HM 35-300 en

HM Series 35 300 t
High Precision in Injection Molding
Technology working for you.
Special features and benefits of the HM Series 35 300 t
The compact power-packs from a great series, with space-saving, short design 3-platen technology. In the 35 to 300 t clamping force range, these HM models stand for highest precision, shortest footprint, cleanness, best usability and extensive options. The high-performance control system offers numerous process monitoring and documentation facilities.
Thanks to a wide range of options, the HM is extremely versatile and lends itself to many special processes, such as injection-compression, multi-component technology, AIRMOULD, cellmould etc. Put the HM to the test and see for yourself.
35 300 t
Injection units with linear movement, traversable Standard to injection unit 1330
Easy access to the nozzle without tools and rapid screw removal.
Clamping unit
Parallel integrated clamping cylinder with integral faststroking cylinder and centrally mounted ejector guarantee a rapid and even build-up of clamping force. This provides further advantages, such as extremely short design and central transmission of force.
Screws with a uniform L/D ratio

All screws with a diameter of 22 millimeters or more have an L/D ratio of 22 : 1 and guarantee optimum homogeneity of the liquefied material irrespective of the diameter.
Linear guides
Support for the moving platen is provided by highprecision linear guides, which dispenses with the need for special adjustments to accommodate heavy molds. Lubrication is reduced to a minimum and the mold mounting area is extremely clean.
Energy-saving DFEE drive

This flexible drive concept based on electrically adjustable (DFEE) delivery pumps promotes short cycle times. A further increase in injection performance through parallel movements can easily be achieved by installing an optional pump system.
ServoPower
The optional use of a speed-controlled servo motor with a fixed displacement pump permits operation which saves a great deal of energy.
Clamping unit HM 35 300 t
Special advantages of the HM
Design with extremely short footprint. Rectangular clamping platens. High rigidity and sturdiness. Precise platen parallelism maintained during the entire stroke.
Moving platen support by low-maintenance linear guides. Fully hydraulic clamping system. High opening and closing speed thanks to differential circuit.
Central transmission of force when moving and under clamping force. Short dry cycle times. Flexible parts removal in three directions. High repeatability of all parameters.
Highly sensitive mold protection. Optimal mold protection through minimized platen deflection and linear guides.
All components with excellent serviceability and low maintenance requirements.
35 300 t
Injection unit up to 2250
A concept for improved parts quality

Optimized melt homogeneity thanks to a uniform L/D ratio of 22 : 1

and an injection pressure of 2,000 bar with medium-diameter screws.
Linear guide systems ensure precise axial movements of the injection unit. Carriage cylinders positioned opposite each other provide momentum-free
nozzle carriage.
Ultimate precision and repeatability

access to all components.
Compact design with integrated hydraulic block and easy Direct screw drive via low-speed hydraulic motor with optimal
adaptation to individual plasticizing demands.
Injection units for more flexibility
Short footprint with two pulling cylinders. High injection rates. Universal compatibility of barrels with different
injection units.
Ultimate repeatability thanks to controlled servo-valve

(with control system UNILOG B6S)
High-performance plasticizing systems

Plasticizing systems for injection molding machines must fulfill many different requirements. By applying a universal L/D ratio of 22 : 1 to the three screw sizes available for each injection unit, the processing window has been optimized to meet rising quality standards.
The UNILOG B6 control system generation
UNILOG B6 is the name of the new control system generation that is setting benchmarks in user-friendliness, speed and precision. It is used across the entire product portfolio. A powerful system concept optimally geared to the requirements of hydraulics / sensor technology ensures fast, accurate movements along all axes of the machine. Precise analysis of all important process parameters provides the user with the control required for demanding applications.
UNILOG B6S
UNILOG B6E
15" TFT color screen with unlimited touch screen functionality for operation and display. 2 rows of soft keys to select machine functions. Manual operating panel with 48 membrane keys to operate the machine's axes and optional equipment (as standard with B6S control system, optional with B6E). Space for 7 additional optional mechanical switches/keys. 10 membrane keys with luminous rings are available for the basic machine functions (drive, operation modes, heaters) as standard with B6S control system, optional with B6E.
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. The complete machine documentation including all operation manuals, spare parts drawings and parts lists can also be retrieved. In addition, users can integrate their own PDF files and make them available to machine operators. USB interfaces are available on the operating unit to connect peripheral equipment such as a printer, keyboard or USB stick, or they may be used as an access control system in combination with the integrated password system. An Ethernet interface is installed in the control cabinet at the rear.
Control elements
Trend diagrams
Various functions can be clearly and concisely visualized. All data processing and monitoring functions are covered by a single control system. Open interfaces facilitate access, simplify operation and integration in customers' networks.
Energy measurement
Clear visualization of energy consumption is possible with UNILOG B6. Various modes of operation can be displayed as required in terms of cycle time or material consumption. Consequently, the machine's energy- and cost-efficiency with regard to energy consumption can also be evaluated and calculated by means of accurate process analyses. Included as standard with EcoPower machines, available as an option for other models.
Quality monitoring
With up to four envelope curves, the monitoring parameters are optimally adapted to the individual process. An ideal curve serves as monitoring reference within the tolerance margin. Whenever the tolerance margin is exceeded, an alarm is triggered and the faulty part automatically sorted out. Every parameter can be visualized via the quality table and evaluated by means of an SPC chart.
Cycle time analysis

