Fully automated bagging plants in Saudi Arabia and new technologies

Claus Ohlmeyer Area Sales Manager HAVER & BOECKER - GERMANY

AGENDA
Status and Plant Examples Installed Technology New Technology Roto Classic

Status And Plant Examples

Status of Saudi Arabias packing plants

App. 100 cement packing lines installed Mainly 8 spout packers for 2400 bags/hour 50 kg each Thus 240.000 bags/hour installed capacity = 12.000 t/hr Traditionally high degree of automation
with automatic empty bag placing with automatic direct truck loading

SAUDI CEMENT HOFUF

4 x Roto Packer 8 RSE _ 8 x autopac

SAUDI CEMENT HOFUF

5m

Typical installation on 1st floor

YAMAMA PLANT

Level + 9 m

5 x Roto Packer 8 RSE on 2nd floor

YAMAMA PLANT

Level + 5 m

5 x autopac on 1st floor

YAMAMA PLANT

9m 5m

Compact installation

Installed Technology

Actual ROTO-PACKER Version Type RSE

machine basic structure

all machine components are mounted on the machine basic structure

From the bag fastener made from wire via the first valve bag packing machine in 1925 to the most advanced rotary packer in 2010

NEW TECHNOLOGY THE HAVER ROTO CLASSIC

ADVANCED RELIABILITY

THE HAVER ROTO CLASSIC Type RCC

MAIN TOPICS OF DEVELOPMENT Higher capacity Modular Compact Maintenance friendly Economical approach

THE HAVER ROTO CLASSIC

main control panel (electrical) rotation drive rotating packer bin filling module

hopper module part

sub panel (pneumatic)

Filling Module
Type: Cement

control panel

impeller box impeller box cover aeration filling spout impeller drive tilting bag chair

Impeller Drive by means of Bevel Gear

Integrated impeller bearings Maintenance free Enhanced accessability Optimised drive arrangement > vertical arrangement
1. 2. 3. 4. Gear box Quick discharge device (Option) Wedge shaped rib belt Drive 4 2 3

Filling Module Advantages

Longterm flexibility Easy maintenance Enhanced system availability Compact

SEAL module with ultrasonic valve sealing (Option)

Compact Drive Arrangement

Inside view of 12 RCC

THE ROTO CLASSIC Diameter*

1430 1430 1600 2000 2200 2700 3000

OLD

10

12

14

16

NEW

4
1430

6
1430

8
1600

10
1800

12
2000

14
2200

16
2400

remarkable reduction of the diameter

Rotating Packer bin outer diameter

ROTO CLASSIC Nominal Filling Capacities

bag weight

25 kg
Size

35 kg (bags/h)* 1420 2130 2840 3550 4260 4970 5680

50 kg (bags/h)* 1300 1950 2600 3250 3900 4550 5200

(bags/h)* 1500 2250 3000 3750 4500 5250 6000

4 RCC 6 RCC 8 RCC 10 RCC 12 RCC 14 RCC 16 RCC

*Depending on the product

Modularity

ROTO CLASSIC THE MULTITALENT

Maintenance Advantages

Easy Maintenance
by Improved accessability Defined maintenance areas Improved and standarized components Quick dismantable modules

Improved Accessibility

at the filling box cover side

at the front side

Example For Quick Access

Aeration cartridges

Overhauling Of The Impeller Seal Package

Opening of the impeller box

Disassembling of the impeller

Disassembling of the cartridge

Drive shaft = impeller shaft

Roto Classic Vertical Impeller Box

12 spout Roto Classic

Change of seal package or impeller very easy access

Average Inspection & Maintenance Times in Minutes (one filling module) Compared To The Previous Standard
Component Aeration nozzle Vertical turbine Connecting hose V-belt H&B RSE 25 20 30 40 H&B RCC 7,5 10 15 10 Delta in % -70 -50 -50 -75

LOOK FOR PRODUCTION DECREASE MAINTENANCE TIME

Filling Module Disassembly And Assembly

OUT and IN again within less 20 Minutes!

ROTO CLASSIC THE MULTITALENT

The first HAVER ROTO CLASSIC 12 RCC

Comissioned December 2008

Take advantages WITH not THE just HAVER a machine for ROTO yourCLASSIC profit

Thank you very much for your attention!

Business unit cement Haver & Boecker Carl-Haver-Platz 3 59302 Oelde + 49 (02522) 30-487 / 272 cement@haverboecker.com

Fully automated bagging plants in Saudi Arabia and new technologies

Claus Ohlmeyer HAVER & BOECKER