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Motor Drive Unit TAPMOTION ED

Technical Data TD 292/01
NOTE!
The product may have been modified after this document went to press. We expressly reserve the right to make changes to the technical data, the design or the scope of delivery. In general, the information provided and the arrangements agreed during processing of the relevant offers and orders are binding.
Table of contents
General .................................................................................................................................................................. 1 1.1 Explanation of safety labels..........................................................................................................................................1 1.2 Safety instructions ...........................................................................................................................................................1 1.3 Summary for motor drive unit TAPMOTION ED ...................................................................................................1 1.4 Protective housing types................................................................................................................................................2
1.4.1 1.4.2 1.4.3 Identifiers............................................................................................................................................................................. 2 Features ................................................................................................................................................................................ 3 Special types (optional)................................................................................................................................................... 3
1.5 1.6 1.7
Door options ......................................................................................................................................................................3 Motor types ........................................................................................................................................................................8 Transmission gear types..................................................................................................................................................8

1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 Identifiers............................................................................................................................................................................. 8 Features ................................................................................................................................................................................ 9 Hand crank gear wheels.................................................................................................................................................. 9 Drive belts............................................................................................................................................................................ 9 Motor design ...................................................................................................................................................................... 9
1.8 1.9
Control gear options .................................................................................................................................................... 10 Terminals and cable types (wiring) .......................................................................................................................... 10
1.9.1 1.9.2 Terminals............................................................................................................................................................................10 Cable types (wiring)........................................................................................................................................................10
1.10 1.11
Base plate/cover options............................................................................................................................................. 11 General technical data - power consumption ..................................................................................................... 13

1.11.1 1.11.2 1.11.3 1.11.4 1.11.5 1.11.6 1.11.7 Motor circuit.....................................................................................................................................................................13 Control circuit ..................................................................................................................................................................13 Heating circuit .................................................................................................................................................................13 Temperature range (areas of application)...............................................................................................................13 Microswitch (cam-controlled).....................................................................................................................................13 Note regarding position transmitter equipment ..................................................................................................13 Position transmitter module........................................................................................................................................13
2 3
Module catalog ..................................................................................................................................................14 Accessories (optional) .......................................................................................................................................35 3.1 Tap position indicator device for constant current analysis ........................................................................... 35
3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 Principle and configuration .........................................................................................................................................35 Principle .............................................................................................................................................................................35 Configuration ...................................................................................................................................................................35 Connection ........................................................................................................................................................................35 Technical data ..................................................................................................................................................................35 3.1.5.1 Mechanical data ............................................................................................................................................35 3.1.5.2 Electrical data.................................................................................................................................................35 Configuration / Types.....................................................................................................................................................36 Principle and configuration .........................................................................................................................................36 3.2.2.1 Principle ...........................................................................................................................................................36 3.2.2.2 Configuration .................................................................................................................................................36 3.2.2.3 Connection ......................................................................................................................................................36
3.2
Tap position indicator instrument for resistor signal processing................................................................... 36

3.2.1 3.2.2
3.3 3.4
Self-synchronizing transmitter (Selsyn)................................................................................................................. 42 Digital position display ................................................................................................................................................ 44

