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EAE Elektrik A.. Akcaburgaz Mahallesi, 119.

Sokak, No:10 34510 Esenyurt-Istanbul-TURKEY Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr

Busbar Systems 630A...6300A

A N D EN ITY V IR AL

MENTAL MAN ON

E AG

IEC 60439-2

ISO 9001 14001

MENT SYSTE M

ME 04

Catalogue 12-Eng. / Rev 05 1.000 pcs. 23/01/2013 ATA LTD. / A.C.E./ www.atamatbaa.net

EAE has full right to make any revisions or changes on this catalogue without any prior notice.

QU

E-LINE KX
Compact Busbar Distribution System 630...6300 A

E-LINE KB
Compact Busbar Distribution System 800...6300 A

E-LINE KO
Plug-in Busbar Distribution System 160...800A

E-LINE MK
Small Power Plug-in Busbar Distribution System 100-160-225A

E-LINE KAP
Plug-in Busbar Distribution System 40-63A

E-LINE DL
Multi-Conductor Lighting Busbar System 25-32-40A

E-LINE KAM
Lighting Busbar System 25-32-40A

E-LINE TB
Multi Conductor Trolley Busbar System 35...250A

E-LINE DK
Underfloor Ducting Systems

E-LINE DKY
Raised Floor Energy Distribution Systems 25...63A

E-LINE UK
Cable Tray Systems

Introduction Distribution & Horizontal Applications Riser & Vertical Applications Technical Characteristics Order Code System Straight Lengths Elbows Standard Components Expansions End Closer Panel Connections Transformer Connections & Flexible Tap-off Boxes Vertical & Horizontal Support Applications Feeder Boxes Fixing Elements Joint Structure Measuring a Special Length Inserting "Make-up Section" EC Conformity Certificate Certificates Product Specification

2-3 4 5 6-9 10 11 12-15 16 17-18 19 20-25 26-29 30-35 36-37 38-39 40-47 48 49 50 51 52 53-56

ELINEKX
Introduction
Transportation and distribution of electricity especially at high ampere ratings used to be provided by paralelling a number of large sized cables. In order to support these cables in the buildings, there were used a lot of cable trays, cable ladders, under-floor cable channels, etc. Applications of cables, such as, fixing to cable channels, branching, connecting, calculating distances between cables for heat dissipation, adjusting difference lengths, etc. need special expert workers, more time, more effort, which means more money. Even after all above difficulties and expense, the result is not efficient enough. For example, there is no flexibility in this solution. In order to eliminate all above disadvantages, modern BUSBAR SYSTEMS are developed. EAE manufactures E-LINE busbar systems from 25A up to 6.300A in order to convert above disadvantages to advantages. High technological, modular structured E-LINE busbar systems allow users to get safe energy how much and where ever they need by tap off boxes, easy and efficient planning, short installation time, better heat dissipation, automatic length adjustments, redesign / re-using capability, better electrical characteristics, etc. E-LINE busbar systems are designed and certified as per IEC 60439-2/1 standard.

Wire Systems

E-Line KX Busbar System

Standard Prefabricated Structure E-Line KX busbar system can be adapted to any kind of building structure using. Space-saving prefabricated components. All necessary components and fitting elements are manufactured items. * Special components can be manufactured in one week on request.

Rapid and Efficient Installation It has been important to keep abreast with the rapidly improving building technologies in civil engineering, the installation time was we have lowered by reducing the number of bolts on the joint points of the busbar.

Flexible Power Supply Tap-off points at short intervals make electrical power available in all locations; the power supply can be adapted to different production processes simply by relocating the tap-off unit.

ELINEKX
Technical Features
Hybrid Insulation The perfect design for high current busbar systems is the "compact structure" where tin plated and insulated with B class polyester film and epoxy coated on conductors are tightly placed into the extruded aluminium housing Epoxy Coated Extruded (Figure 1).
Aluminium Housing

Conductors (Al, Cu) Tin plated


L3 L2 L1 N

High Short-Circuit Endurance As there are no support points in "compact structure" momentum levers are not formed (Figure 1). This feature ensures high short-circuit endurance (Figure 5).

PE

Isolated Layers

Figure 1

Figure 2

Heat Transfer "In compact structure" there is no empty space filled with air and heat is easily transferred to the environment by the housing that works like a heat-shink (Figure 2). Minimum Voltage Drop In E-Line KX, inductive reactance is very low due to closely placed conductors. The voltage drop comparison of compact and ventilated busbar that have same cross sectional area prove the importance of the compact structure.

Figure 5

One Bolt Joint Ensures Safety and Easy Installation E-Line KX Busbars are installed by tightening the "one bolt joint". Belleville spring washers on both ends of the bolt retains the original contact pressure, ensuring a more secure, reliable and maintenance - free joint. E-Line KX Busbar Systems are easily installed (Figures 3-4). * The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.

Easy and Safe Installation: Due to alignment piece on the joint point, block joint element and busbar tray are aligned. This makes installation easier and correct on the right axes. (Figure 6).

Figure 3

Figure 6

50

Figure 4

60

TORQUE SPANNER (60lbft)

83Nm

ELINEKX
Distribution & Horizontal Applications
While designing an electrical distribution system with E-Line KX a few approximate details will be necessary. Rated Current
The current is calculated using the following equation:

Location, number, type and approximate ratings of loads, Transformer rates and short-circuit capacities, Utilization factor=a, System coordination with other distribution system (heat, water, etc ), Determining the route of E-Line KX on layout, If necessary, coordination of E-Line KX Busbar with E-Line KO-II runs, Deciding on suitable hanger types.

IB =

P .a 3.U.cos j

IB = Operation current (A) P = Installed load (W) a = Utilization factor U = Supply voltage (V)

Utilization factor (a) depends on the type and number of loads. It is usually around 0.7 or lower. The utilization factor of a line that supplies electricity to motors and lighting systems is usually lower than 0.6. It is as low as 0.30 in weld shops of car factories, it can be 1 in lines where only one big load is supplied. Voltage Drop For practical voltage drop calculation, necessary values, formula and easy calculation methods are given on the technical characteristics table on pages 6-9.

Utilization Factor (a)

Busbar current rating is chosen as equal to or higher then the calculated IB current. After the voltage drop calculation if the chosen current rate is not convenient, a higher rating is chosen.

Short-Circuit Tested short-circuit capacities are given on technical characteristics table on pages 6-9. Busbar Installation Plan Our distributor's project & design departments will help you for preparing the installation plans on request.

Components List Item Components Quantity

1 2 3 4 5

KXA 20504 - STD Busbar (20 x 3m.) KXA 20504 - D KXA 20504 - R KXA 20504 - U KXA 20504 - L KXA 20504 - P11 KXA 20504 - S10 KXA 20504 - X95 Downwards Elbow Right Elbow Upwards Elbow Left Elbow Panel Connection End Closer Special Straight Length

60 m. 2 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 8 pcs. 6 pcs.

8 pcs. KXP 1650

6 pcs. KXB 2550

6 7 8 8 9 10 11 12 13

54 m. (18 pcs. x 3 m.) KXA 20504

KXA 20504 - X120 Special Straight Length KXA 20504 - X122 Special Straight Length KXA 20504 - X200 Special Straight Length KXA 20504 - X174 Special Straight Length KXP 1650 KXB 2550 Tap-off Box Tap-off Box

Company Project Project No

: Demir Makine : II.OSB Tesisleri : 1128 : Abdullah ELDELEKL : 02 / 01 / 2009 : Project Sample

Prepared by

Name Date

Signature

ELINEKX
Riser & Vertical Applications
As each building's structure is different than the other for vertical applications of E-Line KX special projects has to be designed. The details on this page briefly explain the necessary information for drawing a vertical application project.
a= ......
Line end

a= ......
N L1 L2 L3 N L1 L2 L3

10. Floor

h= ......

I14 9. Floor

a= ......
rri er

e Fir

Ba

h= ......

I13 8. Floor

a= ......

150
Vertical Expansion ( 70 cm. )

150

h= ......

I12 7. Floor

a= ......

( h ) Height of store measured from ceiling to ceiling ( cm. )

h= ......

Special Length Plug-in Busbar

h= ......

Tap-off Point

pTa in g- nt u l i P Po g Plu

o ff B

I11 6. Floor

a= ......

I10 5. Floor

a= ......

h= ......

a= ......
ar Jo

4. Floor

I9 I8

Bu

sb

h= ......

int

a= ......

3. Floor

I7 I6

h= ......

I5 2. Floor

a= ......
)C eil

ing

h= ......

(a

thi

ck

I4 1. Floor

ne

ss

(c

a= ......

Project Design
The details below should be sent to our Project & Design department. Location and dimensions of the floor penetration where busbar will be installed. Number, height and ceiling thickness of storeys. (a=..., h=...) Connected load for each storey. Supply type of the vertical line (busbar or cable). Please send the information to us by fax or e-mail with a sample drawing in Figure 1.
Busbar System Cable System n 11 10 9 8

h= ......

m.

I3 Ground Floor

a= ......

h= ......

I2 1. Basement

a= ......

6 5 4 3 2 1
Giri Bodrum

h= ......

I1 2. Basement Feeder side, cable or busbar 3. Basement

a= ......

h= ......

