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Intertek
Cam Operated Rotary Switches used to perform Make and Break operation in a sequential way by rotating the switch to different positions. The Cam, which closes and opens the contacts, has rotary movement to multiple positions, thereby multiple Circuit functions can be controlled. Further, the flexibility in the switch type selection covering various current / voltage ratings and options to select the number of contacts, is added advantage. This ensures that a right switch is chosen for the desired application. CAM Switches thus offer complete design flexibility to assemble complex switching programs, contact ratings and customize all switching applications. Moreover the Cam Switches are suitable for AC as well as DC switching applications. The basic operating mechanism of Cam Switch is required to suit intended application coupled with Quick-Make, Quick-Make-Quick-Break and Spring Return operating mechanisms are offered to cover wide range requirements. The Cam Switches offers versatile mounting options in addition to Standard Panel/Flush Mounting and other special features like single hole, door interlocking, padlock, Lock and Key for various needs. The wide option such as type of Knob, Front plate Color and customized marking on the Marking Plate gives compatible to the panel design and thus eliminates the need of the separate label on the panel. The superior quality of engineering materials and Double Butt contacts with silver bimetal on copper/brass provide stable electrical performance. The high-grade engineering plastics with high tracking index like Nylon, Celcon and glass filled polyamide for the components ensures greater mechanical strength. Advanced manufacturing processes for Cam Switch components under stringent quality conditions ensures durability, reliability and enhanced life and safe operations for a very long time.
02
Contents
Introduction Construction Technical Specifications Isolator Switches Changeover Switches with OFF Changeover Switches without OFF Multistep Switches with OFF Multistep Switches without OFF Instrumentation Selector Switches Motor Control Switches Gang Switches Control Switches Mountings Knobs and Handles Accessories Customised Programme Ordering Code Breaker Control Switches Installation Procedure - Standard Switches DC Switches 02 04 05 06 07 08 09 10 11 13 15 16 17 22 23 24 25 26 28 29
03
Construction
Cam Assembly
Contact Assembly
Series S, TP, RT and SL Cam Switches incorporate two double break silver alloy contacts per stage at 180 degree disposition. The AC Switches are Quick Make-Slow Break with in-built latching device feature in cam design. The Cam Switches can be offered for DC applications with additional contacts in series according to the DC switching voltage and with suitable duration and the DC Switches are "Quick Make - Quick Break".
Contacts Insulation : : Double break type AgCdO Glass filled polyamide with high tracking index TP Series Touch Proof Operating temp Operating frequency Humidity : : : -150C to 550C 50 to 60Hz 95%, Rh 48 hours SL Series Touch Proof & Screwless Termination
400Amp easy
to 63Amp convenient
accessibility
accessibility
(IP20)
AC Duty Rating
Category
AC-1 AC-3 AC-15 AC-21A
DC Duty Rating
Category
DC-1 DC-22 DC-13 DC-23
Typical AC Application
Non-Inductive or slightly Inductive Loads, Resistance Furnaces Squirrel Cage otors: starting switching off motors during running Control of AC electromagnetic loads Switching of resistive loads, including moderate overloads (frequent switching) Switching of motor loads or other highly inductive loads (frequent switching)
Typical DC Application
Non-Inductive or slightly Inductive Loads, Resistance Furnaces. Switching of resistive loads, including moderate overloads Control of DC electromagnets Switching of motor loads or other highly inductive loads -----
AC-23-A
------
04
IEC/EN Ratings
S6 TP6 440 50/60 4 6 8 12 20 25 32 40 50 80 100 125 150 225 10 16 20 25 32 40 63 80 100 125 200 4 6 6 6 6 6 6 6 6 6 6 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 440 690 690 690 690 690 690 690 690 690 690 TP10 RT16 RT20 RT25 RT32 RT40 RT53 S10 S16/TP16/ S20/TP20/ S25 S32 S40 S63 S80 S100 S125 S200