The purpose of cycle time analysis is to record and optimize all movements. It is a fast and simple method of defining the optimal cycle. The ideal cycle is stored as part of the mold data set and can be retrieved for the next production run of the mold. This enables quick recognition and correction of any process deviations (as standard with B6S control system, optional with B6E).
Integration and communication
Robot control
WITTMANN robots are operated simply and flexibly via the machine's monitor screen, no switch-over is necessary between machine and robot control. The total overview is given on one screen. The control system of the robot itself is still placed directly on the robot. Communication takes place via a CAN bus system, the Euromap interface remains free.
Webcam
A webcam is integrated in the injection molding machine to visualize production monitoring. This makes it possible to display areas on the B6 control system that are normally not open to view, such as robot-assisted part deposition or the mold area. The integrated webcam is used in particular also for 24/7 WebService. Intelligible pictures of the problem situation on site can be transmitted to the global WITTMANN BATTENFELD support center to enable effective analysis.
Process data acquisition via K4

WITTMANN BATTENFELD offers BATTENFELD K4, a process data acquisition software that provides access to a central database. Centralized data administration runs on a server and is also directly integrated in the UNILOG B6. Thus the plant's entire machinery can be monitored and all machine data accessed via every machine control system. K4 provides a unique scope of functions. It not only offers machine parameter settings and quality assurance, but also maintenance records, preliminary and final costing, order-related staff work time logging and hall layout, as well as innumerable evaluation options including open item management, everything covered by and available from a single system.
Web-Service 24/7
WITTMANN BATTENFELD meets the plastics industry's demand for 24/7 availability with a global network of experts. With the help of the web-service center, experienced service engineers establish a direct link to the customers injection molding machine via the Internet. In this way, actual service tasks on the machines are performed quickly and flexibly, which ensures optimal productivity and conservation of value.
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Application technology HM 35 300 t
Standard injection molding technology

Manufacturing of complex products with highest precision and process reliability. Quick, easy production of both standard parts and high-end technical components.
Combimould multi-component injection molding

Combimould provides a facility to manufacture complex, multifunctional parts from several different materials in a single production step. By way of such combinations, downstream processing steps such as bonding, assembly or screwing can be dispensed with, and there is ample scope for design and functionality. Fields of application are automotive components, power tools or toys.
LIM Liquid Injection Molding

Thanks to its excellent material attributes, liquid silicone rubber offers a wide processing window for producing LSR parts. Typical applications are gaskets and gasket elements, baby pacifiers, membranes or jet formers for shower heads.
PIM Powder Injection Molding

Powder injection molding (PIM) is a manufacturing process for series production of components made of metallic or ceramic materials. PIM is the ideal process for large-scale production of complex, functional parts that have to meet stringent material requirements.
ServoPower technology
Flexible drive concepts which provide maximum energy efficiency for injection molding systems: ServoPower technology enables savings of up to 35 percent to be achieved for hydraulic machines compared with conventional drives with asynchronous DC motors. Many advantages can be obtained from ServoPower technology for the user, a high level of cost effectiveness is guaranteed, and the use of this technology has practically no upper limit and is consequently extremely interesting for small and large machines.
WITTMANN BATTENFELD has offered ServoPower technology since 2009.
High degree of functionality through a technically sophisticated design

In ServoPower technology the machine is driven by a highly dynamic, speedcontrolled, air-cooled servo motor instead of a conventional DC motor with a constant motor speed. An internal gear pump with a constant displacement volume is used as a hydraulic pump. The flow rate is regulated solely by the motor rotation speed. During the idle times the system is shut down or completely switched off. This ideally harmonized technology permits significant energy savings of up to 35 percent compared to conventional drives.
Energy efficiency given highest priority

