2200 FC 3205 FC 2220 FC 2221 FC 3225 FC 24 FC 2240 FC 3240 FC 3245


1.80 2.20 1.90 1.90 2.25 1.70 1.80 2.30 2.20 70 80 60 60 70 50 65 67 75 220 250 190 190 210 140 200 210 230 26 29 24 24 26 18 21 19 24 14 16 22 22 24 15 16 15 17 4.9 4.0 4.7 4.7 4.4 3.7 5.0 4.2 4.7 110 5/100 120 5/100 115 5/100 115 5/100 115 5/100 100 5/100 110 5/100 110 5/100 115 5/100 <2.5 <2.5 <2.5 <2.5 <2.5 10 <2.5 <2.5 <2.5 200 400 200 260 400 400 200 200 400 200 550 200 260 400 1200 200 200 550 Resin Antimony Resin Resin Antimony --Resin White metal Antimony

GRAPHITE FC 305 FC 200 FC 201 FC 203 FC 204 FC 300 FC 305 FC 76


1.72 1.85 1.85 1.80 1.80 2.45 2.45 181 35 55 55 40 40 55 70 40 100 225 225 190 150 180 230 100 9 11 11 10 10 12 14 11 25 25 25 25 25 29 29 105 3.7 5.0 5.0 5.0 3.7 4.0 4.7 3.7 90 10/150 118 5/100 118 5/100 100 10/150 100 10/150 110 5/100 118 5/100 50 5/100 14 <2.5 <2.5 <2.5 <9.9 <2.5 <2.5 12 400 200 260 200 600 200 500 400 2500 200 260 200 2500 200 500 2500 --Resin Resin Resin Salt White metal Antimony ---

RESIN BONDED GRAPHITE FC 60 FC 61


1.75 1.68 75 65 ----20 17 ----16 16 105 10/150 90 10/150 <1 <1 160 160 160 180 -----

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Impregnation

GRADES

52

ANNULAR CORRUGATED STAINLESS STEEL FLEXIBLE HOSES


An "ISO : 9001 - 2000" Company

"FOURWENTS" ANNULAR CORRUGATED STAINLESS STEEL, BRAIDED FLEXIBLE HOSES


"FOURWENTS" Stainless Steel Flexible Hose Products are ideally suited for conveyance of gases, solids and fluids under conditions of high temperature, pressure vacuum and vibration. You will find "FOURWENTS" products more than equal to the exacting requirements of this jet age. "FOURWENTS" stainless steel flexible hoses are suitable for wide range of applications in variety of industries, e.g. BOPP/BOPET/BLOWN/CAST Film lines, Printing & Packaging Industries, Paper Industries, Textile Industries, Fibre Industries, Tyre Industries, Rubber & Plastic Industries, Steel & Iron works, Machine Tool Industries, and Automotive Industries etc...

SIZE : 1/4" TO 8"

APPLICATION
n n n n n

Water, Hot Water, Steam, Hot Oil & Gas etc... Highly Corrosive Chemical Lubricant, Oils & Solvents Coolants Acids

MOC
n Stainless 304, 316, & 316L

CONSTRUCTION
n Stainless steel annular corrugated Hose with a

standard Pitch suitable for the majority of applications


n Stainless steel annular corrugated Hose with a very

close Pitch for extreme flexibility (High Flexibility by 25%)

BRAIDINGS
Single or Double braiding of SS 304 Options for other grade of Stainless Steel wires

ADVANTAGES
High Strength - low weight Can be Used for temperature as high as 7000C Good corrosion resistance at elevated temperature Fire Resistant Compensates expansion & contraction on account of temperatures n Can take care of assembly misalignment
n n n n n

END CONNECTIONS
n Fixed Male, Swivel Female, Fixed Barrel Male, Pipe & weld

ends and Fixed & Swivel flanges as per requirements

"FOURWENTS" STAINLESS STEEL HOSES designed for long service life ARE IDEAL FOR NEW INSTALLATION AS WELL AS FOR EASILY RETROFITS OF OTHER BRANDS OF HOSES
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53

STANDARD PITCH ANNULAR CORRUGATED STAINLESS STEEL FLEXIBLE HOSES


An "ISO : 9001 - 2000" Company

APPLICATIONS :
Standard pitch annular corrugated stainless steel flexible hoses are suitable for majority of the applications. e.g.
n n n n n n n n

TEMPERATURE: -50 C TO 700 C

WATER HOT WATER STEAM HOT OIL GAS HIGHLY CORROSIVE CHEMICALS SOLVENTS OILS & LUBRICANTS DOUBLE BRAID
@MIN. BEND RADIUS (mm) 25 38 45 70 85 105 135 170 205 230 230 285 325 440 @MIN. WORKING PRESSURE (Bar) 245 170 140 100 80 65 50 45 40 30 27 25 20 15

SINGLE BRAID SIZE


(mm) 6 10 12 20 25 32 40 50 65 80 100 125 150 200 HOSE BRAID DETAILS (inches) 1/4 3/8 3/4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 @MIN. BEND RADIUS (mm) 25 38 45 70 85 105 135 170 205 230 230 285 325 440 @MIN. WORKING PRESSURE (Bar) 160 130 115 70 55 45 40 40 25 20 18 15 12 10

AISI316L/DIN 1.4404 OR AISI 321/DIN 1.4541 AISI 304/DIN 1.4301 STAINLESS STEEL ANNULAR CORRUGATED HOSE WITH A STANDARD PITCH IS SUITABLE FOR THE MAJORITY OF APPLICATIONS.

END CONNECTIONS

FIXED MALE - BSPT - BSPP - NPT - OTHERS ON DEMAND

SWIVEL FEMALE - BSPP CONE SEAT - BSPP FLAT SEAT - NPT - FIX BSPT

FIXED BARREL MALE - BSPT - BSPP - NPT

PIPE & WELD ENDS PLEASE SPECIFY LENGTH AND PIPE DIMENSIONS

FIXED FLANGE SWIVEL FLANGE - BS10 ,ASA or DIN - OTHERS ON DEMAND

NOTE: OTHER END CONNECTIONS AVAILABLE ON REQUEST

END FITTINGS MATERIAL : M.S., S.S. 304, S.S. 316

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54

CLOSE PITCH ANNULAR CORRUGATED STAINLESS STEEL HIGHLY FLEXIBLE HOSES


An "ISO : 9001 - 2000" Company

APPLICATIONS :
Highly flexible close pitch annular corrugated Stainless Steel hoses are specially recommended for high temperature & high pressure steam and Hot oil applications in:
n n n n n n n n

TEMPERATURE: -50 C TO 700 C

BOPP / BOPET / BLOWN & CAST FILM LINES PULP & PAPER MILLS TEXTILE STAPLE FIBER INDUSTRIES TEXTILE MILLS STEEL & POWER INDUSTRIES TUBE & TYRE PLANTS PETRO CHEMICAL INDUSTRIES CHEMICAL INDUSTRIES & MANY OTHER PROCESS INDUSTRIES DOUBLE BRAID
@MIN. BEND RADIUS (mm) 25 38 45 70 85 105 135 170 205 230 230 285 325 440 @MIN. WORKING PRESSURE (Bar) 245 170 140 100 80 65 50 45 40 30 27 25 20 15

SINGLE BRAID SIZE


(mm) 6 10 12 20 25 32 40 50 65 80 100 125 150 200 HOSE BRAID DETAILS (inches) 1/4 3/8 1/2 3/4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 @MIN. BEND RADIUS (mm) 25 38 45 70 85 105 135 170 205 230 230 285 325 440 @MIN. WORKING PRESSURE (Bar) 160 130 115 70 55 45 40 40 25 20 18 15 12 10

AISI316L/DIN 1.4404 OR AISI 321/DIN 1.4541 AISI 304/DIN 1.4301 STAINLESS STEEL ANNULAR CORRUGATED HOSE WITH A CLOSE PITCH IS SUITABLE FOR THE MAJORITY OF PROCESS INDUSTRIES.