AC Rating Code
Unit
Rated frequency
Hz
Kv
Rated Operational Power 2.2 -1.5 -3 6 10 16 20 25 32 40 63 80 3 5 5 10 10 20 20 25 -10 10 13 19 26 32 38 57 25 100 3 5.5 5.5 7.5 11 15 18.5 22 33 -13 13 19 26 32 38 57 71 3 7.5 7.5 11 15 18.5 22 33 41 45 78 37 64 25 125 55 95 45 78 25 200
KW
Technical Specifications
AC3
KW
KA
Terminal Cross Section 0.7 1.5 0.7 1.5 M3 0.5 0.5 0.8 0.8 1.2 1.2 M3 M3.5 M3.5 M4 M4 1.5 2.5 2.5 2.5 4 6 M5 2 0.7 1 1 1 1.5 2.5 1.5 4 4 4 6 10 0.7 1.5 1.5 1.5 2.5 2.5 4 16 2.5 10 M5 2 6 25 6 16 2XM5 2.5 10 35 10 25 2XM5 2.5 10 50 10 35 2XM5 2.5 10 70 10 50 M10 2.5
2
Single / Multiple
min
mm2
max
mm
Fine strand
min
mm2
max
mm2
Metric
Nm
Rated Duty: 8 Hours, Installation, Operation and Maintenance Condition: Suitable for Environment A (for Industrial Application). Switch life under standard operating conditions: Mechanical 100,000 operations @ 300 cycles / hour, Electrical 10,000 operations at 100 % rated duty for 120 cycles/hour
CSA/UL Ratings
S6 S10 S40 S63 S80 S100 S125 S200 S16 TP16 RT16 S20 TP 20 RT 20 S25 RT25 S32 RT32
Unit
AC Rating Code
Intertek
Conformance to standards : European : IEC-60947-1 : 1988 IEC-60947-3 : 1990 IEC-60947-5 : 1992 Canadian : CSA 22.2 No.14-2010 American : UL 508 (2009)
Ampere Rating Operational Voltage HP Rating 1 Phase 120V 240V 3 Phase 120V 240V 480V 600V
10 460 0.33 0.75 1 1 2 15 600 0.33 1 1.5 3 3 5 20 600 0.33 1 1.5 3 3 5
A V HP HP HP HP HP HP
40 600 2 5 5 10 20 24
80 600 10 20 40 50
100 600 10 20 40 50
100 600 10 20 40 50
175 600 15 25 50 50
05
Note :- AC4 Rating = AC3 rating / 2, Star Delta Rating = 60% of AC3 Rating
Isolator Switches
Isolators are ON-OFF Switches to isolate the power to a particular area of operation. The Isolator Switches are offered in a wide range from 1 Pole to 12 Poles. Isolators with spring return upto 4 Poles are available to energise circuits. Isolators with pre-close contacts are used for safety circuits and for connecting neutral and earth lines. Isolators are generally rated for AC1/AC21 while for motor applications they need to be rated for AC3/AC23A duty. Applications: Switching of main/control and instrumentation circuits motor ON-OFF and other special application circuits.
Connecting Diagram
1 3 5 7 9 11 13 15 17 19 21 23
8 10 12 14 16 18 20 22 24
1 to 12 pole
Stayput
OFF ON ON OFF ON OFF OFF ON
Description
1 Pole 2 Pole 3 Pole 4 Pole 5 Pole 6 Pole 7 Pole 8 Pole 9 Pole 10 Pole 11 Pole 12 Pole
No of Stages
1 1 2 2 3 3 4 4 5 5 6 6
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 25, 20, 32, 40, 63, 80, 100, 125, 200 and 400Amps.
8 10
4 to 5 Pole
61194
1 to 4 Pole
Description
4 Pole - 1 Pole Preclose 4 Pole - 3 Pole Preclose 5 Pole - 3 Pole Preclose 3 Pole with Neutral Terminal
Programme Code
61194 61904 61905 61178
No of Stages
2 2 3 2
Description
1 Pole Spring Return 2 Pole Spring Return 3 Pole Spring Return 4 Pole Spring Return
Programme Code
61351 61352 61353 61354
No of Stages
1 1 2 2
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.
Feasible ampere rating for S, TP and RT Series: 16, 20, 25and 32Amps.
06
Without Jumper
4 6 8 10 12
5 7
9 11
1 to 8 Pole
1 to 3 Pole
Stayput
0 1 2 1 0 2 0
60 Degree Programme Code 61025 61026 61027 61028 61029 61030 61031 61032
No of Stages 1 2 3 4 5 6 7 8
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.
Spring Return
0 1 2
0 2
45 Degree Spring Return to 0 Description Programme Code 1 Pole 2 Pole 3 Pole 61361 61362 61363
No of Stages 1 2 3
Spring Return from 1 to 0 Description Programme Code 1 Pole 2 Pole 3 Pole 61364 61365 61369
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.
60 Degree Stayput without Jumper Description 1 Pole without Jumper 2 Pole without Jumper 3 Pole without Jumper Programme Code 61625 61626 61627
No of Stages 1 2 3
45 Degree Spring Return without Jumper Description 1 Pole without Jumper 2 Pole without Jumper Programme Code 61761 61762 -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 Amps.
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, 32Amps.