Figure 1

ELINEKX
Technical Characteristics

Aluminium Conductor (Al)


Rated Current Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Pollution Degree Protection Degree Measures For Protection Against Electric Shock Housing Material Rated Short-time Withstand Current (1s) Rated Peak Withstand Current
Rated Short-time Withstand Current For Neutral Conductor (1s)

In

630 06

800 08

1000 10

1250 12

1350 14

1600 17

2000 20

2500 25

2500
(2)

3000 32

3200 33

4000 40

5000 50
PE L3 L2 L1 N

27

TS EN / DIN EN / BS EN / IEC 60439-1/2 Ui Ue f V V Hz 1000 1000 50 / 60

IP55 Basic protection (HD 60364-4-41,clause A1) RAL 7038 epoxy polyester coated special aluminium alloy extruded housing. Icw Ipk Icw Ipk Icw Ipk kA rms kA kA kA kA kA 25 52,5 15 30 15 30 35 73,5 21 44,1 21 44,1 50 105 30 63 30 63 60 132 36 75,6 36 75,6 60 132 60 75,6 36 75,6 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 100 220 60 132 60 132 100 220 60 132 60 132 100 220 60 132 60 132 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 Voltage Drop Calculation Generally Voltage drop of a busbar system can be calculated with the following formula.

L3 L2 L1 N

Rated Peak Withstand Current For Neutral Conductor


Rated Short-time Withstand Current For Protection Degree (1s)

Rated Peak Withstand Current For Protection Degree PHASE CONDUCTORS The Mean Ohmic Resistance at 20C and at In
Mean Ohmic Resistance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Reactance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Impedance at the Steady State Operation Temp. (q1) and at In

R 20 R1 X1 Z1

mW/m mW/m mW/m mW/m

0,119 0,132 0,100 0,166

0,088 0,119 0,040 0,126

0,060 0,081 0,020 0,083

0,044 0,059 0,018 0,062

0,039 0,052 0,018 0,055

0,030 0,040 0,015 0,043

0,024 0,032 0,012 0,034

0,022 0,030 0,011 0,032

0,021 0,029 0,010 0,030

0,017 0,020 0,016 0,025

0,015 0,020 0,007 0,021

0,012 0,017 0,007 0,018

0,008 0,010 0,006 0,012

DU= 3.L.I.(R1 .Cosj+X1.Sinj) 10


= Voltage Drop (V) = Line Length (m) = Line Current or Load (A) I = Resistance (mW/m) R1 = Inductive Reactance (mW/m) X1 Cosj = Power Factor L DU

-3

SECTIONS L1, L2, L3, N PE (for 4 conductors) PE (for 5 conductors) Housing Cross Section (Aluminium) Conductor Size Weight - 4 Conductors Weight - 5 Conductors Method of Impedance Under Fault Conditions Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C
(Housing) (1)

mm mm mm mm mmxmm kg/m kg/m mW/m mW/m mW/m mW/m mW/m


mW/m mW/m mW/m mW/m

240 120 240 1686 6x40 7,9 8,6

330 165 330 1788 6x55 9,2 10,2

480 240 480 1894 6x80 11,3 12,8

660 330 660 2050 6x110 13,9 15,9

750 375 750 2128 6x125 15,2 17,5

960 480 960 2314 6x160 18,3 21,1

1200 600 1200 2518 6x200 21,7 25,3

1320 660 1320 3912 2(6x110) 27,3 31,2

1500 750 1500 2764 6x250 28,5 34,2

1680 840 1680 4224

1920 960 1920 4411

2400 1200 2400 4848

3600 1800 3600 7128

2(6x140) 2(6x160) 2(6x200) 3(6x200) 32,5 37,5 35,9 41,6 42,9 50,0 63,9 74,6
S L

R b0-ph-ph R b0-ph-N R b0-ph-PE R b1-ph-ph R b1-ph-N R b1-ph-PE X b-ph-ph X b-ph-N X b-ph-PE

0,264 0,273 0,180 0,296 0,306 0,202 0,044 0,083 0,078

0,187 0,200 0,154 0,204 0,219 0,168 0,044 0,063 0,065

0,128 0,136 0,108 0,141 0,150 0,119 0,036 0,054 0,054

0,094 0,101 0,092 0,101 0,108 0,099 0,037 0,056 0,054

0,083 0,090 0,092 0,088 0,096 0,098 0,035 0,052 0,050

0,069 0,072 0,071 0,075 0,079 0,078 0,024 0,046 0,037

0,053 0,055 0,067 0,057 0,060 0,073 0,019 0,027 0,031

0,052 0,058 0,066 0,058 0,065 0,073 0,007 0,006 0,011

0,044 0,047 0,056 0,065 0,070 0,084 0,024 0,030 0,031

0,041 0,046 0,055 0,045 0,050 0,060 0,005 0,005 0,009

0,036 0,041 0,052 0,040 0,045 0,058 0,014 0,020 0,017

0,029 0,032 0,050 0,031 0,035 0,054 0,013 0,022 0,027

0,018 0,022 0,034 0,019 0,023 0,036 0,012 0,014 0,015

= Supply Point

Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1) (Housing)

Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) (Housing)
(1)

Method of impedances had been used for determination of resistance, reactance and impedance values of the system under fault conditions (IEC 60439-2; N2b). (2) Short-circuit tests had been performed for busbars having 4 1/2 conductors.

ELINEKX
Technical Characteristics

Copper Conductor (Cu)


Rated Current Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Pollution Degree Protection Degree Measures For Protection Against Electric Shock Housing Material Rated Short-time Withstand Current (1s) Rated Peak Withstand Current Rated Short-time Withstand Current For Neutral Conductor (1s) Rated Peak Withstand Current For Neutral Conductor Rated Short-time Withstand Current For Protection Degree (1s) Rated Peak Withstand Current For Protection Degree PHASE CONDUCTORS The Mean Ohmic Resistance at 20C and at In
Mean Ohmic Resistance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Reactance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Impedance at the Steady State Operation Temp. (q1) and at In

In

800 08

1000 10

1250 12

1350 14

1600 16

2000 20

2250 21

2500 25

2000 22

2500 26

3300 32

3600 36

4000 40

4250 43

5000 50

6300 63
PE L3 L2 L1 N

TS EN / DIN EN / BS EN / IEC 60439-1/2 Ui Ue f V V Hz 1000 1000 50 / 60

IP55 Basic protection (HD 60364-4-41,clause A1) RAL 7038 epoxy polyester coated special aluminium alloy extruded housing. Icw Ipk Icw Ipk Icw Ipk kA rms kA kA kA kA kA 40 84 24 50,4 24 50,4 50 105 30 63 30 63 60 132 36 75,6 36 75,6 60 132 36 75,6 36 75,6 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 70 154 42 88,2 42 88,2 100 220 60 132 60 132 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 Voltage Drop Calculation

L3 L2 L1 N

Generally Voltage drop of a busbar system can be calculated with the following formula.

DU= 3.L.I.(R1 .Cosj+X1.Sinj) 10


= Voltage Drop (V) = Line Length (m) L = Line Current or Load (A) I R1 = Resistance (mW/m) X1 = Inductive Reactance (mW/m) Cosj = Power Factor DU

-3

R 20 R1 X1 Z1

mW/m mW/m mW/m mW/m

0,075 0,101 0,030 0,105

0,055 0,072 0,030 0,078

0,043 0,058 0,027 0,064

0,038 0,051 0,026 0,057

0,027 0,037 0,019 0,041

0,021 0,028 0,015 0,032

0,018 0,026 0,013 0,029

0,015 0,019 0,011 0,022

0,027 0,037 0,015 0,040

0,019 0,025 0,013 0,028

0,014 0,019 0,010 0,021

0,012 0,017 0,006 0,018

0,011 0,015 0,006 0,016

0,009 0,013 0,006 0,014

0,008 0,010 0,006 0,012

0,005 0,007 0,005 0,008

SECTIONS L1, L2, L3, N PE (for 4 conductors) PE (for 5 conductors) Housing Cross Section (Aluminium) Conductor Size Weight - 4 Conductors Weight - 5 Conductors Method of Impedance Under Fault Conditions Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C
(Housing) (1)

mm mm mm mm

240 120 240 1686

330 165 330 1788 6x55 18,3 21,5

420 210 420 1842 6x70 22 26,1

480 240 480 1894 6x80 24,5 29,2

660 330 660 2050 6x110 32,1 38,5

840 420 840 2206

960 480 960 2314

1200 600 1200 2518

660 330 660 3340

960 480 960 3600

1320 660 1320 3912

1500 750 1500 4068

1680 840 1680 4224

1920 960 1920 4411

2400 1200 2400 4848

3600 1800 3600 7128

mmxmm 6x40 kg/m kg/m mW/m mW/m mW/m mW/m


mW/m mW/m mW/m mW/m

6x140 6,1x160 6x200 2(6x55) 2(6x80) 2(6x110)2(6x125)2(6x140) 2(6,1x160) 2(6x200)3(6x200) 39,6 47,9 44,6 54,1 54,7 66,5 35,9 42,4 48,5 57,9 63,5 76,5 71,1 85,8 78,6 95,2 88,6 107,5 108,8 132,4 162,8 198,2 S = Supply Point
L S

14,4 16,8

R b0-ph-ph R b0-ph-N

0,162 0,171 0,136 0,173 0,182 0,144 0,057 0,080 0,072

0,117 0,128 0,111 0,122 0,133 0,115 0,042 0,066 0,067

0,094 0,062 0,060 0,100 0,107 0,103 0,052 0,065 0,046

0,083 0,086 0,092 0,088 0,096 0,098 0,035 0,052 0,050

0,059 0,065 0,077 0,063 0,070 0,082 0,029 0,042 0,038

0,047 0,051 0,064 0,050 0,055 0,069 0,024 0,019 0,037

0,040 0,044 0,054 0,042 0,048 0,062 0,021 0,035 0,031

0,033 0,037 0,053 0,035 0,040 0,057 0,021 0,029 0,030

0,064 0,073 0,073 0,071 0,081 0,082 0,007 0,006 0,006

0,045 0,069 0,066 0,050 0,059 0,072 0,006 0,005 0,007

0,017 0,019 0,028 0,018 0,044 0,060 0,003 0,005 0,007

0,031 0,037 0,051 0,033 0,039 0,053 0,005 0,005 0,007

0,022 0,024 0,038 0,022 0,033 0,048 0,020 0,025 0,025

0,023 0,016 0,023 0,025 0,024 0,039 0,011 0,016 0,016

0,017 0,019 0,032 0,018 0,020 0,035 0,009 0,014 0,014

0,012 0,009 0,015 0,013 0,015 0,025 0,008 0,001 0,011

R b0-ph-PE mW/m R b1-ph-ph R b1-ph-N R b1-ph-PE X b-ph-ph X b-ph-N X b-ph-PE

Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1)
Mean Ohmic Resistance at the Steady State Condition (q1) (Housing)

Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) (Housing)
(1)

Method of impedances had been used for determination of resistance, reactance and impedance values of the system under fault conditions (IEC 60439-2; N2b).