END CONNECTIONS

FIXED MALE - BSPT - BSPP - NPT - OTHERS ON DEMAND

SWIVEL FEMALE - BSPP CONE SEAT - BSPP FLAT SEAT - NPT - FIX BSPT

FIXED BARREL MALE - BSPT - BSPP - NPT

PIPE & WELD ENDS PLEASE SPECIFY LENGTH AND PIPE DIMENSIONS

FIXED FLANGE SWIVEL FLANGE - BS10 ,ASA or DIN - OTHERS ON DEMAND

NOTE: OTHER END CONNECTIONS AVAILABLE ON REQUEST

END FITTINGS MATERIAL : M.S., S.S. 304, S.S. 316

55

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ROLLERS & CYLINDERS


An "ISO : 9001 - 2000" Company

ROLLER
- Steam & Thermo Oil-Heated Roller. - Steam Heated Drying Cylinders. - Steam Heated Drying Cylinder with Teflon Coating
"FOURWENTS" have more than 45 years of experience in the construction of steam-and thermo oil heated rollers for the web preparation, textile finishing as well as for paper and plastics industries. "FOURWENTS" Rollers are suitable for sizing ranges of the leading manufactures, such as sucker + Muller, Benninger -Zell as well as Tsudakoma & other processing machines.

GUIDE ROLLERS
Guide roller with an outside pillow block bearing as well as the alternate variant with an internal bearing and continuous shafts, which are fixed in the machine frame. The diameters of these guide roller (for the guidance of web in wet-finishing ranges) accumulators and steamers range from 80 mm to 400 mm with a cylinder surface width up to 6000 mm. The guide roller tubes are made of high-quality stainless steel. material no. AISI 304 AND AISI 316 L. The "FOURWENTS" Guide Rollers are manufactured of massive first-class cold-Rolled stainless steel. The processing of the steel to guide roller tubes is carried out by means of specially designed manufacturing lines. These special purpose machines developed by ourselves guarantee a constantly high quality of the guide rollers regarding dynamic balance and true running .The roller surface is polished by means of a centerless grinding machine up to a roughness of Rz < m.

processing of guide rollers, "FOURWENTS" Steamheated Drying Cylinders are manufactured in specially constructed machines and devices in order to obtain a high quality standard in regard to welding execution and true running. A typical drying cylinder, 800 mm diameter, for sizing machines or for the contact drying in textile finishing machines. The cylinder shell is made of stainless steel 1.4301 (equivalent to AISI 304) with a wall thickness of 2.5, 3 or 4 mm depending on the respective operating pressure. The solid pillow block bearing are lubricated with either oil or grease for high-temperature operation. The steam inlet and the condensate outlet are arranged via an automatic rotary joint with a fixed condensate tube. The condensate tube is installed with a 10-mmgap to the inner shell. The cylinder rotates around the fixed condensate tube; therefore an intense and regular education of the condensate is guaranteed. This efficient condensate draining of the decisive significance for the high drying capacity. Furthermore the rotary joints are equipped with a vacuum valve, which prevents the formation of a vacuum in the cylinder during cooling down. What makes the "FOURWENTS" Drying Cylinders stand out is the precision of true running and the exact dynamic balance qualities that are essential to obtain a drying process under low tension of warp threads and webs.

TEFLON COATING OF THE CYLINDER SURFACE


It may be necessary, depending on the position of the respective cylinder in a sizing or drying machines to coat the cylinder surface with TEFLON in order to prevent sticking and to facilitate the cleaning of the cylinder surface. The "FOURWENTS" Drying Cylinder for sizing machines and-where necessary for cylinder dryers in textile finishing are coated with a one-or multi-layer coating or Original PTFE, manufacture of Dupont. USA. The specific properties of PTFE its absolute chemical inertness and low surface tension guarantee a high antiadhesive effect of the surface especially in sizing machines. The extremely low friction of PTFE and the low surface tension make the web steadily clean the surface during operation and so prevent the shrieking of impurities for the most part. The surfacing of every layer onto the cylinder through spraying is subject to the greatest cleanliness possible; the respective layers are sintered in a special thermooven at a temperature of 400 0C.

STEAM-HEATED DRYING CYLINDERS


"FOURWENTS" is the leading Indian manufacturer of thin-walled,steam-heated drying cylinders for sizing machines and cylinder dryers for textile finishing. The steam-heated drying cylinders made of highquality stainless steel AISI 304 are designed and constructed as pressure vessels either according to the Pressure Vessel Rules or to the Regulations of the respective destination countries. Similar to the

LET "FOURWENTS" QUOTE FOR ALL YOUR NEEDS OF ROLLERS / EXPANDERS AND ROTARY JOINTS / UNIONS AGAINST SPECIFIC REQUIREMENTS.
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56

ROLLERS & CYLINDERS


An "ISO : 9001 - 2000" Company

The TEFLON coating is micro-porous, that means that moisture particles can penetrate the coating. Therefore the shell of TEFLON- coated cylinders must be stainless, too.

