DP 85 Train Pack

NOVEMBER, 1 999
Prepared by: ALVIE RODGERS C .E.T .
This training package is geared specifically to the 61HDX98B HDTV. However, most of the material will cross over to the 60SDX88B progressive scan HDTV capable set. The necessary understanding that the 60SDX88B requires a Set-Top-Box to receive SDTV and HDTV signals is important. The 60SDX88B does NOT have a DM-1 module. This module is built into the 61HDX98B which allows this set to receive all ATSC formats as well as Direct TV, NTSC, SDTV or HDTV. It does not have Component Inputs. The 60SDX88B has a built in FLEX converter that translates any input into either 480P for NTSC or SDTV and/or 1080I for HDTV. It does have Component Inputs.
The Power Supplies are the same for either set. The Deflection circuit is very similar between the two sets. The Signal PWB is very similar between the two sets, minus the differences mentioned above. Digital Convergence is the same between the two sets. 61HDX98B is a DP-85 chassis with a 16X9 aspect screen. 60SDX88B is a DP-86 chassis with a 3X4 aspect screen. SEE DP-86 TRAINING SECTION IN THE BACK OF THE PACKAGE.
CONTENT S...
1 999 DP-85 HDTV Projection T elevision Information
DP-85 CHASSIS TRAINING and INFORMATION HDTV

CONTENTS
SECTION
PAGE
1): GENERAL BLOCK DIAGRAMS, SECTION: Power Supply Block Explanation --------------------------------------------------------- 01-01 Power Supply Block Diagram ------------------------------------------------------------- 01-02 DM-1 Module Front End Block Explanation -------------------------------------------- 01-03 DM-1 Module Front End Block Diagram ------------------------------------------------ 01-05 AV Selector Block Explanation ------------------------------------------------------------ 01-06 AV Selector Block Diagram ---------------------------------------------------------------- 01-07 System Control Block Explanation ------------------------------------------------------- 01-08 System Control Block Diagram ----------------------------------------------------------- 01-10 2H Video Block Explanation --------------------------------------------------------------- 01-11 2H Video Block Diagram ------------------------------------------------------------------- 01-12 Deflection Circuit Block Explanation ---------------------------------------------------- 01-13 Deflection Circuit Block Diagram -------------------------------------------------------- 01-16 CRT Block Diagram ------------------------------------------------------------------------- 01-17 Audio Output Block Diagram ------------------------------------------------------------- 01-18 Rear Panel Diagram ------------------------------------------------------------------------- 01-19 4X3 Displayed on 16X9 Four Possible Modes ------------------------------------------- 01-20 2): POWER SUPPLY INFORMATION, SECTION: Digital Circuit Power Supply SHUT DOWN Block Diagram -------------------------- 02-01 Digital Circuit Power Supply SHUT DOWN Circuit Diagram ------------------------- 02-02 Digital Circuit Power Supply Visual Trouble Shooting LED's Diagram ------------- 02-03 Digital Circuit Power Supply Distribution Diagram -------------------------------------- 02-04 Deflection and High Voltage Power Supply SHUT DOWN Block Diagram --------- 02-05 Deflection and High Voltage Power Supply SHUT DOWN Circuit Diagram -------- 02-06 Deflection Power Supply Visual Trouble Shooting LED's Diagram ------------------ 02-07 Deflection Power Supply Distribution Diagram ------------------------------------------ 02-08 3): HORIZONTAL DRIVE, SECTION: Horizontal Drive Circuit Diagram --------------------------------------------------------- 03-01 4): VIDEO SIGNAL INFORMATION: Video Signal Main and Terminal Circuit Diagram -------------------------------------- 04-01 ABL Circuit Diagram ------------------------------------------------------------------------- 04-02 Horizontal and Vertical SWEEP LOSS DETECTION Circuit ------------------------ 04-03 5): AUDIO CIRCUIT INFORMATION: Audio Signal Main and Terminal Board Circuit Diagram ----------------------------- 05-01 Audio SURROUND Board Circuit Diagram ---------------------------------------------- 05-02 Audio and Video MUTE Circuit Diagram ------------------------------------------------ 05-03 Audio MUTE Surround Board Circuit Diagram ----------------------------------------- 05-04 Audio MUTE Audio Output Board Circuit Diagram ------------------------------------ 05-05 6): DIGITAL CONVERGENCE CIRCUIT INFORMATION: Digital Convergence INTER-CONNECTION Diagram -------------------------------- 06-01
CONTENTS PAGE (A-1)

CONTENTS
SECTION

PAGE
Digital Convergence OVERLAY Information -------------------------------------------- 06-02 Digital Convergence OVERLAY DIMENSIONS --------------------------------------- 06-03 Digital Convergence REMOTE CONTROL Button Identification ------------------- 06-04
7): MICROPROCESSOR Microprocessor Port Definitions ......................................................................................07-01 Microprocessor Data Port Block Diagram .......................................................................07-03 Microprocessor Data Communications Block Diagram ...................................................07-04 8): ADJUSTMENTS Adjustment Order ...............................................................................................................08-01 2 I C Bus Alignments in the Field...........................................................................................08-02 Centering Magnets Location...............................................................................................08-06 Pre Heat Run Condition.......................................................................................................08-07 Cut Off and Focus Adjustment ............................................................................................08-08 Digital Convergence Unit Crosshatch Phase ......................................................................08-09 Horizontal Position Coarse Adjustment ..........................................................................08-10 Raster Tilt (Deflection Yoke) Adjustment ..........................................................................08-11 Beam Alignment Adjustment ..............................................................................................08-12 Centering Magnet and Beam Shape Magnet Identifications............................................08-13 Static Centering and Center Adjustment ........................................................................08-14 Horizontal Blanking Phase Adjustment ..............................................................................08-15 Horizontal & Vertical Size Adjustment ................................................................................08-16 Trapezoid Distortion Adjustment .......................................................................................08-17 Side Pincushion Distortion Adjustment ..............................................................................08-18 Beam Form Adjustment ......................................................................................................08-19 Optical System Alignment (Lens)........................................................................................08-20 Blue Defocus Adjustment ....................................................................................................08-21 Red, Green and Blue White Balance Tracking .....................................................................08-22 Sub Brightness Adjustment Alternate Method .....................................................................08-23 Horizontal Position Fine Adjustment ...............................................................................08-24
DIGITAL CONVERGENCE ALIGNMENT PROCEDURE

Digital Convergence Overlay Smooth and Full .................................................................08-25 (3X3) and (7X5) Stopping positions .....................................................................................08-26 (13X9) Stopping positions ....................................................................................................08-27 Digital Convergence Remote Control .................................................................................08-28 Clearing RAM Data .............................................................................................................08-29 Raster Centering .................................................................................................................08-30
FULL MODE Green 3X3 Adjustment ...................................................................................................................... 08-31 Red and Blue 3X3 Adjustment .......................................................................................................... 08-32 Green 7X5 Adjustment ...................................................................................................................... 08-33
CONTENTS PAGE (A-2)

ADJUSTMENTS CONTINUED CONTENTS
SECTION

PAGE
Red and Blue 7X5 Adjustment .......................................................................................................... 08-34 Green 13X9 Adjustment .................................................................................................................... 08-35 Red and Blue 13X9 Adjustment ........................................................................................................ 08-36 Storing New Dig. Conv. Data ........................................................................................................... 08-37 Magic Focus Initialization ................................................................................................................ 08-38 SMOOTH MODE Change Screen Format to SMOOTH Mode and repeat steps below. Green 7X5 Adjustment (If necessary) ............................................................................................... 08-33 Red and Blue 7X5 Adjustment (If necessary) ................................................................................... 08-34 Green 13X9 Adjustment .................................................................................................................... 08-35 Red and Blue 13X9 Adjustment ........................................................................................................ 08-36 Storing New Dig. Conv. Data ........................................................................................................... 08-37 Magic Focus Initialization ................................................................................................................ 08-38 Static Centering Adjustment .......................................................................................................... 08-39 Minor Digital Convergence Adjustment Minor Adjustments Needed ............................................................................................................ 08-40 Accessing Digital Convergence Error Codes .................................................................................. 08-41 Adjustments Continued Memory Initialization Procedure ....................................................................................................... 08-42 9): TROUBLE SHOOTING No Raster No Power .......................................................................................................................... 09-01 A and B: No Relay Click, Def. Red LED Blinking ................................................................... 09-02 C and R: No Red LED B+ ......................................................................................................... 09-03 D, E and F: All LEDs going off at the same time Def. and Power PWB ................................ 09-04 G One LED going off a little before the others Dig. and Sig. Power PWB .............................. 09-05 DM-1 Trouble Shooting Figure ....................................................................................................... 09-06 DM-1 Troubleshooting Checks ........................................................................................................ 09-07 DM-1 Waveforms used for Troubleshooting .................................................................................. 09-08 DM-1 Video Waveforms Troubleshooting Checks ........................................................................ 09-08 Deflection Waveforms Troubleshooting Checks ............................................................................ 09-10 Other Key Waveforms Troubleshooting Checks ............................................................................ 09-13 Smart Card Troubleshooting Checks ............................................................................................. 09-18 10): COMPONENT IDENTIFICATION AND PARTS INFORMATION Component and Parts Identification ............................................................................................... 10-01
CONTENTS PAGE (A-3)
BLOCK DIAGRAM EXPLANATION POWER SUPPLY BLOCK

The 61HDX98B utilizes two switching power supplies. DP-85's stand by switching mode operation is different from AP-7X and 8X chassis's. Switching frequency of AP-7X and 8X chassis is dropped to 20kHz during stand by mode. But the DP-85's power supply is not dropped during stand by mode. DP-85's is operated about 100kHz. Normally Power Supply switching is operated as following. T901: 25- 56 kHz (Normal) 100-200 kHz (Stand by) TP91 30- 53 kHz (normal) POWER SUPPLY UTILIZED FOR THE DIGITAL AND SIGNAL CIRCUITS: (Sub Power Supply PWB) This supplies power primarily to the Digital circuits, i. e. DM-1 module. This supply runs anytime the set is plugged into an AC outlet. The voltages produced are; +33V, Power for the Satellite dish which is switched between 13V and 19V dependant upon the channel being received. Stand By 12V also called A12V TV9V TV5V 3.3V -5V POWER SUPPLY UTILIZED FOR THE DEFLECTION, AUDIO and DIGITAL CONVERGENCE CIRCUITS: (Deflection PWB) This supply only operates when the set is turned ON. When the ON command is received from the DM-1 module, relay S-901 energizes and delivers AC to the main bridge rectifier D903 located on the Sub Power Supply PWB. This supplies power primarily to the Deflection circuit for the collector of the High Voltage generation circuit and the collector of the Deflection Output transistor. Also, the Convergence output amps and the Audio output amps derive their voltages from here as well. The voltages produced are; +130V used for Deflection and High Voltage circuits. 220V used for the collectors of the R, G, B drivers on the CRT PWB and the Velocity Modulation Page 01-01 circuits. 6.3V to drive the CRT Heaters. +28V for the Convergence, Velocity modulation and Audio Out circuit. +13V for Vertical. -13V for Vertical and also converted down to the 5V for the Digital Convergence Unit. The TV9V supply generated from the Power Supply for Digital listed above, is regulated down to +5V for the Digital Convergence Unit and the A12V for the Power Supply for Digital is used as a switched On/Off for the Deflection Vcc by the Rainforest IC.
DP85 POWER SUPPLY BLOCK DIAGRAM

POWER SUB P.W.B.
STAND BY 35V Line Filter Fuse Relay Line Filter R
I901 Sub Switching Regulator EE42
POWER DEFLECTION P.W.B.

SWITCHED
+33VS Reg Power Fail L. NB Sw. Reg.
(130V) Reg 220V 6.3V
Def. +B V1&V2 CRT & Vm Out
To Signal Block
A12V Sw. Reg.

9V Sw. Reg. TV9V 5V Sw. Reg. TV5V
3.3V Sw. Reg. 3.3V Sw. Reg. -5V Sw. Reg. 28V 21V
IP01 Main Switching Regulator EE49
+28V -28V +13V Reg.
Convergence Velocity Mod. Audio Out Convergence Vertical
24.5V -7V R/F 28V C21V
-13V Sw. Reg. -5V Reg.
Vertical (M13) DCU
TV9V A12V AC Inlet Type
+5V Reg. 12V
DCU HVcc
AC108132V/ 60Hz.
To Deflection Block
Heater
Page 01-02
BLOCK DIAGRAM EXPLANATION FRONT END

line labeled Composite Video to the Signal SelecThe 61HDX98B utilizes a non-repairable Front End tor IC which selects the appropriate signal accordAssembly called the DM-1 Module. This module coning to the consumers choice. Either Tuner, tains the main System control center, NTSC Front AVX1, 2 or 3 and/or S-In 1,2 or 3. End, Direct TV Receiver and ATSC Tuner. The block diagram indicates the internal blocks contained within The NTSC audio IF signal is routed to the MTS the Front End Assembly, hear after called the DM-1. STEREO DECODER. Starting counterclockwise from the upper left. SPLITTER: The splitter routes the NTSC signal out to the RF SATELLITE: Out PinP Tuner path to the PinP Tuner. This represents the Direct TV satellite dish connection to the back of the set. MTS STEREO DECODER: SATELLITE TUNER/IF: Decodes the NTSC Audio IF signal an decodes it into This is the internal IRD, (Integrated Receiver and De- Left Total and Right Total. This signal is routed to the coder). This receives the satellite signal from the LNB Dolby Pro-Logic decoder. (Low Noise Block) located on the Dish. This block converts the signal to a usable signal for decoding. HDTV LINK: This block routs the ATSC signal received by the SATELLITE CARD and SATELLITE LINK ATSC tuner to the Link Mix. BLOCK: To receive Direct TV signals, the customer is required NTSC YUV A/D: to insert an active Security Card into the back of the This block receives the NTSC luminance and chroma set. This care contains a programmable chip that con- signals and converters them to a digital signal to be tains the consumers information and the channels that utilized by the MPEG VIDEO decoder. the consumer is allowed to receive. Also, this card is used when billing information is retrieved by Direct FROM MAIN MICRO: TV. This is communication in and out for the SubMicroprocessor. Information such as the Selector IC LINK/MIX: selection, power on/off commands, etc.., are routed This block passes the particular signal that the cusfrom the ARM/Transport or Main Microprocessor sectomer has decided to view on screen. Either the Direct tion. TV signal or the ATSC tuner. SD-A/V: TERRESTRIAL: This is the output of the AC-3 digital audio to be used This indicates the outside antenna the consumer has by an off board AC-3 decoder. erected to receive NTSC signals as well as ATSC signals. MODEM: Direct TV polls the Direct TV receiver section through CABLE: the customers phone lines and determines such things This is the input from the consumers cable signal. as Pay for View authorization, customers information, Card authorization and billing information. HD/NTSC TUNER/IF SPLITTER: This block receives the Terrestrial signal and depend- ARM/TRANSPORT: ant upon which source the consumer has decided to The Arm/Transport block receives all signals from Diview, processes the signal through the appropriate rect TV, ATSC. It also receives the Infrared remote control signals, Front panel Key data, and Slave Microproctuner. HD: Receives the Terrestrial Signal and routes it essor information. This is the Main Microprocessor section of the DM-1 module. Dynamic RAM and ROM into the ATSC tuner. This tuner is capable of reformation is processed from Soft ward load into ROM ceiving all 18 ATSC formats. NTSC: Receives the Terrestrial Signal and route and determines the state of the Television. Information from ATSC and/or Direct TV is routed to the MPEG it to the NTSC Tuner. VIDEO DECODER. The NTSC signal is routed out of this block on the Page 01-03
BLOCK DIAGRAM EXPLANATION FRONT END

MPEG VIDEO DECODER, NTSC UPCONVERSION, OSD: What ever signal is requested by the consumer as the source for viewing is processed through this block and is output to the YUV D/As. YUV/DAs: This block takes the digital signals provided to it and converts them to an analog signal which is usable by the signal processing circuits. All signals are routed out through the line labeled 2.14 YUV/YIQ, (NTSC Signal up converted to 480P or 2.14 HYPBPR which is the HDTV output as 1080I. MPEG/AC-3 AUDIO DECODER: This block processes the audio component from the ARM/TRANSPORT or the block A/Ds AUDIO, which is the NTSC audio processed by the Pro Logic decoding circuit, labeled as 5.1, (Front Left, Front Right, Center, Rear Left and Rear Right + Sub Woofer audio also called LFE. Then this block processes the signal and outputs all audio to the Audio D/As. AUDIO D/As: This block is the Digital to Analog converter which converts the digital audio signal sent to it by the ARM/ TRANSPORT block and converts it to a usable analog signal to be processed by the audio output section. The audio labeling is comprised of the following: L/R = Audio Front Left and Right LS/RS = Rear or Surround audio Left and Right C/LFE = C for Center and LFE for Sub Woofer, also called Low Frequency Effects.
Page 01-04
DP85 FRONT END BLOCK DM-1 Module

Satellite Satellite Card SDPhone IR from Ft. Panel Dimmer, AD, Key In
From Main Micro
SD-A/V SATELLITE TUNER/IF SATELLITE LINK LINK MIX
MODEM
NRSS/ISO7815 DRAM ROM
Terrestrial Cable
ARM/ TRANSPORT
HD/NTSC TUNER/IF SPLITTER
VSB
HDTV LINK
Data Address Handshake
MPEG/AC-3 AUDIO DECODER

5.1 Audio Digital
AUDIO D/A's
RF Out PinP Tuner
MTS STEREO DECODER
NTSC YUV A/D
L/R
Composite Video 1HYIQ From Main Micro
MPEG VIDEO DECODER NTSC UPCONVERSION OSD
SRAM
A/D's AUDIO
EEROM
L/R
YUV D/As
L/R LS/RS C/LFE
2.14YUV/YIQ 2.14 HYPBPR To 2H Video Circuit
Page 01-05
BLOCK DIAGRAM EXPLANATION A/V SELECTOR

