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Bulletin 509
D Broad Range of NEMA
Sizes (009)
D Exceptional Electrical Life D UL Certified Type 2
Coordination
D Dependable Coil Operation D Cost Saving Design D SMP1 or SMP3
TABLE OF CONTENTS
Description Page Description Page
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2021 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2225 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Full Load Currents of AC Motors . . . . . . . . . . . . . . . . . . . . . . 27
Description
Bulletin 509 starters are designed for full voltage starting of polyphase squirrel cage motors. These starters meet NEMA Standards, are easy to wire and service, simple to select, and offer a broad range of NEMA sizes (009). These starters may be operated by remote control with push buttons, float switches, thermostats, pressure switches, snap switches, limit switches, or any other suitable two or three wire pilot device. All Bulletin 509 Size 009 starters are available with Bulletin 592 Smart Motor Protectors (SMPs) solid-state overloads for additional flexibility in motor protection. See page9 for SMP overload relay information. The Bulletin 592 SMP1 solid-state overload relays directly replace eutectic alloy overload relays that are integral components of assembled Bulletin 505, 509, and 520 NEMA starters.
Conformity to Standards:
NEMA/EEMAC I. C. S. Standards (Industrial Control and Systems)
Approvals:
UL Listed File No. E3125; Guide No. NLDX File No. E10314; Guide No. NPKR CSA Certified LR1234 LR11924
Bulletin 509
Bulletin 509, Size 2, with SMP1 Solid-State Overload Relay Open Type Without Enclosure
Bulletin 509, Size 4, with SMP1 Solid-State Overload Relay Open Type Without Enclosure
Bulletin 509, Size 5, with SMP3 Solid-State Overload Relay Open Type Without Enclosure
Features
Contactor Exceptional Electrical Life Vertical Lift, Gravity Dropout Shock Absorbing Pads Tongue & Groove Guiding System UL Certified Type 2 Coordination Lifetime Guarantee on Coil Exclusive Shunt Plate Exclusive Thermal Cut-out Overload Self-Powered Class 10 Class 15 Class 20 Class 30 User Selectable Trip Class Phase Loss Jam Ground Fault Automatic Reset Communications Capability Control Functionality Start/Stop, etc. Remote I/O Device Net
n n n n n 2 seconds n n
n n n
An automatic reset version of the SMP1 overload relay is available. See page 7.
Bulletin 509
Bulletin 509, Size 3 With SMP1 Solid-State Overload Relay Open Type Without Enclosure
Bulletin 509, Size 5 With SMP1 Solid-State Overload Relay Open Type Without Enclosure
Bulletin 509, Size 1, Type 1 With SMP1 Solid-State Overload Relay General Purpose Enclosure With Cover Removed
Type 1 General Purpose Enclosure With Push Buttons and Pilot Light
Voltage Suffix Code Description Common Control Coil Voltage or Control Transformer Primary (Line) Voltage Hz 50 60 200208V H 220230V P 230240V A 240V T 277V F 380V N 415V I U 440460V Q 460480V B 500V M 550V R 575600V C
Does not include line and load lugs. See page 17 for kits. Does not include control circuit transformer and can only be ordered in 120V Separate Control. Includes control circuit transformer for voltage above 120V, enclosed only. Also available in 120V Separate Control (without transformer).
Only available on sizes 00 to 5. When using 24V coils on sizes 4 or 5, an interposing relay may be required. See coil VA values on page 24.
Bulletin 509
Type 4X Watertight Corrosion-Resistant Enclosure Fiberglass-Reinforced Polyester With Push Buttons and Pilot Light
Voltage Suffix Code Description Common Control Coil Voltage or Control Transformer Primary (Line) Voltage Hz 50 60 200208V H 220230V P 230240V A 240V T 277V F 380V N 415V I U 440460V Q 460480V B 500V M 550V R 575600V C
Fiberglass Reinforced Polyester Hubs are included with each starter. Does not include line and load lugs. See page 17 for kits. Includes control circuit transformer for voltage above 120V, enclosed only. Also available in 120V Separate Control (without transformer). Accessories Page 14 Modifications Page 20
Only available on sizes 00 to 5. When using 24V coils on sizes 4 or 5, an interposing relay may be required. See coil VA values on page 24.
Bulletin 509
Unilock Enclosure
Bulletin 509, Size 1 With SMP1 Solid-State Overload Relay Bolted Enclosure (Shown with Cover Open)
NEMA Size 0 1 2 3 4 5
Voltage Suffix Code Description Common Control Coil Voltage or Control Transformer Primary (Line) Voltage Hz 50 60 200208V H 220230V P 230240V A 240V T 277V F 380V N 415V I U 440460V Q 460480V B 500V M 550V R 575600V C
For NEMA Type 3R application it is necessary that a drain or breather and drain combination fitting be added. Includes drain and cover gasket. NEMA Size 5 Unilock enclosed starters have a Continuous Ampere Rating of 210 amps. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 24.