ServoPower = reducing energy consumption to a minimum. Not only the optimum consumption level but other advantages with regard to energy efficiency also play a role: The low energy input results in the hydraulic oil being heated less. This reduces the consumption of cooling water and consequently the associated energy consumption. At the same time less of a load is placed on the hydraulic oil, which significantly increases its service life. Noise emissions are also reduced by the use of ServoPower, largely as a result of the pump being designed as an internal gear pump and on account of the lower average rotation speed. And last but not least, decreasing the idle power because of the greater efficiency of the servo motor through its 20% enhanced power factor further reduces electricity costs.
Advantages
Reduces the power consumption by up to 35 percent. Longer service life of the hydraulic oil. Lower noise emissions. Cutting of the energy costs by reducing the idle power. Lower consumption of cooling water. Less maintenance effort.
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Insider solution ALL-IN-ONE
The Insider solution combines the injection molding machine with an automatic parts removal system and a conveyor belt to form a compact, space-saving unit. Custom-built peripheral equipment for preparation and downstream finishing, as well as special equipment such as an integrated light barrier or installation of a second conveyor belt are included in the production program as options. The Insider is available with up to 300 t clamping force as standard and offers processors a number of advantages.
The robust, compact design of the Insider stands the test in a long-term operation through stability and accessibility. Space-saving design
Space requirements are up to 50 per cent below those of conventional automation solutions.
No separate safety barriers

Since there is no need for separate safety barriers, costs have been reduced, yet all occupational health and safety regulations are complied with.
Improved material flow

All parts can be removed from the end of the clamping unit. This facilitates the arrangement of several machines in rows.
CE mark
The CE mark for certified safety is granted for every machine with an Insider solution, which saves costs for individual inspections.
Reduced robot cycle times

Cycle times are reduced by shorter traverse paths and direct depositing of parts on the conveyor belt.
Easy access in spite of integration

Thanks to easy removal of the conveyor belt and feeding area, access to the injection molding machine is as comfortable as in machines without automation systems.
Cost-efficient production
Thanks to the space-saving design of the Insider, not only the material flow on the injection molding machine is improved, but the convenient movement of molded parts to the end of the clamping unit also allows for more favorable positioning of the machines.
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Clamping/Injection unit shot weight
Possible combinations of clamping units/injection units

Clamping unit t 35 45 65 90 110 150 180 240 300 60 130 210 Injection unit 350 525 750 1000 1330 2250
Shot weight conversion table