C. VIDEO (MAIN) and R/L (AUDIO MAIN): NTSC Video and NTSC Audio is routed from the DM-1 Block diagram. They are shown in the Block Diagram as one line, but they are separate signals. Anytime a signal is routed from the DM-1 or going to the DM-1 module, they must be sent through a DM-1 I/F block. This block reduces the noise by a noise cancellation process. This process uses the output of a comparator and routes the output back to the negative input to subtract the noise. It also level shifts the signal to make it useable by the circuit to which it is routed. DM-1 I/F BA4558: This is the noise cancellation and level shift block. AUDIO/VIDEO SELECTOR TA8851BN: This is the selector IC. Dependant upon the customers viewing preference, the DM-1 will communicate via I2C bus communications and select the NTSC signal which is sent to the demodulator. The demodulator prepares the NTSC signal for the DM-1 module. This IC selects the following inputs; Main tuner Video One, Two or Three S-In One, Two or Three PinP Video and Audio outputs. This can be any of the input provided above except the PinP has its own tuner. Note: PinP isnt available when the customer has selected Direct TV or ATSC as its source. This is because, as will be shown later, the PinP Video is super exposed upon the NTSC video only. Any video source selected for the Main picture will be routed to the 3D Y/C module. Note: There are NO Component inputs on this set.
Page 01-06
A/V SELECTOR BLOCK DP85 CHASSIS

TERMINAL P.W.B.
C. Video (Main) R/L (Audio Main) PinP Video to PinP Unit
Video 4 V4, S4, L/R4
DM-1 I/F B4558
PinP Video and MonoAudio Selected L/R (NTSC Main Audio) R/L (Main) Video D YC To 3DYC
Comp. Video (Main)
RF from DM-1
+5V
+9V PinP Video Mono
PinP Tuner U001

Lock Clock Data Enable
VT+33V
AUDIO/VIDEO SELECTOR TA8851BN
9V I2C
Video One In
Video Two In
Video Three In
PinP L/R Out To Audio Out PWB
V1 S1 L/R1
V2 S2 L/R2
V3 S3 L/R3 Page 01-07
BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

the signal in one of 4 ways. Normal: This will display a standard 4X3 picture with black panels on each side of the picture. Fill: This will expand the picture to fill the screen. The top and bottom will be cropped. Full: This will expand the picture side ways and fill 3D Y/C: the screen. However the picture will be non-linear. The 3D Y/C separates luminance from the chroma. It Smooth Wide: This will keep the center of the picalso add the 3D effect, (if the 3D Y/C is turned on ture linear and stretch the outside edges to fill the within the menu). Noise is canceled and the two sepascreen. rate components are output to the Video/Chroma DeWith the four choices above, the DM-1 module controls modulator. the signal for 3 of them; Normal, Fill and Full. However, during Smooth Wide, the deflection circuit is switched to VIDEO/CHROMA DEMODULATOR: perform the stretching of the sides. The slave MicroprocThis IC decodes the signal down to its Luminance and essor outputs S.Wide during this time. Chroma. components and outputs it as 1HYIQ.
MAIN VIDEO FROM SELECTOR IC: At the bottom left hand side is shown the Main Video from Selector label. This is the NTSC video from the selector IC. This is routed to two blocks.
CUT OFF: = Output; labeled as V. Stop, during the SerDM-1 I/F: vice adjustments for Cut Off, (Screen Background conNoise cancellation and level shifting preparing the sig- trols), the vertical must be collapsed. This output causes nal for the DM-1 module. the B+ to the vertical output IC front end to be grounded and grounds the vertical trigger pulse called V. Saw. 1HYIQ: 1HY = Standard NTSC format luminance. (Also D. SIZE: = Output; labeled as Digicon Size, during Smooth Wide mode, the Digital Convergence Unit, hear known as 480I). after called DCU, must know that the set is in the disI and Q = Standard NTSC format, demodulated torted deflection mode. This signal tells the DCU just chroma components. that. SYNC DET.: Separates the Sync signal from the composite video sig- MAGIC SW: = Input; when the customer presses the Magic Focus button on the control panel, the DCU notinal. fies the slave micro. That it is busy performing Magic Focus. The slave micro. Notifies the DM-1 module and SYNC DET.: This block outputs composite sync to the PinP unit which the DM-1 module ignores infrared pulses from the reis used for timing for display. This is specifically related mote control. to the Demodulator, D/As and Read/Write clock. The Read/Write clock also is controlled by the frequency of CLOSED CAP. DATA: = Input; This input receives the composite sync signal and decodes the Closed Caption the Subcarrier also called fsc. The Composite sync is also sent to the DM-1 on the line Data. (Data Slice line 21) and the communicates with the labeled as 1H Composite Sync. The DM-1 uses this sig- DM-1 Module. The DM-1 Module actually introduces nal for OSD positioning, auto channel detection and AFC the Closed Caption Characters into the Video stream. loop activation. F. PANEL: = Output, Dependant upon the customers menu selection, will determine the IRE level of the side TV uCOM MICROPROCESSOR: This is the slave Microprocessor or Sub-Microprocessor. panels when 4X3 Normal mode is used. By raising the side panel IRE levels, the 4X3 picture wont burn in the This IC is in constant communications with the DM-1 module. The slave uP. Receives or outputs the following CRTs. MAIN SYNC DET: = Input; this is used for detecting the signals; Closed Caption Data. This information is routed to the DM-1 module for OSD generation. NOTE: the subHBLK: = Input; this is the Horizontal Blanking signal. micro. Doesnt produce OSD characters for Closed CapUsed for Service OSD signal creation timing. tion. S.WIDE: = Output; when the customer watches regular PinP SYNC DET: = Input; PinP tuner sync is routed to NTSC 4X3 aspect source, they have a choice of viewing the sub-micro. And is used during PinP tuner channel
Page 01-08
BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

selection to activate AFC. MAIN SYNC DET. = Input; This input is used for Service OSD positioning and Auto Programming channel detection. PinP SYNC DET. = Input; This input is used for judgement of the Slave Microprocessor to determine the AFC Loop activity of the PinP Tuner. MUTE (Audio): = Output; during channel change, external video selection with no input, power up or power off, and loss of Vertical Blanking, the audio and video are muted. V.MUTE (Video): = Output; during child lock, channel change, or power on/off, the video is muted. POWER: = Output; when the front power button or the remote power button is pressed, the DM-1 module notifies the sub-micro. And the sub-micro. Outputs a power on/off command to the relay driver Q-007. Outputs high for ON and low for OFF. OSD & OSD BLK: = Output, this is the on screen characters for the Service Menu only. OSD Blk is OSD blanking. This cleans us the video where the OSD is to be inserted. HV BLK: = Input; this inputs are utilized by the Microprocessor for Service OSD positioning. HV BLK PH: = Output; during Service Adjustment and in the NTSC normal mode. This picture doesnt fill the screen. The areas on the side of the picture are called Side Panels. This can be adjusted. The HV BLK PH, controls the timing of the side panel OSD outputs. SIDE PANEL APL FROM 2H VIDEO PWB: = Input; the Microprocessor receives a pulse created within the 2H video PWB. This pulse represents the timing pulse for the Side Panel OSD production. of a quad Or Gate and outputs the signal to be superimposed upon the video signal path from the DM-1 Module. PinP VIDEO FROM SELECTOR IC: The video from the PinP tuner is routed to the PinP unit and the Sub Microprocessor for Closed Caption decoding.
Blocks continued; OSD MIX: Only the Service menu OSD is output from the Slave Microprocessor. The Digital convergence unit puts out OSD characters as well. This characters product the Service Grid and other text during Digital Convergence adjustments and/or Magic Focus. The two OSD sources are received by the OSD Mix. This is comprised
Page 01-09
DP-85 CHASSIS SYSTEM CONTROL & SIGNAL PROCESSING BLOCK

1HYIQ 1 H Composite Sync Digital OSD / Busy
AD8056
PinP Unit
3D Y/C Unit
VIDEO/ CHROMA
Y/C
DM-1 I/F
TV uCOM Microprocessor
I2C HBlk S. Wide Cut. Off D. Size Magic Sw. Closed Cap. Data F Panel Main Sync Det PinP Sync Det Mute (Audio) V.Mute (Video) Power OSD & OSD Blk for Service Menu
OSD RGB Ys
OSD MIX
+
DEMOD
YIQ Mix YIQ
Y/C PinP Video Y H Sync V Sync
Clamp I2C
OSD RGB Ys
Sync Det. MEMORY Sync Det.

I2C HV BLK
H BLK PH Side Panel APL from 2H Video PWB
CCD Video PinP
PinP Sync Det.

PinP V
PinP Video from Selector IC
Main Video from Selector IC
SIGNAL P.W.B.
CCD Video Main
Page 01-10
BLOCK DIAGRAM EXPLANATION 2H VIDEO

The 2H Video PWB is similar to the Rainforest circuits used in the past. The YUV/YIQ (480P) and/or the Y-PR/PB (1080I) is routed through another DM-1 Interface IC for noise cancellation and level shifting and into the Rainforest chip, IX01. Here the signal is prepared for the CRTs. Pedestal level detection, Chroma preparation, OSD RGB from either the DCU or the Slave Microprocessor is input here. Remember that the OSD for Customer usage such as the Channel numbers, clock, Main Menu, etc.. is generated by the DM-1 Module. Also, ABL controls the brightness and Contrast; as well as the color level at this chip. The Velocity modulation control signal is produced from the Rainforest IC. This signal is a representative of the Peak White components of luminance and drives the Velocity Modulation coils on each CRT.
Page 01-11
2 H VIDEO BLOCK DP-85 CHASSIS

2H VIDEO P.W.B.
I2C ABL OSD RGB
YUV/YIQ/ Y PB PR 2.14 HV SYNC
+9V +5V
RGB PROCESSOR TA1276AN

YUV
RGB VM
RGB
YUV YIQ YPBPR
Clamp
H/V Blk.
YUV/YIQ/ Y PB PR
DM-1 I/F
+5V -5V Y
APL DETECT
SPANEL Side Panel APL
2.14 HV SYNC 2.14 HV SYNC
HV. Blk. Gen.

+9V Clamp
HBLK PH HV Blk
CLAMP GEN.
2.14 SYNC
Page 01-12
BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

The 61HDX98B deflection circuit differs from conventional Hitachi product. It utilizes in a sense, two horizontal output circuits. One for Deflection and on for High Voltage. The notations around the Block diagram will be described in a counter clock wise fashion as best a possible. CUT OFF: Cut of collapses the Vertical circuit during I2C Bus alignments, during CRT Set Up. I2C: Communication from the Sub Microprocessor I001 during sweep variations due to Standard/NTSC 480P mode and 1080I High Definition mode. Busy notifies the sub Microprocessor I901 which in turn notifies the DM-1 module that the DCU has entered the DCAM. During this time, the DM-1 module ignores the remote control commands. MAGIC SW: When the customer presses the Magic Focus button on the front of the set, it produces a command for the DCU to begin the Magic Focus process.
D SIZE: Digital Size is a control signal for raster enlargement when MAGIC FOCUS is operated. Raster enlargement is required for the MAGIC FOCUS PATTERN to hit the photo sensors. This signal is output from DCU and input to the Sub Microprocessor I901. The Sub Microprocessor conABL: trols the I702 on the DEF.SUB PWB) for enlarging ABL voltage is generated by monitoring the current raster size. through the flyback transformer. This voltage will fluctuate down when the scene is bright and up when In case of AP-85, this control signal is called "A. SIZE". It's the same function between DIG.SIZE and the scene is dark. The ABL voltage will manipulate the screen brightness and contrast to prevent blooming A.SIZE. under these conditions. S WIDE: Smooth Wide is a condition entered through the Menu HV SYNC: The composite sync is routed into the Sync processor by the customer while watching an NTSC 4X3 aspect video source and the customer wants to fill the screen. which determines the sweep condition for the signal being provided. TO CONVERGENCE YOKES: The DCU provides compensation signal for deflection H and V BLK: Horizontal and Vertical Blanking is developed within abnormalities to the convergence output IC. The Conthe Deflection circuit. The Horizontal Blanking pulse vergence output IC in turn, amplify the signals and operates around 13V P/P and is produced by taking a rout them to the convergence yokes. sample pulse from the Deflection transformer T752. The Vertical Blanking pulse is generated from the +26V, 26VP and RETRACE PULSE: The positive 26V and the negative 26V is routed to the Vertical output IC, I601 pin 7. This pulse normally Deflection transformer I752. They enter the transoperates at 23V P/P. former as a pure DC voltage. A 15V P/P horizontal pulse is added to the DC voltage and leaves as +26VP IR: and 26VP. From here these voltages are routed to the The Infrared Pulses coming from the remote control are routed through the Deflection PWB to the Digital Convergence output section and they are rectified. They become +33V and -33V respectively. This procConvergence Unit. During DCAM (Digital Converess prevents the need for another power supply. gence Adjustment Mode), the Remote Control provides manipulation pulses for the DCU. +B 130V: The Deflection transformer receives the 130V V1 DC DIG RGB BUSY: source. This indicates Digital RGB and BUSY. Digital RGB represents the on screen characters produced by the DCU for generating the Digital Conver- DF OUT: Generated from the I702 on the Sub Deflection PWB gence adjustment grid and text produced during certain conditions such as Magic Focus, Sensor Initializa- and the Horizontal Blanking pulses, a Dynamic Focus waveform is created. This is a parabolic waveform that tion, Data Storage, etc Page 01-13

is superimposed upon the static focus voltage to compensate for beam shape abnormalities which occur on the outside edges of the screen because the beam has to travel further to those locations. HV PARABOLA: Described above. I702 on the Sub Deflection PWB generates the Vertical Saw signal. This signal is controlled by several factors. The Sync Processor detection and I2C data communication.
DIST CONTROL: Distortion control is another signal produce by I702 and sent to the Side Pin cushion circuit. These comSCREEN 700V: 700V Supplied to the screen grids on pensation parabolic wave forms are combined with the horizontal circuit to compensate for Side pincushion the CRTs. errors. FOCUS 9KV: Focus voltage supplied to the CRTs. H-SIZE SIDE-PIN CONTROL: This circuit generates the Side Pincushion Distortion compensation pulse which is impressed onto a coil 32Kv HV: located in the output side of the Deflection Output sec32,000 volts DC supplied to the CRTs anodes. tion and compensates for Pin Cushion distortion. TO DEFLECTION YOKES: Horizontal and Vertical deflection wave forms driving HORZ. DRIVE and HORZ. OUT: This circuit comprises the Drive and Output for the the deflection yokes. Deflection output circuit. INTERNAL BLOCKS DESCRIPTION S-CORRECT (SMOOTH MODE): During Smooth mode, the deflection circuit is manipuHV CONTROL: The uPc1344C IC generates the horizontal drive signal lated so that the outside 1/3 of the picture is stretched to fill the screen. The center 2/3 of the picture is left utilized by the High Voltage circuit. The HV control IC receives its locking pulse from the Deflection cir- undistorted. When an S Wide signal is received, a capacitor is switched off on the output side of the Decuit. A feed back voltage is sampled from the High flection output circuit. Voltage Regulation Detector circuit and compared with a reference voltage to maintain an accurate 32KV on the CRTs. PHOTO SENSOR: There are 8 sensors located on the internal outside edges of the cabinet. These Photo Cells receive the VERTICAL OUTPUT: The vertical output utilized in the 61HDX98B operates light patterns being generated during MAGIC FOCUS differently from previous chassis. This circuit utilizes or SENSOR INITIALIZATION and deliver this volta +13V and a 13V to generate the waveform to drive age to the Sensor Distribution circuit. the vertical deflection yokes. A pump up circuit is utilized to product the retrace pulse for the vertical deflec- SENSOR DISTRIBUTION: This represents the amplifiers that receive the Photo tion yoke. Its at this time when a higher pulse is needed because the beam has to travel from the bottom receivers (Photo Cells) inputs during Magic Focus opof the screen to the top very rapidly. The vertical out- eration. put IC receives its trigger pulse from the ramp generator. DIGITAL CONV. UNIT: This is the Digital Convergence Unit. This is a nonrepairable unit. It contains the distortion compensation SYNC PROCESSOR: The Sync Processor located in I702 on the Sub Deflec- wave form generation circuits, RAM, ROM and D/As tion PWB, detects the horizontal sync rate for the dis- for the convergence circuit. played signal, either 480P or 1080I. SERVICE SWITCH: When the set needs a convergence alignment, the SerVERTICAL RAMP GENERATOR: Page 01-14

vice Switch is pressed. This switch is located on the deflection PWB. By removing the front speaker grill, the Service Technician has access to this switch. CONV. OUT: The Convergence output block represents the two (2) Convergence output ICs. These two ICs contain the amplifiers for the Red, Green and Blue convergence outputs. HDT T752: Represents the Deflection output transformer. By separating the Deflection circuit from the High Voltage, any distortions that would be generated by fluctuations within the High Voltage wont be visible within deflection. DYNAMIC FOCUS OUT: This circuit amplifies the parabolic signals provided by the Deflection circuit and I702 on the Sub Deflection PWB and impresses these wave forms onto the static DC voltage use for focus. This keeps the beam as sharp or focused as possible in the corners of the screen. HIGH VOLTAGE REGULATION DETECTOR: This circuit monitors a feed back voltage produced from the High Voltage Flyback transformer and routes an output signal to two circuits. 1.) A sample voltage is sent to the Horizontal Driver IC for regulation of the High Voltage and; 2.) If the High Voltage climbs too high, a shut down signal is produced to shut down the power supply until a repair can be made. FOCUS PACK: The focus pack receives the Focus voltage and the High Voltage and distributes them to the CRTs. FBT TH01: Is the main Flyback Transformer producing High Voltage.
Page 01-15
Cut Off HV Control (uPC1344C)
DP-85 DEFLECTION BLOCK DIAGRAM To Deflection Yokes To Deflection Yokes