Bulletin 509
3 2
CT1
T1
T2
T3 T1 T2 T3
Ground
Motor
Motor
Size 0-4
Non-Reversing Starter with SMP1 Overload Relays To Voltage Source
Size 5
Non-Reversing Starter with SMP1 Overload Relays To Voltage Source NOTE: Control Transformer Must Be 500 VA Minimum with 5% Regulation Maximum.
H2 H1
GRD TRANS.
OL CR
CR M
CR M
L1
L2
J H3
H4
TRANS.
GRD
CR CR 2RES
13
OL
1RES + CR 5 CR 7 M 8
12 CR
RECT 9 8
2 ECON CAPS
MOV
Size 7 & 8
Non-Reversing Starter with SMP1 Overload Relay
Bulletin 592
Class 20
A2A A2C A2D A2E A2F A2A-X30 A2C-X30 A2D-X30 A2E A2F A2G A2H A2G A2H A2J A2J A2K A2L A2K A2L A2M A2N A2R A2S A2T A2V
Class 30
A3A A3C A3D A3E A3F A3A-X30 A3C-X30 A3D-X30 A3E A3F A3G A3H A3G A3H A3J A3J A3K A3L A3K A3L A3M A3N A3R A3S A3T A3V
Class 20
A5A A5C A5D A5E A5F A5A-X30 A5C-X30 A5D-X30 A5E A5F A5G A5H A5G A5H A5J A5J A5K A5L A5K A5L A5M A5N A5R A5S A5T A5V
Class 30
A6A A6C A6D A6E A6F A6A-X30 A6C-X30 A6D-X30 A6E A6F A6G A6H A6G A6H A6J A6J A6K A6L A6K A6L A6M A6N A6R A6S A6T A6V
These SMP1 Solid-State Overload Relays have an interposing relay with 120V coils. See wiring diagrams on page 6.
Bulletin 509
Allen-Bradley recommends using 120 or 240V AC coils on all SMP3 NEMA Starters. When using coil voltages other than 120 or 240V AC. Consult your nearest Allen-Bradley Sales Office. The ratings of the triacs and the hard output contact (relay) internal to the SMP3 must not be exceeded. See the SMP3 Users Manual for actual ratings, or consult page 12 for specifications. Consult your nearest Allen-Bradley Sales Office for availability of enclosed NEMA starters with SMP3 Solid-State Overload Relay. These SMP3 overload relays have an interposing relay with a 120V coil. Consult your nearest Allen-Bradley Sales Office if using on other voltages.
Bulletin 592
Bulletin 592
SMP1 Overload Relay D Self Powered wires the same as eutectic overload D Phase Loss Protection trips in 2 seconds on loaded motors D No Heaters 3:2:1 adjustment range is equivalent of up to 10 heater elements D Directly interchangeable mounting and reset locations are identical to eutectic overloads D Independent Trip Classes 10, 20, or 30 D Manual Reset or Automatic/Manual Reset both versions are available
TABLE OF CONTENTS
Description Page Description Page
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1011 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213, 2225 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1419
Description
The Bulletin 592 SMP1 solid-state overload relays directly replace eutectic alloy overload relays that are integral components of assembled Bulletin 505, 509, and 520 NEMA starters.
Conformity to Standards:
IEC 801 UL 508 CSA C22.2 No. 14
Approvals:
CSA Certified UL Listed
Bulletin 592
Cat. No.
592-A1AT 592-A1CT 592-A1DT 592-A1ET 592-A1FT 592-A1EA 592-A1FA 592-A1GA 592-A1HA 592-A1GC 592-A1HC 592-A1JC 592-A1JD 592-A1KD 592-A1LD 592-A1KE 592-A1LE 592-A1ME 592-A1NF 592-A1RGD
00 00 00 0, 1 0, 1 0, 1 1 2
2 2 3 3 3 4
4 4 5 6
Bulletin
505 505X 509
Price
$ 30 30 30
10
Bulletin 592
Cat. No.