THERMO OIL - HEATED DOUBLE SHELL CYLINDERS


Textile finishing plants (especially those involved in thermo setting of technical woven fabric) as well as the plastics and film industries normally demand cylinder surface temperatures up to 300 0C. Such high temperatures cannot be obtained economically with steam-heating. The steam pressure at a steam temperature of e.g. 250 0C exceeds 40 bars and require an untenable high mechanical capacity. Furthermore these high pressure values are not available in most of the plants of the textile and plastic industries. For this reason the above mentioned processing ranges are preferred to be equipped with thermo oilheated roller and cylinders, which offer a great advantage at processing temperatures from 180 up to 300 degrees c. A further advantage of thermo Oil of the heating is that it offers the possibility of heating below an operating temperature of 100 0C, which is not given with steamheating because of the specific properties of steam. The thermo oil - heating of a roll requires a special design and construction. A typical heating rolls for the heating with thermo Oil. The rollers are in double shell construction with forced thermo oil circulation via a guide spiral system. The precise oil-guidance within the roller is of utmost importance. The flow speed of the oil ranges from 1.5m/sec up to 2.5 m/sec. The thermo oil rate of flow per hour and per heating roller is a further important factor in order to guarantee a temperature tolerance below 1 0C at the cylinder surface. The thermooil rate of flow depends on the dimensions of the roller and the calculated heat transfer. The "FOURWENTS" Themo oil Rollers guarantee a temperature tolerance below 1 0C across the entire cylinder surface, for rollers with a cylinder width up to 6000 mm. The thermooil inlet and outlet of the roller are arranged opposite to each other or at the same cylinder side depending on the size of the roller via special thermooil rotary joints with rotating carbon

seats and flange connections to the roller. To ensure an absolutely tight connection between the piping and the rotating roller it is necessary to use only thermo oil joints of best quality. Of further significance is the precise and tensionless mounting of the rotary joint into the machine. "FOURWENTS" have more than 45 years of experience regarding the manufacture of thermo oilheated Roller.

COOLING CYLINDERS
The defined and even recooling of the web after thermal processing is of special significance. Of utmost importance in textile finishing is the even recooling across the whole web width below 30-40 0C after drying or thermal processing .If the web temperature is too high in further processing e.g. cold pad batch dyeing or in chemical web impreganation it would make the dye bath temperature increase after a short time and so cause a considerable product quality loss. For this reason the recooling of the web after thermal processing receives more and more attention. As described in our attached leaflet "FOURWENTS" ROLLER , our scope of production basically includes 3 types of cooling cylinders: The simple variant for low-efficiency cooling are single-shell cylinders with water-spraying-system without controlled water circulation. However, according to the significance of the defined recooling of the web, high-sophisticated range are being more and more equipped with double shell cooling cylinders. The design of the "FOURWENTS" Double Shell Cooling Cylinders with forced cooling water circulation via guide spiral basically corresponds to the Described as Above. Thermo oil - heated Rollers. The even cooling and the temperature tolerance of less than 1 0C across the whole width is guaranteed through the precise execution of the water guidance system. The forced water circulation system and the execution in stainless steel 1.4301 (equivalent to AISI 304) of the complete cooling roller including all interior parts, offer the possibility of a back flow of the cooling water into the preceding washing machines of the wetfinishing range after the cooling process. This leads to a considerable reduction of the energy costs of a processing range.

LET "FOURWENTS" QUOTE FOR ALL YOUR NEEDS OF ROLLERS / EXPANDERS AND ROTARY JOINTS / UNIONS AGAINST SPECIFIC REQUIREMENTS.
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57

DRYING & COOLING ROLLERS / CYLINDERS


An "ISO : 9001 - 2000" Company

STEAM-HEATED CYLINDER WITH SCREWED SHAFTS

STEAM-HEATED CYLINDER WITH WELDED-IN SHAFTS

We can offer 45 years of experience in the production of thin-walled stainless steel cylinders. The precision of our drying cylinders guarantees uniform and careful drying of the fabric. special machines and special equipment guarantee high and constant quality of the cylinders regarding concentricity, true running and Welding design. The cylinders are inspected and delivered with certificate. They may also be manufactured in accordance with the inspection codes of the customers countries.

SINGLE SHELL COOLING CYLINDER WITH FREE WATER PASSAGE

DOUBLE SHELL ROLL WITH FORCED CIRCULATION SYSTEM

We manufacture steam-heated drying cylinders and rollers up to operating over pressure of 40 bar as well as thermo - oil heated cylinders up to surface temperature of 3000 C.

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58

GUIDE ROLLERS
An "ISO : 9001 - 2000" Company

80-400mm, stand out due to their low run-out tolerances. The surface finish and the true running tolerance of the guide roller tubes correspond to the final state of the roll.

Guide roll with continuous shaft and internal bearing

Guide roll with pillow block or flange bearings, shell material stainless steel, surface band polished up to Rt 1 m.

CHILL ROLL

Roll surface hard-chrome plated in multiple layers and finish polished, surface roughness R max. 1 m.

THERMO OIL - HEATED ROLL


For a getting range for the production of vinyl floorings, 2000 mm x 4300 mm surface width, operating temperature 1600- 2000C, thermooil rate of flow 160 000 l/h, roll shell made of grain refined steel, surface stone-ground and hard-chrome plated, true running tolerance 0,05 mm.

LET "FOURWENTS" QUOTE FOR ALL YOUR NEEDS OF ROLLERS / EXPANDERS AND ROTARY JOINTS / UNIONS AGAINST SPECIFIC REQUIREMENTS
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59

RUBBER & POLYMER COVERED ROLLERS


An "ISO : 9001 - 2000" Company

COVERED / COATED WITH RUBBER, EBONITE, HYPALAN, SILICON, VITON, EPDM, POLYURETHANE, TEFLON (PTFE), FRP , HDPE, NYLON, PLASTIC, TAPES, FELT, FILLET, METAL SPRAYED, CERAMIC, PLASMA COATED etc... in Various Finishing

LET "FOURWENTS" QUOTE FOR ALL YOUR NEEDS OF ROLLERS / EXPANDERS AND ROTARY JOINTS / UNIONS AGAINST SPECIFIC REQUIREMENTS
For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

60

STEAM HEATED ROLLERS FOR TEXTILE & MAN MADE FIBER INDUSTRIES
An "ISO : 9001 - 2000" Company

FOR TEXTILE INDUSTRIES

GODET ROLLERS IN FIBER LINE

For more than 45 years, "FOURWENTS" has helped the textile Industry solve the dual problems of machinery Components and the need for more precise Control of friction on yarn Contact Surfaces. A few of these application areas are : Tow cutter Blades, Separator Rolls, Draw Rolls, Staple Draw Rolls, finish Applicator Rolls, Pump Plates, Guide pins, Package Drive Rolls, Take-up Rolls, Grooved Rolls, Friction Discs, Crimper Rolls, Rotary Joints & Spares, Crimper Rotary Joints, etc. CRIMPER ROLLER ASSEMBLY.

266

518

200.4

64

266

61

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STEAM HEATED ROLLERS FOR TEXTILE & MAN MADE FIBER INDUSTRIES
An "ISO : 9001 - 2000" Company

COMPLETE ASSEMBLY OF STEAM HEATED ROLL WITH "FOURWENTS" ROTARY PRESSURE JOINT
SUITABLE FOR - DRAW LINE ANNEALER -

33.25" FACE (REF.)

45.5"

7.31"

5.56"

TENDING END COMPR. SPRING C.L.OF SYPHON

21.75"

DRIVE END C.L. OUTLET 1'-1/4"-400 Lbs C.L. INLET ANS FLANGE CONNECTION 2.31"

7 4 3 5

60.5" 9 10

FIXED FLANGE THIS SIDE

24" (REF.)