07
Without Jumper
6 8 10 12 14 16
10
11
12
1 3
5 7
9 11
13 15
1 to 12 Pole
1 to 4 Pole
Stayput
1 2 1 2 1 2
1 2
90 Degree Complete Rotation Description Programme Code 1 Pole 2 Pole 3 Pole 4 Pole 61037 61038 61039 61040 -
No of Stages 1 2 3 4 -
60 Degree Programme Code 61041 61042 61043 61044 61045 61046 61047 61048
No of Stages 5 6 7 8 9 10 11 12
No of Stages 1 2 3 4 -
60179 60180
-
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.
Spring Return
1 2
45 Degree Spring Return Description Programme Code 1 Pole 2 Pole 3 Pole 61371 61372 61373
No of Stages 1 2 3
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, and 32Amps.
90 Degree Stayput without Jumper Description Programme Code 1 Pole without Jumper 2 Pole without Jumper 3 Pole without Jumper 4 Pole without Jumper 61637 61638 61639 61640
No of Stages 1 2 3 4
45 Degree Spring return without Jumper Description Programme Sode 1 Pole without Jumper 61771 -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.
08
Description
1 Pole -2 Way 2 Pole-2 Way 3 Pole-2 Way 4 Pole-2 Way 1 Pole-3 Way 2 Pole-3 Way 3 Pole-3 Way 4 Pole-3 Way 1 Pole-4 Way 2 Pole-4 Way 3 Pole-4 Way 4 Pole-4 Way 1 Pole-5 Way 2 Pole-5 Way 3 Pole-5 Way 1 Pole-6 Way 2 Pole-6 Way 3 Pole-6 Way
No. of Stages
1
A1 1 A2 2
B1 B2 3
C1 C2 4
D1 D2
2 3 4 2
1 to 4 Pole 3 Way
OFF 3 2 1 90
0
A3
1 A2
A1 B3
2 B2
B1 C3
3 C2
C1 D3
4 D2
D1
3 5 6
1 to 4 Pole 4 Way
0 1 4 3 2 60
0
A1 1 A4 A3 A2 B4 B3 2
B1 3 B2 C4 C3
C1 4 C2 D4 D3
D1 D2
2 4 6 8
1 to 4 Pole
5 Way
0 5 4 3 1 2 60
0
A5 1 A4 A3
A1 A2
B5 2 B4 B3
B1 B2
C5 3 C4 C3
C1 C2
3 5 8
1 to 3 Pole
B1
6 Way
0 1 6 5 4 3 2 45
0
A1 A6 A5 A4 1 A2 A3 B6 B5 B4 2
C1 C6 C5 C4 3 C2 C3
3 6 9
B2 B3
1 to 3 Pole
B7 B6 B5 2
45
A7 A6 A5 A4 1
A1 A2 A3
B1 B2 B3 B4
4 7
1 to 2 Pole
A1 A2 1 A8 A7 A5 A3 A4 A6
30 2 3 4
61065
1 Pole-8 Way
8 7 6 5
9 Way
0 1 30 2 3 4
0
A1 A2 A9 A8 A7 1 A5 A1 A2 1 A5 A3 A4 A6 A3 A4 A6
61066
1 Pole-9 Way
9 8
7 6 5
10 Way
0
61067
1 Pole-10 Way
10 9 8
30 2 3 4
A10 A9 A8 A7
7 6 5
30
A11 A10 A9 A8 A7 1
A1 A2 A3 A4 A6 A5
09
No. of Stages 2 3 5 6 8 9 2 4 6 8
D2 D3
A1 A2 1 A3
B1 B2 2 B3 3
C1 C2
4
D1 D2 5 D3
E1 E2
6
F1 F2 F3
C3
E3
1 to 6 Pole
4 Way
4
1 2 3
90
A1 A4 1 A3 A2 B4
B1 2 B3 1 B1 A2 A3 B5 2 B4 A1 B2 B3 C5 B2 C4
C1 3 C2 D4 4
D1 D2
to 4 Pole C3
C1 3 C4 C2 C3 D5
D3 D1 4
5 Way
5
1 2 4 3
90
A1 1 A5 A4
1 to 4 Pole
B1
D4 C1
3 5 8 10 3
6 Way
6 5
1 2 4 3
600
A6 1 A5 A4
A2 A3
B6 2 B5 B4
B2 B3
C6 3 C5 C4 C1 C7 C6 3 C5 C1 3 C5
C2 C3
6 9
1 to 3 Pole
B2 B3 B4
7 Way
7 6
1 2 3 4
45
A1 A2 A7 A6 A5 A1 A8 A7 A6 A5 1 A2 A3 A4 B8 B7 B6 2 1 A3 A4 B7 B6 2
B1
C2 C3 C4
4 7 11 4 8 12
B5 B1
1 to 3 Pole
B2 B3 B4
8 Way
8 7 6
1 2 3 4
45
C8 C7 C6
C2 C3 C4
B5
1 to 3 Pole
1 2
300 3 4 5
8 7 6
1 2
300 3 4 5
8 7 6
1 2
30 3 4 5
8 7 6
12 1 2 3 11 4 10 5 9 8 7 6
300
2 1 3 4 5 6 6 11 12 13 14 16 15
61650 61670
2 1 3 4 5 8 7
10 9
2 4
1 to 2 Pole
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125 and 200 Amps.