592-A4AT 592-A4CT 592-A4DT 592-A4ET 592-A4FT 592-A4EA 592-A4FA 592-A4GA 592-A4HA 592-A4GC 592-A4HC 592-A4JC 592-A4JD 592-A4KD 592-A4LD 592-A4KE 592-A4LE 592-A4ME 592-A4NF 592-A4RGD
00 0, 1 0, 1 0, 1 1 2 2 2
3 3 3 4 4 4 5
Cat. No. 592-A5RGD
Bulletin
505 505X 509
Price
$ 30 30 30
11
Bulletin 592
(DC)
Mechanical SMP1
Body Material Contact Material Control Contacts Terminal Marking Max. Wire Size Size 00 Size 0 Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Control Terminals 1 or 2 1812 AWG 1410 AWG 148 AWG 144 AWG 81/0 AWG 64/0 AWG 4500 MCM AWG 500 MCM AWG 12 AWG NEMA and Cenelec EN 50012 Thermoplastic Fine Silver
Environmental SMP1
Operation Storage Temperature Compensation Altitude 25C to 55C (13F to 131F) 50C to 70C (58F to 158F) 25C to 55C (13F to 131F) 2000M
98
12
Bulletin 592
1000
800 600 400
Class 20
200
200
100
80 60 40
100
Approximate Trip Time (sec)
80 60 40
20
20
10
8 6 4
Approximate trip time for 3 phase balanced condition from cold start.
10
8 6 4
Approximate trip time for 3 phase balanced condition from cold start.
2 Approximate trip time for 3 phase balanced condition from hot start.
1 1 1.2
2 4 6 8
Approximate trip time for 3 phase balanced condition from hot start.
1 1 1.2
2 4 6 8
10
10
Class 30
1000
800 600 400
200
200
100
Approximate Trip Time (sec)
60 40
100
Approximate Trip Time (sec)
80 60 40 Approximate trip time for 3 phase balanced condition from cold start.
80
20 Approximate trip time for 3 phase balanced condition from cold start.
20
10
8 6 4
10
8 6 4 Approximate trip time for 3 phase balanced condition from hot start.
1 1 1.2
2 4 6 8
Approximate trip time for 3 phase balanced condition from hot start.
1 1 1.2
2 4 6 8
10
10
13
Anti-Tamper Shield
SMP1 SMP2
193-BC4
SMP1 SMP2
193-BC5
SMP1 SMP2
193-ER1
Communication Module
1203-GD1
SMP-3
193-HIM1
Cable Length 1/3 meter Communication Cable SMP-3 1 meter 3 meters 10 meters Illuminated Push Button Reset SMP-3 1 meter Remote Reset Cable SMP3 3 meters 6 meters 1 1 1
Voltage
60 Hz 50 Hz DC
24
J J Z24
48
Z48
110
D
115
Z01
120
D
220
A
240
A
These accessories require removal of the large, white Reset button that is factory installed on all SMP1 overload relays on NEMA starters. This large, white reset button provides the capability for external reset on enclosed NEMA starters. The Current-Adjustment Shield and Remote Reset Solenoid can be installed simultaneously. However, neither may be used in conjunction with the Anti-Tamper Shield.
14
NEMA Size
Cat. No.
595-A (1 N.O.) 595-B (1 N.C.)
595-AB (1 N.O-1 N.C.) 595-AA (2 N.O.) 595-BB (2 N.C.) 595-BL (1 N.C. Late Break)
Make 60 30 15 12
TIMER ATTACHMENT KIT A pneumatic timer attachment may be field installed in the space of two adjacent auxiliary contact blocks. Timing units are available for either On Delay or Off Delay operations with a timed set of one (1) N.O. and one (1) N.C. snap action contacts that are electrically isolated. Adjustment within the timer range of 0.1 to 180 seconds is accomplished by means of a ten turn knurled knob. Repetitive accuracy within the timer range is approximately 10% provided a minimum reset time of 75 milliseconds is allowed. Note: 1. Sizes 0-5: Timers can be added to the left- or right-hand side of the contactor body. On Size 00 they can be mounted to the front of the contactor. 2. Size 0, 1 and 2: Timers cannot be used on the same side as power pole adders. 3. Size 2 Devices: The operating coil must be changed. See page and refer to the Size 2 operating coil listing. Order the coil listed for a 4-5 pole device. 4. Enclosed Devices: Contact your nearest Allen-Bradley Sales Office. Maximum AC Contact Rating Per Pole Amperes
Cat. No. 596-TR32
196-FTA (On Delay) 196-FTB (Off Delay) 596-TL32 (Left Hand) (On Delay)
Make 60 30 15 12
Voltamperes
0-5
596-TL33 (Left Hand) (Off Delay) 596-TR32 (Right Hand) (On Delay) 596-TR33 (Right Hand) (Off Delay)
15
0, 1 (Bulletin 509 with SMP-1 Overload Relay Only) ADAPTER PLATES For easy replacement of: D Allen-Bradley (Bulletin 709) D Cutler Hammer (Citation & Freedom Series) D Furnas (Class 14 and ESP 100) D General Electric (Series 300) D Joslyn-Clark (Type HP) D Square D (Type S) D Westinghouse (A200 and W200 Advantage) 2
599-CP01
599-CP2
CONTROL CIRCUIT FUSING KITS Rejection type control circuit fuse holder designed to accept one Class CC Bussman KTK-R or equivalent fuse with 200,000 ampere interrupting capacity and reject all others. Fuse holders may be mounted on each starter in any one of the four auxiliary contact pockets available. A bracket for panel mounting is also included.