HV DRIVE (MC3415IP) HV OUT (IMB12-140) ABL
32Kv HV High Voltage Transformer FBT THO1 FOCUS PACK Focus 12Kv 3 / / 3 Focus (9KV) Screen (700V)
I2C ABL
DC couple VERTICAL OUT LA7648 I2C /3 S Corrected V-SAW Size Regulation Control VERTICAL RAMP GEN. DIST. CONTROL H-SIZE SIDE-PIN V Parabola CONTROL Saw
HIGH VOLTAGE REGULATION DETECTOR HV Parabola
HV Sync
SYNC. PROCESSOR
+
1100V
DYNAMIC FOCUS OUT 2SC4686X3
V Blk
H Blk H Drive
Diode Modulator H Blk HORZ. DRIVE Dig RGB Busy HORZ. OUT
DF Out
Deflection Transformer
IR Dig RGB Busy PHOTO SENSOR /8 SENSOR DISTRIBUTION Page 01-16
Vcp +26V, 26V S Wide
HDT T752
+B (130V)
HV Blk
S-CORRECT (SMOOTH MODE)
IR
Retrace Pulse
HV Blk
34v, -34v 8 / DIGITAL CONV. UNIT 6 / CONV. OUT 6 / To Convergence Yokes SERVICE SWITCH
Magic SW D Size S Wide
From uP
DP-85 CRT PWB BLOCK DIAGRAM

Beam Shape, Beam Alignment, Focus, VM Coil, Deflection and Convergence Yokes
220V 12V
CPT P.W.B. (R) VIDEO OUTPUT AMP
220V 12V
CPT P.W.B. (G) VIDEO OUTPUT AMP G
220V 12V
CPT P.W.B. (B) VIDEO OUTPUT AMP B
220V 26V
VM OUT P.W.B. VM OUT
RGB
VM
Page 01-17
SCREEN
FOCUS CONV.
Def. Yokes
30KV HV
AUDIO OUTPUT SECTION DP-85 CHASSIS

To Headphone Jack +9V L/R -9V From DM-1 TL/TR Fixed Vari Out L/R FR Ext Out FL Ext Out HL/R HL/R
DM-1 I/F
L/R LS/RS/C/LFE
Perfect Volume
+9V
From Audio/Video Selector IC
Headphone Amp
+9V I2C +9V
DM-1 I/F
+9V 9V
TL/TR L/R
CONTROL
RL/RR PinP L/R PinP L/R From Selector IC
FR to Spk FL Clock Data +9V L R
L/R
Graphic Equalizer
Front Audio Amp

26V
FL/R
I2C FL/FR L/R C LFE Clock Data 28V RL/RR HP L/R I2C
Center Audio Amp

21V Sub Woofer
CONTROL
L/R C/LFE
Graphic Equalizer
+9V L/R C
R L
Rear Audio Amp
Headphone L/R CONTROL
L+C R+C
LS/RS +9V Page 01-18
DP-85 REAR PANEL (61HDX98B)

DSS IN
DM-1 MODULE Rear Panel 1

AC-3 Jack Telephone Interface ANT B
SMART CARD SLOT
ANT A
REAR SPEAKER 8 ONLY
+
R
+
L
S-VIDEO
S-VIDEO
+
VIDEO VIDEO VIDEO
INT.
FRONT SPEAKER 8 ONLY

EXT. TRANSMITTER OUT
(MONO)
(MONO)
(MONO)
LFE/SUB WOOFER OUT

R AUDIO AUDIO INPUT 2 R AUDIO INPUT 3 R
R
FIX/VARIABLE OUT
INPUT 1
Page 01-19
DP-85 CHASSIS 4 MODES TO DISPLAY A (4x3) IMAGE ON (16X9) DISPLAY DM-1 Module controls the video content for Normal, Full and Fill modes, while the deflection circuit is manipulated for the Smooth Wide mode.
Side Panel
NORMAL MODE (4x3)
Side Panel Slightly above black to avoid 4X3 burning an image
FULL MODE (4x3)
Normal Mode 4X3 with Black Mask (Linear) FILL MODE (4x3)
Cropped
Full Mode 4X3 Stretched to fit (Non-Linear)

Stretched
SMOOTH WIDE MODE (4x3)
Stretched
Linear
Linear
Cropped
Page 01-20
Fill Mode 4X3 Cropped (Linear)
Smooth Wide Mode 4X3 Center (Linear) Outside edges Stretched to fit (Non-Linear)
Deflection Circuit remains at 33.75KHz for all modes, (NTSC & SDTV = 540P, HDTV = 1080I. (Labeled in schematic as 2.14H)
DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN BLOCK
I901 ShutDown Pin (7) on Power Supply Driver & Output IC
I905 Photocoupler
Shut Down SCR
+3.3V Short Det.
+5V Short Det.
-5V Loss Det.
+9V Short Det.
+5V Too Hi Det.
+3.3Vs Too Hi Det.
+9V Too Hi Det.
+5Vs Too Hi Det.
D3.3V Too Hi Det.
+12VS Too Hi Det.
Page 02-01
DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN DIAGRAM

DIGITAL & SIGNAL POWER SUPPLY SHUT-DOWN Active High
I901
ShutDown Pin (7) on Power Supply Driver & Output IC
I905
Photocoupler
DIGITAL & SIGNAL POWER SUPPLY SHUT-DOWN Active Low
5
Run B+ R907 D905 R919 R908 D964 1/2 AC In Start Up B+
D908
Red LED Shut Down Identification
Q913 ShutDown S.C.R.
TV 5V Short Det.
No Start Up B+ = Off Normal = Glowing Blinks during Shutdown because of the internal current draw. 15.1V ~ 22.5V pin 5 I901
Q917
D972
+5V
D925
+9V TV 9V Short Det. On
NOTE: +12VS is the same as A12V and STBY12V STBY +12V -5V Loss Det.
Off R9A 0 On
E B
Vcc
Q916
D958 D953
Off C
R975 -5VS R976 +5VS
D952
PQS1
B 5 Power
Q914
E
Off On
D974
TV 5V Too Hi Det. +5V
D934
+3.3Vs +3.3V Too Hi Det.
D975
TV 9V Too Hi Det. +9V
D933
+5Vs +5V Too Hi Det.
D938
D3.3V Too Hi Det. D3.3V
D936
+12VS +12VS Too Hi Det.
Page 02-02
DP-85 CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES (SUB POWER PWB) DIGITAL POWER SUPPLY 10 GREEN L.E.D.s and 1 RED L.E.D. (11 Total L.E.Ds. for visual trouble sensing observation)
Audio F/R 28V R927 Audio Center 21V R928 TV 9V R945 TV 5V R9E3 R956 +12VS LNB Power 13V/19V +5VS R965 -5VS R966 +3.3VS D3.3V
R939
R972 R969
D919
D920
D930
D971
D928
D924
D943
D962
D945 D947
ALL GREEN L.E.D.s
D908 is a RED L.E.D. Off = No I901 B+ On (Mid) = I901 B+ On (Bright) = Shutdown
Osc B+
Start Up or Run 24.2V 24.2V 5 I901

R916
Vcc 4 3 1.9V
I905 Shutdown Photocoupler 12 Shut Down Inputs
I905
1 2
Q913 Shutdown SCR
1.9V
Driver/Output IC
7 100% Dead Time &

IC B+ Detection
D908
R919
Page 02-03
DP-85 DIGITAL CIRCUIT POWER SUPPLY DISTRIBUTION DIAGRAM

AC Plug
Live
AC Input FUSE F901 Noise Filter L901, 2, 3 Rectifier D901
Cold
Protector E994 : 7K Protector E995 : 7K Protector E996 : 5K
Rectifier +28V : D911
D919 : F28
REAR +28V
Audio +28V Audio +21V 33VS : +33V
Switching Transformer
Relay S902 Relay S903
D920 : C21
CENTER +21V
T901
DP86 Only Rectifier +24V, 5:D914 Protector E992: 7K Voltage Control 24, 5V Q915
A12V
Regulator +12 : I907
STAND BY +12V D928 : +12V ZD D930 : TV9V D925: <4V D D971 : TV5V D925: <4V D ZD ZD
D936 : >14.7V +12VS D975 : >10.8V +9V D933 : >6.7V +5V
Switching Control I901
Feedback I904
Regulator TV9V : I908
Protect I905 D908: Protect Red LED AC Clock I906 TV ON/OFF Switch Q914, Q918
Regulator TV5V : I914
"D" Short Circuit Detector Protector SCR: Q913
Over Voltage Detector
To Deflection Power Supply Protection Block
RELAY S901 AC Clock 60Hz TV Main ON/OFF ON = LO OFF = Hi
Page 02-04
= RED OR GREEN L.E.D.
DP-85 DEFLECTION POWER SUPPLY SHUTDOWN BLOCK DIAGRAM
Deflection B+ (130V) Excessive Current Det.
Deflection B+ (130V) Excessive Voltage Det.
DP23
IP01
IP06
Photocoupler
QP05 ShutDown S.C.R.
QP06
DP25
DP34 X-RAY PROTECT
220V Short Det. Heater Too High Det. -M13V Loss Det. -M28V Loss Det
Heater Short Det. 13V Short Det.
Flyback Excessive Current Det.
Excessive High Voltage Det.
28V Short Det.
Heater Loss Det.
Deflection Transformer Failure Det. Side Pin Failure Low Det.
Q754
Side Pin Failure High Det. High Voltage Stability Too High Det.
Page 02-05
DP-85 DEFLECTION POWER SUPPLY SHUTDOWN DIAGRAM

RP31 0.47 Deflection B+ (130V) Excessive Current Det.
TP91 13
DP11 CP16 QP04
Deflection B+ 130V Deflection B+ (130V) Excessive Voltage Det.
DP18 DP17 DP19
Deflection Flyback Excessive Current Det. Flyback TH01 RH23 1.2 QH03
IP01
DP23
9 10
IP06
Photocoupler
QP05 ShutDown S.C.R.
DH24 200V Short Det. DP37 220V DP35 ? Heater DP30 13V DP31 28V 28V Short Det. D753 DP27 DP26 RP45 -M28V RP44 +28V DP29 DP28 RP41 -M13V RP40 +13V Heater from Def. Power Supply. Goes to CRT's Heater To High Det. D759
6 1 7 8
Excessive High Voltage Det.
5
DH31 DH25 DH26 DH27 QH07 DP34 DH30
Heater Doesn't go to CRT's
DP36 DP35 May Not Be in Set. DP25 QP06 13V Short Det. X-RAY PROTECT QH06
Heater Loss Det.
High Voltage Stability Too High Det. D754 Side Pin Failure High Det. D760
DP33 DP32 RP42 Q754
-28V Loss Det.
-13V Loss Det. Deflection B+ 130V V1 Q777
Side Pin Failure Low Det.
D757 D756
C769 Deflection Transformer Inoperative Det. H.Blk
T752
Page 02-06
DP-85 CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES DEFLECTION PWB 5 GREEN L.E.D.s and 1 RED L.E.D. (6 Total L.E.Ds. for visual trouble sensing observation)
13V +28V 130V Deflection B+ RP39 RP23 DP15 RP37 RP38 DP20 DP22 DP16 DP21 RP26 RP46 -M13V -M28V
ALL GREEN L.E.D.s
DP06 is a RED L.E.D. Off = No IP01 B+ On (Mid) = IP01 B+ On (Bright) = Shutdown
Osc B+
Start Up or Run 24.2V 24.2V 5 IP01 7

Driver/Output IC 100% Dead Time & IC B+ Detection RP60
Vcc 4 3 1.9V
IP06 Shutdown Photocoupler 16 Shut Down Inputs
IP06
1 2
QP05 Shutdown SCR
1.9V
DP06
Page 02-07
RP17
DP-85 DEFLECTION POWER SUPPLY DISTRIBUTION DIAGRAM

DP36, DP37:<4V DP35: <4V
Live Power Supply Block
Cold Protector EP92: 4K Protector EP93: 5K Protector EP94: 7K Protector EP95: 7K Protector EP96: 7K Protector EP97: 7K Rectifier +220V:DP07 Rectifier +7V:DP08 Rectifier +15V:DP09 Rectifier +15V:DP10 Rectifier +28V:DP12 Rectifier -28V:DP13 Regulator +6.3V: IP02 Regulator +13V: IP03 Regulator -13V: QP01 D
Video +220V
Protector EP91: 4K Switching Transformer
DP32: >7.4V Heater ZD +6.3V DP15: +13V DP30: <5V DP28: >20V Vert/HVcc: D ZD +13V D DP16: M-13V DP28: > -13V D DP20: +28V D DP21: -28V DP26: DP31: <5V >32V ZD Vert: -13V Conver: +28V Conver: -28V
TP91
DP25: >-24V D
Rectifier +130V:DP11
Protector EP96: 7K
DP18: DP22: +130V QP04: >1.4V >166 V D ZD
Deflection +130V
Switching Control IP01
Feedback IP05
Voltage Control +130V: IP04
Protector SCR: QP05
Short Circuit Detector
Over Voltage Detector HVcc Switch QP08 HVcc +12V
Protect IP06 DP06: Protect Red LED Page 02-08 Protect In
Power On/Off
DP-85 Deflection Circuit Protection
DP-85 DEFLECTION Vcc PRODUCTION CIRCUIT
SIGNAL PWB
SUB POWER PWB
DEFLECTION PWB
PQD2
From I907 A12V Reg. A12V or STBY +12V
A12V
5
Start Up Power
DM-1 Module
Power On/Off by Remote or Front Pannel
I001 Slave Micro

Power On/Off
PQS1 Q007 53
Power ON Driver (Relay Driver) Other Power On/Off Circuits
QP08 5
I702
23 VRef-In
DVcc
1 2 DP41
I701 5V Reg. I703 Comp.
PDD1
Run Power
RP66
8
SUB DEFLECTION PWB
13V
From IP03 13V Reg.
Page 02-09
DP-85 SERIES CHASSIS HORIZONTAL DRIVE CIRCUIT

Q701
I702
18 H Out 16 29 17 FBP In
Osc. AVCC Switched AVCC
H. Def. Yoke R H. Def. Yoke G H. Def. Yoke B To Side Pin Circuit H. Sync In To Dynamic Focus Q751
3
26
PDD1 7 9 To I001 OSD Position To PinP Unit PSD2 6 H.Blk.
T751
6 4 1
Q777
1
T752
7 8
To Deflection Loss To X-Ray Protect
Q755
C771
28V C770
130V V1
Def. H Pulse +28V +28P M28V M28P QH09
11 12 9 10
To Convergence Circuit To Sweep Loss Det. Circuit QH08
130V V2 TH01
9
IH01
1 A1
Q1
12
10 Osc
IH02
Drive
QH01
10
High Voltage
Clamp
QH10
12 13
E r r o r
14 1
Ref. V. FBP In QH04 HV Sample QH06 HV Sample too High X-Ray Protect
12
Page 03-01
QH05
DP-85 SERIES CHASSIS VIDEO SIGNAL PATH (Main & Terminal)

Terminal PWB
4V Avx 4 In S-4 In
PST2
U002
11 PinP V 5 Y
Front Control PWB

S Det.
PFV
8 20 21 23 S-Y4 S-C4 5 3
I301
Yout1 Cout1
36 44
PinP V Out
Q301
PST1
11 Q302 13 Q034
PCX
11 13 9 7 Comp/S-Y
Aux Input 4
42
PMT1 Q202
DM-1 Digital Control Center U001 2
3DYC Comb 3DY Filter

S-C 3DC 29 30 31 Y1 In B-Y1 In R-Y1 In Q041
6 I 7 Q PinP Unit
I201
3 + 2 1
Main Video NTSC
3DC Q035
I008
6 C In 3DY 3 Lum/Audio Selector IC 40 Y In
Signal PWB
PST1
3
PinP Video
PinP TUNER (Mono) 20 Always PinP

V1
B-Y 21 Out 20 Y Out R-Y Out 22 Q039 Q040
I011
3 + 2 1
S Det.
S-1 In
S-Y1 S-C1 S-Y2 S-C2
V2 S-2 In V3
S Det.
7 9 11 13 15 17 50
Aux Inputs Page 04-01
I010
3 + 2 1
I009
3 + 2 1
Terminal PWB
PMZ
53 Y QX07 Y
PMS2
14 Y
PZC
1 To CRT PWB 3 5 B G R
QX23 41 QX28 42 QX33 43
IX01
Rainforest IC
IX02
1
+
QX01 3 2 QX03 3 2 3 2 QX05
51 52
V/PR U/PB
QX08 QX09
V/PR U/PB
IX03
1 1
+
V/PR 3 U/PB 5
DM1 PWB
12 V (Cr)
ATSC/ NTSC 10 U (Cb)
Signal Sub PWB
DP-85 CHASSIS A.B.L. CIRCUIT DIAGRAM

PSZ2
RX78 RX79
QX14
RX80
9V DX02 RX82
9
DX01
ABL
CX39
45
IX01 Rainforest IC Signal Sub PWB
CX21
CX20
RX81 CX24
PSZ1 16 17 See uP Data Signal Path SDA2 SCL2 27 SDA2 28 SCL2

RH22 High Voltage B+ 130V V2 RH23 CH18 QH03 See XRay Protect To QH01 Collector of Horz. Output Transistor ABL B+ C TH01
To Anodes
To Focus
3
ABL Pull-Up Resistors CH25 RH56
Deflection PWB
Deflection B+ 130V V1
RH58
RH59
[ Current Path ] 13V DH33 Clamp
PSD2
1 Signal PWB
Page 04-02
As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional)
DP-85 SWEEP & AC LOSS DETECTION CIRCUIT