10
No. of Stages
61312
BR
R Y B R Y B
61313
3 - Phase Line to Line & Line to Neutral 3 - Phase Line to Line, Line to Neutral & Without OFF
RY YB BR
OFF RN YN BN
45
R Y B N
600
3
V1 V V2
61314
RY BN YN RN YB BR
61317
RY YB BR
OFF RN
450
R Y B N R Y B N L1 L2 L3 R Y B
61318
45
Source 1
R Y B
Source 2
4
L1 L2 L3 V V2
V1
OFF
90 RN
61311
BN YN
R Y B N R Y B N
61319
RY YB BR
60
R Y B R Y B
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.
No. of Stages
A
61337
1 4 3 2
90
61338
OFF 3 2 1
90
L1 L2 L3
A V
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.
11
No. of Stages
ON
90
R A A A
61321
1 Pole 1 Transformer
OFF
A
90 1 2
0
OFF
R Y A A A A
61331
1 Pole 2 Transformer
61384
2 1 3
90
R Y B A B Y R A A A
61326
1 4 3 2
900
L1 L2 L3 L4 A L4 L3 L2 L1
61327
0 1 2
900
R Y R1 R2 Y1 Y2
A1
A2
61328
OFF B Y R
90
5
R Y
A1
61329
Y R B
90
B R1 R2 Y1 Y2 B1 B2
A2
61330
4 Pole 4 Transformer without OFF Direct ammeter Selector without Current Transformer (16 to 63Amps)
1 4 3 2
900
R Y B N R1 R2 Y1 Y2 B1 B2 N1 N2 A1 A2
71000
OFF B Y R
900
L1 L2 L3 R1 Y1 R2 Y2 B1 B2
A1
A2
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.
L1 L2 L3 2 8 6 L1 L2 L3 1
3 7 PF 1 5
73079
OFF ON OFF ON
90
6 PF 2
73071
OFF 1 2
90
14 L1 L2 L3 13 17 15 1 6 3 8 2 18 9
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.
12
No. of Stages 2 3
60
L1 L2 L1 L2
Spring return to "1" 0 45
UV M 2~
L1 L2 L3 L1 L2 L3
UVW M 3~
0 1 2
L1 L2 L3 L1 L2 L3
U VW M 3~
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32Amps and above.
61200
600
L1 L2 L3 L1
450
L2
M 3~
L3 U2 V2 W2
61201
U1 V1 W1
L1
61203
Standard
60
Y
L2 L3 L1 U1 V1 W1 L1 L2 L3 L2
M 3~
L3 U2 V2 W2
61239
600
C
4 1 3 2 C
e A1 B1 C1
YM3 ~
3
e
C A2 B2C2 5 6 7 L1 L2 L3 1 2 W1 V1 U1 4 U2 V2 W2
61240
900
4
M 3~
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32. 40 and 63Amps.
13
No. of Stages
U2 V2 W2
61212
L1 L2 L3 L1 L2 L3
U1 V1 W1
M 3~
60 2
61213
2 Speed with Centre OFF Single Winding 2 Speed Single Winding for use (with Contractor)
L1 L2 L3 L1 L2 18 L3 17
U1 V1 W1
M 3~
U2 V2 W2
61215
1 0 2
60
L1 L2 L3
U1 V1 W1 L1 L2 L3 20 L1 L2 L3 L1 L2 L3 U1 V1 W1
M 3~
U2 V2 W2
61217
0 1 2 1 2
60
M 3~
U2 V2 W2
61219
1 0 2
600
L1 L2 L3 L1 L2 L3
U1 V1 W1
M 3~
U2 V2 W2
61226
OFF 1 2
60
L1 L2 L3 L1 L2 L3
M 3~
61243
OFF 3 2 1
90
L1 L2 L3 L1 L2 L3
M 3~
1U21V21W2
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.
No. of Stages
61208
L1 N U1 U2 L1 N 2 L1 3 L1 1 L1 1 L2 2 L2 3 L2 M Z1 Z2
61209
0 1 2
START START
61270
0 1 2
60
1 L1 1 L2 M
Feasible ampere rating: 16, 20, 25 and 32Amps and for Sprint Return Switches and for Stay put 16Amps and above.
14
Gang Switches
The Gang Switches increase capacity of circuits by ganging in serial or parallel operations for different circuit capacity. Serialing enhances power of battery supply and paralleling the power of resistor. Applications: In railway coaches for controlling the Alternator and Battery supply. Also in telecom panels and special application circuits.