0-5
599-FR04
16
NEMA Size
0-1-2 3-4-5
Cat. No.
599-TP02 599-TP34
DEVICE MARKERS Snap easily into the coil cover of starters for component identification. A maximum of five markers will fit on each starter. (Standard: 50 Device Markers per Package)
Bulletin 500 with Device Markers
0-5
599-DM 5
0-1 TOP WIRING KIT Consists of (3) power lugs for the purpose of making extra connections to the load side of the contactor. A second set of overload relays can be wired to these lugs if two motors are being controlled by a single contactor.
Cat. No. 599-TW01
2 3 4 5
Two 1/0-500 MCM AWG 1 Required per terminal TERMINAL LUGS (Standard: 3 Lugs per Package) #4-500 MCM AWG 3 Required per terminal for Size 7 and 4 Required per terminal for Size 8.
6 7-8
To complete Cat. No. insert in the third position the desired numeric symbol (0 through 9) or one of the following letters A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W.
Conduit Connector (Hub) Size (inches) mm (1/2) 12.7 (3/4) 19 (1) 25.4 (1-1/4) 31.75 (1-1/2) 38.1 (2) 50.8 (2-1/2) 63.5 Cat. No. 1490-N1 1490-N9 1490-N10 1490-N11 1490-N5 1490-N6 1490-N7 1490-N8
Grounding Bushing
Wire Range #14-#10 #14-#8 #14-#8 #14-#4 #8-#1/0 #8-#1/0 #6-#2/0 #6-#4/0
Cat. No. 1490-N19 1490-N20 1490-N21 1490-N22 1490-N23 1490-N24 1490-N25 1490-N26
(1) 25.4 Grounding Adapter Cat. No. 1490-N21 (Includes Lock Nut)
(3) 76.2
Grounding Bushings Bulletin 1490 grounding adapters are available for use with these conduit hubs. These bushings provide a convenient method of connecting a ground wire to the conduit system Approximate Dimensions Dimensions are shown in (inches) millimeters. Dimensions are not to be used for manufacturing purposes.
Grounding Bushings are necessary for NEMA Type 4X installations using metallic conduit as a ground conductor. Grounding Bushings provide a method of bonding between conduit connectors and internal devices for the purpose of creating a continuous ground path. See table to the left for proper size.
17
195-FA04 (4 N.C.) 24 VOLT DC INTERFACE MODULE Mounts to the top of the contactor. It provides a 24 volt DC, 0.5 watt input signal which can be used to operate the 24-240 volt AC coil of the contactor. Total operating times are 22-32 milliseconds for pick-up and 14-20 milliseconds for drop-out. Fits on Open Type devices only. LATCH ATTACHMENT On the front of the contactor. Fits on Open Type devices only. The unlatch VA (continuously rated) are as follows: Inrush: 14.4 at 60 Hz and 13.0 at 50 Hz Seal: 3.7 at 50/60 Hz
00
199-FIMZ24
00
197-FL
00 SURGE SUPPRESSOR Made to be easily mounted directly across the coil terminals of starters with 120 or 240 volt AC coils. The purpose of the suppressor is to limit voltage transients for applications requiring interface with solid state components. One suppressor is required per coil.
120 Volts 199-FSMA1 240 Volts 199-FSMA2 120 Volts 599-K04 240 Volts 599-KA04 199-FSMA1 199-GSMA1 700-N24
0-5
6
Cat No. No 599-K04 Cat.
7-8
INTERPOSING CONTACTOR (120V 60 Hz) For Open Type Size 6, Bulletin 509 starters with 120 volt Control.
500-NX3
For use on the interposing relay. For use on the contactor or starter.
18
19
Description of Modification
Pilot Devices in Cover or Flange Full Voltage Non-Reversing Single Speed Starters START-STOP Push Button
Suffix No.
