Documente Academic
Documente Profesional
Documente Cultură
07/13 MN05006001Z-EN
SmartWire-DT Modules
All brand and product names are trademarks or registered trademarks of the owner concerned.
Emergency On Call Service Please call your local representative: http://www.eaton.eu/aftersales or Hotline After Sales Service: +49 (0) 180 5 223822 (de, en) AfterSalesEGBonn@eaton.com
Original Operating Instructions The German-language edition of this document is the original operating manual. Translation of the original operating manual All editions of this document other than those in German language are translations of the original German manual.
1st edition 2009, edition date 02/09 2nd edition 2010, edition date 06/09 3rd edition 2010, edition date 03/10 4th edition 2010, edition date 05/10 5th edition 2011, edition date 02/11 6th edition 2011, edition date 05/11 7th edition 2011, edition date 04/13 8th edition 2011, edition date 07/13
See revision protocol in the About this manual chapter 2009 by Eaton Industries GmbH, 53105 Bonn Production: Bettina Ewoti, Ren Wiegand, Jutta Kremer Translation: globaldocs GmbH All rights reserved, including those of the translation. No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice
SmartWire-DT module
07/13 MN05006001Z-EN
www.eaton.eu
II
Contents
0 0.1 0.2 0.3 0.4 0.5 0.6 1 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.6 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 About This Manual..................................................................... List of revisions ............................................................................ Overview System SmartWire-DT ............................................. Planning and diagnostics software SWD-Assist .......................... Additional device manuals............................................................ Target group................................................................................. Writing conventions ..................................................................... EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules............ Introduction .................................................................................. EU5C-SWD-PF1-1 ........................................................................ Surface mounting......................................................................... Engineering .................................................................................. Area of application of the SmartWire-DT power module EU5CSWD-PF1-1:.................................................................................. Installation .................................................................................... Diagnostics................................................................................... EU5C-SWD-PF2-1 ........................................................................ Surface mounting......................................................................... Engineering .................................................................................. Installation .................................................................................... Cable protection ........................................................................... Diagnostics................................................................................... Inputs/outputs modules EU5E-SWD .............................................. Introduction .................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation .................................................................................... Connecting signal and supply cables ........................................... Wiring analog sensors and actuators ........................................... Commissioning ............................................................................ Exchange of Modules .................................................................. Device status ............................................................................... Detailed descriptions.................................................................... EU5E-SWD-8DX ........................................................................... Introduction .................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation .................................................................................... Programming................................................................................ EU5E-SWD-4DX ........................................................................... Introduction .................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation .................................................................................... Programming................................................................................
07/13 MN05006001Z-EN www.eaton.eu
7 7 7 7 8 8 9 11 11 11 11 12 12 12 13 14 14 15 15 16 16
17
17 17 18 18 19 19 19 20 20 20 21 21 21 21 22 22 23 23 24 24 25 25
1
SmartWire-DT Modules
2.7 2.7.1 2.7.2 2.7.3 2.7.4 2.7.5 2.8 2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 2.9 2.9.1 2.9.2 2.9.3 2.9.4 2.9.5 2.10 2.10.1 2.10.2 2.10.3 2.10.4 2.10.5 2.10.6 2.11 2.11.1 2.11.2 2.11.3 2.11.4 2.11.5 2.11.6 2.11.7 2.11.8 2.11.9 2.11.10 2.11.11 2.11.12 2.11.13 3 3.1 3.2 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6
2
EU5E-SWD-4D4D ........................................................................ Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Programming ............................................................................... EU5E-SWD-4D2R......................................................................... Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Programming ............................................................................... EU5E-SWD-X8D........................................................................... Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Programming ............................................................................... EU5E-SWD-4AX ........................................................................... Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Parameter setting ........................................................................ Programming ............................................................................... EU5E-SWD-2A2A......................................................................... Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Parameter setting ........................................................................ Programming ............................................................................... EU5E-SWD-4PT/...4PT-2 .............................................................. Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Parameter setting ........................................................................ Programming ............................................................................... Switching on DIL-SWD-32-001, DIL-SWD-32-002 contactors Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. DOL starter .................................................................................. Reversing starter.......................................................................... Safety-related applications ........................................................... Feedback circuit ........................................................................... Measures for higher safety categories ........................................ Application for EN ISO13849-1 and EN 62061.............................
07/13 MN05006001Z-EN www.eaton.eu
26 26 27 27 28 28 30 30 30 30 31 31 33 33 34 34 35 35 37 37 38 38 39 39 40 42 42 43 43 44 44 45 47 47 48 48 49 49 51 53 53 54 55 56 58 61 63 64 65
SmartWire-DT Modules
3.3.7 3.4 3.5 3.6 3.7 3.8 3.8.1 3.8.2 4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.5 4.5.1 4.5.2 4.6 4.7 4.8 4.9 4.9.1 4.9.2 4.9.3 4.9.4 5 5.1 5.2 5.2.1 5.2.2 5.2.3 5.3 5.4 5.5 5.6 5.7 5.8
Applications in NorthAmerica....................................................... Installation .................................................................................... Commissioning ............................................................................ Exchange of modules................................................................... Device status ............................................................................... Programming................................................................................ DIL-SWD-32-001 .......................................................................... DIL-SWD-32-002 ..........................................................................
66 67 69 69 69 70 70 71
Connection for motor-starter combination with PKE12/32, PKE-SWD-32 ............................................................. 73 Introduction .................................................................................. 73 Prerequisites for interoperability .................................................. 74 SmartWire-DT gateways........................................................... 74 Fieldbus description files.............................................................. 74 SWD-Assist .................................................................................. 74 Surface mounting......................................................................... 75 Engineering .................................................................................. 76 DOL starter .................................................................................. 78 Reversing starter.......................................................................... 80 Safety-related applications ........................................................... 83 Feedback Circuit........................................................................... 88 Measures for higher safety categories ........................................ 89 Application for EN ISO 13849-1 and EN 62061............................ 92 Applications in North America...................................................... 93 Installation .................................................................................... 94 Mounting PKE32-COM................................................................. 94 Mounting PKE-SWD-32................................................................ 95 Commissioning ............................................................................ 96 Exchange of modules................................................................... 97 Device status ............................................................................... 97 Programming................................................................................ 98 PKE-SWD-32 cyclical data ............................................................ 98 Overload relay function (ZMR) ..................................................... 104 Data profiles ................................................................................. 109 Acyclic data .................................................................................. 110 Connection for motor-protective circuit-breaker PKE12/32/ 65 .............................................................................. 113 Introduction .................................................................................. 113 Prerequisites for interoperability .................................................. 113 Gateways ..................................................................................... 113 Fieldbus description files.............................................................. 114 SWD-Assist .................................................................................. 114 Surface mounting......................................................................... 114 Engineering .................................................................................. 115 Installation .................................................................................... 117 Commissioning ............................................................................ 118 Exchange of modules................................................................... 119 Device status ............................................................................... 119
07/13 MN05006001Z-EN www.eaton.eu
SmartWire-DT Modules
5.9 5.9.1 5.9.2 5.9.3 6 6.1 6.2 6.2.1 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.4 6.5 6.6 6.7 6.8 6.8.1 6.8.2 6.8.3 6.8.4 6.8.5 6.8.6 6.9 6.10 6.10.1 6.10.2 6.11 6.12 6.13 6.14 6.15 6.15.1 6.15.2 6.15.3 6.15.4 6.15.5 7 7.1 7.2 7.3 7.4 7.4.1 7.4.2 7.4.3 7.4.4
4
Programming ............................................................................... PKE-SWD cyclical data................................................................. Data profiles................................................................................. Acyclic data .................................................................................. Pilot devices M22-SWD.......................................................... Introduction.................................................................................. M22-SWD front mount ................................................................ Surface mounting......................................................................... Engineering .................................................................................. M22-SWD-K11 ............................................................................. M22-SWD-K22 ............................................................................. M22-SWD-LED......................................................................... M22-SWD-K11LED................................................................... M22-SWD-K22LED................................................................... Installation.................................................................................... Commissioning ............................................................................ Exchange of modules .................................................................. Device status ............................................................................... Programming ............................................................................... M22-SWD-K11 ............................................................................. M22-SWD-K22 ............................................................................. M22-SWD-LED-(W/B/G/R) ........................................................... M22-SWD-K11LED-(W/B/G/R) ..................................................... M22-SWD-K22LED-(W/B/G/R) ..................................................... M22-SWD base fixing .................................................................. Surface mounting......................................................................... Engineering .................................................................................. Connection of the round cable to the cable gland ....................... Connection of the round cable via a plug connection .................. Installation.................................................................................... Commissioning ............................................................................ Exchange of modules .................................................................. Device status ............................................................................... Programming ............................................................................... M22-SWD-KC11........................................................................... M22-SWD-KC22........................................................................... M22-SWD-LEDC-(W/B/G/R) ......................................................... M22-SWD-K11LEDC-(W/B/G/R)................................................... M22-SWD-K22LEDC-(W/B/G/R)................................................... SL4-SWD and SL7-SWD base modules for signal towers .... Introduction.................................................................................. Surface mounting......................................................................... Engineering .................................................................................. Installation.................................................................................... Mounting Considerations............................................................. Connecting the external supply voltage....................................... Connect SmartWire-DT ............................................................ Terminal capacities ......................................................................
07/13 MN05006001Z-EN www.eaton.eu
119 119 126 127 129 129 129 129 130 130 130 130 130 131 133 133 134 134 134 134 136 137 138 139 141 141 141 142 142 146 147 147 148 148 148 149 150 152 153 155 155 155 157 158 158 160 161 162
SmartWire-DT Modules
7.5 7.5.1 7.5.2 7.6 7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 8 8.1 8.2 8.2.1 8.2.2 8.3 8.3.1 8.3.2 8.3.3 8.3.4 8.4 8.4.1 8.4.2 8.5 8.6 8.7 8.7.1 8.7.2 8.7.3 9 9.1 9.1.1 9.1.2 9.2 9.2.1 9.2.2 9.3 9.4 9.4.1 9.4.2 9.5 9.5.1 9.5.2 9.6
Commissioning ............................................................................ 163 Exchange of modules................................................................... 163 Device status ............................................................................... 163 Programming................................................................................ 164 Inputs ........................................................................................... 164 Outputs ........................................................................................ 164 Diagnostics................................................................................... 165 Interoperability with SmartWire-DT coordinators ..................... 165 SWD assist................................................................................... 165 Interface for NZM compact circuit-breakers............................ 167 Introduction .................................................................................. 167 Prerequisites for interoperability .................................................. 167 SmartWire-DT gateways........................................................... 167 SWD assist................................................................................... 167 Surface mounting......................................................................... 168 Indication and connection elements ............................................ 169 Connections ................................................................................. 169 Inputs ........................................................................................... 170 Control outputs Q0 and Q1 .......................................................... 171 Engineering .................................................................................. 172 Safety-related applications ........................................................... 173 Mounting NZM-XSWD-704 .......................................................... 173 Commissioning ............................................................................ 173 Exchange of modules................................................................... 173 Programming................................................................................ 174 Cyclic data .................................................................................... 174 Decoding CB type and CB identification ...................................... 184 Acyclic data .................................................................................. 184 Connection for SmartWire-DT universal module M22- SWD-NOP(C) ..................................................................... 187 Introduction .................................................................................. 187 Procedure..................................................................................... 187 Prerequisites for interoperability .................................................. 187 Setup............................................................................................ 188 Front mount ................................................................................. 188 Base fixing.................................................................................... 189 Engineering .................................................................................. 190 Installation .................................................................................... 191 Front mount ................................................................................. 191 Base fixing.................................................................................... 191 Commissioning ............................................................................ 192 Exchange of modules................................................................... 192 Device status ............................................................................... 193 Programming................................................................................ 193
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
10 10.1 10.2
Appendix..................................................................................... 195 Maximum current consumption SWD-modules at USWD ............... 195 Power consumption/current consumption SWD-modules at UAUX .................................................................................................................... 196 10.3 Data requirement (bytes) SmartWire-DT modules....................... 196 10.4 Reference table: Part no., SmartWire-DT vs. Eaton catalog number ........................................................................................ 197 10.5 Technical data .............................................................................. 199 10.5.1 Gateways, Power Feeder Modules ............................................. 199 10.5.2 I/O modules ................................................................................. 202 10.5.3 Analog modules ........................................................................... 205 10.5.4 SWD-Basemodules for signal towers .......................................... 209 10.5.5 M22-SWD connections................................................................ 211 10.5.6 Network termination, switch cabinet bushings ........................... 214 10.5.7 Enclosure bushings: plug, socket ................................................ 215 10.5.8 Coupling, plug .............................................................................. 215 10.5.9 DIL contactor modules................................................................. 216 10.5.10 Electronic motor-protective circuit-breaker PKE-SWD (-32) ......... 217 10.5.11 NZM circuit-breakers-................................................................... 219 Index ........................................................................................... 221
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
155 47 195
Chapter SL4-SWD and SL7-SWD base modules for signal towers EU5E-SWD-4PT-2 added to Section EU5ESWD-4PT/...4PT-2 SL4-SWD,SL7-SWDEU5E-SWD-4PT-2 added to table Maximum current consumption SWD-modules at USWD SL4-SWD,SL7-SWD, EU5E-SWD-4PT-2 added to table Power consumption/current consumption SWD-modules at UAUX SL4-SWD,SL7-SWDEU5E-SWD-4PT-2 added to Chapter Data requirement (bytes) SmartWire-DT modules SL4-SWD,SL7-SWDEU5E-SWD-4PT-2 added to table 10.5.3 Analog modules Chapter SWD-Basemodules for signal towers
196
197
207 208
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
The manuals are available for download on the Internet as PDF files. In order to find the document quickly go to http://www.eaton.com/moeller Support and enter the document number as a search term.
www.eaton.eu
WARNING Warns of the possibility of hazardous situations that may possibly cause slight injury.
For greater clarity, the name of the current chapter and the name of the current section are shown in the page header.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
10
www.eaton.eu
Figure 1:
The SmartWire-DT power module EU5C-SWD-PF1 loops the 24 V DC contactor voltage back into the SmartWire-DT cable. The looped back 24 V DC voltage is not electrically isolated from the 24 V DC supply voltage (AUX) of the module. There is voltage reversal and EMC protection. Voltage dips are not buffered. The subassembly does not need a diagnostics LED and no diagnostics information of its own is sent on the SmartWire-DT network. A fault in the 24 V supply voltage is therefore ascertainable only via the missing voltage of the downstream contactors.
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
11
1.2.2 Engineering 1.2.3 Area of application of the SmartWire-DT power module EU5C-SWD-PF1-1:
The supply for the contactors installed in the SmartWire-DT network is no longer sufficient (power consumption of the contactors > 72 W / 3 A). A selective emergency shutdown of individual contactor groups or motor starter groups is required ( section 3.3.3 Safety-related applications, page 61).
1.2.4 Installation
With a SmartWire-DT power module a second incoming unit for the contactor coil control voltage can be made at another position in the SmartWire-DT network.
The SmartWire-DT power module EU5C-SWD-PF1 is envisaged for mounting on a top-hat rail. Mount the module on the top-hat rail. Connect the 24 V DC voltage to the terminals AUX on the front of the module. Connect the 8 pole SmartWire-DT cable to the SWD In socket. The continuation to the next SmartWire-DT module is from the SWD Out socket.
Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8 pole SmartWire-DT cable are provided in chapter Fitting external device plugs SWD48SF2-5 of the manual MN05006002Z-EN (previously AWB2723-1617en).
The connection terminals are suitable for cables AWG24 to AWG16 and flexible conductors with a cross section of 0.5 to 1.5 mm2.
12
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
24 V DC 0V F1 F2 F2
AUX
24V 0V
AUX
24V 0V
POW
24V 0V
Figure 2:
Terminal capacity
flexible: cross-section 0.25 mm to 1.5 mm, with the ferrule (minimum length 8 mm) solid: 0.14 to 1.5 mm
1.2.5 Diagnostics
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
13
b a
Figure 3: a b c d e
SmartWire-DT module supply POW module supply display Contactors power supply AUX SWD In SWD Out
The SmartWire-DT power module EU5C-SWD-PF2 loops the 24 V DC contactor voltage and the 15 V module supply back into the SmartWire-DT cable. The SmartWire-DT cable is looped from the SmartWire-DT in-connection through to the SmartWire-DT out-connection. Only the 24 V DC contactor voltage and the 15 V DC module supply are isolated and looped back in via the SmartWire-DT out-connection. The 24 V DC contactor supply is not electrically isolated from the 24 V DC supply of the power module, i.e. the 24 V DC voltage is looped back in. There is voltage reversal and EMC protection. Voltage dips are not buffered. The 15 V DC module supply is electrically isolated from the 24 V DC contactor voltage. Voltage dips are buffered up to at least 10 ms. There is voltage reversal and EMC protection. The subassembly contains an LED for indication of the 15 V DC module supply.
14
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
1.3.2 Engineering 1.3.2.1 Area of application of the SmartWire-DT power module EU5C-SWD-PF2-1
The supply for the modules installed in the SmartWire-DT network is no longer sufficient (power consumption > 0.7 A). The supply for the contactors installed in the SmartWire-DT network is no longer sufficient (power consumption of the contactors > 72 W / 3 A). A selective emergency shutdown of individual contactor groups or motor starter groups is required ( section 3.3.3 Safety-related applications, page 61).
1.3.3 Installation
With a SmartWire-DT power module a second incoming unit for the contactor coil control voltage can be made at another position in the SmartWire-DT network.
The SmartWire-DT power module EU5C-SWD-PF2 is envisaged for mounting on a top-hat rail. Mount the module on the top-hat rail. Connect the 24 V DC voltage to the terminals POW on the front of the module. If necessary, reconnect the 24 V DC voltage for the contactor coils to the terminals AUX. Connect the 8 pole SmartWire-DT cable to the SWD In socket. The continuation to the next SmartWire-DT module is from the SWD Out socket. The connection terminals are suitable for cables AWG24 to AWG16 and flexible conductors with a cross section of 0.5 to 1.5 mm2.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
15
24 V DC 0V F1 F2 F2
AUX
24V 0V
AUX
24V 0V
POW
24V 0V
Figure 4:
Terminal capacity
flexible, cross-section 0.25 mm to 1.5 mm, with the ferrule (minimum length 8 mm) solid: 0.14 to 1.5 mm
1.3.5 Diagnostics
The device does not report a diagnosis
16
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
b c
d e
Figure 5: a b c d e
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Input/output status displays (optional) In/Output terminals External supply (optional)
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
17
2.3 Engineering
The SmartWire-DT I/O modules are used for connecting other sensor and actuator devices without built-in SmartWire-DT technology. To reduce wiring, the modules are placed immediately next to the sensors/actuators. The signal and supply cables are connected to the SmartWire-DT ribbon cable through SmartWire-DT device plug SWD4-8SF2-5. The connection to the inputs and outputs and the optional power supply is implemented with pushin terminals. The push-in terminals are suitable for AWG24 to AWG16 cables and cables with a cross section from 0.25 to 1.5 mm2.
The I/O modules draw their energy for communication electronics, activation of the LEDs and of the I/O modules from the SmartWire-DT network supply. Observe the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2-1. For the I/O modules power consumption, see the table in the appendix on 195.
2.4 Installation
The SmartWire-DT input/output modules are envisaged for top hat mounting. The mounting position is vertical. Mount the module on the top-hat rail.
1
2
Figure 6: Mounting on top-hat rail
Connect the 8-pole SmartWire-DT cable to the SmartWire-DT socket on the device top.
For detailed instructions for adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8-pole SmartWire-DT cable, see chapter "Fitting external device plug SWD4-8SF2-5 of manual SmartWire-DT, the System (MN05006002Z-EN, previously AWB2723-1617en).
www.eaton.eu
18
SmartWire-DT Modules
07/13 MN05006001Z-EN
Figure 7:
2.4.3 Commissioning
Having connected all SmartWire-DT modules to the SmartWire-DT network, press the configuration button on the gateway, which then automatically assigns addresses to the modules. During address assignment, the modules SmartWire-DT diagnostics LED flashes. After address assignment, the LED is continuous lit green.