ELINEKX
Order Code System
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX Busbar Type

16

5 04

TR41

COMPONENTS

Standard Length Special Length


CONDUCTOR MATERIAL

STD X U D R L LH RH UV DV KUL KUR KDL KDR KLU KRU KLD KRD S RD TYL TYR TO YDT DDT FDM P10 P11 PU20 PU21 PD20 PD21 PR30 PR31 PL30 PL31 P40 P41 TR11 TU21 TD21 TR31 TR41 TR51 TL51 TR61 TR71 B10 B11 BO F

Aluminium (Al) A Copper (Cu) C


KXA - Al Conductor Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 20 2000 27 2500 25 2500 32 3000 33 3200 40 4000 50 5000

Upwards Elbow Downwards Elbow Right Elbow Left Elbow Left Horizontal Offset Right Horizontal Offset Upwards Vertical Offset Downwards Vertical Offset Upwards Left Combined Offset Upwards Right Combined Offset Downwards Left Combined Offset Downwards Right Combined Offset Left Upwards Combined Offset Right Upwards Combined Offset Left Downwards Combined Offset Right Downwards Combined Offset End Closer Reduction Left Side Feeder "T" Right Side Feeder "T" Central Feeder "T" Horizontal Expansion Vertical Expansion Phase Transposition Module Panel Connection Panel Connection Upwards Panel Connection Upwards Panel Connection Downwards Panel Connection Downwards Panel Connection Right Panel Connection Right Panel Connection Left Panel Connection Left Panel Connection Panel Connection Panel Connection Transformer Connection Upwards Transformer Connection Downwards Transformer Connection Transformer Connection Transformer Connection Right Transformer Connection Left Transformer Connection Transformer Connection Transformer Connection Feeder Box Feeder Box Central Feeder Box Flexible

KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63

Conductor Size

6x40* * Tap-off box can not be fixed to 6x55 this size busbar. 6x70 6x80 6x110 6x125 BUSBAR 6x140 CODE 6x160 6,1x160 6x200 6x250 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 3(6x200)

PROTECTION DEGREE

IP 55

Number of Conductors

Conductor Configuration Code


L1 L2 L3 N PE
PE

PE CPE CPE (Housing)

3 Conductors 4 Conductors
4 Conductors 4 Conductors

03 04 07 08 05 09

5 Conductors 5 Conductors

*TYPE

Utilization Type

(B) Bolt-on Energy is supplied from the joints. (P) Plug-in Energy is supplied from the joints and the plug-in points.

10

ELINEKX
Standard Straight Length

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

Bolt-on
L3 L2 L1 N 3000

KX

Bolt-on Standard - STD Straight Length Busbar

Electrical energy up to 1000 A can be supplied from the joints of bolt-on type by bolt-on tap-off boxes.

Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors

L3 L2 L1 N

300

Note: Busbar energy should be turned off, before installing bolt-on type tap-off boxes.

KXA 25504 - B - STD

Plug-in
Bolt-on Plug-in Plug-in Bolt-on
L3 L2 L1 N

Applications: As feeder or sub-feeder line, Where a load has to be supplied from the busbar.

950

1100 3000

950

Electrical energy up to 1000 A can be supplied from the joints and up to 630 A can be supplied from the plus. Note: Please, determine number and side of plug-in points (single or double side).

Plug-in Standard - STD Straight Length Busbar

Sample Order: 1250 A, Copper, Plug-in, IP 55, 4 conductors KXC 12504 - P - STD

L3 L2 L1 N

300

KXA - Al Conductor

KXC - Cu Conductor

A (mm) 91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732 Applications: In application of bolt-on As vertical feeder line high rise buildings For frequent energy supply If continuous energy needed,while tap-offs installed.

Rated Busbar Rated Busbar Current Code Current Code 800 630 08 06 1000 10 800 08 1250 12 1000 10 1350 20 1600 16 1250 12 1350 14 2000 17 1600 2250 21 20 2500 25 2000 27 2500 2500 3000 3200 4000 5000 25 32 33 40 50 2000 2500 3300 3600 4000 4250 5000 6300 22 26 32 36 40 43 50 63

Special Straight Length


Special Straight Length in (cm)

Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 conductors, 147cm KXC 25504 - B - X - 147 Note:

L3 L2 L1 N

Bolt-on Minimum Length = 35cm Plug-in Minimum Length = 100cm

11

ELINEKX
Elbows

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Upwards Elbow

- U
250 325
L3 L2 L1 N

Sample Order: 3300 A, Copper, Bolt-on, IP 55, 4 conductors KXC 32504 - B - U

25

0 5 32

Downwards Elbow

- D
32 25 0 5

Sample Order: 3300 A, Copper, Bolt-on, IP 55, 4 conductors KXC 32504 - B - D


L3 L2 L1 N

Left Elbow

- L

Sample Order: 2000 A, Copper, Bolt-on, IP 55, 4 conductors KXA - Al Conductor Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 2000 20 2500 27 25 2500 3000 32 33 3200 40 4000 5000 50 KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63 A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907 B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541 KXC 20504 - B - L

B
L3 L2 L1 N

Right Elbow

- R
A B

Sample Order: 2000 A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 20504 - B - R


L3 L2 L1 N

A B

12

The dimensions given above are minumum values.

Please call us for non-standard components.

250 325
A A

ELINEKX
Elbows

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Left Horizontal Offset

- LH

Sample Order: X=60 cm, 3300 A, Copper Bolton, IP 55, 4 conductors KXC 32504-B-LH60

- LH
X
(cm)
L3 L2 L1 N

Note: X=min:28 cm, max: *Please see table. Used,if two horizontal elbows can not fit.

B A X B

Right Horizontal Offset


Sample Order: X=60 cm, 3300 A, Copper Bolton, IP 55, 4 conductors KXC 32504-B-RH60

- RH

- RH
(cm)

Note: X=min:28 cm, max: *Please see table. Used,if two horizontal elbows can not fit.

L3 L2 L1 N

Upwards Vertical Offset


Sample Order:

- UV

32

5 25

KXA - Al Conductor Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 2500 2500 3000 3200 4000 5000 20 27 25 32 33 40 50

KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 43 4250 5000 50 6300 63

A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907

B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541

X (mm) 442 457 472 482 512 527 542 562 562 602 652 552 602 662 692 722 762 762 842 1082

Y=25 cm, 2000 A, Aluminium Bolt-on, IP 55, 5 conductors - UV KXA 20505-B-UV25


(cm)

Note: Y=min:25 cm max:49 cm

L3 L2 L1 N

0 25 5 32

Downwards Vertical Offset


Sample Order:

- DV

5 32 0 25

Y=25 cm, 2000 A, Aluminium Bolt-on, IP 55, 5 conductors KXA 20505-B-DV25

- DV
(cm)

L3 L2 L1 N

Note: Y=min:25 cm max:49 cm

250

0 25 5 32

250

The dimensions given above are minumum values.

13

ELINEKX
Elbows

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Upwards Left Combined Offset


Sample Order:

- K U L

A B

3300 A, Copper Bolt-on, IP 55, 4 conductors KXC 32504 - B - KUL Note: Y=min. 30 cm
L3 L2 L1 N

0 25 5 32

KUL Upwards Right Combined Offset


Sample Order: 3200 A, Aluminium Bolt-on, IP 55, 4 conductors KXA 33504 - B - KUR Note: Y=min. 30 cm
L3 L2 L1 N

- K U R

A B

25

0 32 5

KUR

Downwards Left Combined Offset


Sample Order:

- K D L

325 250

KXA - Al Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 20 2500 27 2500 25 3000 32 33 3200 40 4000 5000 50

KXC - Cu Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63

3300 A, Copper Bolt-on, IP 55, 4 conductors A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907 B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541 KXC 32504 - B - KDL Note: Y=min. 30 cm
B A
L3 L2 L1 N

KDL

Downwards Right Combined Offset


Sample Order:

- K D R

32 25
L3 L2 L1 N

3200 A, Aluminium Bolt-on, IP 55, 4 conductors KXA 33504 - B - KDR Note: Y=min. 30 cm

B A

14

Please call us for non-standard components.

The dimensions given above are minumum values.

KDR

ELINEKX
Elbows

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Left Upwards Combined Offset


Sample Order:

- K L U

KXA 33504 - B - KLU Note: Y=min. 30 cm

KLU
Y
L3 L2 L1 N

325 250

3200 A, Aluminium Bolt-on, IP 55, 4 conductors

B A B A
250 325
Y

Right Upwards Combined Offset


Sample Order:

- K R U

3300 A, Copper Bolt-on, IP 55, 4 conductors KXC 32504 - B - KRU Note: Y=min. 30 cm
L3 L2 L1 N

KRU

Left Downwards Combined Offset


Sample Order:

- K L D
Y

Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 20 2500 27 2500 25 3000 32 33 3200 40 4000 5000 50

Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63

(mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907

(mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541

Note: Y=min. 30 cm
B

250

KXA - Al Conductor

KXC - Cu Conductor

KXA 33504 - B - KLD

325

3200 A, Aluminium Bolt-on, IP 55, 4 conductors

A
L3 L2 L1 N

KLD Right Downwards Combined Offset


Sample Order: 3300 A, Copper Bolt-on, IP 55, 4 conductors KXC 32504 - B - KRD Note: Y=min. 30 cm
250
L3 L2 L1 N

- K R D
B A

Y
325

Please call us for non-standard components.