Enclosure Type
00
1 4, 4X, 12 Bolted Unilock 1 4, 4X, 12 Bolted Unilock 1 4, 4X, 12 Bolted Unilock 1 4, 4X, 12 Bolted Unilock All Listed 1, 4, 4X, 12 Bolted Unilock 1,12 Bolted 1, 4, 4X, 12 Bolted 1, 4, 4X, 12 Bolted Unilock 1, 4, 4X, 12 Bolted 1, 4, 4X, 12 Bolted 1, 4, 4X, 12 1, 4, 4X, 12 1, 4, 4X, 12 Bolted Unilock 1, 4, 4X, 12 Bolted Unilock
A NA NA NA A NA NA NA A NA NA NA A NA NA NA NA A NA NA A A NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
A A A A A A A A A A A A A A A A A A A A A A A A A A NA A A A A A A A A A A A A
A A A A A A A A A A A A A A A A A A A A A A A A A A NA A A A A A A A A A A A A
A A A A A A A A A A A A A A A A A A A A A A A A A A NA A A A A A A A A A A A A
A A A A A A A A A A A A A A A A A A A A A A A A A A NA A A A A A A A A A A A A
A A A A A A A A A A A A A A A A NA A NA NA NA NA A NA A NA NA A NA A NA A A NA NA NA A NA NA
A A A A A A A A A A A A A A A A NA A NA NA NA NA A NA A NA NA A NA A NA A A NA NA NA A NA NA
A A A A A A A A A A A A A A A A NA A NA NA NA NA A NA A NA NA A NA A NA A A NA NA NA A NA NA
A A A A A A A A A A A A A A A A NA A NA NA NA NA A NA A NA NA A NA A NA A A NA NA NA A NA NA
HAND-OFF-AUTO Selector Switch (For Permanent Magnet Latch Type Contactor Only) PILOT LIGHT (Red Lens) PUSH-TO-TEST PILOT LIGHT (Red Lens)
Full Voltage Reversing and Multi-Speed Starters FOR-REV-STOP Push Button FOR-OFF-REV Selector Switch
HIGH-LOW-STOP Push Button HIGH-OFF-LOW Selector Switch HIGH-LOW-OFF-AUTO Selector Switch PILOT LIGHTS (2) Control Circuit Transformer Includes 2 Primary Fuses and 1 Secondary Fuse With Standard Capacity 60 or 50 Hz With 100 Watt Extra Capacity 60 or 50 Hz
Only one push button or one selector switch (not both) may be added to a Bulletin 509 for NEMA Type 1 without transformers. Only one pilot light may be added to a Bulletin 509 Type 1 without transformers. OFF pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact. Red and amber are the only colors available on Type 1 non-combination starters. On Type 12 and Type 4 non-combination starters, specify other lens colors by changing the letter to: A = Amber; B = Blue; C = Clear; G = Green; W = White. Bolted suitable for Types 7 & 9 or Types 3R/7 & 9. Unilock suitable for Types 7 & 9 or Types 3R/7 & 9 with the addition of a drain or a breather/drain. For multi-speed and reversing starters, one pilot light for each contactor. Add additional letters to identify two lens colors. The first letter specifies FORWARD or HIGH, or ON; the second letter specifies REVERSE or LOW, or OFF; e.g. 4AG.
A = Available
NA = Not Available
20
Description of Modification
Control Circuit Auxiliary Contact installed on contactor N.O. N.C.
Suffix No.
90 91 21 22
Enclosure Type
All Listed All Listed 1, 3R, 4, 4X, 12 1, 3R, 4, 4X, 12 All Listed 1, 3R, 4, 4X, 12
00
Fused Control Circuit for Applications Less Transformer (1 Fuse Fuse Included) (2 Fuses Fuses Included)
Surge Suppression for 120 or 240 Volt AC Coil Terminal Blocks (Cat. No. 1492-CA1 or similar) Per Block
17
NA NA
A A
A A
A A
A A
A A
A A
A A
A A
A A
A A
DC operation of control circuit (Power Circuit remains AC) Add letters DC to Bulletin Number (Add per Solenoid) Overload Relays N.O. Alarm Contact Adder (Bulletin 592) N.C. Alarm Contact Adder (Bulletin 592) Substitute Automatic Reset Relays (Bulletin 593) with 1 N.C. Contact with 1 N.O. and 1 N.C. contact (Price per Pole) Substitute Overload Relay with Ambient Temperature Compensation (Bulletin 593) (Manual Reset) (Per 3 Pole O.L. Relay) (Automatic Reset) (Per 3 Pole O.L. Relay) Auxiliary Relays (Indicate Contact Arrangement and Coil Voltage) Control Relay (4 Pole Maximum) Addition of Timing Relay
Open 1, 4, 4X, 12
NA NA
A NA
NA NA
NA NA
NA NA
NA NA
9 9A 7 7&9
NA NA NA NA
A A A A
A A A A
A A A A
A A A A
A A A A
A A A A
A A A A
A A A A
A A A A
A A A A
7C 7D
All Listed All Listed 1, 3R, 12 4, 4X Unilock 1, 3R, 12 4, 4X Unilock Open Type Open Type Bolted Unilock Bolted Bolted and Unilock
NA NA NA NA NA NA NA NA NA NA NA NA NA
A A A A A A A NA A A A A A
A A A A A A A NA A A A A A
A A A A A A A NA A A A A A
A A A A A A A A A A A A A
A A A A A A A A A A A A A
A A A A NA A A A A A A A A
NA NA A A NA A A NA NA NA NA NA NA
NA NA A A NA A A NA NA NA NA NA NA
NA NA A A NA A A NA NA NA NA NA NA
NA NA A A NA A A NA NA NA NA NA NA
Bulletin 596 (Used on Bulletin 509 3 Pole Maximum) Enclosure Breather Breather and Drain Drain
Consult your nearest Allen-Bradley District Office for ordering information. Unilock suitable for Types 7 & 9 or Types 3R/7 & 9 with the addition of a drain or a breather/drain. Bolted suitable for Types 7 & 9 or Types 3R/7 & 9.