12V Vertical Blanking From Pin 9 I601 CN01 V. Blk. RN02 RN05 RN03 RN04 DN01
QN01
RN01
QN02
CN02
DN02 DN03
Horz. 13V Loss/ Start Up Spot Killer
QH02
24V P/P 12V RN07 RN10 RN09 Horizontal Blanking From Q755 Emitter CN03 DN04 DN05 RN06 12V RH40
QN04
QN03
RN08 DN11
High Voltage Driver IC DN16
CN04 H. Blk. RN11
QN05
DN06 RN13
IH02
14 Reference 1 Feed Back
RN12 11.6V P/P SPOT From Pin 9 of Micro I001 Cut Off Vertical Output IC
PSD 2 2
Prevents CRT Burn Spot Inhibit
DN14 13 Error Out DN09 12 Error In 7 Drive DN10 RN16 Vert SAW 0V 8.57V 8.57V RN15 CN05 DN07 9.72V RN17 CN06 Page 04-03 RN14 From I906 Pin 3 AC Photo Coupler
10V P/ P
Q610 3
QN07
I601
Invert Input 5
R602
QN06
Stops High Voltage Drive Signals From being produced during 13V start up
Q601 Q602
Non Invert 4 Input 5V R604 R605
DN08 ACK 5V RN17 RN18
Stops Vertical Drive during Cut Off adjustment, I2C
DP-85 SERIES CHASSIS AUDIO SIGNAL PATH (Main, Terminal & Audio Output)
Front Control PWB
4L Avx 4 In 4R NOTE: The J31101 Lum type connector Pins are opposite of PMT1. They are correct here.
8 Aux Input 4 7
20 22 Lum/Audio Selector IC
10 14
AVX 2
1R 2L 2R 3L AVX 3 3R
16 51
PMT1
2 7
L-Audio (NTSC)
I202
1 7
DM-1 Digital Control Center J31101
Main Audio
4 45
Main Audio
PST1
10 11 13 14
Signal PWB
Left Select Right Select
PSU1
1 2 9 10
Left Total Right Total PinP Left PinP Right
I001 Microprocessor 47
43
PST3
SCL1 SDA1
43
SCL1 SDA1
5 4
27 26
PinP 35 L Audio R Out 33 PinP 1 Audio In 3
Signal PWB 1 of 2 Surround PWB 2 of 2

Left Rear Spk Jack Right Rear Spk Jack External Right Spk Jack External Left Spk Jack Front Left Spk
Signal PWB 2 of 2 1
Mono PinP
20
Terminal PWB
PinP Tuner
Rear Output IC
PSP1
5 7
Rear Left Rear Right
Audio Output PWB

Rear Left
PAS2
8 9
Rear Right
12 7
I403
2 4
Q411 D426 D427
PL
2
Int. Spk.
SS01
1
Ext. Spk.
12
I401
FT/ Audio Output IC
11 2 4 11 12
Front Left Front Right D414 Q403 D415
Rear Speaker Off (PAS1 Pin 3) Mute (PAS1 Pin 5)
F L Out F R Out
PR Front Right Spk

2 Page 05-01
Main Audio
Front Speaker Off (PAS1 Pin 1) Mute (PAS1 Pin 5)
1 2
3
Center Spk
PCL
2
Center
I402
Center Audio Output IC
2
Q407
Center D420 Center Speaker Off (PAS1 Pin 2)
4 6
11
LFE/SW
Sub Woofer
D421 Mute (PAS1 Pin 5)
(See Surround Audio Signal Path)
(See Surround Audio Signal Path)
3 + 2 5 + 4 R-Audio (NTSC) 6 -
49
Aux Inputs
PFV
Terminal PWB
I301
8
AVX 1
1L
DP85 SURROUND AUDIO SIGNAL PATH ISO1

30 Ft\ Transmitter Audio Cont 28 PSU1
PinP Audio
10 9 2 1
R L Rt Selected Audio Lt Selected Audio
See Main Audio Selector/Signal PWB
NOTE: The connector Pins on the DM-1 are backwards compared to PMS1.
10 ISO8 8 1
Perfect Volume
3 + 2 -
IS10
1
PMS1
R
3 Right
Total In
3
QS03 QS04
3 + 2 -
IS09
1
1 Left
13 PAS2
Right Front Left Front
Total In
20
QS01 R QS12
Transmitter FL/FR/RL/RR/PinP L/R Out Jacks
IG01
2 1 15 18
Rear Right Rear Left QS08
23 10 32 1
QS07
1 7
3 2 + 5 -6
+
DM-1 MODULE
L Ft R Ft
MAIN AUDIO
Center
To Audio Output PWB

LFE/ Sw
Graphic EQ
Graphic EQ
Fixed/Vari Audio Out L Fixed/Vari Audio Out R Sub Woofer
13 20
QS10 QS09
ISO2
CENT/LFE Mix/Vari Audio Cont.
R Ft
5 3
LFE (Sub Woofer) Center
IS07
1 7
+
3 2 5 6 5 6 3 2
5 (Sub
LFE
Woofer)
7 Center
15
QS13 LFE/Sw Center
6 4
1 32
R Ft
IS05
7 1
Center +
15 R Ft 13 L Ft
18
L Ft R Ft
(Right Front) (Left Front)
L Ft
L Ft
1 To Audio Output PWB 9 10 7

R Ft + Center L Ft + Center
IS12
3 -2 + 5 -6
+
DM-1 MODULE
IG15
1
R Ft + Center L Ft + Center +
Center
3 2
5 + 6 3 + 2 Rear Right Rear Left
IS04
7 1
32 1 15 18
ISO3
Rear/ HeadPhone Audio Cont.
5 3
RR
IS06
7 1
+
5 6 3 2 1 7
11 Rear 9 Rear PHP 1 To 3

Left
Right
LR
Rear Right Rear Left
20 13
HPL HPR
2 + 3 6 + 5 -
IS11
Head Phone Jacks
Page 05-02
DP-85 Series Chassis AUDIO and VIDEO MUTE Circuit

Also see Mute Circuit Diagram (Surround and Audio Output PWB)
A12V R096 D010 R097 R095 C012 D011
Q009 Q010
2H Video PWB From QZ13 and IZ07 HVBlk Rainforest
A5V
R098 R094
R099 V. Mute V Mute 2
I001
V MUTE
RO52 D009 RO92 V Mute
PSZ2
Spot 14 DX05 RY04 25
IX01
FBP In
56
RO51
Q008
RO93
PZC
7
PSD2
Micro Processor D008
PZC 6
RO70 Horizontal & Vertical Sweep Loss Det. AC Loss Det. (From Deflection PWB)
CRT PWBs
"SPOT"
7 Spot Grounds Bias to Q8A3, Q853 & Q803
9V RO10
PSU1
16 V Mute 2 Surround PWB Mute
Q022
Mute 2
MUTE
10
15 Mute 2
R145 Signal PWB Page 05-03
DP-85 MUTE CIRCUIT DIAGRAM (SURROUND PWB)

Also see Audio and Video Mute Circuit Diagram Also see Mute Circuit Diagram (Audio Output PWB)
CS73 Transmiter Right PSU1 DS20 VMUTE2 16 RSC6 CS74 Transmiter Left DS22 MUTE2 15 RSC7 CS77 Fixed/Variable Right DS24 VMUTE2 DS25 RSH1 CS84 Fixed/Variable Right Out DS23 RSH4 CS87 Transmiter Left Out DS21 RSH3 CS86 Transmiter Right Out
QS05
RSC4
QS06
RSC5
QS11
RSF4
RSF2
Fixed/Variable Left DS26 MUTE2 DS27
CS78
RSH2
CS85
Fixed/Variable Left Out
QS12
RSF5
RSF3
DS28
LFE/Sub Woofer DS30
CS82
RSF8
CS83
LFE/Sub Woofer Out
QS14
DS29
RSF9
PSA1 VMUTE2 4 VMUTE
MUTE2
MUTE
See Audio Output Mute Circuit Diagram
Page 05-04
DP-85 MUTE CIRCUIT DIAGRAM (AUDIO OUTPUT PWB)

Also see Audio and Video Mute Circuit Diagram Also see Mute Circuit Diagram (Surround PWB)
C401 Front Right PAS1 D412 MUTE 5 R416 C402 Front Left D413 Ft Spk Off 1 D414 R418 D415 VMUTE 4 C409 R415 R417 R420 R413 C404 R412 C403
4
Q401
R414
Front Right
I401
Front Audio Output IC
2
Q402
R415
Front Left
Q403
11
C409
Mute
C440 Rear Right D424
R444
C442
4
Q409
R448 C402 R413 C404 R446
Rear Right
I403
Rear Audio Output IC
Rear Left Rear Spk 3 Off D425 D426 R450 D427 C447 R451
2
Q410
R449 R447
Rear Left
Q411
R452
11
C448
Mute
Center Audio Output IC C423 D418 Center Spk Off D419 2 D420 R436 D421 C429 R437 R449 R438 Rear Left R431 C425
I402
2
Q406
R433
Center
Center Audio Output IC

Mute
Q407
11
C430
Page 05-05
DP-85 CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

Memory
DM-1
12 11 10 9 3 4 5 6
I002
IP 19 23 17 21
I001 Main Up
OSD B 42
Adj B
Adj B Dig OSD B
10 9 4 5 1 2 12 13
I105
D/H OSD Sel PSZ1

8 BTX 6 GTX 3 RTX 11 OSD Blk
Q012 Q013 Q014 Q011
13 OSD B 12 OSD G 11 OSD R 14 OSD Blk
QX17
33
I501
Rainforest
41
PZC
QX33
5
OSD G
43
Adj G
Adj G Dig OSD G
QX16
34
B To CRTs G R
QX15
35 32
QX28
42 3
PMS2
OSD R 54
Adj R
Adj R Dig OSD R
R OSD Blk
57 Busy 44 Auto Conv. Sw. 51 OSD Blk
QX23
43 1
Signal PWB
To Blue Convergence Yokes 1 2
IR In
2 9 4 7
Q002
+5V
Busy 2
5V
2
PMF IR
Out
Signal PWB Deflection PWB

SK01 "DCAM" Digital
Convergence Mode
-5V
PDG
PCB
+27P +33V 10 5 15 BH 14 GH + BV + 18 16 11 13 9 + 17 8 12 4 CYV+ CYVCYH+ CYH2 1 4 3
+5V +5V SRAM HBlk
3 4 5 6 7 8 9 10 11 12 13
UKDG HC2111ASY
IK05
HMO1
IR Receiver 3 1
PSD4 PFS
QM01 2 1 2 3 4 5 6 7 BUSY OSD R IR-In OSDG ADJ OSDB STAT
QK0 6 QK0 7 QK0 8
D Size V Sync
QM05
IR Out
PDS 2of 2
12 BV BH Gnd GV GH Gnd RV RH Mute 13 14 15 16 17 18
PCG
7 CYH+ 1 CYH4
To Green Convergence Yokes
Ft. Control PWB

+5V N/C Gnd Gnd S7 S6
PDS1
1 2 3 4 5 6 7 8 9 10 11 12
14 15
Digital Convergence Unit "DCU"
-27P
-33V CYV1
17 8 12 GV 15 RV 14 RH + + -
4 18 16
CYV+ 2
5V Digital
1 of 2 PDS
Gnd S7 S6 S5 S4 S3 S2 S1 S0 1 2 3 4
"Mounted on Deflection PWB"
19 20
IK04
PCR
CYH+ 2 CYH1 CYH+ CYH4 3
To Red Convergence Yokes
11 13 8
Sensor PWB LED S0-S7 8 Total Sensors
S5 S4 S3 S2 S1 S0
5 6 7 8 9 10
Normal 1 "Lo" IK02

3 2 +28V
6 10 +27P
+ 5
+33V
Page 06-01
Deflection PWB
11
Deflection PWB
DIGITAL CONVERGENCE OVERLAY AND MAGIC FOCUS 4 MODES TO DISPLAY A (4x3) IMAGE ON (16X9) DISPLAY
1
NORMAL MODE (4x3)
FULL MODE (4x3)
Normal Mode 4X3 with Black Mask (Liner) DIGITAL CONVERGENCE ALIGNMENT When performing a complete Digital Convergence Alignment, it is necessary to utilize an Overlay. The 61HDX98B will require 2 (two) different overlays. One overlay will be utilized for any of the following: 1.) Normal mode 2.) Full mode 3.) Fill mode And a different overlay will be utilized for: 4.) Smooth Wide Mode After completion of Digital Convergence Alignment, Memory Store must be performed. After Memory Store, Sensor Initialization must be performed as well. Sensor Initialization must be performed after the Digital Convergence alignment data is STORED for any one of the following modes: 1.) Normal mode 2.) Full mode 3.) Fill mode Also, Sensor Initialization must be performed after the Digital Convergence alignment data is STORED for the following 4.) Smooth Wide Mode mode
Full Mode 4X3 Stretched to fit (NonLiner)
FILL MODE (4x3) Cropped
Cropped Fill Mode 4X3 Cropped (Liner)
SMOOTH WIDE MODE (4x3) Liner
MAGIC FOCUS (AUTO DIGITAL CONVERGENCE) Customer's function When the customer presses the magic focus button, it will be necessary for them to perform Magic Focus in similar fashion. Pressing Magic Focus will correct any one of the following Modes: 1.) Normal mode 2.) Full mode 3.) Fill mode Magic Focus must also be pressed for: 4.) Smooth Wide Mode mode
Liner
Stretched Stretched Smooth Wide Mode 4X3 Center (Liner) Outside edges Stretched to fit (NonLiner)
Deflection Circuit remains at 23.75KHz for all modes, even HDTV 16X9. (Labeled in schematic as 2.14H)
Page 06-02
DIGITAL CONVERGENCE OVERLAY DIMENSIONS

DIGITAL CONVERGENCE OVERLAY FULL MODE
1350 20 88 41 49 97 97 97 97 97 97 49 41 V. SIZE Centering Offset R B 762 113.4 113.4 113.4 113.4 H. SIZE 113.4 113.4 113.4 113.4 88 20
Part Number H312182A
DIGITAL CONVERGENCE OVERLAY SMOOTH MODE

1350 26 95 46.7 47.8 95.5 95.5 95.5 95.5 95.5 95.5 47.8 46.7 V. SIZE Centering Offset R B 762 119 114 104 104 H. SIZE 107 107 107 119 95 26
Part Number H312221
Page 06-03
DP85 SERIES CHASSIS "CLU-614MP" REMOTE CONTROL REMOTE PERSONALITY WHILE IN THE DIGITAL CONVERGENCE ADJUSTMENT MODE D.C.A.M.
To Clear R.A.M. data. Turn set OFF. Press and hold the Service Button on deflection P.W.B. Then Power Button. "PIP" = "ROM READ" Reads old R.O.M. data. (Last data stored in R.O.M. (Press 2 times) "PIP CH" = "INITIALIZE" Perform after STORE & before EXIT [SWAP + PIP CH] "ANT" = "PHASE" * (Aligns Cursor to Grid)
POWER
D.C.A.M. Digital convergence adjustment mode "SWAP" = "ROM WRITE" (STORE) Stores data into R.O.M.. (Press 2 times)
TV
CABLE
SAT
DTV/SAT
PIP
SWAP
PIP CH
ANT
MOVE
TV / CABLE / SAT V C R
"MOVE" = "RASTER ADJ" Used to align Red and Blue raster with Green. (2 Additional lines will Appear)
LAST
AUDIO
MUTE
"INFO" = "CALCULATION" (Calculates mid-points) "MENU" = "REMOVE COLOR" Removes color not being adjusted. (Will NOT remove GREEN ) "USER" ="GREEN adjust" Digital Cursor Blinks GREEN 3x3 adjustment mode (Press 5 times), can only be entered when R.A.M. is cleared. "MOVES DIGITAL CURSOR" Moves Adjustment Point (2) Up, (4) Left, (5) Down, (6) Right "INPUT" = "BLUE adjust" Digital Cursor Blinks BLUE 13 x 9 adjustment mode (Press 5 times)
VOL
CH
INFO GUIDE USER

FAV CH
EXIT
L I G H T
HELP
MENU
FAV CH
"EXIT" = "ENTER & EXIT" Enter or Exit the D.C.A.M. Must initially enter D.C.A.M. with Service Button on chassis. (Press 5X) Toggles between External Video and Internally generated Cross hatch. After exiting the DCAM, set can change channels or external video source. "CURSOR KEYS" = "(ADJUSTMENT)" Adjust the selected color at the current stopping position. Up Down Left Right " 0 " = "RED adjust" Digital Cursor Blinks RED 7x5 adjustment mode (Press 5 times)
SVCS SCHED REC SELECT
1 4 7
INPUT
2 5 8 0 HITACHI CLU-614MP
3 6 9
C.S.
PAGE 06-04
DP-85 CHASSIS SLAVE MICROPROCESSOR I-001 PIN/PORT DESCRIPTION

Pin No. ID 1 HSYNC 2 VSYNC 3 AD4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 TIM2 P43 AD3 AD2 P26 P27 PWM4 P50 P01 P47 P02 P51 SIN N/A INT1 N/A SOUT N/A SCLK Avcc HLF RVCO VHOLD CVIN CNVSS OSC In OSC Out VSS Vcc OSC In OSC Out Port Identification OSD H. Pulse OSD V.Pulse AFC PIP Sync Det AC (50/60 Hz) Side Panel APL Dimmer V.STOP CH Change Mute H.BLK-HP MAIN/PinP SCL Smooth Wide SDA 4:3 Tx N/A Request N/A Rx N/A Clock Avcc HLF TRVCO VHOLD C. Video Input CNVSS OSC in OSC Out Ground Vcc OSC In OSC Out Ground +5V Resistive Fixed Fixed by Capacitor Input for Composite Video for Closed Caption detection. However, the DM-1 module actually generates the Closed Caption characters. Signal Function Receives Horizontal Blanking pulses 5VP/P for Service OSD positioning Receives Vertical Blanking pulses 5VP/P for Service OSD positioning Receives the AFC S-Curve signal produced by the PinP tuner indicating the accuracy of the PinP tuning. Detection of PinP Tuner Sync for Auto Programming and AFC Detection of A/C line frequency from Schmitt Amp Q015 and Q016 Timing Pulse input for OSD creation of Side Panels (Not Used) Cutoff. This output Stops the Vertical circuit and shuts off the Spot circuit Mutes Audio through Q022 to Surround PWB during channel change Outputs a control signal to the RC network attached to IZ06 controlling the phase of the Side Pannel pulses. Outputs a control signal to I012 for selection of Main Sync or PinP Sync. Clock for the EEPROM Outputs control signal to Q753 and I751 to switch deflection to Smooth Wide Data for the EEPROM When Fill, Full or Smooth Wide mode is selected in NTSC, output high to prevent generation of Mask Pulse since no side panels are used. Data output from Slave Micro to DM-1 module No Connection Request data from/to the DM-1 Module No Connection Data input from DM-1 module to Slave Micro No Connection Clock for the DM-1 data transmission +5V Active Pulse Pulse Signal Low Pulse Pulse n/a High High High High Data High Data High Data Data Data Data
Page 07-01
DP-85 CHASSIS SLAVE MICROPROCESSOR I-001 PIN/PORT DESCRIPTION