The dimensions given above are minumum values.

KRD

15

ELINEKX
Standard Components

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

Reduction Is used to change the busbar cross section. NOTE: Decisions and selection of reduction module and protection on lower side is under the customers responsibility.

KX

Reduction
Sample Order:

- RD
Reduced Busbar Current

2000A / 1600A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 20504 - B - RD17

7 0 0

L3 L2 L1 N

Reducers Table
KXA - Al Conductor Rated Current 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 Reduced Busbar Current
06 08 10 12 14 17 20 25 27 32 33 40

KXC - Cu Conductor Rated Current 1000 1250 1350 1600 2000 2000 2250 2500 2500 3300 3600 4000 4250 5000 6300 Reduced Busbar Current
08 10 12 14 16 20 21 22 25 26 32 36 40 43 50

2
See table below for ratings and busbar codes. Right Side Feeder "T"
KXA - Al Conductor Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 2500 2500 3000 3200 4000 5000 20 27 25 32 33 40 50 KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 43 4250 5000 50 6300 63
A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907

4 7 5

2
- T Y R
C

B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541

C (mm) 442 456 470 480 510 525 540 560 560 602 702 552 602 662 692 722 762 762 842 1082 Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 conductors
B A

KXC 25504 - B - TYR

L3 L2 L1 N

2 2 5

A B

Left Side Feeder "T"


Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 25504 - B - TYL

- T

Y L

L3 L2 L1 N

16

Please call us for non-standard components.

The dimensions given above are minumum values.

ELINEKX
Expansions

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Central Feeder "T"


Sample Order: 3300 A, Copper, Bolt-on, IP 55, 4 conductors KXC 32504 - B - TO

- T O

A B

L3 L2 L1 N

Vertical Expansion Used for vertical applications in multi storey buildings. One vertical expansion unit is advised to be used at every floor between fixed support points.

Vertical Expansion
Sample Order:

- D D T

2000 A, Copper, Bolt-on,IP 55 4 conductors KXC 20504 - B - DDT


L3 L2 L1 N

Horizontal Expansion Used at every 40m in long horizontal straight lines and building expansion points. Note:1) Horizontal expansion joint should be utilised if busbar line is crossing to adjacent through building expansion joints. 2) This module is used on the long busbar line (>75m.) where line is ended by end closure and is not fixed on the support rigidly. 3) Horizontal expansion joint has sufficient movement span of 25mm. max.

Horizontal Expansion
Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 25504 - B - YDT

- Y D T

L3 L2 L1 N

Attention!
35 35

The total length of the module should be adjusted to 1500 mm. after installation.
224

EAE requests to be consulted during design stage.

15

00

70

zel ldeki modller iin ltfen firmamz araynz.

Yukarda verilen ller minumum deerlerdir.

17

ELINEKX
Expansions

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Phase Transposition Module They used for transposition of phase sequence.

Phase Transposition Module


Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 25504 - B - FDM

- F D M

L3 L2 L1 N

15

00

N L1 L2 L3

290

KXA - Al Conductor Rated Busbar Current Code


630 800 1000 1250 1350 1600 2000 2500 3000 3200 4000 06 08 10 12 14 17 20 25 32 33 40

KXC - Cu Conductor Rated Busbar Current Code


800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50

Conductor

(mm)
6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 410 410 410 510 510 510 610 610 610 610 410 510 510 510 610 610 610 610

(mm)
142 157 172 182 212 227 242 262 262 302 252 282 342 372 402 442 442 522

18

Please call us for non-standard components.

The dimensions given above are minumum values.

ELINEKX
End Closers

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX End Closer Is used to close the end of busbar run.


Al Conductor
Rated Current Busbar Code

Cu Conductor
Rated Current Busbar Code

L1, L2, L3, N + Housing 04 L1, L2, L3, N, PE + Housing 07 L1, L2, L3, N, PE + Housing 05

End Closer
Sample Order:

- S

14

Dimensions (mm)

Order No

630 800 1000 1250 1350 1600 2000 2500 2000 2500 3000 3200

06 08 10 12 14 17 20 27 21 25 32 33

800 1000 1250 1350 1600 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250

08 10 12 14 16 16 20 21 25 22 26 32 36 40 43

6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6x200 6x250

50907B 50908B 50909B 50910B 50911B 50912B 50913B 50914B 50915B 50919B

2000 A, Aluminium, 2500 A, Copper Bolt-on,IP 55, 4 /4 / 5 conductors KX 205A / 255C - B- S


L3 L2 L1 N

2(6x55) 50916B 2(6x80) 50917B 2(6x110) 50918B 2(6x125) 50920B 2(6x140) 50921B 2(6x160) 50922B

Note: S10 or S11 modules shall be used for Clean Earth and / or 200% N applications.
L1, L2, L3, N + Housing

Al Conductor
Rated Current Busbar Code

Cu Conductor
Rated Current Busbar Code

L1, L2, L3, N, PE + Housing L1, L2, L3, N, PE + Housing

04 07 05

End Closer
Sample Order: 6300 A, Copper Bolt-on,IP 55, 4 conductors KXC 63504 - B- S 10

- S10

Dimensions (mm)

4000 5000

40 50

5000 6300

50 63

2x(6x200) 3x(6x200)

L3 L2 L1 N

Al Conductor
Rated Current Busbar Code

Cu Conductor
Rated Current Busbar Code

L1, L2, L3, N + Housing 04 L1, L2, L3, N, PE + Housing 07 L1, L2, L3, N, PE + Housing 05

End Closer
Sample Order: 5000 A, Aluminium, Bolt-on,IP 55, 4 conductors KXA 50504 - B - S 11

- S11

Dimensions (mm)

4000 5000

40 50

5000 6300

50 63

2x(6x200) 3x(6x200)

L3 L2 L1 N

2 2 2 5

Please call us for non-standard components.

The dimensions given above are minumum values.

19

ELINEKX
Panel Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX Panel Connection Panel Feeder


225

-P10

Sample Order: 2500 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 25504 - B - P10
L2 N L1 L3 L2

100 100 100

150

P10

L3 N

L1

Panel Connection Busbar Feeder


225

-P11

Sample Order: 2500 A, Copper, Bolt-on,4 conductors for Busbar Feeder KXC 25504 - B -P11
L1 L2 N L3

100 100 100

150

P11

L3 N

L2 L1

325 250

Upwards Panel Connection


200 275

-PU20

Panel Feeder
Sample Order:

150

3600 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 36504 - B - PU20
L2

N L1

100 100 100

PU20

L3

325 250

Downwards Panel Connection


200 275

-PD20

Panel Feeder
Sample Order:

150

100 100 100

4250 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 43504 - B - PD20
L1

L3 L2

20

For connection dimensions please refer to tables on pages 23,24 and 25.

Distance between conductors can vary in 5 mm. Please call us for non-standard components.

PD20

The dimensions given above are minumum values.

ELINEKX
Busbar&Panel Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX
325 250

Upwards Busbar Connection


200 275

-PU21

Busbar Feeder
Sample Order: 3600 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 36504 - B - PU21

100 100 100

150

PU21
L3

L1 L2

325 250

200

275

Downwards Busbar Connection Busbar Feeder

-PD21

150

Sample Order: 4250 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 43504 - B - PD21
L2 1 L N

L3

100 100 100

PD21

A B B-125 A-125

Right Panel Connection Panel Feeder


Sample Order:

- P R30

150

100

100

100

2500 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 25504 - B - PR30

N L1

PR30

L2 L3

A B B-125 A-125

Left Panel Connection Panel Feeder


Sample Order:

- P L30

150

100

100

100

2500 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 25504 - B - PL30

L3

L2

PL30

L1 N

The "A" and "B" dimensions for PR30 and PL30 are the same dimensions as left and right elbows. Please refer to page 12 for the dimensions.
For connection dimensions please refer to tables on pages 24 and 25.

Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.

21

ELINEKX
Panel Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

A B A-125

Right Panel Connection Busbar Feeder


Sample Order:

- PR 31

B-125

150

100 100 100

2500 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 25504 - B - PR31

L3 L2 L1

PR31

A B

Left Panel Connection Busbar Feeder


Sample Order:

- PL 31

B-125

A-125

100

100

100

2500 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 25504 - B - PL31

150

N L1

PL31

L2 L3

860

Panel Connection Panel Feeder


Sample Order:
165 165 165 min. 110

- P 40

3300 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 32504 - B - P40
N L3 L1 L2 L2 L1

L3 N

P40

860

Panel Connection Busbar Feeder


Sample Order:

- P 41

165

165

165

min. 110

3300 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 32504 - B - P41
N L3 L1 L2 L2 L1

L3 N

The "A" and "B" dimensions for PR31 and PL31 are the same dimensions as left and right elbows. Please refer to page 12 for the dimensions.

P41

Distance between conductors can vary in 5 mm. Please call us for non-standard components.

22

For connection dimensions please refer to tables on pages 24 and 25.

The dimensions given above are minumum values.