Prog No Description Script Plate Marking/ Operating Quadrant Connecting Diagram/Terminal Marking
A1 A2 A B
No. of Stages
L1
61109
1 1 Pole
2 GANG
61117
0 60 1 2
0
L1 A1 A2 L1 N L1 N L1 L2 L3 L1 L2 L3 L1 A1 A2 A3 A B C A B B1 B2 A1 B1 C1 A2 B2 C2
2 2 Pole
61111
3
A B
3 Pole
61110
2 1 Pole
L1
OFF 900 1 2
61118
L1 L2 L3 L1 L2 L3 L1
A1 A2 A3 A B C
3 3 Pole
B1 B2 B3 A1 A2 A B
61112
5 1 Pole
L1
61113
A1 A2 L1 N A B L1 N
OFF 3 2 1 90
0
1 2 Pole
2 GANG
L1 L2 L3
B1 B2 A1 B1 C1 A2 B2 C2
61115
2
A L1 L2 L3 B
3 Pole
61114
L1 L2 L3 L1 L2 L3
900 1 2
A1 B1 C1 A2 B2 C2
3
A B
3 Pole
61116
OFF 3
L1 N A L1 N
A1 B1 A2 B
2 3 Pole
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63Amps.
15
Control Switches
Control Switches are used to energise contactors for controlling motor operations. Most of the Switches are Spring Return type for latching of the circuit with NO contact and facilitate tripping by the tripping device. Applications: Control Switches offer unique alternative to multiple Push Button Stations, when one Switch controls instead of many Push Buttons. Control Switch with many positions are offered for a suitable combination.
Prog No. Description Script Plate Marking/ Operating Quadrant Connecting Diagram/Terminal Marking
L1 N
No. Of Stages
61300
1 Pole STOP START with Spring Return 2 Pole STOP START with Spring Return 1 Pole STOP START with Spring Return from Start to Run Without Jumper STOP - START SWITCH with Spring Return to Run for a2 Units Without Jumper Contactor Control with Spring Return to OFF
Spring return
STOP START L1 N
0
STOP
START A1 2 4
A2
61388
0,1 START 2
3 4
61301
1 0
START
L1 N 0,1 START 2 1 3 4
61701
61307
1 2 START
L1 N 3 START 4 2
1 5
6
START START
61707
61366
L1 N1 L2 N2 1 2 2
15
6
7 3 8 4
61271
+ _
L S 4 2
L S
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.
16
Mountings Feasibility
Mounting Code B03 B13 B00 B19 B14 B33 B30 B63 B90 B02 B21 B32 B34 B41 B42 F47 B17 B31 M17 A17 B40 B43 B45 Description Feasibility 6/10A 16/20A 25/32A 40/63A 80/100/ 200/ 125A 400A Front Mounting, Standard Mounting plate Front Mounting with next size plate Front Mounting 48X48 plate for 25/32A and 64x64 plate for 40/63A Single Hole Mounting 32x32 plate for 6/10A only 48x48 Plate for 16-32Amps Single Hole Mounting 48x48 plate for 6/10A Front Mounting with Round padlock for 2 Position (for Isolators) Front Mounting with Rectangular Padlock 2 Position (for Isolators) Key Lockable type (Handle/Knob) Centre Key Lock (Pistol grip Handle in black colour only) Rear/(Back/Base) Mounting Din Rail Mounting on 35mm Rail 6-32Amps Rear/Base Mounting, Door Interlock + Rectangular Padlock (B30+B42) Rear/Base Mounting, Door Interlock + Round Padlock (B33+B42) Rear Mounting with Clutch Mechanism on Door (Door Open in all position without Interlock) Rear Mounting with Interlock Mechanism on Door Door Clutch, Mounting Plate at front ABS Enclosure ABS Enclosure with Round Padlock (B33+B17) Metal Enclosure Aluminium Enclosure Single Hole Mounting with Padlock 48 x 48 Plate For 16-32A Single Hole Mounting with Centre Key 48 x 48 Plate for 16-32A Single Hole Mounting with Round Ring with Knob 16A-32A Max stages Max stages Max stages Max stages
upto 4 upto 3 upto 5 upto 5 upto 3 upto 2 upto 2 upto 4 upto 4 upto 3 upto 4 upto 3 upto 2
Mountings B03
Front Mountings
S 3 to 5 Panel gap
B3
Drilling plan
B2
SQF
SQ B1
mounting
n Knob/Handle
operatable n Suitable for all switching angles and Spring Return Switches n Front assembly in 4 different colors, Yellow/Red, Grey/Black, Black/Black and aluminum finish