23.0" I.D.22.75"

7.375" 7.379"

3/4"-400 Lbs ANS FLANGE CONNECTION 1/2"HORIZONTAL OUTLET PIPE 8 2 1 11 15 SW 359519-A(REF.) 12 13 14 22 21 9.56"TO TOP OF LUG. FIXED FLANGE THIS SIDE

1.5"

6.0"

15.0"

COMPLETE ASSEMBLY OF STEAM HEATED ROLL FOR POLYESTER STAPLE FIBER DRAW LINES WITH "FOURWENTS" ROTARY JOINT

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62

CONVEYOR / IDLER ROLLERS & COMPONENTS


An "ISO : 9001 - 2000" Company

"FOURWENTS" QUALITY CONVEYOR COMPONENTS

We offer thermoplastic and steel conveyor rollers, head and tail pulleys, and other conveyor components. The diversity of our product line reflects the diversity of our customer base, which is divided nearly evenly between material handling, food processing, and bulk solids such as quarries, mining, and recycling. "FOURWENTS" product development is primarily the response to our continuous dialogue with our sales force and customers and their requests for application specific solutions. "FOURWENTS" Products routinely provides them with excellent quality and exceptional customer service, having perfected a rapid flexible approach to customer specific designs. From computerized engineering and drafting, to our extensive use of CNC equipment - an ample stock of raw materials and reserve manufacturing capacity, "FOURWENTS" Products can design, place into production and deliver virtually any customer design within a short lead time. This exceptional and uncompromising level of performance has resulted in consistent growth and expansion, the rewards of which have, for the most part, been reinvested into the company.

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CONVEYOR / IDLER ROLLERS & COMPONENTS


An "ISO : 9001 - 2000" Company

"FOURWENTS" QUALITY CONVEYOR COMPONENTS


STEEL CONVEYOR ROLLERS Bearings Components Accessories

18

500 518

19

THERE ARE FOUR MAJOR COMPONENT GROUPS IN A TYPICAL ROLLER ASSEMBLY :


Tubing Bearings Shaft Specialty Components The outer body or shell of the roller The anti-friction member on which the roller shell rotates Passes through the bore of the bearing and holds the roller in the conveyor frame. The bearings rotate about the shaft Items such as sprockets, belt grooves, springs, washers, adapters, seals etc...

TYPICAL CONVEYOR ROLLER ASSEMBLY

Hex Axle Flat & Backing Washer

Roller Tube or Shell

Roller Shaft Bearing Dust Shield / Hex Adapter

Precision Bearing in Plastic End Cap Press Fit Construction

Compression Spring Conveyor Frame

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64

CONVEYOR / IDLER ROLLERS & COMPONENTS


An "ISO : 9001 - 2000" Company

"FOURWENTS" QUALITY CONVEYOR COMPONENTS


TROUGHING ROLLER ASSEMBLIES Available in a Variety of sizes with "FOURWENTS" Superior Service and Support
AVAILABLE IN
n n n

Three roll troughing units with your choice of 4" or 7" Wing rollers. Two Roll Troughing Units. Return Carrier Assemblies.

FOOD GRADE TROUGHING IDLERS AND RETURN ROLLS


APPLICATION GUIDE THREE ROLL TROUGHING UNIT SPECIFICATIONS

Our stainless frame and thermoplastic roller idler assemblies are intended for light to medium duty troughed belt conveying - primarily in food processing. Throughed belt conveyors see frequent duty in handling small fruits such as grapes, raisins, nuts, apples, peaches, apricots and cherries, as well as larger field crops such as lettuce, artichokes, brussels sprouts, and cabbages. Grains and cereals, snack foods, potato chips, tortilla chips are often handled with troughed belt conveyors. Materials with high water content are often transported via troughed belt systems to contain liquids within the conveyor and minimize slippage onto the processing floor. Examples are foods such as fish, processed meats, tomatoes and citrus. Bulk materials that are light in weight tend to slide off the belt on flat conveyors (slider bed or roller units). Troughed belts minimize this and allow faster speeds and greater inclines with less product loss that flat systems. Troughed belt conveyors can be used in place of the screw conveyors and require smaller drives. Also, the belt is cheaper to replace than the stainless trough in a screw conveyor. While we emphasize bulk applications in food processing, this product line is not limited to food grade alone. The stainless frame/thermoplastic roller combination is ideally suited for the bulk handling of corrosive materials and low carbon steel framed units can be applied to numerous industrial applications.

TWO ROLL TROUGHING UNIT SPECIFICATIONS

RETURN ROLL UNIT SPECIFICATIONS

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CONVEYOR / IDLER ROLLERS & COMPONENTS


An "ISO : 9001 - 2000" Company

"FOURWENTS" QUALITY CONVEYOR COMPONENTS

Thermoplastic, Teflon (PTFE) & Specialty Conveyor Rollers


Usage and Availability
The list below Represents the most common sizes and combinations of components used in the manufacture of conveyor rollers. We recognize that there are many special needs and can readily offer additional sizes and components that provide solutions tailored to your specific application requirements. For information on products not listed below, please contact the factory.
Roller Tube Roller diameter - OD Pipe Size EMT Size 16 Gauge Hardware conveyor roll pin through shaft internal thread spring loaded hex shaft - 7/16" UHMW hex adapter stainless or low carbon steel hex adapter Bushings UHMW Wood End Caps - Bushing Insert ABS Conveyor Roll Bearings - Sliding Contact UHMW Wood Conveyor Roll Bearings - Rolling Element molded acetal plastic race precision semi - precision stamped metal bearing Drive Units single sprocket dual sprocket belt drive - single or dual Tubing Teflon / PVC schedule 40 Teflon / PVC / steel UHMW / aluminium stainless steel low carbon steel 2.88 2.50 2.38 2.00 2.25 2.00 1.90 1.88 1.50 1.50 1.38 1.25

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66

STEAM TRAPS
An "ISO : 9001 - 2000" Company

Steam traps are automatic valves that release condensate from a steam space while preventing the loss of live steam. They also remove non-condensable gases from the steam space. Steam traps are designed to maintain steam energy efficiency for performing specific tasks such as heating or maintaining heat for process use. Once steam has transferred heat through a process and becomes hot water, it is removed by the trap from the steam side as condensate Types of Steam Traps. Steam traps are commonly classified by the physical process causing them to open and close. "FOURWENTS" supply following type of Steam Traps that cover major applications in the most of the industries.