A = Available
NA = Not Available
21
NEMA Specifications
Specifications
Electrical Ratings
Max. Circuit Closing Inrush Current (A) Peak Including Offset 3 87
NEMA Size 00
Load Voltage (V) 115 200 230 380 460 575 115 200 230 380 460 575 115 200 230 380 460 575 115 230 115 200 230 380 460 575 115 200 230 380 460 575 115 200 230 380 460 575 115 200 230 380 460 575 115 200 230 380 460 575 230 460 575 230 460 575 230 460 575
Max. HP Rating (Nonplugging and Nonjogging Duty) 1 1/3 1 1 2 2 3 3 5 3 7-1/2 7-1/2 15 3 1-1/2 1-1/2 1-1/2 2 2 3 3 5 5 5 7-1/2 7-1/2 10 10 10 10 15 25 25 25 25 30 50 50 50 40 50 75 100 100 75 100 150 200 200 150 200 300 400 400 300 600 600 450 900 900 800 1600 1600
Max. HP Rating (Plugging and Jogging Duty) 1 1/2 1 1 2 1-1/2 3 2 5 7-1/2 15 3 1-1/2 1-1/2 1-1/2 2 2 3 3 5 5 5 7-1/2 10 15 15 15 15 20 30 30 30 25 30 50 60 60 60 75 125 150 150 125 150 250 300 300
Transformer Primary Switching kVa Rating (Inrush Current t = 20 times Continuous Current) 1 0.6 1.2 2.4 3 1.2 2.4 4.9 6.2 2.1 4.1 8.3 10 4.1 8.1 16 20 6.8 14 27 34 14 27 54 68 27 54 108 135 3 1.8 2.1 4.2 5.2 3.6 4.3 8.5 11 6.3 7.2 14 18 12 14 28 35 20 23 47 59 41 47 94 117 81 94 188 234
Transformer Primary Switching kVa Rating (Inrush Current = 20 to 40 times Continuous Current) 1 0.3 0.6 1.2 1.5 0.6 1.2 2.5 3.1 1 2.1 4.2 5.2 2 4.1 8.1 10 3.4 6.8 14 17 6.8 14 27 34 14 27 54 68 3 0.9 1 2.1 2.6 1.8 2.1 4.3 5.3 3.1 3.6 7.2 8.9 6.1 7.0 14 18 10 12 23 29 20 24 47 59 41 47 94 117
Capacitor Switching 3 kVAR 1 6 13.5 17 12 25 31 27 53 67 40 80 100 80 160 200 160 320 400 240 480 600 360 720 900 665 1325 1670
18
21
140
27
32
288
1P 2
36 45
42 52
483
90
104
947
135
156
1581
270
311
3163
540
621
6326
810
932
9470
1215
1400
14205
2250
2590
25380
22
NEMA Specifications
Specifications, Continued
Mechanical Ratings
Mechanical Life (Millions of Operations) 10 10 10 10 5 5 5 Maximum Number of Auxiliary Contacts 8 8 8 8 8 8 8 8 8 8 8 Operating Time (Milliseconds) Pick-up (Average) 21 22 27 37 27 25 Drop-out (Average) 16 14 13 20 20 18
NEMA Size 0 1 1P 2 3 4 5 6 7 8 9
Construction
Contact Material NEMA Size 0 1 1P 2 3 4 5 6 7 8 9 Silver Alloy Silver Pressure Terminals Power Contacts Auxiliary Contacts Type of Power Terminal Wire Size for Power Terminals 1410 AWG 148 AWG 148 AWG 144 AWG 81/0 AWG 64/0 AWG 4500MCM AWG Required Torque on Power Terminals 20 lb-in 20 lb-in 20 lb-in 45 lb-in 150 lb-in 275lb-in 375 lb-in All wire rated 75C or higher must be sized per the National Electric Code for 75C wire. Requirements for Sizing of Wire
Environmental
NEMA Size 0 1 1P 2 3 4 5 6 7 8 9 25_C to +55_C (13_F to +131_F) (provided condensation is prevented) 10,000 Feet Before Derating All Metal Parts Are Treated for Corrosion Resistance Vertical Operating Temperature Range Altitude Corrosion Resistance Operating Position
23
NEMA Specifications
Specifications, Continued
AC Coil Data