17
B19/B14
23
Drilling plan
Length L = No of Stages x S + W
Quote B14 for next bigger size front plate (available for 6/10Amps. only)
Type S6/S10/TP6/TP10 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 Code B19 B14 B19 B19 A 25 27 32 32 D 38 38 58 64 F 32 48 48 48 S 9.5 9.5 12 15 H W Max 10 10 8 6 13.5 28.5 13.5 28.5 13 13 36 37
B33
Drilling plan B3
B2
Features :
SQ B1
Length L = No of Stages x S + W
A 44 44 48 48 48 48
3 to 5 S Panel gap H
B1 36 36 68 68 68 68
B2 12 12 15 15 15 15
D 58 64 95 118 99 99
F 65 65 95 95 95 95
S 12 15 21 26 32 64
W 26 27 33 40 40 40
13
Max 6 6 6 6 6 3
B30
F1 0
1 F2
L A
B1
Length L = No of Stages x S + W
A 35 35 44 44 44 44
B1 B2 48 48 68 68 68 68 12 12 15 15 15 15
D 58 64 95 99 99
F1
F2
F3
F3 12 12 15 15 15 15
H 23 23 25 25 25 25
S 12 15 21 26 32 64
W Max 26 27 33 40 40 40 6 6 6 6 6 3
118 99 128
in Yellow/Red only
18
B63
S 3 to 5 Panel gap A 5.5
Drilling plan
48
B2
48 B5
B4
Length L = No of Stages x S + W
operatable Switch With key lockable assembly prevents switching by unauthorised personnel n Key lock/Key removable only in OFF position by default, key lockable and removable in any other position to be specified n Lock assembly can also be provided on any side n Common key for all Switches
A 35 35 44
B2 13 13 13
B4 23 23 23
D 58 64 95
F 64 64 64
S 12 15 21
W 45 45 47
Max 21 15 10
B17
Enclosure
LR/HR Model
.5
5 .5
5
.5
J G
E I plan Drilling
SM, M
4.5
IP55
Features: n Switch mounted in ABS Enclosure n Provides protection from dust and hazardous material with regular Front Plate and Knob n Suitable for all switching angles n Knob/Handle operatable n IP65 can be given on request
Quote B31 (B17 Enclosure and B33 Round Padlock) only for Isolater ON/OFF Switches Type S6/S10/TP6/TP10 S16/TP16/RT16 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32 S40/S63/RT40/RT63 Type S25/S32/RT25/RT32 S40/S63/RT40/RT63
SQ F G L
Drilling plan
A 28 28 28 35 35 44 B
D 72 72 90 72 90 90 H -
Stages 4 3 4 2 4 2 Stages 5 5
38 130 115 161 87 102 100 46 180 155 220 120 100
122 147
19
M17
Metal Enclosure
D1 Drilling Plan
2Holes
0 1 Rubber grommet A1 D3
D2
2
A2
A3
Features: n Switches mounted in sheet metal Enclosures provides protection from hazardous environment n Knob/Handle operatable n Suitable for Switches upto 32Amp
A1 70 70 70 70
A2 60 60 60 60
A3 6 6 6 5
D1 85 85 85 75
D2 89 89 89 75
D3 98 98 98 110
Max 4 4 4 --
B02
Rear Mounting
S 3 to 5
Panel gap
B1 L
A1
Features: n Four hole base mounted on rear side of the panel n Knob/Handle operatable n Can also be used for panel/door mounting
Length L = No of Stages x S + W
A 28 28 35 43 43 43 43
A1 36 36 48 68 68 68 68
B1 36 48 48 68 100 83 83
B2 9 12 12 15 15 15 15
F 48 48 64 88 88 88 88
G 3.5 3.5 5 5 5 8
S 12 15 21 26 32 64
W 26 30 31 41 48 48 48
Max 12 12 8 6 6 6 3
4.5 9.5
B21
10 S
3 to 5 Panel gap
B2
56
B1
Features: n Snap mounting base on DIN EN50022 (Omega) Rail 35mm and 1.2mm thick or two hole rear mounting n Provides easy termination n Can also be used for panel/door mounting
Length L = No of Stages x S + W
A 28 28 35
B1 36 36 48
B2 9 12 12
D 38 58 64
F 48 48 64
S 9.5 12 15
W 28.5 37 38
Max 10 12 8
20
B42
Door Interlock
3 to 5mm panel gap L
Front
A2 A3
Back
B2
SQ F1
SQ D
Length L = No of Stages x S + W L = L1 + C
on rear side of the panel and operated from the front door n Door interlockable mechanism and panel door openable only in OFF position n Provides safety feature n Knob/Handle oparatable
