ARC Mate 100i

Basic Description
Six-axis, modular construction, electric servo-driven robot designed for precise, high-speed welding and cutting. Based on its simple and reliable construction, the ARC Mate 100i provides accurate and consistent path performance, necessary for welding and cutting. The integrated R-J3 i-Controller and easyto-use ArcTool software, standard with the ARC Mate i-series robots, provide reliable performance with high productivity.

Robotics

Features
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Designed with integral utilities including gas/air lines and a wire feed motor cable routed inside the robot arm offers improved reliability, reduced setup time and eliminates external cabling requirements TurboMove advanced servo control features allow quick and smooth point-to-point motion, which increases arc on-time and throughput Wire feed motor (up to 12 kg for ARC Mate 100i) mounted directly to robots upper arm, shortens welding lead length, which improves wire feed reliability and arc start capability Plug and play simplicity with Lincoln Electrics PowerWave 450 or STT (Surface Tension Transfer) power sources Compatible with all major brands of welding equipment Arc welding teach pendant with application-specific hard keys offers intuitive control over your process Interfaces with most types of servo driven or indexing positioners 1,368mm (54 in) reach and 940mm (37 in) stroke 6 kg payload on faceplate

Multiple mounting positions include upright, inverted, wall or angle mount with no changes to the mechanical unit Serial link construction eliminates the link arm and provides greater flexibility and fewer moving parts Sealed bearings and drives provide protection and improve reliability RV reducer drive train with integral bearings provides rigidity and performance in a compact package Integrated controller reduces footprint and eliminates exposed connection cables Cable routing through center of axis rotation improves reliability

useful for large parts or complex tooling Compact yet flexible design maximizes reach capability within confined areas Extremely fast wrist axes reduces aircut times, thus improving throughput

Options
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Benefits
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Features highest motion speeds in class for maximum performance and productivity Best in class reach versus stroke ratio Compact design simplifies installation and transportation of system The ARC Mate 100i offers extremely large work envelope

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EMI shielding kits for TIG (GTAW), plasma (PAW) and plasma cutting (PAC) allow operation in harsh EMI (electro-magnetic interference) environments. Additional process welding I/O integrates multi-channel welding equipment such as 4 channel TIG and 3 channel MIG (STT). 6 axis brakes Remote robot connection packages for i-cabinets and optional track rated cables J1 axis stroke modification kit Auxiliary axis packages for integration into welding positioners Plug and play to AM-HS500 and AM-FW500 standard welding positioners

ARC Mate 100i Isometric

J4 J3

Footprint (integrated)
4-18mm through 28mm facing 17mm depth 5

Front
168mm

916mm 310mm 145mm 470mm

J6

J5

J2

200mm
180mm (7.1)

325mm
360mm

93mm 182mm

290mm

100mm

600mm 275mm

145mm 185mm

J1

180mm 470mm 2-10mm H8 through (pin hole)

Controller J1 axis rotation center

517mm 363mm

Side Mounting Plate

50 H7 25 H7 4-M6 dep. 10 40 eq. sp. R119.4mm 60mm 6 H7 dep. 10 40 eq. sp. 45
100mm

(210mm, 1858mm)

Motion range of J5 axis rotation center 210mm 100mm J3 axis rear interference area (A6 axis brake type) 600mm (-899mm, 1036mm) (-370mm, 1414mm)

180mm 360mm

550mm

J5 axis rotation center

53mm 53mm

(186mm, 917mm)

(428mm, 700mm)

6mm 100mm

60mm 106mm 80mm

(1368mm, 700mm) (354mm, 536mm) 700mm 855mm

ARC Mate 100i Specifications

(241mm, -122mm)

(0, 0) 180mm

558mm 735mm

Items
Range Motion Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6 Axis 4 Axis 5 Axis 6 Axis 4 Axis 5 Axis 6 Speed
(634mm, -283mm)

120/sec 330 120/sec 210 range 120/sec 299 and 360/sec 380 speed 360/sec 280 450/sec 640 1.6kgf m Wrist load 1.0kgf m moments 0.6kgf m 6.4kgf cm s2 Wrist load 2.0kgf cm s2 inertias 0.6kgf cm s2 0.1mm (0.004") Repeatability Maximum load Wrist 6kg (13.2 lbs) capacity Axis 3 12kg (26.4 lbs) Mounting Upright (inverted, wall method and angle mount for Mechanical Brakes Weight
Notes: (1) (2) (3) (4) Under the installation condition with ( ), the J1 and J2 axis motion range will be limited J1 axis 360 6.28 rad rotation is option J2 axis and J3 axis motion range will be limited by the angle of J1 axis J6 axis motion range unit is option

Top
165

J5 axis rotation center

360 Opt. R1368mm R360mm

165

remote i-Controller only) Axis 2 and 3 (6 axis brake option ) 290kg (639 lbs) including integrated i-controller

FANUC Robotics North America 3900 W. Hamlin Road Rochester Hills, MI 48309-3253 Phone (248) 377-7000 Fax (248) 276-4133 Literature Request 1-800-47-ROBOT

Charlotte, NC Phone (704) 596-5121 Chicago, IL Phone (847) 898-6000 Cincinnati, OH Phone (513) 754-2400 Los Angeles, CA Phone (949) 595-2700 Toledo, OH Phone (419) 866-0788

Toronto, Canada Phone (905) 812-2300 Montral, Qubec Phone (450) 492-9001 Mexico City, Mexico Phone 52 (5) 611-5998 Aguascalientes, Mexico Phone 52 (49) 10-8000 Sao Paulo, Brazil Phone (55)(11) 3955-0599

Options: (1) (2) (3) (4) (5) Axis 1 360 motion range EMI/TIG shielding package Mastering fixture Pedestal riser Remote i-Controller

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1999 FANUC Robotics North America, Inc. All rights reserved. FRNA-11/9-DS-020 FANUC ROBOTICS LITHO IN U.S.A.