ELINEKX
Panel Connections
Panel Connection Units Panel Connection Units (P10,P11,PL30,PR30,PL31,PR31)

KXA 06 KXC 08

KXA 08 KXC 10

KXC 12

KXA 10 KXC 14

KXA 12 KXC 16

KXA 14

KXC 20

1503

1503

1503

1503

1503

1503

1503

57

57

57

57

57

57

14

14

14

14

14

57

14

14

23

23

23

23

23

23

20 40

27,5 55

40 15 70

40 20 80

40 40 15 110

40 40 22,5 125

23

40 40 140

30

KXA 17 KXC 21

KXA 20 KXC 25

KXA 27

KXC 22

KXC 26

1503

1503

1503

1503

1503

57

57

23

23

14

14

23

14 40 40 150 35

14

23

23

40 40 40 20 160

40 40 40 40 20 200

25

40 40 40 40 40 25 250

35

20 40 40 40 40 20 200

KXA 25 KXC 32

KXC 36

KXA 32 KXC 40

KXA 33 KXC 43

1503

1503

1503

14 40 40 40 40 40 260 30

14

14

1503

23

14

23

23

25

40 40 40 40 40 40 290

25

20

40 40 40 40 40 40 40 320

20

23
20 40 40 40 40 40 40 40 40 360

30

20

KXA 40 KXC 50

KXA 50 KXC 63

Sample Connection

1503

1503

14

14

23

20

40 40 40 40 40 40 40 40 40 40 440

20

23

X
(Minimum X= 25 mm)

20

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 680

20

Please call us for non-standard components.

Distance between conductors can vary in 5 mm.

The dimensions given above are minumum values.

23

ELINEKX
Panel Connections
Panel Connection Units Panel Connection Units (PU20,PD20,PU21,PD21,P40,P41)

KXA 06 KXC 08

KXA 08 KXC 10

KXC 12

KXA 10 KXC 14

KXA 12 KXC 16

KXA 14

KXC 20

150

150

150

57

57

150

150

150

57

57

57

57

150

14

14

14

14

14

57

14

14

23

23

23

23

23

23

20 40

27,5 55

40 15 70

40 20 80

40 40 15 110

40 40 22,5 125

23

40 40 140

30

KXA 17 KXC 21

KXA 20 KXC 25

KXC 22

KXC 26

KXA 25 KXC 32

150

150

200

57

57

54 23

200

23

14

14

160

200

27,5 27,5 27,5 27,5 150

23

40 40 40 20

40 40 40 40 20

20

40 200

40 20

15 40 40 260

23 54

23 54

14

200

23

14

14

23

23

40 40 15

KXC 36

KXC 40

KXA 33 KXC 43

KXA 40 KXC 50

200

23

200

23

200

23

54

54

54

54

14

200

23

14

14

14

23

23

22,5 40 40 290

40 40 22,5

30

23

40 40 320

40 40

30

20 40 40 40 360

40 40 40 20

20 40 40 40 40 440

23

40 40 40 40 20

KXA 50 KXC 63 Sample Connection

200

54

23

14

20 40 40 40 40

23

40 40 40 40 680

40 40 40 40 20

24

Please call us for non-standard components.

Distance between conductors can vary in 5 mm.

200

The dimensions given above are minumum values.

ELINEKX
Panel Connection Dimensions

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX Flange Dimensions Panel Connection Units are supplied with suitable flange as standard.

PE

L3

L2

L1

Panel Connection Flange

PE Housing

Panel Connection Flange

PE Housing

PE

L3 100

L2 100

L1 100

N 100

L3

L2
100

L1
100

N
100

Opening on the panel board


12,5

E-Line KX Busbar

Panel Connection Flange

100

100

7 12,5 12,5 100 100 465 515 100 12,5

Aluminium (Al) Rated Current 630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 Busbar Code 06 08 10 12 14 17 20 27 25 32 33 40 50

Copper (Cu) Rated Current 800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300 Busbar Code 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63 Conductor Size 6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 6x250 2x(6x55) 2x(6x80) 2x(6x110) 2x(6x125) 2x(6x140) 2x(6x160) 2x(6,1x160) 2x(6x200) 3x(6x200) A (mm) 135 150 165 175 205 220 235 255 255 295 345 245 295 355 385 415 455 455 535 775 B (mm) 180 195 210 220 250 265 280 300 300 340 390 290 340 400 430 460 500 500 580 820
Number of the holes along B length

2 2 2 2 3 3 3 3 3 4 4 3 3 4 4 5 5 5 6 8

25

ELINEKX
Transformer Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Transformer Connection
Sample Order:

- T R11

2500 A, Aluminium, Bolt-on, 4 conductors KXA 25504 - B - TR11-120

225

120

120

120

TR11

L3 N

L2 L1

L1 L2

325 250

200

N L3

Upwards - T U21 Transformer Connection


Sample Order: 2500 A, Copper, Bolt-on, 4 conductors KXC 25504 - B - TU21-120

200

275

200

L1 L2

120

120

120

TU21

L3

325 250

- T D21 Downwards Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 conductors KXA 25504 - B - TD21-120

200

275

L2

L3

200

L1

120

120

120

TD21

For connection dimensions please refer to tables on page 29.

Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.

26

ELINEKX
Transformer Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Sample Order: 2500 A, Copper, Bolt-on, 4 conductors KXC 25504 - B - TR31


L1 L2 5 16 L2 L1 5 16

For the design, the following information is required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings.
For connection dimensions please refer to tables on page 29.

L3 N 110

TR31

N L3 5 16

- F Flexible are used for Transformer - busbar, Panel - busbar connections.


Sample Order: 800 A, Aluminium KXA 0800 - F40
L (cm)

Flexibles

This side is punched according to the needs of the custommer.

Right Transformer Connection


Sample Order:
L3

- T R51
A B
B-125

Z Y

B=.....mm X=.....mm Y=.....mm Z=.....mm =.....mm

*
X

B L

L2

L1 N

2500 A, Copper, Bolt-on, 4 conductors KXC 25504 - B - TR51

120 120 120

TR51

Left Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 conductors KXA 25504 - B - TL51
L2 L3

- T L51
A B
B-125

L1

120 120 120

TL51
Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.

200

A-125

200

A-125

200

For transformer and panel connection applications EAE design and planning department can prepare your projects upon request.

Transformer Connection

- T R31
860

27

ELINEKX
Transformer Connections

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX Transformer Connection
Sample Order: For transformer and panel connection applications EAE design and planning department can prepare your projects upon request. For the design, the following information is required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. A and B dimensions of TR51 and TL51 are same as left and right elbows. Please refer to page 12 for the dimensions. 2500 A, Copper, Bolt-on, 4 conductors KXC 25504 - B - TR41
L1 N n. mi 0 5 2 29 0 67 0

- T R41

200

in. L3 m 0 11 L2 67 0

Transformer Connection
Sample Order: 3600 A, Copper, Bolt-on, 4 conductors KXC 36504 - B - TR61

- T R61
185 0

11 L1 90 2 67 0

N n. mi 0

L2

For connection dimensions please refer to tables on page 29.


L3
n. mi 0

67

0
175 150 200

11

TR61 Transformer Connection


Sample Order: 4000 A, Copper, Bolt-on, 4 conductors
TR71 Dimension Table

min. 100

- T R71

KXC 40504 - B - TR71


Conductor A
min

N L1 L2 L3

KXA - Al Conductor Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 20 2000 27 2500 25 2500 32 3000 33 3200 40 4000

KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 2500 2000 2500 3300 3600 4000 4250 5000 21 25 22 26 32 36 40 43 50

B
min

X
min

(mm)
6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 6x250 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 270 277,5 285 290 305 312,5 320 330 330 350 375 277,5 290 305 312,5 320 330 330 350

(mm)
130 137,5 145 150 165 172,5 180 190 190 210 235 137,5 150 165 172,5 180 190 190 210

(mm)
100 115 130 140 170 185 200 220 220 260 310 115 140 170 185 200 220 220 260

TR71

200

A min

B min

Distance between conductors can vary in 5 mm.

28

Please call us for non-standard components.

The dimensions given above are minumum values.

200

TR41

ELINEKX
Transformer Connection
Transformer Connection Units Transformer Connection Units (TR11,TU21,TD21,TL31,TR31,TR41,TR51,TL51,TR61) Note: No flange supplied with transformer connection units.

KXA 06 KXC 08

KXA 08 KXC 10

KXC 12

KXA 10 KXC 14

KXA 12 KXC 16

KXA 14

KXC 20

2003

2003

2003

2003

2003

40 30

40 30

2003

40 30

40 30

40 30

40 30

2003

14

14

14

14

14

14

40 30

14

30

30

30

30

30

30

20 40

27,5 55

40 15 70

40 20 80

40 40 15 110

40 40 22,5 125

20

40 40 140

30

KXA 17 KXC 21

KXA 20 KXC 25

KXA 27

KXC 22

KXC 26

KXA 25 KXC 32

2003

2003

2003

2003

2003

2003

40 30

14

14

14

14

14

40 30

40 30

40 30

40 30

40 30

14

30

30

30

40 40 40 20 160

40 40 40 40 20 200

40 40 40 40 40 25 250

27,5 150

30

27,5

30

20

40 200

40 20

15 40 40 260

30

40 40 15

KXC 36

KXC 40

KXA 33 KXC 43

KXA 40 KXC 50

2003

2003

2003

40 30

40 30

2003

30

14

14

40 30

14

14

30

40

30

30

22,5 40 40 290

40 40 22,5

30

40 40 320

40 40

30

20 40 40 40 360

40 40 40 20

20 40 40 40 40 440

30

40 40 40 40 20

KXA 50 KXC 63 Sample Connection

40 30

200

14

20 40 40 40 40

30

40 40 40 40 680

40 40 40 40 20

200

Please call us for non-standard components.

Distance between conductors can vary in 5 mm.

The dimensions given above are minumum values.

29

ELINEKX
Tap-off Boxes
Easy Installation System of Tap-off Boxes
The patented hinge system is designed to allow the installation of plug-in tap-off boxes simply and easily.

Fixing System of Tap-off Boxes to Busbars Hook system, which is used for fixing of tap-off boxes on busbars.

Locking Point

Universal Tap-off Boxes Tap off boxes can be equipped with any brand of switches, circuit breakers and etc. Please inform EAE the type and brand of choosen MCCB, when ordering.

30

ELINEKX
Technical Features
Side Opening Box Lids A new generation of tap-off box with side opening lids enables easier connection to protective devices and maintenance.