Pin No. ID 36 CVIN 37 38 39 40 41 42 43 44 45 46 47 48 49 50 53 54 55 56 57 58 59 60 61 62 63 64 P31 P30 P03 P16 P15 SDA2 SDA1 P67 SCL2 P66 SCL1 P65 P10 P20 P20 P62 P07 P61 P06 P60 P05 P04 OSC Blk B G R Port Identification Reset CLOCK DATA ENABLE Headphone SEL Det LOCK SDA SDA Auto Convergence SW SCL P.BLK. SCL Data KEYIN KEYIN Power ON/OFF Clock Auto Convergence Size V.MUTE Auto Convergence Busy UV/IQ HOR. Det Run Supply Det. OSD (Blk) OSD (B) OSD (G) OSD (R) Function Reset active Low. Reset by I003 during first AC power application and by Q026 when the DM-1 module resets the Slave Microprocessor. Clock for the PinP Tuner data communications Data for the PinP Tuner for Channel change, Programmable Divider, band selection, etc.. Enables the reception of data by the PinP Tuner Active Low detects the insertion of the Headphone Jack Notifies the Slave Micro by a Low, when the PinP tuner PLL Phase Detector is locked Data for controlling the 1H Video, 2.14 Video Processor, PinP, LFE/Center Audio Control, Headphone/Rear Audio Control, 3DYC and Deflection IC's. Data for the PinP/Front audio controller and AV switch IC When the Magic Focus switch is pressed, the DM-1 module notifies the Slave Micro. Then the Slave Micro outputs a high from this pin to the DCU to start Magic Focus. Clock for controlling the 1H Video/Chroma, 2.14 Video Processor, PinP, LFE/Center Audio Control, Headphone/Rear Audio Control, 3DYC and Deflection IC's. (Not Used) Clock for the PinP/Front audio controller and AV switch IC Data to control the Front L/R and Center Graphic Equalizer Not Used. Notification of the OEM in which the chassis is used. Diode D002 identifies it as Hitachi by feeding back Key Out2 pulses from pin 38. When the DM-1 Module instructs the Slave Micro. to turn ON, this output goes high Clock for data communications to control the Front L/R and Center Graphic Equalizer When Magic Focus is initialized or run, the deflection size is widened to guarantee light strikes the Photo cells. Mutes Audio and Video through Q008 and Q010 to Sub Video and Surround PWB during channel change Whe the DCU is activated by the Service Only switch, this pin is notified via Q002. After notification, the Slave Microprocessor notifies the DM-1 module via data to ignore Infrared commands. Not Used. Receives a High when the 130V line is drawing excessive current. Shuts off relay. (Not Used) Outputs a pulse slight wider and in time with the OSD characters to clean up video where character will be displayed. Outputs Blue characters for the Service Menu Outputs Green characters for the Service Menu Outputs Red characters for the Service Menu Active Low Data Data Data Low Low Data Data High Data n/a Data Data n/a Data High Data High High High n/a High n/a Pulse Pulse Pulse Pulse
Page 07-02
DP-85 SYSTEM CONTROL PORT DESCRIPTION

U001 AC (50/60 Hz) PIP Sync Det Side Panel APL (N/A) Dimmer CH Change Mute Smooth Wide H.BLK-HP Arm Up DM-1 Request Clock Tx Rx Auto Convergence SW Power On/Off V.MUTE V.STOP (N/A) P.BLK Headphne SEL Det HOR. Det (N/A) Run Supply Det Auto Convergence Busy Auto Convergence Size OSD (Blk) OSD (B) OSD (G) OSD (R) OSD H.Pulse OSD V.Pulse (N/A) UV/IQ 4:3 MAIN/PinP C. Video Input P43 TIM2 AD3 AD2 P27 P47
7 39 8 41 10 14 11 19 13 23 3 49 50 6 5
I001
37 38
P31 P30 P03 P15 AD4 P10/ P23 P01 P02 SCL1
CLOCK DATA ENABLE LOCK AFC KEYIN SCL SDA I002
PINP TUNER
PWM4 INT1 SCLK SIN

17
EEPROM
15 47
SOUT P67 P20 P61 P26 P66 P16 P05 P04 P06 P07
44 53 56 9 46 40 59 60 57 55
21
43 45 42
SDA1 SCL2 SDA2
PINP/Front SCL IS01 Audio Control SDA 1H Video/ SCL I008 Chroma SDA 2.14H Video SCL IX01 Processor SDA SCL U002 PinP SDA
130V Ex. Current
SCL SDA
I301 AV SW
OSC Blk B G R
62 63 64
61
LFE/Center SCL IS02 Audio Control SDA Headphone/Rear SCL IS03 Audio Control SDA SCL SDA U301 3D Y/C Deflection
SCL I702 SDA

1 2 48 54
HSYNC VSYNC P60 P51 P50

58 16 12 28
P65 P62
IG02 Data Clock IG11 Data Clock Reset
Front L/R Graphic Equalizer Center Graphic Equalizer

Page 07-03
CVIN
36
CVIN
DP-85 CHASSIS MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT DIAGRAM

U002 IOO1 Micro Processor
SCL2 SDA2 NOTE: J22600 Lum type connector Pins on the DM-1 are backwards compared to PMS2. ICP TX ICP REQUEST ICP RX ICPCLK 17 19 21 23 45 42 2 1
SDA2 SCL2
I008 PinP UNIT

SDA2
Sub Deflection PWB
1H Video/ Chroma 34 33
SCL2
I702
Sweep Control
PSD1
1 2
PDD2
9 8 4 SCL2 3 SDA2
PCX
3 2
SCL2 SDA2
3D Y/C UNIT
PMS2
5 3 6 4 10
PSZ1
17
2H Video PWB 26 SCL2
Surround PWB 16
IX01
IS02
Center/LFE Audio Control
J22600
12 9 11
DM-1 MODULE
16
27 SDA2 Rainforest
17
PSU1
SDA3 SCL3 15 13 5 SDA3 6 SCL3
16 SCL2 SDA2 GEQ CLOCK GEQ DATA 27 SCL1 26

SDA1
IS03
Rear/Headphone Audio Control
IOO2 EEPROM
4 5 12 13 6 7
17
GEQ CLOCK 54 GEQ DATA 48
16 17 16 17
IG02
Front Equalizer
IS01
Front/Transmit Audio Control
IG11
Center Equalizer
PinP Tuner Enable 39 PinP Tuner Data 38 PinP Tuner Clock 37 SCL1 SDA1 43 47 Page 07-04
17 16 15
Enable Data Clock
U001
Tuner 2 (Mono) Pinp Terminal PWB
PST3
5 4
I301
A/V Select 27 SCL1 26 SDA1
DP-85 SERVICE ADJUSTMENT ORDER PREHEAT BEFORE BEGINNING Order

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Adjustment Item Cut Off Pre Focus DCU Phase Data Setting DCU Phase Data Setting Horz. Position Adj. (Coarse) Horz. Position Adj. (Coarse) Raster Tilt Beam Alignment Raster Position Horz. Blanking Phase Horz. Size Adjust Vertical Size Adjust Trapezoid Side Pin Horz. Size Adj. Vertical Size Adjust Trapezoid Side Pin Beam Form Lens Focus Adjust Static Focus Adjust Blue Defocus White Balance Adjustment Sub Brightness Adjustment Horz. Position Adjustment Horz. Position Adjustment Convergence Alignment Convergence Alignment Magic Focus Initialize Magic Focus Initialize
Screen Format FULL FULL FULL SMOOTH FULL SMOOTH FULL FULL FULL FULL FULL FULL FULL FULL SMOOTH SMOOTH SMOOTH SMOOTH NORMAL FULL FULL FULL FULL FULL FULL SMOOTH FULL SMOOTH FULL SMOOTH
Signal NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC NTSC DCU Grid NTSC NTSC NTSC NTSC NTSC NTSC NTSC Color Bar NTSC NTSC NTSC NTSC NTSC NTSC
DCU Data
CLEAR CLEAR CLEAR CLEAR CLEAR CLEAR CLEAR CLEAR CLEAR CLEAR
CLEAR to start
It is necessary to follow the order when performing an alignment on the 61HDX98B

P A G E 0 8- 0 1
DP-85 I2C SERVICE MODE Page 1 of 4 Total of 117 Adj. with 13 Field Adjustments
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 OSD (Text) SERVIC SUBBRT HBLKPH HPOS-F SPIN TRAP HSIZ VSIZ-F H-POS-S SPIN-S TRAP-S HSIZ-S VSIZ-S PHPOSI PVPOSI CONT CONT-T BRT-YIQ BRT-T C-YIQ C-170 C-709 T-YIQ T-170 T-709 S-NTSC S-SDTV S-HDTV S-T G-9300 ADJUSTMENT ITEMS SERVICE SUB BRIGHTNESS
H. BLK. PHASE
H. Position (Full) Side Pin (Full) Trapezoid (Full) H. Size (Full) V. Size (Full) H. Position (Smooth) Side Pin (Smooth) Trapezoid (Smooth) H. Size (Smooth) V. Size (Smooth) PIP H. Position (CENTER) PIP V. Position (CENTER) Contrast (CENTER) Contrast (Center offset) Theater Mode Brightness YIQ Black Level (Center offset) Theater Mode Color (Center) (NTSC-YIQ) Color (Center) (SMPTE-170M) Color (Center) (ITU-R709) Tint (Center) (NTSC-YIQ) Tint (Center) (SMPTE-170M) Tint (Center) (ITU-R709) Sharpness (Center) (NTSC) Sharpness (Center) (SDTV) Sharpness (Center) (HDTV) Sharpness (Center offset) Theater Mode Green Drive (9300K)
ADJ. INIT. ADJ. VARIABLE RANGE RANGE VALUE Off/On Off YES 0~255 127 YES -40IRE to +40IRE 0~63 32 YES 0~127 76 YES 0~63 22 YES 0~63 25 YES 0~127 30 YES 0~127 46 YES 0~127 76 YES 0~63 18 YES 0~63 26 YES 0~127 58 YES 0~127 47 YES 0~63 14 0~63 12 0~127 63 UNI-COLOR -18dB to 0dB 0~127 63 UNI-COLOR -18dB to 0dB 0~255 0~127 0~127 0~127 0~127 0~127 0~127 0~127 0~127 0~127 0~127 0~127 127 63 63 63 63 63 63 63 18 63 63 63 -40IRE to +40IRE Color Min -20dB to +4dB
CONTROLLED DEVICE TA1276AN uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 PinP Unit PinP Unit TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN Page 08-02
TINT -32deg to +32deg
Sharpness Min -20dB to +14dB
SHARPNESS -20dB to +14dB DRIVE -5dB to 0dB to +3dB
Only adjust those adjustments with a YES in the ADJ column.
No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 OSD (Text) B-9300 G-7500 B-7500 R-CUT G-CUT B-CUT HFVM HFVO SPB-F HDTY-F SPC ----VSL-F VCL-F ------------RGBBRT RGBCNT WPSL HIBRT CGAMMA CLIMIT SUBCNT YGAMMA CDE RPHYIQ RBGYIQ GPHYIQ GBGYIQ ADJUSTMENT ITEMS Blue Drive (9300K) Green Drive (7500K) Blue Drive (7500K) Red Cutoff Green Cutoff Blue Cutoff H. F/V Min. OSC Frequency (Full) H. F/V OSC Frequency (Full) Side Pin Balance (Full) H. Duty (Full) Side Pin Corner (Full) Don't Care V.S. Linearity (Full) V.C. Linearity (Full) Don't Care Don't Care Don't Care RGB Black Level (Digital Convergence) RGB Contrast (Digital Convergence) White Peak Suppressing Level (WPSL) High Bright Color (HIBRT) Color Gamma Correction Point Color Limiter Level (CLR) Sub Contrast Y-Gamma CURVE CDE (R-Y) Phase (NTSC-YIQ) (R-Y) / (B-Y) Gain (NTSC-YIQ) (G-Y) Phase (NTSC-YIQ) (G-Y) / (B-Y) Gain (NTSC-YIQ) ADJ. INIT. ADJ. VARIABLE RANGE RANGE VALUE 0~127 63 0~127 54 0~127 46 0~255 127 R CUTOFF 2V to 2.5V to 3V 0~255 127 G CUTOFF 2V to 2.5V to 3V 0~255 127 B CUTOFF 2V to 2.5V to 3V 0~63 8 0~63 31 0~31 15 0~31 15 0~63 31 0~31 0~31 15 15 CONTROLLED DEVICE TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885 uPc1885
0~127 0~127 0~1 0~1 0~3 0~1 0~31 0~3 0~1 0~3 0~3 0~3 0~3
63 90 1 0 0 0 16 0 1 2 0 2 0
-4dB to 0dB to +3dB -18dB to 0dB 0:130IRE 1:110IRE

0:Off 1:On 0:Off 1:O.2Vp-p 2:0.4Vp-p 3:0.6vp-p 0: 1.8Vp-p 1: 2.2Vp-p -3dB to +3dB 0:Off 1:-2.5dB 2:-4.8dB 3:-6.5dB 0:On 1:Off 0:90deg 1:92deg 2:94deg 3:112deg 0:0.56 1:0.68 2:0.79 3:0.86 0:236deg 1:240deg 2:244deg 3:253deg 0:0.30 1:0.34 2:0.40 3:0.45
TA1276AN TA1276AN TA1276AN
TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN Page 08-03
No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 OSD (Text) RPH170 RBG170 GPH170 GBG170 RPH709 RBG709 GPH709 GBG709 OSDACL RGBACL SVM-PH PIPVOL APC-NT APC-SD APC-HD SVMLMT DCR-PO DCR-RA DCR-LI BSP ABSP BSP-T ABSP-T YGM-PO STRCNT STRCSD STRCHD RGB-GM BLC BSG ADJUSTMENT ITEMS (G-Y) Phase (SMPTE-170M) (R-Y) / (B-Y) Gain (SMPTE-170M) (G-Y) Phase (SMPTE-170M) (G-Y) / (B-Y) Gain (SMPTE-170M) (R-Y) Phase (ITU-R709) (R-Y) / (B-Y) Gain (ITU-R709) (G-Y) Phase (ITU-R709) (G-Y) / (B-Y) Gain (ITU-R709) OSD-ACL (OS-ACL) RGB-ACL (TX-ACL) VSM PHASE PinP Volume APACON PEAK f0 (NTSC) APACON PEAK f0 (SDTV) APACON PEAK f0 (HDTV) Velocity Modulation Limit D.C. Restoration Point D.C. Restoration Rate D.C. Restoration Limit
Black Stretch Start Point APL to Black Stretch Start Point Black Stretch Start Point (Theater) APL to Black Stretch Start Point (Theater) Y-Gamma Point
ADJ. INIT. ADJ. VARIABLE RANGE RANGE VALUE 0:90deg 1:92deg 2:94deg 3:112deg 0~3 0 0:0.56 1:0.68 2:0.79 3:0.86 0~3 2 0:236deg 1:240deg 2:244deg 3:253deg 0~3 2 0:0.30 1:0.34 2:0.40 3:0.45 0~3 3 0:90deg 1:92deg 2:94deg 3:112deg 0~3 0 0:0.56 1:0.68 2:0.79 3:0.86 0~3 3 0:236deg 1:240deg 2:244deg 3:253deg 0~3 2 0:0.30 1:0.34 2:0.40 3:0.45 0~3 0 0:On 1:Off 0~1 1 0:Gain1/2 2:Normal 0~1 0 0:-40ns 1:-20ns 2:0ns 3:+20ns 0~3 3 0~7 0~7 0~7 0~1 0~7 0~7 0~3 0~7 0~3 0~7 0~3 0~1 7 6 5 0 0 0 0 2 1 0 0 0
0:Off 1:4MHz 2:3.3MHz 4:2.5MHz 5:Off 6:13MHz 7:10MHz 8:8MHz 0:Parabola Modulation OFF 1:On 0:0% to 7:42% 0:100% to 7:130% 0:100% 1:87% 2:73% 3:60% 0:22IRE to 7.56IRE 0:0dB to 3:1.5dB 0:22IRE to 7.56IRE 0:0dB to 3:1.5dB 0:100IRE 1:95IRE
CONTROLLED DEVICE TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN
RGB-Gamma Black Level Automatic Correction (B.L.C.) Black Stretch Gain (B.S.G.)
0~1 0~1 0~1
1 1 1
0:OFF 1:ON 0:OFF 1:ON 0:ON 1:OFF
TA1276AN TA1276AN TA1276AN Page 08-04
No. 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 OSD (Text) BDL DADV DAS ABLV ABLS ABLV-T ABLS-T TINT-P CLR-P TNT-NT CNT-NT CLR-NT CCD-D CCD-S CCD-W CCD-C CCD-SD CCD-CD YNR YOUTGM ----RESET ----HFV VPOS-F VMAX-F VSM-GA ADJUSTMENT ITEMS
Black Detection Level (B.D.L.) Dynamic ABL Detection Voltage Dynamic ABL Sensitivity ABL Detection Voltage ABL Sensitivity ABL Detection Voltage (Theater) ABL Sensitivity (Theater) Tint (PinP) Color (PinP) Tint (Main Picture) NTSC Contrast (Main Picture) NTSC Color (Main Picture) NTSC CCD Data Slice Line (00E0H) CCD Start Bit Position (00E1H) CCD Window Position (00E2) CCD Clock Line Counter (00E6H) CCD Start Bit Position (00E7H) CCD Clock Line Detection (00E9H)
ADJ. INIT. ADJ. VARIABLE RANGE RANGE VALUE 0:3IRE to 1:0IRE 0~1 1 0:MIN 7:MAX 0~7 0 0:MIN 7:MAX 0~7 0 0:MIN 7:MAX 0~7 0 0:MIN 7:MAX 0~7 0 0:MIN 7:MAX 0~7 0 0:MIN 7:MAX 0~7 0 0~255 160 0~255 121 0~127 56 0~31 27 0~31 12 0~255 17 0~255 210 0~255 41 0~255 5 0~255 1 0~255 108
CONTROLLED DEVICE TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN TA1276AN PinP Unit PinP Unit TA1270AF TA1270AF TA1270AF
Don't Care
Initial Set
Don't Care H. F/V (Full) V. Position (Full) V. Output Max. Size (Full) VSM GAIN
0~255 0~127 0~31 0~3
243 63 18 0
0:0dB 1:-6dB 2:-9dB 3:Off
uPc1885 uPc1885 uPc1885 TA1276AN
Page 08-05
DP-85 SERIES CHASSIS MAGNETS, SCREEN CONTROLS and FOCUS BLOCK ASSEMBLY
DP-85 MAGNETS Adjustment Points
FRONT
RED CRT
GREEN CRT
BLUE CRT
4 4 5 6 4 5 5
(1) (2) (3) (4)
Centering magnet RED Centering magnet GREEN Centering magnet BLUE Beam Form Magnets
(5) Beam Alignment magnets (6) Focus Block Assembly RED, GREEN & BLUE Also: Drive Adjustment controls for RED, GREEN & BLUE
P A G E 0 8- 0 6
PRE HE A T R U N C O N DITION
DP-85 Series Chassis.