19
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
flashing (3 Hz)
20
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
b c
d e
Figure 8: a b c d e
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Status LEDs of the inputs I0 I7 (inputs) 0-V connection
2.5.3 Engineering
There are no specific engineering notes for this device model.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
21
2.5.4 Installation
0V 0V
0V 24 V DC
Figure 9: Connecting inputs and reference potential
Connect the sensors to the corresponding inputs I0 to I7. Connect the reference potential 0 V DC to connection 0V.
2.5.5 Programming
The module has two input bytes at its disposal.
2.5.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
22
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Bit 0 1 2 3 4 5 6 7
Designation I0 I1 I2 I3 I4 I5 I6 I7
Meaning Status input I0 Status input I1 Status input I2 Status input I3 Status input I4 Status input I5 Status input I6 Status input I7
2.5.5.2 Diagnostics
The module does not report a diagnosis.
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
23
2.6.1.2 SWD-Assist
The SWD-Assist software can be used from version V 1.30 together with the EU5E-SWD-4DX SmartWire-DT module.
b c
d e
Figure 10: a b c d e
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Status LEDs of the inputs I0 I3 , (I, I+, I-)-inputs 0-V-24-V connection
2.6.3 Engineering
The four inputs are of the three-wire type.
Input Ix IxIx+ x Meaning Input signal Ix 0-V-supply voltage input Ix 24-V-supply voltage input Ix 0, 1, 2, 3
A 24 V supply voltage is available for each input. The maximum current draw for each input is 0.5 A. The supply is short-circuit proof. On short circuit the SmartWire-DT diagnostics LED flashes and the diagnostic bit is set in the user program. When the short circuit is removed, the supply voltage is automatically applied again.
24
SmartWire-DT Modules
All 0 V connections (Ix- ; x = 0, 1, 2, 3) are connected with each other and with the modules 0 V supply.
07/13 MN05006001Z-EN
www.eaton.eu
2.6.4 Installation
I0 I1 I2 I3 -
+ + + +
24 V 0V
0V 24 V DC
Figure 11: Connecting inputs and power supply
Connect the sensors to the corresponding inputs I0 to I3. For the respective power supply, use terminals I- (0 V) and I+ (24 V). For two-wire connections, connect the sensors to the corresponding inputs I0 to I3, and to I- (0 V). Connect the 24 V power supply for all modules.
2.6.5 Programming
The module has two input bytes at its disposal.
2.6.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
25
Bit 0 1 2 3 4 5 6 7
2.6.5.2 Diagnostics
In case of diagnosis the module reports the following error cause (bit 4 in input byte 0 is set):
Value 0x13 Meaning Short-circuit/overload at supply voltage
26
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
b c
d e f
Figure 12: a b c d e f
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Status LEDs of the inputs and outputs I0 I3 (inputs) Q0 - Q3 (outputs) 0-V-24-V connection
2.7.3 Engineering
The maximum current draw for each output is 0.5 A. The outputs are shortcircuit proof. On short circuit the SmartWire-DT diagnostics LED flashes and the diagnostic bit is set in the user program. When the short circuit is removed, the supply voltage is automatically applied again.
0V 24 V DC
Figure 13: Connecting inputs/outputs and power supply
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
27
2.7.4 Installation
Connect the sensors to the corresponding inputs I0 to I3. Connect the reference potential 0 V DC to connection 0V. Connect the actuators to the corresponding output Q0 to Q3. Connect the 24 V DC supply voltage for the outputs to the 24 V connection terminal
2.7.5 Programming
The module has two input bytes and one output byte at its disposal.
2.7.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
Byte 1:
7 6 5 4 3 I3 2 I2 1 I1 0 I0
Bit 0 1 2 3 4 5 6 7
28
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.7.5.2 Outputs
Byte 0:
7 6 5 4 3 Q3 2 Q2 1 Q1 0 Q0
Bit 0 1 2 3 4 5 6 7
2.7.5.3 Diagnostics
In case of diagnosis the module reports the following error cause (bit 4 in input byte 0 is set):
Value 0x13 Meaning Short-circuit/overload on at least one output
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
29
b c
d e f
Figure 14: a b c d e f
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Status LEDs of the inputs and outputs I0 I3 (inputs) Q0, Q1 (outputs) 0-V connection
2.8.3 Engineering
Module EU5E-SWD-4D2R can be used for directly actuating AC or DC contactors with larger pull-in power. The relay outputs must be fuseprotected against overload and short-circuits.
30
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.8.4 Installation
0V 0V
4A
4A
0V 24 V DC L N
Figure 15: Connecting the inputs/outputs of module EU5E-SWD-4D2R
Connect the sensors to the corresponding inputs I0 to I3. Connect the reference potential 0 V DC to connection 0V. Wire the first relay output to Q1 and the second to Q2. CAUTION The relays Q1 and Q2 can be subjected to a rated operational current of up to AC3, -15 A at 250 V. They must be protected with a 4 A fuse.
2.8.5 Programming
The module has two input bytes and one output byte at its disposal.
2.8.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4
Designation not used not used not used not used DIAG
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
31
Bit 5 6 7
Meaning 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
Byte 1:
7 6 5 4 3 I3 2 I2 1 I1 0 I0
Bit 0 1 2 3 4 5 6 7
2.8.5.2 Outputs
Byte 0:
7 6 5 4 3 2 1 Q1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 Q1 not used not used not used not used not used not used
2.8.5.3 Diagnostics
The module does not report a diagnosis.
32
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.9.1.2 SWD-Assist
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
The SWD-Assist software can be used from version V 1.30 together with the EU5E-SWD-X8D SmartWire-DT module.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
33
b c
d e
Figure 16: a b c d e
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Status LEDs of the outputs Q0 Q7 (outputs) 0-V-24-V connection
2.9.3 Engineering
The maximum current draw for each output is 0.5 A. The outputs are shortcircuit proof. On short circuit the SmartWire-DT diagnostics LED flashes and the diagnostic bit is set in the user program. When the short circuit is removed, the supply voltage is automatically applied again.
34
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.9.4 Installation
24 V 0V
0V 24 V DC
Figure 17: Connecting outputs and supply
Connect the actuators to the corresponding outputs Q0 to Q7. Connect the 24 V power supply for the card.
2.9.5 Programming
The module has one input byte and one output byte.
2.9.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
35
2.9.5.2 Outputs
Byte 0:
7 Q7 6 Q6 5 Q5 4 Q4 3 Q3 2 Q2 1 Q1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
Meaning Actuation output Q0 Actuation output Q1 Actuation output Q2 Actuation output Q3 Actuation output Q4 Actuation output Q5 Actuation output Q6 Actuation output Q7
2.9.5.3 Diagnostics
In case of diagnosis the module reports the following error cause (bit 4 in input byte 0 is set):
Value 0x13 Meaning Short-circuit/overload on at least one output
36
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.10.1.2 SWD-Assist
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
The SWD-Assist software can be used from version V 1.30 together with the EU5E-SWD-4AX SmartWire-DT module.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
37
c d
Figure 18: a b c d
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Inputs I0 I3 0 V 24 V supply connection
2.10.3 Engineering
The analog inputs can be connected as two-wire connections. The inputs are electrically isolated from the SmartWire-DT network but not from each other. The signal range (voltage 0-10 V, current 0-20 mA) can be separately set for each of the four analog outputs in the programming system's control configurator. The resolution is 12-bit.
All 0 V connections (Ix- ; x = 0, 1, 2, 3) are connected with each other and with the modules 0 V supply.
38
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.10.4 Installation
0V 24 V DC
Figure 19: Connecting inputs and power supply
Connect the analog sensors to the corresponding inputs I0 to I3. Connect the 24 V power supply for the card.
Parameters
Reading update
This setting applies for all channels. This is the refresh rate to the SmartWire-DT network. Averaging can be enabled in addition to smooth out input signal fluctuations.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
39
2.10.5.1 Special considerations when using the module with a CANopen field bus
The module is parameterized through its associated parameter byte in the control configurator. For values other than the default, change these values as shown below. Structure of parameter byte 1:
Bit 0 1 2 3 4,5 Function Sensor selection Input 1 Sensor selection Input 2 Sensor selection Input 3 Sensor selection Input 4 Reading refresh rate Configuration 0 = Voltage 1 = Current 0 = Voltage 1 = Current 0 = Voltage 1 = Current 0 = Voltage 1 = Current bit5 0 0 1 1 bit4 0 1 0 1 = 20 ms = 100 ms = 200 ms = 500 ms
6 7
0 = off 1 = ON 0
2.10.6 Programming
The CANopen field bus transmits data event-controlled whenever the reading changes. Reducing the reading refresh rate, for example to 20 ms, can increase data traffic on the field bus.
The module has an input byte for SmartWire-DT status and four input words for the analog inputs.
2.10.6.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
40
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
The inputs each have a resolution of 12 bits. The analog values are transmitted as unsigned 16-bit value. Data addressing depends on the chosen programming system. Inputs
15 IW0 IW1 IW2 IW3 14 13 12 11 X X X X 10 X X X X 9 X X X X 8 X X X X 7 X X X X 6 X X X X 5 X X X X 4 X X X X 3 X X X X 2 X X X X 1 X X X X 0 X X X X
2.10.6.2 Diagnostics
In fault scenario (bit 4 in input byte 0 is set) the module reports the following error cause:
0x13 overload on at least one analog current input (I > 23 mA)
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
41
2.11.1.2 SWD-Assist
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
The SWD-Assist software can be used from version V 1.30 together with the EU5E-SWD-2A2A SmartWire-DT module.
42
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
c d
Figure 20: a b c d
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Input IA0, IA1, output QA0, QA1 0-V-24-V connection supply
2.11.3 Engineering
The signal range (voltage 0 10 V, current 0 20 mA) can be separately set for each input and output in the programming systems control configurator. They are electrically isolated from the SmartWire-DT network but not from each other. The resolution is 12-bit. The outputs are short-circuit proof.
All 0 V connections (Ix- , Qx- ; x = 0, 1) are connected with each other and with the modules 0 V supply.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
43
2.11.4 Installation
0V 24 V DC
Figure 21: Connecting inputs and supply of module EU5E-SWD-2A2A
Connect the sensors to the corresponding inputs I0 to I1. Connect the actuators to the corresponding outputs Q0 to Q1. Connect the 24 V power supply for the card.
Parameters
This setting applies for all analog inputs. The specified value is the refresh time to the SmartWire-DT network. An averaging function, which smooths input signal fluctuations, is associated with this setting.
44
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.11.5.1 Special considerations when using the module with a CANopen field bus
The module is parameterized through its associated parameter byte in the control configurator. For values other than the default, change these values as shown below. Structure of parameter byte 1:
Bit 0 1 2 3 4,5 Function Sensor selection Input 1 Sensor selection Input 2 Sensor selection Output 1 Sensor selection Output 2 Reading refresh rate Configuration 0 = Voltage 1 = Current 0 = Voltage 1 = Current 0 = Voltage 1 = Current 0 = Voltage 1 = Current bit5 0 0 1 1 0 = off 1 = on 0 bit4 0 1 0 1 = 20 ms = 100 ms = 200 ms = 500 ms
6 7
The CANopen field bus transmits data event-controlled whenever the reading changes. Reducing the reading refresh rate, for example to 20 ms, can increase data traffic on the field bus.
2.11.6 Programming
The module has an input byte for SmartWire-DT status, two words for the analog inputs and two output words for the analog outputs.
2.11.6.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2
Meaning
07/13 MN05006001Z-EN www.eaton.eu
SmartWire-DT Modules
45
Bit 3 4 5 6 7
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
The input resolution is 12-bit. The analog values are transmitted as unsigned 16-bit values. Data addressing depends on the chosen programming system. Inputs
15 IW0 IW1 14 13 12 11 X X 10 X X 9 X X 8 X X 7 X X 6 X X 5 X X 4 X X 3 X X 2 X X 1 X X 0 X X
Outputs
15 QW0 QW1 14 13 12 11 X X 10 X X 9 X X 8 X X 7 X X 6 X X 5 X X 4 X X 3 X X 2 X X 1 X X 0 X X
2.11.6.2 Diagnostics
In fault scenario (bit 4 in input byte 0 is set) the module reports the following error cause: 0x13 overload or short circuit on at least one analog output 0x13 overload on at least one analog current input (I > 23 mA)
46
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.11.8.2 SWD-Assist
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
The SWD-Assist software can be used from version V 1.30 together with the EU5E-SWD-4PT/...4PT-2 SmartWire-DT module.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
47
c d
Figure 22: a b c d
SmartWire-DT cable with external device plug SmartWire-DT diagnostics LED Input IA0 IA3 024 V supply connection
2.11.10 Engineering
The RTD (Pt100, Pt1000 or Ni1000) is selected in the programming systems control configurator. The temperature range for the EU5E-SWD-4PT and EU5E-SWD-4PT-2 I/O modules will depend on the sensor chosen.
Tabelle 7: Temperature range for EU5E-SWD-4PT and EU5E-SWD-4PT-2 EU5E-SWD-4PT C C C -50 to +150 -50 to +200 -50 to +200 EU5E-SWD-4PT-2 -50 to +200 -50 to +400 -50 to +400 Temperature range Ni1000 Pt100 Pt1000
If the sensor is connected as a two-wire sensor, terminals Ax-ax (x = 0, 1, 2, 3) must be bridged. On unused inputs all three terminals must be bridged.
48
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.11.11 Installation
RTD RTD
RTD
24 V 0V
0V 24 V DC
Figure 23: Connecting inputs and supply of module EU5E-SWD-4PT/...4PT-2
Connect the sensors to the corresponding inputs I0 to I3. Connect the 24 V power supply for the card.
This setting applies for all analog inputs. The specified value is the refresh time to the SmartWire-DT network. An averaging function, which smooths input signal fluctuations, is associated with this setting.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
49
2.11.12.1 Special considerations when using the module with a CANopen field bus
The module is parameterized with the control configurator using the cards two associated parameter bytes. Select the desired model, and the reading representation and refresh rate. Unused temperature channels must remain set to unused according to the table. Structure of parameter byte 1:
Bit 0, 1 Function Sensor selection Input 1 Configuration bit1 0 0 1 1 Bit3 0 0 1 1 Bit 5 0 0 1 1 Bit 7 0 0 1 1 Bit 0 0 1 0 1 Bit 2 0 1 0 1 Bit 4 0 1 0 1 Bit 6 0 1 0 1
= not used = PT100 = PT1000 = NI1000 = not used = PT100 = PT1000 = NI1000 = not used = PT100 = PT1000 = NI1000 = not used = PT100 = PT1000 = NI1000
2, 3
4, 5
6, 7
2, 3
4 5 6 7
50
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
2.11.13 Programming
The CANopen field bus transmits data event-controlled whenever the reading changes. Reducing the reading refresh rate, for example to 50 ms, can increase data traffic on the field bus.
The module has an input byte for SmartWire-DT status and four words for the temperature inputs.
2.11.13.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 1: Diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWDNOP(C) present
Inputs
15 IW0 IW1 IW2 IW3 14 13 12 11 X X X X 10 X X X X 9 X X X X 8 X X X X 7 X X X X 6 X X X X 5 X X X X 4 X X X X 3 X X X X 2 X X X X 1 X X X X 0 X X X X
As the above table shows, only 12 bits are used in each temperature input word. The content of inputs IW0 IW3 will depend on the value chosen for the "Format" parameter. If the format chosen is "C" (degrees Celsius) or "F" (degrees Fahrenheit), the reading will be displayed as a signed decimal value with a resolution of 0.1 degrees. If "12-bit" is selected as the format instead, the nonlinear value will be sent.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
51
EU5E-SWD-...
Temperature value in C
1/10 C
1/10 F
4PT
4PT-2
2.11.13.2 Diagnostics
In fault scenario (bit 4 in input byte 0 is set) the module reports the following error cause (group information):
Value 0x17 0x18 Meaning Out-of-range high reading on at least one temperature input Out-of-range low reading on at least one temperature input
In this case the reading at the affected input is at the value range limit. On wire breakage the reading is at the upper value range limit.
52
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
53
DIL-SWD-32-002
b a c d e
f g h
f g h i
Figure 24: a b c d e f g h i
Connection of SmartWire-DT external device plug Mechanical switching position indicator Diagnostics LED Catch slider Connection pins Adjusting slide for contactor size Connection terminal X0-X1-X2 Connection terminal electrical enable X3-X4 Selector switch 1-0-A
The external device plug with an adapted SmartWire-DT connecting cable is connected to the contactor module DIL-SWD via connection .
Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8 pole SmartWire-DT cable are provided in chapter Fitting external device plugs SWD4-8SF2-5 of the manual MN05006002Z-EN (previously AWB2723-1617en).
The communication status and switching command via the SmartWire-DT system are indicated by way of a two-color diagnostics LED ( section 3.7 Device status, page 69). As well as the communication signals a 24 V DC supply for the contactor coil is also transmitted via the SmartWire-DT connection cable. The integrated electronics transfers the voltage to the connection pins that are connected to the contactor coils. The SmartWire-DT module for DILM is connected with the contact bridge of the contactor with the catch slider . Feedback on the switching status of the contactor is goes into the field bus. In addition the status of the connected contactor can be acquired via the switch position indicator . Adjustment of the SmartWire-DT module for DILM to the respective contactor size is performed via the adjusting slide for the contactor size .
54
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.com
3.3 Engineering
SmartWire-DT modules DIL-SWD-32-001 and DIL-SWD-32-002 can be combined with circuit breakers DILM7 to DILM38. This allows the use of motor starters consisting of a motor-protective circuit-breaker PKZ and a contactor DILM with the SmartWire-DT system. With contactor combinations a SmartWire-DT module for DILM is required for each contactor.
Table 8: Application DILM contactor Motor starter MSC DOL starter (PKZ and DILM) Reversing starter Reversing combination 1 2 2 Combination options Number of SmartWire-DT modules for DILM 1
As well as with contactors the SmartWire-DT module for DILM can also be combined with all DILA contactor relays.
Contactors with a rated operational current greater than 38 A can be integrated into the SmartWire-DT system with a DILA as a coupling relay or SmartWire-DT I/O module.
The contactors power supply is directly supplied via the SmartWire-DT connection cable. The contactor coils have the following power consumption with a voltage of 24 V DC:
Table 9: Contactor Power consumptions of the contactor coils with a voltage of 24 V DC Pull-in power [W] DILA, DILM7 DILM9 DILM12 DILM15 DILM17 DILM38 3 4.5 12 Pick-up current with 24 V DC [mA] 125 188 500 Sealing power [W] 3 4.5 0.5 Holding current with 24 V DC [mA] 125 188 21
CAUTION The sum of the pull-in power of the simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire-DT network must not exceed 72 W. If required, an additional power feeder module (EU5C-SWDPF1-1, EU5C-SWD-PF-2) must be used ( Chapter 1 "EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules, page 11)
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
55
The DIL modules draw their energy for the communication electronics and for activation of the LEDs and of the auxiliary contacts from the SmartWire-DT network supply. Please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2-1. For data for the current requirement please refer to the table in the appendix on page 195. DIL-SWD-32-002
e b a c d e
b a c
DIL-SWD-32-001
d
f g h
f g h i
Figure 25:
a b c d e f g h i
Connection of SmartWire-DT external device plug Mechanical switching position indicator Diagnostics LED Catch slider Connection pins Adjusting slide for contactor size Connection terminal X0-X1-X2 Connection terminal electrical enable X3-X4 Selector switch 1-0-A
56
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
DANGER The "Enable" auxiliary contact must not be used for safetyrelated controller parts ( section 3.3.3 Safety-related applications, page 61).