BUCKET TYPE STEAM TRAP (MECHANICAL STEAM TRAP)


These types of steam traps have a "BUCKET" that rises or falls as steam and / or condensate enters the trap body. When steam is in the body, the bucket rises closing a valve. As condensate enters, the bucket sinks down, opening a valve and allowing the condensate to drain. Inverted bucket traps are ideally suited for water - hammer conditions INVERTED BUCKET STEAM TRAP
Materials Sizes CI / CS /SS 15 mm to 50 mm

Connections Screwed, Socket Weld, Butt Weld & Flanged Applications To remove Condensate from steam Maximum Operating Pressure 40 Bar Operating Conditions Maximum Operating Temperature 4000 C

BALL FLOAT STEAM TRAPS


Float and thermostatic traps consist of a ball float and a thermostatic bellows element. As condensate flows through the body, the float rises or falls, opening the valve according to the flow rate. The thermostatic element discharges air from the steam lines. They are good in heavy and light loads and on high and low pressure, but are not recommended where water hammer is a possibility. BALL FLOAT STEAM TRAP
Materials Sizes Cast Iron, SG iron, Cast Steel & Stainless Steel 15 mm to 100 mm

Connections Screwed, Socket Weld, Butt Weld & Flanged Applications Ball float trap can be used as steam trap, Auto drain trap, Air vent valve, Float valve, Feed Control valve, Drain control Valve, Moisture separator as well as Condensate lifting pump Maximum Operating Pressure 40 Bar Operating Conditions Maximum Operating Temperature 4000 C

THERMODYNAMIC STEAM TRAP


Thermodynamic traps have a disc that rises and falls depending on the variations in pressure between steam and condensate. Steam will tend to keep the disc down or closed. As condensate builds up, it reduces the pressure in the upper chamber and allows the disc to move up for condensate discharge. This trap is a good general type trap where steam pressures remain constant. It can handle superheat and "water hammer" but is not recommended for process, since it has a tendency to air-bind and does not handle pressure fluctuations. THERMODYNAMIC STEAM TRAP
Materials Sizes AISI420 15 mm to 25 mm

Connections Screwed, Socket Weld, Butt Weld & Flanged Applications To remove Condensate from steam Maximum Operating Pressure 40 Bar Operating Conditions Maximum Operating Temperature 4000 C

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STRAINERS
An "ISO : 9001 - 2000" Company

TYPE : FLANGED / SCREWED


Body Made of stainless steel, so that it can be used at high pressure and high Temperature If Mesh is inserted as an option, even small foreign particle can be strained by dual straining effect.

Fluids Pressure Temperature

Steam. Industrial Water, Air Max. 32kg/cm2 Max. 230 0C (455psi) (446 0F)

Body Cast Stainless Steel Screen Perforated Stainless Steel

d G P.C.D.C. D

T N - h S Bolt T L1.5 f L1.5 H

Valve Size 1/2" 3/4" 1" 1.1/4" 1.1/2"

d 15 20 25 32 40

H 55.5 70.5 82.0 99.0 122.5

Flanged Screwed F to F F to F 121 135 157 183 208 80 95 110 135 160

Flanged D 95 100 125 135 140 C 70 75 90 100 105 G 51 56 67 76 81 T 14 16 16 18 18 f 1 1 1 2 2 N 4 4 4 4 4 h 15 15 19 19 19 S M12 M12 M16 M16 M16

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SPECIALITY PROCESS PUMPS IN STAINLESS STEELS


An "ISO : 9001 - 2000" Company

"FOURWENTS" SPECIALITY PROCESS PUMPS IN ROLLED STAINLESS STEEL 304 / 316 / 316 L
In order to cater some specific requirements of process industries, which impose restriction on material of construction of pumps either because of hygienic requirements or due to corrosive nature of fluids handled, "FOURWENTS" has launched series of pumps fabricated from the rolled Stainless Steel, the material that has definite advantage over Cast Steel construction. These include,
n Superior mechanical properties offering highest

resistance to erosion, corrosion and cavitations


n Smooth, pore free, non-pitting and non adhering surface

which results in less frictional losses


n Better clean ability of internal passages on site

The construction includes single stage as well as multistage for different requirements. Internal passages are designed in such a way that it avoids turbulence inside and creates streamline flow. The quality is backed by technical supports from "FOURWENTS" for life lime.

BROAD RANGE APPLICATIONS


n ALKALINE SOLUTIONS n ALCOHOLIC DRINKS n ACIDS n ABRASIVE & AGGRESSIVE CORROSIVE MEDIA n BREWERIES n BOTTLING PLANTS n CHEMICALS OF DIFFERENT KINDS n COSMETICS n DAIRY PRODUCTS n DRUGS & PHARMACEUTICALS n DRINKING OR PROCESS WATER n HOT & COLD WATER PUMPING n FOOD PROCESSING n LIQUID FOODSTUFFS n COLOUR DYES & PAINTS n SOFT DRINKS & MINERAL WATER n WATER TREATMENT PLANTS n DISTILLERY n HIGH PRESSURE DE-SCALING APPLICATIONS

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SPECIALITY PROCESS PUMPS


An "ISO : 9001 - 2000" Company

TYPE : FHP 3225 & FHP 5040 TYPE : FCP 150-100 & FCP 150-200

TYPE : FHP 3225 & FHP 5040 HIGH PRESSURE CENTRIFUGAL PUMPS FROM ROLLED : SS316 / 316L
Type FHP is High pressure Centrifugal Pumps that are built with quality 316/316L rolled Stainless Steel for different applications to handle clean or lightly contaminated ; Chemically and Mechanically aggressive liquids. Available in Single Stage and multistage constructions. The Shaft seals are designed for 16-bar pressure MATERIALS : Casing, Shaft & Impeller of rolled SS 316/316L CONSTRUCTION : End Suction Single & Multi Stage Centrifugal pumps SHAFT SEALING : Standard execution with Compact Single Mechanical Seal. Seal face materials and auxiliary seals selected to suit as per the liquid handled
MODEL
Capacity Head Temperature Design pressure Solids Impellers Intel Size Delivery Size Ends Stages Motors

FHP 3225
Up to 14 Cu. Mt / hr Up to 110m 16 bar Not desirable Closed, Semi Open 32 mm 25 mm Threaded / Flanged Up to 6 Stages Up to 5 kW

FHP 5040
Up to 38 Cu. Mt / hr Up to 150m 16 bar Not desirable Closed, Semi Open 50 mm 40 mm Threaded / Flanged Up to 5 Stages Up to 15 kW

950 C Normal to 1400 C Special 950 C Normal to 1400 C

TYPE : FCP 150-100 & FCP 150-200 SINGLE STAGE CENTRIFUGAL PUMPS
Type FCP-150 is a normal suction single stage mono-block centrifugal pump Manufactured from heavy duty rolled stainless steel SS 316 / 316L and is suitable for circulation of hot & cold water for variety of applications. With due care it can also be used for chemically & mechanically aggressive fluid circulations The shaft seal is designed for 16 bar pressure MATERIALS : Casing, Shaft & Impeller of rolled SS 316/316L CONSTRUCTION : Normal suction. Single Stage centrifugal pump SHAFT SEALING : Self - cleaning maintenance free compact mechanical shaft seal with combination of Ceramic to Carbon seal faces. Other seal face combinations available on request
MODEL
Capacity Head Temperature Design pressure Solids Impellers Intel Size Delivery Size Ends Stages Motors