3.4.1 3.4.2 Configuration / Types.....................................................................................................................................................44 Principle and configuration .........................................................................................................................................44
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Technical Data TD 292/01 TAPMOTION ED
Table of contents
3.4.3
3.4.2.1 Principle ...........................................................................................................................................................44 3.4.2.2 Configuration .................................................................................................................................................44 Technical data ..................................................................................................................................................................45 3.4.3.1 Modular signal transfer unit .....................................................................................................................45 3.4.3.2 Modular display unit....................................................................................................................................45 3.4.3.3 Connecting cable for display.....................................................................................................................45
3.5 3.6 4
Brackets for replacing an existing drive with motor drive unit TAPMOTION ED ................................... 49 Auxiliary gearbox for motor drive unit TAPMOTION ED ................................................................................ 50
Application of the motor drive unit in potentially explosive atmospheres (optional) ............................51 4.1 Mechanical configuration .......................................................................................................................................... 51 4.2 Measures for ensuring compliance with explosion protection requirements ........................................... 51 4.3 Limit temperature, ambient temperature.............................................................................................................. 51 4.4 Temperature monitoring in the on-load tap-changer oil compartment .................................................... 52 4.5 Technical data, pressurized enclosure..................................................................................................................... 52 4.6 Technical data for TAPMOTION ED-Ex ................................................................................................................. 52 Special types (optional) ....................................................................................................................................53 5.1 Voltage regulator (TAPCON230/240/260) and monitoring systems (TAPGUARD 240/260).............. 53 5.2 Phase shifter.................................................................................................................................................................... 53 5.3 Plunger coils (E coils).................................................................................................................................................... 53 Extract from selection table "Drive capacities for on-load tap-changers" ..............................................56 6.1 Selection table for motor drive types with normal operating time.............................................................. 56 6.2 Explanation of type designations for motor drive unit TAPMOTION ED ................................................. 59 List of relevant standards.................................................................................................................................60 Order forms for TAPMOTION ED ...................................................................................................................61
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1
1.1
General
Explanation of safety labels 1.2 Safety instructions All warnings and safety instructions must be observed at all times! Failure to follow the safety instructions may lead to accidents and severe personal injury. Please read this technical data document before commissioning the equipment! Please read this technical data document and the associated Operating Instructions BA 138 before commissioning the TAPMOTION ED. As the operator, you are responsible for ensuring that users of the equipment have fully understood the operating and safety instructions. Train your staff! Before asking staff to work with the TAPMOTION ED, provide training regarding general and special safety instructions and accident prevention regulations. Only suitably qualified personnel should work with the TAPMOTION ED! The TAPMOTION ED is designed exclusively for application in electrical or energy systems and facilities operated by appropriately trained staff, i.e. staff who are familiar with the installation, assembly, commissioning and operation of such products. 1.3 Summary for motor drive unit TAPMOTION ED The modular motor drive unit TAPMOTION ED is used for adjusting the operating position of on-load tap-changers/offcircuit tap-changers in regulating transformers to the respective operational requirements. The tap change operation is initiated through actuation of the motor drive (single control impulse, e.g. through a device from the TAPCON series). This tap change operation is automatically terminated, irrespective of further control impulses that may have been issued during the tap change operation. A further tap-change operation is only possible once all control devices have returned to their rest positions.
The following safety labels relating to the operation of the TAPMOTION ED are used in this technical data document. These labels must be observed at all times
DANGER!
Refers to an imminent danger that may result in death or severe injury.
CAUTION!
Refers to a potentially hazardous situation that may result in damage to the product or adjacent equipment.
NOTE!
Contains important information and special notes.
Special safety labels are used for certain hazards, such as electric shock:
DANGER!
Electric shock! Refers to an imminent danger through electricity that may result in death or severe injury.
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1.4
Protective housing types
1.4.1 Identifiers ED S: "small" ED L: "large" The motor drive unit TAPMOTION ED is characterized by consistent design for all versions and a modular drive concept. The TAPMOTION ED is available with two types of protective housing with standardized arrangement for the attachment points and the drive shaft (ED 100/200 L, see Figure 1 and ED 100/200 S, see Figure 2). Depending on the version the max. weight of the complete motor drive unit may be up to 130 kg.
Figure 2
TAPMOTION ED 100/200 S, WxHxD: 566x983x385 mm
The protective housing with corrosion protection finish in standard RAL 7033 colour consists of two parts (trough and cover), both manufactured from field-proven non-corroding cast aluminium. The joints between the cover and the trough and all functionally required openings (drive shaft, window, aperture for hand crank for Arctic version, etc.) are sealed through special measures, providing protection against dust deposits and strong water jet (according to VDE 0470-1/DIN EN 60529:2000-09). Ventilation of the protective housing is provided through two labyrinth vents with metal filters in the side panels. The housing trough features three bottom plates that can be used for cable entry. In the standard version the cover is attached with two hinges mounted on the left-hand side. The standard opening angle for the protective housing cover is 130. A pocket for connection circuit diagrams is attached on the inside of the housing cover.
Figure 1
TAPMOTION ED 100/200 L, WxHxD: 566x1328x385 mm
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1.4.2 Features Material: cast aluminium Custom paint finish (optional) Protection class IP 66 according to VDE 0470-1/DIN EN 60529:2000-09 (dust-proof; protected against strong jets of water; not protected against corrosive atmospheres, since the ambient air can enter the inside of the motor drive unit via the vents.) Transformer fixture TAPMOTION ED S/L with identical dimensions The transformer fixture is identical to the MA7 version (predecessor of TAPMOTION ED ). 1.4.3 Special types (optional) External control elements For application at ambient temperatures < -30C Integrated lock with profile half cylinder or Kaba cylinder Sun/rain shelter for protection of the motor drive unit against direct solar radiation and rain Version for auxiliary gearbox Special design for adaptation to different transformation ratios and/or adaptation of the deflection. Vibration-cushioned version see Figure 5 Minimization of the motor drive unit excitation at its resonance frequency (~20Hz) through transformer oscillation frequency; frequency: 33/100/120 Hz => optimum attenuation in direction of oscillation Version for insulated installation see Figure 6
1.5
Door options
The motor drive unit TAPMOTION ED is available with the following door options:
Door hinge Opening angle 90 110 130 130 180 180 90 110 130 130 180 180 Door lock Standard
left
x x x
right
x x
Table 1
Door options for motor drive unit TAPMOTION ED
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Figure 3 4
Housing drawing TAPMOTION ED S (8988013D)
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Figure 4
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Housing drawing TAPMOTION ED L (8988023D)
General
Figure 5 6
Motor drive unit TAPMOTION ED with vibration-cushioned protective housing (7303420D)
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Figure 6
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Motor drive unit TAPMOTION ED with insulated protective housing (8989350D)
General
1.6
Motor types
For choosing a suitable motor type for the selected switch please refer to the selection table for motor drive types with normal operating time provided in section 6.1. The following schedules show the different drive motor options for the TAPMOTION ED. Further information about drive motors (AC, DC) is available on request.
Motor MR voltage range Frequency capacity [kW] [Hz] 1 2 3 0,75 4 5 6 7 60 50 60 50 60 50 60 50 60 50 60 50 60 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 Voltage range [V] 190-230/110-133 200-240/115-139 220-294/127-168 238-290/138-167 285-350/165-200 290-360/167-208 346-430/200-248 360-440/208-254 430-530/248-306 450-550/260-320 540-660/310-380 625-760/360-440 750/430-530 190-230/110-133 200-240/115-139 220-294/127-168 238-290/138-167 285-350/165-200 290-360/167-208 346-430/200-248 360-440/208-254 430-530/248-306 450-550/260-320 540-660/310-380 625-760/360-440 750/430-530 290-360/167-208 346-430/200-248 360-440/208-254 430-530/248-306 Rated current Y/D [ A ] 8.0 - 5.5/12.0 - 9.0 5.0 - 3.5/10.0 - 7.0 5.0 - 3.5/6.3 - 4.5 5.0 - 3.5/8.0 - 5.5 5.0 - 3.5/8.0 - 5.5 4.0 - 2.8/6.3 - 4.5 4.0 - 2.8/6.3 - 4.5 2.5 - 1.8/5.0 - 3.5 2.5 - 1.8/5.0 - 3.5 2.5 - 1.8/4.0 - 2.8 2.5 - 1.8/4.0 - 2.8 1.6 - 1.1/3.2 - 2.2 1.6 - 1.1/3.2 - 2.2 12.0 - 9.5/21.0 - 16.5 9.4 - 7.5/16.5 - 15.5 10.5 - 7.8/18.0 - 13.5 7.9 - 7.5/13.7 - 13.0 7.9 - 6.0/13.7 - 10.5 6.5 - 6.1/11.2 - 10.5 6.5 - 5.0/11.2 - 8.7 5.2 - 4.9/9.0 - 8.5 5.2 - 4.0/9.0 - 7.0 4.2 - 3.9/7.2 - 6.8 4.2 - 3.2/7.2 - 5.6 2.9 - 2.8/5.2 - 4.9 2.3/5.2 - 4.0 7.7 - 6.6/13.5 - 11.5 7.5 - 5.6/13.0 - 9.7 6.2 - 5.3/11.0 - 9.2 6.0 - 4.5/10.5 - 7.8 Starting current Minimum starting torque at the (times x) drive shaft [Nm] motor shaft [Nm]
3.5-7
45
6,5
3 AC
1 2 3 2 4 5 6 7 4 2,2 5
3.5-7
90
13
3.5-7
125
18
Table 2 1.7
Drive motors with 0.75 kW, 2.0 kW or 2.2 kW capacity Transmission gear types
Motor size I II III ED type ID ED 100 ED 200 ED 200 Transmission gear type Transmission gear 100 (hand crank gear ratio 2:1) Transmission gear 200 (hand crank gear ratio 2:1) Transmission gear 200 (hand crank gear ratio 3:1) Hand crank revs. per the tap-change operation 33 33 54
Transmission gear
Table 3
Transmission gear types for motor drive unit TAPMOTION ED
1.7.1 Identifiers LG 100: small transmission gear unit, up to 45 Nm at the drive shaft LG 200: large transmission gear unit, up to 125 Nm at the drive shaft
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1.7.2 Features Single-stage belt type gear with i = 7.75:1 Efficiency: ~ 0.9 Belt: Poly-V belt Low-noise High torque values up to 125 Nm at the drive shaft Hand crank operation possible Integration of mechanical blocking 1.7.3 1.7.4 Hand crank gear wheels Drive belts
The hand crank gear wheels have a gear ratio of 2:1 or 3:1, depending on the version.
Information about the drive belts and the belt tension is available on request from your contact at Maschinenfabrik Reinhausen. The choice of transmission gear and the hand crank gear ratio depends on the size of the drive motor and the torque required for the on-load tap-changer.
CAUTION!
Damage to the motor drive unit! The belt tension is set by MR and must not be modified during the service life!
1.7.5 Motor design Minimum starting torque at the motor shaft for 3 x AC 50 Hz motors in 50 Hz mode and 0.8 rated operating voltage for 3 x AC 50 Hz motor in 60 Hz mode and 0.85 rated operating voltage for 1 x AC 50 Hz motor in 50 Hz mode and 0.8 rated operating voltage for 1 x AC 50 Hz motor in 60 Hz mode and 0.85 rated operating voltage for DC motors at 0.8 x rated operating voltage Transmission ED motor size Minimum starting torque [Nm] Motor capacity [kW] 3 x AC 1 x AC 3 x AC 1 x AC DC DC gear Motor 1 6,5 6.5/3.0***) 6.5*) 4.3**) 0,75 0,45 0.4*) 0.4**) LG 100 Motor 2 13 13*) 6.5**) 2 0.65*) 0.65**) LG 200 Motor 3 18 2,2 LG 200 *) 110-132 V and 220-250 V **) 48-50 V and 60-65 V ***) minimum starting torque = 6.5 Nm, minimum breakdown torque = 3 Nm Table 4 Motor versions for motor drive unit TAPMOTION ED
NOTE!
Please note that AC motors have a lower breakdown torque.
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1.8
Control gear options
The control gear options in Table 5 are applicable for on-load tap-changers with switch arrangement"A". Other control gear options for special switch arrangement "AB" or "ABC" are available on request.
Operating time per tap-change operation at 50 Hz normal (approx. 5.4 s) half (approx. 2.7 s) third (approx. 1.8 s) double (approx. 10.4 s) Drive shaft revs. per tap-change operation 16,5 8,25 5,5 33 Max. number of operating positions 35 70 105 X X X X X X X X X
NOTE!
Shorter operating times (half, third) usually require changes in the drive shaft configuration and higher motor output.
NOTE!
Operating time data are guide values, since the actual operating time depends on the motor voltage, the frequency, and the load profile.
Table 5
Control gear options for motor drive unit TAPMOTION ED
1.9 1.9.1
Terminals and cable types (wiring) Terminals as standard:

Colour Terminal type grey Line-up terminal yellow/green Terminal, Earth
The following terminal types are available for motor drive unit TAPMOTION ED Standard terminals in the motor drive unit: Connected loads FA Type Width 2 (AWG 28-12) 800 V/25 A WAGO 880-901 5 mm 0.08 - 4 mm 2 5 mm 880-907 0.08 - 4 mm (AWG 28-12) 25 A Table 6 FA Phoenix Standard terminals for motor drive unit TAPMOTION ED Width Connected loads 2 (AWG 24-10) 800 V/41 A 6.2 mm 0.2 - 6 mm 2 (AWG 28-12) 44 A 6.2 mm 0.5 - 6 mm 2 (AWG 20-8) 400 V/57 A 8.2 mm 0.5 - 10 mm Terminals (optional) for motor drive unit TAPMOTION ED
Type UK5N USLKG10-1 URTK/S
Colour grey yellow/green grey
Terminal type Line-up terminal Terminal, Earth Disconnect terminal
Table 7
Further terminal types are available on request.
1.9.2
Cable types (wiring)
Standard wiring in the motor drive unit H07V-K 1.5 mm2 AWG 16 black H07V-K 2.5 mm2 AWG 14 yellow/green
Table 8
Standard wiring
Special wiring in the motor drive unit H07Z-K 1.5 mm2 AWG 16 black or coloured H07Z-K 2.5 mm2 AWG 14 black or coloured H07Z-K 2.5 mm2 AWG 14 yellow/green
Table 9
Special wiring (optional)
10
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1.10
Base plate/cover options
The base plate and the cover are supplied without holes as standard. The base plate and cover can optionally be ordered with drill holes according to your requirements. You can select the base plate or cover to match your requirements in terms of type, size and number of holes from Table 10.
Thread type and size M 20 M 25 M 32 M 40 M 50 M 63 PG11 PG 13.5 PG 16 PG 21 PG 29 PG 36 PG 42 Qty./ED Type ID M - 1xM20/1xM25/3xM32/3xM40 M - 2xM20/3xM25/2xM32 M - 16xM25 M - 6xM25/2xM32/3xM40 M - 12xM25/2xM32/2xM40 M - 1xM25/3xM32/3xM40 M - 2xM25/5xM32/1xM63 M - 3xM25/7xM40 M - 4xM25/2xM32/2xM40/2xM50 M - 5xM25/3xM40 Base plate version M - 2xM32/1xM40/2xM50 M - 2xM32/3xM40/1xM50 M - 4xM40/3xM50 PG - 16xPG16 PG - 6xPG16/2xPG21/3xPG29 PG - 12xPG16/2xPG21/2xPG29 PG - 1xPG16/3xPG21/3xPG29 PG - 2xPG16/5xPG21/1xPG42 PG - 3xPG16/10xPG29 PG - 3xPG16/3xPG21/1xPG29 PG - 4xPG16/2xPG21/2xPG29/2xPG36 PG - 5xPG16/3xPG29 PG - 3xPG21/4xPG29/4xPG36 (SYMMETR) PG - 4xPG21/2xPG29 PG - 5xPG29/3xPG36 for 6 x M20x1.5 for 4 x M25x1.5 for 3 x M32x1.5 Cover version for 4 x M20x1.5 & 1xPG13.5 (emerg. heater) for 2xM20, 1xM25, 1xM32 (x 1.5) for 6 x PG13.5 for 5 x PG16 for 4 x PG21 for 5 x PG13.5 (emerg. heater plug) for 1xPG11 1xPG13.5 1xPG16 1xPG21 1 5 1 1 1 4 2 1 1 6 5 4 6 4 3 1 1 2 1 3 16 6 12 1 2 3 4 5 2 2 2 2 2 3 5 7 2 3 1 3 4 2 1 3 16 6 12 1 2 3 3 4 5 3 4 3 2 2 2 3 5 10 1 2 3 4 2 5 3 4 2 3 2 3 1 2 3 2 3 1 3 2 3 Number of holes
Table 10
2x
1x
Base plate/cover options for motor drive unit TAPMOTION ED
NOTE!
The base plates and covers can be supplied with PG thread or metric threads. The MR range of cable glands (optional) only includes screw fittings with metric thread.
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General
Figure 7 illustrates the relationship between PG and metric thread:
Pg threads Drill hole dia. in mm Drill hole dia. in mm Metr. thread
Pg7
Pg9
Pg11
PG13.5 Pg16
Pg 21
Pg29
Pg36
Pg42
Pg48
13
15,7
19
21
23
28,8
37,5
47,5
54,5
59,8
12,5
16,5
20,5
25,5
32,5
40,5
50,5
63,5
M 12
M 16
M 20
M 25
M 32
M 40
M 50
M 63
Figure 7
Relationship between PG and metric thread
12
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1.11
General technical data - power consumption
All electrical components meet the requirements of IEC 60214-1 (operating range 0.85-1.1 Urated). Prior to delivery through MR the motor drive unit is tested with a test voltage of 2 kV/60 s against ground.
This must be taken into account in the design of interlocking circuits between the motor drive unit and external equipment. 1.11.7 Position transmitter module N/O contact with 19 to 35 positions The slider of the position transmitter board can be used in break-before-make (BBM) or make-before-break (MBB) mode. During position switching the signal is either briefly interrupted (BBM) or bridged (MBB). The position designation is always shown from the lowest to the highest position. N/O contact up to 35 positions, 10 A The slider of the position transmitter board is used in make-before-break (MBB) mode. During position switching the signal is briefly bridged (MBB). The position designation is always shown from the lowest to the highest position. The module is used for controlling current matching transformers for industrial applications up to 10 A. Resistor type up to 35 positions The slider of the position transmitter board is used in make-before-break (MBB) mode. During position switching the signal is briefly bridged (MBB). The position designation is always shown from the lowest to the highest position. The potentiometer module can be supplied in different versions: upstream and/or downstream resistors (same or different resistance value), automatically changing positions, bridged/unbridged. Position transmitter as diode-coded matrix up to 35 positions The slider of the position transmitter board is used in break-before-make (BBM) mode. During position switching the signal is briefly interrupted (BBM). The position designation is always shown from the lowest to the highest position.
CAUTION!
Damage to the motor drive unit and electronic components! Damage to the motor and electronic components! Before carrying out a dielectric test the motor and all electronic devices must be disconnected 1.11.1 Motor circuit
Information about the motor circuit can be found in section 1.6, Motor types. 1.11.2 Control circuit
approx. 100 VA over the whole voltage class
Control circuit Making capacity of the contactor coil
Working range of the solenoid coils AC 0.8 to 1.1 x Us DC 0.8 to 1.1 x Us Minimum/maximum supply voltage 48/240 V AC 50/60 HZ 24/220 V DC Other voltages (AC, DC) on request
Table 11 1.11.3
Control circuit Heating circuit

50 W/60 W 140 W/175 W 110 V - 265 V AC/DC
Heating circuit Base heating capacity ED-S /ED-L (continuous) Auxiliary heating ED-S /ED-L (via thermostat) Supply voltages
Table 12
Heating circuit
1.11.4 Temperature range (areas of application) Ambient Temperature: -30 C to +50 C Arctic conditions < -30C 1.11.5 1.11.6 Microswitch (cam-controlled) Note regarding position transmitter equipment
Data: 24-250 V, 100 W, AC/DC (ohmic load)
The switching time of the position transmitter in the motor drive unit does not represent the diverter switching time, which depends on the diverter switch type.
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Module 100
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Module 110 15
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Module 115
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Standard electric control circuit module The control circuit has a mechanical protective device against unintentional passage of positions with two monitoring phases (TCS 3-4, TCS 29-30) that monitors all contactors and cam switches. If a component fails the motor protective switch (Q1) is switched off via its trip coil. If an incorrect rotating field is applied the motor starts up, changes the direction of rotation, and trips the motor protective switch when it reaches the monitoring phase. If the supply voltage fails an active tap-change operation is terminated when the supply is restored [except during the monitoring phases for the mechanical protective device against unintentional passage of positions (3-4, 29-30)]. Pulsing takes place via sensor S3 or externally via terminals X1:10 , X1:11 (X1:12). The motor protective switch can be actuated externally via terminals (X1:14) X1:15. After pulsing the motor contactor K1(K2) is energized and latches independently [K1(K2): 73-74]; during the fourth tap change step mechanical latching S12(S14) is actuated and energizes the motor contactor
K1(K2). Cam switch S13A (S13B) actuates stepping contactor K20 after 4.5 tap change steps (TCS), which de-energizes electric latching of motor contactor K1 (K2) via the contacts K20:21-22, 31-32. K20 latches independently (K20:13-14, 43-44). S13 falls back after 30.5 TCS, K20 is only energized via electric latching. During the 31st tap change step S12(S14) fall back, electric latching of the motor contactor is inactive, and the tap-change operation is complete. If an impulse is still active, K20 remains energizes via its electric latching contacts, and the impulse path of the motor contactors is locked for another tap-change operation (stepping characteristics). A further tap-change operation is only initiated after interruption of the pulsing The cam switches of the mechanical protective device against unintentional passage of positions S1/S2 form two monitoring phases (3-4, 29-30 TCS) during which the switching states of the contactors and therefore the cam switches are checked. For safety reasons the control voltage should be derived from the supply voltage.
Module 150
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2 Module catalog

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Standard electric control circuit module with autom. passage The control circuit has a mechanical protective device against unintentional passage of positions with two monitoring phases (TCS 3-4, TCS 29-30) that monitors all contactors and cam switches. If a component fails the motor protective switch (Q1) is switched off via its trip coil. If an incorrect rotating field is applied the motor starts up, changes the direction of rotation, and trips the motor protective switch when it reaches the monitoring phase. If the supply voltage fails an active tap-change operation is terminated when the supply is restored [except during the monitoring phases for the mechanical protective device against unintentional passage of positions (3-4, 29-30)]. Pulsing occurs via sensor S3 or externally via terminals X1:10 , X1:11 (X1:12). The motor protective switch can be actuated externally via terminals (X1:14) X1:15. After pulsing the motor contactor K1(K2) is energized and latches independently [K1(K2): 7374]; during the fourth tap change step mechanical latching S12(S14) is actuated and energizes the motor contactor K1(K2). Cam switch S13A (S13B) actuates stepping contactor K20 after 4.5 tap change steps (TCS), which de-energizes electric latching of motor contactor K1 (K2) via the contacts K20:21-22, 31-32. K20 latches independently (K20:13-14, 43-44). S13 falls back after
30.5 TCS, K20 is only energized via electric latching. During the 31st tap change step S12(S14) fall back, electric latching of the motor contactor is inactive, and the the tap-change operation is therefore complete. If an impulse is still active, K20 remains energized via its electric latching contacts, and the impulse path of the motor contactors is locked for another tap-change operation (stepping characteristics). A further tap-change operation is only initiated after interruption of the pulsing. The cam switches of the mechanical protective device against unintentional passage of positions S1/S2 form two monitoring phases (3-4, 29-30 TCS) during which the switching states of the contactors and therefore the cam switches are checked. For automatic passage through a position (freely definable) over the tapping position range, stepping contactor K20 is de-energized via cam switch S37 before the end of the tap-change operation. At the end of this tap-change operation electric latching of the motor contactors K1/K2 is active and a further position is passed. For safety reasons the control voltage should be derived from the supply voltage.
Module 155
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Module 160 19
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Module 270
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Module 250 21
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Module 285
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Module 365 23
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Module 370
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Module 415 25
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Module 460
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Module 550 27
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Module 660
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Module 700 29
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Module 750
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Module 805 31
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Module 810
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Module 820 33
Module catalog
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Modules 830, 835 and 840
Accessories (optional)
3
3.1 3.1.1
Tap position indicator device for constant current analysis Principle and configuration 3.1.5 Technical data 3.1.5.1 Mechanical data Design: Casing for installation in control panels or machine consoles, modular Casing material: Polycarbonate, self-extinguishing, non-dripping UL 94 V - 0
Front screen: Front frame colour: Mounting position: Fixture: Installation: Control panel thickness: Connection: Wire section: Display dimensions Square front frame with bridge circuit Sheet glass black (similar to RAL 9005) vertical 5 Screw spindle "high density" possible <= 40 mm Hex bolts with M4 and bolt clamp strap max. 2.5 mm
The tap position indicator instrument displays the current position of the motor drive or the on-load tap-changer at any location, usually in the control room. 3.1.2 Principle
Each motor drive position corresponds to an area on the position transmitter board that is contacted by the slider. The areas are connected with the position transmitter module (resistor type) via the position transmitter cable. In the position transmitter module a modified resistance value is transferred to the input of a measuring transducer in the motor drive unit, depending on the position. This measuring transducer converts the resistor input signal into a constant current signal (e.g. 4...20 mA). The input signal of the measuring transducer is generally specified with 10 ohm per step, the output signal can be variable, usually 4...20 mA. The display instrument is adapted to the output signal and therefore indicates the motor drive position, depending on the constant current signal. 3.1.3 Configuration
In the motor drive unit a resistor-type position transmitter position transmitter is required. The resistor contact range (10 ohm per step) must match the number of required positions. The motor drive unit also features a measuring transducer that converts the resistor signal into a constant current signal (4...20 mA). The output signal of the measuring transducer is connected with the display instrument via a screened cable. 3.1.4 Connection
Tap position indicator device, square version Standard connection Terminals 17 (+) and 18 (-) are connected with the output signal of the measuring transducer in the motor drive unit, usually terminals X1:211 (-) and X1:212 (+). Terminal 17 (+) Terminal 18 (-) constant current input + constant current input -
72 x 72 mm, installation depth 120 mm 96 x 96 mm, installation depth 120 mm 144 x 144 mm, installation depth 120 mm Rectangular front 96 x 48 mm, frame: installation depth 107 mm 144 x 72 mm, installation depth 192 mm Circuit board section: 68 x 68 mm 92 x 92 mm 138 x 138 mm 92 x 45 mm 138 x 68 mm Drawings: 898105:3M, 899030:0M
Table 13 3.1.5.2
Mechanical data Electrical data
Tap position indicator device, rectangular version Standard connection The + and - terminals are connected with the output signal of the measuring transducer in the motor drive unit, usually terminals X1:211 (-) and X1:212 (+). Terminal + Terminal constant current input + constant current input -
Measured variable: DC Overload limit according to DIN EN 60051 continuous: 1.2 x max. 5 sec: 10 x Protection class: II Protection rating IP20 Insulation group: A according to VDE 0110 Rated insulation voltage: 1000 V Test voltage: 3 kV at 50 Hz, 1 min. according to DIN 57410
Table 14
Electrical data
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3.2 3.2.1
Tap position indicator instrument for resistor signal processing Configuration / Types
NOTE!
Before establishing the connection check the auxiliary voltage. It must be within the range specified on the nameplate. 3.2.2.3 Connection
For transformers where the transformer ratios are modified through on-load tap-changers with remote-controlled motor drives, the operating positions of the on-load tap-changer have to be displayed in the control room. The square tap position indicator instrument shown in drawing 897897:3M (see Figure 8) is generally equipped with an integrated power supply unit. The rectangular tap position indicator instrument shown in drawing 898105:3M (see Figure 10) is equipped with an additional power supply unit with bridge circuit according to drawing 898106:2M (see Figure 9). 3.2.2 Principle and configuration
Tap position indicator device, square version Standard connection Connect the device according to the wiring diagram on the nameplate at the rear of the housing. The numbers in the wiring diagram match the numbers on the terminals. Terminals 1 - 3 Terminals 4 - 7 A E potentiometer teletransmitter auxiliary voltage trim potentiometer for minimum scale value trim potentiometer for full-scale value
The tap position indicator instrument displays the current position of the motor drive or the on-load tap-changer at any location, usually in the control room. 3.2.2.1 Principle
Extended setting range: To extend the setting range for the minimum or full-scale value, set potentiometer RA or RE: Extended setting range for minimum scale value (zero elevation): calibration with potentiometer RA Extended setting range for full-scale value (full-scale value suppression): calibration with potentiometer RE RA: Trim potentiometer for extended minimum scale value range RE: Trim potentiometer for extended full-scale value range Tap position indicator device, rectangular version with power supply unit Standard connection Connect the device according to the wiring diagram on the nameplate at the rear of the housing. The numbers in the wiring diagram match the numbers on the terminals. Terminals 1 - 3 potentiometer teletransmitter Terminals + and - switch position indicator Terminals 4 - 7 auxiliary voltage A trim potentiometer for minimum scale value E trim potentiometer for full-scale value
Each motor drive position corresponds to an area on the position transmitter board that is contacted by the slider. The areas are connected with the position transmitter module (resistor type) via the position transmitter cable. In the position transmitter module a modified resistance value is transferred to the input of a tap position indicator instrument, depending on the position. The display instrument operates with resistance range of 60 2700 ohm. 3.2.2.2 Configuration
In the motor drive unit a resistor-type position transmitter position transmitter is required. The resistor contact range (10 ohm per step) must match the number of required positions. The resistor module is connected with the display instrument or the power supply unit with bridge circuit via a screened cable.
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Design:
Casing material:
Front screen: Front frame colour: Mounting position: Fixture: Installation: Control panel thickness: Connection: Wire section: Display dimensions Square front frame with bridge circuit:
Casing for installation in control panels or machine consoles, modular Polycarbonate, self-extinguishing and non-dripping according to UL 94 V 0 Sheet glass black (similar to RAL 9005) vertical 5 Screw spindle high density possible <= 40 mm Hex bolts with M4 and bolt clamp strap max. 2.5 mm
Measured variable: DC Overload limit according to DIN EN 60051 continuous: 1.2 x max. 5 sec: 10 x Protection class: II Protection rating IP20 Insulation group: A according to VDE 0110 Rated insulation voltage: 1000V Test voltage: 3 kV at 50 Hz, 1 minute according to DIN 57410 Supply voltages: 9.6 15V DC, 20 29V DC, 43 54V DC 51 70V DC, 93 132V DC, 190 235V DC 98 126V AC, 195 253V AC, 340 440V AC
72 x 72 mm, installation depth 120 mm 96 x 96 mm, installation depth 120 mm 144 x 144 mm, installation depth 120 mm Rectangular front 96 x 48 mm, frame: installation depth 107 mm 144 x 72 mm, installation depth 192 mm Circuit board section: 68 x 68 mm 92 x 92 mm 138 x 138 mm 92 x 45 mm 138 x 68 mm Power supply dimensions with bridge circuit: Drawings: 897897:3M, 898105:3M, 898106:2M, 899030:0M
Table 16
Electrical data
Table 15
Mechanical data
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Figure 8 38
8978973M
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Figure 9
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8981062M
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Figure 10 40
8981053M
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Figure 11
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8990300M
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3.3 The angular rotation transmitter is self-synchronizing (SELSYN) and operates with a 9 or 15 angle per step. The tap position indicator (drawing no. 708667:00) is connected with the transmitter B3 (SB 1611592) and a common power supply.
Self-synchronizing transmitter (Selsyn)
Setscrews (3 x 120 degree) for adjustment of indicator by turning the receiver
Housing size
Receiver in tap position indicator
Extract from switch panel acc. to DIN 43700:

Figure 12 42
70866700
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Transmitter in ED
Supply voltage
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Module 685 43
3.4 3.4.1
Digital position display Configuration / Types
3.4.2
Principle and configuration
For transformers where the transformer ratios are modified through on-load tap-changers with remote-controlled motor drives, the operating positions of the on-load tap-changer have to be displayed in the control room. For technical reasons it is expedient to transfer the signal in digital, encoded coded form. The signal transfer and decoupling unit (signal converter) is used for remote data transmission, processing and potentialfree provision of digital signals, independent of their form (code). The data are electrically recorded at the source, in this case the motor drive unit (diode matrix), transferred over longer distances, and processed at a freely selectable location, usually the control room. The processed signals are converted and displayed via a code converter included in the display module (digital display). In addition, the signal is also available in the control room in potential-free form for further digital processing (e.g. grid control center). The function of the signal transfer unit is independent of the of the digital signal coding. The labeling is based on the code used (BCD, Gray, binary code) (see Table 17). The display is available with code converters for these codes and prepared for additional codes. The modular design (code-independent signal transfer unit) and incorporation of a power supply covering the complete voltage range (48...265 V DC/AC 50, 60 Hz) make the unit very versatile. Extract from the truth table for the available codes (maximum number of position designations that can be displayed: -199 ... +199)
DECIMAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 BCD 00 0001 00 0010 00 0011 00 0100 00 0101 00 0110 00 0111 00 1000 00 1001 01 0000 01 0001 01 0010 01 0011 01 0100 01 0101 01 0110 01 0111 01 1000 GRAY 00 0001 00 0011 00 0010 00 0110 00 0111 00 0101 00 0100 00 1100 00 1101 00 1111 00 1110 00 1010 00 1011 00 1001 00 1000 01 1000 01 1001 01 1011 DUAL DECIMAL BCD GRAY DUAL 00 0001 19 01 1001 01 1010 01 0011 00 0010 20 10 0000 01 1110 01 0100 00 0011 21 10 0001 01 1111 01 0101 00 0100 22 10 0010 01 1101 01 0110 00 0101 23 10 0011 01 1100 01 0111 00 0110 24 10 0100 01 0100 01 1000 00 0111 25 10 0101 01 0101 01 1001 00 1000 26 10 0110 01 0111 01 1010 00 1001 27 10 0111 01 0110 01 1011 00 1010 28 10 1000 01 0010 01 1100 00 1011 29 10 1001 01 0011 01 1101 00 1100 30 11 0000 01 0001 01 1110 00 1101 31 11 0001 01 0000 01 1111 00 1110 32 11 0010 11 0000 10 0000 00 1111 33 11 0011 11 0001 10 0001 01 0000 34 11 0100 11 0011 10 0010 01 0001 35 11 0101 11 0010 10 0011 01 0010 36 11 0110 11 0110 10 0100
The signal transfer unit for remote tap position indication transfers digital signals generated in the motor drive unit over long distances (up to 50 km). The digital signals can be conditioned, digitally displayed and processed further at a freely selectable location, usually the control room. 3.4.2.1 Principle
The signal transfer unit in the control room applies a stabilized voltage (terminal 1) to the position transmitter integrated in the motor drive unit. Motor drive unit: The stabilized voltage (24 V DC) applied at the position transmitter module (diode matrix) is applied to the slider of the position transmitter board via the position transmitter cable. Each motor drive position corresponds to an area on the position transmitter board that is contacted by the slider. The areas are connected with the position transmitter module via the position transmitter cable. In the position transmitter module the signals from the individual areas are digitally coded and applied to the outputs according to the on-load tap-changer position designations and the required code (BCD, BINARY, Gray) and applied to the outputs. Control room: The output signals from the position transmitter module are connected to the signal transfer unit installed in the control room (terminals 2...12) and used for actuating relays. For each bit there are 2 relays, one for controlling the display (5 V DC, TTL level) and one for potential-free signal provision. The differently coded signals are connected with the display via a serial cable (max. 20 m). In the display the signal is converted to a 7-segment-code and digitally displayed. In addition the original signal is available in potential-free form at the signal transfer unit. If further contacts are required, they can be made available via additional interposing relays. 3.4.2.2 Configuration
In the motor drive unit a position transmitter with diode matrix is required. The diode matrix must be configured according to the required code and the position designation of the motor drive unit. The diode matrix in the motor drive unit is connected with the signal transfer unit in the control room via a cable for the slider signal and cables for each bit of the digital signal (see Appendix, drawing no. 707 281:00). A signal transfer unit is required in the control room. The signal transfer unit is voltage-independent due to its large voltage range and code-independent due to its modular design. The signal transfer generally contains potential-free contacts at which the signal is additionally available in decoupled form. In addition a display unit is required for displaying the operating position. The display has 2.5 digits with sign (+/-) and only depends on the required code, not on the position ID.
Table 17
Extract from the truth table for the available codes
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3.4.3
Technical data
Details for other special types with different technical data are available on request. 3.4.3.1 Modular signal transfer unit
U [V]
1000
100
Connection: Wiring diagram 707 281:00 (see Figure 14) Power supply: 2 terminals 51, 52, pluggable, input voltage 48...265 V AC/DC (50.60 Hz). Control: 12 terminals, pluggable. Terminal 1: 24 V DC stabilized Terminal 2...10: relay control (1...199 code-independent) Terminal 11, 12: relay control (sign +/-) Pot. free contacts: 12 terminals, pluggable Terminal 21: input voltage Terminal 22...30: output (1...199 code-indep.) Terminal 31, 32: output (sign +/-) Display unit: 25-pin socket strip (according to RS232) 5 V DC stabilized (TTL level) Diagram: 898 699:0M (see Figure 15) Relays: 24 mains relays, 1 change-over contact Operating voltage = 24 V DC Contact material = AgSNO2 Rated output = 170 mW Response value = 75 mW Working range/response class = DIN/IEC/VDE -2b Response time/release time = 5 ms/6 ms AC switching capacity/DC = 1500 VA/load limit curve
10
1 0,1 1 I [A] 10
Figure 13
Load limit curve
I = switching current U = switching voltage Definition of load limit curve: During 1,000 switching cycles no arc with a duration of > 10 ms may occur. Operating temperature: -30 C to +50 C Transfer distance: max. 50 km (from motor drive unit to signal transfer unit) 3.4.3.2 Modular display unit Diagram: 898 700:0M (see Figure 16) Circuit board section: 22.5 mm x 67.5 mm Configuration: 2.5 digits with sign (+/- 199), height of digits 14 mm Power supply: DC 5 V Connection: 25-pin plug connector (according to RS232) Control: BCD, BINARY, GRAY code (TTL level DC 5 V), other codes on request Operating temperature:-30 C to +50 C Transfer distance: max. 20 m (from signal transfer unit to display) 3.4.3.3 Connecting cable for display Type: 25-pin m/f Standard length: 1.8 m (optionally 3 m, 10 m available) Operating temperature: -30 C to +50 C
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Figure 14 46
Digital position display (707 281:00)
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Figure 15
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Signal transfer unit for remote tap position display (898 699:0M)
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Figure 16 48
7-segment remote tap position display (898 700:0M)
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3.5
Brackets for replacing an existing drive with motor drive unit TAPMOTION ED
Figure 17 shows the standard universal bracket (max. compensable horizontal offset: 306 mm, max. compensable vertical offset 172 mm).
Figure 19 shows the universal bracket with angular fixing strip for mounting a bevel gear (extension bars and angular fixing strips can be combined).
Figure 19 Figure 17 Standard universal bracket
Universal bracket with angular fixing strip
If the universal bracket is used, the position of the TAPMOTION ED drive shaft is moved forward by approx. 78 mm. If the universal bracket is used in combination with extension bars, the position of the TAPMOTION ED drive shaft is moved forward by approx. 83 mm.
Figure 18 shows the universal bracket with extension bars (extending the vertical compensable offset to 463 mm).
Figure 18
Universal bracket with extension bars
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3.6
Auxiliary gearbox for motor drive unit TAPMOTION ED A distinction is made between two basic types (see Figure 20): a) Intermediate gear unit: no drive shaft offset b) Displacement gear unit: drive shaft offset
For realizing a non-standard number of revolutions per tapchange operation the TAPMOTION ED can be equipped with an auxiliary gearbox.
Number of outgoing revolutions per tap-change operation 66 (normal operating time, i.e. 16.5 revolutions input) Gear ratio 0,25 Intermediate bearing X Intermediate bearing with bevel gear Displacement gear unit Displacement gear unit with gear reducer unit
33 0,5 X
22 0,75 X
16,5 1
16 1,031
8,25 2 X
2,5 6,6 X
2 8,25
2,063 2,75 4,125 X X X X X
X X
X X
Table 18
Types
Figure 20
Displacement and intermediate gear unit
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Application of the motor drive unit in potentially explosive atmospheres
4
4.1
Application of the motor drive unit in potentially explosive atmospheres (optional)

Mechanical configuration 2) EN 60079-2 "Pressurized enclosures p": Cable entries: The housing of motor drive unit TAPMOTION ED 100/ 200S-Ex offers protection rating IP66. The housing trough is with sealed with a dummy plate. Only Ex-certified cable entries without negative influence on the leakage loss rate of the motor drive unit are permitted. Maximum operating pressure: The maximum operating pressure of motor drive unit TAPMOTION ED 100/200 S-Ex is 2 kPa. Safety equipment, inert gas supply: The safety equipment and the inert gas supply must be provided by the user. The safety equipment and the inert gas supply must be certified based on Explosion Protection Directive 94/9/EG, similar to motor drive unit TAPMOTION ED-Ex. The following specifications apply for the selection and operation of the inert gas supply equipment: Nitrogen (N2) and air can be used as protective gas. Minimum purge volume: 1700 l (free housing volume 170 l x 10) Minimum purge duration: depends on the selected wire cross-sections and purge pressure.
The motor drive unit TAPMOTION ED-Ex is only available with protective housing type ED 100/200-Ex, see Figure 21.
Figure 21
Protective housing type for the TAPMOTION ED-Ex, WxHxD: 640x983x442 mm
CAUTION!
Damage to the motor drive unit! The pressure at the inlet valve must not exceed 2000 Pa.
The protective housing with corrosion protection finish in standard RAL 7033 colour consists of two parts (trough and cover), both manufactured from field-proven non-corroding cast aluminium. The joints between the cover and the trough and all functionally required openings (drive shaft, window, aperture for hand crank for Arctic version, etc.) are sealed through special measures. providing protection against dust deposits and strong water jet (IP 66). Further information about motor drive unit TAPMOTION EDEx can be found in the associated Operating Instructions, BA 271. 4.2 Measures for ensuring compliance with explosion protection requirements
Minimum inlet overpressure: 100 Pa Maximum inlet overpressure: 2000 Pa Leak rate at Pmax: 0.3 dm/h Limit temperature for inert gas: Tmax. 50 C for temperature class T3 Tmax. 40 C for temperature class T4
Due to the small difference in density these values apply to nitrogen (N2) as protective gas and to air. 4.3 Limit temperature, ambient temperature The motor drive unit TAPMOTION ED-Ex is certified for temperature class T3 (unrestricted operating mode ) or T4 (restricted operating mode). T3 certification applies to motor drives for unrestricted operating mode within the following ambient temperature range: -25 C Ta +50 C T4 certification applies to motor drives for restricted operating mode within the following ambient temperature range: -25 C Ta +40 C Operating mode restriction: 51
In order to ensure correct operation of motor drive unit TAPMOTION ED-Ex the user must implement the following measures for ensuring compliance with explosion protection requirements. Fundamental standards: 1) EN 60079-0 "General requirements": The design of the motor drive unit complies with EN 60079-0 "General requirements" (e.g. choice of material, IP protection class, sealing and pressure resistance of the equipment, earthing etc. No special measures are required by the customer.
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Application of the motor drive unit in potentially explosive atmospheres (optional)
The number of consecutive tap-change operations carried out with this motor drive unit must not exceed 216, after which a mandatory idle period of at least 10 hours is required.
NOTE!
The motor drive unit features a warning sign, indicating that, in the event of a fault, the motor drive unit must not be opened until 30 minutes after disconnection from the mains: "In the event of a fault do not open until 30 minutes after disconnection from the mains!" This warning applies to motor drives for both temperature classes (T3/T4). 4.4 Temperature monitoring in the on-load tapchanger oil compartment
The on-load tap-changer cover is equipped with a temperature sensor for monitoring the oil temperature in the on-load tapchanger oil compartment. The associated control unit (temperature monitoring relay) is integrated in motor drive unit TAPMOTION ED-Ex. The temperature monitoring unit prevents further switching operations of the on-load tap-changer if the limit temperature is reached. The temperature monitoring setting for all explosion-proof on-load tap changer types is specified individually for each order and protected against unintentional alteration.
4.6 Technical data for TAPMOTION ED-Ex ED 100/200-S-Ex Motor drive unit Motor output 0.75 kW 2 kW 2.2 kW 3 AC/N 230/400 V Voltage Current 1.9 A 5.2 A 6.2 A 50 Hz Frequency 1500 rpm Synchronous speed 16,5 Drive shaft revs. per tapchange operation Rated torque of the drive 45 Nm 90 Nm 125 Nm shaft 1155 rpm Maximum operating range at the drive shaft Control and heater voltage AC 230 V Power consumption of the 100 VA/25 VA control circuit (control/operation) Heating power 50 W for ED 100/200 S -25 C to +40 C (T4) Temperature range -25 C to + 50 C (T3) (ambient temperature) 2 kV/60 s Test voltage against earth max. 100 kg Weight Table 20 Technical data for TAPMOTION ED-Ex
CAUTION!
Damage to the motor and electronic components! Before carrying out a dielectric test the motor and all electronic devices must be disconnected.
CAUTION!
Damage to the motor drive unit! The set value of the temperature monitoring system is set in the factory. This value must not be changed. 4.5 Technical data, pressurized enclosure Minimum overpressure (inlet) [Pa] 100 Maximum overpressure (inlet) [Pa] 2000 Minimum purge volume [dm] 1700 Protective gas air / nitrogen Leakage loss rate [dm/h] 0,3 Table 19 Pressurized enclosure
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Special types (optional)
5
5.1

Voltage regulator (TAPCON230/240/260) and monitoring systems (TAPGUARD 240/260) 5.2 Phase shifter The ED functions within a phase shifter project are very versatile and complex. The motor drive interlock options are also very extensive. Detailed information and support relating to these issues is available on request. 5.3 Plunger coils (E coils) In contrast to standard drives, drives for plunger-core earthfault neutralizers have no stepping contactor K20, and monitoring via S1 and S2 is therefore not available. Motor contactors K1 or K2 are controlled through actuation of control switch S3. The end position switches S4/S5 interrupt control of the contactors when the end position is reached and prevent pulsing beyond the end position. The maximum operating range of 1155 rpm at the drive shaft can be set individually. Technical data for TAPMOTION ED (plunger coil design) ED 100/200-S/L Motor drive unit Motor output 0.75 kW 2 kW 2.2 kW 3 AC/N 230/400 V Voltage Current 1.9 A 5.2 A 6.2 A 50 Hz Frequency 1500 rpm Synchronous speed approx. 6 minutes Operating time over the maximum operating range Rated torque of the drive 45 Nm 90 Nm 125 Nm shaft Maximum operating range 1155 rpm at the drive shaft Control and heater voltage AC 230 V 100 VA/25 VA Power consumption of the control circuit (control/operation) Heating power 50 W for ED 100/200 S Temperature range -30 C to +50 C (ambient temperature) Test voltage against earth 2 kV/60 s Weight max. 130 kg Table 21 Technical data for TAPMOTION ED (plunger coil design)
The voltage regulators of the TAPCON series are used for automatic control of transformers with on-load tap-changers operated by a motor drive unit. The motor drive unit receives the corresponding control commands from the voltage regulator. Based on these signals the on-load tap changer switches to the next position, and the transformer voltage value is adjusted to the specified voltage level. To allow individual adaptation of the voltage regulation to different operating conditions, parameters such as time delay bandwidth line or load-dependent parameters for compensating voltage drops voltage- or current-dependent limits must be programmed. The TAPCON voltage regulators are also capable of controlling parallel transformer operation. Further information about TAPCON 240 and TAPCON 260 can be found in the associated operating instructions, BA 222 and BA 261 (available from MR on request). The monitoring systems of the TAPGUARD series were developed specifically for condition-dependent maintenance of MR OILTAP(r) on-load tap-changers (switching in oil). TAPGUARD calculates the main maintenance criteria for the onload tap-changer. If displays the current status and the time until the next service. The device is controlled by a microcontroller. In addition to a voltage transformer and a current transformer it contains optocoupler inputs with potential separation and potential-free output relay contacts. TAPGUARD can be parameterized via a PC and a serial interface integrated in the front panel. The monitoring systems of the TAPGUARD series equipped with a data recorder as standard, which automatically stores data relating to on-load tap-changer operating positions, switching currents, and contact wear values. The data can be downloaded with the TAPGUARD visualization software and then structured and processed for viewing on the PC. Further information about TAPGUARD 240 and TAPGUARD 260 can be found in the associated operating instructions, BA 244 and BA 301.
CAUTION!
Damage to the motor and electronic components! Before carrying out a dielectric test the motor and all electronic devices must be disconnected.
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Module 160
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Module 710 55
Extract from selection table "Drive capacities for on-load tap-changers"
6
6.1

Selection table for motor drive types with normal operating time
ED 200 L 3 AC 18 Nm
ED 100S ED 100 L Motor drive type ED 200 S ED 200 L Voltage type 3 AC AC DC 3 AC AC DC 3 AC AC DC Motor torque (starting torque) 6.5 Nm 13 Nm Areas of application Type VV VV I 401 + + + 3x VV I 401 + + + VV III 250/400/600 + + + 2x VV III 250/400/600 without change-over selector + + + 2x VV III 250/400/600 with change-over selector 1 + + 1 Type VRC VRC I 401/551/701 + + + 3x VRC I 401/551/701 + + + VRC I MW 701 + + + 3x VRC I MW 701 + + VRC II 402/552/702 + + + VRC III 400/550/700 + + + VRC III MW 700 + + + VRC I 1001 + + + 3x VRC I 1001 + + VRC I MW 1001 + + + 3x VRC I MW 1001 + + VRC I 1301 + + + 3x VRC I 1301 + + VRC I MW 1301 + + + 3x VRC I MW 1301 1 VRC linear selector + + + 3x VRC linear selector + + Type VRD/VRD-Ex VRD III 1000 + + + VRD III 1300 + + + VRD III 1300 + + VRD I 1301 + + + VRD I 1301 + + Type VRE/VRD-Ex VRE I 701 + + + 3x VRE I 701 + + + VRE III 700 + + + VRE I 1001 + + + 3x VRE I 1001 + + VRE I 1301 + + + 3x VRE I 1301 + + Type VRF/VRF-Ex VRF I 1001 + + + 3x VRF I 1001 + + VRF III 1000 + + + 2x VRF III 1000 + + VRF I 1301 + + + 3x VRF I 1301 + + VRF II 1302 + + + VRF III 1300 + + + 2x VRF III 1300 + + VRF I with dual power cable 2602 + + + Selection table for normal operating time ( =standard version + =optional version) ; 1= voltages between 110-132V and 220-250V only For shorter operating times or Arctic operation please contact MR
Table 22
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ED 200 S ED 200 L Motor drive type ED 100S ED 100 L 3 AC AC DC 3 AC AC DC 3 AC AC DC Voltage type Motor torque (starting torque) 6.5 Nm 13 Nm Areas of application Type VRG/VRG-Ex VRG I 1001 + + + 3x VRG I 1001 + + VRG III 1000 + + + 2x VRG III 1000 + + VRG I 1301 + + + 3x VRG I 1301 + + VRG II 1302 + + + VRG III 1300 + + + 2x VRG III 1300 + + VRG I with dual power cable 2602 + + + M I 351/501/601 Type M + + + M I 502/602 + + + M I 603 + + + M II 352/502/602 + + + M I 351/501/601+ M II 352/502/602 + + + 3x M I 351/501/601 + + + 3x M I 353/503/603 + + + M I 802/803 + + + 3x M I 802/803 + + M I 1203/1503 + + + 3x M I 1203/1503 without change-over selector + + 3x M I 1203/1503 with change-over selector 1 M III 350/500/600 + + + 2x M III 350/500/600 + + + M Dr 600 + + + M III MG 600 + + + 3x M I -MG 351/501/601 + + + 3x M I -MG 802 + + 3x M I -MG 1203/1503 1 M linear selector, all types + + + 3x M linear selector, all types + + MS I 301/300 Type MS + + + 3x MS I 301/300 + + + MS II 302 + + + MS III 300 + + + MS I + MS II 301/302 + + + Selection table for normal operating time (=standard version + =optional version) ; 1= voltages between 110-132V and 220-250V only For shorter operating times or Arctic operation please contact MR
ED 200 L 3 AC 18 Nm
Table 23
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ED 100S ED 100 L Motor drive type ED 200 S ED 200 L Voltage type 3 AC AC DC 3 AC AC DC 3 AC AC DC Motor torque (starting torque) 6.5 Nm 13 Nm Areas of application Type R R I - C/D 1201 + + + 3x R I - C/D 1201 + + R III - C/D 1200 + + + 2x R III - C/D 1200 + + R I - C/D 2002/2402 + + + 3x R I - C/D 2002/2402 + + R I - C/D 3003 + + + 3x R I - C/D 3003 + + 3x R I - C/D 3003 1 R III - E 1200 + + + 2x R III - E 1200 + + R I - E 1201 + + + R I - E 2002/2402 + + + R I - E 3003 + + + 3x R I - E 2002/2402 + + 3x R I - E 3003 1 Type RM RM III 600 + + + RM I 601 + + + RM I 1201/1502 + + + 3x RM I 601 + + + 3x RM I 1201/1502 without change-over selector + + 3x RM I 1201/1502 with change-over selector 1 Type V V I 350/400 + + + 3x V I 350/400 + + + V III 200 + + + V III 350/4010 + + + V I with coarse tap selector + + + V III with coarse tap selector + + + Type G G I 1612/1622/1602 + + + G I 3022/3002 without change-over selector + + G I 3022/3002 with change-over selector G I 4502 1 G II 1622 G III 1602 without change-over selector + + G III 1602 with change-over selector 1 G III 2002/2502 without change-over selector + + G III 2002/2502 with change-over selector 1 G I DW 1612/1622/1602 G I DW 3022/3002 3x G I 16../20../30.. without change-over selector 1 3x G I 16../20../30.. with change-over selector 2x G III 16../20../30.. VT 500 Type VT + + + 3x VT 500 + + DU III 200/400/600/800/1000 Type DU + + + Y/D/ME/MD/SP/YD DU III 1202/1222/1602/1622/2022 + + + Y/D/ME/YD DU I 200/400/600/800/1000 + + + D/ME/MD DU I 1202/1222/1602/1622/2022 + + + D/ME/MD Selection table for normal operating time (=standard version + =optional version) ; 1= voltages between 110-132V and 220-250V only For shorter operating times or Arctic operation please contact MR
ED 200 L 3 AC 18 Nm
Table 24
58
292/01/01/0
6.2 Explanation of type designations for motor drive unit TAPMOTION ED Type Description Version Electric Drive PRODUCT ID ED 100-ST Transmission gear type 100 = small transmission gear (motor, 6.5 Nm) ED 100-ST 200 = large transmission gear (motor, 13/18 Nm) Protective housing type S = small protective housing ED 100-ST L = large protective housing Special applications C = plunger coil type ED 100-ST T = TAPCON or TAPGUARD Table 25 Explanation of type designations for motor drive unitTAPMOTION ED
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List of relevant standards
List of relevant standards

Issue National concordance Issue Title Subtitle 2001:12 VDE0530-5/ 2006 (ConEd) 4.1 DIN EN 60034-5 1997:12 5ED2005 1999:10 4ED1999 2000:02 4ED2006 1991:02 2001 (ConEd) 2.1 2003 :01 3ED2002 2004:04 4ED2004 2006:08 4ED2006 1999:04 2005 (ConEd) 2.2 VDE0113-1/ DIN EN 60204-1 VDE0660-500/ DIN EN 60439-1 VDE0197/ DIN EN 60445 VDE0470-1/ DIN EN 60529 VDE0821/ DIN EN 60691 VDE0660-100/ DIN EN 60947-1 VDE0660-101/ DIN EN 60947-2 VDE0660-107/ DIN EN 60947-3 VDE0660-200/ DIN EN 60947-5-1 VDE0609-1/ DIN EN 60999-1 VDE0411-1/ DIN EN 61010-1 VDE0198/ DIN EN 60446 VDE0532-214-1/ DIN EN 60214-1 VDE0532-214-2/ DIN EN 60214-2 Entwurf DIN 42513 VDE0619/ DIN EN 50262 VDE0105 Part 1/ DIN EN 50110-1 VDE0660-514/ DIN EN 50274 BGV A3
12.01 Rotating electrical machines
EU/Int. standard EN 60034-5 IEC 60034-5 EN 60204-1 IEC 60204-1 EN 60439-1 IEC60439-1 EN 60445 IEC 60445 EN 60529 IEC 60529 EN 60691 IEC 60691 EN 60947-1 IEC 60947-1 EN 60947-2 IEC 60947-2 EN 60947-3 IEC 60947-3
Degrees of protection provided by the integral design of rotating electrical machines (IP code); Classification 11.98 Electrical equipment of machines General requirements
01.05 Low-voltage switchgear and
controlgear assemblies 08.00 Identification of equipment terminals and of terminations of certain designated conductors, 09.00 Degrees of protection provided by enclosures 07.03 Thermal links
01.05 Low-voltage switchgear and
Type-tested and partially type-tested assemblies Gen. requirements including general rules of an alphanumeric system IP Code Requirements and application guide General rules
controlgear 03.04 Low-voltage switchgear and controlgear 03.06 Low-voltage switchgear and controlgear
02.05
EN 60947-5-1 2004:06 IEC 60947-5-1 3ED2003 EN 60999-1 IEC 60999-1 EN 61010-1 2000:03 2ED1999 2001:03
12.00 08.02
EN 60446 IEC 60446 EN 60214-1 IEC 60214-1 IEC 60214-2
1999:04 3ED1999 2003:04 1ED2003 1ED2004
10.99 12.03 04.04
Switches, disconnectors, switchdisconnectors and fuse-combination units Low-voltage switchgear and Control circuit devices and switching controlgear elements - Electromechanical control circuit devices Connecting devices Safety requirements for screw-type and screwless-type clamping units Safety requirements for electrical General requirements equipment for measurement, control and laboratory use Basic and safety principles for Identification of conductors by colours man-machine interface, or numerals Tap-changers Performance requirements and test methods Tap-changers Application guide Marking of components for transformers and reactors General application, dimensions, installation General rules Protection against unintentional direct contact with hazardous live parts Accident prevention regulations European act European act
03.89 Transformers 05.05 Cable glands for electrical
EN 50262 EN 50110-1 EN 50274
1998:04 2004:11 2002:04
installations
06.05 Operation of electrical
installations
11.02 Protection against electric shock 01.05 Electrical installations and
2006/95/EC 93/68/EEC EN 60664-1 IEC 60664-1 EN 60079-0 IEC 60079-0 EN 60079-2 IEC 60079-2
2006:12 1993:07 2003:04 2002 (ConEd) 1.2 2005 2004
equipment 11th Equipment Safety Act Low-Voltage Directive Ordinance CE marking 11.03 Isolation coordination for VDE0110-1/ DIN EN 60664-1 equipment within low-voltage systems 12.04 Electrical apparatus for explosive VDE 0170-1/ gas atmospheres DIN EN 60079-0 02.05 Electrical apparatus for explosive VDE 0170-301/ DIN EN 60079-2 gas atmospheres
Part 0: General requirements Part 2: Pressurized enclosures "p"
Table 26
Standards applicable for motor drive unit TAPMOTION ED
60
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Order forms for TAPMOTION ED

SPECIFICATIONS: MOTOR DRIVE UNIT DATA
ED 1/3
Index TAPCON/TAPGUARD Canada Foil (tear- and water resistant) 180 DC W/o heating and int. lighting 1 C/o cont. 2 C/o cont.
Inquiry/Order no.: MR Offer/Order no.: Designation Type Transmission gear Protective Housing Design f. plunger-coil earth-fault neutral. Electronic device installed in ED Documentation Language of connection diagram Design of connection diagram Connection diagram standards Connection diagram inside ED Mechanical Design Details Door hinges Door swing angle () Duration of tap change operation Protectiv housing paint RAL Electrical Desing Details Terminal Type Wiring Idenitfication sleeves Motor Power Suppply Supply voltage (Motor) (V) Supply voltage network type Supply voltage frequency (Hz) Main switch (for all circuits) Main switch with signalling contact Voltage monitoring 400 3AC/N 50 No No No Typ 880/769 (WAGO) H07V-K No Left 130 Normal RAL 7033 English Modular diagram DIN EN 60617/IEC 60617 Paper DIN A4 ED 100 S No
Comm no.:
/
Standard
MR Serial no.: Special design
200 L C
No
Monitoring
Multiple-sheet technique ANSI Alu DIN A4 Australia
Right 90 110
UK5N H07Z-K
URTK/S
According to connection pin
380 3AC 60 AC DC
W/o interior lighting 1C/o contact
Control circuit OFF 1 C/o cont. and cont. circuit OFF
Comments:
292/01/01/0
61
SPECIFICATIONS: MOTOR DRIVE UNIT DATA Inquiry/Order no.: MR Offer/Order no.: Designation Control Circuit Supply for control circuit Control circuit voltage (V) Control circuit network type Control circuit frequency (Hz) Control circuit protection Comm no.:
ED 2/3
Index DC DC DC 3 4 sign. Contacts DC DC 2 c/o contact 2 c/o contact 2 c/o contact 3 4 5 6 c/o contact
(German standard SCHUKO)
/
Standard From supply voltage (motor) From supply voltage (motor) From supply voltage (motor) From supply voltage (motor) No
MR Serial no.: Special design Separate (to be specified)
AC 50
2AC 60
Autom. cut-out 1-pole w/o With signalling Autom. cut-out 2-pole w/o With signalling Fuse disconnector 1 FUSE / 1 Link
Coupling relay / Voltage (V) Coupling relay / network type Add. Inputs for operation "w/o step-by-step switch" Local / Remote switch with sign. contacts automatic passage of positions automatic passage of positions Heating Supply for heating circuit Heating circuit voltage Heating circuit network type Heating circuit frequency (Hz) Heating circuit protection
No No No AC Yes 2AC
No
With
No No
Position I Position I
From supply voltage (motor) From supply voltage (motor) From supply voltage (motor) From supply voltage (motor) No
Separate (to be specified)
AC 50
2AC 60
Autom. cut-out 1-pole w/o With signalling Autom. cut-out 2-pole w/o With signalling Fuse disconnector 1 FUSE / 1 Link With (signalling switch 1 c/o cont)
Current measuring relay for monitoring Auxilliary Circuits / Signals End position signalling switch Signalling switch for hand crank operation Sign. Switch f. motor circuit breaker Sign. for incomplete tap change op. No. of non-directional cam switches Directional cam switch Plug socket protected by current
No
No No
1 c/o contact 1 c/o contact
1 n/o No No
1 n/o contact / 1 n/c contact (additional) 1 c/o contact 1 2
No No
With (1 c/o contact per direction) Socket with earth contact 250 V 16 A
62
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SPECIFICATIONS: MOTOR DRIVE UNIT DATA Inquiry/Order no.: MR Offer/Order no.: Designation Remote tap position indication 1st resistor type design, ohmic value 2nd resistor type design, ohmic value add. Step resistor for 1st and 2nd Step resistors for positions Meas. Transducer 4-20 mA, for 1st Meas. Transducer 4-20 mA, for 2nd n/o contact type (up to 0.5Amps) "break-before-make" n/o contact type (up to 0.5Amps) "make-before-break" n/o contact type (up to 10 Amps) "make-before-break" 1st coded position output-type 2nd coded position output type 1st contact type for linked positions 2nd contact type for linked positions Comments: No No Comm no.:
ED 3/3
Index 10 Before / after 5 6 No 4 5 6 Gray Gray Every 4th Every 4th
/
Standard
MR Serial no.: Special design
3 4,99
4,99 10
No By-passed No No 1
Before
After
Not by-passed 4 mA corresponds to position: 4 mA corresponds to position: 2 3 4
No
No
No No No
Decadic Decadic Every 2nd
BCD BCD
Every 3rd
No
Every 2nd
Every 3rd
292/01/01/0
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www.reinhausen.com
Maschinenfabrik Reinhausen GmbH Falkensteinstrae 8 93059 Regensburg
Telefon: Telefax: E-Mail:
+49 (0)941 4090 0 +49 (0)941 4090 111 sales@reinhausen.com
TD 292/01 en 0707/1000 292/01/01/0 F0167000 Printed in Germany

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Motor Drive Unit TAPMOTION ED

1.5 1.6 1.7

Tap position indicator instrument for resistor signal processing................................................................... 36

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Protective housing types

TAPMOTION ED 100/200 S, WxHxD: 566x983x385 mm

TAPMOTION ED 100/200 L, WxHxD: 566x1328x385 mm

Technical Data TD 292/01 TAPMOTION ED

Door options for motor drive unit TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Housing drawing TAPMOTION ED S (8988013D)

Technical Data TD 292/01 TAPMOTION ED

Housing drawing TAPMOTION ED L (8988023D)

Technical Data TD 292/01 TAPMOTION ED

Motor drive unit TAPMOTION ED with vibration-cushioned protective housing (7303420D)

Technical Data TD 292/01 TAPMOTION ED

Motor drive unit TAPMOTION ED with insulated protective housing (8989350D)

Technical Data TD 292/01 TAPMOTION ED

Transmission gear types for motor drive unit TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Control gear options

Control gear options for motor drive unit TAPMOTION ED

Terminals and cable types (wiring) Terminals as standard:

Type UK5N USLKG10-1 URTK/S

Colour grey yellow/green grey

Terminal type Line-up terminal Terminal, Earth Disconnect terminal

Further terminal types are available on request.

Cable types (wiring)

Special wiring (optional)

Technical Data TD 292/01 TAPMOTION ED

Base plate/cover options

Base plate/cover options for motor drive unit TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Figure 7 illustrates the relationship between PG and metric thread:

Pg threads Drill hole dia. in mm Drill hole dia. in mm Metr. thread

Relationship between PG and metric thread

Technical Data TD 292/01 TAPMOTION ED

General technical data - power consumption

Control circuit Making capacity of the contactor coil

Control circuit Heating circuit

Data: 24-250 V, 100 W, AC/DC (ohmic load)

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED

Technical Data TD 292/01 TAPMOTION ED