The auxiliary contacts integrated in the contactor can be used, e.g. for safety interlocks. Two feedback inputs to the programmable logic controller are available at the three-pole terminal of connection for the potential-free contacts. If required, potential-free auxiliary contact contacts of the motor-protective circuit-breaker PKZ can be connected to these two feedback inputs (e.g. NHIE--PKZ0 standard auxiliary contacts, AGM2--PKZ0 differential tripindicating auxiliary contact). CAUTION The connection cables to the potential-free auxiliary contacts at connection X0-X1-X2 for the potential-free contacts and at connection X3-X4 for the "Enable" auxiliary contact may have a maximum length of 2.8 m. The connection terminals on the SmartWire-DT module for DILM are suitable for cables AWG24 to AWG16 and flexible cables with a cross-section of 0.25 mm2 to 1.5 mm2 . When using ferrules it has to be ensured that the ferrule length is at least 8 mm. A manual or electrical ON or OFF command for the contactor can take place in addition with the aid of the 1-0-A switch in the device version DIL-SWD-32-002. The switch positions are as follows: 1 = Contactor ON 0 = Contactor OFF A - Switching command via SmartWire-DT
Use of the 1-0-A switch for the electrical switching on or off of the contactor is ensured only when the SmartWire-DT module for DILM is supplied via the SmartWire-DT connecting cable.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
57
L1 L2 L3
1.13 1.14 1.21 1.22
SmartWire-DT 8 8
-Q1
+ 4.43 4.44
I >
4.13 4.14
I
2
I
4
I
6
4.43
1.13
-Q11
1 2
3 4
5 6
-Q1
4.44
-Q1
1.14
X0 X1 X2 X3 X4 PE X1 U V W PE A1 -Q11 A2
24 V 0V DC
V M 3~ -M1
PE
Figure 26:
58
SmartWire-DT Modules
DANGER The "Enable" auxiliary contact must not be used for safetyrelated controller parts ( section 3.3.3 Safety-related applications, page 61).
07/13 MN05006001Z-EN
www.eaton.com
In combination with the link DILM12-XEV the circuit Fig. 27 should be used. On the other hand, an electrical interlock with wire jumpers should be implemented according to the circuit Fig. 28. A manual or electrical ON or OFF command for the contactor can take place in addition with the aid of the 1-0-A switch in the device version DIL-SWD32-002.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
59
SmartWire-DT 8
Use of the 1-0-A switch for the electrical switching on or off of the contactor is ensured only when the SmartWire-DT module for DILM is supplied via the SmartWire-DT connecting cable.
X3 X4 X0 X1 X2 X0 X1 X2 X3 X4
2 4 6 1.13 4.43
24 V
SmartWire-DT 8
21
-Q12
22
A1 SmartWire-DT 8
24 V 21
-Q11
22
-Q1
4.44
-Q1
1.14
A1 -Q12
1 3 5
4.13
I >
4.14
1.21
1.13
1.14
1.22
4.43
4.44
-Q11
A2
0V DC
-Q12
A2
0V DC
PE
PE
-Q11
-Q1
Figure 27:
60
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
PE
L1 L2 L3
X1
-M1
M 3~
SmartWire-DT 8
X3 X4 X0 X1 X2 X0 X1 X2 X3 X4
2 4 6 1.13 4.43
24 V
SmartWire-DT 8
21
-Q11
22
A1 SmartWire-DT 8
24 V 21
-Q12
22
-Q1
4.44
-Q1
1.14
A1 -Q12
1 3 5
4.13
I >
4.14
4.43
1.21
1.13
1.14
1.22
4.44
-Q11
A2
0V DC
-Q12
A2
0V DC
PE
PE
-Q11
-Q1
Figure 28:
PE
L1 L2 L3
X1
-M1
M 3~
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
61
62
SmartWire-DT Modules
Figure 29:
L1 L2 L3 PE -Q1
-Q1
I
400 0
07/13 MN05006001Z-EN
I 2~ H
DANGER
-T01
21
In safety-relevant applications the power supply unit providing power to the SmartWire-DT system must feature a PELV power supply unit (protective extra low voltage).
www.eaton.com
-S01 f NOT-AUS
22
21
22 13 23 33 41
Y1 Y2 Y3
RESET
CONTROL-LOGIC K1 X3 X4 A2 -Q11
8 8 A1 X0 X1 X2 X3 X4 A2 -Q12
POWER e
W PE
W PE
-Q5
-Q15
W PE
W PE
-M5
U U W PE W PE
-Q4
-Q14
-M4
U U W PE W PE
-Q3
-Q13
-M3
U U W PE W PE
-Q2
-Q12
-M2
U U
PE
-Q1
-Q11
Figure 30:
In an emergency, the control voltage for the contactor coils can be switched off using the enabling paths of the safety relay. By the use of extra SmartWire-DT Power modules protection groups are made that in an emergency can be switched off together. With this circuitry, controls can be assembled up to safety category 1 to EN 954-1. The safety relay must comply with Category 1 or higher (e.g. ESR5-NO-41-24VAC-DC) in this example.
PE
L1 L2
L3
-M1
-M1
3~
-M1
3~
-M1
3~
-M1
3~
-M1
3~
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
63
A1 X0 X1 X2 A1 X0 X1 X2 A1 X0 X1 X2 A1 X0 X1 X2 CH2 + A1 X0 X1 X2
SmartWire-DT
33 34 24 V 0 V
AUX
In
-K03 Power-Feeder
23 24 24 V 0 V
AUX
-K01
8 8 CONTROL-LOGIC K1
-Q1
-F02
13
14
-Q11
-Q12
13 23 33
22 21
21
22
21 22
22
-Q14
-Q13
21
-Q15
-Q16
S34 S35
22 21
22
21
13
14
RESET
K1
POWER CH1 + e +
-S02 RESET A1 A2
A1 -Q16 A2
-K01
X3 X4 A2 -Q11
-F03
24 V 0 V
2~
In NET Out
400
24
X3 X4 A2 -Q12
X3 X4 A2 -Q13
-F04
-K01
X3 X4 A2 -Q14
Out
1.21
1.13
-T01
-Q1
-F01
Figure 31:
64
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
-S01 f NOT-AUS
L1 L2 L3 PE
1.14
1.22
W PE
W PE
-Q5
-Q15
W PE
W PE
-M5
U U W PE W PE
-Q4
-Q14
-M4
U U W PE W PE
-Q3
-Q13
-M3
U U W PE W PE
-Q2
-Q12
-M2
U U
-Q1
-Q16
PE
-F1
-Q11
Figure 32:
DANGER The total assembly of the safety relevant controls must correspond to the required safety category.
PE
L1 L2
L3
-M1
-M1
3~
-M1
3~
-M1
3~
-M1
3~
-M1
3~
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
65
DANGER The described circuit architectures for the redundant disconnection of drives in reference to the achievable safety categories are compliant with the usage of the following SmartWire-DT coordinators and SmartWire-DT components: EU5C-SWD-CAN EU5C-SWD-DP EU5C-SWD-PF1-1 EU5C-SWD-PF2-1
3.3.7.1 Current carrying capacity of the SmartWire-DT connecting cable in accordance with NFPA 79
If the SmartWire-DT connection system is used for applications in North America, the maximum current carrying capacity of the SmartWire-DT connecting cable is reduced from 3 A to 2 A. If, due to the application, the maximum current carrying capacity of the SmartWire-DT connecting cable exceeds the value 2 A, this can be compensated by means of additional SmartWire-DT power feeder modules ( Chapter 1 "EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules, page 11).
A comprehensive overview of the special North American features is provided by the publication Special Conditions for the use of motor-protective circuit-breakers and motor starters in North America, VER1210+1280-928EN. This publication is available as a PDF file at the following Internet address: http://www.moeller.net/de/company/news/ publications/index.jsp
66
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
3.4 Installation
The SmartWire-DT modules DIL-SWD-32-001 and DIL-SWD-32-002 for DILM must be adapted to the corresponding contactor size prior to mounting. The adjustment required for this is performed by means of the adjusting slide of the SmartWire-DT module for DILM. CAUTION The SmartWire-DT module for DILM may be installed and detached only after the control voltage and supply cable have been switched off. Set the setting slider on the SmartWire-DT module for the corresponding contactor: Bottom position: DILA, DILM7, DILM9, DILM12, DILM15 Top position: DILM17, DILM25, DILM32, DILM38
Position bottom Position top
Figure 33:
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
67
Figure 34:
Lock the SmartWire-DT module for DILM. DILA, DILM7, DILM9, DILM12, DILM15 DILM17, DILM25, DILM32, DILM38
Figure 35:
Connect the SmartWire-DT external device plug with the adapted SmartWire-DT connecting cable.
2
SWD4-8SF2-5
+ 15V
1
SWD4-8SF2
SWD4-8SF2-5
SWD4-8SF2
+ 15V
Figure 36:
68
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
3.5 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnostics LED flashes. Once the addressing process is completed, the LED indicates a green continuous light.
DANGER The exchange of the SmartWire-DT module for DILM must only be carried out with the supply switched off.
After replacement of the modules and connection of the voltage the configuration button must be pressed. The new module is assigned an address by this means. CAUTION The order of the SmartWire-DT units must not be altered.
DANGER The exchange of the motor starter or contactor must only be carried out after the complete system SmartWire-DT is switched off.
The individual SmartWire-DT modules indicate their device status with the aid of a diagnosis LED.
Table 11: Designation Ready Diagnostic alarms of the SmartWire-DT module for DILM (LED indicator) Color Orange Green Health continuous light continuous light flashing (1 Hz) Message Switching command for contactor via SmartWire-DT Device is operating error-free. addressing process in progress after gateway power On after actuation of the configuration button on the gateway Module not in current configuration invalid part no.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
69
3.8.1.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 I1 (X1X0) 1 I0 (X1X2) 0 C
SUBST PRSNT
Bit 0 1
Meaning 0: contactor not tripped 1: contactor tripped 0: Auxiliary contact for X1-X2 opened 1: Auxiliary contact for X1-X2 closed The meaning depends on the auxiliary contact used. 0: Auxiliary contact for X1-X0 opened 1: Auxiliary contact for X1-X0 closed The meaning depends on the auxiliary contact used. 0: No diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
I1 (X1-X0)
3 4 5 6 7
3.8.1.2 Outputs
Byte 0:
7
0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
70
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
3.8.1.3 Diagnostics
The module does not report a diagnosis.
3.8.2 DIL-SWD-32-002
The function element has one input byte and one output byte at its disposal.
3.8.2.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 M 2 1 0 C
SUBST PRSNT
I I0 (X1(X1-X0) X2)
Bit 0 1
Meaning 0: contactor not tripped 1: contactor tripped 0: Auxiliary contact for X1-X2 opened 1: Auxiliary contact for X1-X2 closed The meaning depends on the auxiliary contact used. 0: Auxiliary contact for X1-X0 opened 1: Auxiliary contact for X1-X0 closed The meaning depends on the auxiliary contact used. 0: Automatic 1: Manual mode 0: No diagnostic alarm
I1 (X1-X0)
3 4 5 6 7
0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
71
3.8.2.2 Outputs
Byte 0:
7
0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
3.8.2.3 Diagnostics
The module does not report a diagnosis.
72
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
The operation and installation of electronic motor-protective circuit-breaker PKE are described in document MN03402004ZEN (formerly AWB1210-1631). CAUTION The communication connection of the PKE 12/32 is only possible when using PKE trip blocks of part no. Advanced, i.e. PKE-XTUA-. CAUTION No additional auxiliary contact block can be snapped onto the contactor. The auxiliary contacts integrated in the contactor can be used, e.g. for safety interlocks. CAUTION In addition to the basic devices (contactors, motor starter combinations, etc.) described in the individual sections, The SmartWire Device Technology (SmartWire-DT) function elements listed in this manual can also be combined with equivalent Eaton basic devices that use the Eaton catalog number as part number. For a reference table, see the Appendix on page 197.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
73
4 Connection for motor-starter combination with PKE12/32, PKE-SWD-32 4.2 Prerequisites for interoperability
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program. This program and firmware versions are available for free at: http://downloadcenter.moeller.net
The following versions of the fieldbus description file and above ensure the interoperability of the PKE-SWD-32 SmartWire-DT module:
Table 13: Compatible PKE-SWD-32 fieldbus description files Description file EU5C-SWD-CAN_V110.eds Moe4d14.gsd Moel4d14.gsd SmartWire-DT gateway EU5C-SWD-CAN EU5C-SWD-DP (Intel-based central processing unit) EU5C-SWD-DP (Motorola-based central processing unit)
4.2.3 SWD-Assist
SmartWire-DT module PKE-SWD-32 can be used in the SWD-Assist software as of version 1.10.
74
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
4 Connection for motor-starter combination with PKE12/32, PKE-SWD-32 4.3 Surface mounting
PKE32-COM
PKE-SWD-32
Figure 37: a b c d e f g h i j k
Connection of SmartWire-DT external device plug Mechanical switching position indicator Diagnostics LED Catch slider Connection pins Adjusting slide for contactor size Data interface for PKE32-COM Connection terminal, electrical enable X3-X4 Selector switch 1-0-A Data cable with connector for PKE-SWD-32 Connector for PKE-XTUA- trip block...
The SmartWire-DT external device plug with an adapted SmartWire-DT connecting cable is connected to the module PKE-SWD-32 via connection .
Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8-pole SmartWire-DT cable are provided in chapter Fitting external device plugs SWD48SF2-5 of the manual MN05006002Z-EN (previously AWB2723-1617en).
The dual-color diagnostics LED shows the communication status, the status of the module and the switch command via the SmartWire-DT system ( section Device status page ). The 8-pole SmartWire-DT connection cable is used to send a 24 V DC voltage for the contactor coil as well as the communication signal. The integrated electronics transfers the voltage to the connection pins that are connected to the contactor coils. The PKE-SWD-32 is connected via a slide catch with the contact bridge of the contactor. This slide catch is used on the one hand for the electronic monitoring of the contactor state, and on the other as a mechanical switch position indication on the PKE-SWD-32.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
75
4.4 Engineering
The PKE-SWD-32 can be combined with DILM7 to DILM32 contactors in conjunction with the PKE12 and PKE32 electronic motor protective circuit breaker and the Advanced part no. (PKE-XTUA-) trip blocks. The DILM7 to 32, PKE12 / PKE32 components and the PKE-XTUA- trip block are available likewise as networkable motor starter combinations (MSC-DEA-), and can also be combined with the PKE-SWD-32. Each PKE-SWD-32 can be connected to a DILM7 to DILM32 contactor and a PKE12 to PKE32 with a PKE-XTUA-... trip block. With reversing starters consisting of two contactors and one PKE electronic motor protective circuit breaker, the actuation of the second contactor can be implemented with the DIL-SWD-32-001 or DIL-SWD-32-002 SmartWire-DT contactor modules ( Chapter 3 "Switching on DIL-SWD-32-001, DIL-SWD-32-002 contactors, page 53).
Table 14: Application Combination options Number of PKE-SWD-32 Number of DIL-SWD-32
Electronic motor starter MSC-DEA DOL starter (PKE and DILM) Reversing starter (PKE and 2 x DILM) 1 1 0 1
The connected contactor is fed directly via the SmartWire-DT connection cable. The contactor coils have the following power consumption with a voltage of 24 V DC:
76
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
CAUTION The sum of the pull-in power of the simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire-DT network must not exceed 72 W. If required, an additional power feeder module (EU5C-SWDPF1-1, EU5C-SWD-PF-2) must be used ( Chapter 1 "EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules, page 11).
The PKE-SWD-32 draws its energy for the communication electronics and for controlling the LED from the SmartWire-DT network supply. Please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2-1. For data for the current consumption please refer to the table in Appendix on page 195.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
77
PKE32-COM
PKE-SWD-32
Figure 38: a b c d e f g h i j k
Connection of SmartWire-DT external device plug Mechanical switching position indicator Diagnostics LED Catch slider Connection pins Adjusting slide for contactor size Data interface for PKE32-COM Connection terminal, electrical enable X3-X4 Selector switch 1-0-A Data cable with connector for PKE-SWD-32 Connector for PKE-XTUA- trip block...
78
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Use of the 1-0-A switch for the electrical switching on or off of the contactor is ensured only when the PKE-SWD-32 is supplied via the SmartWire-DT connecting cable.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
79
SmartWire-DT
10
24 V
X3 X4 A1 -Q11 PE A2
0V DC
PE
-Q11
-Q1
Figure 39:
DANGER The ZMR function must not be activated with reversing starters since this operation does not ensure the disconnection of the second contactor in the event of an overload ( section 4.9.2 Overload relay function (ZMR), page 104). CAUTION Both SmartWire-DT modules PKE-SWD-32 and DIL-SWD-32 drive the contactors so that the terminals A1 and A2 need no further wiring, with the exception of the DILM12-XEV link.
80
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
PE
L1 L2 L3
X1
-M1
M 3~
In combination with the link DILM12-XEV the circuit Figure40 should be used. On the other hand, an electrical interlock with wire links should be implemented according to the circuit Figure41. A manual or electrical ON or OFF command for the contactor can also be implemented by means of the 1-0-A switch . The switch positions are as follows: 1: Contactor ON 0: Contactor OFF A: switching command via SmartWire-DT.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
81
SmartWire-DT 8 8
Use of the 1-0-A switch for the electrical switching on or off of the contactor is ensured only when the PKE-SWD-32 is supplied via the SmartWire-DT connecting cable.
X3 X4
24 V
0V DC 0V DC
X0 X1 X2
A1
SmartWire-DT 8
10
24 V
-Q12 -Q11 A1
5 3 1
A2 -Q11 A2 PKE-SWD-32 PE
-Q12
X3 X4
21
22
DIL-SWD-32-...
21
-Q12
22
PE
-Q11
-Q1
Figure 40:
82
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
PE
L1 L2 L3
X1
-M1
M 3~
SmartWire-Dt 8
X3 X4
24 V
0V DC 0V DC
X0 X1 X2
A1
SmartWire-DT 8
10
24 V
-Q12 -Q12 A1
5 3 1
A2 -Q11 A2 PKE-SWD-32 PE
-Q12
X3 X4
21
22
DIL-SWD-32-...
21
-Q11
22
PE
-Q11
-Q1
Figure 41:
PE
L1 L2 L3
X1
-M1
M 3~
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
83
DANGER In safety-relevant applications the power supply unit providing power to the SmartWire-DT system must feature a PELV power feed module CAUTION The cable connection to the emergency switching off pushbutton must meet one of the following criteria in order to exclude short-circuits between the conductors (see EN ISO 13849-2, chap. D5.2): Cables must be laid permanently and protected against external damage (e.g. with cable duct, or hard PVC conduit). The cables are provided as various non-metallic-sheathed cables. The cables are located inside an electrical mounting area (e.g. switch cabinet). The cables are protected by a ground connection.
84
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Figure 42:
SmartWire-DT Modules
-Q1 I e e -F02
24 V 0 V 24
I 2~ H
0
07/13 MN05006001Z-EN
21 22
www.eaton.eu
13 23 33 41
In NET Out
10 8 A1 X3 X4 A2 -Q11 -K01
13 14
8 A1 X3 X4 A2 -Q12
8 X3 X4 -Q13
85
L1 L2 L3 PE
-Q1
-Q2
-Q3
10 -Q11
1 2 3 4 5 6
10 -Q12
1 2 3 4 5 6
10 -Q13
1 2 3 4 5 6
PE
U U V V W PE W PE U U V V W PE W PE U U V V W PE W PE
-M1
3~
-M2
3~
-M3
3~
-M1
Figure 43:
-M1
-M1
With the PKE-SWD-32, safety switch-off of an individual drive can be implemented through auxiliary contact "Enable" (terminal X3-X4). Through inclusion of the enable path of a safety relay or the interlocked opposing N/C contact of an emergency switching off switch, the contactor's control voltage is interrupted in an emergency. With this circuitry, controls can be assembled up to safety category 1 to EN 954-1. The safety relay must comply with Category 1 or higher (e.g. ESR5-NO-4124VAC-DC) in this example.
86
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Figure 44:
L1 L2 L3 PE -Q1 -Q1 I -T01 -F01
21 400 0
SmartWire-DT Modules
I e e -F02 -K01
24 V 0 V 13 14 24 V 0 V 24 0
I 2~ H
-S01 f NOT-AUS
22
-F03 e
21 22
07/13 MN05006001Z-EN
In NET Out Reset K1 10 8 A1 A2 e
14 24 34 42
www.eaton.eu
Safety Control-Logic K1 Power e
10 8 A1 X3 X4 A2 -Q11 8 A1 X3 X4 A2 -Q12
8 10 A1 X3 X4 A2 -Q13
8 8 A1 X3 X4 A2 -Q14
10
X3 X4 -Q15
87
W PE
W PE
10
5 5 6
-Q5
-Q15
W PE
W PE
10
-M5
U U W PE W PE
-Q4
10
-Q14
-M4
U U W PE W PE
-Q3
10
-Q13
-M3
U U W PE W PE
-Q2
10
-Q12
-M2
U U
PE
-Q1
-Q11
Figure 45:
In an emergency the control voltage for the contactor coils can be switched off via the enabling paths of the safety relay. By using additional SmartWireDT Power modules, contactor groups are made that can be switched off together in an emergency. With this circuitry, controls can be assembled up to Safety Category 1 to EN 954-1. The safety relay must comply with Category 1 or higher (e.g. ESR5-NO-41-24VAC-DC) in this example.