Material ABS CA CAB PA PC PE PMMA POM PP Factor 0.88 1.02 0.97 0.91 0.97 0.71 0.94 1.15 0.73 Material PP + 20% Talcum PP + 40% Talcum PP + 20% GF PS PVC-rigid PVC-flexible SAN SB PF UP
Dark grey boxes = thermosets
Factor 0.85 0.98 0.85 0.91 1.12 1.02 0.88 0.88 1.3 1.6
The maximum shotweights (g) are calculated by multiplying the theoretical shot volume (cm3) by the above factor.
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HM 35 t
Clamping unit Clamping force Distance between tie bars Mold height (min.) Opening stroke/opening force Maximum daylight Ejector stroke/ejector force Dry cycle time 1) Injection unit Screw diameter Screw stroke Screw L/D ratio Theoretical shot volume Specific injection pressure Max. screw speed Max. plasticizing rate (PS) 2) Max. screw torque Nozzle stroke/nozzle contact force Injection rate into air Injection rate into air with twin-pump (option) Injection rate into air with hydraulic accumulator (option) Barrel heating power Number of heating zones, nozzle included Drive Drive power Oil tank volume Electrical power supply without/with Europackage Weights, Dimensions Netweight (exclusive oil) Lenght x width x height Max. mold weight/min. mold diameter 4)
3)
HM 35/ kN mm x mm mm mm/kN mm mm/kN s-mm /60 mm mm cm3 bar min1 g/s Nm mm/kN cm3/s cm3/s cm3/s kW
28.6 49 65 2.3 14 18 90 20 13.9 3,000 1.7 90 22.9 2,593 498 5 231 250/47 47.3 81.1 108 3.3 4 70.6 121 161 3.8 28.6 49.1 77.7 3.3 7.2 3.2 238 250/47 42.8 73.4 116 3.8 4 55.2 94.7 150 6.5 79.5 136 216 7.8 4.6 34.2 1,736 28 3,000 22 18 110 20 41.8 2,864 318 8.5 357 12.3 61.4 2,218
350 320 x 270 195 375/26 570 100/26.4 1.6 224 /130
22 25 125 22 88.4 1,540 30
kW l kVA
7.5 150 16/45
7.5 150 20/49
kg m kg/mm
2,500 3.0 x 1.3 x 1.9 400/250
2,500 3.3 x 1.3 x 1.9 400/250
1) according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 45 t
3)
32.7 49 65 2.3 14 18 90 20 13.9 22.9 498 1.7 90 5 231 250/47 54.1 81.1 108 3.3 4 80.7 121 161 3.8 32.7 49.1 77.7 3.3 7.2 3.2 238 250/47 48.9 73.4 116 3.8 4 63.1 94.7 150 6.5 90.9 136 216 7.8 59.5 71.4 143 6.5 4.6 34.2 28 22 18 110 20 41.8 61.4 318 8.5 12.3 357 8.2
450 320 x 270 195 375/26 570 100/26.4 1.6 224 /130
22 25 125 22 88.4 73.6 30 25
/210
30 150 22 106 310 12 490 250/86 85.7 103 206 7.8 4 117 140 280 10.5 18.6 144 35
3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500
kW l kVA
11 150 20/49
11 150 24/53
11 150 27/56
kg m kg/mm
2,500 3.0 x 1.3 x 1.9 400/250
2,500 3.3 x 1.3 x 1.9 400/250
2,600 3.4 x 1.3 x 1.9 400/250
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HM 65 t
3)
40.9 65 65 2.3 14 18 90 20 13.9 22.9 623 1.9 90 6.2 231 250/47 67.6 108 108 3.3 4 101 161 161 3.8 40.9 65.5 77.7 3.3 9 4 238 250/47 61.1 97.8 116 3.8 4 78.9 126 150 6.5 114 182 216 7.8 59.5 95.2 143 6.5 5.8 34.2 28 22 18 110 20 41.8 61.4
650 370 x 320 225 450/35 675 150/26.4 1.8 259 /130
22 25 125 22 88.4 73.6 30 25
/210
30 150 22 106 310 15.4 8.2 12 490 250/86 85.7 137 206 7.8 4 117 187 280 10.5 74.1 98.8 216 7.8 18.6 11.6 357 144 123 35 30
/350
35 175 22 169 298 17.9 621 250/86 101 134 294 10.5 4 132 176 384 12.2 28.5 220 40
3,000 2,593 1,736 3,000 2,864 2,218 1,540 398 10.5
2,940 2,042 1,500 2,835 2,083 1,595
kW l kVA
11 200 20/49
11 200 24/53
11 200 27/56
15 200 34/63
kg m kg/mm
3,000 3.4 x 1.4 x 2.0 600/315
3,000 3.5 x 1.4 x 2.0 600/315
3,100 3.6 x 1.4 x 2.0 600/315
3,100 3.8 x 1.4 x 2.0 600/315
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HM 90 t
3)
49.1 77.7 77.7 3.3 18 110 20 28 41.8 477 4.8 238 250/47 73.4 116 116 3.8 4 94.7 150 150 6.5 136 216 216 7.8 71.4 119 155 6.5 6.9 12.6 18.5 9.9 357 61.4 22 25 125 22 88.4 73.6 30 25
900 420 x 370 250 475/43 725 150/41.2 2.0 294 /210
30 150 22 106 372 14.4 490 250/86 103 171 223 7.8 4 140 233 303 10.5 74.1 124 216 7.8 22.3 11.6 144 123 35 30
/350
35 175 22 169 298 17.9 621 250/86 101 168 294 10.5 4 132 220 384 12.2 102 153 287 10.5 28.5 19.1 220 193 40 35
/525
40 200 22 251 318 30.4 770 350/86 133 200 375 12.2 4 169 253 475 13.9 39.7 318 45
3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659
kW l kVA
15 250 30/59
15 250 32/61
15 250 34/63
18.5 250 39/68
kg m kg/mm
4,000 3.7 x 1.5 x 2.1 800/350
4,100 3.7 x 1.5 x 2.1 800/350
4,100 3.9 x 1.5 x 2.1 800/350
4,200 4.2 x 1.5 x 2.1 800/350
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HM 110 t
Clamping unit Clamping force Distance between tie bars Mold height (min.) Opening stroke/opening force Maximum daylight Ejector stroke/ejector force Dry cycle time 1) Injection unit Screw diameter Screw stroke Screw L/D ratio Theoretical shot volume Specific injection pressure Max. screw speed Max. plasticizing rate (PS) 2) Max. screw torque Nozzle stroke/nozzle contact force Injection rate into air Injection rate into air with twin-pump (option) Injection rate into air with hydraulic accumulator (option) Barrel heating power Number of heating zones, nozzle included Drive Drive power Oil tank volume Electrical power supply without/with Europackage Weights, Dimensions Netweight (exclusive oil) Lenght x width x height 3) Max. mold weight/min. mold diameter 4) kg m kg/mm
4,500 4.0 x 1.5 x 2.1 1,000/400 4,500 4.0 x 1.5 x 2.1 1,000/400 4,600 4.3 x 1.5 x 2.1 1,000/400 4,600 4.5 x 1.5 x 2.1 1,000/400
HM 110/ kN mm x mm mm mm/kN mm mm/kN s-mm /210 mm mm cm3 bar min1 g/s Nm mm/kN cm /s
3 3
1,100 470 x 420 275 500/50 775 150/41.2 2.2 329 /350
35 30 35 175 22 144 123 169 397 29.7 15.4 23.8 621 250/86 187 280 303 10.5 98.8 148 216 7.8 134 202 294 10.5 4 176 263 384 12.2 102 153 287 10.5 38 19.1 220 193 40 35
/525
40 200 22 251 318 30.4 770 350/86 133 200 375 12.2 4 169 253 475 13.9 124 176 376 12.2 4 39.7 27.9 318 283 45 40
/750
45 225 22 358 291 36.3 998 350/86 157 223 476 13.9 4 194 276 588 17.5 5 43.9 442 50
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30 150 22
73.6
106 496
2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659 2,678 2,116 1,714 13.1 19.2 490 250/86 95.2 143 155 6.5 137 206 223 7.8 4
cm /s cm3/s kW
kW l kVA
18.5 275 35/64
18.5 275 37/66
18.5 275 38/67
22 275 46/75
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HM 150 t
3)
117 167 216 7.8 30 35 175 22 123 169 472 18.3 28.3 621 250/86 160 227 294 10.5 4 209 296 384 12.2 121 172 287 10.5 45.2 22.7 220 193 40 35
1,500 520 x 470 300 575/62 875 200/41.2 2.4 364 /525
40 200 22 251 378 36.2 770 350/86 158 225 375 12.2 4 200 285 475 13.9 124 176 376 12.2 4 47.1 27.9 318 283 45 40
/750
45 225 22 358 291 36.3 998 350/86 157 223 476 13.9 4 194 276 588 17.5 5 183 239 478 43.9 442 398 50 45
/1000
50 250 22 491 260 32.4 39.2 1,540 400/100 226 296 590 17.5 5 273 357 714 18.4 5 48.5 594 55
2,835 2,083 1,595 2,743 2,100 1,689 2,678 2,116 1,714 2,490 2,016 1,666
13.9 4
kW l kVA
22 350 41/70
22 350 43/72
22 350 46/75
30 350 57/86
kg m kg/mm
6,000 4.4 x 1.6 x 2.2 1,400/450
6,100 4.5 x 1.6 x 2.2 1,400/450
6,100 4.7 x 1.6 x 2.2 1,400/450
6,800 5.0 x 1.6 x 2.2 1,400/450
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HM 180 t
3)
166 217 287 10.5 35 40 200 22 193 251 517 31 49.5 770 350/86 217 283 375 12.2 4 274 359 475 13.9 170 222 376 12.2 4 64.5 38.1 318 283 45 40
1,800 570 x 520 325 650/84 975 200/41.2 2.6 399 /750
45 225 22 358 398 49.6 998 350/86 215 281 476 13.9 4 265 347 588 17.5 5 183 239 478 13.9 4 60 32.4 442 398 50 45
/1000
50 250 22 491 260 39.2 1,540 400/100 226 296 590 17.5 5 273 357 714 18.4 5 184 241 567 17.5 48.5 594 540 55 50
/1330
55 275 22 653 207 31.2 38.7 1,940 400/100 223 292 686 18.4 5 311 407 958 21 46.2 913 65
2,743 2,100 1,659 2,678 2,116
1,714 2,490 2,016 1,666 2,470 2,041 1,461
kW l kVA
30 400 52/81
30 400 55/84
30 400 57/86
30 400 60/89
kg m kg/mm
7,300 4.8 x 1.6 x 2.2 1,800/500
7,300 4.9 x 1.6 x 2.2 1,800/500
8,000 5.2 x 1.6 x 2.2 1,800/500
9,000 5.3 x 1.6 x 2.2 1,800/500
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HM 240 t
3)
229 261 376 12.2 4 40 45 225 22 283 358 536 51.3 66.8 998 350/86 289 331 476 13.9 4 357 408 588 17.5 5 246 351 478 13.9 4 80.8 43.6 442 398 2,678 2,116 50 45
2,400 630 x 570 350 725/104 1,075 200/59 2.7 441 /1000
50 250 22 491 350 52.8 1,540 400/100 304 434 590 17.5 5 368 525 714 18.4 5 248 354 567 17.5 65.3 41.9 594 540 55 50
/1330
55 275 22 653 278 51.9 1,940 400/100 300 428 686 18.4 5 419 599 958 21 62 913 65
1,714 2,490 2,016 1,666 2,470 2,041 1,461
kW l kVA
37 550 63/92
37 550 64/93
37 550 67/96
kg m kg/mm
9,300 5.2 x 1.8 x 2.4 2,400/550
10,000 5.4 x 1.8 x 2.4 2,400/550
10,000 5.5 x 1.8 x 2.4 2,400/550
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HM 300 t
Clamping unit Clamping force Distance between tie bars Mold height (min.) Opening stroke/opening force Maximum daylight Ejector stroke/ejector force Dry cycle time 1) Injection unit Screw diameter Screw stroke Screw L/D ratio Theoretical shot volume Specific injection pressure Max. screw speed Max. plasticizing rate (PS) 2) Max. screw torque Nozzle stroke/nozzle contact force Injection rate into air Injection rate into air with twin-pump (option) Injection rate into air with hydraulic accumulator (option) Barrel heating power Number of heating zones, nozzle included Drive Drive power Oil tank volume Electrical power supply without/with Europackage Weights, Dimensions Netweight (exclusive oil) Lenght x width x weight Max. mold weight/min. mold diameter 4)
3)
281 351 478 13.9 4 45 50 250 22 398 491 400 49.9 60.3 1,540 400/100 347 434 590 17.5 5 420 525 714 18.4 5 283 354 567 17.5 74.6 48 594 540 55 50
3,000 710 x 630 375 800/141 1,175 200/59 2.8 441 /1330
55 275 22 653 318 59.3 1,940 400/100 343 428 686 18.4 5 479 599 958 21 242 315 726 22.7 70.9 53 913 772 65 55
/2250
65 325 22 1,078 1,436 283 79 2,373 500/129 338 440 450 585 120 2,500 2,070 1,555 75
2,490 2,016 1,666 2,470 2,041 1,461
1,014 1,351 26.4 6 32.7
kW l kVA
45 650 75/104
45 650 78/107
45 650 88/117
kg m kg/mm
12,000 5.6 x 1.9 x 2.4 3,200/630
12,000 5.7 x 1.9 x 2.4 3,200/630
14,000 6.9 x 1.9 x 2.4 3,200/630
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Standard features HM UNILOG B6E, B6S

