Weight&Lifting - To Check

TABLE OF CONTENT
PAGE
DESIGN CALC DESCRIPTION & ASSUMPTION
WEIGHT CALCULATION
WIND LOADING CALCULATION
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION
BASE PLATE DESIGN CALCULATION_T-9101&T-9111
BASE PLATE DESIGN CALCULATION_T-9121
LEG DESIGN CALCULATION
LIFTING LUG DESIGN CALC (SKID)
10-12
LIFTING SPREADER PIPE SIZING CALC (SKID)
13-15
2-3
10 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID)
16
11 SLING & WIRE ROPE CALC (SKID)
17
12 LIFTING LUG DESIGN CALC (TANK)_T-9101 & T-9111
18-20
13 LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9101 & T-9111
21-23
14 LIFTING LUG DESIGN CALC (TANK)_T-9121
24-26
15 LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9121
27-29
16 SLING & WIRE ROPE CALC @ SPREADER BAR (TANK)
30
17 SLING & WIRE ROPE CALC (TANK)_T-9101 & T-9111 and T-9121
31
18 CALCULATION OF LIFTING FORCE (SKID)
32
19 SKID SUPPORT STRENGTH CALCULATION
33
20 SUMMARY OF LIFTING LUG & SPREADER BAR

21 WEIGHT AND ANALYSIS SUMMARY
34-35
36
APPENDIX
22 ALLOWABLE STRESS REFERENCE
23 CADWORX C.O.G CALCULATION
37
38-42

ITEM :
PROJECT NO.
BOKOR C.I. Skid

SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid
Design Calculation Description :

Design and Lifting Calculations for BOKOR C.I. Skid project is written in MS-Excel for the
purpose of calculating the minimum plate thickness of the tanks and sizes of stiffener required. Specifically,
the design is based on the Roark's Formulas for Stress & Strain, Bending Equation formulas and
Standard engineering formulas
Lifting calculations is to calculate the required dimensional thickness and strength of the lifting lugs
during lifting operation. Bending equations of "Simply supported beam" and "Statically indeterminate beams"
are used in calculating required size of the spreader beam section used. The slings and shackle sizes
are also selected after selection of lifting lugs for the tanks and skid .
The formula for determining the bending stress in a beam under simple bending is :
is the bending stress

M - the moment about the neutral axis
y - the perpendicular distance to the neutral axis
Ix - the second moment of area about the neutral axis x
b - the width of the section being analyzed
h - the depth of the section being analyzed
Weight and Centre of Gravity Calculation Description :
Weight and Centre of Gravity Calculation for BOKOR C.I. Skid project is written in
MS-Excel for the purpose of calculating the lifting weight of the Skid. CADWorx is the 3D drafting softwares
that able to calculate the Centre Of Gravity (C.O.G) of both Skid during lifting operation.

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Design Calculation Assumptions :
1. The Roark's formulas Chapter 11 for the calculation of the required plate thickness are based on the following assumptions:
(1.1) The plate is flat, of uniform thickness, and of homogeneous isotropic material.
(1.2) The thickness is not more than about one quarter of the least transverse dimension, and the maximum
deflection is not more than about one-half the thickness.
(1.3) All forcesloads and reactionsare normal to the plane of the plate.
(1.4) The plate is nowhere stressed beyond the elastic limit.
2. Chapter 11.10 of Roark's Formula described formulas in Bending of Uniform-Thickness Plates with Straight
Boundaries. Table 11.4 presents maximum values where possible and the significant values otherwise for
deflections normal to the plate surface, bending stresses, and the boundary reaction forces R.
3. The Roark's formulas Chapter 8 in determining the stiffener sizes are based on the following
assumptions:
(3.1) The beam is of homogeneous material that has similar Modulus of elasticity in tension and compression.
(3.1) The beam is straight or nearly so; if it is slightly curved, the curvature is in the plane of
bending and the radius of curvature is at least 10 times the depth.
(3.3) The cross section is uniform.
(3.4) The beam has at least one longitudinal plane of symmetry.
(3.5) All loads and reactions are perpendicular to the axis of the beam and lie in the same plane,
which is a longitudinal plane of symmetry.
4. The Bending stress formulas in the calculation are based on the following assumptions:
(4.1) The beams are assumed to be symmetric about the x-y plane
(4.1) All loads must act in the x-y plane.
(4.1) A right handed coordinate system is adopted, with x-axis along the longitudinal axis of the beam.
References :
1. Roarks Formulas for Stress and Strain (7th Edition) by Warren C. Young & Richard G. Budynas
2. Pressure Vessel Handbook (7th Edition) by Henry H. Bedner
3. Pressure Vessel Handbook by Eugene F. Megyesy
WEIGHT CALCULATION
ITEM :
PROJECT NO.
BOKOR C.I. Skid

DESCRIPTION
ITEM
T-9101 & T-9111
SIDE PLATE (1)
SIDE PLATE (2)
BASE PLATE
ROOF PLATE
1.70
2.15
1.70
1.70
m
m
m
m
x
x
x
x
1.70
2.00
2.00
2.00
m
m
m
m
x
x
x
x
6
6
6
6
SIDE WALL (1) - HORZ

SIDE WALL (1) - VERT
ROOF PLATE - HORZ
ROOF PLATE - VERT
BOTTOM PLATE - HORZ
BOTTOM PLATE - VERT
FB
FB
FB
FB
FB
FB
FB
FB
50
50
50
50
50
50
50
50
x
x
x
x
x
x
x
x
6
6
6
6
6
6
6
6
x
x
x
x
x
x
x
x
1.70
1.70
2.00
1.70
2.10
1.50
2.10
1.50
m
m
m
m
m
m
m
m
thk
thk
thk
thk
QTY
SET
WEIGHT
1
1
1
1
2
2
1
1
294.78
438.60
173.40
173.40
kg
kg
kg
kg
3
3
3
2
1
1
1
1
2
2
2
2
2
2
2
2
26.01
26.01
30.60
17.34
10.71
7.65
10.71
7.65
kg
kg
kg
kg
kg
kg
kg
kg
233.90
230.00
300.00
kg
kg
kg
2
2
1
1
0.00
0.00
0.00
0.00
kg
kg
kg
kg
2
2
2
2
2
2
2
2
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
kg
kg
kg
kg
kg
kg
kg
kg
0.00
0.00
0.00
kg
kg
kg
69.00
2047.00
92.00
26.00
kg
kg
kg
kg
4214.8
kg
NOZZLE / OPENINGS
FLANGES
MISC (PIPING / OTHERS)
T-9121
SIDE PLATE (1)
SIDE PLATE (2)
BASE PLATE
ROOF PLATE
ROOF PLATE - HORZ
ROOF PLATE - VERT
BOTTOM PLATE - HORZ
BOTTOM PLATE - VERT
2.15
2.15
1.50
1.50
m
m
m
m
x
x
x
x
1.40
1.50
1.40
1.40
m
m
m
m
x
x
x
x
6
6
6
6
FB
FB
FB
FB
FB
FB
FB
FB
50
50
50
50
50
50
50
50
x
x
x
x
x
x
x
x
6
6
6
6
6
6
6
6
x
x
x
x
x
x
x
x
1.40
2.15
1.50
2.15
1.50
1.40
1.50
1.40
m
m
m
m
m
m
m
m
thk
thk
thk
thk
0
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE / OPENINGS
FLANGES
MISC (PIPING / OTHERS)
SKID SUPPORT
UC150x150x23 kg/m2
UC250x250x89 kg/m3
C300x100x8tx46 kg/m3
SHS76x76x6.4tx13 kg/m4
3.0
23.0
2.0
2.0
m
m
m
m
x
x
x
x
23
89
46
13
kg/m2
kg/m2
kg/m2
kg/m2
1
1
1
1
1
1
1
1
TOTAL WEIGHT
Volume
T-9101 & T-9111
T-9121
height
1.70
2.15
m
m
x
x
width
1.70 m
2.15 m
x
x
length
2.00
1.40
mm
mm
Water Weight [ Volume x Density(@1000 kg/m3)]
=
=
5.78 m3
6.47 m3
12,252 kg
RESULT
EMPTY WEIGHT
OPERATING WEIGHT (Empty Weight + Water Weight)
FULL WATER WEIGHT
4,214.8
16,466
16,466
kg
kg
kg
WIND LOADING - BS 6399 - PART 2 -1997

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Terrain Category
Region
Basic Wind Speed
Vb
50.00
Shielding Factor
Ms
Topographic Factor
Sa
Direction Factor
Sd
Probability Factor
Sp
Seasonal Factor
Ss
Terrain and Building Factor
Sb
Design Wind Speed
Vz
50.00
m/s ( Vb x Sa x Sd x Sp x Ss )
50.00
m/s ( Vz x Sb )
kPa ( 0.613 x Ve2 x 10-3 )
Effective (Design) Wind speed Ve

qz
1.5325
Drag Coefficient
Cd
3,225
mm
Width
2,000
mm
Az
6,450,000
mm
H / Width
1.61
Kar
Cd'
3225
Dynamic Pressure
m/s
2000
Wind Force
Height to COG
Overturning Moment
( Cd' x qz x Az ) / 103
1612.500
mm
(H/2)
15938958
Nmm
( Fw x h )
Fw
9884.6
Mw
( Cd x Kar )
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION

ITEM :
BOKOR C.I. Skid
PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid
WEIGHTS
Empty
We
4,215 kg ------>
Wind Force
Transportation Force
Fw
FD
=
=
9,885
6266
Wind Moment
Transportation Moment
Mw
Mc
=
=
Maximum Shear Force

Maximum O/T Moment
F
M
=
=
41347
EXTERNAL LOADS
N
N
[( 0.5 x We )2 + ( 1.4 x We )2 ]0.5
15,938,958
10,103,427
Nmm
Nmm
( FD x COG )
9,885
15,938,958
N
Nmm
COG =
(H/2)
HOLD DOWN BOLTS

Bolt Material...
= A 193 GR B7
Bolt Yield Stress.
Sy =
207
MPa
Bolt UTS....
Su =
507
MPa
Allowable Tensile......
Ft =
124.2
MPa
69
MPa
Allowable Shear...
Fs
Bolt Size...
=
M16
Bolt Number.....
N =
AT =
Tensile Area....
146
mm2
AS
Shear Area..
225
mm2
Bolt PCD..
PCD
1980.64
mm
SHEAR STRESS IN BOLT

Shear / Bolt, fs =
F
N x As
fs
21.97
Fs
69
since fs < Fs the shear stress is
MPa OK
MPa
OK
RATIO (Fs / fs ) =
3.14
1613 mm
LEG BASEPLATE DESIGN

ITEM :
PROJECT NO.
T-9101 & T-9111

Refer Dennis R Moss Procedure 3-10

tb
3xQxF
4 x A x Fb
N = No. of Support
Q = Maximum Load / Support
F = Baseplate Width
A = Baseplate Length
Fb = Allowable Bending Stress
tb
Base plate thk used
BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw
(Minimum thk of base plate required)
=
=
=
=
=
4
990
172
172
163.68
N
mm
mm
MPa
2.1
mm
12
mm
=
<
Weld leg size, g

Length of weld, l = 2*( 2*F + 2*A )
Area of weld, Aw = 0.5*g*l
Joint efficiency for fillet weld, E
Welding stress for steel, fw
Allowable stress for weld, fw = E*fw
Maximum vertical force, Q
Maximum horizontal force, F
=
=
=
=
=
=
=
=
( 0.66 Fy )
OK
2.39
86.9
N/mm2
N/mm2
6.0
1376
4128
0.6
144.8
86.9
990.4
9884.6
mm
mm
mm2
2
N/mm
N/mm2
N
N
OK
LEG BASEPLATE DESIGN

ITEM :
PROJECT NO.
T-9121
Refer Dennis R Moss Procedure 3-10

tb
3xQxF
4 x A x Fb
N = No. of Support
Q = Maximum Load / Support
F = Baseplate Width
A = Baseplate Length
Fb = Allowable Bending Stress
tb
Base plate thk used
BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw
(Minimum thk of base plate required)
=
=
=
=
=
4
0
172
172
163.68
N
mm
mm
MPa
0.0
mm
12
mm
=
<
Weld leg size, g

Length of weld, l = 2*( 2*F + 2*A )
Area of weld, Aw = 0.5*g*l
Joint efficiency for fillet weld, E
Welding stress for steel, fw
Allowable stress for weld, fw = E*fw
Maximum vertical force, Q
Maximum horizontal force, F
=
=
=
=
=
=
=
=
( 0.66 Fy )
OK
2.39
86.9
N/mm2
N/mm2
6.0
1376
4128
0.6
144.8
86.9
0.0
9884.6
mm
mm
mm2
2
N/mm
N/mm2
N
N
OK
LEG DESIGN CALCULATION

ITEM :
PROJECT NO.
T-9101 & T-9111

and T-9121
LEG DATA
Material.....=
Yield Stress, Sy...=
Allowable Axial Stress, fall....=
Allowable Bending Stress, fball.......=
LEG GEOMETRY :-
A 36
248.2 N/mm2
148.9 N/mm2 ( 0.6 x Sy )
165.5 N/mm2 ( 2/3 x Sy )
I-BEAM 152 x 152 x 23 kg/m

A=
2920 mm2
Ixx = 12500000 mm4
d=
76.2 mm
e=
76.2 mm
L=
152.4 mm
r=
9 mm
X
e
AXIAL STRESS
Maximum Shear Force
F
Axial Stress, fa =
=
F/A =
9,885 N
2
0.85
N/mm
BENDING STRESS
P is Maximum of (Wind Force & Transportation Force)
Wind Force
Transportation Force
Fw
FD
Bending Stress, fb =
=
=
PxLxe=
Ixx
9,885 N
6,266 N
9.18
N/mm2
COMBINED STRESS
Combined Stress, f = (fa/fall + fb/fball) =
Since Combined Stress is
0.06
< 1.00 The Leg Design is OK!
LIFTING LUG DESIGN CALCULATION (SKID)

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Fy
WARNING : DO NOT LIFT MORE THAN

20.00
OF ANGLE U
Ù
Dcp
w2
tL
rL
w2
tcp
I-Beam
stiff plate
b
Wp
w3
tp
a
w1
Lp
Weight of skid , We
=
=
=
=
4,215 kg
41,347 N
4
0
Distance k
Lug radius, rL
Diameter of hole, d
Lug thickness, tL
Collar plate thickness, tcp
Collar ring diameter, Dcp
Length a
Length b
Pad length, Lp
Pad width, Wp
Pad thickness, tp
Angle, U
=
=
=
=
=
=
=
=
=
=
=
=
80
70
35
20
10
100
140
110
210
210
10
20
Shackle S.W.L
Type of shackle
Pin size, Dp
:
8.5 tons
: Forged Shackles G 2130
=
28.70 mm
Number of lifting lug, N

Number of tailing lug, Nt
1.1 LIFTING LUG
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used
Specified yield stress, Sy
Impact load factor, p
=
=
=
A 36
248.22 N/mm
2.00
3.0 ALLOWABLE STRESSES

Allowable tensile stress, St.all ( = 0.6 Sy )
Allowable bearing stress, Sbr.all ( = 0.9 Sy )
Allowable bending stress, Sbn.all ( = 0.66 Sy )
Allowable shear stress, Ss.all ( = 0.4 Sy )
=
=
=
=
148.93
223.40
163.83
99.29
N/mm
N/mm
N/mm
N/mm

ITEM :
PROJECT NO.
BOKOR C.I. Skid

4.0 LIFTING LUG DESIGN - VERTICAL LIFTING

4.1 DESIGN LOAD
Design load , Wt ( = p.We )
Design load per lug, W ( = Wt / N )
Vertical component force, Fy
=
=
=
4.2 STRESS CHECK AT PIN HOLE

(a) Tensile Stress
Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL )
Tensile stress, St ( = Fy / Ae )
Since St
St.all, therefore the lifting lug size is
<
=
20673 N
=
2100 mm
=
9.84 N/mm
satisfactory.
(b) Bearing Stress

Cross-sectional area , Ae = Dp x (tL+2tcp)
Bearing stress, Sbr ( = Fy / Ae )
Since Sbr
Sbr.all,therefore the lifting lug size is
<
=
20673 N
=
1148 mm
=
18.01 N/mm
satisfactory.
(c) Shear Stress

Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL )
Shear stress, Ss ( = Fy / Ae )
Since Ss
Ss.all,therefore the lifting lug size is
<
=
20673 N
=
2100 mm
=
9.84 N/mm
satisfactory.
(d) Combine Stresses

St
------------+
St.all
Sbr
-------------Sbr.all
Therefore, the lifting lug size is
Ss
-------------Ss.all
82694 N
20673 N
20673 N
0.25
is < than 1
Satisfactory.
5.0 STRESS CHECK AT SECTION A-A

(a) Bending Stress
Bending stress due to Pa ( = Fy x tan U )
Bending moment, Mb ( = Pa x k )
2
Section modulus, Z ( = 2rL*tL /6
Bending stress, Sbn ( = Mb/Z )
Since Sbn
<
Sb.all, therefore the lifting lug size is
=
7525
=
601960
=
9333
=
64.50
satisfactory.
(b) Tensile Stress due to Fy

Cross section area, Ae (=2rL x tL)
Tensile Stress, St (=Fy/Ae)
Since St
<
=
2800 mm
=
7.38 N/mm
satisfactory.
Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all)

Since CS
<=
1.0, therefore lifting lug size is
=
0.44
satisfactory.
N
Nmm
3
mm
N/mm

ITEM :
PROJECT NO.
BOKOR C.I. Skid

6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

6.1 GENERAL
Weld leg , w1
Weld throat thickness, tr1
Weld leg , w2
Fillet weld joint efficiency, E
Allowable welding stress for steel grade 43 ( E-43 )
=
=
=
=
=
=
6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw1 ( = tr1 ( a + 2b )
Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM )))
Total area of weld, Aw ( = Aw1 + Aw2 )
=
=
=
6.3 STRESS DUE TO FORCE Fy

Component force, Fy
Shear stress, Ssx ( = Fy / Aw )
Allowable welding stress, Sa ( = E.Sa )
Since Ssx
Sa, therefore the selected weld size is
<
=
20673 N
=
4.17 N/mm
=
75.00 N/mm
satisfactory .
7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT

7.1 GENERAL
Weld leg , w
Weld throat thickness, tr
=
=
=
=

Area of weld, Aw ( = 2 tr ( Wp + Lp ) )

Component force, Fy
Since Ssx
<
=
20673 N
=
4.98 N/mm
=
75.00 N/mm
satisfactory .
14
9.9
7
4.9
0.6
125
mm
mm
mm
mm
N/mm
3571 mm
1386 mm
4957 mm
7 mm
4.9 mm
0.6
125 N/mm
4155 mm
LIFTING SPREADER PIPE SIZING CALCULATIONS (SKID)

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Weight of component to be lifted (+ Spreader pipe weight)

Component force acting on beam, F
Impact factor
=
=
=
4,342 kg
80,939 N
2
1) PIPE SIZING
Pipe size
Outer diameter of pipe, D
Thickness of pipe,
Outer Radius of pipe, R
Inner radius of pipe, r
Section modulus of pipe, Zx-x
Cross section area of pipe, A
Unbraced length of member, L
Spreader Pipe weight
Material used
:
=
=
=
=
=
=
=
=
=
=
6 in SCH 80
168.3
10.97
84.15
73.18
200333
5422
3000
127.68
A 106.Gr.B
241.31
mm
mm
mm
mm
mm3
2
mm
mm
kg
N/mm
a) Bending Stress
L
R1
R2
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
Total bending moment, M ( = F.L / 4 )
Bending stress, Sb ( = M / Zx-x )
Allowable bending stress, Sb.all ( = 0.66Sy )
Since Sb
>
Sb.all,therefore the pipe size is
b) Compressive Stress
Compressive force, Fc
Compressive stress, Sc
Allowable compressive stress, Sc.all ( = 0.6Sy )
Combined stresses,
Sc
U
=
+
Sc.all
Since U
>
=
=
=
60,704,054 Nmm
303.02 N/mm
159.26 N/mm
not satisfactory!!!
=
=
=
80,939 N
14.93 N/mm
144.79 N/mm
Sb
=
Sb.all
1, therefore the pipe size is
not satisfactory!!!
2.01

ITEM :
PROJECT NO.
BOKOR C.I. Skid

2) LUG SIZING
rL(S)
d(S)
hL
wL(S)
Lug radius, rL(S)
Lug thickness, tL(S)
Lug base width, wL(S)
Diameter of hole, d(S)
Distance from lug hole to base, hL
=
=
=
=
=
70
25
192
35
80
mm
mm
mm
mm
mm
No of lug eye,
Maximum combined force acting on lug eye, Fc
=
=
2
40469 N
LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used
=
=
A 36
248.21 N/mm
Allowable tensile stress, St.all ( = 0.6Sy )

Allowable bearing stress, Sbr.all ( = 0.9Sy )
Allowable shear stress, Ss.all ( = 0.4Sy )
=
=
=
148.93 N/mm
223.39 N/mm
99.28 N/mm
SHACKLES
Shackle rating ( S.W.L )
Type of shackle
Pin size, Dp
:
8.50 tons
: BOLT Type Anchor shackle G2130
=
29.00 mm
STRESS CHECK AT PIN HOLE

a) Tensile Stress
Maximum tensile force, Ft
Cross sectional area of lug eye, Ae ( =2 [rL-d/2].tL )
Tensile stress, St
Since St
St.all, therefore the lug size is
<
=
=
=
satisfactory.
40469 N
2625 mm
15.42 N/mm

ITEM :
PROJECT NO.
BOKOR C.I. Skid

b) Bearing Stress
Maximum bearing force, Fbr
Cross sectional area of lug eye, Ae ( =Dp.tL )
Bearing stress, Sbr
Since Sbr
Sbr.all,therefore the lug size is
<
=
=
=
satisfactory.
40469 N
725 mm
55.82 N/mm
c) Shear Stress
Maximum shear force, Ft/2
Cross sectional area of lug eye, Ae ( = (rL-d/2).tL )
Shear stress, Ss
Since Ss
Ss.all,therefore the lug size is
<
=
=
=
satisfactory.
40469 N
1312.5 mm
30.83 N/mm
3) WELD SIZE CALCULATIONS

Weld leg used,
Weld throat thickness used, tr
Filler metal material
Welding stress for steel grade 43 ( E-43 ),
Allowable welding stress,Sw
a) Tensile Stress
Maximum tensile force,Ft
Area of weld, Aw = 2*(tL+wL)*tr
Tensile stress, St = [(Ft/Aw)]
Since St
<
Sw,therefore weld leg is
=
=
14 mm
10 mm
:
=
=
=
E-43
0.49
125 N/mm
61.25 N/mm
=
=
=
40469 N
4253 mm
9.52 N/mm
satisfactory.
(b) Shear stres

Maximum shear force,Ft
=
Shear stress, Ss = (Ft/Aw)
=
Allowable welding stress for steel grade 43 ( E-43 ), Sw
=
Since Sh
<
Sw,therefore weld leg dimension is SATISFACTORY.
(c) Bending stress
Maximum bending force,Fb
Bending stress, Sb = [(Fb/Aw)]
Since Sb
<
=
=
=
40469 N
9.52 N/mm
61.25 N/mm
46723 N
3.41 N/mm
61.25 N/mm
SLING AND WIRE ROPE CALCULATION @ SPREADER PIPE (SKID)

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Selection of Sling's Safe Working Load (SWL)

Design safety Factor
Number of leg
Vertical WLL
=
=
=
=
(SLING S5 & S6) - REFER DWG
2
2
Weight of Load lifted / No. of legs
( Load on each sling )
=
=
4,646
2.11
lb
ton
To calculate actual Sling capacity when lifting load at specified angle, a Sling angle factor will be used as shown
in the calculation below :
TABLE 1
Sling ratio =
38%
Actual Sling Capacity = Factor x Rated Capacity of Sling being used

(From calculation above)
Min Required Sling SWL = 2.11 ton
Sling angle = 60
(Advisable using btw 45 to 60, but not below 30 )
Rated Sling SWL used = 6.35 ton
(As per table EN13414-1-Table 3)
Actual Sling Capacity = 0.866 x 6.35
= 5.499 ton
OK
Proceed to next calc
Wire Rope Diameter calculation
Safe working load = (diameter) 2 8
Wire rope diameter (inch) & SWL ( tonne )
The above formula can be used to estimate SWL of the wire rope to be used when lifting the loads.
Therefore, the estimated diameter of wire ropes is :
Wire rope diameter = SQRT (SWL of wire rope / 8)
= 0.891 in
= 22.63 mm
To Used ---->
24
mm
(See note)
NOTE : ( Estimated values only. Please consult wire rope manufacturer for confirmation on rated SWL
of wire rope calculated)
SUMMARY
WIRE ROPE DIAMETER USED
SWL OF SLING USED
MIN. REQUIRED SWL OF SLING
=
=
=
24 mm
6.35 ton
2.11 ton
(See note)
SLING AND WIRE ROPE CALCULATION (SKID)

ITEM :
PROJECT NO.
BOKOR C.I. Skid

(SLING S1/S2/S3/S4) - REFER DWG

Number of leg
=
=
2
4
Vertical WLL
Weight of Load lifted (lb) / No. of legs
18584 / 4
2.11
=
ton
TABLE 1
Sling ratio =
38%

Sling angle = 60
= 5.499 ton
OK
= 0.891 in
= 22.6 mm
To Used ---->
24
mm (See note)
4,646
lb
LIFTING LUG DESIGN CALCULATION (TANK)

ITEM :
PROJECT NO.
T-9101 & T-9111

Fy

20.00
OF ANGLE U
Ù
Dcp
w2
tL
rL
w2
stiff plate
Wp
tp
a
Lp
w1
w3
Weight of tank , We
=
=
=
=
1,981 kg
19,431 N
4
0
Distance k
Lug radius, rL
Diameter of hole, d
Lug thickness, tL
Length a
Length b
Pad length, Lp
Pad width, Wp
Pad thickness, tp
Angle, U
=
=
=
=
=
=
=
=
=
=
=
=
60
45
30
12
0
0
90
70
150
100
8
20
Shackle S.W.L
Type of shackle
Pin size, Dp
:
4.75 tons
=
22.40 mm

1.1 LIFTING LUG
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Material used
=
=
=
A 36
248.22 N/mm
2.00

=
=
=
=
148.93
223.40
163.83
99.29
N/mm
N/mm
N/mm
N/mm

ITEM :
PROJECT NO.
T-9101 & T-9111


4.1 DESIGN LOAD
=
=
=

(a) Tensile Stress
Since St
<
=
9716 N
=
720 mm
=
13.49 N/mm
satisfactory.
(b) Bearing Stress

Since Sbr
<
=
9716 N
=
269 mm
=
36.14 N/mm
satisfactory.
(c) Shear Stress

Since Ss
<
=
9716 N
=
720 mm
=
13.49 N/mm
satisfactory.

St
------------+
St.all
Sbr
-------------Sbr.all
Ss
-------------Ss.all
38863 N
9716 N
9716 N
0.39
is < than 1
Satisfactory.

(a) Bending Stress
2
Since Sbn
<
=
3536
=
212172
=
2160
=
98.23
satisfactory.

Since St
<
=
1080 mm
=
9.00 N/mm
satisfactory.

Since CS
<=
=
0.66
satisfactory.
N
Nmm
3
mm
N/mm

ITEM :
PROJECT NO.
T-9101 & T-9111


6.1 GENERAL
Weld leg , w1
Weld leg , w2
=
=
=
=
=
=

=
=
=

Component force, Fy
Since Ssx
<
=
9716 N
=
4.67 N/mm
=
75.00 N/mm
satisfactory .

7.1 GENERAL
Weld leg , w
=
=
=
=


Component force, Fy
Since Ssx
<
=
9716 N
=
4.91 N/mm
=
75.00 N/mm
satisfactory .
8.4
5.9
5.6
4.0
0.6
125
mm
mm
mm
mm
N/mm
1366 mm
713 mm
2079 mm
5.6 mm
4.0 mm
0.6
125 N/mm
1980 mm
DN BASE
DN
INCH
SIZE
SCH
OD NOZZLE
THICKNESS
WEIGHT
250
10
STD
273.1
9.27
mm
60.31 kg/m
INCH BASE
INCH
DN
SIZE
SCH
OD NOZZLE
THICKNESS
WEIGHT
11
36
6
150
80
168.3
10.97 mm
42.56 kg/m
17
32
NOMINAL SIZE
DN
INCH
6
1/8
OD
mm
10.3
1/4
13.7
10
3/8
17.1
15
1/2
21.3
20
3/4
26.7
25
33.4
32
1 1/4
42.2
40
1 1/2
48.3
50
60.3
65
2 1/2
80
88.9
90
3 1/2
101.6
100
114.3
125
141.3
150
168.3
200
219.1
250
10
273.1
300
12
323.9
350
14
355.6
73
5S
1.65
0.82
1.65
1.04
1.65
1.33
1.65
1.68
1.65
1.95
1.65
2.44
2.11
3.77
2.11
4.6
2.11
5.29
2.11
5.96
2.77
9.67
2.77
11.55
2.77
15.09
3.4
23.08
3.96
31.89
3.96
10S
1.24
0.28
1.65
0.51
1.65
0.64
2.11
1.01
2.11
1.31
2.77
2.13
2.77
2.76
2.77
3.1
2.77
4.01
3.05
5.36
3.05
6.59
3.05
7.55
3.05
8.52
3.4
11.82
3.4
14.13
3.76
20.37
4.19
28.34
4.57
36.73
4.78
10
6.35
20
6.35
33.31
6.35
41.77
6.35
49.73
7.92
30
7.04
36.81
7.8
51.03
8.38
65.2
9.53
STD
1.73
0.37
2.24
0.63
2.31
0.84
2.77
1.27
2.87
1.69
3.38
2.5
3.56
3.39
3.68
4.05
3.91
5.44
5.16
8.63
5.49
11.29
5.74
13.57
6.02
16.07
6.55
21.77
7.11
28.26
8.18
42.55
9.27
60.31
9.53
73.88
9.53
400
16
406.4
450
18
457.2
500
20
508
550
22
558.8
600
24
609.8
650
26
660.4
700
28
711.2
750
30
762
800
32
812.8
850
34
863.6
900
36
914.4
950
38
965.2
1000
40
1016
1050
42
1066.8
1100
44
1117.8
1150
46
1168.4
1200
48
1219.2
35.06
4.19
42.41
4.19
47.77
4.78
60.46
4.78
66.57
5.54
84.16
6.35
120.72
-
42.14
4.78
48.26
4.78
54.36
5.54
70
5.54
77.06
6.35
96.37
7.92
150.36
-
54.69
6.35
62.64
6.35
70.57
6.35
78.55
6.35
86.54
6.35
94.53
7.92
127.36
7.92
137.32
7.92
147.28
7.92
157.24
7.92
167.2
7.92
176.96
-
Available for stainless steel

Available for carbon steel
67.9
7.92
77.83
7.92
87.71
9.53
117.15
9.53
127.13
9.53
141.12
12.7 202.72 12.7
218.69
12.7
234.67
12.7
250.64
12.7
266.61
12.7
282.27
-
81.33
9.53
93.27
11.13
122.38
12.7
155.12
12.7
171.09
14.27
209.64
15.88
271.21
15.88
292.18
15.88
312.15
15.88
332.12
15.88
351.7
-
81.33
9.53
93.27
9.53
105.16
9.53
117.15
9.53
129.13
9.53
141.12
9.53
152.87
9.53
164.87
9.53
176.84
9.53
188.82
9.53
200.31
9.53
212.56
9.53
224.54
9.53
236.53
9.53
248.53
9.53
260.5
9.53
272.25
9.53
284.24
Pipe Spreader_SKID'!B20
ID NOZZLE
40S
1.73
0.36
2.24
0.64
2.31
0.86
2.77
1.3
2.87
1.71
3.38
2.55
3.56
3.46
3.68
4.13
3.91
5.54
5.16
8.81
5.49
11.52
5.74
13.84
6.02
16.4
6.55
22.2
7.11
28.83
8.18
43.39
9.27
61.52
9.52
75.32
-
146.36
40
1.73
0.37
2.24
0.63
2.31
0.84
2.77
1.27
2.87
1.69
3.38
2.5
3.56
3.39
3.68
4.05
3.91
5.44
5.16
8.63
5.49
11.29
5.74
13.57
6.02
16.07
6.55
21.77
7.11
28.26
8.18
42.55
9.27
60.31
10.31
79.73
11.13
SCHEDULE
60
10.31
53.08
12.7
81.55
14.27
108.96
15.09
XS
2.41
0.47
3.12
0.8
3.21
1.1
3.73
1.62
3.91
2.2
4.55
3.24
4.85
4.47
5.08
5.41
5.54
7.48
7.01
11.41
7.62
15.27
8.08
18.63
8.56
22.32
9.53
30.97
10.97
42.56
12.7
64.64
12.7
81.55
12.7
97.46
12.7
80S
2.41
0.48
3.02
0.82
3.2
1.12
3.73
1.65
3.91
2.24
4.55
3.29
4.85
4.56
5.08
5.51
5.54
7.63
7.01
11.64
7.62
15.59
8.08
19.01
8.56
22.77
9.53
31.59
10.97
43.42
12.7
65.95
12.7
83.19
12.7
99.43
-
80
2.41
0.47
3.12
0.8
3.21
1.1
3.73
1.62
3.91
2.2
4.55
3.24
4.85
4.47
5.08
5.41
5.54
7.48
7.01
11.41
7.62
15.27
8.08
18.63
8.56
22.32
9.53
30.97
10.97
42.56
12.7
64.64
15.09
96.01
17.48
132.08
19.05
100
15.09
75.92
18.26
114.75
21.44
159.91
23.83
120
11.13
28.32
12.7
40.28
14.27
54.2
18.26
90.44
21.44
133.06
25.4
186.75
27.79
140
20.62
100.92
25.4
155.15
28.58
208.14
31.75
94.55
12.7
123.3
14.27
155.8
15.09
173.42
17.48
255.41
17.48
342.91
17.48
364.9
19.05
420.4
-
12.71
16.66
160.12
19.05
205.74
20.62
247.83
22.23
294.25
24.61
355.26
-
107.39
12.7
123.3
12.7
139.15
12.7
155.12
12.7
171.09
12.7
187.06
12.7
202.72
12.7
218.69
12.7
234.67
12.7
250.64
12.7
266.61
12.7
282.27
12.7
298.24
12.7
314.22
12.7
330.19
12.7
346.16
12.7
351.82
12.7
377.79
158.1
21.44
203.53
23.88
254.55
26.19
311.17
28.58
373.83
30.96
442.08
-
194.96
26.19
245.56
29.36
309.62
32.54
381.53
34.93
451.42
39.89
547.71
-
224.65
30.96
286.64
34.93
363.56
38.1
441.49
41.28
527.02
46.02
640.03
-
253.56
36.53
333.19
39.67
408.26
44.45
508.11
47.63
600.63
52.37
720.16
-
160
4.78
1.95
5.56
2.9
6.35
4.24
6.35
5.61
7.14
7.25
8.74
11.11
9.53
14.92
11.13
21.35
13.49
33.54
15.88
49.11
18.26
67.56
23.01
111.27
28.58
172.33
33.32
238.76
35.71
XXS
7.47
2.55
7.82
3.64
9.09
5.45
9.7
7.77
10.15
9.56
11.07
13.14
14.02
20.39
15.24
27.68
17.12
41.03
19.05
57.43
21.95
79.22
22.23
107.92
25.4
155.15
25.4
186.97
-
281.7
40.49
365.35
45.34
459.37
50.01
564.81
53.98
672.26
59.54
808.22
-
LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

ITEM :
PROJECT NO.
T-9101 & T-9111


Impact factor
=
=
=
2,071 kg
38,604 N
2
1) PIPE SIZING
Pipe size
Thickness of pipe,
Material used
:
=
=
=
=
=
=
=
=
=
=
6 in SCH 80
168.3
10.97
84.15
73.18
200333
5422
2124
90.40
A 106.Gr.B
241.31
mm
mm
mm
mm
mm3
2
mm
mm
kg
N/mm
a) Bending Stress
L
R1
R2
Since Sb
<
Combined stresses,
Sc
U
=
+
Sc.all
Since U
<
=
=
=
20,498,885 Nmm
102.32 N/mm
159.26 N/mm
satisfactory.
=
=
=
38,604 N
7.12 N/mm
144.79 N/mm
Sb
=
Sb.all
satisfactory.
0.69

ITEM :
PROJECT NO.
T-9101 & T-9111

2) LUG SIZING
rL(S)
d(S)
hL
wL(S)
Lug radius, rL(S)
=
=
=
=
=
50
16
150
30
80
mm
mm
mm
mm
mm
No of lug eye,
=
=
2
19302 N

Material used
=
=
A 240 316L
172.37 N/mm

=
=
=
103.42 N/mm
155.13 N/mm
68.95 N/mm
SHACKLES
Type of shackle
Pin size, Dp
:
4.75 tons
=
22.40 mm

a) Tensile Stress
Tensile stress, St
Since St
<
=
=
=
satisfactory.
19302 N
1120 mm
17.23 N/mm

ITEM :
PROJECT NO.
T-9101 & T-9111

b) Bearing Stress
Bearing stress, Sbr
Since Sbr
<
=
=
=
satisfactory.
19302 N
358.4 mm
53.86 N/mm
c) Shear Stress
Shear stress, Ss
Since Ss
<
=
=
=
satisfactory.
19302 N
560 mm
34.47 N/mm

Weld leg used,
a) Tensile Stress
Since St
<
=
=
12 mm
8 mm
:
=
=
=
E-43
0.49
125 N/mm
61.25 N/mm
=
=
=
19302 N
2789 mm
6.92 N/mm
satisfactory.
(b) Shear stres

=
=
=
Since Sh
<
(c) Bending stress
Since Sb
<
=
=
=
19302 N
6.92 N/mm
61.25 N/mm
46723 N
3.41 N/mm
61.25 N/mm
DN BASE
DN
INCH
SIZE
SCH
OD NOZZLE
THICKNESS
WEIGHT
100
4
40
114.3
6.02
mm
16.07 kg/m
INCH BASE
INCH
DN
SIZE
SCH
OD NOZZLE
THICKNESS
WEIGHT
13
28
6
150
80
168.3
10.97 mm
42.56 kg/m
17
32
NOMINAL SIZE
DN
INCH
6
1/8
OD
mm
10.3
1/4
13.7
10
3/8
17.1
15
1/2
21.3
20
3/4
26.7
25
33.4
32
1 1/4
42.2
40
1 1/2
48.3
50
60.3
65
2 1/2
80
88.9
90
3 1/2
101.6
100
114.3
125
141.3
150
168.3
200
219.1
250
10
273.1
300
12
323.9
350
14
355.6
73
5S
1.65
0.82
1.65
1.04
1.65
1.33
1.65
1.68
1.65
1.95
1.65
2.44
2.11
3.77
2.11
4.6
2.11
5.29
2.11
5.96
2.77
9.67
2.77
11.55
2.77
15.09
3.4
23.08
3.96
31.89
3.96
10S
1.24
0.28
1.65
0.51
1.65
0.64
2.11
1.01
2.11
1.31
2.77
2.13
2.77
2.76
2.77
3.1
2.77
4.01
3.05
5.36
3.05
6.59
3.05
7.55
3.05
8.52
3.4
11.82
3.4
14.13
3.76
20.37
4.19
28.34
4.57
36.73
4.78
10
6.35
20
6.35
33.31
6.35
41.77
6.35
49.73
7.92
30
7.04
36.81
7.8
51.03
8.38
65.2
9.53
STD
1.73
0.37
2.24
0.63
2.31
0.84
2.77
1.27
2.87
1.69
3.38
2.5
3.56
3.39
3.68
4.05
3.91
5.44
5.16
8.63
5.49
11.29
5.74
13.57
6.02
16.07
6.55
21.77
7.11
28.26
8.18
42.55
9.27
60.31
9.53
73.88
9.53
400
16
406.4
450
18
457.2
500
20
508
550
22
558.8
600
24
609.8
650
26
660.4
700
28
711.2
750
30
762
800
32
812.8
850
34
863.6
900
36
914.4
950
38
965.2
1000
40
1016
1050
42
1066.8
1100
44
1117.8
1150
46
1168.4
1200
48
1219.2
35.06
4.19
42.41
4.19
47.77
4.78
60.46
4.78
66.57
5.54
84.16
6.35
120.72
-
42.14
4.78
48.26
4.78
54.36
5.54
70
5.54
77.06
6.35
96.37
7.92
150.36
-
54.69
6.35
62.64
6.35
70.57
6.35
78.55
6.35
86.54
6.35
94.53
7.92
127.36
7.92
137.32
7.92
147.28
7.92
157.24
7.92
167.2
7.92
176.96
-
Available for stainless steel

Available for carbon steel
67.9
7.92
77.83
7.92
87.71
9.53
117.15
9.53
127.13
9.53
141.12
12.7 202.72 12.7
218.69
12.7
234.67
12.7
250.64
12.7
266.61
12.7
282.27
-
81.33
9.53
93.27
11.13
122.38
12.7
155.12
12.7
171.09
14.27
209.64
15.88
271.21
15.88
292.18
15.88
312.15
15.88
332.12
15.88
351.7
-
81.33
9.53
93.27
9.53
105.16
9.53
117.15
9.53
129.13
9.53
141.12
9.53
152.87
9.53
164.87
9.53
176.84
9.53
188.82
9.53
200.31
9.53
212.56
9.53
224.54
9.53
236.53
9.53
248.53
9.53
260.5
9.53
272.25
9.53
284.24
Pipe Spreader_TANK'!B1
ID NOZZLE
40S
1.73
0.36
2.24
0.64
2.31
0.86
2.77
1.3
2.87
1.71
3.38
2.55
3.56
3.46
3.68
4.13
3.91
5.54
5.16
8.81
5.49
11.52
5.74
13.84
6.02
16.4
6.55
22.2
7.11
28.83
8.18
43.39
9.27
61.52
9.52
75.32
-
146.36
40
1.73
0.37
2.24
0.63
2.31
0.84
2.77
1.27
2.87
1.69
3.38
2.5
3.56
3.39
3.68
4.05
3.91
5.44
5.16
8.63
5.49
11.29
5.74
13.57
6.02
16.07
6.55
21.77
7.11
28.26
8.18
42.55
9.27
60.31
10.31
79.73
11.13
SCHEDULE
60
10.31
53.08
12.7
81.55
14.27
108.96
15.09
XS
2.41
0.47
3.12
0.8
3.21
1.1
3.73
1.62
3.91
2.2
4.55
3.24
4.85
4.47
5.08
5.41
5.54
7.48
7.01
11.41
7.62
15.27
8.08
18.63
8.56
22.32
9.53
30.97
10.97
42.56
12.7
64.64
12.7
81.55
12.7
97.46
12.7
80S
2.41
0.48
3.02
0.82
3.2
1.12
3.73
1.65
3.91
2.24
4.55
3.29
4.85
4.56
5.08
5.51
5.54
7.63
7.01
11.64
7.62
15.59
8.08
19.01
8.56
22.77
9.53
31.59
10.97
43.42
12.7
65.95
12.7
83.19
12.7
99.43
-
80
2.41
0.47
3.12
0.8
3.21
1.1
3.73
1.62
3.91
2.2
4.55
3.24
4.85
4.47
5.08
5.41
5.54
7.48
7.01
11.41
7.62
15.27
8.08
18.63
8.56
22.32
9.53
30.97
10.97
42.56
12.7
64.64
15.09
96.01
17.48
132.08
19.05
100
15.09
75.92
18.26
114.75
21.44
159.91
23.83
120
11.13
28.32
12.7
40.28
14.27
54.2
18.26
90.44
21.44
133.06
25.4
186.75
27.79
140
20.62
100.92
25.4
155.15
28.58
208.14
31.75
94.55
12.7
123.3
14.27
155.8
15.09
173.42
17.48
255.41
17.48
342.91
17.48
364.9
19.05
420.4
-
12.71
16.66
160.12
19.05
205.74
20.62
247.83
22.23
294.25
24.61
355.26
-
107.39
12.7
123.3
12.7
139.15
12.7
155.12
12.7
171.09
12.7
187.06
12.7
202.72
12.7
218.69
12.7
234.67
12.7
250.64
12.7
266.61
12.7
282.27
12.7
298.24
12.7
314.22
12.7
330.19
12.7
346.16
12.7
351.82
12.7
377.79
158.1
21.44
203.53
23.88
254.55
26.19
311.17
28.58
373.83
30.96
442.08
-
194.96
26.19
245.56
29.36
309.62
32.54
381.53
34.93
451.42
39.89
547.71
-
224.65
30.96
286.64
34.93
363.56
38.1
441.49
41.28
527.02
46.02
640.03
-
253.56
36.53
333.19
39.67
408.26
44.45
508.11
47.63
600.63
52.37
720.16
-
160
4.78
1.95
5.56
2.9
6.35
4.24
6.35
5.61
7.14
7.25
8.74
11.11
9.53
14.92
11.13
21.35
13.49
33.54
15.88
49.11
18.26
67.56
23.01
111.27
28.58
172.33
33.32
238.76
35.71
XXS
7.47
2.55
7.82
3.64
9.09
5.45
9.7
7.77
10.15
9.56
11.07
13.14
14.02
20.39
15.24
27.68
17.12
41.03
19.05
57.43
21.95
79.22
22.23
107.92
25.4
155.15
25.4
186.97
-
281.7
40.49
365.35
45.34
459.37
50.01
564.81
53.98
672.26
59.54
808.22
-

ITEM :
PROJECT NO.
T-9121
Fy

20.00
OF ANGLE U
Ù
Dcp
w2
tL
rL
w2
stiff plate
Wp
tp
a
Lp
w1
w3
Weight of tank , We
=
=
=
=
0 kg
0 N
4
0
1.1 LIFTING LUG

Distance k
Lug radius, rL
Diameter of hole, d
Lug thickness, tL
Length a
Length b
Pad length, Lp
Pad width, Wp
Pad thickness, tp
Angle, U
=
=
=
=
=
=
=
=
=
=
=
=
60
45
30
12
0
0
90
70
150
100
8
20
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Shackle S.W.L
Type of shackle
Pin size, Dp
:
4.75 tons
=
22.40 mm

Material used
=
=
=
A 36
248.22 N/mm
2.00

=
=
=
=
148.93
223.40
163.83
99.29
N/mm
N/mm
N/mm
N/mm

ITEM :
PROJECT NO.
T-9121

4.1 DESIGN LOAD
=
=
=

(a) Tensile Stress
Since St
<
=
0 N
=
720 mm
=
0.00 N/mm
satisfactory.
(b) Bearing Stress

Since Sbr
<
=
0 N
=
269 mm
=
0.00 N/mm
satisfactory.
(c) Shear Stress

Since Ss
<
=
0 N
=
720 mm
=
0.00 N/mm
satisfactory.

St
------------+
St.all
Sbr
-------------Sbr.all
Ss
-------------Ss.all
0 N
0 N
0 N
0.00
is < than 1
Satisfactory.

(a) Bending Stress
2
Since Sbn
<
=
0
=
0
=
2160
=
0.00
satisfactory.

Since St
<
=
1080 mm
=
0.00 N/mm
satisfactory.

Since CS
<=
=
0.00
satisfactory.
N
Nmm
3
mm
N/mm

ITEM :
PROJECT NO.
T-9121

6.1 GENERAL
Weld leg , w1
Weld leg , w2
=
=
=
=
=
=

=
=
=

Component force, Fy
Since Ssx
<
=
0 N
=
0.00 N/mm
=
75.00 N/mm
satisfactory .

7.1 GENERAL
Weld leg , w
=
=
=
=


Component force, Fy
Since Ssx
<
=
0 N
=
0.00 N/mm
=
75.00 N/mm
satisfactory .
8.4
5.9
5.6
4.0
0.6
125
mm
mm
mm
mm
N/mm
1366 mm
713 mm
2079 mm
5.6 mm
4.0 mm
0.6
125 N/mm
1980 mm

ITEM :
PROJECT NO.
T-9121

Impact factor
=
=
=
61 kg
1,130 N
2
1) PIPE SIZING
Pipe size
Thickness of pipe,
Material used
:
=
=
=
=
=
=
=
=
=
=
a) Bending Stress
6 in SCH 80
168.3
10.97
84.15
73.18
200333
5422
1424
60.61
A 106.Gr.B
241.31
mm
mm
mm
mm
mm3
2
mm
mm
kg
N/mm
L
R1
R2
Since Sb
<
Combined stresses,
Sc
U
=
+
Sc.all
Since U
<
=
=
=
402,146 Nmm
2.01 N/mm
159.26 N/mm
satisfactory.
=
=
=
1,130 N
0.21 N/mm
144.79 N/mm
Sb
=
Sb.all
satisfactory.
0.01

ITEM :
PROJECT NO.
T-9121
2) LUG SIZING
rL(S)
d(S)
hL
wL(S)
Lug radius, rL(S)
=
=
=
=
=
50
16
150
30
80
mm
mm
mm
mm
mm
No of lug eye,
=
=
2
565 N

Material used
=
=
A 240 316L
172.37 N/mm

=
=
=
103.42 N/mm
155.13 N/mm
68.95 N/mm
SHACKLES
Type of shackle
Pin size, Dp
:
4.75 tons
=
22.40 mm

a) Tensile Stress
Tensile stress, St
Since St
<
=
=
=
satisfactory.
565 N
1120 mm
0.50 N/mm

ITEM :
PROJECT NO.
T-9121
b) Bearing Stress
Bearing stress, Sbr
Since Sbr
<
=
=
=
satisfactory.
565 N
358.4 mm
1.58 N/mm
c) Shear Stress
Shear stress, Ss
Since Ss
<
=
=
=
satisfactory.
565 N
560 mm
1.01 N/mm

Weld leg used,
a) Tensile Stress
Since St
<
=
=
12 mm
8 mm
:
=
=
=
E-43
0.49
125 N/mm
61.25 N/mm
=
=
=
565 N
2789 mm
0.20 N/mm
satisfactory.
(b) Shear stres

=
=
=
Since Sh
<
(c) Bending stress
Since Sb
<
=
=
=
565 N
0.20 N/mm
61.25 N/mm
46723 N
3.41 N/mm
61.25 N/mm
SLING AND WIRE ROPE CALCULATION @ SPREADER PIPE (TANK)

ITEM :
PROJECT NO.
T-9101 & T-9111 and T-9121


Number of leg
Vertical WLL
=
=
=
=
(SLING S5 & S6) - REFER DWG
2
2
Weight of Load lifted / No. of legs
=
=
2,183
0.99
lb
ton
TABLE 1
Sling ratio =
42%

Sling angle = 60
= 2.34 ton
OK
= 0.581 in
= 14.76 mm
To Used ---->
16
mm
(See note)
SUMMARY
WIRE ROPE DIAMETER USED
SWL OF SLING USED
MIN. REQUIRED SWL OF SLING
=
=
=
16 mm
2.70 ton
0.99 ton
(See note)
SLING AND WIRE ROPE CALCULATION (TANK)

ITEM :
PROJECT NO.
T-9101 & T-9111

and T-9121
(SLING S1/S2/S3/S4) - REFER DWG

Number of leg
=
=
2
4
Vertical WLL
Weight of Load lifted (lb) / No. of legs
8734 / 4
0.99
=
ton
TABLE 1
Sling ratio =
42%

Sling angle = 60
Actual Sling Capacity = 0.866 x
2.7
= 2.338 ton
OK
= 0.581 in
= 14.76 mm
To Used ---->
16
mm (See note)
2,184
lb
CALCULATION OF LIFTING FORCE (SKID)

ITEM :
PROJECT NO.
BOKOR C.I. Skid

DESIGN DATA
ERECTION WEIGHT OF SKID
DYNAMIC FACTOR
LENGTH OF SKID SUPPORT
FROM BASE TO C.O.G
FROM C.O.G TO LUG HOLE
HEIGHT OF SKID TANKS & SUPPORT
Wo =
Df
=
L
=
Y
=
X
=
R
=
4,215
2.0
6,200
3,157
3,043
3,225
kg
mm
mm
mm
mm
** FORMULAS **
W = Wo * Df =
8,430 kg
LL = W * ( Y * cosU + R * sinU) / [(X + Y) * COS U + R * SINU]
TL = W * (X * cosU) / [(X + Y) * COS U + R * SINU]
LV = LL * cosU
LH = LL * sin U
TV = TL * cosU
PV = 0.5 * LH
PH
= PV * tan 20
2. RESULT OF LIFTING FORCE (U= 0 to 90)
DEG.
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
LL
4291.73
4471.83
4639.35
4797.89
4950.40
5099.45
5247.37
5396.44
5548.99
5707.58
5875.18
6055.39
6252.82
6473.57
6726.12
7022.71
7381.97
7833.77
8429.52
LV
4291.73
4454.82
4568.87
4634.41
4651.86
4621.67
4544.36
4420.50
4250.77
4035.87
3776.49
3473.23
3126.41
2735.85
2300.47
1817.61
1281.87
682.76
0.00
LH
0.00
389.75
805.62
1241.79
1693.14
2155.12
2623.69
3095.27
3566.82
4035.87
4500.65
4960.29
5415.10
5867.05
6320.48
6783.42
7269.82
7803.96
8429.52
MAX. FORCE SUMMARY AT LIFTING
1
2
3
KIND OF
FORCE
LL
LV
LH
FORCE
(kg)
8429.52
4651.86
8429.52
ANGLE
(DEG.)
90
20
90
TL
4137.79
4104.92
3931.17
3766.73
3608.55
3453.95
3300.53
3145.92
2987.70
2823.20
2649.37
2462.45
2257.68
2028.72
1766.77
1459.14
1086.52
617.92
0.00
TV
4137.79
4089.30
3871.44
3638.38
3390.92
3130.34
2858.34
2576.99
2288.71
1996.31
1702.98
1412.40
1128.84
857.37
604.27
377.65
188.67
53.86
0.00
TH
0.00
357.77
682.64
974.90
1234.20
1459.70
1650.26
1804.42
1920.45
1996.31
2029.54
2017.12
1955.21
1838.64
1660.22
1409.42
1070.01
615.57
0.00
PV
0.00
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
SUMMARY OF STRESSES ON SKID LUG

Tensile Stress
Bearing Stress
Shear Stress
satisfactory.
satisfactory.
satisfactory.
Combine Stresses
0.25
SKID SUPPORT STRENGTH CALCULATIONS

ITEM :
PROJECT NO.
BOKOR C.I. Skid

Maximum Force Acting on Skid Support (Max Lift Force)

=
8,430 kg
( Refer CALCULATION OF LIFTING FORCE (SKID) - MAX. FORCE SUMMARY AT LIFTING )
Total Component force acting on all skid support, Fx(all)
=
82,694 N
Component force acting on beam, Fx
=
20,673 N
Assumption : The maximum load is divided uniformly to each btm beam support, i.e Fx = Fx(all) /4
1) BEAM SIZING
Assumption : The worst case scenario occur at the maximum span of Skid Support.
17.3
260.4
10.5
255.9
Member size
Depth of section, D
Flange width,
Thickness of flange,
Thickness of web,
Cross sectional area, A
Section modulus , Zx-x
: I-Beam 254 X 254 X 89

=
260.4 mm
=
255.9 mm
=
17.3 mm
=
10.5 mm
=
6,200 mm
=
11,225 mm
=
69,595,248 mm
Material used
=
=
A 36
248.21 N/mm
Fx
a) Bending Stress
R1
R2
Assume single point load at mid of beam,

Total bending moment, M ( = Fx.L / 4 )
Since Sb
<
Sb.all,therefore the section size is
Combined stresses,
Sc
U
=
+
Sc.all
Since U
<
=
=
=
32,043,767 Nmm
0.46 N/mm
163.82 N/mm
satisfactory.
=
=
=
82,694 N
7.37 N/mm
148.93 N/mm
Sb
=
Sbn.all
1, therefore the Section size is
satisfactory.
0.05
SUMMARY OF LIFTING LUG & SPREADER BAR (SKID)

1
LIFTING LUG @ SKID

Distance k
80 mm
Lug radius, rL
70 mm
Diameter of hole, d
35 mm
Lug thickness, tL
20 mm
10 mm
100 mm
Length a
140 mm
Length b
110 mm
Pad length, Lp
210 mm
Pad width, Wp
210 mm
Pad thickness, tp
10 mm
Shackle size,SWL
8.50 ton
6 in SCH 80
SPREADER BAR FOR SKID

Pipe Size
SPREADER BAR (SKID) SLINGS SIZE

S1 - S4
24
mm
S5,S6
24
mm
LUG @ SKID SPREADER BAR

Lug radius, rL(S)
70 mm
25 mm
192 mm
35 mm
80 mm
SUMMARY OF LIFTING LUG & SPREADER BAR (TANK)

4
LIFTING LUG @TANK (T-9101/T-9111/T-9121)

Distance k
60 mm
Lug radius, rL
45 mm
Diameter of hole, d
30 mm
Lug thickness, tL
12 mm
0 mm
0 mm
Length a
90 mm
Length b
70 mm
Pad length, Lp
150 mm
Pad width, Wp
100 mm
Pad thickness, tp
8 mm
Shackle size,SWL
4.75 ton
6 in SCH 80
SPREADER BAR FOR TANK

Pipe Size
SPREADER BAR (TANK) SLINGS SIZE

S1 - S4
16
mm
S5,S6
16
mm
LUG @ SKID SPREADER BAR
50 mm
Lug radius, rL(S)
16 mm
150 mm
30 mm
80 mm
WEIGHT AND ANALYSIS SUMMARY

1
WEIGHT SUMMARY
Total estimated Weight Of Skid & Equipment
4214.8 kg
Total estimated Weight Of Skid Structure
2234.0 kg
Total estimated Operating Weight Of Skid & Equipment
16,466 kg
Total estimated tank : T-9101
1,981 kg
1,981 kg
0 kg
15,735 kg
9,885 N
MAX. FORCE SUMMARY AT LIFTING

Maximum Force acting on skid
EXTERNAL FORCE LOADING SUMMARY

Wind Force
Fw
Wind Moment
Mw
Maximum Shear Force
Maximum O/T Moment
15,938,958 Nmm
Center of Gravity (X)
3.043
Center of Gravity (Y)
1.320
Center of Gravity (Z)
1.100
15,938,958 Nmm
9,885 N
C.O.G CALC SUMMARY
ALLOWABLE STRESS REFERENCE

ITEM :
PROJECT NO.
BOKOR C.I. Skid

COG CALCULATION FROM CADWORK

MEMBER
DESCRIPTION
LENGTH
(mm)
WEIGHT
(kg)
(X x Weight)
(Y x Weight)
(Z x Weight)
N7
N7
N7
N7
19.11
19.11
2.00
2.00
4662.4
4662.4
830.8
849.9
1005.9
1005.9
9,324.9
9,324.9
1,661.5
1,699.7
2,011.7
2,011.7
N7
N7
45.76
2.00
4662.5
882.3
1005.9
9,325.0
1,764.6
2,011.7
N7
N7
105.92
2.00
4625.0
942.6
1005.9
9,250.1
1,885.2
2,011.7
N7
N7
N7
N7
N7
N2
N7
N1
N7
N4
N7
N5
N7
N3
P1-STD
N6A
N6A
N6B
N6B
N6A
N6A
N6A
N6B
N6B
N6B
P2-STD
P2-STD
N8
N8
N8
N8
N8
P2-STD
P2-STD
P1-STD
N7
N10
N7
N3
N7
N5
N7
N4
N7
N3
N7
N2
N7
N1
N8
N8
N8
N8
N8
N6A
N6A
N6B
N6B
N6A
N6A
N6B
N6B
N6B
N7
N7
N7
N7
N7
N7
P1/2-STD
P1/2-STD
P1/2-STD
P1/2-STD
P1/2-STD
N7
N7
N7
N7
FLANGE
N2
FLANGE
N1
FLANGE
N4
FLANGE
N5
FLANGE
N3
P1-STD
N6A
N6A
N6B
N6B
N6A
N6A
N6A
N6B
N6B
N6B
P2-STD
P2-STD
N8
N8
N8
N8
N8
P2-STD
P2-STD
P1-STD
FLANGE
N10
FLANGE
N3
FLANGE
N5
FLANGE
N4
FLANGE
N3
FLANGE
N2
FLANGE
N1
N8
N8
N8
N8
N8
N6A
N6A
N6B
N6B
N6A
N6A
N6B
N6B
N6B
SWAGELOK
SWAGELOK
SWAGELOK
SWAGELOK
SWAGELOK
SWAGELOK
P1/2-STD
P1/2-STD
P1/2-STD
P1/2-STD
P1/2-STD
19.11
19.11
45.76
105.92
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
1800.01
19.11
19.11
19.11
19.11
75.10
105.92
45.76
45.76
105.92
75.10
1313.77
181.97
19.11
19.11
45.76
105.92
75.10
1313.77
181.97
1800.01
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
19.11
19.11
45.76
105.92
75.10
19.11
19.11
19.11
19.11
75.10
105.92
45.76
105.92
75.10
20.71
20.71
20.71
20.71
20.71
20.71
243.20
243.20
243.20
243.20
243.20
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
4.50
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
7.14
2.00
2.00
2.00
2.00
2.00
2.00
7.14
2.00
4.50
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
0.50
0.50
0.50
0.50
0.50
2949.9
2949.9
2950.0
2912.5
2595.0
2595.0
3605.0
3605.0
3605.0
3605.0
3170.0
3170.0
2595.0
2595.0
3148.6
3148.6
3148.6
3148.6
3148.6
3036.1
3111.2
3148.6
3148.6
3111.2
3036.1
3474.8
3474.8
3474.8
3474.8
3474.9
3437.4
3362.4
5887.3
5887.3
4861.1
5947.0
5947.0
4375.0
4375.0
5419.0
5419.0
5947.0
5947.0
4375.0
4375.0
4375.0
4375.0
5947.0
5947.0
5887.3
5887.3
5887.4
5849.9
5774.9
4861.1
4861.1
4861.1
4861.1
4748.6
4823.7
4861.1
4823.7
4748.6
4005.6
3764.6
1805.6
1564.6
205.6
12.0
4005.6
3764.6
1805.6
1564.6
205.6
818.3
837.4
869.8
930.1
2280.0
2280.0
2280.0
2280.0
1220.0
1220.0
1220.0
1220.0
1220.0
1220.0
802.7
812.3
831.4
812.3
831.4
961.5
924.1
863.8
863.8
924.1
961.5
620.7
711.7
812.3
831.4
863.8
924.1
961.5
633.2
724.2
815.2
2291.0
2291.0
1235.5
1235.5
1232.5
1232.5
1232.5
1232.5
1232.5
1232.5
2292.5
2292.5
2292.5
2292.5
824.8
843.9
876.3
936.6
974.0
824.8
843.9
824.8
843.9
974.0
936.6
876.3
936.6
974.0
149.6
149.9
150.1
149.9
150.1
149.9
149.6
149.9
150.1
149.9
150.1
997.4
997.4
997.4
997.4
3086.2
2999.5
3086.2
2999.5
3086.2
2999.5
3086.2
2999.5
3086.2
2999.5
1996.0
1096.0
1096.0
2896.0
2896.0
1096.0
1096.0
1096.0
2896.0
2896.0
2896.0
2239.1
2896.0
2896.0
2896.0
2896.0
2896.0
2896.0
2247.6
2904.5
2004.5
561.2
667.0
561.2
667.0
3088.7
3002.0
3088.7
3002.0
3091.7
3005.0
3091.7
3005.0
3088.7
3002.0
2904.5
2904.5
2904.5
2904.5
2904.5
1104.5
1104.5
2904.5
2904.5
1104.5
1104.5
2904.5
2904.5
2904.5
1133.3
1072.9
1253.8
1072.9
1243.5
1062.6
1001.3
941.0
1121.9
940.9
1121.9
5,899.9
5,899.9
5,900.0
5,825.1
5,190.0
5,190.0
7,210.0
7,210.0
7,210.0
7,210.0
6,340.1
6,340.1
5,190.0
5,190.0
14,169.3
6,297.2
6,297.2
6,297.2
6,297.2
6,072.3
6,222.3
6,297.3
6,297.3
6,222.3
6,072.3
24,796.9
6,949.6
6,949.6
6,949.6
6,949.7
6,874.8
6,724.7
42,013.0
11,774.6
21,875.9
11,894.0
11,894.0
8,750.0
8,750.0
10,838.0
10,838.0
11,894.0
11,894.0
8,750.0
8,750.0
8,750.0
8,750.0
11,894.0
11,894.0
11,774.6
11,774.6
11,774.7
11,699.8
11,549.7
9,722.2
9,722.2
9,722.2
9,722.2
9,497.3
9,647.3
9,722.3
9,647.3
9,497.3
8,011.2
7,529.2
3,611.2
3,129.2
411.2
24.0
2,002.8
1,882.3
902.8
782.3
102.8
1,636.5
1,674.7
1,739.6
1,860.2
4,560.0
4,560.0
4,560.0
4,560.0
2,440.0
2,440.0
2,440.0
2,440.0
2,440.0
2,440.0
3,612.3
1,624.5
1,662.7
1,624.5
1,662.7
1,923.0
1,848.2
1,727.6
1,727.6
1,848.2
1,923.0
4,429.6
1,423.4
1,624.5
1,662.7
1,727.6
1,848.2
1,923.0
4,518.8
1,448.4
3,668.5
4,582.0
4,582.0
2,471.0
2,471.0
2,465.0
2,465.0
2,465.0
2,465.0
2,465.0
2,465.0
4,585.0
4,585.0
4,585.0
4,585.0
1,649.5
1,687.7
1,752.6
1,873.2
1,948.0
1,649.5
1,687.7
1,649.5
1,687.7
1,948.0
1,873.2
1,752.6
1,873.2
1,948.0
299.3
299.8
300.2
299.8
300.2
299.8
74.8
74.9
75.1
74.9
75.1
1,994.7
1,994.7
1,994.7
1,994.7
6,172.4
5,999.0
6,172.4
5,999.0
6,172.4
5,999.0
6,172.4
5,999.0
6,172.4
5,999.0
8,982.4
2,192.0
2,192.0
5,792.0
5,792.0
2,192.0
2,192.0
2,192.0
5,792.0
5,792.0
5,792.0
15,978.8
5,792.0
5,792.0
5,792.0
5,792.0
5,792.0
5,792.0
16,039.4
5,809.0
9,020.6
1,122.4
1,334.0
1,122.4
1,334.0
6,177.4
6,004.0
6,177.4
6,004.0
6,183.4
6,010.0
6,183.4
6,010.0
6,177.4
6,004.0
5,809.0
5,809.0
5,809.0
5,809.0
5,809.0
2,209.0
2,209.0
5,809.0
5,809.0
2,209.0
2,209.0
5,809.0
5,809.0
5,809.0
2,266.5
2,145.8
2,507.7
2,145.7
2,487.1
2,125.1
500.7
470.5
560.9
470.5
561.0

DESCRIPTION
LENGTH
(mm)
WEIGHT
(kg)
(X x Weight)
(Y x Weight)
(Z x Weight)
P1/2-STD
PLC PANEL
BPR
Flow Transmitter
Dampener
Y-strainer
Level Transmitter
Level Gage
Y-strainer
Pressure Gage
Manifold Block
Calibration Pot
DBB valve
DBB valve
DBB valve
PSV
DBB valve
Ball Valve
PSV
Manifold Block
Calibration Pot
Pressure Gage
Dampener
Pressure Gage
P1/2-STD
PLC PANEL
BPR
Flow Transmitter
Dampener
Y-strainer
Level Transmitter
Level Gage
Y-strainer
Pressure Gage
Manifold Block
Calibration Pot
DBB valve
DBB valve
DBB valve
PSV
DBB valve
Ball Valve
PSV
Manifold Block
Calibration Pot
Pressure Gage
Dampener
Pressure Gage
243.20
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
60.33
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
60.33
120.65
120.65
120.65
120.65
0.50
20.00
5.00
3.00
2.00
1.00
10.00
15.00
1.00
0.50
5.00
2.00
1.00
1.00
1.00
2.00
1.00
20.00
2.00
5.00
2.00
0.50
2.00
0.50
12.0
3761.9
3931.4
4137.6
12.0
3764.6
4482.7
4137.6
4482.7
4423.1
4482.7
4022.2
4470.7
4005.6
3761.9
4800.0
4482.7
3764.6
4470.7
4005.6
4423.1
4022.2
4800.0
2823.1
149.9
312.6
312.6
312.6
313.1
149.7
150.1
312.1
150.1
474.6
149.8
474.2
312.6
149.9
312.6
436.5
150.1
149.6
312.6
149.8
474.2
474.6
436.1
474.6
941.0
1037.3
1037.3
1037.3
916.6
992.3
1000.4
1157.9
1121.0
1264.4
849.5
1385.0
1157.9
940.0
1157.9
1302.5
879.7
879.7
1037.3
849.5
1385.0
1264.4
1423.1
1264.4
6.0
75,238.0
19,657.0
12,412.8
24.0
3,764.6
44,827.2
62,063.9
4,482.7
2,211.5
22,413.6
8,044.4
4,470.7
4,005.6
3,761.9
9,600.0
4,482.7
75,292.0
8,941.5
20,028.0
8,846.1
2,011.1
9,600.0
1,411.5
74.9
6,252.2
1,563.1
937.8
626.2
149.7
1,501.1
4,682.1
150.1
237.3
748.8
948.3
312.6
149.9
312.6
873.1
150.1
2,992.8
625.2
748.8
948.3
237.3
872.1
237.3
470.5
20,745.3
5,186.3
3,111.8
1,833.2
992.3
10,003.6
17,368.7
1,121.0
632.2
4,247.7
2,770.1
1,157.9
940.0
1,157.9
2,605.0
879.7
17,594.1
2,074.5
4,247.7
2,770.1
632.2
2,846.3
632.2
Calibration Pot
Calibration Pot
120.65
2.00
2422.2
474.2
1385.0
4,844.4
948.3
2,770.1
PSV
Calibration Pot
Pressure Gage
Dampener
PLC PANEL
BPR
Flow Transmitter
Dampener
Level Gage
DBB valve
DBB valve
PSV
Y-strainer
DBB valve
Ball Valve
Manifold Block
Level Transmitter
Y-strainer
Manifold Block
DBB valve
PLC PANEL
BPR
Flow Transmitter
Dampener
Y-strainer
Level Transmitter
Level Gage
Y-strainer
Pressure Gage
Manifold Block
Calibration Pot
DBB valve
DBB valve
DBB valve
PSV
DBB valve
Ball Valve
PSV
Manifold Block
Calibration Pot
Pressure Gage
Pump
Pump
Pump
Pump
Pump
Pump
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
PSV
Calibration Pot
Pressure Gage
Dampener
PLC PANEL
BPR
Flow Transmitter
Dampener
Level Gage
DBB valve
DBB valve
PSV
Y-strainer
DBB valve
Ball Valve
Manifold Block
Level Transmitter
Y-strainer
Manifold Block
DBB valve
PLC PANEL
BPR
Flow Transmitter
Dampener
Y-strainer
Level Transmitter
Level Gage
Y-strainer
Pressure Gage
Manifold Block
Calibration Pot
DBB valve
DBB valve
DBB valve
PSV
DBB valve
Ball Valve
PSV
Manifold Block
Calibration Pot
Pressure Gage
Pump
Pump
Pump
Pump
Pump
Pump
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
60.33
120.65
120.65
60.33
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
60.33
120.65
120.65
120.65
120.65
120.65
120.65
120.65
120.65
60.33
120.65
120.65
241.00
241.00
241.00
241.00
241.00
241.00
1600.00
325.00
550.00
400.06
325.00
550.00
400.06
1600.00
2.00
2.00
0.50
2.00
20.00
5.00
3.00
2.00
15.00
1.00
1.00
2.00
1.00
1.00
20.00
5.00
10.00
1.00
5.00
1.00
20.00
5.00
3.00
2.00
1.00
10.00
15.00
1.00
0.50
5.00
2.00
1.00
1.00
1.00
2.00
1.00
20.00
2.00
5.00
2.00
0.50
60.00
60.00
60.00
60.00
60.00
60.00
20.98
4.30
7.00
35.52
4.30
7.00
18.40
73.60
3200.0
2823.1
2422.2
3200.0
1561.9
1731.4
1937.6
3761.9
1937.6
2270.7
1561.9
2270.7
1564.6
1805.6
1564.6
1805.6
2906.1
2906.1
2906.1
2906.1
12.0
131.4
337.6
2270.7
12.0
682.7
337.6
682.7
623.1
682.7
222.2
670.7
205.6
12.0
1000.0
682.7
12.0
670.7
205.6
623.1
222.2
4362.2
3885.1
2785.6
1685.1
562.2
85.1
2400.0
3200.0
3200.0
3171.2
1600.0
1600.0
1630.0
2400.0
436.5
474.2
474.6
436.1
312.7
312.7
312.7
313.1
312.3
312.7
312.7
312.7
149.7
149.9
149.6
149.8
150.1
150.1
149.8
150.1
312.6
312.6
312.6
313.2
149.7
150.1
312.1
150.1
474.6
149.8
474.2
312.6
149.9
312.6
436.5
150.1
149.6
312.6
149.8
474.2
474.6
149.9
149.9
149.9
149.9
149.9
149.9
475.0
312.5
475.0
150.1
312.5
475.0
150.1
150.0
1302.5
1385.0
1264.4
1423.1
1037.2
1037.2
1037.2
916.6
1157.8
1157.8
1157.8
1037.2
992.3
940.0
879.6
849.5
1000.3
1120.9
849.5
879.6
1037.3
1037.3
1037.3
916.5
992.3
1000.3
1157.9
1121.0
1264.4
849.5
1385.0
1157.9
940.0
1157.9
1302.5
879.7
879.7
1037.3
849.5
1385.0
1264.4
819.4
819.4
819.3
819.3
819.4
819.4
1204.1
654.0
929.0
443.8
654.0
929.0
454.0
685.7
6,400.0
5,646.1
1,211.1
6,400.0
31,238.0
8,657.0
5,812.8
7,523.8
29,063.9
2,270.7
1,561.9
4,541.5
1,564.6
1,805.6
31,292.0
9,028.0
29,061.2
2,906.1
14,530.6
2,906.1
240.0
657.0
1,012.8
4,541.5
12.0
6,827.2
5,063.9
682.7
311.5
3,413.6
444.4
670.7
205.6
12.0
2,000.0
682.7
240.0
1,341.5
1,028.0
1,246.1
111.1
261,733.1
233,106.1
167,137.1
101,106.1
33,733.1
5,106.1
50,342.4
13,760.0
22,400.0
112,630.8
6,880.0
11,200.0
29,995.8
176,640.0
873.1
948.3
237.3
872.1
6,254.7
1,563.7
938.2
626.2
4,684.0
312.7
312.7
625.5
149.7
149.9
2,992.8
748.8
1,501.1
150.1
748.8
150.1
6,252.2
1,563.1
937.8
626.4
149.7
1,501.1
4,682.1
150.1
237.3
748.8
948.3
312.6
149.9
312.6
873.1
150.1
2,992.8
625.2
748.8
948.3
237.3
8,992.5
8,992.5
8,992.5
8,992.5
8,992.5
8,992.5
9,963.6
1,343.8
3,325.0
5,332.0
1,343.8
3,325.0
2,762.7
11,043.3
2,605.0
2,770.1
632.2
2,846.3
20,743.9
5,186.0
3,111.6
1,833.2
17,367.7
1,157.8
1,157.8
2,074.4
992.3
940.0
17,592.7
4,247.4
10,002.8
1,120.9
4,247.4
879.6
20,745.1
5,186.3
3,111.8
1,833.1
992.3
10,003.5
17,368.6
1,121.0
632.2
4,247.7
2,770.1
1,157.9
940.0
1,157.9
2,605.0
879.7
17,593.9
2,074.5
4,247.7
2,770.1
632.2
49,162.2
49,162.2
49,158.5
49,158.5
49,162.2
49,162.2
25,256.4
2,812.2
6,503.0
15,761.8
2,812.2
6,503.0
8,354.3
50,471.2
MEMBER

MEMBER
DESCRIPTION
LENGTH
(mm)
WEIGHT
(kg)
(X x Weight)
(Y x Weight)
(Z x Weight)
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
UAP 300
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
UAP 300
Dampener
TP4
P2-STD
P2-STD
P1-STD
TP5
PLC
MCP
N7
N10
N7
N3
N7
N7
N7
N7
N7
N5
N7
N4
N7
N3
N7
N2
N7
N1
N8
N8
N8
N8
N8
N6A
N6A
N6B
N6B
N6A
N6A
N6A
N6B
N6B
N6B
P2-STD
P2-STD
P2-STD
P2-STD
P2-STD
UC25X254X89
UC25X254X89
UC25X254X89
UC25X254X89
MW
MW
MW600x6.0
MW
MW
MW600x6.0
MW
MW
MW600x6.0
FB50x6
FB50x6
FB50x6
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
UAP 300
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
HS76x76x6.4
UAP 300
UAP 300
UAP 300
Dampener
TP4
P2-STD
P2-STD
P1-STD
TP5
PLC
MCP
FLANGE
N10
FLANGE
N3
N7
N7
N7
N7
FLANGE
N5
FLANGE
N4
FLANGE
N3
FLANGE
N2
FLANGE
N1
N8
N8
N8
N8
N8
N6A
N6A
N6B
N6B
N6A
N6A
N6A
N6B
N6B
N6B
P2-STD
P2-STD
P2-STD
P2-STD
P2-STD
UC25X254X89
UC25X254X89
UC25X254X89
UC25X254X89
MW
MW
MW600x6.0
MW
MW
MW600x6.0
MW
MW
MW600x6.0
FB50x6
FB50x6
FB50x6
325.00
550.00
1000.00
1000.00
325.00
550.00
400.00
400.00
1000.00
325.00
550.00
1000.00
1000.00
325.00
550.00
400.00
400.00
1000.00
120.65
20.71
1313.77
181.97
1800.01
21.24
962.50
812.50
20.71
190.97
20.71
190.97
19.11
19.11
45.76
105.92
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
20.71
190.97
19.11
19.11
45.76
105.92
75.10
19.11
19.11
19.11
19.11
75.10
105.92
45.76
45.76
105.92
75.10
243.20
243.20
243.20
243.20
243.20
2500.00
2500.00
2500.00
2500.00
19.41
19.41
134.44
19.41
19.41
134.44
19.41
19.41
134.44
2100.00
2100.00
2100.00
4.30
20.00
13.00
13.00
4.30
7.00
35.52
35.52
46.00
12.00
4.30
13.00
13.00
4.30
7.00
35.52
35.52
46.00
2.00
1.00
7.14
2.00
4.50
1.00
56.43
47.64
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
222.5
222.5
222.5
222.5
9.00
9.00
12.96
9.00
9.00
12.96
9.00
9.00
12.96
5.31
5.31
5.31
4800.0
4800.0
4300.0
4300.0
3800.0
3800.0
4771.2
3828.8
4300.0
1000.0
1000.0
500.0
500.0
0.0
0.0
905.4
28.8
500.0
1000.0
12.0
1774.8
1774.8
748.6
6322.5
5813.8
6356.3
1834.5
1834.5
262.5
262.5
549.9
549.9
550.0
512.5
1306.5
1306.5
1834.5
1834.5
262.5
262.5
262.5
262.5
1834.5
1834.5
1774.8
1774.8
1774.9
1737.4
1662.4
748.6
748.6
748.6
748.6
636.1
711.2
748.6
748.6
711.2
636.1
3605.0
5947.0
6190.3
9.7
1834.5
4190.0
3710.0
2490.0
2010.0
1050.0
1050.0
1050.0
3100.0
3100.0
3100.0
5162.5
5162.5
5162.5
1050.0
1050.0
1050.0
312.4
474.9
474.9
474.9
312.4
474.9
150.0
150.0
150.0
312.4
474.9
474.9
474.9
312.4
474.9
150.0
150.0
150.0
436.1
1250.0
620.7
711.7
802.7
1250.0
156.3
668.8
2278.5
2278.5
1223.0
1223.0
818.3
837.4
869.8
930.1
1220.0
1220.0
1220.0
1220.0
1220.0
1220.0
2280.0
2280.0
2280.0
2280.0
812.3
831.4
863.8
924.1
961.5
812.3
831.4
812.3
831.4
961.5
924.1
863.8
863.8
924.1
961.5
2280.0
2292.5
1250.0
1250.0
2280.0
1250.0
1250.0
1250.0
1250.0
1750.0
1750.0
1750.0
1750.0
1750.0
1750.0
1762.5
1762.5
1762.5
2500.0
2500.0
2500.0
654.1
929.1
1204.1
654.1
654.1
929.1
443.9
443.9
685.8
654.1
929.1
1204.1
654.1
654.1
929.1
443.8
443.8
685.8
1423.1
239.8
2239.1
2896.0
1996.0
239.8
1216.5
1291.5
552.7
658.5
552.7
658.5
997.4
997.4
997.4
997.4
3080.2
2993.5
3080.2
2993.5
3083.2
2996.5
3083.2
2996.5
3080.2
2993.5
2896.0
2896.0
2896.0
2896.0
2896.0
1096.0
1096.0
2896.0
2896.0
1096.0
1096.0
1096.0
2896.0
2896.0
2896.0
3025.6
3028.1
239.8
239.8
3019.6
127.0
127.0
127.0
127.0
3061.6
3042.1
2965.2
3067.6
3048.1
2971.2
3070.1
3050.6
2973.7
2366.5
1829.0
1291.5
20,640.0
96,000.0
55,900.0
55,900.0
16,340.0
26,600.0
169,458.0
135,988.2
197,800.0
12,000.0
4,300.0
6,500.0
6,500.0
0.0
0.0
32,157.8
1,023.6
23,000.0
2,000.0
12.0
12,665.3
3,549.6
3,368.8
6,322.5
328,078.1
302,792.0
3,669.0
3,669.0
525.0
525.0
1,099.9
1,099.9
1,100.0
1,025.1
2,613.0
2,613.0
3,669.0
3,669.0
525.0
525.0
525.0
525.0
3,669.0
3,669.0
3,549.6
3,549.6
3,549.7
3,474.8
3,324.7
1,497.2
1,497.2
1,497.2
1,497.2
1,272.3
1,422.3
1,497.3
1,497.3
1,422.3
1,272.3
7,210.0
11,894.0
12,380.6
19.4
3,669.0
932,272.2
825,477.8
554,022.2
447,227.8
9,450.0
9,450.0
13,604.0
27,900.0
27,900.0
40,164.2
46,462.5
46,462.5
66,886.4
5,578.7
5,578.7
5,578.7
1,343.2
9,497.5
6,173.4
6,173.4
1,343.2
3,324.1
5,327.6
5,327.6
6,900.0
3,748.5
2,042.0
6,173.4
6,173.4
1,343.2
3,324.1
5,327.6
5,327.6
6,900.0
872.1
1,250.0
4,429.6
1,423.4
3,612.3
1,250.0
8,817.4
31,857.2
4,557.0
4,557.0
2,446.0
2,446.0
1,636.5
1,674.7
1,739.6
1,860.2
2,440.0
2,440.0
2,440.0
2,440.0
2,440.0
2,440.0
4,560.0
4,560.0
4,560.0
4,560.0
1,624.5
1,662.7
1,727.6
1,848.2
1,923.0
1,624.5
1,662.7
1,624.5
1,662.7
1,923.0
1,848.2
1,727.6
1,727.6
1,848.2
1,923.0
4,560.0
4,585.0
2,500.0
2,500.0
4,560.0
278,125.0
278,125.0
278,125.0
278,125.0
15,750.0
15,750.0
22,673.4
15,750.0
15,750.0
22,673.4
15,862.5
15,862.5
22,835.3
13,282.5
13,282.5
13,282.5
2,812.5
18,581.4
15,652.9
8,502.9
2,812.5
6,503.5
15,764.3
15,764.3
31,547.8
7,848.8
3,995.0
15,652.8
8,502.8
2,812.5
6,503.4
15,764.0
15,764.0
31,547.4
2,846.3
239.8
15,978.8
5,792.0
8,982.4
239.8
68,648.8
61,523.1
1,105.4
1,317.0
1,105.4
1,317.0
1,994.7
1,994.7
1,994.7
1,994.7
6,160.4
5,987.0
6,160.4
5,987.0
6,166.4
5,993.0
6,166.4
5,993.0
6,160.4
5,987.0
5,792.0
5,792.0
5,792.0
5,792.0
5,792.0
2,192.0
2,192.0
5,792.0
5,792.0
2,192.0
2,192.0
2,192.0
5,792.0
5,792.0
5,792.0
6,051.2
6,056.2
479.6
479.6
6,039.2
28,257.5
28,257.5
28,257.5
28,257.5
27,554.0
27,379.3
38,418.0
27,608.0
27,433.3
38,495.7
27,630.5
27,455.8
38,528.1
12,573.2
9,717.5
6,861.7

MEMBER
DESCRIPTION
LENGTH
(mm)
WEIGHT
(kg)
(X x Weight)
(Y x Weight)
(Z x Weight)
FB50x6
FB50x6
FB50x6
PL-6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6
PL-6
PL-6
PL-6
PL-12
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 2150 X 2100
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 2150 X 1500
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 2150 X 2100
PL-6 X 2150 X 1500
PL-6 X 2100 X 1500
PL-6 X 2100 X 1500
PL-12 X 180 X 180
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 2150 X 2100
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
2150.00
2150.00
2150.00
2150.00
2150.00
2150.00
1500.00
1500.00
1500.00
2150.00
1500.00
1500.00
1500.00
2100.00
2100.00
443.00
443.00
1500.00
1500.00
2100.00
2100.00
2100.00
2100.00
2100.00
2150.00
2150.00
2150.00
2150.00
2150.00
1500.00
1500.00
1500.00
2150.00
2150.00
2100.00
2100.00
180.01
2100.00
2100.00
2100.00
2150.00
2150.00
2150.00
2150.00
1500.00
443.00
1500.00
2100.00
2100.00
443.00
1500.00
2100.00
2100.00
1500.00
1500.00
2100.00
2100.00
2100.00
2150.00
6.80
6.80
6.80
212.70
6.80
6.80
7.40
7.40
7.40
151.93
7.40
7.40
7.40
5.31
5.31
2.00
2.00
7.40
7.40
5.31
5.31
5.31
5.31
5.31
6.80
6.80
6.80
6.80
6.80
7.40
7.40
7.40
212.70
151.93
148.40
148.40
3.05
5.31
5.31
5.31
6.80
6.80
6.80
212.70
7.40
2.00
7.40
5.31
5.31
2.00
7.40
5.31
5.31
7.40
7.40
5.31
5.31
5.31
6.80
1050.0
525.0
1575.0
1050.0
2094.0
2094.0
2094.0
2094.0
2094.0
2097.0
1575.0
1050.0
525.0
1050.0
1050.0
1050.0
1050.0
1575.0
525.0
1050.0
1050.0
1050.0
1050.0
1050.0
1050.0
525.0
1575.0
0.0
0.0
0.0
0.0
0.0
1050.0
3.0
1050.0
1050.0
2010.0
5162.5
5162.5
5162.5
5162.5
4637.5
5687.5
5162.5
5687.5
5162.5
4637.5
5162.5
5162.5
5162.5
4637.5
5162.5
5162.5
5162.5
5687.5
5162.5
5162.5
5162.5
5162.5
2500.0
2500.0
2500.0
2497.0
2060.0
1440.0
1750.0
1750.0
1750.0
1750.0
1750.0
1750.0
1750.0
1440.0
2060.0
2278.5
1221.5
1750.0
1750.0
1440.0
2060.0
1006.0
1006.0
1006.0
1006.0
1006.0
1006.0
2060.0
1440.0
1750.0
1750.0
1750.0
1003.0
1750.0
1750.0
1750.0
2410.0
2512.5
2512.5
2512.5
2512.5
2512.5
2512.5
2509.5
1762.5
2291.0
1762.5
1452.5
2072.5
1234.0
1762.5
1452.5
2072.5
1762.5
1762.5
1018.5
1018.5
1018.5
1018.5
1829.0
1829.0
1829.0
1829.0
1829.0
1829.0
2366.5
1829.0
1291.5
1829.0
754.0
754.0
754.0
754.0
754.0
2898.0
2898.0
2898.0
2898.0
2898.0
2898.0
2366.5
1829.0
1291.5
1829.0
1829.0
1829.0
1829.0
1829.0
2366.5
1829.0
1291.5
1829.0
1829.0
757.0
2901.0
260.0
2375.0
1837.5
1300.0
1837.5
1837.5
1837.5
1837.5
2906.5
2906.5
2906.5
2906.5
2906.5
2906.5
762.5
762.5
762.5
762.5
762.5
2375.0
1837.5
1300.0
1837.5
7,140.0
3,570.0
10,710.0
223,336.8
14,239.2
14,239.2
15,495.6
15,495.6
15,495.6
318,596.6
11,655.0
7,770.0
3,885.0
5,578.7
5,578.7
2,100.0
2,100.0
11,655.0
3,885.0
5,578.7
5,578.7
5,578.7
5,578.7
5,578.7
7,140.0
3,570.0
10,710.0
0.0
0.0
0.0
0.0
0.0
223,336.8
455.8
155,816.3
155,816.3
6,135.6
27,428.4
27,428.4
27,428.4
35,105.0
31,535.0
38,675.0
1,098,072.5
42,087.5
10,325.0
34,317.5
27,428.4
27,428.4
10,325.0
34,317.5
27,428.4
27,428.4
38,202.5
42,087.5
27,428.4
27,428.4
27,428.4
35,105.0
17,000.0
17,000.0
17,000.0
531,116.1
14,008.0
9,792.0
12,950.0
12,950.0
12,950.0
265,877.0
12,950.0
12,950.0
12,950.0
7,650.7
10,944.8
4,557.0
2,443.0
12,950.0
12,950.0
7,650.7
10,944.8
5,344.9
5,344.9
5,344.9
6,840.8
6,840.8
6,840.8
14,008.0
9,792.0
12,950.0
12,950.0
12,950.0
213,339.8
265,877.0
259,693.9
259,693.9
7,356.5
13,348.9
13,348.9
13,348.9
17,085.0
17,085.0
17,085.0
533,774.9
13,042.5
4,582.0
13,042.5
7,717.1
11,011.2
2,468.0
13,042.5
7,717.1
11,011.2
13,042.5
13,042.5
5,411.3
5,411.3
5,411.3
6,925.8
12,437.2
12,437.2
12,437.2
389,031.4
12,437.2
12,437.2
17,512.1
13,534.6
9,557.1
277,879.4
5,579.6
5,579.6
5,579.6
4,006.0
4,006.0
5,796.0
5,796.0
21,445.2
21,445.2
15,397.1
15,397.1
12,573.2
9,717.5
6,861.7
12,437.2
12,437.2
12,437.2
12,437.2
12,437.2
17,512.1
13,534.6
9,557.1
389,031.4
277,879.4
112,336.2
430,498.2
793.7
12,618.4
9,762.6
6,906.9
12,495.0
12,495.0
12,495.0
390,839.4
21,508.1
5,813.0
21,508.1
15,442.2
15,442.2
5,813.0
5,642.5
4,051.2
4,051.2
5,642.5
5,642.5
12,618.4
9,762.6
6,906.9
12,495.0
FB50x6
FB50x6
2150.00
6.80
4637.5
1018.5
1837.5
31,535.0
6,925.8
12,495.0
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6
PL-6
PL-6
PL-6
PL-6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 2150 X 2100
PL-6 X 2150 X 1500
PL-6 X 2150 X 1500
PL-6 X 2100 X 1500
PL-6 X 2100 X 1500
FB50x6
FB50x6
FB50x6
FB50x6
2150.00
1500.00
1500.00
2150.00
2150.00
1500.00
1500.00
1500.00
2150.00
2150.00
1500.00
2150.00
2150.00
2150.00
2100.00
2100.00
1400.00
1500.00
1500.00
1400.00
6.80
7.40
7.40
6.80
6.80
7.40
7.40
7.40
6.80
6.80
7.40
212.70
151.93
151.93
148.40
148.40
3.54
7.40
7.40
3.54
5687.5
6212.5
6212.5
6212.5
6212.5
6212.5
4112.5
4112.5
4112.5
4112.5
4112.5
5162.5
6209.5
4115.5
5162.5
5162.5
3100.0
3410.0
2790.0
3100.0
1018.5
1762.5
1762.5
2072.5
1452.5
1762.5
1762.5
1762.5
2072.5
1452.5
1762.5
1015.5
1762.5
1762.5
1762.5
1762.5
1440.0
1750.0
1750.0
2060.0
1837.5
2375.0
1837.5
1837.5
1837.5
1300.0
2375.0
1837.5
1837.5
1837.5
1300.0
1837.5
1837.5
1837.5
765.5
2909.5
766.0
766.0
766.0
766.0
38,675.0
45,972.5
45,972.5
42,245.0
42,245.0
45,972.5
30,432.5
30,432.5
27,965.0
27,965.0
30,432.5
1,098,072.5
943,407.5
625,266.7
766,096.9
766,096.9
10,980.2
25,234.0
20,646.0
10,980.2
6,925.8
13,042.5
13,042.5
14,093.0
9,877.0
13,042.5
13,042.5
13,042.5
14,093.0
9,877.0
13,042.5
215,998.6
267,776.1
267,776.1
261,548.8
261,548.8
5,100.5
12,950.0
12,950.0
7,296.5
12,495.0
17,575.0
13,597.5
12,495.0
12,495.0
9,620.0
17,575.0
13,597.5
12,495.0
12,495.0
9,620.0
390,839.4
279,170.8
279,170.8
113,597.5
431,759.6
2,713.2
5,668.4
5,668.4
2,713.2

MEMBER
DESCRIPTION
LENGTH
(mm)
WEIGHT
(kg)
(X x Weight)
(Y x Weight)
(Z x Weight)
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6
PL-6
PL-6
PL-6
PL-6
PL-6
UC150X23
PL-12
UC150X23
PL-12
UC25X254X89
UC25X254X89
UC25X254X89
UC25X254X89
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
UC150X23
PL-10
PL-12
PL-10
PL-12
PL-10
PL-12
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
FB50x6
PL-6 X 1500 X 1400
PL-6 X 1500 X 1400
PL-6 X 2150 X 1400
PL-6 X 2150 X 1400
PL-6 X 2150 X 1500
PL-6 X 2150 X 1500
UC150X23
PL-12 X 180 X 180
UC150X23
PL-12 X 180 X 180
UC25X254X89
UC25X254X89
UC25X254X89
UC25X254X89
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
UC150X23
PL-10 X 180 X 180
PL-12 X 180 X 180
PL-10 X 180 X 180
PL-12 X 180 X 180
PL-10 X 180 X 180
PL-12 X 180 X 180
1400.00
1400.00
2150.00
1400.00
2150.00
1500.00
1500.00
1500.00
2150.00
2150.00
1400.00
1400.00
2150.00
1400.00
2150.00
1400.00
1500.00
1500.00
1400.00
1500.00
1500.00
1500.00
2150.00
2150.00
1500.00
1500.00
2150.00
2150.00
2150.00
2150.00
478.00
180.01
478.00
180.01
2500.00
6200.00
2500.00
6200.00
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
478.00
180.01
180.01
180.01
180.01
180.01
180.01
3.54
3.54
6.80
3.54
6.80
7.40
7.40
7.40
6.80
6.80
3.54
3.54
6.80
3.54
6.80
3.54
7.40
7.40
3.54
7.40
7.40
7.40
6.80
6.80
98.93
98.93
141.80
141.80
151.93
151.93
35.50
3.05
35.50
3.05
222.5
551.8
222.5
551.8
35.50
2.54
3.05
35.50
2.54
3.05
35.50
2.54
3.05
35.50
2.54
3.05
35.50
2.54
3.05
10.00
2.54
3.05
10.00
2.54
3.05
10.00
2.54
3.05
10.00
2.54
4.00
10.00
2.54
3.05
2.54
3.05
2.00
3.04
3100.0
3100.0
3410.0
3100.0
2790.0
3800.0
3800.0
3800.0
3800.0
3800.0
3100.0
3100.0
3410.0
3100.0
2790.0
3100.0
3410.0
2790.0
3100.0
2400.0
2400.0
2400.0
2400.0
2400.0
3100.0
3100.0
3100.0
3100.0
3797.0
2403.0
3710.0
3710.0
2490.0
2490.0
6073.0
3100.0
127.0
3100.0
4190.0
4190.0
4190.0
4190.0
4190.0
4190.0
6110.0
6110.0
6110.0
6110.0
6110.0
6110.0
2010.0
2010.0
2010.0
2010.0
2010.0
2010.0
90.0
90.0
90.0
90.0
90.0
90.0
3710.0
3710.0
3710.0
2490.0
2490.0
2490.0
3710.0
3710.0
2490.0
2490.0
2500.0
2500.0
2500.0
2500.0
2500.0
1750.0
1750.0
1750.0
1440.0
2060.0
1000.0
1000.0
1000.0
1000.0
1000.0
1440.0
1750.0
1750.0
2060.0
1750.0
1750.0
1750.0
1440.0
2060.0
1750.0
1750.0
2497.0
1003.0
1750.0
1750.0
1090.0
1090.0
1090.0
1090.0
1250.0
2373.0
1250.0
127.0
2410.0
2410.0
2410.0
1090.0
1090.0
1090.0
2410.0
2410.0
2410.0
1090.0
1090.0
1090.0
1090.0
1090.0
1090.0
2410.0
2410.0
2410.0
1090.0
1090.0
1090.0
2410.0
2410.0
2410.0
2410.0
2410.0
2410.0
2410.0
2410.0
2410.0
1090.0
1090.0
1090.0
1090.0
1291.5
1829.0
1829.0
2366.5
1829.0
1291.5
1829.0
2366.5
1829.0
1829.0
1291.5
1829.0
1829.0
2366.5
1829.0
2904.0
2904.0
2904.0
2904.0
1291.5
1829.0
2366.5
1829.0
1829.0
757.0
2901.0
1829.0
1829.0
1829.0
1829.0
505.0
260.0
505.0
260.0
127.0
127.0
127.0
127.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
505.0
749.0
260.0
749.0
260.0
749.0
260.0
10,980.2
10,980.2
23,188.0
10,980.2
18,972.0
28,120.0
28,120.0
28,120.0
25,840.0
25,840.0
10,980.2
10,980.2
23,188.0
10,980.2
18,972.0
10,980.2
25,234.0
20,646.0
10,980.2
17,760.0
17,760.0
17,760.0
16,320.0
16,320.0
306,686.1
306,686.1
439,583.4
439,583.4
576,877.1
365,087.1
131,705.5
11,324.8
88,394.5
7,600.7
1,351,242.5
1,710,580.0
28,257.5
1,710,580.0
148,744.5
10,658.9
12,789.9
148,744.5
10,658.9
12,789.9
216,905.5
15,543.3
18,650.8
216,905.5
15,543.3
18,650.8
71,355.5
5,113.3
6,135.6
20,100.1
5,113.3
6,135.6
899.9
228.9
274.7
899.9
228.9
274.7
37,100.1
9,437.9
14,840.1
24,899.9
6,334.3
7,600.7
9,437.9
11,324.8
4,980.0
7,569.6
8,855.0
8,855.0
17,000.0
8,855.0
17,000.0
12,950.0
12,950.0
12,950.0
9,792.0
14,008.0
3,542.0
3,542.0
6,800.0
3,542.0
6,800.0
5,100.5
12,950.0
12,950.0
7,296.5
12,950.0
12,950.0
12,950.0
9,792.0
14,008.0
173,129.3
173,129.3
354,077.3
142,226.5
265,877.0
265,877.0
38,695.2
3,327.2
38,695.2
3,327.2
278,125.0
1,309,421.4
278,125.0
70,078.6
85,554.8
6,130.8
7,356.5
38,695.2
2,772.9
3,327.2
85,554.8
6,130.8
7,356.5
38,695.2
2,772.9
3,327.2
38,695.2
2,772.9
3,327.2
24,099.9
6,130.8
7,356.5
10,900.1
2,772.9
3,327.2
24,099.9
6,130.8
7,356.5
24,099.9
6,130.8
9,640.0
24,099.9
6,130.8
7,356.5
2,772.9
3,327.2
2,180.0
3,313.6
4,574.5
6,478.3
12,437.2
8,382.1
12,437.2
9,557.1
13,534.6
17,512.1
12,437.2
12,437.2
4,574.5
6,478.3
12,437.2
8,382.1
12,437.2
10,286.0
21,489.6
21,489.6
10,286.0
9,557.1
13,534.6
17,512.1
12,437.2
12,437.2
74,890.8
286,998.8
259,354.2
259,354.2
277,879.4
277,879.4
17,927.5
793.7
17,927.5
793.7
28,257.5
70,078.6
28,257.5
70,078.6
17,927.5
1,905.4
793.7
17,927.5
1,905.4
793.7
17,927.5
1,905.4
793.7
17,927.5
1,905.4
793.7
17,927.5
1,905.4
793.7
5,050.0
1,905.4
793.7
5,050.0
1,905.4
793.7
5,050.0
1,905.4
793.7
5,050.0
1,905.4
1,040.0
5,050.0
1,905.4
793.7
1,905.4
793.7
1,498.0
790.4
(S : Summation )
289,020
7,867.3
TOTAL
23,943,357
10,381,605
8,657,771
Center of Gravity X, Y, Z =
Therefore,
(Summation of Weight X,Y,Z)

Total Weight
Center of Gravity (X)
Center of Gravity (Y)
Center of Gravity (Z)
3.043
1.320
1.100
m
m
m

Weight&amp;Lifting - To Check

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TABLE OF CONTENT

DESIGN CALC DESCRIPTION & ASSUMPTION

WIND LOADING CALCULATION

LOAD AT BASE & TRANSPORTATION LOAD CALCULATION

BASE PLATE DESIGN CALCULATION_T-9101&T-9111

BASE PLATE DESIGN CALCULATION_T-9121

LEG DESIGN CALCULATION

LIFTING LUG DESIGN CALC (SKID)

LIFTING SPREADER PIPE SIZING CALC (SKID)

10 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID)

11 SLING & WIRE ROPE CALC (SKID)

12 LIFTING LUG DESIGN CALC (TANK)_T-9101 & T-9111

13 LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9101 & T-9111

14 LIFTING LUG DESIGN CALC (TANK)_T-9121

15 LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9121

16 SLING & WIRE ROPE CALC @ SPREADER BAR (TANK)

18 CALCULATION OF LIFTING FORCE (SKID)

19 SKID SUPPORT STRENGTH CALCULATION

20 SUMMARY OF LIFTING LUG & SPREADER BAR

DESIGN CALC DESCRIPTION & ASSUMPTION

BOKOR C.I. Skid

Design Calculation Description :

is the bending stress

DESIGN CALC DESCRIPTION & ASSUMPTION

BOKOR C.I. Skid

Design Calculation Assumptions :

BOKOR C.I. Skid

SIDE WALL (1) - HORZ

Water Weight [ Volume x Density(@1000 kg/m3)]

WIND LOADING - BS 6399 - PART 2 -1997

BOKOR C.I. Skid

Basic Wind Speed

Terrain and Building Factor

Design Wind Speed

Effective (Design) Wind speed Ve

LOAD AT BASE & TRANSPORTATION LOAD CALCULATION

Maximum Shear Force

[( 0.5 x We )2 + ( 1.4 x We )2 ]0.5

HOLD DOWN BOLTS

SHEAR STRESS IN BOLT

since fs < Fs the shear stress is

LEG BASEPLATE DESIGN

T-9101 & T-9111

Refer Dennis R Moss Procedure 3-10

BASE PLATE WELD CHECKING

(Minimum thk of base plate required)

Weld leg size, g

LEG BASEPLATE DESIGN

Refer Dennis R Moss Procedure 3-10

BASE PLATE WELD CHECKING

(Minimum thk of base plate required)

Weld leg size, g

LEG DESIGN CALCULATION

T-9101 & T-9111

I-BEAM 152 x 152 x 23 kg/m

< 1.00 The Leg Design is OK!

LIFTING LUG DESIGN CALCULATION (SKID)

BOKOR C.I. Skid

WARNING : DO NOT LIFT MORE THAN

Number of lifting lug, N

2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

3.0 ALLOWABLE STRESSES

LIFTING LUG DESIGN CALCULATION (SKID)

Weight&Lifting - To Check

Weight&Lifting - To Check