3) Focus VR on focus pack Pre Set fully clockwise.
PRESET E A C H A D J U S T M E N T 2) S C R E E N V R O N F O C U S V R T O C O N DITION A S PACK. S H O W N: Pre S et fully counter A) Before Pre Heat Run. clockwise. 1) Red and Green Drive VR on the CRT PWB. ( N o t o n B l u e C R T). Pre set 12~2 between the 12 oclock SCREEN VR and 2 oclock position.
DRIVE VR
FOCUS VR
Screen VR
G Focus VR
FOCUS PACK
Projection Front View
RED CRT
GREEN CRT
BLUE CRT
P A G E 0 8- 0 7
C U T O F F and F O C U S A D J U S T M E N T DP-85 C H A S SIS

A D J U S T M E N T P R E P A R A TION: A) Pre Heat Run should be finished. A D J U S T M E N T PROCEDURE: FOCUS ADJUSTMENT: 1) G o t o I 2 C A D J . M o d e . ( W i t h 1 ) S h o r t t h e 2 p i n s u bp o w e r ON, press the TV/ miniature connector on the SAT and the CURSOR C R T P W B ( T S) , t o r e m o v e any color not being D O W N [ q] button. The Service Menu is displayed.) adjusted and adjust one 2) C h o o s e S E R VI C E i t e m [1] c o l o r a t a t i m e . (The adjustment order of R, G o f I 2 C A D J . M o d e . (Select 2) Adjust the Focus VR for 3) A d j u s t a n y S c r e e n V R . Red until maximum Focus is Screen VR should be turned achieved. clockwise gradually until 3) Repeat for Blue and Green. that particular color is 4) To Return to Service Menu, barely visible. press the C U R S O R RIGHT 4) R e p e a t f o r t h e o t h e r t w o [u ] k e y o n r e m o t e . colors.
CURSOR RIGHT [u] and the Vertical will collapses).
and B is just an example.)
Screen VR
Screen VRs
R G Focus VR B
Focus VRs
R G B
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
P A G E 0 8- 0 8
DP-85 C H A S SIS D C U C R O S S-H A T C H P H A S E S E T TIN G A D J U S T M E N T PRO C E D U RE

Adjustment Preparation: 1) Cut Off adjustment should be finished. 2) Video Control: Brightness 9 0 %, Contrast Max. Adjustment Procedure: 1) Receive any NT S C signal. 2 ) S c r e e n F o r m a t i s FULL 3) Press and Hold the S E R VICE ONLY s w i t c h o n the deflection P W B . 4) Press the ANT key on the Remote, then press the EXIT k e y . ( T h i s i s t h e Phase adjustment mode). 5) Adjust data value using the keys indicated in the chart, until the data m a t c hes the values indicated in the chart. Exiting Adjustment Mode: 6 ) P r e s s Help k e y o n r e m o t e control. 7 ) P r e s s S W A P k e y TWICE t o store the information. 8) When Green dots are displayed, press the 8 key on remote. 9 ) P r e s s t h e S E R VICE ONLY switch to return to normal mode. S M O O T H M o de Adjustment Mode: 10) Change the Display Format t o S M O O T H/WIDE M o d e . 11) Repeat steps 3 through 9 f o r t h e S M O O T H/WIDE mode.
PHASE MODE (FULL and SMOOTH/WIDE) Display Format

ADJUST USING 4 and 6 keys on Remote 2 and 5 keys on Remote Cursor Left t and Right u on Remote Cursor Up p and Down q on Remote Address PH-H PH-V CR-H CR-V Data Value B9 07 4E 0C
P A G E 0 8- 0 9
DP-8 5 C H A S SIS H O RIZ O N T A L P O SITIO N C O A R S E A D J U S T M E N T PRO C E D U R E A djustment Preparation: 1) C u t O f f a djust m e n t should be finished. 2 ) V i d e o C o n t r ol: Brightness 9 0 % , Contrast M a x. Adjustment Procedure NORMAL MODE: 1) Receive any NT S C c r o s s h a ir signal. 2 ) S c r e e n F o r m a t i s N O RMAL 3 ) P r e s s t h e S E R VICE ONLY switch on the deflection P W B and di s pla y t h e D i g i t a l C o nvergence Crosshatch pattern. 4) Mark the center of the Digital Convergence Crosshatch Pattern w i t h finger and press t h e S E R VICE ONLY switch to return to n or m a l m o d e . 5 ) E n t e r t h e I2 C B u s a l i g nment menu and select Ite m [ 4] H P O S-F a n d adjust the data so that the center of Video matches the location o f t h e D i g i t a l C r o s shatch pattern noted in step {4}. 6) Write do w n the data value. 7 ) E x i t f r o m t h e I2 C M e n u. S M O O T H/WIDE Mode A djustment: 1) Receive any NT S C c r o s s h a ir signal. 2) Screen Format is SMOOTH. 3 ) P r e s s t h e S E R VICE ONLY switch on the deflection P W B and di s pla y t h e D i g i t a l C o nvergence Crosshatch pattern. 4) Mark the center of the Digital Convergence Crosshatch Pattern w i t h finger and press t h e S E R VICE ONLY switch to return to n or m a l m o d e . 5 ) E n t e r t h e I2 C B u s a l i g nment menu and select Ite m [ 9] H P O S-S a n d adjust the data to the same value as the data value entered for the NORM A L mode Step {6} . 6) Press the MENU button o n r e m o t e t o e x i t s ervice menu mode.
P A G E 0 8 - 10
DP-8 5 C H A S SIS R A S T E R TILT (Deflection Yoke) A D J U S T M E N T PRO C E D U R E A djustment Preparation: 1) The set can face any dire c t i o n . 2 ) R e c e i v e t h e C r o s sHatch Signal 3 ) VIDEO C O N T R O L S : Factory Preset. 4 ) SCREEN FOR M A T : s h o u l d b e FULL m o d e . 5) The lens focus should h a v e b e e n c o a r s e a djusted. 6) The electrical focus should have been c o a r s e a dju s t e d . 7 ) T h e D i g i t a l C o n v e rgence R A M should be cleared. Adjustment Procedure : GREEN: 1) A p ply covers to the RED and BLUE lenses or short the 2P Sub M i ni connector [TS] on each CRT P W B to prod u c e o n l y GREEN . 2 ) T u r n t h e Green d e f l e c t i o n y o k e a n d a dju s t t h e TIL T u n t i l t h e g r e e n i s l e v e l . [ +/2mm tolerance] . S e e diagra m . RED: 1) R e m o v e c o v e r fro m RED C R T a n d a l i g n RED with GREEN. 2 ) [+/- 1mm tolerance when compared to Green] BLUE: 1) R e m o v e c o v e r fro m BLUE a n d c o v e r t h e RED CRT. Align BLUE with GREEN. 2 ) [+/- 1mm tolerance when compared to Green] 3) R E M O V E A L L C O V ERS. 4) Turn the po w er off.
(Turn po w e r o f f , p r ess and hold the SERVICE ONLY s w i t c h , t h e n press the POWER but ton).
The Service Only s w i t c h i s o n t h e D efle c t i o n P W B .
= 2mm
Vertical Center axis of Cross-Hair signal
P A G E 0 8 - 11
B E A M A LIGN M E N T f or DP-8 5 C H A S SIS (W A R NING: Remove all rings, watches and jewelry to avoid shock.)
Preparation for adjustment: 1) Adjust at least 30 minutes after turning on po w er switch. 2 ) R a s t e r i n c l i n a t i o n , c e n t e ring, horizontal and vertical a m p l i t u d e s a n d o p t i c a l f ocus adjustment should be completed. 3) Brightness: 9 0 % Contrast Max. 4) Receive cross hatch signals, or dot pattern R A S T E R TIL T a d j u s t m e n t should be finished. 5) S C R E E N F O R M A T should be FULL mode. Adjustment procedure: 1) Green (G) tube beam alignment adjustment: S h o r t- c i r c u i t 2 P s u b m i n i ature connector plug pins of Red (R) and Blue (B) on the C R T boards and project o n l y G r e e n (G). 2) Put Green (G) tube bea m align m e n t m a g n e t t o t h e cancel state as shown in Figure 1 . 4) Turn Green (G) static focus VR clockwise all the way. 5) Turn t w o Beam alignment m a g n e t i n a n y d e s i r e d dire c t i o n a n d m o v e c r o s s hatch center to position found in step (3). 2) The Yoke Tilt, centering, horizontal/vertical amplitude a n d o p t i c a l f o c u s a d j u s tments should have been completed. 3) Brightness: 9 0 % , Contrast: M a x.. 4 ) Input a N T S C D O T s i g n a l . Adjustments procedure: 1 ) G r e e n C R T b e a m s h a p e a djust m e n t . 2 ) S h o r t- c i r c u i t 2 P s u b- m i n i connectors on Red and Blue C R T PWB to project only the Green beam. 3) Turn the green static focu s VR fully clockwise. 4) M a k e the dot at the screen center a true circle as s h o w n i n Figure 2 on page 0 1- 1 9 , u s i n g t h e 4- P o l e m a g n e t s h o w n i n Figure 2 bello w . 5) A l s o a djust the Red and Blue CRT beam shapes according to the steps (1) to (3). 6) A f t er the adjustment is c o m pleted, return R, G and B s t a t i c V R s t o t h e B e s t F ocus point.
(See Figure 2 belo w ) .

6 ) If i m a g e p o s i t i o n d o e s n o t shift when Green static foc u s V R i s t u r n e d , a d j u stment complete. 7 ) If i m a g e p o s i t i o n d o e s move, repeat steps [2] through [6]. 8 ) C o n d u c t b e a m align m e n t for Red and Blue in the same way. 9) Red (R) focus on focus pack. 10) Blue (B) focus on focus pack. 1 1 ) U p o n c o m p l e t i o n o f a dju s t ment, place a small amount of white paint on t h e b e a m a l i g n m e n t m a gnets, to assure they dont m o v e . (If available). BEAM SHAPE Preparation for adjustment
IMPORTANT: Screen format should be NOR M AL.

1) The beam alignment should have been completed
Fig. 1
The figure sho w s t h a t t h e long and short knobs of the 2P magnet are aligned, this is the cancel state.
3) Turn the Green (G) static focus VR counterclockwise all the w a y a n d m a k e s u r e of position of cross hatch center on screen.
PICTURE TUBE SIDE
ADJUSTMENT BEAM SHAPE & TABS ALIGNMENT MAGNET 4-POLE BEAM SHAPE CORRECTION MAGNET ZERO FIELD SPACER (NO ADJUSTMENT)
Figure 2
2-POLE BEAM ALIGNMENT MAGNET
P A G E 0 8 - 12
DP-8 5 C H A S SIS CENTERING M A G N E T v s . B E A M F O R M M A G N E T
NOTE: The Centering Magnet and Beam Form and Beam Alignment magnets are shown on the right to avoid confusion when adjusting. Figure 1 shows the Centering magnet. This magnet is normally made of metal and is located up against the back side of the yoke assembly. (Not down on the neck of the CRT)
CENTERING MAGNET
Figure 1
Figure 2 shows the Beam Form and Alignment magnet. This magnet is normally made of plastic and is located close to the CRT PWB on the neck of the CRT.
BEAM FORM & ALIGNMENT MAGNET

PICTURE TUBE SIDE ADJUSTMENT TABS
4-POLE BEAM SHAPE CORRECTION MAGNET ZERO FIELD SPACER (NO ADJUSTMENT) 2-POLE BEAM ALIGNMENT MAGNET
Figure 2
P A G E 0 8 - 13
RED, GREEN and BLUE C E N T E RING FOR THE DP-8 5 C H A S SIS
Centering adjustment using the Centering Magnets. 1 ) Display a Cross- Hair signal from an external generator. 2 ) Contrast: Maximum Brightness: Center 3 ) The focus adjustment should have been completed. 4 ) The electrical focus should have been adjusted. 5 ) Yoke Tilt should have been completed. 6 ) The convergence D C U R A M should have been C L E A R E D .
control.
See Digital Convergence adjustment procedure.
(With Power OFF, press and hold the Service Switch down, then press power. When picture appears, press the Service Switch again to bring up the DCU Crosshatch.)
Adjustment procedure: 1 ) Select the Green adjustment mode, Recall on the remote
2 ) Apply the Digital convergence overlay. 3 ) Press the Menu button on the remote to turn off Red and Blue. 4 ) Adjust the centering magnets for G on the back side of the Deflection Yoke and align the center of the G Crosshatch to the center of the overlay. 5 ) Select Red adjustment Mode, 0 on the remote control. 6 ) Adjust the R centering magnet and align the center of R with the left centering offset mark on the overlay. 7 ) Select Blue adjustment Mode, Input on the remote control. 8 ) Adjust the B centering magnet and align the center of B with the Right centering offset mark on the overlay. Offset Measurements.
The actual measurements for Red and Blue offset are as follows: Red is aligned 1 0 mm left of center Blue is aligned 3 0 mm right of center.
Geometric Center of Screen Red
Green
Blue
Red offset = 10mm
Blue offset = 30mm
P A G E 0 8 - 14
H O RIZ O N T A L B L A N K ING PH A S E A D J U S T M E N T D P-8 5 C H A S SIS
This adjustment is only necessary when the 2H video PWB is repaired or replaced.
Adjustment Preparation. 1 ) V I D E O c o n t r o l : Fa c t o r y Preset. 2 ) B e a m F o r m a dj. C o m p l e t e . 3) Receive any NT S C signal,
Adjustment procedure:
resolution chart would be best .
6) 2 ) C h o o s e i t e m [7] (HSIZE-F) with the remote up/do w n 7) k e y s , a n d NOTE the current data value. R e d u c e t o m i n imum. 3) Display only Green by s h o r ti n g t h e s u b m i n i 2 p i n connector on the Red and Blue CRT P W B .
1) G o t o I 2 C S e r v i c e A d j . m o d e . (Press the TV/SAT and Channel Do w n b u t t o n together to display Service Adj. Mode.)
4 ) S e l e c t i t e m [3] (HBLKPH) with the remote up/do w n keys. 5) A d j u s t u n t i l l 2 i s e q u a l w i t h
l 1. (See figure belo w ) .

C h o o s e i t e m [7] (HSIZE-F) w i t h r e m o t e u p/do w n k e y s . R e t u r n i t e m [7] d a t a v a l u e with the one noted in step (2) of A d j u s t m e n t P r o c edure.
Note: Only this side moves with adjustment.
FULL MODE NTSC
l1
l 2=l 1
l2
This point has no video
P A G E 0 8 - 15
H O RIZ O N T A L & V E R TIC A L SIZE A D J U S T M E N T PRO C E D U R E D P-8 5 C H A S SIS
V E R TIC A L SIZE: (Display Mode FULL or S M O O T H/WIDE as Depicted)
1) Install the correct O v e rlay d e p e n d a n t u p o n t h e D i splay M o d e b eing adjusted. 2 ) Input an y N T S C S i g n al. 3) Digital Convergence R A M should be cleared. With P o w er Off, press and hold t h e Service Only Switch o n the Deflection P W B , then H O RIZ O N T A L SIZE: p r e s s Power . (See Page 0 8- (Display Mode FULL or 25). S M O O T H/WIDE as Depicted) 4) Project only the Green raster. 1 ) E n t e r I2 C Service Mode and 5 ) P r e s s t h e E XIT b u t t o n o n choose Item [7] (HSIZ-F) remote control 5 times to FOR S M O O T H/WIDE M O D E exit D C A M a n d a c c e s s Smooth/Wide select Item turner video. [12] (HSIZ-S) 6 ) E n t er I2 C Service Mode and 2 ) A d j u s t d a t a v a l u e u s i n g l e f t choose Item [8] ( V SIZ-F) and right cursor until the 5th line from center matches the lines indicated
VERTICAL Size of Screen 61 Inch
on the left and right hand side of the overla y. 3) Press the MENU key on r e m o t e c o n t r o l t o e x i t S er6) Adjust data val ue using left vice Menu. and right cursor on remote control until raster matches NOTE: Centering magnet may the top and bottom mark be moved to facilitate. on the overlay. Distance is important, not cen7) Press the MENU key on tering. r e m o t e c o n t r o l t o e x i t S ervice Menu. FOR S M O O T H/WIDE M O D E
[Smooth/ W ide select Item [13] (VSIZ-S)]
NOTE: There are t w o different overlays used during this process.

