Master Meter Proving System

Quick, easy and accurate meter proving.

Honeywell Enrafs Master Meter system can be used to prove both PD and turbine meters. It is quick, easy and accurate. By integrating our MMC-9 Meter Prover Counter with the market leading positive displacement meter, Honeywell-Enraf has manufactured a system that offers major advantages over similar proving methods. Because of its portable design, the Master Meter system can be operated by one technician to provide instant proving results.

Benefits
Proving is executed as a truck compartment is being loaded, no downtime or delays No need to shut down loading bays during proving A load rack meter can be proved in a matter of minutes Operation allows for several meter proving runs per compartment No waste Product is loaded into transport truck instead of a volumetric proving can Proven technology Proven reliability Compact footprint One man operation Designed to API standards Available in many sizes from 2 - 10

Meter Proving Expertise

With over 30 years of experience in the oil and gas industry, Honeywell Enraf continues to develop new solutions for the fluid measurement industry. With the need for downtime of flow meters to be reduced to a minimum, the Master Meter system fits perfectly with todays requirements. Typical applications: Distribution terminal load rack Blending skids Aviation refueling Truck meters

Traditional loading

Simultaneous loading and proving

1 3

6 5 7

10

T yp ica l H o o ku p - M a ste r M eter to R ack P D M eter

1 ) P ositive D isp la ce m e nt M eter A ssem bly 2 ) P u lse T ransm itter
3 ) C on trol V alve

MMC-9

M ASTE R M E TE R CO M PUTER

6 ) T e m p e ra ture P robe 7 ) M a ste r M eter

8 ) G C T -1 C o n nection P oint

4 ) L oa ding A rm A ssem bly 5 ) P u lse T ransm itter

9 ) G C T -1 0 0 0 C onnection P oint 1 0 ) T e m p e ra tu re P ro b e C onnection P oint

Features 4 Meter Brodie

4 Brodie Bi Rotor Plus with helical hard coat anodized aluminium rotors and a 3 point accuracy test at factory. Double case construction avoids loss of calibration due to changes in pressure or temperature New rotor profile provides high resistance to air slugs and entrained solids No metal-to-metal contact Dual pulse output meets Level B pulse security described in API manual, Chapter 5.5.4.4 Explosion-proof amplifier housing Single or dual pulse output - non-wetted pickoffs Reduced number of parts reduces maintenance requirements Variety of readout instrumentation available Class I, Division 1, Group C & D, NEMA 4X, UL, cUL , ATEX, Eexd IIBT6, NTEP, CRN (Canada) and Industry Canada (Canada), OMIL bi-directional flow capability (Consult Factory) Capable of operating @ 400 cst. max viscosity Fitted with vent and drain valves

Inlet/Outlet Distribution Terminal

Inlet flange, 150# ANSI xTTMA, with temperature well and pressure gauge 4 F500 male coupler with Viton seals with dust cap 4 butterfly valve with throttling plate to obtain differing flow rates as required 4 aluminum style 50 swing joint with Viton seals; one end ASA flanged, and one end TTMA flanged 4 x 64 flexible hose coupled with TTMA flange fittings, hydrostatic tested to 200 psi; with Emco Wheaton J-451 dry break coupler Valve Static grounding cable and retractable reel (optional)

Aviation Refueling
Inlet flange, 150# ANSI with temperature well and pressure gauge 2.5 Todo-45 (ISO 45) tank unit with temperature well and pressure gauge 4 butterfly valve with throttling plate to obtain differing flow rates as required 4 aluminum style 50 swing joint with Viton seals; one end ASA flanged, and one end TTMA flanged 2.5 flexible hose coupled with TODO-MATIC 2 coupling, hydrostatic tested Dust caps Static grounding cable and retractable reel (optional)

4 Meter Smith
4 Smith meter model Prime 4 with peak blades and 5 point accuracy test at factory Meter fitted with vent and drain valves Inlet / Outlet Inlet flange, 150# ANSI xTTMA with temperature well and pressure gauge 4 F500 male coupler with Viton seals with dust cap

Electronics
Countmaster model MMC-9, Electronic Meter Prover Counter; 12 VDC rechargeable battery powered with battery isolated and fused for intrinsically safe operation

2 Honeywell Enraf
NTEP approved custody transfer meter Rugged stainless steel design Ryton oval gears with Teflon seals Low pressure drop SAE sup weld connections Viscocity to 300 cst. Hall effect sensor

Input setting for master meter factor

LCD display Flow rate display Temperature display: F or C; with probe and cable Alarm and status lights Two conductors with ground extension cord for recharging the MMC-9 batteries PTAT probe (proportional to absolute temperature) with connecting cable and plug-in jack Model GC-1, P/N 09-03005, detachable optic gating contactor for mounting on RAD of meter to be proved with 25 connecting cable

4-wheel Cart
Fabricated steel 4-wheel cart with pin locked meter turntable, 360-degree rotation Steel components sandblasted and coated with epoxy prime and finish 2 -10 rigid caster and 2 - 10 swivel caster with swivel lock, all with pneumatic tires

P/N 04-03020 MHTS-1 Multiple Head Test Stand for testing F4-S1 Master Meter system electronics used for proving PD meters Two concentric right angle drives Hand crank for performing verification features of MMC-9, GC-1, GC-1000 and connecting cables P/N 04-03053

Trailer
PM4TB-1 Prime Master Meter electronics test box for testing Fabricated steel 2-wheel cart with Jack stand Steel components sandblasted and coated with epoxy prime and finish Hose rack (optional) Prime 4 Master Meter system electronics used for proving turbine meters or similar electronic output meters. Designed to test cables and MMC-9

Accessories
P/N 04-03045 TMI-1 Turbine Meter Pre-amp Interface Module Mounted in XP enclosure Optic isolation between the pre-amp and the MMC-9 One required per installed turbine meter; customer to advise make and P/N of pre-amp P/N 04-03050 TMI-1P Clip-on Turbine Meter Pre-amp Interface Module Mounted in XP enclosure Optic isolation between the pre-amp and the MMC-9 Uses small alligator clips to make connection to customers pre-amp Requires removal of pre-amp cover to make connections while in use P/N 04-03049 TMI-1ACL AccuLoad II or Electronic Preset High Speed Prover Output Interface Module Mounted in XP enclosure Optic isolation between the Preset and the MMC-9 Intrinsically Safe Amphenol connector for connection to MMC-9 12 VDC powered from AccuLoad II

Technical Specification Flow 4 Brodie Meter

Minimum flowrate Maximum flowrate Repeatability Linearity K Factor Max Work Pressure Pressure Drop : 70 US Gallons (245 liters) per minute : 700 US Gallons (2650 liters) per minute : 0.01 : 0.075% or better over 30:1 flowrange : 4 Model B281 & B284; 96 pulses/gallon (25 pulses/liter) Note** Note: K-Factor will vary for each meter : 285 PSIG : 7 PSI at maximum flowrate

4 Smith Meter
Minimum flowrate Maximum flowrate Repeatability Linearity Pulse Resolution Max Work Pressure Pressure Drop : 75 US Gallons (285 liters) per minute : 750 US Gallons (2850 liters) per minute : Less than or equal to 0.02%. : 0.15% over the normal flow range. : 50 pulses per gallon (13 pulses/litre). : 285 PSIG : 3.2 PSI at maximum flowrate

2 Honeywell Enraf
Minimum flowrate Maximum flowrate Repeatability Linearity Pulse Resolution Max Work Pressure Viscosity : 3 US Gallons (11 liters) per minute : 150 US Gallons (547 liters) per minute : Less than or equal to 0.05%. : 0.25% @ 1 CST : 384 Pulses/Gal (Flow Sensor) : 400 PSIG @ 100F : 300 CST

Couplings
Max Work Pressure : 150 PSIG

Hose
Max Work Pressure : 150 PSIG

Electrical (Meter) 4 Brodie

Inputs Amplifier Supply Voltage Sensor Type Type Amplitude Powered Pulse Output Type Frequency Range Amplitude 1 kOhm interval pull-ups, 20 mA max. Variable Voltage Output Type Frequency Range Amplitude 1 kOhm interval pull-ups, 70 mA max. Open Collector Output (Per Channel) Type Frequency Range Max. Voltage Max. Current Max. Power : Square Wave : 0 to 5 kHz. : 30 Vdc : 125 mA : 0.5 watts : Square Wave : 0 to 5 kHz. : 0 to Supply Voltage : Square Wave : 0 to 5 kHz : 0 to 5 V : Dual channel preamplifier : 10 to 30 Vdc : Single or dual, non-wetted, reluctance : Sine Wave : 40 mV peak to peak minimum

4 Smith
Pulse Pick-Up Sensor Type Input Powered Pulse Output Voltage High Voltage Low Duty Cycle Quadrature Separation for dual output signal is 90+/- 40 electrical degrees. Pulse Resolution 50 pulses per gallon (13 pulses per litre) : (refer to manufacturers specification) : 0.8Vdc @ 20 mA sink current : 70% on, 30% off to 30% on, 70% off : Square wave / current sinking : 6 to 28 Vdc, 30 mA max., 20 mA typical

2 Honeywell Enraf
Pulse Pick-Up Sensor Type Input Output Status Resolution : Dual Pulse Quadrature : 384 pulses per gallon : Hall Effect : 4-28 Vdc (may require a pull up resister)

Electrical (MMC-9)
AC Power Current Consumption AC Power Input DC Pulse Input : 90 to 265 Volts, 48 to 63 hz : 5 watts : Fuse protected GMC-1/2 : Driving circuit must sink 10 mA to within 0.8 volts of DC common, signal must rise to at least 4.5 of DC common, signal must rise to at least 4.5 vdc. 30 vdc open circuit maximum. Maximum pulse input frequency 1khz. : 8 hours from 0 volts to full charge, less for partial charging. : 8 hours minimum with new batteries, less as batteries age.

Battery Charge Time Battery Operation Time

Materials 4 Brodie
Housing Measuring Unit Rotors Rotor Shafts Rotor Bearings O-Rings : Carbon Steel : End Plates: Cast Aluminum : Cast Aluminum, Hard Anodized : 17-4 ph Stainless Steel : Stainless Steel Ball Bearings : Viton Standard (Other elastomers available)

4 Smith
Housing & cover Blades Rotor Cam Bearings Seals : Carbon Steel : Polyketone : Cast Iron : Hard Surfaced Steel : Journal Type Cast Iron : Buna-N (standard) or Viton

2 Honeywell Enraf
Case Oval Gears Posts Seals : 316 Stainless Steel : Glass filled Ryton : 316 Stainless Steel : Teflon

MMC-9
Housing Hose Couplings : Fiberglass and aluminum : Consult Factory : High strength aluminium body, coupling ring in gunmetal, inner parts and bayonet flange high strength aluminium body, coupling ring in gunmetal, inner parts and bayonet flange in stainless steel and aluminium. FKM (Viton), Floursilicone. Other materials on request

Environmental 4 Brodie
Temperature Approvals : -20 to 180F (-29 to 82C) : Class I, Division 1, Group C & D, NEMA 4X, UL, CUL , ATEX, Eexd IIBT6 NTEP, CRN (Canada) and Industry Canada (Canada), OMIL

4 Smith
Temperature Approvals : -20 to 150F (-29 to 65C) Standard : UL/CUL listed for use in Class I, Groups C and D, Division 1 and 2 hazardous locations NEMA 4 Class II, Groups E, F, and G, Division 1 and 2 hazardous location. European / ATEX EEx d IIB T6, PTB 03 ATEX 032 Weights and Measures NTEP (US), ISC (Canada), PTB (Germany), GOST (Russia) and others.

2 Honeywell Enraf
Temperature : to 185F (85C)

Identification code
Pos 1, 2, 3 Product Family 0 4 - EFT Master Meter System with Meter Cart, MMC9, and connecting Pos 4, 5, 6, 7, 8 Master Meter System 2 3 0 4 5 Master Meter Cart with MMC9 and connecting Hoses 9 9 9 9 9 Special Pos 9, 10, 11 Size and type of Meter F M C 4 Smith Prime 4 Master Meter B R D 4 Brodie Bi-Rotor Plus Master Meter E T H 2 Honeywell Ethanol Certified Oval Gear Meter 5 E T H Typical identification code Your identification code

0 0

4 4

For More Information

To learn more about Honeywell Enrafs solutions, contact your Honeywell Enraf account manager or visit www.honeywellenraf.com.

Americas
Honeywell Enraf Americas, Inc. 2000 Northfield Ct. Roswell, GA 30076 USA Phone: +1 770 475 1900 Email: enraf-us@honeywell.com

Asia Pacific
Honeywell Pte Ltd. 17 Changi Business Park Central 1 Singapore 486073 Phone: +65 6355 2828 Email: enraf-sg@honeywell.com

Europe, Middle East and Africa

Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Phone: +31 (0)15 2701 100 Email: enraf-nl@honeywell.com

EN-12-07-US June 2012 2012 Honeywell International Inc.