FCP 150 - 100


Up to 20 Cu. Mt//hr hr Cu Mt 15m Up to 15 Mtrs
0 Up 950 to C 95 C

FCP 150 - 200


Up to 20 Cu. Mt//hr hr Cu Mt 20m Up to 20 Mtrs
0 Up 950 to C 95 C

16 bar Not desirable Open impeller 25 mm, 32 mm & 40 mm 25 mm, 32 mm & 40 mm Threaded / Flanged Single 1.1 kW

16 bar Not desirable Open impeller 25 mm, 32 mm & 40 mm 25 mm, 32 mm & 40 mm Threaded / Flanged Single 1.1 kW

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

70

SPECIALITY PROCESS PUMPS


An "ISO : 9001 - 2000" Company

TYPE: FWP 6550 & FWP 8065 TYPE: M6/25

TYPE: FWP 6550 & FWP 8065 GENERAL PURPOSE WATER PUMPS IN ROLLED STAINLESS STEEL
"FOURWENTS" type FWP is general purpose water pumps, built with quality 316 / 316L rolled stainless steel are suitable for variety of pumping applications in various industries. MATERIALS : Casing, Shaft & Impeller of rolled SS 316/316L CONSTRUCTION : End suction single stage mono-block pump with open, multi range impeller, easy to clean SHAFT SEALING : Internal self cleaning mechanical seal, carbon/stainless steel, with only one diameter for the whole range

MODEL
Capacity Head Temperature Design pressure Solids Impellers Intel Size Delivery Size Ends Stages Motors

FWP 6550
110 Cu. Mt / hr Up to 40m Up to 950 C 10 bar Not desirable Open 65 mm 50 mm Threaded / Flanged Single Up to 11 kW

FWP 8065
140 Cu. Mt / hr Up to 38m Up to 950 C 10 bar Not desirable Open 80 mm 65 mm Threaded / Flanged Single Up to 11 kW

TYPE: M6/25 - HIGH PRESSURE BOOSTER / INJECTOR CENTRIFUGAL PUMPS FROM S.S. 304 / 316
FEATURES / APPLICATIONS
n n n

Shaft, Impeller & Casing made of S.S. 304/316 Compact internal single seal designed for up to 10 Bar Pressure. Suitable for use as supply, feed or Pressure / Booster Pumps in Textile Treatment, Water Treatment and Cleaning / De-scaling Systems & High Pressure application
M6/25 1" BSP 1" BSP 1" (M6/25 3 To 6 Kg/Cm2 950 C Normal Threaded Single Stage 2.0 H.P . 60 LPM 15 MTRS 1" BSP

MODEL
Inlet Size Outlet Size Seal Size Design Pressure Temperature Ends Stages Motor Flow Rate (Max) Head (Max) Inlet Size

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MECHANICAL SHAFT SEALS


An "ISO : 9001 - 2000" Company

A FULL RANGE OF QUALITY MECHANICAL SEAL & COMPONENTS FOR ALL YOUR NEW OR REPLACEMENT NEEDS
"FOURWENTS" has been the leading supplier of Mechanical Seals for over 45 years to different type of process industries in India and abroad
0

With the knowledge gained in last 45 years; "FOURWENTS" has created wide Varity of mechanical seals that can substitute any OEM supply from the world and with our in - house design facilities, we are also in position to cater your specific customized needs...
0

NO MATTER HOW SPECIAL THEY ARE ! "FOURWENTS" offers wide variety of seal face combinations and spring material for different applications
0

More details on "FOURWENTS" product range available on our website www.fourwents.com


0

For more details, please ask for detailed catalogue


0

WE MAY NOT BE THE BIGGEST, BUT YOU SHOULD SEE OUR RANGE...

FEC - 300

FEC - 909B

SIZE : 10 mm to 80 mm

SIZE : 25 mm to 250 mm

FEC - 700

FEC - 502

SIZE : 18 mm to 200 mm

SIZE : 25 mm to 250 mm

FEC - 909

FEC - 200

SIZE : 25 mm to 250 mm

SIZE : 25 mm to 100 mm

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

72

MECHANICAL SHAFT SEALS


An "ISO : 9001 - 2000" Company

FEC - 1500

FEC - 800G

SIZE : 25 mm to 250 mm

SIZE : 5/8" to 3"

FEC - 300G

FEC - 1000G

SIZE : 3/8" to 3"

SIZE : 15 mm to 70 mm

FEC - 350G

FEC - 1300G

SIZE : 15 mm to 50 mm

SIZE : 15 mm to 70 mm

FEC - 600G

FEC - 1400G

SIZE : 3/8" to 1"

SIZE : 10 mm to 35 mm

FEC - 700G

FEC - 106

SIZE : 3/8" to 1"

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HYDRAULIC CYLINDERS
An "ISO : 9001 - 2000" Company

"FOURWENTS" has been supplying quality Hydraulic Cylinders to industry for 45 years. We offer many standard options, as well as customized hydraulic cylinders to your specifications. The rugged design of "FOURWENTS" Cylinders have been proven even in the toughest environments including Steel, Foundry and Mill Industries.
MEDIUM DUTY HYDRAULIC CYLINDER
SERIES : FMD SIZE : 1.1/2" TO 8"

MOC
Primary Piston Rod Seal - Enhanced Polyurethane Piston Rod Wiper - Nitrile Piston Rod Seals - Cast Iron Rings Option - Nitrile seals with polymyte back up washers 'O'-Rings - Nitrile

HEAVY DUTY HYDRAULIC CYLINDER


SERIES : FHD SIZE : 1.1/2" TO 6"

MOC
Primary Piston Rod Seal - Enhanced Polyurethane Piston Rod Wiper - Nitrile Piston Rod Seals - Cast Iron Rings Option - Nitrile seals with polymyte back up washers 'O'-Rings - Nitrile

HEAVY DUTY HYDRAULIC CYLINDER


SERIES : FHDX SIZE : 7" & 8"

MOC
Primary Piston Rod Seal - Enhanced Polyurethane Piston Rod Wiper - Nitrile Piston Rod Seals - Hi - load, Filled PTFE seals with a Nitrile expander Option - Cast Iron Rings 'O'-Rings - Nitrile

EXTRA HEAVY DUTY HYDRAULIC CYLINDER


SERIES : FHDXL SIZE : 10" THROUGH 20"

MOC
Primary Piston Rod Seal - Nitrile Piston Rod Wiper - Nitrile Piston Rod Seals - Hi - load, Filled PTFE seals with a Nitrile expander Option - Cast Iron Rings 'O'-Rings - Nitrile

"FOURWENTS" Hydraulic Cylinders are built with standard seal material as specified and are suitable for use with Hydraulic Oil only

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

74

HYDRAULIC SEALS
An "ISO : 9001 - 2000" Company

PISTON SEALS, ROD SEALS, WIPER SEALS & ROTARY SHAFT SEALS

"FOURWENTS" has been a leading supplier of high performance hydraulic seals that can withstand extreme pressure and temperature range as well as harsh chemical environment. Combination of material and suitable geometry of seal can provide solutions for the most demanding applications. Apart from standard product range, "FOURWENTS" also undertakes customized requirements

Elastomers
Materials (Commonly known as) Nitrile Viton Silicon EPDM Neoprene VAMAV Butyl SBR NR Material Description
Acrylonitrile Butadiene Rubber (NBR) Fluoro Rubber (FKM) Silicon Rubber (VMQ) Ethylene Propylene Diene Rubber Chlorobutadiene Rubber (CR) Polyacrylic Rubber (ACM) Butyl Rubber (IIR) Styrene Butadiene Rubber Natural Rubber

Temp. Range
-400C To +1000C -40 C To +220 C -70 C To +200 C -400C To +1200C -200C To +1000C -10 C To +125 C -400C To +1200C -50 C To +100 C -300C To +1800C
0 0 0 0 0 0 0 0

Hardness (Shore A)
36A To 95A 56A To 95A 40A To 95A 36A To 95A 36A To 95A 36A To 95A 36A To 95A 36A To 95A 26A To 95A

FOURWENTS Code
NT VT SL EP NP PC BU SB NR

Thermoplastics & Thermosets


Materials (Commonly known as) PU Teflon BFT GLT CFT GRT PE TPE PF UP Delrin G. F. Pa66 PPS PEEK Material Description
Polyurethane Polytetrafluorethtlene (PTFE) Bronze Filled teflon Glass Filled Teflon Carbon Filled Teflon Graphite Filled Teflon UHMWPE Polyester Elastomer Phenolic Resin Bonded Fabric Polyester Resin Bonded Fabric Polyacetal (POM) Glass Filled Polyamide (Nylon) Polyphenylene Sulphide Polyetherether Ketone

Temp. Range
-300C To +1000C -200 C To +260 C -2000C To +2600C -2000C To +2600C -200 C To +260 C -2000C To +2600C -2700C To +800C -500C To +1100C -200C To +1200C -400C To +1200C -400C To +1200C -20 C To +220 C upto +2700C upto +3150C
0 0 0 0 0 0

Hardness (Shore A)
46A To 95A 50D To 65D 71D To 73D 66D To 68D 71D To 73D 62D To 65D 62D To 65D 55D To 63D M89 M82 M84 M95 M101 M99

FOURWENTS Code
PU PFT BRT GLT CAT GRT UH HYT PF PR ACT GFN PPS PK

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CUSTOMIZED SPARE-PARTS & ACCESSORIES


An "ISO : 9001 - 2000" Company

DESIGN & MANUFACTURING OF CUSTOMIZED ENGINEERING EQUIPMENT, SPARE-PARTS & ACCESSORIES


With the constant efforts of our group in-house product development team working in conjuction with our purchasing, production, quality and departments, we strive to meet total customer satisfaction. MANUFACTURING FACILITIES Through a continuous investment programme, "FOURWENTS" has acquired a comprehensive range of the latest CNC Machinery. Our production workshop, which is also backed up a fully equipped tool room and maintenance shop, has the following facilities.
n n

n n n n n n n n

Sand & Shell Casting, Ductile & C. I. Casting Precision Investment Casting/Casting Made by investing Wax patterns Popularly known as Lost Wax Process made from both Ferrous & NonFerrous metal sand it's alloys including Nickel & Cobalt base Super Alloys. Aluminium Gravity & Pressure Die Castings CNC Machining Centres CNC Milling Machines CNC Grinding Machines O/D & Centreless Grinding Surface Grinders Single Spindle Automatic Lathes Cam Controlled Rotary Transfer Machines

n n n n n n n n n

n n n n n n

Shot Blasting & Sand Blasting Oxide Finishing Spray Painting Polishing & Electro-Polishings Centre & Capstain Lathes Conventional Milling and Drilling machines Complete Fabrication Shop Production Presses Injection Moulding for Plastic, Rubber, Teflon & Nylon products Assembly Facilities Heat Treatments Vibratary Finishing Hard Chrome Plating Metallizing Coating of Rubber, Teflon, FRP & PU Plasma Spraying of Hard Metals

ALL ABOVE AREAS OF EXPERTISE ARE UNDER ONE GROUP OF VARIOUS MANUFACTURING UNITS
Today, our products are being used by almost all reputed industries & Machinery Manufacturers in India and exporting to UK, Turkey, USA, Mexico, Colombia, Bangladesh, Indonesia, Malaysia, Pakistan, Phillippines, Sri Lanka, Thailand, Hong Kong, Egypt, Iran, Kenya, Nigeria, South Africa, Tanzania, Vietnam, Cameroon, Ghana, Zambia etc.

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

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CUSTOMIZED SPARE-PARTS & ACCESSORIES


An "ISO : 9001 - 2000" Company

In Business, your decision to team up with the group "FOURWENTS" ensures you of personalized service where each member of personnel make a generous contribution to answer all your needs efficiently
n

QUALITY

CASTINGS Investment Castings (Lost wax) Die Castings Shell Send Castings, CI & Ductile Castings Zinc & Aluminium Gravity & High Pressure Die Casting

n n n n n

QUALITY QUALITY QUALITY QUALITY QUALITY QUALITY QUALITY

Micro Precise & Multilevel Forged Parts Fine Blanking, Stamping & Spinning Sheet Metal deep Drawing Sheet Metal Fabrication & Assembly Mould, Die, Jig & Fixtures, Gauge - Tooling Design & Production Precision Machining & Turning Heat Treatment, Annealing, Normalizing, Tempering, Nitriding, Carbonitriding, Carburizing, Induction Hardening.

n n

QUALITY

Surface Treatment, Plating, Electropolishing, Hard metals, Coatings, Polymer Coatings, Phosphating, Anodizing

SPECIALIST IN HIGH QUALITY CASTING & PRECISION MACHINING & FABRICATORS OUT-OF HIGH GRADE STEELS, STAINLESS STEELS AND HIGH ALLOYS

OUR FACILITIES WILL OFFER


n DESIGN n CONSULTATION n PROTOTYPE DEVELOPMENT AND PRODUCTION n PROCESS RESEARCH AND DEVELOPMENT n ENGINEERING & MANUFACTURING n QUALITY ASSURANCE TO CUSTOMER'S REQUIREMENT n ON TIME DELIVERY

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TOP QUALITY CUTTER & BLADES


An "ISO : 9001 - 2000" Company

THE FINEST BLADES FROM "FOURWENTS"


We at "FOURWENTS" manufacture & supply a wide range of precision Blades for variety of industrial applications. We understand the importance that the industry places on Blade performance. It take engineering know-how and experience to manufacture blades, cutters & scissors guaranteed to meet your standard of quality. "FOURWENTS" excels at heat-treating top quality steel for ultimate hardness and structure. Advanced processing, Innovative engineering and a detailed programme for quality control ensures proper specifications and Razoredge profiles for superior blade performance. "FOURWENTS" Manufactures & Suppliers of Speciality Blades for Industry

HIGH GRADE MATERIALS


A wide range of quality material with expert heat-treatment to achieve precision hardness.
C1095 / C125 Carbon Steel Stainless Steels Hard Coatings such as:

301 304 420 440A/B/C 13 C 26 19 C 27 G1N4

Titanium Nitride Titanium Carbide Tungsten Carbide


Other materials such as:

Tungsten Carbides Silicon Carbides Ceramics, D2 & M2 Celsit 45NB - Stellites & Special Alloy Steels

"FOURWENTS" Manufacture & supply Blades, Knives, Scissors & Cutters for variety of Industry such as :
n n n n n n n

Textile Man-Made Fibre Industry Textile Spinning Units Textile Weaving Units Textile Processing Units Nylon/Rayon & TyreCord Units Glass Industry Paper & Pulp

n n n n

BOPP Films/Plastic, Polymers, Rubber & Packaingings Sheet Metal & Cold Rolling Food Industry Metal Shearing & Engineering Industry Speciality applications

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

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"FOURPLAST" PLASTIC MOULDINGS


An "ISO : 9001 - 2000" Company

GET TO KNOW CHHAYA GROUP OF INDUSTRIES & FOURWENTS.........