88
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
PE
L1 L2
L3
-M1
-M1
3~
-M1
3~
-M1
3~
-M1
3~
-M1
3~
8 10 8
A1
X3 X4 A2 -Q11 A2
-F03
24 V 0 V
2~
In NET Out
400
24
X3 X4 A2 -Q12
14 24 34
10
-Q1
-F02 -K01
13 14
13 23 33
K1 S34 S35 e e
22 21 21 22 13
RESET
Safety Control-Logic
-Q11
-Q16
14
POWER CH1 + e +
-S02 RESET A1 A2
K1
-T01
-Q1
-F01
Figure 46:
L1 L2 L3 PE
1.14
1.22
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
89
L1 L2 L3 PE
-Q1
-Q2
-Q3
10 -Q11
1 2 1 2 3 4 3 4 5 6 5 6
10 -Q12
1 2 3 4 5 6
10 -Q13
1 2 3 4 5 6
-Q16 PE
U U
V V
W PE W PE
U U
V V
W PE W PE
U U
V V
W PE W PE
-M1
3~
-M2
3~
-M3
3~
-M1
Figure 47:
-M1
-M1
90
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Figure 48:
L1 L2 L3 PE -Q1 -Q1 I
400 0
I e e
21 22 21 24 0
I 2~ H
SmartWire-DT Modules
-T01 -F01 -F02 -K01
24 V 0 V
-Q15 -K01
14 22 21 21 22 21 22 21 22 22 13 14
-Q11
13
-F03
23 24 24 V 0 V
-Q16
In NET Out
07/13 MN05006001Z-EN
AUX SWD Config Bus Power Out 10 K1 A1 A2 8 A1 X3 X4 A2 -Q11 Safety Control-Logic POWER CH1 + e + CH2 + e
1.13 1.14 1.22
10 8 A1 X3 X4 A2 -Q12
8 10 A1 X3 X4 A2 -Q13
8 8 A1 X3 X4 A2 -Q14
10
www.eaton.eu
-S01 f NOT-AUS
1.21
X3 X4 -Q15
91
W PE
W PE
10
5 5 6
-Q5
-Q15
W PE
W PE
10
-M5
U U W PE W PE
-Q4
10
-Q14
-M4
U U W PE W PE
-Q3
10
-Q13
-M3
U U W PE W PE
-Q2
10
-Q12
-M2
U U
-Q1
-Q16
PE
-F1
-Q11
Figure 49:
92
SmartWire-DT Modules
DANGER The total assembly of the safety relevant controls must correspond to the required safety category.
07/13 MN05006001Z-EN
www.eaton.com
PE
L1 L2
L3
-M1
-M1
3~
-M1
3~
-M1
3~
-M1
3~
-M1
3~
DANGER The described circuit architectures for the redundant disconnection of drives in reference to the achievable safety categories are compliant with the usage of the following SmartWire-DT coordinators and SmartWire-DT components: EU5C-SWD-CAN EU5C-SWD-DP EU5C-SWD-PF1-1 EU5C-SWD-PF2-1
4.4.7.1 Current carrying capacity of the SmartWire-DT connecting cable in accordance with NFPA 79
If the SmartWire-DT connection system is used for applications in North America, the maximum current carrying capacity of the SmartWire-DT connecting cable is reduced from 3 A to 2 A. If, due to the application, the maximum current carrying capacity of the SmartWire-DT connecting cable exceeds the value 2 A, this can be compensated by means of additional SmartWire-DT power feeder modules ( Chapter 1 "EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules, page 11, page 11).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
93
4.5 Installation
The installation of the PKE communication connection an SmartWire-DT is only possible with a DILM contactor or a part no. MSC-DEA-... electronic motor-starter combination. When using individual components (PKE and contactor separately on the top-hat rail) observe the maximum distance between the PKE and contactor. The maximum distance for a separately assembled motor starter combination is limited by the cable length of the flat cable located on the PKE32-COM.
1 2
1 2
94
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
95
Connect the SmartWire-DT external device plug with the adapted SmartWire-DT connecting cable.
+ 15V
1
+ 15V
4.6 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnostics LED flashes. Once the addressing process is completed, the LED indicates a green continuous light.
96
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
4 Connection for motor-starter combination with PKE12/32, PKE-SWD-32 4.7 Exchange of modules
DANGER The exchange of the SmartWire-DT module PKE-SWD-32 must only be carried out with the supply switched off.
After replacement of the modules and connection of the voltage the configuration button must be pressed. The new module is assigned an address by this means. CAUTION The order of the SmartWire-DT units must not be altered.
DANGER The exchange of the motor starter or contactor must only be carried out after the complete system SmartWire-DT is switched off.
The individual SmartWire-DT modules indicate their device status with the aid of a diagnosis LED. The diagnostics LED can have the following states:
Table 16: Designation Ready diagnostic alarms of the SmartWire-DT status LED Color Orange Health continuous light Flashing Green continuous light Flashing (1 Hz) Message Switching command for contactor via SmartWire-DT Communication to the PKE is interrupted, switch command for contact is present via SmartWire-DT Device is operating error-free. Addressing process in progress after gateway power On after actuation of the configuration button on the gateway module not in current configuration invalid part no. Incorrect manual/automatic switch setting Communication to PKE is interrupted
Flashing (3 Hz)
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
97
4.9.1.1 Inputs
Byte 0:
The number of cyclical input bytes can be adjusted by means of different data profiles of the module ( section 4.9.3 Data profiles, page 109)
Data Bit 0
Designation C = Contactor
Meaning Contactor state Contactor 0: contactor not tripped 1: contactor tripped PKE status 0: PKE switched of/tripped 1: PKE Powered up Position of 1-0-A switch 00: Incorrect position for longer than 4 seconds 01: Position A (Switching command via SWD) 10: Position 0 (Contactor OFF) 11: Position 1 (Contactor ON) 0: No diagnostic alarm 1: Module signals diagnostics 0: module not present 1: module present 0: configured module present
Stat.
2-3
A1, A2
4 6 7
98
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Meaning Set value Ir Trip reason ZMR manual function acknowledgement required 0: No acknowledgement required 1: Acknowledgement of overload required
Note section 4.9.1.4 Set value Ir, page 100 section 4.9.1.5 Trip reason (TRIPR), page 101 section 4.9.2.1 ZMR operating mode manual, page 105
Designation I-REL
Designation TH
Note section 4.9.1.8 Type of trip block (TYPE), page 103 section 4.9.1.9 Time delay setting (CLASS), page 104 -
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
99
4.9.1.2 Outputs
Byte 0: Contactor activation, ZMR, ZMR operating mode
7 6 5 4 3 ZMR H/A 2 ZMR 1 0 Q0
Data Bit 0
Designation Q0
Explanation Contactor actuation 0: Contactor OFF 1: Contactor ON Activation of ZMR function 0: Deactivation of ZMR function 1: Activation of ZMR function Operating mode ZMR-Function 0: Manual function 1: Automatic function
Note
ZMR
ZMR H/A
4.9.1.3 Diagnostics
During diagnostics (input byte 0, bit 4 is set) the module signals the following causes of faults via three device-specific fieldbus diagnostics states:
Value 0x03 Meaning No communication between PKESWD-32 and PKE trip block No unambiguous position of the 1-0A switch for more than 4 seconds Remedy Check whether the PKE trip block used is of part no. PKE-XTUA-. Check the terminals of the PKE32COM and connect the PKE32COM if necessary. Move the 1-0-A switch to one of the three defined positions. Note During this state, the module can be still used for activating the connected contactor. The main circuits are isolated by the PKE in the event of an overload. In this state the connected contactor is switched off. With bit field A1, A2 the value 0x00 is reported.
0x15
100
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
PKE has switched off PKE has switched off Disconnection at 100 % of the thermal motor image (TH) PKE has switched off Contactor has switched off, the value of the thermal motor image (TH) is still greater than 100 % after switch off
0x6 0x7
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
101
The Test position on the PKE trip block then causes a test trip if at least one phase current of 60 % of the minimum mark of the variable overload release on the PKE trip block flows via all three main circuits.
The PKE-SWD-32 indicates the actual motor current via the input byte 2. The motor current is shown as a relative value in the ranges 0 % (0x00) to 255 % (0xFF). The transferred relative value is calculated from the value of the highest phase current measured in relation to the set current value of the overload release. The accuracy of the relative current indication depends on the measured phase current in relation to the current range of the PKE trip block. In order to measure the phase current with sufficient accuracy, a phase current of at least 85% of the minimum mark of the variable overload release on the PKE trip block (e.g. trip block PKE-XTUA-4 Imin = 0.8 x 1 A = 0.8 A) must be present. The maximum measuring accuracy of the transferred relative current value is 5 %.
The value of the thermal motor image can likewise be read as an acyclical object ( section 4.9.4 Acyclic data, page 110).
102
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
If the communication module PKE-SWD-32 is commissioned (i.e. by removing and replugging the SWD device connector on the PKE-SWD-32) while the thermal motor image of the PKE motor-protective circuit-breaker has the value 100 % or higher, the contactor is not operational until the value is below the 100 % mark of the thermal image.
The type of PKE trip block is mapped via the TYPE bit field (input byte 4, Bit 0 - 2). The values of this bit field are assigned to the following PKE trip blocks:
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
103
The TYPE bit field can likewise be read as an acyclical data object ( section 4.9.4 Acyclic data, page 110).
The CLASS bit field shows the value of the setting dial on the PKE trip block for the time lag class of the overload release. The setting points of the time lag class dial are assigned to the following values of the CLASS bit field.
Table 21: Field CLASS Bit field Time delay setting (CLASS) Value 0x0 0x1 0x2 0x3 0x4 0x5 0x6 0x7 Set time lag Class 5 Class 10 Class 15 Class 20 Test position Not defined Not defined Not defined
104
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
DANGER The ZMR function must not be activated with reversing starters since this operation does not ensure the disconnection of the second contactor in the event of an overload. DANGER Never disconnect the communication link between the PKESWD-32 and the PKE trip block after an overload with the ZMR function activated, as this can cause the contactor to switch on if a switch command is present.
The trip in response to a motor overload occurs if the thermal motor image of the PKE reaches 110 %. In this case, the PKE-SWD-32 sends the bit value 0x5 via the TRIPR data field (input byte 1, bits 4 - 6). This value stays set until the thermal motor image goes below the 100% mark and the contactor is once more operational. The reclosing readiness of the contactor can be selected by the two manual and automatic operating modes of the ZMR function.
The ZMR function can only be used in position A of the 1-0-A switch. In the event of a phase unbalance and activated ZMR function, the value of the thermal motor image is raised from 100 % to 110 % after a trip. The switched off contactor's availability to reclose is restored when the value falls below 100 %.
105
a
110% 100%
Figure 50: a b c d e
Thermal motor image Switch command for contactor Switch status Contactor ACKR bit field status Trip indication: Overload with activated ZMR function
106
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
a
110% 100%
Figure 51: a b c d e f
Thermal motor image ZMR M/A bit field status Switch command for contactor Switch status Contactor ACKR bit field status Trip indication: Overload with tripped ZMR function
CAUTION The ZMR function cannot be deactivated until the thermal motor image falls below the 100 % mark.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
107
DANGER If the switch on command for the contactor is sent in "automatic" ZMR operating mode, the motor starts up automatically after the thermal motor image falls below the 100-%-mark.
The following diagram (Fig. 52) illustrates the switching behavior of the contactor after an overload with the "automatic" ZMR operating mode active.
a
110% 100%
Figure 52: a b c d
Thermal motor model Switch command for contactor Switch status Contactor Trip reason: Overload with activated ZMR function
108
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
4.9.3.1 Special considerations when using the module with a CANopen field bus
When using data profile 1, 3 in conjunction with SmartWire gateway EU5CSWD-CAN, entries in the setting range for associated service data objects (SDO) 2102subx must be changed in the PLC configuration program. With programming system CoDeSys, for example, change the default value from 0x2093 to 0x2094 to use PKE profile 3. In programming systems with a control configurator that does not allow automatic profile selection for SDO configuration, the corresponding SDO object 2102subx is added to the list of SDO objects and the required content transferred to use data profile 1 or 3.
Object 2102subx (x represents the position of the PKE-SWD-32 module in the SmartWire-DT line)Object 2102subx (x stands for the position of the PKE-SWD-32 in the SmartWireDT line) Profile 1 Profile 2 (default) Profile 3 Content
Data bytes that are not transferred cyclically in certain profiles can still be read as acyclical data objects ( section 4.9.4 Acyclic data, page 110).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
109
Data byte 0
Designation I-REL
Data byte 0
Designation TH
110
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Data byte 0
Note section 4.9.1.8 Type of trip block (TYPE), page 103 section 4.9.1.9 Time delay setting (CLASS), page 104
6 7
Further information on the subject of "acyclical data transfer" is provided in the manual MN05013002Z-EN (previous designation AWB2723-1612en).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
111
112
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Operation and installation of electronic motor-protective circuitbreaker PKE are described in document MN03402004Z-DE (former designation AWB1210-1631). CAUTION The PKE-SWD can be combined only with PKE trip blocks of type Advanced (PKE-XTU(W)A).
CAUTION The PKE-SWD can not be combined with motor-starter combinations MSC-DEA up to 32A. Motor-starter combinations MSC-DEA can be connected to the SmartWire-DT system with SmartWire-DT module PKE-SWD-32.
In addition to the basic devices (contactors, motor-starter combinations, etc.) described in the individual sections, the elements of the SmartWire-DT system listed in this manual can also be combined with equivalent Eaton basic devices that use the Eaton catalog number as part number. For a reference table, see the Appendix on page 197.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
113
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program. This program and firmware versions are available for free at: http://downloadcenter.moeller.net
5.2.3 SWD-Assist
SmartWire-DT module PKE-SWD can be used in the SWD-Assist software as of version 1.40.
Figure 53: a b c d
Connection of SmartWire-DT external device plug Diagnostics LED Engagement hook for connecting to PKE basic device Data interface for PKE control option Advanced
The SmartWire-DT external device plug with an adapted SmartWire-DT connecting cable is connected to the module PKE-SWD via connection 1.
114
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8-pole SmartWire-DT cable are provided in chapter Fitting external device plugs SWD48SF2-5 of the manual MN05006002Z-EN (previously AWB2723-1617de).
Diagnostic LED indicates the modules communication status through the SmartWire-DT system and the communication state to the PKE trip block ( section 5.8 Device status, page 119). The PKE-SWD is fixed to the corresponding basic devices PKE with the engagement hook . This must be operated before the PKE-SWD is removed. When installing the PKE-SWD, the PKE basic device must not be fitted with a PKE trip block. PKE-SWD and PKE trip block communicate through the data interface .
5.4 Engineering
The PKE-SWD can be combined with motor-protective circuit-breakers PKE12, PKE32 and PKE65. The trip blocks used that can be combined with the PKE basic devices must be of type XTUA or PKE-XTUWA. For each PKE-SWD one motor-protective circuit-breaker PKE with PKE trip block can be connected. The following trip blocks of the type Advanced can be combined with the two PKE basic devices PKE12, PKE32 and PKE65.
PKE-XTUA-1.2 PKE12 PKE32 PKE65 X X PKE-XTUA-4 X X PKE-XTUA-12 X PKE-XTUA-32 X X PKE-XTUWA-32 X X PKE-XTUA-65 X X
Where motor-protective circuit-breakers and contactors up to DILM38 are spatially separated 1) the contactor can be actuated with SmartWire-DT contactor modules DIL-SWD-32-. If motor starters with motor-protective circuit-breaker PKE65 and contactors larger than DILM38 are used, the contactor is actuated through SmartWire-DT input/output module EU5E-SWD-4D2R. A control voltage other than 24 V DC can be selected for the circuit-breaker in this case (for example 230 V AC). Motor-starter combinations consisting of PKE65 and contactors larger than DILM38 can also be arranged together as motor starter combination on a busbar adapter(BBA4L-63) or a top-hat rail adapter plate (PKZM4-XC55/2).
1) Wiring sets PKZM0-XD(R)M12 and PKZM0-XD(R)M32 are not used
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
115
Electronic motor starter MSC-DEA DOL starter (PKE and DILM) Reversing starter (PKE and 2 x DILM) 0 0 1 1 0 1 0 0
Spatially separate arrangement 1) DOL starters up to DILM38 DOL starters up to DILM38 Reversing starter up to DILM38 Reversing starter up to DILM38 1 1 1 1 0 0 0 0 1 0 2 0 0 1 0 1
The PKE-SWD draws its energy for the communication electronics and for controlling the LED from the SmartWire-DT network supply. Please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2-1.
For data for the current consumption please refer to the table in Appendix on page 195.
116
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
5.5 Installation
Wire the main circuits of the PKE device
1 2
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
117
At the PKE trip block, set the corresponding values for the overload trip or the time delay setting to overcome current peaks. Connect the SmartWire-DT external device plug with the adapted SmartWire-DT connecting cable.
2
SWD4-100LF8-24 SWD4-3LF8-24-2S SWD4-5LF8-24-2S SWD4-10LF8-24-2S
SWD4-8SF2-5
+ 15V
SWD4-8SF2-5
SWD4-8SF2-5
+ 15V
5.6 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnostics LED flashes. Once the addressing process is completed, the LED indicates a green continuous light.
118
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
DANGER The exchange of the motor starter or contactor must only be carried out after the complete system SmartWire-DT is switched off.
The individual SmartWire-DT modules indicate their device status with the aid of a diagnosis LED. The diagnostics LED can have the following states:
Table 26: Designation Ready Diagnostic alarms of the SmartWire-DT status LED Color Green Health continuous light Flashing (1 Hz) Message Device is operating error-free. Addressing process in progress after gateway power On after actuation of the configuration button on the gateway module not in current configuration invalid part no. Communication to trip block PKE is interrupted
Flashing (3 Hz)
The number of cyclical input bytes can be adjusted by means of different data profiles of the module ( section 5.9.2 Data profiles, page 126).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
119
5.9.1.1 Inputs
Byte 0:
7 SUBST 6 PRSNT 5 4 F 3 2 1 Stat. 0
Data Bit 0 1
Meaning Contactor state PKE 0: PKE switched off 1: PKE Powered up 0: No diagnostic alarm 1: Module signals diagnostics 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
2 3 4 5 6 7
Byte 1:
7 6 TRIPR 5 TRIPR 4 TRIPR 3 Ir 2 Ir 1 Ir 0 Ir
Notes section 5.9.1.4 Set value (Ir), page 122 section 5.9.1.5 Diff erential trip indication (TRIPR), page 122 -
Byte 2:
7 I-REL 6 I-REL 5 I-REL 4 I-REL 3 I-REL 2 I-REL 1 I-REL 0 I-REL
Designation I-REL
120
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Designation TH
Byte 4:
7 6 5 CLASS 4 CLASS 3 CLASS 2 TYPE 1 TYPE 0 TYPE
Notes section 5.9.1.8 Type of trip block (TYPE), page 124 section 5.9.1.9 Time delay setting (CLASS), page 125 -
5.9.1.2 Outputs
Byte 0:
7 6 5 4 3 2 1 R-TRIP 0
Data Bit 1
Designation R-TRIP
Meaning Remote tripping, PKE basic device 0: no remote tripping 1: Remote tripping
Notes
Remote tripping through output bit R_TRIP causes a trip if a phase current of at least 85 percent of the minimum mark of the variable overload release on the PKE trip block flows through all three main circuits (for example PKEXTUA-4 Imin = 0.85 1A = 0.85 A). CAUTION. Signal Remote tripping of PKE basic device is supported by PKE trip blocks of the following or later versions:
PKE-XTUA-1.2/4/12/32 Release designation 05 PKE-XTUWA-32 01 PKE-XTUA-65 01
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
121
5.9.1.3 Diagnostics
In the event of a diagnostics message (input byte 0, bit 4 is set), the module indicates the following causes of faults:
Value 0x03 Meaning No communication between PKE-SWD and PKE trip block Remedy Check whether the PKE trip block used is of part no. PKE-XTU(W)A. Notes
122
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
The transmitted trip causes are reset when the main contacts of the PKE are closed again and a current flow through the PKE trip block is detected. The message 0x3 phase failure/phase unbalance is set if there is a phase current difference of 50% between the highest phase current measured and phase affected. This message is reset if the phase current difference is below 25 %. The phase failure/phase unbalance does not force the interruption of the main circuits. To protect the connected motor in the event of phase loss/ phase unbalance, the tripping time in the event of an overcurrent is reduced to 40 % compared to when the phase load is symmetrical. The interruption of the main circuits is executed early if the thermal motor image reaches 100 %.