Bolt-on Tap-off Boxes Bolt-on tap-off boxes are designed to be installed at the joints without removing the joint block. The range of tap off boxes from 160A upto 1.000A. Busbar run must be de-energized before installing bolt-on tap-off boxes.

Effective Gasket Protection from dust and humidity due to effective gasket system. High IP Protection due to special forming.
Gasket

Special Forming

31

ELINEKX
Tap-off Boxes with Fused Switches (Bolt-on-KXB)
KX Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25 KX KX KX KX B B B B 1 2 4 6 651 551 051 351

BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 630 A-63 CONDUCTOR IP-55-5
4-0 5-1 Bolt on- B Plug in- P

CABLE GLAND PLATES

Mat.

Bolt-on Tap-off Boxes


B

KX KX KX KX

B B B B

1 2 4 6

650 550 050 350


e at Pl d s) n la e G sid le 3 N 1 b n L 2 Ca (o L 3 L
Ra k (3 or y Pa l nd

AA

Sample Order: Bolt-on / 630 A / IP-55 / 4 conductors KXB 6350

AL AL

4xM40 8xM32

RP7 RP8

32 25

Sample Order: Bolt-on / 630 A / IP-55 / 5 conductors

50

30

30

Notes: EAE Bolt-on tap off boxes are manufactured with electromechanical interlock system as per IEC 60439.

KXB 6351

Tap off boxes shall not be used empty. Fused switches,MCCBs or similar protection devices must be installed into tap-off boxes before they are installed to the busbar runs.

Tap-off Boxes

A (mm)

B (mm)

C (mm)

D (mm)

Fuse Standard Size Gland

Gland Type

Max. External Diameter of Cable Cros-section

KXB 16 KXB 25 KXB 40 KXB 63

600 750 850 850

300 380 420 420

200 240 260 260

170 265 265 265

NH00 NH 1 NH 3 NH 3

RP2 RP3 RP4 RP4

M25 M32 M40 M50 M63


Special for EAE

Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.

18 26 33 39 45 60

32

Please call us for non-standard tap-off boxes and detailed information.

ELINEKX
Tap-off Boxes with Fused Switches (Plug-in-KXP)
KX Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25 KX KX KX KX P P P P 1 2 4 5 651 551 051 051

BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 500 A-50 CONDUCTOR IP-55-5
4-0 5-1 Bolt on- B Plug in- P

CABLE GLAND PLATES

Mat.

Plug-in Tap-off Boxes


B

KX KX KX KX

P P P P

1 2 4 5

650 550 050 050


at Pl d s) n la e G sid le 3 b n Ca (o N
Ra k (3 or y Pa l nd

Sample Order: Plug-in / 400 A / IP-55 / 4 conductors KXP 4050

L1 2 L 3 L

AL AL

4xM40 8xM32

RP7 RP8

32 25

Sample Order: Plug-in / 500 A / IP-55 / 5 conductors

50

30

30

Notes: EAE Plug-in tap off boxes are manufactured with electromechanical interlock system as per IEC 60439.

KXP 5051

Tap off boxes shall not be used empty. Fused switches,MCCBs or similar protection devices must be installed into tap-off boxes before they are installed to the busbar runs.

Tap-off Boxes

A (mm)

B (mm)

C (mm)

D (mm)

Fuse Standard Size Gland

Gland Type

Max. External Diameter of Cable Cros-section

KXP 16 KXP 25 KXP 40 KXP 50

520 670 750 750

300 380 420 420

210 270 300 300

195 310 285 285

NH00 NH 1 NH 3 NH 3

RP2 RP3 RP4 RP4

Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.
Please call us for non-standard tap-off boxes and detailed information.

M25 M32 M40 M50 M63 Special for EAE

18 26 33 39 45 60

33

ELINEKX
Tap-off Boxes for MCCB's (KXB)

BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P

SWITCH TYPE

800 A-80 1000 A-10 M- MCCB /

B- Empty

CABLE GLAND PLATES

Cable Gland Plates Mat. Sheet Sheet Sheet Sheet AL AL AL Cable Gland Type ---M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25

KX

Bolt-on Tap-off Boxes KX KX KX KX KX KX KX KX B B B B B B B B 1 2 4 6 1 2 4 6 650-B 550-B 050-B 350-B 650-M 550-M 050-M 350-M
A

B C
N 1 L 2 L 3 L Pl d s) n la e G sid le 3 b n Ca (o at e

Sample Order: Bolt-on / 630 A / IP-55 / 4 conductors, empty tap-off box KXB 6350 - B1

AL AL AL

4xM40 8xM32 3xzel

RP7 RP8 RP9

32 25 63

KX KX KX KX KX KX KX KX

B B B B B B B B

1 2 4 6 1 2 4 6

651-B 551-B 051-B 351-B 651-M 551-M 051-M 351-M


50 30 A

Sample Order:

Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4
Standard Gland

Bolt-on / 630 A / IP-55 / 5 conductors, empty tap-off box KXB 6351 - B1

30

18 25 32 63

KX B KX B KX B KX B

8 0 5 0 - B1 1 0 5 0 - B1 8 0 5 0 - M1 1 0 5 0 - M1
D

Sample Order: Bolt-on / 800 A / IP-55 / 4 conductors, empty tap-off box KXB 8050 - B1

Sheet 1xSpecial
Tap-off Boxes A (mm) B (mm) C (mm)

*D (mm)

KXB 16 KXB 25 KXB 40 KXB 63 KXB 80 KXB 10

650 650 800 800 1100 1100

300 300 300 300 450 450

220 220 220 220 275 275

130 130 210 210 385 385

RPK3 RPK4 RP4 RP4 RP9 RP9

KX B KX B KX B KX B

8051-B 1051-B 8051-M 1051-M

Gland Type

Max. External Diameter of Cable Cros-section

* D value varies as per the used switch.


Sample Order:

* Tap-off boxes can be equipped with any brand of MCCB's.

Bolt-on / 800 A / IP-55 / 5 conductors, empty tap-off box KXB 8051 - B1

M25 M32 M40 M50 M63 Special for EAE

18 26 33 39 45 60

34

Please call us for non-standard tap-off boxes.

ELINEKX
Tap-off Boxes for MCCB's (KXP)

BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P

SWITCH TYPE

M- MCCB /

B- Empty

CABLE GLAND PLATES

Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25

KX

Mat.

Plug-in Tap-off Boxes KX KX KX KX KX KX KX KX P P P P P P P P 1 2 4 6 1 2 4 6 6 5 0 - B1 5 5 0 - B1 0 5 0 - B1 3 5 0 - B1 6 5 0 - M1 5 5 0 - M1 0 5 0 - M1 3 5 0 - M1


Pl nd ) la des G si e bl n 3 a o C ( at e

Sample Order: Plug-in / 400 A / IP-55 / 4 conductors, empty tap-off box KXP 4050 - B1

N 1 L 2 L 3 L

AL AL

4xM40 8xM32

RP7 RP8

32 25

Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4 18 25 32 63

30

50

30

KX KX KX KX KX KX KX KX

P P P P P P P P

1 2 4 6 1 2 4 6

6 5 1 - B1 5 5 1 - B1 0 5 1 - B1 3 5 1 - B1 6 5 1 - M1 5 5 1 - M1 0 5 1 - M1 3 5 1 - M1
D

Sheet 1xSpecial

Sample Order: Plug-in / 400 A / IP-55 / 5 conductors, empty tap-off box KXP 4051 - B1

Tap-off Boxes

A (mm)

B (mm)

C (mm)

*D (mm)

Standard Gland

KXP 16 KXP 25 KXP 40 KXP 63

520 520 700 700

300 300 300 300

250 250 250 250

150 150 255 255

RPK3 RPK4 RP4 RP4

Gland Type

Max. External Diameter of Cable Cros-section

* D value varies as per the used switch. * Tap-off boxes can be equipped with any brand of MCCB's.
Please call us for non-standard tap-off boxes.

M25 M32 M40 M50 M63 Special for EAE

18 26 33 39 45 60

35

ELINEKX
Vertical and Horizontal Busbar Applications
SLAB WALL HOLE
L3 L2 L1 N

100

BUSBAR

100 WALL EXTERNAL FIRE BARRIER MATERIAL

FIGURE-1 FLATWISE POSITION

FIGURE-5 SAMPLE WALL CROSSING WITH FIRE BARRIER

SLAB WALL

100

BUSBAR-1
L3 L2 L1 N

200 (min.)

HOLE BUSBAR

WALL

BUSBAR-2
L3 L2 L1 N

100

JOINT POINT

100

FIGURE-2 FLATWISE POSITION

FIGURE-6 STANDARD WALL CROSSING

SLAB min. (A/2)+50


100

min. (A/2)+50

BUSBAR-1

WALL

100
N L1 L2 L3

100
N L1 L2 L3

FIGURE-3 EDGEWISE POSITION

SLAB

BEAM

BUSBAR-2 100

BUSBAR (FLATWISE POSITION)

L3 L2 L1 N

FIGURE-4 CROSSING UNDER A BEAM HORIZONTAL POSITION

36

The dimensions given above are minumum values.

All measures are given in mm.

MINIMUM DISTANCE BETWEEN BUSBAR RUNS IN HORIZONTAL APPLICATIONS.

ELINEKX
Vertical and Horizontal Busbar Applications
SLAB
N L1 L2 L3 N L1 L2 L3

BEAM

20

BUSBAR (EDGEWISE POSITION)

N L1L2 L3

N L1L2 L3

N L1L2 L3

BACK WALL - CURTAIN CONCRETE

150

200

WALL

100

TAP-OFF BOXES

FIGURE-8 MINIMUM DIMENSIONS BETWEEN 2 TAP-OFF BOXES


PLUG-IN BUSBAR 200

Table For Outer Dimension of Busbars KXA - Al Conductor KXC - Cu Conductor A (mm) 91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732 MDM= Minimum Distance from the wall A dimension = C dimension = All dimensions are for standard modules . Please see page 32-35 and special dimension for Tap-off box C dimension NOTE: In order to accomodate the busbar systems in the riser shaft;

Rated Busbar Rated Busbar Current Code Current Code 800 630 06 08 1000 10 800 08 1250 12 1350 14 1000 10 1600 16 1250 12 1350 14 2000 20 1600 17 21 2250 25 2500 20 2000 27 2500 2500 3000 3200 4000 5000 25 32 33 40 50 2000 2500 3300 3600 4000 4250 5000 6300 22 26 32 36 40 43 50 63

B dimension = Max. opening distance for Tap-off box cover.

Shaft Dimension = MDM + A + C + B + 100mm


Shown as (Figure-8)

The dimensions given above are minumum values. All measures are given in mm.

FIGURE-9 MINIMUM DIMENSIONS BETWEEN 2 RISERS

WALL

VERTICAL EXPANSION COMPONENT

FIGURE-7 CROSSING UNDER A BEAM EDGEWISE POSITION

200

SLAB

37

ELINEKX
Feeder Boxes (B10,B11)
Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Feeder Box B10

- B 1

0
PE L3 L2 L1 N

Sample Order: 3200 A, Aluminium, Bolt-on 4conductors KXA 32504 - B - B10

2 B10

Feeder Box B11 2


Sample Order:

- B 1

3600 A, Copper, Bolt-on, 4 conductors KXC 36504 - B - B11


PE L3 L2 L1 N

B11

Ampere Ratings KXA - Al Conductor


Anma Akm 630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 Busbar Kodu 06 08 10 12 14 17 20 27 25 32 33 40 50

KXC - Cu Conductor
Anma Akm 800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300 Busbar Kodu 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63

A (mm) 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 700 700 700 700 700

B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520

C (mm) 355 355 355 355 355 555 555 555 555 555 555 555 555 555 555 770 770 770 770 950

D (mm) 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 550 550 550 550 550

Gland Type

225

38

1 1 1 1 1 2 2 2 2 2 3 2 2 3 3 3 3 3 3 4

150

40

40

4 conductors
225 A

150

40

40

5 conductors

The dimensions given above are minumum values

Please call us for special applications or for applications with MCCB's.

ELINEKX
Feeder Boxes (Central Feeder Boxes BO )
Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type

BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT

KX

Central Feeder Box

- B O
PE L3 L2 L1 N

Sample Order: 2500 A, Aluminium, Bolt-on 4conductors KXA 25504 - B - BO


PE L3 L2 L1 N

BO

Ampere Ratings KXA - Al Conductor KXC - Cu Conductor


A B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 650 C (mm) 405 405 405 405 405 805 805 805 805 805 805 805 805 805 805 1005 1005 1005 1005 1000 X (mm) 175 175 175 175 175 277,5 277,5 277,5 277,5 277,5 277,5 277,5 277,5 277,5 277,5 385 385 385 385 385 1 1 1 1 1 2 2 2 2 2 3 2 2 3 3 3 3 3 3 4

Gland Type

Rated Busbar Rated Busbar (mm) Current Code Current Code


630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 06 08 10 12 14 17 20 27 25 32 33 40 50 800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63 500 500 500 500 500 700 700 700 700 700 700 700 700 700 700 850 850 850 850 850

225

225

The dimensions given above are minumum values.

Please call us for special applications or for applications with MCCB's.

39

ELINEKX
Fixing Elements

Supports
FIXING ELEMENTS

Description
KX Fixing Clamp for Binrak(Unistrut) Channel

Order Code
31771

Description
KX Fixing Clamp for Steel Angle Profile

Order Code
31770

40

Please call us for non-standard components.

ELINEKX
Fixing Elements

Supports KX - BRA HANGER SET FOR EDGEWISE APPLICATION TO BINRAK (UNISTRUT) CHANNEL

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

630 800 1000 1250 1350 1600 2000 2500

06 08 10 12 14 17 20 27

800 1000 1250 1350 1600 2000 2250 2500 -

08 10 12 14 16 20 21 25 -

350 350 350 350 350 350 350 350 350 350 350

91 106 121 131 161 176 191 211 211 251 301

70021 70021 70021 70021 70021 70021 70021 70021 70021 70021 70021

22 7,5 41 2 41

KX - BRA HANGER SET FOR FLATWISE APPLICATION TO BINRAK (UNISTRUT) CHANNEL

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

630 800 1000 1250 1350 1600 2000 2500

06 08 10 12 14 17 20 27

800 1000 1250 1350 1600 2000 2250 2500 -

08 10 12 14 16 20 21 25 -

300 300 300 300 350 350 400 400 400 450 450

91 106 121 131 161 176 191 211 211 251 301

70021 70021 70021 70021 70025 70025 70035 70035 70035 70045 70045

22 7,5 41 2 41

Please call us for non-standard components.

41

ELINEKX
Fixing Elements

Supports KX - UT HANGER SET FOR EDGEWISE APPLICATION TO NPU CHANNEL

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

65 43 4

630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000

06 08 10 12 14 17 20 27 25 32 33 40 50

800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300

08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732

31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779

KX - UT HANGER SET FOR FLATWISE APPLICATION TO NPU CHANNEL

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

65 43 4

630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000

06 08 10 12 14 17 20 27 25 32 33 40 50

800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300

08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63

300 300 300 300 350 350 400 400 400 450 450 400 450 500 550 550 600 600 700 900

91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732

31778 31778 31778 31778 31779 31779 31780 31780 31780 31781 31781 31780 31781 31782 31783 31783 31784 31784 31785 31786

42

Please call us for non-standard components.

ELINEKX
Fixing Elements

Supports KX HANGER SET FOR EDGEWISE APPLICATION TO STEEL ANGLE PROFILE

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

630 800 1000 1250 1350 1600 2000 2500

06 08 10 12 14 17 20 27

800 1000 1250 1350 1600 2000 2250 2500 -

08 10 12 14 16 20 21 25 -

350 350 350 350 350 350 350 350 350 350 350

91 106 121 131 161 176 191 211 211 251 301

31775 31775 31775 31775 31775 31775 31775 31775 31775 31775 31775

50 5 50

KX HANGER SET FOR FLATWISE APPLICATION TO STEEL ANGLE PROFILE

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

A
(mm)

Order Code

630 800 1000 1250 1350 1600 2000 2500

06 08 10 12 14 17 20 27

800 1000 1250 1350 1600 2000 2250 2500 -

08 10 12 14 16 20 21 25 -

300 300 300 300 350 350 400 400 400 450 450

91 106 121 131 161 176 191 211 211 251 301

31774 31774 31774 31774 31775 31775 31776 31776 31776 31777 31777

50 5 50

Please call us for non-standard components.

43

ELINEKX
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports
Description
IDY 300 IDY 400 IDY 500 IDY 600 IDY 700 IDY 800 IDY 900 IDY 1000 IDY 1100 IDY 1200 IDY 1300 IDY 1400 IDY 1500 IDY 1600 IDY 1700 IDY 1800 IDY 1900 IDY 2000 IDD 300 IDD 400 IDD 500 IDD 600 IDD 700 IDD 800 IDD 900 IDD 1000 IDD 1100 IDD 1200 IDD 1300 IDD 1400 IDD 1500 IDD 1600 IDD 1700 IDD 1800 IDD 1900 IDD 2000 IDK Support Fitting
(mm)

Code
97516S 98749S 98748S 98747S 98746S 98745S 98744S 98743S 98742S 98741S 97510S 98740S 98739S 97515S 97514S 97513S 97512S 97511S 98773S 98772S 98771S 98770S 98769S 98768S 98767S 98766S 98765S 98764S 98763S 98762S 98761S 98760S 98759S 98758S 98757S 98756S 98738S

IDY
24

75

IDY

300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 -

IDD

105

155

1
L

5x3

IDD

IDT

IDD

IDT
IDY

IDT

44

Please call us for non-standard components.

ELINEKX
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports

UPY

Steel Dowel
T

Threaded Rod

65

UPY

43

Description UPY 300 UPY 400 UPY 500 UPY 600 UPY 700 UPY 800 UPY 900 UPY 1000 UPY 1100 UPY 1200 UPY 1500

(mm)

T 4 4 4 4 4 4 4 4 4 4 4

(mm)

Code 65132S 65134S 65136S 65138S 65140S 65141S 65142S 65143S 65144S 65145S 65148S

300 400 500 600 700 800 900 1000 1100 1200 1500

Please call us for non-standard components.

45

ELINEKX
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports

UDY Steel Dowel


L

UDY Threaded Rod

65 42

UDY

Steel Dowel UDY Threaded Rod

Description UDY 300 UDY 400 UDY 500 UDY 600 UDY 700 UDY 800 UDY 900 UDY 1000 UDY 1100 UDY 1200 UDY 1300 UDY 1400 UDY 1500 UDY 1600 UDY 1700 UDY 1800 UDY 1900 UDY 2000

(mm)

Code 95926S 95927S 95928S 95929S 95930S 95931S 95932S 95933S 95934S 95935S 95936S 95937S 95938S 95939S 95940S 95941S 95942S 95943S

300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

UDY

46

Please call us for non-standard components.