UNILOG B6E
Hydraulic
Hydraulic unit with variable pressure and speed axial piston pump Oil filtration by fine flow filter with electrical clogging indicator Oil level indicator with alarm Closed-loop oil temperature control with oil pre-heating Oil temperature monitoring Oil tank with connections for external oil filtration Separate hand keys for core pulls Hydraulic pressure displayed
Electrical components
Operating voltage 230/400 V-3PH, 50 Hz Common voltage supply <=HM 160 with 230/400 V Software for operating hours counter Closing/Opening 5 profile steps Ejection forward/back 3 profile steps Nozzle forward/back 3 profile steps Injection/Holding pressure 10 profile steps Screw speed/Back pressure 6 profile steps Purging program Stroke zero offset settings Start-up program Adjustable injection pressure limitation Switchover to holding pressure MASTER / SLAVE by injection time, screw stroke/injection volume and injection pressure Self-teaching temperature controller Display of temperature inside electrical cabinet Seven-day timer Access authorization via USB stick Access protected via password system Freely configurable status bar Physical, process-related units 15" TFT color screen Machine control via touch screen Automatic dimming Logbook with filter function Hardcopy function Internal data storage via USB connection or network Online language selection Online selection of imerial or metric units Operator manual incl. hydr., mech. and el. shedules online Time monitoring Quality table, 1,000 storage depth Events protocol (logbook) for 1,000 events Parts counter with good/bad part evaluation Actual value graphics with 5 curves 1 envelope curve monitoring Injection integral supervision Metering integral supervision Alarm message via Email USB 1 x operating unit 1 x Ethernet interface Printing via USB connection or network Paint RAL 9002 grey white / RAL 5002 ultramarine blue
Clamping unit
Clamping force adjustable via touchscreen Closing and opening speed adjustable Closing and opening force adjustable Mold safety program Moving platen supported by positioned linear guides Platen drillings and register rings according to EUROMAP Fixing holes for robot on top of the fixed platen according to EUROMAP/ VDMA Hydraulic mold close inhibit, electrically monitored on operator side Central hydraulic multi-stroke ejector, adjustable Flexible parts removal from 3 directions
Injection unit
Pump closed loop controlled Screw L/D=22 with check valve, screw and barrel nitrated Thermocouple failure monitor Maximum temperature supervision Plug-in ceramic heater bands Temperature control of feed throat integrated Open nozzle Swiveling injection unit up to /1,330 injection unit Purge guard electrically monitored Hopper of V2A stainless steel can be shut and emptied Selectable barrel stand-by temperature Physical units bar, ccm, mm/s etc. Screw protection Linear bearings for the injection unit
Safety gate
Monitored safety gate, CE-confirmed Maintenance-free safety gate locked by electromagnet Safety gate free for mold change and handling by robot
UNILOG B6S
Servo closed loop control Manual board with foil buttons User programming system APS Cycle time analysis 4 freely configurable network connections Freely configurable screen pages User page Notepad function Actual value graphics with 16 curves Quality table, 10,000 storage depth Events protocol (logbook) for 10,000 events Trend diagram SPC charts 4 envelope curves monitorings USB 2 x operating unit
Cooling and conditioning

Cooling-water flow controller with temperature gauges in return lines, up to 45 t: 2-way, from 65 t: 4-way
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Optional features HM UNILOG B6E, B6S
Hydraulic
Hydr. accumulator for fast injection incl. loading pump and parallel ejector movement and core pull movement via double pump Extra large oil cooler Core pull movement and parallel ejection with double pump Core pull movement and parallel ejection incl. fast injection with double pump Injection parallel to clamp force build-up Hydraulic core pulls. Limit switch function according to EUROMAP 13. Pressure and speeds adjustable Pneumatic core pull Pneumatic manifold for moldmaster nozzle (controlled 1 nozzle or more parallel in the mold) Hydraulic manifold for moldmaster nozzle (controlling 1 nozzle or more parallel in the mold) Filter in water inlet of oil cooler Adapter with ball valve on the oil tank for oil maintenance Separate bypass filtration unit ServoPower speed-controlled servo motor with fixed displacement pump
B6E
B6S
Safety gate
Operating safety gate at the rear side Front side gate safety system for manual part removal Pneumatic safety gate at the operator side Initiate next cycle by closing safety gate in semi-auto operation Safety gate clearance operator side/rear side extended Safety gate rear side lowered at the top of the upper tie bar
B6E
B6S
Cooling and conditioning

Additional flow controller with temperature gauges Shut-off valve for cooling water battery Blow out valve for cooling water battery Hosting of cooling circuits on the fix. platen for the moving platen
B6E
B6S
Electrical components
Clamp force display and supervision Temperature control zone for hot runner Non-contact stroke transducers Special voltage Control cabinet cooler Closed loop temperature control of platen and mold Additional sockets Fuse protection for sockets Interface for handling equipment Energy consumption analysis Integrated Tandemmold Switch over to holding pressure by cavity or melt pressure Switch over to holding pressure by external signal Injection compression program/venting program Purging program through the open mold Melt cushion control Audible alarm Analog temperature control interface Temperature control interface digital, serial 20mA TTY protocol CAN-Bus-interface for mold conditioner as per EUROMAP 66-2 Interface for AIRMOULD mobile Interface for robots as per EUROMAP 67 Adaptor from EUROMAP 67 to EUROMAP 12 Interface for conveyor belt Scale interface Host computer interface/PDA (EUROMAP 63) Relays contact parallel to plasticizing Machine fault (potential-free contact) BNC connectors for injection process analysis Interface for brushing device Interface for vacuum pump Second injection data setting for automatic start up Web- and remote service
Control button BATTENFELD K4 incl. interface EUROMAP 63 K4
B6E
B6S
Clamping unit
Non-standard opening stroke after customer request T-slots in mold platens SPI bolt pattern Ejector cross in clamping platen as per EUROMAP/SPI Maximum ejector force increased Mechanical ejector couple Ejector platen safety device Mechanical mold safety mechanism Parts chute for separation of good/bad parts Photoelectric ejection check Air valve, action initiated (ON) and timer (OFF) Manual or semiautomatic tie bar retract device Quick mold clamping system magnet., hydr. or mech.
B6E
B6S
Injection unit
Servo closed loop controlled Grooves in the feeding zone High torque screw motor in lieu of standard High temperature heaterbands (max. 450 C) Screw drive by a. c. servo-motor Ball type screw tip Needle type shutoff nozzle with spring, pneumatic operated or hydraulic operated Melt temperature or pressure sensor in cylinder head Pneumatic cross-bolt type shut-off nozzle (from SPE 1,000) Open Airmould-nozzle, pressure controlled Relief valve for nozzle pressure control (standard fr. SPE 2,250) Wear resistant screw and barrel AK+ (standard from screw diameter 75 mm) Barrel insulation Screw with mixing section or barrier section Application package processing thermosets Injection unit equipped for rigid PVC Application package processing liquid silicone rubber (LSR) Application package processing PIM/MIM/CIM Hoppermagnet Hopper loader UNIFEED A1 (till SPE 1,330) Caption: standard optional not available
B6E
B6S
Accessories
Pillar swivel crane with hoist Special paint and/or touch-up paint Tool kit Levelling pads USB stick for data storage Webcam Insider package
B6E
B6S
23
Technology working for you.

Wittmann Battenfeld GmbH
Wiener Neustdter Strasse 81 2542 Kottingbrunn | Austria Tel.: +43 2252 404-0 | Fax: +43 2252 404-1062 info@wittmann-group.com www.wittmann-group.com
Wittmann Battenfeld GmbH & Co. KG

Werner-Battenfeld-Strasse 1 58540 Meinerzhagen | Germany Tel.: +49 2354 72-0 | Fax: +49 2354 72-485 info@wittmann-group.com www.wittmann-group.com
HM | (English) | 2011/10 || Subject to change..

HM 35-300 en

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HM 35-300 en

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HM Series 35 300 t

High Precision in Injection Molding

Technology working for you.

Special features and benefits of the HM Series 35 300 t

Screws with a uniform L/D ratio

Energy-saving DFEE drive

Clamping unit HM 35 300 t

Special advantages of the HM

All components with excellent serviceability and low maintenance requirements.

Injection unit up to 2250

A concept for improved parts quality

Optimized melt homogeneity thanks to a uniform L/D ratio of 22 : 1

Ultimate precision and repeatability

Injection units for more flexibility

Ultimate repeatability thanks to controlled servo-valve

High-performance plasticizing systems

The UNILOG B6 control system generation

Cycle time analysis

Integration and communication

Process data acquisition via K4

Application technology HM 35 300 t

Standard injection molding technology

Combimould multi-component injection molding

LIM Liquid Injection Molding

PIM Powder Injection Molding

WITTMANN BATTENFELD has offered ServoPower technology since 2009.

High degree of functionality through a technically sophisticated design

Energy efficiency given highest priority

Insider solution ALL-IN-ONE

No separate safety barriers

Improved material flow

Reduced robot cycle times

Easy access in spite of integration

Clamping/Injection unit shot weight

Possible combinations of clamping units/injection units

Shot weight conversion table

7.5 150 16/45

7.5 150 20/49

2,500 3.0 x 1.3 x 1.9 400/250

2,500 3.3 x 1.3 x 1.9 400/250

2,500 3.0 x 1.3 x 1.9 400/250

2,500 3.3 x 1.3 x 1.9 400/250

2,600 3.4 x 1.3 x 1.9 400/250

3,000 2,593 1,736 3,000 2,864 2,218 1,540 398 10.5

2,940 2,042 1,500 2,835 2,083 1,595

3,000 3.4 x 1.4 x 2.0 600/315

3,000 3.5 x 1.4 x 2.0 600/315

3,100 3.6 x 1.4 x 2.0 600/315

3,100 3.8 x 1.4 x 2.0 600/315

18.5 250 39/68

4,000 3.7 x 1.5 x 2.1 800/350

4,100 3.7 x 1.5 x 2.1 800/350

4,100 3.9 x 1.5 x 2.1 800/350

4,200 4.2 x 1.5 x 2.1 800/350

18.5 275 35/64

18.5 275 37/66

18.5 275 38/67

6,000 4.4 x 1.6 x 2.2 1,400/450

6,100 4.5 x 1.6 x 2.2 1,400/450

6,100 4.7 x 1.6 x 2.2 1,400/450

6,800 5.0 x 1.6 x 2.2 1,400/450

2,743 2,100 1,659 2,678 2,116