Quote B41 for door openable in both positions without door interlock
Type S16/TP16/RT16 TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400 A 35 35 44 44 44 44 A1 48 48 68 68 68 68 A2 4.5 4.5 5.5 5.5 5.5 5.5 A3 15 15 18 18 18 18 B1 48 48 83 100 83 83 F 64 64 88 88 88 88 B 64 64 104 124 104 104 G 3.5 3.5 5 5 5 8 C 25 25 27 27 27 27 N 22 22 26 26 26 26 S 12 15 21 26 32 64 W 54 57 66 72 72 72 Max 8 8 6 6 6 3
B03
(Square Latching Mechanism)
SQ F
SQ 48 69
SQ. 64
SQ. 64
0 1 2
0
1
4 hole front panel mounting pistol grip handle operatable n Suitable for 450/600 only n Advanced special star/spring design on latching provides guaranted spring return operation
For B03 without key & for B90 with center kKey
Type 1 S16 / TP16 / RT16 (B13) S25 / S32 / RT25 / RT32 52.5 55.5 2 64.5 70.5 L (No. of Stages) 3 4 5 6 7 76.5 88.5 100.5 112.5 124.5 85.5 100.5 115.5 130.5 145.5
21
RED
BLACK
FL - FLAG KNOB
A
CODE - TD
S6/S10/TP6/TP10 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32
A
27 27 36 50
B
41 41 51 70
C
25 25 31 42
D
21 21 25 33
CODE - FL
S6/S10/TP6/TP10 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32
A
17 27 27 50
B
23 38 38 68
C
13.75 24 24 42.5
D
19 23 23 32
LV - Lever Handle
A
D
D
D
CODE - PG
S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63
A
36 36 36
D
56 56 56
CODE - BG
S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63
A
36 36 36
D
45 45 45
CODE - LV
S80/S100/S125 S200/S400
A
50 50
B
115 115
C
90 90
D
45 45
Accessories
S16
3.2 7.5
3.8
Extended Terminals
S25/S32/SG25
1.5 8.5 M4
S63
2
8.5
R8
13.8
13.5
7.5
12.5
8.5
9.5
27
15
16
Push On Terminals
2-64020-00-001-401-14
3 53
10.5
15
S200
S6/S10/S16/TP16
8. 5
6.3
43
32
44
30.5
45 0
0.8
45 0
1.5
22
22
22
0.8
6.3
Accessories
Front Plate
Standard Style
Current Ratings
SQ20
Frame Size
Bigger Style
Current Ratings ---
6/10Amps
SQ32
16/20Amps
SQ36
6/10Amps
SQ48
25/32Amps
SQ48
16/20Amps
SQ64
SQ68
25/32Amps
SQ88
---
Sq81
---
SQ 36
64 x 80
64
25/32Amps
SQ48 80
60
16/20Amps
D
430.2 690.2 950.2 L 210 210 175 210 D 200 200 110 200
S6/S10 S16/S25/S32
Rectangular
Other special size mounting plates at Front or Rear can be supplied against requirement.
S80 to S200
23
Customised Programme
Front plate Programme Number
11
13
15
17
19
21
23
25
27
29
31
33
35
10
12
14
16
18
20
22
24
26
28
30
32
34
36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Locked position X Contact closed 2 Switch Type 4 Front plate 5 Marking 6 Handle Customer Code No. Type Colour Customer Date Size Colour 7 Optional extras Contact closed without interruption 3 Position With Spring return Without
X 1
Mounting Form
24
Front plate
P
Programme Number
73037
OFF
1 1
3 3
5 5
11 13 15 17 19 21 23 25 27 29 31 33 35
4 4
6 6
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
TUBE
FAN
NIGHT LAMP
X 1
Locked positions
X Contact Closed
Contact Closed without interruption 2 Mounting 3 B03 Stop Form 7 Optional extras
Customer
Date
Ordering Code
Programme Code Type Ampere Mounting Knob Color
Example :
Programmes
1
Prog Code Pg 06 Pg 07 Pg 08 Pg 09 Pg 10 Pg 11 Pg 13 Pg 15 Pg 16
0
Code S T R D P P
3 Ampere
6 10 16 20 25 32 40 63 80
T Code
A B C D E F G I J
Programme Selection
Type Selection
Type S-Series Touch Proof Rear Access Termination DC Switches Phase Selector only for 1 Pole 3 Way with OFF Ammeter (CT Operated) Voltmeter (Phase to Phase with OFF) L - Series (Spring clamp screwless) Possible Amps 6 to 400Amps 6 to 20Amps 16 to 63Amps 16 to 500Amps 25 to 63Amps 6 and 10Amps (available only with four hole mounting) 6 to 10 Amps
Ampere Code