The Test position on the PLE trip block and remote tripping through output bit R-TRIP cause a trip when a phase current of at least 85 percent of the minimum mark of the variable overload release on the PKE trip block flows through all three main circuits (for example PKE-XTUA-4 Imin = 0.85 1 A = 0.85 A).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
The value in data field Motor Current [%] can also be read as an acyclical object ( section 5.9.3 Acyclic data, page 127).
Depending on the current range and the actual current flow, the PKE motorprotective circuit-breaker calculates the thermal state of the motor and provides it as a data byte. The thermal load of the motor is mapped via input byte 3. The value is displayed as a relative value in the ranges 0 % (0x00) to 255 % (0xFF). The main circuits are interrupted as a result of a motor overload if the thermal motor image is 110 %. In the event of phase failure or phase unbalance, the main circuits are interrupted at a value of 100 % of the thermal motor image. In the event of a phase unbalance and trip caused by an overload, the value of the thermal motor image is raised from 100 % to 110 %.
X X
X X
X X
X X
X X
The type of PKE trip block is mapped via the TYPE bit field (input byte 4, Bit 0 - 2). The values of this bit field are assigned to the following PKE trip blocks:
124
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
The TYPE bit array XTUA can likewise be read as an acyclical data object ( section 5.9.3 Acyclic data, page 127).
The CLASS bit field shows the value of the setting dial on the PKE trip block for the time lag class of the overload release. The setting points of the time lag class dial are assigned to the following values of the CLASS bit field.
Table 31: Field CLASS Bit array CLASS Value 0x0 0x1 0x2 0x3 0x4 0x5 0x6 0x7 Set time lag Class 5 Class 10 Class 15 Class 20 Test position Not defined Not defined Not defined
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
125
Special considerations when using the module with a CANopen field bus When using data profile 1, 3 in conjunction with SmartWire gateway EU5CSWD-CAN, entries in the setting range for associated service data objects (SDO) 2102subx must be changed in the PLC configuration program. With programming system CoDeSys, for example, change the default value from 0x2093 to 0x2094 to use PKE profile 3. In programming systems with a controller configurator without automatic profile selection for SDO parameterization the corresponding SDO object 2102subx is inserted in the SDO object list and its content transferred when data profile 1 or 3 is used.
Object 2102subx (x stands for the position of the PKE-SWD-32 in the SmartWire-DT line) Profile 1 Profile 2 (default) Profile 3 Content
Data bytes that are not transferred cyclically in certain profiles can still be read as acyclical data objects ( section 5.9.3 Acyclic data, page 127).
126
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Data byte 0
Designation I-REL
Data byte 0
Designation TH
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
127
Data byte 0
Notes section 5.9.1.8 Type of trip block (TYPE), page 124 section 5.9.1.9 Time delay setting (CLASS), page 125
6 7
Further information on the subject of "acyclical data transfer" is provided in the manual MN05013002Z-EN (previous designation AWB2723-1612en).
128
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
These function elements are each available in two versions for front or base fixing.
SWD-8SF2-5
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
129
6.3 Engineering
The SmartWire-DT front function elements are used instead of the previous M22-K10-/K01 contact elements and the corresponding M22 LED....indicator elements. The previous elements for the control circuit function are used on the front. One SmartWire function element is used per M22 adapter. Mounting is always performed in the middle position. Correspondingly more efficient function elements are used for the combined functions of a luminous command device or for the realization of a multi-step switch. An illuminated pushbutton, which previously had to be realized as a combination of several elements, can now be realized simply by means of one combination element (LED indicator + contact element = M22-SWD-K11LED).
6.3.1 M22-SWD-K11
This function element replaces the previous contact elements M22-K10/K01. It provides a changeover contact by means of which both a breaker and maker function can be realized. The previously possible piggy-back combination consisting of an M22-K01 and -K10 element can also be replaced by a single M22-SWD-K11 element. The function element is used in combination with M22 (pushbutton) actuators.
Further M22-K10-/01 contact elements can be installed here in the free location of the M22 adapter. A possible application is, for example, conventional switching via an M22-K... contact element and the reporting of this process to the PLC via the M22-SWD-K11 function element.
6.3.2 M22-SWD-K22
This function element replaces multiple combinations of the previous contact elements M22-K10/K01. It provides two changeover contacts, by means of which actuators can be operator controlled with up to three-position indication.
6.3.3 M22-SWD-LED
This function element is used in combination with the indicator lights M22L.... White, blue, green and red are available as colours.
6.3.4 M22-SWD-K11LED
This function element contains a changeover contact and an LED in the colours white, blue, green and red. The function element replaces previous combinations of a contact element M22-K01 or -K10 and an M22 LED element. It is used in combination with luminous pushbuttons or selector buttons.
130
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.com
6.3.5 M22-SWD-K22LED
This function element contains two changeover contacts and an LED in the colours white, blue, green and red. The function element replaces previous combinations consisting of several contact elements M22-K01 or -K10 and an M22 LED element. It is used in combination with luminous 3-position selector switches.
The adapter M22-SWD-A4, which can then accommodate two M22-SWD-K22 function elements, is used for 4-position contact polling (e.g. joystick M22S-WJ4) instead of the adapter M22-A4.
All combination options for M22 front elements with SmartWire-DT function elements for front mount are listed in the following table.
SmartWire-DT:Function elements Combination options for the M22 front element with SmartWire-DT function elements Adapters SmartWire-DT function element (front mount) M22-SWD-K11 M22-SWD-K11LED M22-SWD-K22LED M22-SWD-K11 M22-SWD-K11 M22-SWD-K11 M22-SWD-K11 M22-SWD-K22 M22-SWD-K11 M22-SWD-K22 M22-SWD-LED M22-SWD-K11LED M22-SWD-K11LED M22-SWD-K22LED M22-SWD-K22LED 2 x M22-SWD-K22 2 x M22-SWD-K22 2 x M22-SWD-K22
M22(S)-PV(T) M22(S)-PVL(T) M22(S)-DDL M22(S)-D(R)(H) M22(S)-D(R)P M22(S)-W(R)K M22(S)-WKV M22(S)-W(R)K3 M22(S)-W(R)S-(SA) M22(S)-W(R)S3-(SA) M22(S)-L(H) M22(S)-D(R)L(H) M22(S)-W(R)LK M22(S)-W(R)LK-3 M22(S)-WLKV-3 M22(S)-W4 M22(S)-D4 M22-WJ2
M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-A M22-SWD-A4 M22-SWD-A4 M22-SWD-A4
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
131
The function elements obtain the energy for communication electronics and driving the LED from the SmartWire-DT network supply. Please take into consideration the total power consumption of your SmartWire network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2-1. You will find information on the current consumption in the appendix on page 195. The software program SWD-Assist also supports you in doing this by automatically performing these calculations.
132
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
6.4 Installation
The function elements are snapped onto the adapter M22-A in the middle position.
1 2 3
Figure 56: Connection to the adapter
The SmartWire-DT flat ribbon cable is to connected to the SmartWire-DT network. The external device plug SWD4-8SF2-5 is used for bonding with the M22-SWD function element. This completes installation.
2
SWD4-100LF8-24 SWD4-3LF8-24-2S SWD4-5LF8-24-2S SWD4-10LF8-24S
SWD4-8SF2-5
+ 15V
SWD4-8SF2-5
SWD4-8SF2-5 SWD4-8SF2
SWD4-8SF2
+ 15V
Figure 57:
6.5 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnosis LED on the rear side of the M22-SWD front function element flashes. Once the addressing process is completed, the LED indicates a green continuous light.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
133
flashing (3 Hz)
6.8 Programming
The various function elements have specific input/output information that is processed in the programming system. The meaning and scope are described in the following.
6.8.1 M22-SWD-K11
The function element has one input byte at its disposal.
NO1 NC1
134
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
6.8.1.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 NO1 0 NC1
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open not used not used DIAG not used PRSNT SUBST
Meaning 0: contact actuated 1: Contact not actuated 0: Contact not actuated 1: contact actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.8.1.2 Outputs
None
6.8.1.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
135
6.8.2 M22-SWD-K22
The function element has one input byte at its disposal.
NO1 NC1
NO2 NC2
6.8.2.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 NO2 2 NC2 1 NO1 0 NC1
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open NC2 = Normally Closed NO2 = Normally Open DIAG not used PRSNT SUBST
Meaning 0: contact 1 actuated 1: Contact 1 not actuated 0: Contact 1 not actuated 1: contact 1 actuated 0: contact 2 actuated 1: Contact 2 not actuated 0: Contact 2 not actuated 1: contact 2 actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.8.2.2 Outputs
None
6.8.2.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
136
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
6.8.3 M22-SWD-LED-(W/B/G/R)
The function element has one input byte and one output byte at its disposal
6.8.3.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.8.3.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
137
6.8.3.3 Diagnostics
The module does not report a diagnostics.
6.8.4 M22-SWD-K11LED-(W/B/G/R)
The function element has one input byte and one output byte at its disposal.
NO1 NC1
6.8.4.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 NO1 0 NC1
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO = Normally Open not used not used DIAG not used PRSNT SUBST
Meaning 0: contact actuated 1: Contact not actuated 0: Contact not actuated 1: contact actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.8.4.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
138
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
6.8.4.3 Outputs
None
6.8.4.4 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
6.8.5 M22-SWD-K22LED-(W/B/G/R)
The function element has one input byte and one output byte at its disposal.
NO1 NC1
NO2 NC2
6.8.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 NO2 2 NC2 1 NO1 0 NC1
SUBST PRSNT
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
139
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open NC2 = Normally Closed NO2 = Normally Open DIAG not used PRSNT SUBST
Meaning 0: contact 1 actuated 1: Contact 1 not actuated 0: Contact 1 not actuated 1: contact 1 actuated 0: contact 2 actuated 1: Contact 2 not actuated 0: Contact 2 not actuated 1: contact 2 actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.8.5.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
6.8.5.3 Outputs
None
6.8.5.4 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
140
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
IN
ON
OUT
Figure 58:
6.10 Engineering
The SmartWire-DT base function elements replace the previous M22-KC10 / KC01 contact elements and the corresponding M22 LEDC... elements. They are used in the surface mounting enclosures M22-I1 to M22-I6 in connection with the corresponding M22-SWD-ILP1-6 PCBs. Up to six operator control and indicator light functions can be realized with them. The cards create the connection with the SmartWire-DT network. The known M22 front elements for the control circuit function are used on the front. The surface mounting enclosures are connected to the SmartWire-DT network via the SmartWire-DT round cable SWD4 50LR8-24.
OFF
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
141
Figure 59:
IN
1
IN
IN OUT
ON
OUT
OFF
SWD4-SM8-20 SWD4-SF8-20
Figure 60:
Plug connection
142
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Housing bushing socket Socket, straight, 8-pole Plug, straight, 8-pole Socket, angled at 90, 8 pole Plug, angled at 90, 8 pole
Non-used slots have to be equipped with the SmartWire-DT bridge M22-SWD-SEL8-10, otherwise the SmartWire-DT network will be interrupted. The PCBs contain a switchable terminating resistor for the SmartWire-DT network. If the surface mounting enclosure is the last module in the network, the terminating resistor must be switched on. You can also obtain information about terminating resistors and on the use of the SWD link via the software program SWDAssist. http://downloadcenter.moeller.net
One SmartWire-DT function element is used per slot. Correspondingly more efficient function elements are used for the combined function of a luminous command device or for the realization of a multi-step switch. A luminous pushbutton, which previously had to be realized as a combination of several elements, can now be realized simply by means of one combination element (LED indicator + contact element = M22-SWDK11LEDC).
6.10.2.1 M22-SWD-KC11
This function element replaces the previous contact elements M22-KC10/ KC01. It provides a changeover contact by means of which both a breaker and maker function can be realized. The function element is used in combination with M22 (pushbutton) actuators.
Further M22-KC10-/KC01 contact elements can be installed here in the free locations in the surface mounting enclosure. A possible application is, for example, conventional switching via an M22-K... contact element and the reporting of this process to the PLC via the M22-SWD-K11 function element.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
143
6.10.2.2 M22-SWD-KC22
This function element replaces multiple combinations of the previous contact elements M22-KC10/KC01. It provides two changeover contacts, by means of which actuators can be operated with up to three-position indication.
6.10.2.3 M22-SWD-LEDC
This function element is used in combination with the indicator lights M22-L.... White, blue, green or red are available as colours.
Further M22-KC... contact elements can be installed here in the free locations in the surface mounting enclosure.
All combination options for M22 front elements with SmartWire-DT base function elements are listed in the following table.
combination options M22 front elements with SmartWire-DT-Function in base fixing SWD function element (Base fixing) M22-SWD-KC11 M22-SWD-K11LEDC M22-SWD-K22LEDC M22-SWD-KC11 M22-SWD-KC11 M22-SWD-KC11 M22-SWD-KC11 M22-SWD-KC22 M22-SWD-KC11
144
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Front element
SWD function element (Base fixing) M22-SWD-KC22 M22-SWD-LEDC M22-SWD-K11LEDC M22-SWD-K11LEDC M22-SWD-K22LEDC M22-SWD-K22LEDC
The SmartWire-DT function element always occupies the middle slot. If required, standard M22-KC10/KC01 contact elements can also be plugged into the free slots. The following Table 37 shows what possibilities there are.
Table 37: Configuration in the M22-I enclosure M22-I enclosure configuration (base fixing - viewed from the front while equipping the enclosure) 2 O O O X X O 3 X1) X X X X X 1 O2) O O O O O Function element
Location on the card (marking on the enclosure base) M22-SWD-KC11 M22-SWD-LEDC M22-SWD-K11LEDC M22-SWD-KC22 M22-SWD-K22LEDC M22-SWD-SEL-8-10
The function elements obtain the energy for communication electronics and driving the LEDs from the SmartWire-DT network supply. So please take into consideration the total power consumption of your SmartWire-DT network and, if necessary, plan for an additional feeder module EU5E-SWD-PF2-1. You can find information on the current consumption in the appendix on page 195. For questions about current consumption the software program SWD-Assist also supports you in doing this by automatically performing these calculations. http://downloadcenter.moeller.net
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
145
6.11 Installation
The functional elements are mounted on the PCB M22-SWD-ILP in the surface mounting enclosure M22-I. To do so, proceed as follows: Insert the printed circuit board into the surface mounting enclosure. Ensure that the PCB is pointing in the correct direction. The direction of the arrow defines the arrangement of the modules. (the gateway is to the left of the IN code.)
M22-SWD4-SM8-20 M22-SWD4-SF8-20
IN
ON
ON M22-I
Figure 61:
OFF
Fix the SmartWire-DT cables to the PCB terminals. Ensure that the colour assignment is correct. If this is the last SmartWire-DT module, please switch on the terminating resistor.
a b c d e f g h
ON
OFF
Figure 62: Terminating resistor
Equip the slots with the M22-SWDC function elements. Ensure that the installation position is correct (status LED must be at the top). Unused slots must be equipped with the bridge M22-SWD-SEL8 10.
146
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
OFF
ON
OUT
OFF
OUT
IN
CK CLI
ON
OUT
Figure 63:
6.12 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnostics LED on the top side of the M22 SmartWire-DT base function element flashes. Once the addressing process is completed, the LED indicates a green continuous light.
OFF
OUT
IN
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
147
flashing (3 Hz)
6.15 Programming
The various function elements have specific input/output information that is processed in the programming system. The meaning and scope are described in the following.
6.15.1 M22-SWD-KC11
The function element has one input byte at its disposal.
NO1 NC1
6.15.1.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 NO1 0 NC1
SUBST PRSNT
148
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open not used not used DIAG not used PRSNT SUBST
Meaning 0: contact actuated 1: Contact not actuated 0: Contact not actuated 1: contact actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.15.1.2 Outputs
None
6.15.1.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
6.15.2 M22-SWD-KC22
The function element has one input byte at its disposal.
NO1 NC1
NO2 NC2
6.15.2.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 NO2 2 NC2 1 NO1 0 NC1
SUBST PRSNT
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
149
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open NC2 = Normally Closed NO2 = Normally Open DIAG not used PRSNT SUBST
Meaning 0: contact 1 actuated 1: Contact 1 not actuated 0: Contact 1 not actuated 1: contact 1 actuated 0: contact 2 actuated 1: Contact 2 not actuated 0: Contact 2 not actuated 1: contact 2 actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.15.2.2 Outputs
None
6.15.2.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
6.15.3 M22-SWD-LEDC-(W/B/G/R)
The function element has one input byte and one output byte at its disposal.
150
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
6.15.3.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation not used not used not used not used DIAG not used PRSNT SUBST
Meaning 0: No diagnostic alarm 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.15.3.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
6.15.3.3 Diagnostics
The module does not report a diagnostics.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
151
6.15.4 M22-SWD-K11LEDC-(W/B/G/R)
The function element has one input byte and one output byte at its disposal.
NO1 NC1
6.15.4.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 NO1 0 NC1
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open not used not used DIAG not used PRSNT SUBST
Meaning 0: contact actuated 1: Contact not actuated 0: Contact not actuated 1: contact actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.15.4.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
152
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
6.15.4.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
6.15.5 M22-SWD-K22LEDC-(W/B/G/R)
The function element has one input byte and one output byte at its disposal.
NO1 NC1
NO2 NC2
6.15.5.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 NO2 2 NC2 1 NO1 0 NC1
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation NC1 = Normally Closed NO1 = Normally Open NC2 = Normally Closed NO2 = Normally Open DIAG not used PRSNT SUBST
Meaning 0: contact 1 actuated 1: Contact 1 not actuated 0: Contact 1 not actuated 1: contact 1 actuated 0: contact 2 actuated 1: Contact 2 not actuated 0: Contact 2 not actuated 1: contact 2 actuated 0: No diagnostic alarm 1: diagnostics present 0: module not present 1: module present 0: configured module present 1: universal module M22-SWD-NOP(C) present
6.15.5.2 Outputs
Byte 0:
7 6 5 4 3 2 1 0 Q0
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
153
Bit 0 1 2 3 4 5 6 7
Designation Q0 not used not used not used not used not used not used not used
6.15.5.3 Diagnostics
In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte):
Value 0x10 0x11 Meaning The contact is in the middle position for longer than four seconds. Contact short-circuit
154
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
7 SL4-SWD and SL7-SWD base modules for signal towers 7.1 Introduction
SL4
Figure 64:
SL7
Lateral view of base modules
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
155
7 SL4-SWD and SL7-SWD base modules for signal towers 7.2 Surface mounting
24 V external
EXT
Figure 65: a b c d e f
Bottom view of SL4-SWD and SL7-SWD base modules and corresponding connections
X1 SmartWire-DT socket for input with blade terminal X2 SmartWire-DT socket for output with blade terminal External 24 VDC auxiliary power (optional) SmartWire-DT Module LED Jumper for selecting external/internal power supply 24VJumper for selecting external/internal power supply 24V+
156
SmartWire-DT Modules
07/13 MN05006001Z-EN
INT
www.eaton.eu
7 SL4-SWD and SL7-SWD base modules for signal towers 7.3 Engineering
7.3 Engineering
Base modules SL4-SWD and SL7-SWD require two supply voltages. The first one - the 15-V USWD supply voltage for controlling the base modules - is provided by the SWD line. The second one - the 24-V supply voltage for the light/acoustic modules - can be provided in one of two ways: The SWD line can carry the 24-V UAUX supply voltage. To achieve this, either a 24 VDC supply voltage has to be fed into the AUX terminals on the SmartWire-DT coordinator or an EU5C-SWD-PF1-1 or EU5C-SWD-PF1-2 power module has to be connected to the SWD line upstream of the base module. An external 24 VDC power supply can be connected using the base module's push-in terminals.
Jumpers are used in order to choose which of the supply voltages provided will be supplied to the light/acoustic modules. The signal and supply cables are connected to the SmartWire-DT ribbon cable using a SmartWire-DT SWD4-8MF2 blade terminal. The push-in terminals are designed to accommodate wires with a gauge of AWG24 to AWG16 and wires with a cross-sectional area of 0.25 to 1.5 mm2. The current consumption is: USWD (15 V DC): 26 mA UAUX (24 V DC) : Page 196
Please calculate your SmartWire-DT system's total power consumption and, if necessary, add an additional EU5C-SWD-PF2-1 power supply module. For engineering notes on how to do this, refer to the"SmartWire-DT The system", MN05006002Z manual. For data regarding the SmartWire-DT modules' current consumption, please refer to the tables in the appendix on pages 195 and 196.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
157
7 SL4-SWD and SL7-SWD base modules for signal towers 7.4 Installation
7.4 Installation
The SmartWire-DT base modules are designed for screw fixing. They can be placed in any mounting position.
Figure 66:
Thread the ribbon cable coming from the SmartWire-DT coordinator, as well as the ribbon cable starting from the base module, through the rapid mounting adapter's opening. If necessary, connect an external auxiliary power, section 7.4.2 Connecting the external supply voltage, page 160. Connect the SmartWire DT section 7.4.3 Connect SmartWire-DT, page 161. Slide the base module onto the rapid mounting adapter in such a way that the hole on the side of the base module is aligned with the lateral screw on the rapid mounting adapter.
158
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
7 SL4-SWD and SL7-SWD base modules for signal towers 7.4 Installation
Slide the securing ring over the base module and the rapid mounting adapter a. The position of the marking on the base module and the position of the marking on the securing ring must match b. Turn the securing ring clockwise an eighth of a turn c. The base module is now secured in place. The rapid mounting adapter's lateral screw will now be accessible. Lock the securing ring into position by screwing out the screw on the rapid mounting adapter d.
2 1 3
0.5 x 3.5
Figure 67:
For detailed instructions on how to modify the SWD4-8MF2 SmartWire-DT external device plug for the 8-pin SmartWire-DT ribbon cable, please refer to the "Installing the SWD4-8MF2 blade terminal" chapter in the "SmartWire-DT The system", MN05006002Z manual.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
159
7 SL4-SWD and SL7-SWD base modules for signal towers 7.4 Installation
X2
X1
EXT
Figure 68:
How the supply voltage is routed when there is an external supply and the jumpers are set accordingly
To connect an external supply voltage, follow the steps below: Connect the supply cables to the "24 V external" push-in terminals. Keep the permissible terminal capacities in mind, section 7.4.4 Terminal capacities, page 162. Set the jumpers on the pins as shown in the following table.
External auxiliary power On Off
EXT
EXT
INT
INT
Figure 69:
160
SmartWire-DT Modules
07/13 MN05006001Z-EN
INT
www.eaton.eu
7 SL4-SWD and SL7-SWD base modules for signal towers 7.4 Installation
SWD modules may be destroyed if they are refitted in the SWD line when the power supply is on. Switch off the power supply beforehand.
Follow the steps below to connect SmartWire-DT: Plug the blade terminal of the SWD ribbon cable coming from the SmartWire-DT coordinator's direction into the base module's X1 socket. Plug the blade terminal of the SWD ribbon cable going to the next module into the base module's X2 socket. If there are no more SmartWire-DT modules after the base module, terminate the SWD line with an SWD4-RC8-10 bus termination resistor. To do this, crimp a blade terminal onto the ends of a ribbon cable. Place the bus termination resistor on the blade terminal towards which the black arrow on the ribbon cable is pointing. Plug the blade terminal away from which the black arrow on the ribbon cable is pointing into the base module's X2 socket. Make sure to connect the ribbon cable correctly. For detailed information, refer to the "SmartWire-DT The system", MN05006002Z manual.
X2 X1
SW D4 -8S F2
SW D48SF 2
SWD4-...LF-...
Figure 70: Plugging in the coming and going SWD ribbon cables
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
161
7 SL4-SWD and SL7-SWD base modules for signal towers 7.4 Installation
solid
162
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
7 SL4-SWD and SL7-SWD base modules for signal towers 7.5 Commissioning
7.5 Commissioning
Once all the SmartWire-DT modules are connected to the SWD line, you will need the SmartWire-DT coordinator to automatically assign addresses to all of them. To do this, press the configuration button on the front of the SmartWire-DT coordinator. During the address assignment process, the SmartWire-DT modules' module LED will flash. If the process is completed successfully, the module LED will show a continuos green light.
off
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
163
7 SL4-SWD and SL7-SWD base modules for signal towers 7.6 Programming
7.6 Programming
The module has two input bytes at its disposal.
7.6.1 Inputs
Byte 0:
7 6 5 4 DIAG 3 2 1 0
SUBST PRSNT
BIT 0 1 2 3 4 5 6 7
designation Not used Not used Not used Not used DIAG Not used PRSNT SUBST
Meaning 0: no diagnostic alarm 1: Diagnostic alarm 0: Module not available 1: Module available 0: Configured module present 1: universal module M22-SWD-NOP(C) present
Byte 1:
7 I7 6 I6 5 I5 4 I4 3 I3 2 I2 1 I1 0 I0
BIT 0 1 2 3 4 5 6 7
designation I0 I1 I2 I3 I4 I5 I6 I7
Meaning Status input I0 Status input I1 Status input I2 Status input I3 Status input I4 Status input I5 Status input I6 Status input I7
7.6.2 Outputs
Byte 1:
164
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
7 SL4-SWD and SL7-SWD base modules for signal towers 7.6 Programming
4 Q4
3 Q3
2 Q2
1 Q1
0 Q0
BIT 0 1 2 3 4
designation Q0 Q1 Q2 Q3 Q4
Meaning Turns on light module Q0 Turns on light module Q1 Turns on light module Q2 Turns on light module Q3 Turns on light module Q4
7.6.3 Diagnostics
In case of diagnosis the module reports the following error cause (bit 4 in input byte 0 is set):
&Value 0x13 Meaning Short-circuit/overload on at least one output
The SmartWire-DT coordinator's firmware version can be updated using the SWD-Assist program.
Starting with version 1.80, the SWD-Assist program can be used in connection with the SmartWire-DT base modules.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
165
7 SL4-SWD and SL7-SWD base modules for signal towers 7.6 Programming
166
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program.
The SWD-Assist software can be used from version V 1.11 together with the NZM-XSWD-704 SmartWire-DT module.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
167
Trip
LT306.230.3
b
Figure 71: Fitting of NZM with NZM-XSWD-704
S0+ S0Q0 0V Q1 0V
24 V I0 24 V I1
M22-K01 M22-K10
Figure 72: a b c d e
72 74
SmartWire-DT connection Data cable NZM with NZM-XSWD-704 Auxiliary contacts in NZM XMC energy metering device (external) Remote operator
The SmartWire-DT external device plug with an adapted SmartWire-DT connecting cable is connected to the NZM-XSWD-704 module via connection .
168
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8-pole SmartWire-DT cable are provided in chapter Fitting external device plugs SWD48SF2-5 of the manual MN05006002Z-EN (previously AWB2723-1617de).
8.3.2 Connections
The module does not require an auxiliary power supply, it is supplied completely via the SmartWire-DT connecting cable.
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
169
8.3.3 Inputs
I0 The HIN slot (middle and right auxiliary contact socket of the NZM) is fitted with an N/O contact and wired between terminals 24V and I0. It is responsible for the on or off switch position. I1 The HIA slot (left auxiliary contact socket of the NZM) is fitted with an N/ C contact and wired between terminals 24V and I1. It is responsible for the trip indication.
The inputs I0 and I1 are shown in the following table according to the PNO profile for switchgear, and are mapped to the status data in byte 1:
Inputs Data CB status, byte 1, bit 2 + 3 Init 00 I0 I1 off 01 0 1 On 10 1 1 Trip 11 0 0
8.3.3.1 Energy signal inputs S0+ and S0These external inputs are wired to an external energy measuring module, such as the NZMXMC-S0. The measuring module supplies an S0 pulse for a specific amount of energy, which increments a retentive counter on the NZM-SWD-704. From this count, which has a size of 32 bits, the consumed energy can be derived.
NZM-XSWD-704 +24 V
1.5 K
S0+ S0-
Figure 73:
If the counter input is not required, terminals S0+ and S0- must be provided with a wire bridge. This suppresses a starting pulse when the power supply is switched on.
L
170
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
DANGER If the remote operator is used, switching commands may be delayed and therefore carried out when unexpected. This may result in voltages being applied or motors starting at unexpected moments. Because of this, make sure to carry out the Measures for using the remote operator Page 183.
In addition to the communication signal, the 8 pole SmartWire-DT connecting cable provides a voltage of 24 V DC to actuate the contactor relays for the remote operator. CAUTION The outputs must only be used to actuate the remote operator. The remote operator can only be used for normal operational on/ off switching. Any disconnection in the event of a fault must always be implemented with an undervoltage release.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
171
8.4 Engineering
The NZM-XSWD-704 is powered completely via the SmartWire-DT line and therefore does not need an additional power supply. The current requirement is: Current consumption UVP (15 V): 35 mA Current consumption UAux (24 V): 300 mA with remote operator active Current consumption UAux (24 V): 100 mA with remote operator inactive
Actuation must always be implemented via contactor relays due to the power required for the remote operators. DILA-22 contactor relays are used with a pick-up and holding current of 125 mA. The remote operators suitable for use are listed for additional information: XRD remote operator: 110 - 240 V AC, 550 VA, max. 5 A 80 - 440 V AC, 650 VA, max. 1.7 A 24 - 250 V DC, 450 W, max. 18.75 A
XR remote operator: 110 - 440 V AC, 350 VA, max. 3.2 A 24 - 250 V DC, 250 W, max. 10.4 A CAUTION The sum of the pull-in power of the simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire-DT network must not exceed 72 W. If required, an additional power feeder module (EU5C-SWD-PF1-1, EU5C-SWD-PF-2) must be used ( section 1 EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 power modules, page 11)
For data for the current consumption please refer to the table in Appendix on Page 195.
The connection terminals on the NZM-XSWD-704 are suitable for AWG24 to AWG16 cables and for flexible conductors with a cross-section of 0.25 mm to 1.5 mm. When using ferrules it has to be ensured that the ferrule length is at least 8 mm. The maximum number of NZM-XSWD-704 modules on a SWD line depends on the field bus gateway used and the data profile selected.
Data for engineering
Maximum number of modules at the SWD line Max. input data [Byte] Max. output data [Byte] PROFIBUS-DP 58 240 240 CANopen 99 128 128
172
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Data profile 1 58
Data profile 2 22
Data profile 3 15
Data profile 4 7
Data profile 1 42
Data profile 2 11
Data profile 3 8
Data profile 4 4
8.5 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire-DT diagnostics LED flashes. Once the addressing process is completed, the LED indicates a green continuous light.
DANGER The exchange of the SmartWire-DT module must only be carried out with the supply switched off.
After replacement of the modules and connection of the voltage the configuration button must be pressed. The new module is assigned an address by this means.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
173
Table 43:
Four different profiles are made available for the cyclical data. Data profile 1 only contains the digital status data of the circuitbreaker, whilst the currents and the energy values are contained in the remaining profiles. Profile 4 contains all the information of the NZM.
Data profile NZM-XSWD-704 Profile 1 Profile 2 (default) 11 X X Profile 3 Profile 4
Bytes total Digital status data Currents Energy values Set values and circuit-breaker data
3 X
15 X X X
31 X X X X
Note: The NZM starts the current measurement at a current greater than about 5% of the circuit-breakers rated current; at smaller currents it outputs a zero value. A 400 A breaker, for example, supplies values at currents above about 20 A. This threshold value is independent of the rotary encoder setting.
Data bytes that are not transferred cyclically in certain profiles can still be read as acyclical data objects ( Chapter 8 "Interface for NZM compact circuit-breakers, page 184).
From byte 1, the data structure of profile 1 and 2 complies with the LVSG (Low Voltage Switchgear) profile of the PNO (PROFIBUS User Organization).
Table 44: Byte: 0 1 2 3/4 5/6 Overview of the data profiles of the NZM-XSWD-704 Profile 1 SWD status byte Status byte 0 LVSG Status byte 1 LVSG Profile 2 (default) SWD status byte Status byte 0 LVSG Status byte 1 LVSG Current I1 Current I2 Profile 3 SWD status byte Status byte 0 LVSG Status byte 1 LVSG Current I1 Current I2 Profile 4 SWD status byte Status byte 0 LVSG Status byte 1 LVSG Current I1 Current I2
174
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Profile 1
Profile 3 Current I3 Current Imax S0 value high section S0 value high section S0 value low section S0 value low section
Profile 4 Current I3 Current Imax S0 value high section S0 value high section S0 value low section S0 value low section Set value LS for Ir Set value Ii Set value tr Set value Isd Set value tsd Set value Ig Set value tg It of the CB on/off Serial number NZM H byte Serial number NZM M byte Serial number NZM L byte CB part no. LS function NZM version Ground fault module Free
8.7.1.2 Special considerations when using the module with a CANopen field bus
When using data profile 1, 3 or 4 in conjunction with SmartWire gateway EU5C-SWD-CAN, entries in the setting range for associated service data objects (SDO) 2102subx must be changed in the PLC configuration program. With programming system CoDeSys, for example, change the default value from 0xA2D392 to 0xA2D592 to use PKE profile 3. In programming systems with a controller configurator without automatic profile selection for SDO parameterization the corresponding SDO object 2102subx is inserted in the SDO object list and its content transferred when data profile 1, 3 or 4 is used.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
175
Object 2102subx (x represents the position of the NZM module in the SWD line) Profile 1 Profile 2 (default) Profile 3 Profile 4
Content
1 1 2 2 X
Identical to Off position I > 100 % Ir Load warning or overload warning 1 or overload warning 2 Cause of trip1) No trip Long-time trip Instantaneous trip Short-time trip Ground fault trip Extended protection Overcurrent neutral conductor I > 70% Ir
1) The last cause of tripping registered is always indicated. The circuit-breaker is reset by switching it on, or by switching the power supply off/on. It may take up to 30 s before the trip reason is displayed. After a trip, the last current values measured are displayed (rms values).
176
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
15 15 15 15 15 15
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
177
Byte:
Dec. value 6 7 8 9 10 11 12
Description
Notes
15 15 15 15 15 15 15
NZM2-AE, -AEF-NA, -VE, -VE-NA, -VEF-NA NZM4-AE, -AE-NA, -AEF-NA, -VE, -VE-NA, -VEF-NA 16 16 16 16 16 16 16 16 16 0 1 2 3 4 5 6 7 8 Ii = 2 x In Ii = 3 x In Ii = 4 x In Ii = 5 x In Ii = 6 x In Ii = 7 x In Ii = 8 x In Ii = 10 x In Ii = 12 x In Set value for Ii
NZM3-AE-250, -AE-400, -AE-250, -AE-400-NA, -AEF-250400-NA, -VE-250, -VE-400, -VE-250, -VE-400-NA, -VEF-250400-NA 16 16 16 16 16 16 16 16 16 0 1 2 3 4 5 6 7 8 Ii = 2 x In Ii = 3 x In Ii = 4 x In Ii = 5 x In Ii = 6 x In Ii = 7 x In Ii = 8 x In Ii = 9 x In Ii = 11 x In Set value for Ii
NZM3-AE-630, -AE-630-NA, -AEF-450550-NA, -AEF-600-NA, VE-630, -VE-600-NA, -VEF-450550-NA, -VEF-600-NA 16 16 16 16 16 16 16 16 16 0 1 2 3 4 5 6 7 8 Ii = 2 x In Ii = 2.5 x In Ii = 3 x In Ii = 3.5 x In Ii = 4 x In Ii = 5 x In Ii = 6 x In Ii = 7 x In Ii = 8 x In Set value for Ii
178
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Byte:
Dec. value
Description
Notes
NZM2-ME, -SE-NA NZM3-ME-220, -350, -450, -SE-220, -SE-350, -SE-450-NA NZM4-ME, -SE-NA 16 16 16 16 16 16 16 16 16 0 1 2 3 4 5 6 7 8 Ii = 2 x Ir Ii = 3 x Ir Ii = 4 x Ir Ii = 5 x Ir Ii = 6 x Ir Ii = 8 x Ir Ii = 10 x Ir Ii = 12 x Ir Ii = 14 x Ir Set value for Ii
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
179
Byte:
Description
Notes
17 17 17 17 17 17 17 17 17
0 1 2 3 4 5 6 7 8
tr = 2 tr = 4 tr = 6 tr = 8 tr = 10 tr = 14 tr = 17 tr = 20 tr = infinite
NZM3-VE-630, -VE-250400-NA, , -VEF-250400-NA, -VE-450600-NA, -VEF-450600-NA 18 18 18 18 18 18 18 18 18 0 1 2 3 4 5 6 7 8 Isd = 1.5 x Ir Isd = 2 x Ir Isd = 2.5 x Ir Isd = 3 x Ir Isd = 3.5 x Ir Isd = 4 x Ir Isd = 5 x Ir Isd = 6 x Ir Isd = 7 x Ir Set value for Isd
NZM4-VE2000 18 18 18 18 18 18 18 18 18 0 1 2 3 4 5 6 7 8 Isd = 2 x Ir Isd = 2.5 x Ir Isd = 3 x Ir Isd = 3.5 x Ir Isd = 4 x Ir Isd = 4.5 x Ir Isd = 5 x Ir Isd = 5.5 x Ir Isd = 6 x Ir Set value for Isd
180
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
Byte:
Dec. value 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Description
Notes
18 18 18 18 18 18 18 18 18 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20
Isd = 2 x Ir Isd = 3 x Ir Isd = 4 x Ir Isd = 5 x Ir Isd = 6 x Ir Isd = 7 x Ir Isd = 8 x Ir Isd = 9 x Ir Isd = 10 x Ir tsd = 0 tsd = 20 tsd = 60 tsd = 100 tsd = 200 tsd = 300 tsd = 500 tsd = 750 tsd = 1000 Ig = 0.2 x In Ig = 0.35 x In Ig = 0.4 x In Ig = 0.5 x In Ig = 0.6 x In Ig = 0.7 x In Ig = 0.8 x In Ig = 0.9 x In Ig = 1.0 x In
21 21 21 21 21 21 21 21 21
0 1 2 3 4 5 6 7 8
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
181
Byte:
Dec. value
Description
Notes
22 23 24 25 26 27 28
1 = I2t[A] activated 0 = I2t[A] deactivated Serial number NZM H byte Serial number NZM M byte Serial number NZM L byte CB part no. LS function Main index, bit 7, 6 Secondary index 1, bit 5 - 3 Secondary index 2, bit 2 - 0 NZM firmware version
29 29
0 = NZM ground fault module not present 16 = NZM ground fault module present
30
Reserve
8.7.1.7 Outputs
The data structure complies with the LVSG (Low Voltage Switchgear) profile of PNO (PROFIBUS User Organization) which defines 2 bytes of output data. All functions of the second byte are not supported. A dummy byte (byte 1) is therefore required to ensure that the device is compatible with the LVSG profile. An additional byte is provided for resetting the energy value.
Byte: Bit 7 0 0 0 0 1 2 1 0 0 0 0 0 0 0 6 5 4 3 2 1 0 0 1 1 0 0 1 0 1 Do not change status Switch off Switch on Do not change status Not used Reset power meter to zero Switch command Switch command Power meter Description Notes
182
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
DANGER If the remote operator is used, switching commands may be delayed and therefore carried out when unexpected. This may result in voltages being applied or motors starting at unexpected moments. Because of this, make sure to carry out the Measures for using the remote operator Page 183.
The switching function behaves differently in devices belonging to device versions up to 03 and in devices belonging to device version 04 and higher. In both cases, a switching command will remain active even if it cannot be carried out immediately. Delayed switching is possible if, for example, the remote operator is powered after a delay. The following scenario is an example that could result in unexpected switching: 1. A switch command is issued. 2. Due to certain hardware conditions, the command cannot be carried out, e.g., the remote operator is not being powered. 3. The above condition is fixed, e.g., the remote operator's power supply is turned on. 4. The switching operation will then be performed immediately and, if applicable, unexpectedly, as the switching command will have been saved. How the switching function behaves in devices belonging to device versions up to 03 A switching operation will only be carried out if the circuit-breaker's state is signaled to the NZM-XSWD-704 via the latter's inputs. Switching on will only be possible if the switch is open and, vice versa, switching off will only be possible if the switch is closed. In other words, the auxiliary contacts must always be wired to the inputs in order for switching operations to be possible. Once a switching command is issued, it cannot be cancelled. The corresponding switching operation must first be carried out. How the switching function behaves in devices belonging to device version 04 and higher The circuit-breaker can always be switched, regardless of its state. Even though wiring the inputs is not absolutely required in order to be able to perform switching operations, we recommend controlling the switching operations. Measures for using the remote operator For devices belonging to device versions up to 03:
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
183
8.7.2.1 Diagnostics
In the event of a diagnostic message (input byte 0, bit 4 is set), the module will indicate the following fault causes:
&Value 0x03 Meaning No circuit-breaker connected Remedy Check the cable connection to the circuit-breaker. If necessary, replace circuitbreaker and cables. Check wiring of the outputs. Attempt a reset by switching on the power supply again. Exchange the module. Reset counter value via output command and observe whether the fault is rectified. Replace module as memory is faulty. A memory error has occurred in the NZM-XSWD-704. Notes The digital input and output states are still transferred in this state.
0x13 0x14
0x16
184
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
It is recommended that the actual process data is read cyclically via data profile 2 and that the actual parameters and circuit-breaker is read acyclically as required. This strategy reduces the bus load.
Further information on the subject of "acyclical data transfer" is provided in the manual MN05013002Z-EN (previously AWB2723-1612g).
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
185
186
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
9.1.1 Procedure
In the PLCs control configuration, program the SmartWire-DT modules that will be required at a later date in addition to the ones that will be installed and used immediately. In the hardware installation, fit a universal module in place of the software-configured SmartWire-DT module. In the user program scan whether the the configured SmartWire-DT station or a universal module is fitted. The program flow must be controlled according to this information. If a universal module is later replaced with the originally configured SmartWire-DT module, this module must be added to the SmartWire-DT network by pressing the Config. button on the gateway.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
187
The firmware of the SmartWire-DT gateway can be updated using the SWD-Assist program. This program and firmware versions are available for free at:
http://downloadcenter.moeller.net
The following versions of the fieldbus description file and above ensure the interoperability of the M22-SWD-NOP(C) SmartWire-DT universal module:
Tabelle 47: Compatible PKE-SWD-32 fieldbus description files Description file EU5C-SWD-CAN_V120.eds Moe4d14.gsd Moel4d14.gsd SmartWire-DT gateway EU5C-SWD-CAN EU5C-SWD-DP (Intel-based central processing unit) EU5C-SWD-DP (Motorola-based central processing unit)
9.1.2.3 SWD-Assist
SmartWire-DT universal module M22-SWD-NOP(C) can be used in the SWDAssist software as of version 1.30.
9.2 Setup
The universal modules can be both front- and base-fixed.
188
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
SWD4-LF
SWD-8SF2-5
M22-SWD-NOP
Figure 74: RMQ module as carrier element of a universal module for front mounting
9.2.1.1 Advantages
Good mechanical adaptability Can be mounted directly on top-hat rail Telescopic clip for height compensation, for example to the motor-starter combinations
189
PU
2
SH!
2
IN
ON
OUT
PU
SH!
Figure 75:
9.3 Engineering
In the PLCs control configuration, program the SmartWire-DT modules that will be required at a later date in addition to the ones that will be installed and used immediately. For modules that are to be replaced with a universal module, parameter Replacement by universal module must be set to allowed in the Module Properties dialog In the control configuration. You can then fit a universal module in place of this SmartWire-DT module in the network. In the user program scan whether the the configured SmartWire-DT module or a universal module is fitted. Bit 7 (SUBST) in the first input byte is set if a universal module is fitted in place of the software-configured module. The program flow must be controlled according to this information. The input data from a universal module always has a zero value. If a universal module is later replaced with the originally configured SmartWire-DT module, add this module to the SmartWire-DT network by pressing the Config. button on the gateway.
190
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
OFF
OUT
IN
9.4 Installation
The universal modules can be installed in three ways: Front mount with M22-A component adapter Front fixing directly on top-hat rail or with telescopic adapter Base fixing in surface mounting enclosure M22-I
The SmartWire-DT flat ribbon cable is to connected to the SmartWire-DT network. The external device plug SWD4-8SF2-5 is used for bonding with the M22-SWD function element. This completes installation.
2
SWD4-100LF8-24 SWD4-3LF8-24-2S SWD4-5LF8-24-2S SWD4-10LF8-24S
SWD4-8SF2-5
+ 15V
SWD4-8SF2-5
SWD4-8SF2-5 SWD4-8SF2
SWD4-8SF2
+ 15V
Figure 77:
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
191
IN
ON
ON M22-I
Figure 78:
OFF
9.5 Commissioning
The automatic addressing of all modules in the SmartWire-DT network is performed via the gateway during commissioning. Press the configuration button on the gateway. During the addressing process the SmartWire-DT diagnosis LED on the rear side of the M22-SWD universal module flashes. Once the addressing process is completed, the LED indicates a green continuous light.
192
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
OFF
OUT
flashing (3 Hz)
9.6 Programming
The universal modules contain specific information that the programming system processes. The function and scope of this information are described below. The universal modules always have an input byte. The length of the input and output bytes depends on the replaced function element. Bit 7 (SUBST) in the first input byte is set to indicate that a universal module is fitted in place of the software-configured module. All process data of the configured module is zero.
Figure 79:
M22-SWD-NOP, M22-SWD-NOPC
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
193
SUBST PRSNT
Bit 0 1 2 3 4 5 6 7
Designation
Meaning 0 0 0 0
0: No diagnostic alarm 0: module not present 1: module present 1: universal module M22-SWD-NOP(C) present
9.6.0.1 Diagnostics
The module does not report a diagnosis.
194
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.com
10 Appendix
10.1 Maximum current consumption SWD-modules at USWD
Part no. M22-SWD-K11 M22-SWD-K22 M22-SWD-LED-W M22-SWD-LED-B M22-SWD-LED-G M22-SWD-LED-R M22-SWD-K11LED-W M22-SWD-K11LED-B M22-SWD-K11LED-G M22-SWD-K11LED-R M22-SWD-K22LED-W M22-SWD-K22LED-B M22-SWD-K22LED-G M22-SWD-K22LED-R M22-SWD-NOP M22-SWD-KC11 M22-SWD-KC22 M22-SWD-LEDC-W M22-SWD-LEDC-B M22-SWD-LEDC-G M22-SWD-LEDC-R M22-SWD-K11LEDC-W M22-SWD-K11LEDC-B M22-SWD-K11LEDC-G M22-SWD-K11LEDC-R M22-SWD-K22LEDC-W M22-SWD-K22LEDC-B M22-SWD-K22LEDC-G M22-SWD-K22LEDC-R M22-SWD-NOPC DIL-SWD-32-001 DIL-SWD-32-002 PKE-SWD PKE-SWD-32 NZM-XSWD-704 EU5E-SWD-8DX EU5E-SWD-4DX EU5E-SWD-4D4D EU5E-SWD-4D2R EU5E-SWD-X8D EU5E-SWD-4AX EU5E-SWD-2A2A EU5E-SWD-4PT EU5E-SWD-4PT-2 M22-SWD-I1-LP01 M22-SWD-I2-LP01 M22-SWD-I3-LP01 M22-SWD-I4-LP01 M22-SWD-I6-LP01 SL4-SWD SL7-SWD SWD4-RC8-10 Article no. 115964 115965 115966 115967 115968 115969 115972 115973 115974 115975 115978 115979 115980 115981 147637 115995 115996 115997 115998 115999 116000 116003 116004 116005 116006 116009 116010 116011 116012 147638 118560 118561 150613 150614 126895 135530 116381 144060 116382 116383 144061 144062 144063 144064 172560 115990 115991 115992 115993 115994 171311 171459 116020 Current consumption [mA] 10 10 22 22 22 22 22 22 22 22 22 22 22 22 10 10 10 22 22 22 22 22 22 22 22 22 22 22 22 10 40 40 35 58 35 16 33 33 45 43 22 22 22 22 17 17 17 17 17 26 26 17 Notes
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
195
W W W mA mA mA W W W mA mA mA
mA mA
300 100
SL4-SWD Max. Current Card with LED Card high-output LED Card for filament lamp Acoustic module
SL7-SWD
mA mA mA mA
65 78 39 SL4-SWD
Current Card with LED Continuous light Flashing light Strobe light Card with high-output LED Continuous light Flashing light Strobe light Card for filament lamp Acoustic module Continuous or pulsed tone Continuous or pulsed tone 8 types of sound
mA mA mA mA mA mA mA mA mA
33 36 65 167 39
196
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
197
10 Appendix 10.4 Reference table: Part no., SmartWire-DT vs. Eaton catalog number
10.4 Reference table: Part no., SmartWire-DT vs. Eaton catalog number
Part no. DILM7(C)-(24VDC) DILM9(C)-(24VDC) DILM12(C)-(24VDC) DILM15(C)-(24VDC) DILM17(C)-(24VDC) DILM25(C)-(24VDC) DILM32(C)-(24VDC) DILM38(C)-(24VDC) Contactor relay DILA(C)-(24VDC) Motor-protective circuit-breaker PKZM0 PKE12 PKE32 PKE65 PKE-XTUA-1.2 PKE-XTUA-4 PKE-XTUA-12 PKE-XTUA-32 PKE-XTUWA-32 PKE-XTUA-65 Accessories for motor-protective circuit-breaker NHI-E--PKZ0 NHI--PKZ0 AGM2--PKZ0 Motor-starter combination MSC-D-(24VDC) MSC-DEA-(24VDC) Wiring set DILM12-XRL DILM12-XP2 DILM12-XR DILM12-XEV DILM32-XRL PKZM0-XRM12 Eaton catalog number XTCE(C)007BTD XTCE(C)009BTD XTCE(C)012BTD XTCE(C)015BTD XTCE(C)017CTD XTCE(C)025CTD XTCE(C)032CTD XTCE038CTD
XTRE(C)10BTD
XTPRBC1(NL) XTPE012B(NL) XTPE032B(NL) XTPE065B(NL) XTPEXTA1P2B XTPEXTA004B XTPEXTA012B XTPEXTA032B XTPEXTA032D XTPEXTA065D
XTSETD XTNETD
198
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
199
EU5C-SWD-DP Storage relative humidity, non-condensing (IEC/EN 60068-2-30) Supply voltage UAUX Rated operational voltage Input voltage residual ripple Protection against polarity reversal max. current Short-circuit strength Heat dissipation Potential isolation Rated operating voltage of 24-V-DC modules Supply voltage UPow Supply voltage Input voltage residual ripple Protection against polarity reversal Rated operational current Overload proof Inrush current and length Heat dissipation at 24 V DC A W I A V % 24 DC -15 % + 20 % 5 Yes 0.7 Yes 12.5 A/6 ms 3.8 no 10 1 Yes V W Imax A V % 24 DC -15% +20% 5 Yes 31) C % 40 - 70 5 - 95
EU5C-SWD-CAN 40 - 70 5 - 95
EU5C-SWD-PF1-1 40 - 70 5 - 95
EU5C-SWD-PF2-1 40 - 70 5 - 95
24 DC -15% +20% 5 Yes 31) 5 Yes 3 no, external fuse FAZ Z3 Normally 1 no typical UAUX - 0.2 Normally 1 no type. UAux - 0.2 5 Yes 3
no, external fuse FAZ Z3 Normally 1 no typical UAUX - 0.2 Normally 1 no typical UAUX - 0.2
Potential isolation between UPow and 15 V SmartWire-DT supply voltage Bridging voltage dips Repeat rate Status display Supply voltage SmartWire-DT USWD Rated operational voltage max. current Short-circuit strength Connection supply voltages Connection Type solid flexible with ferrule SmartWire-DT network Module type Number of SmartWire-DT modules Baud rate Address setting Status display Connections Plug connectors kBd mm2 mm2 Ue Imax V A ms s LED
14.5 3 % 0.7
Push in terminals 0.2 - 1.5 (AWG24 - 16) 0.25 - 1.5 0.25 - 1.5
Push in terminals 0.2 - 1.5 (AWG24 - 16) 0.25 - 1.5 0.25 - 1.5
2 x plug, 8 pole
SmartWire-DT master LED: green Configurations LED: red Plug, 8-pole Blade terminal SWD4-8MF2
200
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
EU5C-SWD-DP Field bus interface Function Bus protocol Baud rate Baud rate detection Module address Address setting Status display field bus interface Terminating resistor Terminal type field bus potential isolation Notes LED PROFIBUS-DP module PROFIBUS-DP V 1 up to 12 MB automatic 2 - 125 DIP switches two-colored red/green switchable via plug 1 x SUB-D socket, 9-pole Yes
EU5C-SWD-CAN
EU5C-SWD-PF1-1
EU5C-SWD-PF2-1
CANopen module CANopen up to 1 MB automatic 2 - 32 DIP switches two-colored red/green DIP switches 1 x SUB-D plug, 9pole Yes
1) If contactors with a total power consumption > 3 A are connected, a power feeder module EU5C-SWD-PF1/2 has to be used. 2) If contactors with a total power consumption > 0.7 A are connected, a power feeder module EU5C-SWD-PF2 has to be used.
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
201
EU5E-SWD-8DX General Standards Dimensions (W x H x D) Weight Mounting Mounting position Ambient mechanical conditions Protection type (IEC/EN 60529, EN50178, VBG 4) Vibrations (IEC/EN 61131-2:2008) constant amplitude 3.5 mm constant acceleration 1 g Mechanical shock resistance (IEC/ EN 60068-2-27) semi-sinusoidal 15 g/11 ms Drop to IEC/EN 600682-31 Drop height Hz Hz Shocks 5 - 8.4 8.4 - 150 9 IP20 mm kg
EU5E-SWD-4DX
EU5E-SWD-4D2R
EU5E-SWD-4D4D
EU5E-X8D
IEC/EN 61131-2, EN 50178 35 x 90 x 101 0.1 35 x 90 x 101 0.1 35 x 90 x 101 0.1 35 x 90 x 101 0.1 35 x 90 x 101 0.1
IP20
IP20
IP20
IP20
mm m
50 0.3
50 0.3
50 0.3
50 0.3
50 0.3
Electromagnetic compatibility (EMC) Overvoltage category Pollution degree Electrostatic discharge Electrostatic discharge (IEC/EN 61131-2:2008) Air discharge (Level 3) Contact discharge (Level 2) kV kV 8 4 8 4 8 4 8 4 8 4 II 2 II 2 II 2 II 2 II 2
Electromagnetic fields Electromagnetic fields (IEC/EN 61131-2:2008) 80 - 1000 MHz 1.4 - 2 GHz 2 - 2.7 GHz V/m V/m V/m 10 3 1 Class A 10 3 1 Class A 10 3 1 Class A 10 3 1 Class A 10 3 1 Class A
Radio interference suppression (SmartWireDT) EN55011 Burst (IEC/EN 61131-2:2008, Level 3) Supply cables Signal cables SmartWire-DT cables Surge (IEC/EN 61131-2:2008, Level 1) Radiated RFI Radiated RFI (IEC/EN 611312:2008, Level 3) V kV kV kV
2 1 1 10
2 1 1 10
202
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
EU5E-SWD-8DX Ambient climatic conditions Operating ambient temperature (IEC 60068-2) Condensation Storage relative humidity, non-condensing (IEC/EN 60068-2-30) SmartWire-DT interface Module type Baud rate setting Status SmartWire-DT Device supply voltage SWD-modules USWD LED V DC, (%) SmartWire-DT module automatic green 14,5 (3) Page 195 C % C -25 to +55
EU5E-SWD-4DX
EU5E-SWD-4D2R
EU5E-SWD-4D4D
EU5E-X8D
-25 to +55
-25 to +55
-25 to +55
-25 to +55
prevent with suitable measures -40 to +70 5 - 95 -40 to +70 5 - 95 -40 to +70 5 - 95 -40 to +70 5 - 95 -40 to +70 5 - 95
automatic green
automatic green
automatic green
automatic green
Current consumption at USWD Connection Connection supply and I/O Connection Type solid flexible with ferrule1) UL/CSA solid or stranded 24 V DC supply for output supply Rated operational voltage Ue V DC % mm2 mm2 AWG
no
24 -15 % / +20 % 5
Input voltage residual ripple Protection against polarity reversal Digital inputs Number
no
Yes
Input current Voltage level to IEC/EN 61131-2 Limit value type 1 Input delay Status display inputs Input supply I+, ISupply voltage Output current per input supply Overload proof Status display inputs Digital semi-conductor outputs Number Output current
mA
Normally 4 at 24 V DC
Normally 4 at 24 V DC
Normally 4 at 24 V DC
Low < 5 V DC; High > 15 V DC High Low typ. < 0.2 ms Low High typ. < 0.2 ms LED yellow yellow yellow yellow yellow
V A
LED
yellow
yellow
yellow
yellow
A
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
4 typ. 0.5 on 24 V DC
8 typ. 0.5 on 24 V DC
203
EU5E-SWD-8DX Short-circuit tripping current Lamp load Overload proof Switching capacity RLL A W
EU5E-SWD-4DX
EU5E-SWD-4D2R
EU5E-SWD-4D4D max. 1.2 over 3 ms 3 yes, with diagnostics EN 60947-5-1 utilization category DC-13
EU5E-X8D max. 1.2 over 3 ms 3 yes, with diagnostics EN 60947-5-1 utilization category DC-13
Relay outputs Number Contact type Operations Utilization category AC-1, 250 V, 6 A Utilization category AC-15, 250 V, 3 A Utilization category DC-13, 24 V, 1 A Safe isolation minimum load current Response/reset time Bounce duration Short-circuit protective device Status display outputs Potential isolation Input to SmartWire-DT Output to SmartWire-DT Input to input Output to input Output to output Notes Yes no 1) Minimum length 8 mm Yes no no no no Yes Yes no Yes Yes Yes Yes no no no Yes no LED V AC mA ms ms > 6 x 104 > 5 x 104 > 2 x 105 230 100 mA , 12 V DC 5/2.5 Normally 1.5 external 4 A gL/gG yellow yellow yellow 2 N/O
204
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
mm m
50 0.3
50 0.3
50 0.3
free fall, packaged Free fall, packaged (IEC/EN 60068-2-32) Electromagnetic compatibility (EMC) Overvoltage category Pollution degree
II 2
II 2
II 2
Electrostatic discharge Electrostatic discharge (IEC/EN 61131-2:2008) Air discharge (Level 3) Contact discharge (Level 2) Electromagnetic fields (IEC/EN 61131-2:2008) 80 - 1000 MHz 1.4 - 2 GHz 2 - 2.7 GHz V/m V/m V/m 10 3 1 EN55011 Class A 10 3 1 EN55011 Class A 10 3 1 EN55011 Class A kV kV 8 4 8 4 8 4
Radio interference suppression (SmartWire-DT) Burst (IEC/EN 61131-2:2008, Level 3) Supply cables Signal cables SmartWire-DT cables Surge (IEC/EN 61131-2:2008, Level 1) Radiated RFI Radiated RFI (IEC/EN 61131-2:2008, Level 3) Ambient climatic conditions Operating ambient temperature (IEC 60068-2)
SmartWire-DT Modules
kV kV kV
2 2 2 Supply cables 1 kV
2 2 2 Supply cables 1 kV 10
2 2 2 Supply cables 1 kV 10
10
-25 to +55
-25 to +55
-25 to +55
07/13 MN05006001Z-EN
www.eaton.eu
205
EU5E-SWD-4AX Condensation Storage relative humidity, non-condensing (IEC/ EN 60068-2-30) SmartWire-DT interface Module type Baud rate setting Status SmartWire-DT Connection Device supply voltage SWD-modules USWD V DC, (%) LED SmartWire-DT module automatic green C %
EU5E-SWD-2A2A
EU5E-SWD-4PT, EU5E-SWD-4PT-2
prevent with suitable measures -40 to +70 5 - 95 -40 to +70 5 - 95 -40 to +70 5 - 95
automatic green
automatic green
Pin contact strip, 8-pin; Connector: External device plug SWD4-8SF2-5 14,5 (3) Page 195
Current consumption at USWD Connection supply and I/O Connection Type solid flexible with ferrule1) UL/CSA solid or stranded Supply 24 V DC Rated operational voltage Input voltage residual ripple Current consumption Protection against polarity reversal Analog inputs Number Ue V DC % mA mm2 mm2 AWG
24 -15 % / +20 % 5
Yes
Parameter setting Part no. Averaging Voltage Input voltage Input resistance Current Input current Input resistance Resolution Conversion time mA O Bit ms % Accuracy Dielectric strength % 0 - 20 < 250 12 20 0 - 20 < 250 12 20 V k 0 - 10 13.3 0 - 10 13.3 Voltage, current adjustable Voltage, current adjustable
206
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
EU5E-SWD-2A2A
EU5E-SWD-4PT, EU5E-SWD-4PT-2
Parameter definition (type) Voltage Output voltage maximum output current Current Output current Load resistance protected against overload/shortcircuit proof Resolution Conversion time Cumulative error Repetition accuracy Temperature inputs Number Bit ms % mA O V mA
0 - 10 10
1 % 0.5 %
Parameter setting Temperature sensor Scan time/mean-value generation Temperature range Pt100, Pt1000: C EU5E-SWD-4PT -50 to +200 EU5E-SWD-4PT-2 -50 to +400 EU5E-SWD-4PT -50 to +150 EU5E-SWD-4PT-2 -50 to +200 0.1 C, F, nonlinear ms % % 50 1 0.5 adjustable adjustable Pt100, Pt1000, Ni1000 adjustable
Ni1000:
Resolution Display Conversion time Cumulative error Repetition accuracy Potential isolation Input to SmartWire-DT Output to SmartWire-DT Input to input Output to input Output to output Notes
Yes
Yes Yes
Yes
no
no no no
no
1) Minimum length 8 mm
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
207
100 0.3
Free fall, packaged Free fall, packaged (IEC/EN 60068-2-32) Electromagnetic compatibility (EMC) Overvoltage category Pollution degree Electrostatic discharge (IEC/EN 61131-2:2008) Air discharge (Level 3) Contact discharge (Level 2) Electromagnetic fields (IEC/EN 61131-2:2008) 80 - 1000 MHz 1.4 - 2 GHz 2 - 2.7 GHz
II 2 Performance criterion B kV kV 8 4
10 10 10 Class A
Radio interference suppression (SmartWire-DT) EN55011 Burst (IEC/EN 61131-2:2008, Level 3) Supply cables Signal cables SmartWire-DT cables Surge (IEC/EN 61131-2:2008, Level 1) Radiated RFI Radiated RFI (IEC/EN 61131-2:2008, Level 3) Ambient climatic conditions Operating ambient temperature (IEC 60068-2) Condensation 1) Minimum length 8 mm C V kV kV kV
208
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Storage Relative humidity, non-condensing (IEC/EN 60068-2-30) SmartWire-DT interface Module type Baud rate setting Status SmartWire-DT Connection Device supply voltage SWD module Current consumption at USWD Potential isolation From supply voltage UAUX From 24 VDC external supply voltage From the light/acoustic modules Supply voltage AUX Rated operational voltage Residual ripple max. current consumption Protection against polarity reversal Potential isolation Ue USWD
C %
-30 to +85 5 95
SmartWire-DT module (slave) automatic LED Green Pin contact, 8 pole; Connector: blade terminal SWD4-8MF2 V DC, (%) 14.5 (3) Page 195
yes
VDC, (%) % A
From 24 VDC external auxiliary power From device supply voltage for SmartWire-DT modules USWD From the light/acoustic modules External supply voltage 24 V DC Connection type solid flexible with ferrule1) UL/CSA solid or stranded Rated operating voltage Residual ripple max. current consumption Protection against polarity reversal Potential isolation From supply voltage UAUX From device supply voltage for SmartWire-DT modules USWD From the light/acoustic modules Light and acoustic modules Max. quantity Max. current per module Short-circuit / overload proof 1) Minimum length 8 mm mA Ue mm2 mm2 AWG VDC, (%) % A
yes
No
yes
No
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
209
mm g
12 x 42 x 45/ 12 x 45 x 42 10
Ambient mechanical conditions Protection type (IEC/EN 60529, EN50178, VBG 4) Vibrations (IEC/EN 61131-2:2008) constant amplitude 3.5 mm Hz constant acceleration 1 g Hz Mechanical shock resistance Shocks (IEC/EN 60068-2-27) semi-sinusoidal 15 g/11 ms Drop mm (IEC/EN 60068-2-31); drop height Free fall, packaged (IEC/EN m 60068-2-32) Electromagnetic compatibility (EMC) Overvoltage category Pollution degree Electrostatic discharge (IEC/EN 611312:2008) Air discharge (Level 3) kV Contact discharge (Level 2) kV Electromagnetic fields (IEC/EN 611312:2008) 80-1000 MHz V/m 1.4 - 2 GHz V/m 2 - 2.7 GHz V/m Radio interference suppression (SmartWire-DT) Burst (IEC/EN 61131-2:2008, Level 3) Supply cables kV SmartWire-DT cables kV Radiated RFI (IEC/EN 61131- V 2:2008, Level 3) Ambient climatic conditions Operating ambient C temperature (IEC 60068-2) Condensation Storage C Relative humidity, no % condensation (IEC/EN 60068-2-30) SmartWire-DT network Module type Baud rate setting Status SmartWire-DT LED
IP20
5 8.4 - 150 9
50
50
50
0.3
0.3
0.3
Not applicable 2
8 4
8 4
8 4
10 3 1 EN 55011 Class A
10 3 1
10 3 1
2 1 10
2 1 10
2 1 10
30 to +55
30 to +55
30 to +55
40 to +80 9 - 95
automatic green
automatic green
210
SmartWire-DT Modules
07/13 MN05006001Z-EN
M22-SWD-K11/ M22-SWD-KC11 Connections Plug connectors Number of insertion cycles Device supply voltage SWD-modules USWD Current consumption at USWD Function element Contacts Lifespan mechanical/ electrical (operations) LED display Diagnostics Fixing Plug, 8-pole SWD4-8SF2-5/ M22-SWD-ILP 50 V DC, (%) 14,5 (3) Page 195 1 changeover contact 1 x 106 no Yes Front mount/ base fixing
mm g
17 x 42 x 39/ 17 x 45 x 37 14
17 x 42 x 45/ 17 x 45 x 42 14
12 x 42 x 39 10
Ambient mechanical conditions Protection type (IEC/EN 60529, EN50178, VBG 4) Vibrations (IEC/EN 61131-2:2008) constant amplitude 3.5 mm Hz constant acceleration 1 g Hz Mechanical shock resistance Shocks (IEC/EN 60068-2-27) semi-sinusoidal 15 g/11 ms Drop mm (IEC/EN 60068-2-31); drop height Free fall, packaged (IEC/EN m 60068-2-32)
SmartWire-DT Modules
IP20
IP20
IP20
50
50
50
0.3
0.3
0.3
07/13 MN05006001Z-EN
www.eaton.eu
211
M22-SWD-K22/ M22-SWD-KC22 Electromagnetic compatibility (EMC) Overvoltage category Pollution degree Electrostatic discharge (IEC/EN 611312:2008) Air discharge (Level 3) kV Contact discharge (Level 2) kV Electromagnetic fields (IEC/EN 611312:2008) 80-1000 MHz V/m 1.4 - 2 GHz V/m 2 - 2.7 GHz V/m Radio interference suppression (SmartWire-DT) Burst (IEC/EN 61131-2:2008, Level 3) Supply cables kV SmartWire-DT cables kV Radiated RFI (IEC/EN 61131- V 2:2008, Level 3) Ambient climatic conditions Operating ambient C temperature (IEC 60068-2) Condensation Storage C Relative humidity, non% condensing (IEC/EN 60068-230) SmartWire-DT network Module type Baud rate setting Status SmartWire-DT LED Connections Plug connectors Number of insertion cycles Device supply voltage SWD-modules USWD Current consumption at USWD Function element Contacts Lifespan mechanical/ electrical (operations) LED display Diagnostics Fixing
M22-SWD-K22LED-/ M22-SWD-K22LEDC-
M22-SWD-NOP(C)
8 4
8 4
8 4
10 3 1
10 3 1
10 3 1
2 1 10
2 1 10
2 1 10
30 to +55
30 to +55
30 to +55
40 to +80 9 - 95
40 to +80 9 - 95
40 to +80 9 - 95
automatic green Plug, 8-pole SWD4-8SF2-5/ M22-SWD-ILP 50 V DC, (%) 14,5 (3) Page 195 2 changeover contact 1 x 106 no Yes front mount/ base fixing
212
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
mm g
35 x 83 x 46 50 any IP67
Hz Hz Shocks
mm m
50 0.3
II 2
kV kV
8 4
8 4
8 4
10 3 1 EN 55011 Class A 1 10
kV V
10 3 1 10
10 3 1 10
-25 to +55
-25 to +55
-25 to +55
C %
-40 to +70 5 - 95
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
213
C %
prevent with suitable measures -40 - +70 -40 - +70 5 - 95 5 - 95 Socket, 8-pole 500 Plug, 8-pole 500 Page 195
mm g
IEC/EN 61131-2, EN 50178 48.5 x 34.5 x 10 15 x 36.5 x 17.5 35 x 90 x 35 4.5 5.5 42 any any any IP20 5 - 8.4 8.4 - 150 9 IP20 5 - 8.4 8.4 - 150 9 IP20 5 - 8.4 8.4 - 150 9
Ambient mechanical conditions Protection type (IEC/EN 60529, EN50178, VBG 4) Vibrations (IEC/EN 61131-2:2008) constant amplitude 3.5 mm Hz constant acceleration 1 g Hz Mechanical shock resistance (IEC/EN 60068-2- Shocks 27) semi-sinusoidal 15 g/11 ms Electromagnetic compatibility (EMC) Electrostatic discharge (IEC/EN 61131-2:2008) Air discharge (Level 3) Contact discharge (Level 2) Ambient climatic conditions Operating ambient temperature (IEC 60068-2) Condensation Storage relative humidity, non-condensing (IEC/EN 60068-2-30) Connection options SWD-In Number of insertion cycles
kV kV C C %
8 4
-25 to +55 -25 to +55 prevent with suitable measures -40 to +70 -40 to +70 5 - 95 5 - 95
Plug connector 1
214
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
SWD4-8SFF2-5 SWD-Out Number of insertion cycles Current consumption (15-V-SmartWire-DT supply) Plug, 8-pole 200 Page 195
IEC/EN 61131-2, EN 50178, IEC/EN 60947 45 x 38 x 76 45 x 38 x 76 0.04 0.04 on DILM7 - DILM38 as DILM7 - DILM38 IP20 IP20 5 - 8.4 8.4 - 150 9
Hz Hz Shocks
mm m
50 0.3 II 2
8 4 10 3 1 EN 55011 Class A 1 1 10
kV kV
C C %
-25 to +60 -25 to +60 prevent with suitable measures -30 to +70 -30 to +70 5 - 95 5 - 95 SmartWire-DT module automatic green/orange Plug, 8-pole External device plug SWD4-8SF2-5
LED
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
215
DIL-SWD-32-001 Device supply voltage SWD-modules Current consumption at USWD Operating Mode Manual/automatic mode Setting Connection auxiliary contact Number Rated voltage1) Input current at 1 signal, typical Potential isolation Cable length Connection Type Terminal capacity solid flexible with ferrule2) Notes USWD V DC, (%) 14,5 (3) Page 195 no 2 15 3 no 2.8 Push-In
DIL-SWD-32-002
Ue
V DC mA m
mm2 0.2 - 1.5 (AWG24 - AWG16) mm2 0.25 - 1.5 0.25 - 1.5 1) own supply 2) Minimum length 8 mm
IEC/EN 61131-2, EN 50178, IEC/EN 60947 45 x 39 x 77.5 0.04 on DILM7 - DILM32 as DILM7 - DILM32 IP20
IEC/EN 61131-2 45 x 70.3 x 47 0.021 at PKE12/32/65 as PKE12/32/65 IP20 5 - 8.4 8.4 - 150 9 50 0.3 II 2 8 4 10 3 1 EN 55011 Class A 1 1
Hz Hz Shocks mm m
8 4 10 3 1 EN 55011 Class A 1 1
kV kV
216
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
PKE-SWD-32 Radiated RFI (IEC/EN 61131-2:2008, Level 3) Ambient climatic conditions Operating ambient temperature (IEC 60068-2) Condensation Storage Relative humidity, non-condensing Free fall, packaged (IEC/EN 60068-2-30) SmartWire-DT network Function Baud rate setting Status SmartWire-DT Connection Plug connectors Device supply voltage SWD-modules Current consumption USWD Operating Mode Manual/automatic mode Setting Connection electrical enable Cable length Connection Type Terminal capacity solid Flexible with ferrule (minimum section length 8 mm) USWD V DC, (%) mA 10 C -25 to +60 prevent with suitable measures -30 to +70 5 - 95
C %
LED
SmartWire-DT module automatic green/orange Plug, 8-pole External device plug SWD48SF2-5 14,5 (3) Page 195 Yes Rotary switch
SmartWire-DT module automatic green Plug, 8-pole External device plug SWD48SF2-5
mm2 mm2
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
217
mm kg
IEC/EN 61131-2; EN 50178 35 x 90 x 101 0.1 Top-hat rail IEC/EN 60715, 35 mm vertical IP20
II 2
8 4 10 3 1 EN 55011 Class A 2 1 1 10
kV kV kV V
C %
USWD
SmartWire-DT module automatic LED green Plug, 8-pole Connection plug: External device plug SWD48SF2-5 V DC, (%) 14,5 (3) Page 195
218
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
NZM-XSWD-704 Connection supply and I/O Connection type solid flexible with ferrule1) 24 V DC supply for output supply Rated operational voltage Input voltage residual ripple Protection against polarity reversal 1) Minimum length 8 mm Ue
mm2 mm2 V %
NZM-XSWD-704 Digital inputs Number Input current Voltage level to IEC/EN 61131-2 Limit value type 1 Input delay Status display inputs Digital semi-conductor outputs Number Output current Short-circuit tripping current Lamp load Overload proof Switching capacity Relay outputs Number Contact type Operations Utilization category AC-1, 250 V, 6 A Utilization category AC-15, 250 V, 3 A Utilization category DC-13, 24 V, 1 A Safe isolation minimum load current Response/reset time Bounce duration Short-circuit protective device Status display outputs Potential isolation Inputs for SmartWire-DT Semi-conductor outputs for SmartWire-DT Semi-conductor outputs for inputs Relays for SmartWire-DT Relays for inputs Relays for relays
mA
2 normally 4 at 24 V DC Low < 5 V DC; High > 15 V DC High Low typ. < 0.2 ms Low High typ. < 0.2 ms yellow 2 0.2 at 24 V DC
LED
RLL
A A W
yes, with diagnostics EN 60947-5-1 utilization category DC-13 V AC mA ms ms LED Yes Yes
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
219
220
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu
Index
A Acyclic data PKE-SWD . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 PKE-SWD-32 . . . . . . . . . . . . . . . . . . . . . . . . . 110 Applications Safety-related . . . . . . . . . . . . . . . . . . . . . 83, 173 safety-related . . . . . . . . . . . . . . . . . . . . . . . . . 61 Auxiliary contact enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57, 79 Auxiliary contact block . . . . . . . . . . . . . . . . . . 53, 73 C Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Circuit-breaker currents . . . . . . . . . . . . . . . . . . . 177 Circuit-breaker data Setting values . . . . . . . . . . 177 Circuit-breaker status . . . . . . . . . . . . . . . . . . . . . 176 Contactor coils Power consumption . . . . . . . . . . . . . . . . . 55, 76 Contactor voltage . . . . . . . . . . . . . . . . . . . . . . . . . 11 Coupling relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Current carrying capacity maximum (North America) . . . . . . . . . . . 66, 93 D Data profile PKE-SWD-32 . . . . . . . . . . . . . . . . . . . . . . . . . 109 Data profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 NZM-XSWD-704 . . . . . . . . . . . . . . . . . . . . . . 174 Device status SmartWire-DT modules . . 69, 97, 119, 134, 148 Diagnostic alarms . . . . . . . . . . . . . . . . . . . . . . . . 100 Diagnostics alarms . . . . . . . . . . . . . . . . . . . . . . . . 69 DOL starter . . . . . . . . . . . . . . . . . . . . . 56, 66, 78, 93 E EMC protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EN 954-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 89 Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Energy values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 F Feedback Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Feedback circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 H Holding current . . . . . . . . . . . . . . . . . . . . . . . . 55, 77
SmartWire-DT Modules 07/13 MN05006001Z-EN www.eaton.eu
M M22 front element Possibilities of combining with SmartWire-DT elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 M22-NOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 M22-NOPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Mirror contact . . . . . . . . . . . . . . . . . . . . . . . . . 63, 88 Mounting On top-hat rail . . . . . . . . . . . . . . . . . . . . . . . . . 12 N NFPA 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 93 North America Application . . . . . . . . . . . . . . . . . . . . . . . . . 66, 93 NZM-XSWD-704 . . . . . . . . . . . . . . . . . . . . . . . . . 167 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 168 O Outputs actuation Remote operator . . . . . . . . . . . . . . . . . . . . . 182 Overload relay function and ZMR . . . . . . . . . . . 104 P PELV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 84 Pick-up current . . . . . . . . . . . . . . . . . . . . . . . . . 55, 77 PKE-32-COM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 PKE-SWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 PKE-SWD-32 . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 75 PKE-trip block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Protection against polarity reversal . . . . . . . . . . . 14 Pull-in power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 R Reference table (part no., SmartWire-DT vs. Eaton catalog number . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Remote operator . . . . . . . . . . . . . . . . . . . . . . . . . 183 Reversing starter . . . . . . . . . . . . . . . . . . . . 67, 80, 93 RMQ-Titan-System . . . . . . . . . . . . . . . . . . . . . . . 129 S Safety categories . . . . . . . . . . . . . . . . . . . . . . . 64, 89 Safety switch-off, selective . . . . . . . . . . . . . . . . . 12 Sealing power . . . . . . . . . . . . . . . . . . . . . . . . . 55, 77
221
Signal tower Base module . . . . . . . . . . . . . . . . . . . . . . . . . 155 Compatible SmartWire-DT coordinators . . 165 Device status . . . . . . . . . . . . . . . . . . . . . . . . 163 Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . 157 External auxiliary power . . . . . . . . . . . 160, 210 Rapid mounting adapter . . . . . . . . . . . . . . . 158 Technical data . . . . . . . . . . . . . . . . . . . . . . . . 209 Terminal capacities . . . . . . . . . . . . . . . . . . . 162 Signal tower SL4-SWD, SL7-SWD . . . . . . . . . . 155 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15 SWD-Assist . . . . . . . . . . . . . . . . . . . . . . . . . 132, 145 T Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 15 Total Power Consumption . . . 56, 77, 116, 132, 145 U Universal module . . . . . . . . . . . . . . . . . . . . . . . . . 187 Z ZMR operating mode automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
222
SmartWire-DT Modules
07/13 MN05006001Z-EN
www.eaton.eu