Since 1958, the Group has building a reputation for simple solutions to critical Spare Parts, Accessories, Equipments & maintenance problem of Dyeing Machines. "FOURWENTS" have also specialized in the production of Plastic / Polymers moulding and Tool making for the Textile & associated Industries for over 10 years. The developments in winding technology, Yarn package formation and the Yarn Dying equipment have led to greater utilization and productivity and at the same time improved the quality of the Yarns and their running properties. The Dye packages and Tubes are most important for an optimum Dyeing cycle. The main features of an optimum Dye package are : n n n n Conicity Winding technique Package Face Package edges and Tubes packages ends. The dyeing process is reproducible, thus increasing the reliability of the process. At the same time, utilization of the volume in the Dyeing Machine is increased. If the cones in the Dyeing machines are replaced by cheeses of the same diameter and density, the weight of the material increases which enables an increase in productivity of the tubes up to 30% owing to the improved utilization of the Machine volume with a smaller liquor ratio, saving in the water and time per kilogram of Yarn result. The Company's research and development programed is firmly based on close co-operation with customers on the one hand and machinery manufacturers on the other. Only through this partnership it is possible to develop optimum product capable of meeting in full customer requirements and expectations.

Under the trade name "FOURPLAST", "FOURWENTS" are marketing permeable Cylindrical Tubes and Cones for Yarn Dyeing. An important advantage of Cylindrical Packages or Cheeses is that the liquor flow is effected symmetrically towards the centre line of the package. Above all, the liquor flow is more favourable when dye tubes with a large diameter are used. The tubes from "FOURWENTS" permit the same uniform flow throughout the packing. Moreover, a better utilization of the volume is achieved than with cones replacing conventional cones with cheeses, like those from "FOURWENTS", guarantees an optimum levelness of Dyeing and offers significant advantages from an economic point of view. If the packages are placed one on top of other in a column without spacers and compressed the throughflow conditions are almost ideal. The streamlines are optimum. There are no longer problems with leakage and liquor escaping at the

THE "FOURPLAST" PRODUCT RANGE INCLUDES


n SPEED FRAME TUBES / RING SPINNING TUBES n OE (OPEN END) TUBES n 2-FOR-1 TWISTER TUBES n CYLINDRICAL WINDING TUBES n ONEWAY & REUSABLE UNIVERSAL PERFORATED n n n n n n

TUBES ONEWAY PRESS PERFORATED DYE TUBES (For Winding & double Twister) CYLINDRICAL PERFORATED DYE TUBES (For Winding & Open-end Machines) CONICAL PLAIN WINDING TUBES 4020' CONICAL PERFORATED DYEING TUBE 4020' CONICAL PERFORATED WINDING & DYEING TUBES 5057' (oneway & multiway) CONICAL & CYLINDRICAL PERFORATED SULZER TUBES (Preferably for weft feeding at gripper and Air jet weaving machines) SEPARATORS AT RING SPINNING AND TWISTING FRAMES.

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For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

"FOURPLAST" PLASTIC MOULDINGS


An "ISO : 9001 - 2000" Company

NEW + UNIVERSAL FLEXIBLE ONE-WAY & MULTI-WAY DYE TUBES IS SUITABLE FOR ALL OE-WINDING, TWISTING MACHINES & DYE SPINDLES.
ADDITIONAL ADVANTAGES
n Packages upto 300mm = approx.

3.5 kg. depending on type of yarn.


n No underwinding of the yarn after the dyeing process

achieved by an optimized nesting depth.


n Very uniform dyeing due to compression. n Saving of energy, water, steam & consumption of

chemicals compare to the traditional dyeing process.


n Best yarn identification achieved by multi colour

technology.
RANGE OF APPLICATION :
n Cotton, Cotton blends n Man made fiber n Wool, Wool blends

ONE WAY AND REUSABLE DYE TUBES SUITABLE FOR WINDING MACHINES AND DOUBLE TWISTER
ADDITIONAL ADVANTAGES :
n No more leakage, since intermediate plates are omitted. n Optimum dye penetration of package. n The capacity of dyeing apparatus can be increased by

30 to 100% approx. compared with conventional packages in order to reduce the liquor ratio and to save water, dyestuffs and auxiliaries.

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

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"FOURPLAST" PLASTIC MOULDINGS


An "ISO : 9001 - 2000" Company

CYLINDRICAL WINDING TUBES


Suitable for use on open-end & automatic winding machines.
ADDITIONAL ADVANTAGES :
n One-way and multi-way tubes. n Also available double coloured. n Available with various type of surfaces and parallel

grooved.

RING SPINNING TUBES


1:38 and 1:64
MATERIAL : PP & POLYCARBONATE
n Ring spinning tubes sizes from 180 mm to 320 mm

length. n SURFACES AVAILABLE : Micro grooved, Spiral grooved, Eroded, Z-S smooth. n Made of glass-fiber reinforced plastic for high steam loading. n Preferably of polycarbonate for composite system.

SEPARATORS
At ring spinning and twisting frames prevent thread row breaks.
n Available in different life as well as various types. n Exellent surface hardness & flexibility by using high

quality plastics.

FLYER BOBBINS
Suitable for ZINSER, TOYADA, RIETER, SACM, MARZOLI etc.
n Made out from ABS or polypropylene. n Upto 450mm length. n With joining aids of plush tape top or bottom.

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For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

"FOURPLAST" PLASTIC MOULDINGS


An "ISO : 9001 - 2000" Company

FLANGE BOBBINS
For textile & allied industries in Aluminium and Plastic combination.

FLANGE BOBBINS ACCESSORIES FOR TEXTILE DYEING MACHINES IN STAINLESS STEEL


n Triangular dye spindles n Tubular dye spindles n Spacers n Dye kitchens n Locking caps with bolts n Head / base plates n Dye cones / dye tubes n Tanks for stocking of colours

For more details Visit our website www.fourwents.com or ask for catalogues on sales@fourwents.com

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An "ISO : 9001 - 2000" Certified Company

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