100 125 200 250 300 400 500 K L N O P Q R
Isolators Changeovers with OFF Changeovers without OFF Multistep with OFF Multistep without OFF Instrumentation Switches Motor Control Switches Gang Switches Control Switches
Flag Handle
Lever Handle
25
Spring Return to Neutral Position from both the sides Memory feature of the previous Operation(LMD) Permits only one Close Operation(Sequential Lock)
Technical Specifications
Description Rated Operational Voltage Resistance to Surge Voltage Rated Uninterrupted Current Ue Uimp Ith Ie Unit V AC V DC kV A S25 690 250 6 32 S32 690 250 6 40
General Endurance : Mechanical 100,000 operations at 300 cycles/hour Electrical 10,000 operations at 120 cycles/hour Operational Temperature 250C to 550C, frequency upto 5 kHz
Rated Operational Current Pilot Duty Ac15 220-240V AC 380-440V AC Short circuit protection HRC fuse size Rated short circuit Terminal cross section min Rigid wire max Flexible wire min max Terminal Screw Terminal Tightening Torque
A A A kA mm2 mm2
Voltage 50V
No of Contacts in series 1 2 3 1 2 3 1 2 3
125V
250V
S25/SG 25 S32/SG32 Inductive L/R Amps Inductive L/R Amps Resistive Resistive 40 10 20 40 10 20 Amps Amps msec msec msec msec msec msec 20 20 15 6 25 25 18 8 20 14 25 18 20 25 3 2.5 1.5 1.0 5 3 2 1.2 20 15 10 5 25 18 12 6 20 20 10 25 25 12 1.0 0.5 0.3 0.2 1.2 0.6 0.4 0.3 5 2 1.0 0.5 6 2.5 1.2 0.6 20 10 4 1 25 12 5 1.2
26
Mounting Styles
S
Drilling plan
12
58
82 L 78 SQ 48
B03
SQ. 64
B90
SQ. 64
Type
NEUTRAL T R I P C L O S E T R I P NEUTRAL C L O S E
L (No.of Stages) 1 2 3 83 4 5 6 7
S25/S32
53 68
15
27.5
B90 is available only black front plate & black PG handle type
Switch
Mounting Plate
c
Barrel Lock Assembly
27
Switch
Mounting Plate
Front Plate
Script Plate
Knob
Knob Screw
28
DC Switches D100A-D500A
Features: Housing made up of SMC material for rigidity and higher mechanical strength. s Wiping contacts operations helps in dust free & self cleaning concepts s Extended terminals for Bus bar / Aluminium cable connections s Capston Handle Operation for better leverage.
s
Applications: D40R Railway coaches lighting & fan circuits switching s All DC power circuits Railways, Telecommunications & Power plants s Battery charging equipments
s
Technical Specifications
Rated Operational Current le DC Ratings
Rated on Interrupted Current (l th)
Description
Unit D 16 A 20 D 25 32
Switch Type D 32 40 D 40 50 D 63 80
AC Ratings
General
AC3 Rating 3 Phase 380-440V AC21 Rating Fuse Protection Short Circuit through fault current [Rigid] min Terminal Cross Section [Flex] max Tightening Torque Maximum Contact Stages
HP A A kA mm2 mm2 Nm
7 16 16 5 1.5 4 0.8 16
20 40 40 20 1.5 10 2 6 D 400
25 63 63 20 1.5 16 2 6 D 500
Description Duty Rating - DC 22 A L/R 2m sec Operational Voltage Voltage for AC Rating Operational Current Thermal Current (l th) Switching Angle Maximum Contact Stages
UNIT
D 100
V DC V AC A A Deg
29
D16 D63
3 to 5 S Panel Gap
B3
Drilling Plan
B2
SQ F L 35.5
SQ
B1
B1 48 48 68
1 2
B2 12 12 15
3 4
D 50 50 70
7 8
F 64 64 88
9 10 11
S 12 15 21
12
62 65 69
74 80 90
86 95 111
98 110 132
D40 R
90
M5 M6
PO SI
19
26 L 133
41.5
Type D40
S 10
S1 30.5
S2 15
105 90
59
170 PCD
10.5
D100
105 0.8
32
S2 24.5
S S1 33.5 35
3.1
3 5.0 138
Type D100
S 32
S1 32
S2 15
30
236
10.5
D200-D500
105 10.5 0.8 170 PCD 10.5
10.5
32
3 S 24.5
L 3.1
3 24.5
5.0 35 138
33.5
Type D200-D500
S 22
34.5 PCD 44
236
R200
S2 24.5
S S1 24.5 L 80
Type D100
S 32
S1 35
S2 15
4.3 (2Nos.)
R 2 00
3.1
24.5 3
S L
24.5 80
Type D200-D500
S 22
10.5
10.5
236
31