Alternate Method:
Adjust Horizontal and Vertical Size until the size matches the chart belo w .
Full Mode
Distance of 770 +/- 5mm
Smooth Mode
HORIZONTAL Size of Screen 61 Inch
Full Mode
Smooth Mode
VERTICAL SIZE
HORIZONTAL SIZE
l
Note: Use 5th line from Center.
P A G E 0 8 - 16
T R A P E Z OID DIS T O R T ION A D J U S T M E N T D P-8 5 C H A S SIS
A djustment Preparation. 1 ) V I D E O c o n t r o l : Fa c t o r y Preset. 2 ) S I D E PI N a d j u s t m e n t s h o u l d be finished.. 3) Digital Convergence R A M should be cleared. With P o w er Off, press and hold t h e Service Only Switch o n the Deflection P W B , then p r e s s Power . (See Page 0 8-
Adjustment procedure FULL M O D E: 1) R e c e i v e a n y N T S C s i g n a l and Display Format is set to FULL m o d e . 2) G o t o I 2 C S e r v i c e A d j . m o d e . (Press the TV/SAT
Adjustment procedure S M O O T H/WIDE M O D E: 1) R e c e i v e a n y N T S C s i g n a l and Display Format is set to S M O O T H/WIDE m o d e . 2) G o t o I 2 C S e r v i c e A d j . m o d e . (Press the TV/SAT
and Channel Do w n b u t t o n together to display Service Adj. Mode.)
25).
4 ) D i s p l a y o n l y G r e e n b y s electing Green adj. M o d e , USER, and the pressing the MENU key to turn off Red and Blue. 5 ) P r e s s t h e E XIT b u t t o n o n remote control 5 times to exit D C A M a n d a c c e s s turner video.
3 ) C h o o s e i t e m [6] (TR A P-F) 3 ) C h o o s e i t e m [11] (TR A P-S) with the remote up/do w n with the remote up/do w n keys. keys. 4) Adjust Trapezoid as sho w n. 4) Adjust Trapezoid as sho w n. 5 ) P r e s s M E N U k e y o n r e5 ) E x i t S e r v i c e M o d e b y p r e s smote to exit Service Menu. ing the MENU key. 6) P o w er off to exit D C U cleared mode.
Adjust Trapezoid in both FULL and SMOOTH Mode until side lines are vertically straight.
P A G E 0 8 - 17
SIDE PIN DISTORTION A D J U S T M E N T D P-8 5 C H A S SIS
A djustment Preparation. 1 ) V I D E O c o n t r o l : Fa c t o r y Preset. 2 ) S I D E PI N a d j u s t m e n t s h o u l d be finished.. 3) Digital Convergence R A M should be cleared. With P o w er Off, press and hold t h e Service Only Switch o n the Deflection P W B , then p r e s s Power . (See Page 0 8-
Adjustment procedure FULL M O D E: 1) R e c e i v e a n y N T S C s i g n a l and screen format is set to FULL m o d e . 2) G o t o I 2 C S e r v i c e A d j . m o d e . (Press the TV/SAT
Adjustment procedure S M O O T H M O D E: 1) R e c e i v e a n y N T S C s i g n a l and screen format is set to S M O O T H mode. 2) G o t o I 2 C S e r v i c e A d j . m o d e . (Press the TV/SAT

3 ) C h o o s e i t e m [ 5] (SPIN-F) with the remote up/do w n keys. 4) Adjust Side Pin as sho w n . 5) Press the MENU key on r e m o t e t o e x i t S e r v i c e A djust m e n t M o d e .

3 ) C h o o s e i t e m [10] (SPIN-S) with the remote up/do w n keys. 4) Adjust Side Pin as sho w n . 5 ) E x i t S e r v i c e M o d e b y p r e s sing the MENU key. 6) P o w er off to exit D C U cleared mode.
25).
4 ) D i s p l a y o n l y G r e e n b y s electing Green adj. M o d e , USER, and then pressing the MENU key to turn off Red and Blue. 5 ) P r e s s t h e E XIT b u t t o n o n remote control 5 times to exit D C A M a n d a c c e s s turner video.
Adjust Side Pin in both FULL and SMOOTH Mode until side lines are vertically straight.
P A G E 0 8 - 18
B E A M F O R M A D J U S T M E N T for the DP-8 5 C H A S SIS
BE A M F O R M Preparation for adjustment
1) IMPORTANT: Screen format should be NOR M AL.

2) 2)
3) 4)
Adjustments procedure: 1 ) G r e e n C R T b e a m s h a p e a d- 4 ) M a k e t h e d o t a t t h e s c r e e n just m e n t . center a true circle as T h e b e a m a l i g n m e n t s h o u l d 2 ) S h o r t- c i r c u i t 2 P s u b- m i n i s h o w n i n Figure 2 , u s i n g have been completed. connectors on Red and Blue t h e 4- P o l e m a g n e t s h o w n in The Yoke Tilt, centering, C R T PWB to project only Figure 1 . horizontal/vertical amplitude the Green beam. 5) Also adjust the Red and a n d o p t i c a l f o c u s a d j u s t3) Turn the green static focu s Blue CRT beam shapes acments should have been VR fully clockwise. cording to the steps (1) to completed. (3). Brightness: 9 0 % , Contrast: 6) A f t er the adjustment is M a x.. c o m pleted, return R, G and Input a N T S C D O T s i g n a l . B s t a t i c V R s t o t h e B e s t F ocus point.
BEAM ALIGNMENT AND FORM MAGNETS

PICTURE TUBE SIDE ADJUSTMENT TABS
T R U E CIR C L E D E G R E E a/b S P E CIFIC A T I O N a: 0.9 b: 1.1
4-POLE BEAM SHAPE CORRECTION MAGNET ZERO FIELD SPACER (NO ADJUSTMENT) 2-POLE BEAM ALIGNMENT MAGNET
a
Figure 2
Figure 1
P A G E 0 8 - 19
O P TIC A L S Y S T E M A D J U S T M E N T S D P-8 5 C H A S SIS
Focus adjustment DP-8 X S eries Chassis: Preparation for adjustment 1 ) R e c e i v e t h e C r o s s- h a t c h pattern signal. 2) The electrical focus adjustment should have been c o m pleted. 3) Deflection Yoke tilt should have been adjusted. 4) Brightness = 5 0 %
2) (See Fig. 1) L o o s e n t h e f i x i n g s c r e w o n t h e l e n s a ss e m b l y s o t h a t t h e l e n s c y linder can be turned. (Be careful not to loosen the screw too much, as this may cause movement of the lens cylinder w h e n tightening.) 3) Rotate the cylinder back and forth to obtain the best f o c u s p o i n t , w h i l e o b s e r vi n g t h e C r o s s- H a t c h . (Observe the center of the screen).
Hint: Located just belo w the screen are the t w o c e nter speakers. These speakers are mounted on t w o wooden panels. Remove the panels to allow access to the focus rings on the Lenses.
C o n trast = 6 0 % to 70 %
Adjustment procedure 4 ) S h o r t t h e 2 p i n s u bminiature connector on the C R T P.W.B. TS, to produce o n l y t h e c o l o r b e i n g a djusted and adjust one at a ti m e . ( T h e a d j u s t m e n t o r d e r of R, G and B is just an exa m p l e .)
4 ) A f t e r c o m p l e t i n g o p t i c a l f ocus, tighten the fixing scre w s for each lens. 5) W h e n a djusting the Green O p t i c a l f o c u s , b e v e r y c a r ef u l . G r e e n i s t h e m o s t d o m inant of the color guns and a n y e r r o r will b e e a s i l y seen. 6) Repeat Electrical Focus if necessary.
FIXING S C R E W
LENS A S S E M B L Y R , G , B . Fig. 1
e n s
C y
li n d
P A G E 0 8 - 20
DP-8 5 C H A S SIS BLUE DEFO C U S A D J U S T M E N T PRO C E D U RE

A djustment Preparation: 1) Video Control: Brightness 9 0 %, Contrast Max. 2) Dynamic Focus check should be finished. 3) S C R E E N F O R M A T should be FULL mode. Adjustment Procedure N O R M A L M O D E: 1) Receive any NT S C cros shatch signal. 2 ) S c r e e n F o r m a t i s FULL 3 ) T u r n t h e B F O C U S V R fully clockwise. 4) A d j u s t B L U E d e f o c u s a ccording to the follo w i n g specifications.
Blue Defocus Sticking Out
Screen VR
G Focus VR
FOCUS PACK
1 m m o n each side equaling 2 m m t o t al. See figure.
Center of Blue crosshatch line
Blue Focus VR on FOCUS PACK
P A G E 0 8 - 21
A D J U S TING THE RED, GREEN A N D BLUE WHITE B A L A N C E A N D T R A C KING for DP-85 Chassis
Note: When Vertical is collapsed, make adjustments quickly because the image can burn on the CRTs phosphors.
W hite balance adjustment 1) Screen adjustment 2) High brightness white balance 3) Low brightness white balance
Number [1] o f I 2 C A D J . M o d e . (Select ON by Cursor Right and the Vertical will collapses).
3) Gradually turn the screen adjustment VRs (red, green, blue) clockwise and set them where the red, green and blue lines are equal and just barely visible.
Preparation for adjustment 1 ) S t a r t a d j u s t m e n t 2 0 m i nutes or more after the p o w er is turned on. 2) Turn the brightness and b l a c k l e v e l O S D t o m i n imum by remote control. 3) Receive a tuner signal, (any channel, B/W would be best). 4) Set the drive adjustment V R s (Red R8 2 9 R and Green R 8 7 9 G) to their mechanical centers. Adjustment procedure 1) G o t o I 2 C A D J . M o d e . ( W i t h
Adjustment VRs: Screen adjustment VRs on Focus Block Drive adjustment VRs on CRT P. W.B. Red Drive = R829R Green Drive = R879G
A D J to Off by Cursor Right. Number [1] . Adjust the Sub Brightness Number [2] SUBBRT u s i n g I 2 C B u s a l i g n m e n t p r o c edure so only the slightest white portions of the raster can be seen.
Continued on Next Page

4 ) R e t u r n S e r v i c e i t e m o n I2 C 5) Input a gray s c a l e s i g n a l
Screen VR
Screen VRs
R G Focus VR B
Focus VRs
R G B
FOCUS PACK
RED CRT
GREEN CRT
BLUE CRT
power ON, press DTV/SAT and Cursor Do w n b u t t o n s at the same time. Service Menu is displayed.)
2 ) C h o o s e S E R VI C E i t e m
W A7
Y A6
CY A5
G A4 B
MG A3
R A2
BL A1
The background is set to black. perform the adjustment without observing the boundary parts.
75%
The background is set to lighter black.
D Q I W 100% BLK
P A G E 0 8 - 22
A D J U S TING THE RED, GREEN A N D BLUE WHITE B A L A N C E A N D T R A C KING for DP-85 Chassis
Note: When Vertical is collapsed, make adjustments quickly because the image can burn on the CRTs phosphors.
6)
7)
into any Video input and select that input using the INP U T b u t t o n o n t h e r emote or front control panel. Turn the Brightness and C o n t r a s t O S D all the w a y up. M a k e the whites as white as possible using the drive
a d j u s t m e n t V R s (red, green). 8) Set the Brightness and C o n trast to minimum. 9) Adjust the lo w brightness areas to black and white, using screen adjustment V R s (red, green, blue). 10) Check the high brightness w h i t e s a g a i n . If n o t O K ,
repeat steps 6 through 9.
11) P r e s s t h e M E N U k e y o n
remote to Exit Service Menu.
W A7
Y A6
CY A5
G A4 B
MG A3
R A2
BL A1
The background is set to black. perform the adjustment without observing the boundary parts.
75%
The background is set to lighter black.
D Q I W 100% BLK
S U B B R I G H T N E S S A D J U S T M E N T F O R T H E D P-8 5 C H A S SIS ALTERNATE METHOD
ALTERNATE METHOD: A D J U S T M E N T P R E P A R A TION: (Coarse Adjustment) 1 ) S t a r t a d j u s t m e n t 2 0 m i nutes or more after the p o w er is turned on. 2) Receive a tuner signal. 3) Set the contrast and color controls to minimum. 4 ) S e t t h e b r i g h t n e s s t o m i nim u m p o s i t i o n o n t h e d i splay. 5) The room light should be very lo w .
A D J U S T M E N T PROCEDURE USING A GENERATOR: 1 ) G o t o I2 C A D J . M o d e . (With 1 ) U s e t h e i n p u t s i g n a l s h o w n power ON, press TV/SAT above, (GR A Y S C A L E) and Cursor Do w n b u t t o n s 2) Adjust Sub Brightness at the same time. Service Number [2] , s o t h a t t h e Menu is displayed.) points A1 and A 2 sink to 2) A d j u s t S u b B r i g h t n e s s black and A 3 is slightly Number [2] SUBBRT , s o v i si b l e , u s i n g I 2 C B u s a l i g n that only the brightest ment procedure. points of the picture can be 3) Press the M E N U key to exit s e e n o n s c r e e n , u s i n g I2 C Service Menu Bus alignment procedure. 3 ) (Also see White Balance
Tracking).
4) Press the M E N U key to exit Service Menu
P A G E 0 8 - 23
DP-85 SERIES CH A S SIS H O RIZ O N T A L P O SITIO N F I N E A D J U S T M E N T PRO C E D U R E

A djustment Preparation: 1) Video Control: Brightness 9 0 %, Contrast Max. Adjustment Procedure N O R M A L M O D E: 1) Receive any NT S C cros shatch signal. 2 ) S c r e e n F o r m a t i s FULL 3 ) E n t e r t h e I2 C B u s a l i g n m e n t menu and select Item [4] H P O S-F 4) Adjust the data so that the Left and Right hand side are equal as noted in the figure on the right. 5) Press the MENU button to exit from the Service Menu. S M O O T H M o de Adjustment: 1) Receive any NT S C cros shatch signal. 2) Display Format is S M O O T H/WIDE m o d e . 3 ) E n t e r t h e I2 C B u s a l i g n m e n t menu and select Item [9] H P O S-S 4 ) A d j u s t t h e d a t a u si n g t h e left and right cursor keys, but D O N O T b alance the Left and Right hand side. Smooth mode with have a s h i f t d u e t o t h e D M - 1 m o du l e . T h i s i s n o r m a l . ( S e e f i gure below). 5) Press the MENU button to exit from the Service Menu.
FULL MODE: Balance left and right side display position.
SMOOTH MODE: Do not Balance left and right side display position. Screen WILL shift left 6 to 7mm)
A=B
P A G E 0 8 - 24
DIGIT A L C O N V E R G E N C E O V E R L A Y F U L L A N D S M O O T H M O D E DP-85 Red and Blue Centering Offset is necessary to free up memory in the Digital Convergence Unit. It is important to offset the Red and Blue centering during Magnet Centering. Failure to do so, could produce a Memory Overrun error. Red Offset = 10mm and Blue Offset = 30mm for Normal and Smooth /Wide Mode. Green is Geometrically centered.
DIGITAL CONVERGENCE OVERLAY FULL MODE

1350 20 88 41 49 97 97 97 R B 762 97 97 Centering Offset 113.4 113.4 113.4 113.4 H. SIZE 113.4 113.4 113.4 113.4 88 20
97 49 41 V. SIZE
H312182A = Full Mode JIG Screen Kit
DIGITAL CONVERGENCE OVERLAY SMOOTH MODE

1350 26 95 46.7 47.8 95.5 95.5 95.5 R B 762 95.5 95.5 Centering Offset 119 114 104 104 H. SIZE 107 107 107 119 95 26
95.5 47.8 46.7 V. SIZE
H312221 = Smooth/Widel Mode JIG Screen Kit

P A G E 0 8 - 25
DP-85 DIGITAL CONVERGENCE ADJUSTMENT POINT STOPPING POSITIONS

3 X 3 MODE (9 stopping positions) (NOTE: This mode can only be activated when the Digital RAM is cleared, see Page 8-12) To clear the RAM: PRESS AND HOLD THE SERVICE ONLY SWITCH (Service only switch is located on the deflection PWB), THEN PRESS AND HOLD THE POWER BUTTON. . The set will come on in Video mode with cleared RAM data. Press Service Only Switch again. Set will have no convergence correction. Press USER 5 times to access the 3 X 3 Mode. NOTE: Old ROM data can be restored by pressing the PIP button TWICE. The set will be restored to the last condition when data was stored.
This mode should only be needed when a complete Digital convergence adjustment is necessary.
Begin with Green in this mode
6 MUST USE OVERLAY IN THIS MODE
5 X 7 MODE (35 stopping positions) DIGITAL CONVERGENCE CURSOR STOPPING POINTS. Press the 0 button on the remote 5 times. The raster will blink and the cursor will flash indicating 5 X 7 MODE.
19 20 18 10 17 3 16 2 35 9 34 15 33
32
21
11
14
31
22
12
5 25
7 27
13 28
30 29
23
24
26
Note: Grid will actually be slightly different than shown.