ELINEKX
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports
Description
(mm)

Code 67127S 67126S 67125S 67124S 67123S 67122S 67121S 67120S 67119S

Threaded Rod

Threaded Rod

UAS-K5
L

UAS-K5 SUPPORT (1) UAS-K5 SUPPORT (2) UAS-K5 SUPPORT (3) UAS-K5 SUPPORT (4)
50

200 250 300 350 400 500 600 700 1100

UAS-K5 SUPPORT (5)


50

UAS-K5

UAS-K5 SUPPORT (6) UAS-K5 SUPPORT (7) UAS-K5 SUPPORT (8) UAS-K5 SUPPORT (9)

Connection Units
L

Description BRA 12-05 Threaded Rod (M10)

(mm)

Code 99356 98876 98706 98942 98874 98696 98703 98702 01445 02231 01424 01425

500 1000 500 1000 -

Threaded Rod Extension Unit Diameter of the hole to be drilled M10.....14 M12.....16

BRA 12-10 Threaded Rod (M10) BRA 14-05 Threaded Rod (M12) BRA 14-10 Threaded Rod (M12) BRA 13 Extension Unit (M10) BRA 13 Extension Unit (M12) BRA 9 Steel Dowel (M10) BRA 9 Steel Dowel (M12) M10 Steel Nut M12 Steel Nut M10 Washer M12 Washer

Steel Dowel

Steel Nut Washer

FRONT

Vertical Riser Application Sample Order Hanging (Special to project)


Please call us for non-standard components.

47

ELINEKX
Joint Structure

12

13

7 3 1 4
10

2 8

11

9
1- Extruded Aluminium Housing 2- PE Fixing Piece 3- Insulation Layers (Epoxy+ B class polyester film) 4- Joint Insulators 5- Joint Cover 6- Belleville 7- Alignment Pin (removable) 8- Conductors 9- IP55 Nut Locking Piece 10- Protection Plastic (For the joint) 11- Protection Plastic (End) 12- IP55 Joint Cover Gasket 13- Alignment Pin Slot

Figure 3

Figure 4

Joint assembly

Figure 5 Figure 1
Block Joint The joint cover is closed by leverage.

Figure 2

Alignment Alignment Pin Slot (removable) Figure 6

48 Please check related installation manual for details .

ELINEKX
Measuring a Special Length

After installation of standard busbar 3m lengths, you will be in need of special lengths which are smaller than 3m.The minimum length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.

Length A is measured between housing of 2 busbars in cm. A. The special length is calculated by deducting 25 cm from this measured length. X=A-25 (cm) X=Length of Special Busbar (The busbar module will be manufactured as per X value.)

125

125

Please call us for non-standard components.

49

ELINEKX
Inserting "Make up Section"
1 2

Alignment Pin

2a

2a

2a

1- Remove Alignment Pin on the busbar, without block joint.

2- Insert the piece aligning conductors correctly. Fix back the Alignment pin.

3a

3a

3- Make sure busbar piece is aligned according to alignment pin.

4- Fix one of the joint cover to stabilize joint. Apply 83Nm to the main bolt.

5
First Torque: (20-30Nm) 1 4 3 2 Final Torque: (83Nm)

5 8 7 6

5- If there are more than one bolt for the same phase, bolts shall be tighten by hand approximately 20-30Nm as per above sequence, then 83Nm shall be applied at final torque with the same sequence.

6- Fix the remaning joint cover. Joint installation is completed. Note: If the final joint cover does not close correctly, it indicates the busbar is not completely aligned. Release the bolts and reapply the sequence from figure 4 to complete the joint. Please check related installation manual for details.

50

ELINEKX
Declaration

CE DECLARATION OF CONFORMITY
E-Line KX Busbar Energy Distribution System

Product Group

Manufacturer

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

This is to attest, under our sole responsibility, that the aforementioned products conforms with the determined regulations,guidelines and the below standards.

Standard :

IEC 60439-1 IEC 60439-2 IEC 60331

CE - Directive

2006/95/EC Low Voltage Directive

Type Tests include verification of; 1- Temperature-rise Limits (8.2.1) 2- Dielectric Properties (8.2.2) 3- Short-circuit Strength (8.2.3) 4- The Effectiveness of The Protective Circuit (8.2.4) 5- Clearances and Creepage Distances (8.2.5) 6- Mechanical Operation (8.2.6) 7- Degree of Protection (8.2.7) 8- The Resistance of Insulating Materials to Abnormal Heat and Fire (8.2.9) 9- Structural Strength (8.2.10) 10- Crushing Resistance (8.2.12) 11- Resistance of Insulating Materials to Abnormal Heat (8.2.13) 12- Resistance to Flame Propagation (8.2.14) 13- Fire Resistance in Building Penetration (8.2.15)

E L E K T R K

Date EAE Elektrik A..

07.04.2008

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.


Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

51

ELINEKX
Certificate

52

ELINEKX
Product Overview
630A ... 6300A COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KX)
1Standards & Certification: -Busbar system shall be designed and manufactured as per IEC 60439-2/1 standard, which requires below listed tests. Each busbar rating shall have a separate type test certificate from an independent internationally accredited laboratory including below tests: 8.2.1- Temperature Rise Limits, 8.2.2- Dielectric Features, 8.2.3- Short-circuit Duration, 8.2.4- Effectiveness of Protection Circuit, 8.2.5- Clearances and Creepage Distances, 8.2.6- Mechanical Operation, 8.2.7- Protection Degree, 8.2.9- Resistance of Insulation Material to Abnormal Heat , 8.2.10- Structural Duration, 8.2.12- Crushing Resistance, 8.2.13- Electrical Characteristics, 8.2.14- Flame Propagation, 8.2.15- Fire Resistance (Fire Barrier). - Busbar system shall have CE marking. -The manufacturer of busbar system shall have ISO 9001 and ISO 14001 certification. -Each product shall have a Type Label including coding system, which identifies the brand, type of the unit, number of conductors and electrical details. The same coding shall be on the related certificate and catalogue. Electrical Characteristics - Busbar systems nominal insulation voltage shall be 1000 V. - As per ampere rates, minimum short circuit values shall be as given below; 630A :1 sec/rms 25kA, Peak 52,5kA For Aluminium Conductors; 800A :1 sec/rms 35kA, Peak 73,5kA 1000A :1 sec/rms 50kA, Peak 105kA 1250-1350 :1 sec/rms 60kA, Peak 132kA 1600-2000A :1 sec/rms 80kA, Peak 176kA 2500A :1 sec/rms 100kA,Peak 220kA 3200A and above :1 sec/rms 120kA,Peak 264kA For Copper Conductors; 800A 1000A 1250-1350A 1600-2000-2250-2500A 2000A 2500A 3300A and above :1 sec/rms 40kA, Peak :1 sec/rms 50kA, Peak :1 sec/rms 60kA, Peak :1 sec/rms 80kA, Peak :1 sec/rms 70kA, Peak :1 sec/rms 100kA,Peak :1 sec/rms 120kA,Peak 84kA 105kA 132kA 176kA 154kA 220kA 264kA

2-

2.1- Housing -Busbar system shall have Sandwich-Compact structure. Conductors shall be packed and placed into the housing without leaving air gap in order to provide low reactance. -Housing shall be made of thermal processed, extruded aluminium, RAL7038-Electrostatic painted. -Compact structure of the housing shall be provided by M6 screws applied at every 19cm along the entire length. -The sandwich-compact structure shall continue at the plug-in points too. There shall not be air gap between conductors at the plug-in points. 2.2- Conductors Aluminium or Copper conductors shall be epoxy coated and tin plated at the joints upon the wire configuration and required numbers, which are described below. -Compact busbar system shall have aluminium conductors between 630A 5000A. - Compact busbar system shall have copper conductors between 800A 6300A. - Compact busbar system shall have the following number of conductors and wire configuration; a) 4 Conductors: (4 full size conductors + PE (housing)). b) 4 Conductors: (4 full size conductors + PE (50% earth conductor + housing)), c) 5 Conductors: (5 full size conductors + PE (100% earth conductor + housing)), -Phase conductors and neutral conductor shall have the same cross-section and they shall be insulated. - Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34simens. -Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56simens. 2.3- Insulation - Insulation system shall be suitable for 1.000V continuous operation. Conductors shall be minimum thermo-set epoxy coated. Conductor size shall be designed so that temperature rise on the conductors shall not exceed 100C degree at nominal current, which helps to global heating problem. With this reason, insulation class shall be B class. 2.4- Joint Structure - Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts. 2.5- Protection - Protection degree of the housing and joints shall be IP55/IP65. 2.6- Acessories - Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. -For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building. -For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor. 3Tap Off Boxes -Both, Feeder and Plug-In busbar systems shall be suitable for bolt-on type tap off box connections at the joints up to 1.000A. -Bolt-on tap off boxes shall be installed to the joints without changing or adding any piece. Bolt-on tap off boxes shall be able to be moved between different rated busbars. -Plug-In busbars shall have minimum 2 plug-in points on each 300cm length. Plug-in tap off box sizes shall be up to 630A. Unused plug-in points shall have covers, which can provide IP55 protection degree. -Plug-in tap off boxes shall be suitable to install or removed from busbars without switching off the power on the busbar. -Contacts of plug-in tap off box shall be plated by silver. -Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL3020 colour. -Plug-in tap off boxes shall have electromechanical safety interlock system. Which means; a-) Electromechanical interlock mechanism shall ensure that the tap off box cannot be removed mechanically from the busbar, when the switch is at ON position. b-) Electromechanical interlock mechanism shall ensure that, cover of the box can be opened only, when the switch is at OFF position. c-)When the cover is opened, inside protection degree shall be minimum IP2X against accessing to live conductors. d-) While inserting the contacts of plug-in tap off box, earth contact shall make the first touch. While removing, it shall be disconnected last. -Tap off boxes shall be suitable for any brand of MCCBs. Electromechanical interlock mechanism shall be suitable for all these MCCBs too. Installation and Commisioning -Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.

4-

53

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54
Component List Item Component Quantity

ELINEKX
Project Design Form

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E L E K T R K

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Component List Item Component Quantity

ELINEKX
Project Design Form

Company Project Project No

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E L E K T R K

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55

Prepared by

56
Component List Item Component Quantity

ELINEKX
Project Design Form

Company Project Project No

: : : Name : Date : Signature :

E L E K T R K

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