Volt Amperes 60 Hz NEMA Size 0 1 1P 2 3 4 5 6 7 8 9 Inrush 192 192 240 660 1225 1490 Sealed 29 29 29 45 69 96 Heat Dissipation (Watts) 5.9 5.9 5.9 10 14.8 19.8 85110% Coil Operating Limits
24
NEMA Specifications
Specifications, Continued
Load-Life Curves Bulletin 500 Line starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Allen-Bradley tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle and environmental conditions from that indicated by the curves. To find the contactors estimated electrical life, follow these guidelines: 1. 2. Choose the appropriate graph that most closely approximates the utilization category of the application. Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (le) found on the horizontal axis. Read the estimated contact life in millions of operations along the vertical axis. Lmixed LAC3 In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:
L mixed +
L AC3 1 ) P AC4
L L
AC3 AC4
Where
Approximate contact life for a mixed AC3/AC4 utilization category application. Approximate contact life in operations for AC3 utilization category (from AC3 life-load curves below). Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below). Percentage of AC4 operations.
3.
LAC4
Contact Life for Mixed Utilization Categories AC3 and AC4 Utilization Categories Category AC3 AC4
PAC4
Typical Duty Starting of squirrel cage motors and switching only after the motor is up to speed Starting of squirrel cage motors with inching and plugging duty. Bulletin 500 Load/Life Curves AC3 and AC4
NEMA SIZE
0 1
NEMA SIZE
10M
10M 8M 6M
AC3
8M 6M
AC4
4M
4M
2M
2M
OPERATING CYCLES
OPERATING CYCLES
200K
200K
20K
20K
25
Bulletin 592
NEMA AC Starters
Dimensions, Continued Approximate Dimensions
Open Type Enclosure for Bulletin 509 Full Voltage Starters with SMP1 or SMP3 Overload Relay Dimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
C
B D
F E A
NEMA Size
01
Overload Relay
SMP1 SMP3 SMP1
A Width
(3-9/16) 90.4 (3-9/16) 90.4 100 (3-15/16) (3-15/16) 100 (6-1/8) 155.5 (6-1/8) 155.5 (7) 177.8 (7) 178 (7-3/8) 187.5 (7-3/8) 187.5 (13-1/4) 336.6 (13-1/4) 336.6
B Height
(7-5/8) 193.3 (9-25/32) 248.3 (9-5/32) 232.6 (10-25/32) 273.6 (12-7/16) 315.4 (14-9/16) 370 (14-5/32) 359.4 (15-13/32) 391 (16-29/32) 429 (16-29/32) 429 (25-3/32) 637 (25-3/32) 637
C Depth
(4-15/32) 113 (4-15/32) 113 (4-11/16) 119 (4-23/32) 120 (6-19/32) 168 (6-19/32) 168 (7-13/16) 198.4 (7-13/16) 198.4 (8-9/16) 217 (8-9/16) 217 (11-13/32) 289 (11-13/32) 289
D
(7-1/16) 179.4 (9-1/4) 234.4 (8-5/8) 219.2 (10-1/4) 260.2 (8-21/32) 219.9 (8-21/32) 219.9 (9-27/32) 250 (9-27/32) 250 (14-31/32) 380 (14-31/32) 380 (17-23/32) 450 (17-23/32) 450
E
(2-3/4) 69.8 (2-3/4) 69.8 (3-5/32) 80.2 (3-5/32) 80 (5-1/2) 139.9 (5-1/2) 139.9 (6-5/16) 160 (6-5/16) 160 (6-5/16) 160.2 (6-5/16) 160.2 (11-13/16) 300 (11-13/16) 300
F Reset Depth
(4-1/2) 114 (4-5/8) 117.7 (4-1/2) 113.8 (4-5/8) 117.7 (6-1/16) 154 (5-61/64) 151 (6-7/16) 163.9 (7-1/2) 190.25 (8-9/32) 210 (8-13/16) 223 (10-5/8) 270 (11-7/16) 291
26
Full Load Currents of 3 Phase, 60 Hertz AC Induction Motors HP RPM 208V 240V 480V 600V 2200V 4000V
1/4 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 1.20 1.39 1.62 .... 1.48 1.69 1.89 .... 2.08 2.54 2.89 .... 2.89 3.47 3.81 .... 3.51 4.25 4.60 .... 5.04 5.80 6.49 .... 6.51 7.18 8.20 .... 9.24 10.4 11.6 .... 15.7 15.9 18.6 .... 22.1 25.0 26.6 .... 29.7 31.5 32.9 .... 43.0 46.7 49.1 .... .... 59.2 59.6 61.7 .... .... 70.9 74.7 76.0 .... .... 1.04 1.20 1.40 .... 1.28 1.46 1.64 .... 1.80 2.20 2.50 .... 2.50 3.00 3.30 .... 3.04 3.68 3.98 .... 4.36 5.02 5.62 .... 5.64 6.22 7.10 .... 8.00 9.04 10.1 .... 13.6 13.8 16.1 .... 19.1 21.7 23.1 .... 25.7 27.3 28.4 .... 37.2 40.4 42.5 .... .... 51.3 51.6 53.4 .... .... 61.4 64.7 65.8 .... .... 0.52 0.60 0.70 .... 0.64 0.73 0.82 .... 0.90 1.10 1.25 .... 1.25 1.50 1.65 .... 1.52 1.84 1.99 .... 2.18 2.51 2.81 .... 2.82 3.11 3.55 .... 4.00 4.52 5.04 .... 6.80 6.88 8.07 .... 9.57 10.8 11.5 .... 12.9 13.7 14.2 .... 18.6 20.2 21.3 .... .... 25.6 25.8 26.7 .... .... 30.7 32.3 32.9 .... .... 0.42 0.48 0.56 .... 0.51 0.58 0.66 .... 0.72 0.88 1.00 .... 1.00 1.20 1.32 .... 1.22 1.47 1.59 .... 1.74 2.01 2.25 .... 2.26 2.49 2.84 .... 3.20 3.62 4.03 .... 5.44 5.50 6.46 .... 7.66 8.66 9.22 .... 10.3 10.9 11.4 .... 14.9 16.2 17.0 .... .... 20.5 20.6 21.4 .... .... 24.6 25.9 26.3 .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 5.2 5.3 5.4 5.8 6.4 6.3 6.5 6.7 6.9 8.1 .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 2.9 3.0 3.1 3.2 3.5 3.4 3.6 3.7 3.8 4.4 300 200 125 50
HP
30
RPM
3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 360 3600 1800 1200 900 600 450 360 3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 1200
208V
85.7 88.2 91.6 .... .... 111 117 119 .... .... 141 144 147 .... .... 165 172 173 .... .... 204 211 215 .... .... 267 276 281 .... .... .... 333 340 347 .... .... .... .... 397 404 414 .... .... .... .... 524 531 538 .... .... .... .... 642 658 682 .... .... .... .... .... 774 790 804 .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... ....
240V
74.2 76.4 79.3 .... .... 96.0 102 103 .... .... 122 125 127 .... .... 143 149 150 .... .... 177 183 186 .... .... 231 239 243 .... .... .... 288 294 300 .... .... .... .... 344 350 358 .... .... .... .... 454 460 466 .... .... .... .... 556 570 590 .... .... .... .... .... 670 684 696 .... .... .... .... 748 762 774 874 892 902 972 992 1004 1074 1096 1108
4000V
.... 4.3 4.4 4.5 5.0 .... 5.5 5.7 5.8 6.3 .... 6.8 6.8 7.2 7.8 .... 8.0 8.2 8.5 9.2 .... 9.9 10.0 10.5 11.6 .... 13.0 13.3 13.6 14.5 16.4 .... 16.1 16.4 17.0 17.2 18.0 19.8 .... 19.1 19.5 20.4 20.4 21.3 23.1 .... 25.7 25.9 27.2 27.0 28.0 29.5 .... 31.6 32.2 33.8 33.8 33.6 35.9 38.5 .... 38.0 38.5 40.4 39.8 41.8 45.5 .... .... .... .... .... .... .... .... .... .... .... ....
1/3
40
1/2
3/4
60
1-1/2
75
100
7-1/2
150
10
15
20
250
25
350
400
450
500
27