P A G E 0 8 - 26
DP-85 DIGITAL CONVERGENCE ADJUSTMENT POINT STOPPING POSITIONS

13 X 9 MODE (117 stopping positions) Press the INPUT button on the CLU-914MP remote 5 times to activate the 117 stopping positions. The raster will blink and the cursor will flash indicating 13 X 9 MODE. NOTE: This is the normal mode when entering the digital convergence adjustment mode.
84 85 86 87 88 89 90 91 92
83 51 52 53 54 55 56 57 93
82 50 36 37 38 39 40 58 94
81 49 26 27 28 29 30 59 95
80 48 12 13 14 15 16 60 96
79 47 11 3 4 5 17 61 97
78 46 10 2 1 6 18 62 98
117 116 115 114 113 112 77 76 75 74 73 111 25 9 8 7 19 63 99 24 23 22 21 20 35 34 33 32 31 45 44 43 42 41 72 71 70 110 109 108
69 107 68 106
64 65 66 67 105 100 101 102 103 104
Sometimes during adjustment, S-Distortion can occur. This is when the line has a noticeable wavy appearance at a certain location. If this is encountered, enter the (5X7) mode and readjust the line. Then perform Calculation. It may be necessary to return to the (3X3) mode as well. Note: Store will also perform Calculation.
P A G E 0 8 - 27
DP-85 SERIES CHASSIS "CLU-614MP" REMOTE CONTROL REMOTE PERSONALITY WHILE IN THE DIGITAL CONVERGENCE ADJUSTMENT MODE "D.C.A.M.
To Clear R.A.M. data. Turn set OFF. Press and hold the Service Button on deflection P.W.B. Then Power Button. "PIP" = "ROM READ" Reads old R.O.M. data. (Last data stored in R.O.M. (Press 2 times) "PIP CH" = "INITIALIZE" Perform after STORE & before EXIT [SWAP + PIP CH]
POWER
D.C.A.M. Digital convergence adjustment mode "SWAP" = "ROM WRITE" (STORE) Stores data into R.O.M.. (Press 2 times)
TV
CABLE
SAT
DTV/ SAT
PIP
SWAP
PIP CH
ANT
MOVE
TV / CABLE / SAT VCR
"MOVE" = "RASTER ADJ" Used to align Red and Blue raster with Green. (2 Additional lines will Appear)
"ANT" = "PHASE" (Aligns Cursor to Grid)

VOL
LAST
AUDIO
MUTE
"INFO" = "CALCULATION" (Calculates mid-points) "MENU" = "REMOVE COLOR" Removes color not being adjusted. (Will NOT remove GREEN ) "USER" ="GREEN adjust" Digital Cursor Blinks GREEN 3x3 adjustment mode (Press 5 times), can only be entered when R.A.M. is cleared. "MOVES DIGITAL CURSOR" Moves Adjustment Point (2) Up, (4) Left, (5) Down, (6) Right "INPUT" = "BLUE adjust" Digital Cursor Blinks BLUE 13 x 9 adjustment mode (Press 5 times)
CH
INFO GUIDE USER

FAV CH
EXIT
L I G H T
HELP
MENU
FAV CH
"EXIT" = "ENTER & EXIT" Enter or Exit the D.C.A.M. Must initially enter D.C.A.M. with Service Button on chassis. (Press 5X) Toggles between External Video and Internally generated Cross hatch. After exiting the DCAM, set can change channels or external video source. "CURSOR KEYS" = "(ADJUSTMENT)" Adjust the selected color at the current stopping position. Up Down Left Right " 0 " = "RED adjust" Digital Cursor Blinks RED 7x5 adjustment mode (Press 5 times)
SVCS SCHED REC SELECT
1 4 7
INPUT
2 5 8 0 HITACHI CLU-614MP
3 6 9
C.S.
FRONT CONTROL PANEL
P A G E 0 8 - 28
DP-85 DIGITAL CONVERGENCE ALIGNMENT PROCEDURES

Digital Convergence Alignment
Center the Overlay Jig geometrically on the screen
Receive any NTSC signal (Crosshair if possible) Set SCREEN FORMAT TO FULL mode
Clear RAM data (DCU RAM)

Service only switch is on the deflection PWB. Internal Digital "Cross Hatch Signal" is projected
Press and hold the SERVICE SWITCH Button, then press the POWER Button simultaneously until the set is on. When video appears, press SERVICE SWITCH again.
No DCU Correction added results in severe pincushion distortion
Center Magnet Adjustments
Select the External Center Cross Signal by pressing the E X I T b u t t o n 5 t i m e s , t h e n t h e Remote INPUT button .
Use the Centering Magnets closest to the Yoke
Align the G , R , B individual center crosses to their respective marks on the Overlay using the Yoke Center Magnets
Red = Left 10mm Green = Center Blue = Right 30mm
External Selected Center Cross with no DCU center data
R G B
Front View R B G
Geometric Center of Screen
P A G E 0 8 - 29
A
Static Centering Alignments (Moves Entire Raster)
Internal Cross Hatch Signal selected

Press the Remote "MOVE" button (extra lines will appear at top and bottom )
Extra Lines appear indicating Raster Mode
Press the Remote Cursor buttons to match the selected Crosshatch (red and blue) to the green.
Remote
Adjust Color Up Adjust Color FAV Left CH
MENU
FAV CH
Adjust Color Right
Adjust Color Down
Align "Red" and "Blue" static centers
"Green" should already be centered
Press the Remote "MOVE " button to exit Static Centering. (extra lines will disappear)
B
P A G E 0 8 - 30
B
Convergence 3x3 Point Adjustment Mode
(Green Coarse Alignment )

Press the Remote "USER" button to enter the Green Adjustment Mode
Press the Remote USER button 5 times to enter the 3X3 Adjustment Mode
(The 3X3 Mode can only be entered when the DCU RAM data is cleared)
Green Only
"USER" Button is used for selecting the 3X3 Adjustment Mode (when pressed 5 times).
Press the Remote MENU button to project the green tube only
Remote USER
Cursor blinks at intervals of 3 to indicate the 3X3 Adjustment Mode
Use the Remote 2, 4, 5, 6 number buttons to move the Adjustment Point location (intersection of blinking cursor) and the Cursor Buttons to adjust the lines so that the green cross hatch align with the Overlay (Jig)
Selects GREEN
3X3 Mode = 9 Adjustment Points

Remote
FAV CH
Before Adjustment
MENU
FAV CH
Adjusted by cursor keys

After Adjustment
Remote 2 4 5 6
Moves location of Adjustment Point

(Intersection of blinking cursor)
Lines symmetrically aligned at Adjustment Points
C
Continue on next page
P A G E 0 8 - 31
C
Before Calculation
Press the Remote "INFO" button to Calculate points in between the adjustment points
Calculation averages the error between the points to prevent "S" Distortion
Convergence 3x3 Mode (9 Point) Adjustment
(Red / Blue Coarse Alignment)

After interpolation, press the Remote "0" button to select the Red Convergence Adjustment Mode
Remote
Green always projected
Cursor blinks RED
4 7
5 8 0
6 9
Selects RED
Crosshatch is yellow when the red and green crosshatches align
Press the Remote 2,4,5,6 buttons to move the adjustment point, and the Cursor buttons to converge the selected color onto green
Cursor Blinks Blue
Press the Remote " INFO" button to interpolate as often as necessary

Remote
4 Selects Blue 7
INPUT
5 8 0
6 9
C.S.
Has the Blue 3x3 Convergence Mode been aligned?
No
Crosshatch is cyan when the blue and green crosshatches align

White internal crosshatch should be projected
Yes Press Menu Button
Press the Remote " INPUT" button to Select the Blue Convergence Adjustment Mode
D
P A G E 0 8 - 32
D
Convergence 7x5 Point Adjustment
(Green Only Alignment)
Remote
4 7
INPUT
5 8 0
6 9
C.S.
Press the Remote " 0 " button five times to enter the 7X5 mode
Selects the 7X5 mode
Remote
Press the Remote " USER" button to project the green only
USER
Selects GREEN
Use the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch
35 convergence adjustment points in 7X5 mode
Remote
MENU
FAV CH
Adjust Color Right
Adjust Color Down
Press the Remote "INFO" button to interpolate points in between the adjustment points
E
P A G E 0 8 - 33
E
Remote
Convergence 7x5 Point Adjustment
4 7
INPUT
5 8 0
6 9
C.S.
(Red/Blue Alignment)
Press the Remote " 0 "
button to project
the Red/Green Crosshatch
Perform adjustment at every other intersection
Press the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch
Cursor Blinks Blue
Press the Remote "INFO" button to interpolate as often as necessary
Cursor blinks red at intervals of 2 to indicate the 7x5 mode
Press the Remote "INPUT" button to select the Blue Convergence Adjustment Mode
Remote
Has the Blue 7X5 Convergence Mode been aligned?
4 7
INPUT
5 8 0
6 9
C.S.
White Internal Crosshatch should be projected
Yes Press Menu Button
Selects Blue for adjustment
F
P A G E 0 8 - 34
F
Convergence 13X9 Point Adjustment
(Green Only Alignment)
Press the Remote " INPUT " button five times to enter the 13X9 mode
Remote USER
Remote
Selects GREEN
Press the Remote "USER" button to project the green only
4 7
INPUT
5 8 0
6 9
C.S.
Selects the 13X9 mode Use the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every other intersection of the crosshatch
117 convergence adjustment points in 13X9 mode
Remote
Adjust
MENU FAV Color CH Right
Adjust Color Down
Press the Remote "INFO " button to interpolate points in between the adjustment points
G
P A G E 0 8 - 35
G
Convergence 13X9 (117 Point) Adjustment (Red/Blue Alignment)
Remote
4 7
INPUT
5 8 0
6 9
C.S.
Press the Remote " 0 " button to enter RED Adjustment Mode and to project the Red/Green Crosshatch
Perform adjustment at every intersection
Press the Remote Cursor and 2,4,5,6 buttons to perform convergence point adjustment at every intersection of the crosshatch
Cursor Blinks Blue
Press the Remote "I NFO" button to interpolate as often as necessary
Cursor blinks red indicating the 13X9 mode

Remote
Press the Remote "INPUT " button to select the Blue Convergence Adjustment Mode
Adjust Color Right
Remote
MENU
FAV CH
Adjust Color Down
Has the Blue 13X9 Convergence Mode been aligned?
5 8 0
6 9
C.S.
No
7
INPUT
White Internal Crosshatch should be projected
Yes Press the Menu Button to Display all colors
Selects Blue for adjustment
H
P A G E 0 8 - 36
Store New Convergence Data in Rom
Press the Remote "SWAP" button twice to begin the ROM Write mode = STORE
ROM WRITE?
This screen is projected at the first press of SWAP button
Screen goes blank for several seconds at the second push of the SWAP button !!!! WARNING !!!! Initialization must be done after a Write to Rom, (STORE) in order for MAGIC FOCUS to operate. If this is not done, when the MAGIC FOCUS button is pressed, the Static Centering Mode will be entered. Return to the Digital Conv. Adjustment Mode and Initialize the Magic focus.
This screen appears with a series of green dots indicating a successful Write to Rom or Store. Note: If Red dots appear, retry the process. If Red dots appear the second time, replace the Digital Convergence module.
Press the Remote "SWAP" button to return to the Digital Convergence Adjustment mode
I
P A G E 0 8 - 37
I
Magic Focus Initialization
Press the Remote "SWAP"
button once
ROM WRITE?
Again the screen projects "ROM WRITE" at the first press of "SWAP" button
Press the Remote "PIP CH" button to begin the Initialization Mode
This screen appears with a series of green dots indicating sucessful sensor Data Initialization
2
MAGIC FOCUS
Screen projects different light patterns during the Initialization Mode
Press the "Menu" Button to return to Crosshatch. Finished with Digital Convergence Setup for "Normal Mode" . Press the " Service Only Switch " to Exit to Normal Mode
Change the screen format to "SMOOTH/WIDE" mode. Install the Smooth/Wide Overlay. Press the Service Only switch to enter the DCAM. Return to (D) and align to the Overlay. After completing "NORMAL and SMOOTH/WIDE" mode adjustments, operation complete.
P A G E 0 8 - 38
Additional MINOR Adjustments Available to the Service Technician
CENTER
Static or Center alignment is off.
STATIC
Screen goes black for several seconds.
Press and Hold Magic Focus button for 5 seconds until "CENTER" appears on Screen
Press and hold the Magic Focus button for 10 seconds until " STATIC " appears on Screen.
Release Button Internal Crosshair or Center Cross should appear.

Adjust Color FAV Left CH
Release Button Internal crosshatch should appear.
Remote
Adjust Color Up
Adjust
MENU FAV Color CH Right
CENTER ADJUSTMENT Center Cross will blink indicating which Color can be adjusted. Adjust using the cursor keys on the Remote. To select other color, press the Menu Button.
Adjust Color Down
STATIC ADJUSTMENT Center Cross will blink indicating which Color can be adjusted. Adjust using the cursor keys on the Remote. To select other color, press the Menu Button.
Press "MAGIC FOCUS Button" to Exit to normal Mode

P A G E 0 8 - 39
Convergence Touchup Overlays NOT required!

Convergence Point Adjustment IMPORTANT: Begin in FULL mode.
Enter the Service Mode by pressing the " Service Only Switch" on Deflection PWB.
Press the " MENU" button to Remove colors not being adjusted.
Press following for Selected Color to Adjust; USER = Green 0 = Red INPUT = Blue Press " 0" five times to select the 7X5 Mode Press "INPUT" five times to select the 13X9 Mode Note: 3X3 mode can not be entered without clearing ROM data. Press "2, 4, 5, 6" to move Adjustment Point Press cursor Up / Down / Left / Right to Adjust Convergence
When adjustment is complete, STORE the New DATA by pressing the SWAP button twice.
After Storing, initialize the MAGIC FOCUS by pressing the SWAP button ONCE and then press the PIP CH button. See "Complete Digital Convergence Alignment procedure" for more details.
1
Press the Service Only Switch to Exit to Normal mode.
2
After Smooth/Wide has been completed
Set display mode to Smooth/Wide mode
Touch Up complete
P A G E 0 8 - 40
MAGIC FOCUS ERROR CODES FOR THE DP-85 CHASSIS

CONVERGENCE ERRORS: If an error message or code appears while performing MAGIC FOCUS or initialize (SWAP and PinP CH in Digital Convergence Adjustment Mode, follow this confirmation and repair method. Turn on Power and receive any signal. Press the Service Only Switch on the Power/Deflection PWB. Press PIP and then the PinP CH buttons on the remote control. Error code will be displayed in bottom right corner of screen. If there is no error, and INITIAL OK will appear on screen. ERROR!! Error Code X No. 1 3 Sensor Position CONNECT1! Error Message
5) Follow repair table for errors. ERROR!!.

Application Error Code Error Display Code Countermeasure Initialize Magic Focus
1 2 *2
VF Error Connect 1
Replace DCU 1. 2. 3. 4. 5. 6. 7. 8. 9. Darken Outside Light Placing of Sensor Is pattern hitting sensor? Check connection and solder bridge of sensor Replace Sensor. Replace Sensor PWB. Sensor Connector check. Replace DCU. Adjustment check (H/V size, centering).
3*2 4
A/D Level Over Flow
Same as Error Code 2 1. 2. 3. Check the placement Adjustment check (H/V size, centering). Conv. Amp. Gain check*1 (check resistor values only)
X X X X X X
X X X X X X X
5 7 9 10
Convergence Operation Connect 2 Noise
Same as Error Code 4 Same as Error Code 4 Same as Error Code 2 Input strong field. Strong signal. Check the wiring of connector between sensor and DCU Input strong field. Strong signal. Check the wiring of connector between sensor and DCU
11
Sync
*1 = RK 42, 46, 50, 54, 58, 62 check these resistors. *2 = Sensor Position
P A G E 0 8 - 41
M E M O R Y INITIALIZ A TION PROCEDURE for the DP-85 CH A S SIS
HDTV POWER ON PROCEDURES (Requires Remote Control): 1. 2. Turn off TV. Unplug power cord (or turn off power strip). 3. 4. Wait approximately 30 seconds. Plug in power cord (or turn on power strip). 5. 6. 7. Wait for about 20 seconds. Turn on TV. Press front panel [TV/SAT] button once for Satellite programming. 8. Enter the HDTV channel number, then press the [Select] or [Menu] button. 9. Wait up to two minutes, depending on antenna strength, for channel programming to download. 10. The HDTV loop tape program should appear on the screen.
Initialization as in the past. Service Adjustment Data will be erased. All Service Adjustment Data will be lost.
justment must be checked and aligned according to adjustment section.
EEPROM REPLACEMENT: When the EEPROM is replaced, new data for the Service I2C will be involved. Before operating the set the EEPROM must be initialized. To Initialize the EEPROM: 1) If possible, write down the data values for all Service Adjustments. 2) With Power Off remove the old EEPROM and install the new EEPROM. 3) With Power ON, Short circuit pin 1 and 2 of the PP1 Connector for at least 5 seconds. 4) Investigate all adjustments. If data was obtainable from the previous EEPROM, enter same data values into new EEPROM.
IMPORTANT: Do not perform the normal Memory
5) If no data was available from previous EEPROM, each service ad-
P A G E 0 8- 42
T R O U B L E S H O O TING (NO R A S T E R N O P O W E R
DP-8 X S eries Chassis.
DP-85 CHASSIS TROUBLESHOOTING 1.) No Raster and No Power (How to check Diagnosis LED's)
No Raster
(Control PWB)
(Power PWB)
Is Power Indicator Red LED "on"? DM09
No
Check DIAGNOSIS Red LED
Yes
A
No
(Power PWB)
B
No
Is Click shound of relay heard? S901
(Power PWB)
Yes
Yes
(Deflection PWB)
Is Red LED "OFF"? Protection
Is Red LED "Blinking"? Protection
(Deflection PWB)
Check Diagnosis Red LED

No means ON but NOT Blinking. If Blinking, go to "B" No
Yes
(Deflection PWB)
(Deflection PWB)
1. Trun OFF Power SW. 2. Turn ON again after several minutes and carefull observe ALL green LED's
1. Trun OFF Power SW. 2. Turn ON again after several minutes and carefull observe ALL green LED's
(Deflection PWB)
Did 5 green LED's turn OFF same Time?

No No
(Deflection PWB)
Didn't Light at ALL
Did 5 green LED's turn OFF same Time?
Yes
Yes
R
P A G E 0 9- 0 1
DP-85 CHASSIS TROUBLESHOOTING 1.) No Raster and No Power

A
(Signal PWB) No Relay Click Heard
(Power PWB)
Green LEDs Should be ON
(Signal PWB)
No
(Signal PWB)
Is Voltage at pin (33) of I001 5V?
Check Q001, D007, L001, L004
Yes
(Signal PWB) (Signal PWB) (Signal PWB)
Is Voltage at pin (53) of I0015Vdc?
No
Is Voltage at pin (6) of I001? AC Clock In 2.5Vdc?
No
Check Q015, