pt REKA PATRIA EKAGUNA - RPE

Project Services Company

CALCULATION SHEET
CLIENT SUBJECT BY SHEET NO.

: : : :

PROJECT KODECO Lifting Arrangement & Padeye Design CHECKED BY BER

: :

GUARDIAN III DECK IDA

DATE JOB NO. APPROVED BY REVISION

: 12/10/1999 : 1568 : : 0

8.3

LIFTING ARRANGEMENT AND PADEYE DESIGN

Center of Gravity Calculation Result from SACS output : Fz = -245.196 Mx = My = -42.334 407.539 kips kips. ft kips. ft y = = =
2 24 ft

= = =

My / Fz -407.5 / -245.2 1.662 ft

Mx / Fz -42.3 / -245.2 0.173 ft

a1 11
24 ft

a1

a2 a2 12
y

11.827 ft

l
a3 13 a3 B x 13.662 ft

a4 14

12.173 ft

a4
a1= a2= a3= a4= 18.298 15.970 ft ft 40.9 48.8 41.7 49.7 degree degree degree degree

10.338 ft

l1= l2=

18.070 15.709

ft ft

l3= l4=

Minimum sling angle to horizontal a : H = H = tan 60 x L max tan 60 x 18.07 = 31.3 32.0 ft ft

Hook Height 60.0 degree.

H a

Let say the hook height be : Therefore Hook elevation is : Hook Elev = (+) 32 + (+) 54.5 =

86.5

ft z= 54.5 ft

Guardian III Standard Deck Design

pt REKA PATRIA EKAGUNA - RPE

Project Services Company

CALCULATION SHEET
CLIENT SUBJECT BY SHEET NO.

: : : :

PROJECT KODECO Lifting Arrangement & Padeye Design CHECKED BY BER

: :

GUARDIAN III DECK IDA

DATE JOB NO. APPROVED BY REVISION

: 12/10/1999 : 1568 : : 0

z=

Guardian III Standard Deck Design

pt REKA PATRIA EKAGUNA - RPE

Project Services Company

CALCULATION SHEET
CLIENT SUBJECT BY SHEET NO.

: : : :

PROJECT KODECO Lifting Arrangement & Padeye Design CHECKED BY BER

: :

GUARDIAN III DECK IDA

DATE JOB NO. APPROVED BY REVISION

: 12/10/1999 : 1568 : : 0

HOOK HEIGHT At Elevation

86.5

ft

b1
b2

b3

b4

Sling angle :
b1= b2= b3= b4= 60.5 63.9 60.2 63.5 degree degree degree degree

2
sl 1 sl 2 sl 3 sl 4 = = = = 36.75 ft ft 35.65 ft ft 32.00 ft ft 32.00 ft

Guardian III Standard Deck Design

RPE
Project Services Company

Guardian III Standard Deck Design

RPE
Project Services Company

Guardian III Standard Deck Design

RPE
Project Services Company

Guardian III Standard Deck Design

From SACS output : a. Design Lift Weight b. Maximum static sling load, P = = 1550 kips 775.0 kips = = 775 T 352 T

1. Design Sling Load and size Static sling load, P for c.o.g. shift for rigging TOTAL Max. static sling load say Design sling load = = use rope design 2. Shackle Size Design Max. static sling load = 775.0 kips = 387.5 ST = = = = 775.0 10% 3% + 13.3% = = 775.0 kips 775.0 kips kips

Contigency for designing padeye :

387.5

ST

4.0 x max. static sling load 1550 7.83 T

Shackle type : Pin diameter = = = r hole = = Inside width at pin, B = Inside length, H =

Use Crosby G 2160 - 600 TON 7 7/8 7 7/8 8 1/8 inch +/x 2/8 1/2

Pin hole diameter = pin diameter + 1/4" 8 1/8 inch 4 1/16 inch 10 3/4 29 inch inch

Guardian III Deck Design

3. Padeye Design

rm
tt P

rc Let say : rh = 4 1/16 inch 2 inch Tm = rm = 16.73 inch tc = 2 inch

main plate :

~ ~

cheek plate :

rc = 14.76 inch

tc
Tm

ring stiffness plate : top plate, tt = bottom plate, tb =

2 2

inch inch

tb

Maximum sling load Padeye design load, P(max) Yield stress of padeye plate, Allowable for bearing stress, Allowable for shear stress, fy fb fv

= =

775.0 kips 2 x 775 = = = 50 0.9 x 50 0.4 x 50 = ksi = = 45 20 ksi ksi 1550 kips

Bearing check : Area = = Bearing stress (fb) = = d (tm + 2tc)

2 47.22 inch

P/A 32.83 ksi IR = = fb / 0.9 x fy 0.73 < 1 OK !

Guardian III Deck Design

Shear capacity check : Determined : radius main plate radius cheek plate radius pin hole rm = rc = 16.73 14.76 inch inch inch tm

rm

tc

r = 4 1/16 area = 2 x [tm x (rm - r) + 2 tc x (rc - r)] =

2 136.3 inch

d tc
dc

Shear stress =

Pmax / area = IR = =

11.374

ksi

11.374 / 0.4 x fy 0.57 < 1 OK !

Check shackle B > (Tm+2tc) H > rm

Lo L1 RHt a

10.83 inch 28.94 inch P

> >

inch

OK ! OK !

16.7 inch

Pv

a Pmax Ph Pv PL

= = = = = = = = = = =

60 1550 775 1342 5%xP 77.5 27.283 25.44 25.44 47.244 11.811

deg (maximum) kips kips kips kips inch inch inch inch inch = =

L3

Ph
L4
Rv

RHb

L2

L0 L1 L2 L3 L4

RH t RH b

= {[L4/(L3+L4)] x Ph } - {[L0/(L3+L4)] x Pv } = {[L3/(L3+L4)] x Ph } + {[L0/(L3+L4)] x Pv }

Guardian III Deck Design

Welding Check Weld type :E - 60 electrode with Fv = 18.0 ksi Cheek plate to Main plate Load on cheek plate, P = Required weld thickness : (1/22) x p x rc x tw tw > > P / Fv 0.88 3/8 inch thick. 1550 x tc / (2 x tc+ tm) = 516 2/3 ksi 18 ksi

use fillet weld

Shear Check Along Main plate Main plate of padeye Check shear on main plate fv fv IR = = = = Rv / [(L3+L4) x t] 11.37 fv / 0.4 fy 0.6 < 2 in thk. 50 ksi

OK !

Along Flange Top Flange Inplane Shear on main plate : fv = Rht / (tm x L1) = 9.14 ksi Out of plane {[L4/(L3+L4)] x PL = F = fh = F / (tm x L1) = f resultan =

IR

= =

fv / 0.4 fy 0.457 < 1 OK !

15.5 k 0.30 Ksi = 9.1474 ksi

IR

= =

fresultan / 0.4 fy 0.457

fv 2 + fh 2

Guardian III Deck Design

Bottom Flange Inplane Shear on main plate : fv = Rhb / (tm x L2) = 24.37 ksi Out of plane {[L3/(L3+L4)] x PL = F = fh = F / (tm x L2) = f resultan =

IR

= =

fv / 0.4 fy 1.22

NOT OK !

62 k 1.22 Ksi = 24.40 ksi

IR

= =

fresultan / 0.4 fy 1.220

fv 2 + fh 2

y Check 'Out of Plane' Bending of Main Plate Po = = 2 x 5% static sling load 78 k

Po

17.563" Bending : M = a x b x Po / ( a + b ) = = 732.3 K - in

6'' 17.563" x 6" x 5 k / ( 17.563" + 6" )

Guardian III Deck Design

Lo

Pv Lo + rm = tm = 44 in 2.00 in

L1
RHt

L3

SI = ( 1.50 x 22.00 ) / 6 3 SI = 29.342 in Stress : fb = 732.28 29.342 24.957 0.6 x 50 = 24.96 ksi

L4

Rv

RHb

IR =

1.16 NOT OK !

PADEYE DIMENSIONAL CHECK A. Inside Length Gap = H + D/2 - rm - rope diameter > 1/4 " Gap = 8.3103543 > 0.25 in OK ! B. Inside Width @ Pin Gap = B - ( tm + 2 x tc ) Gap = 4.83 > 1/4 " > 0.25 in

OK !

Guardian III Deck Design

Guardian III Deck Design

Guardian III Deck Design

dc

deg (maximum)

465 1240

kips kips

Guardian III Deck Design

< 1 OK !

Guardian III Deck Design

NOT OK !

Guardian III Deck Design

Guardian III Deck Design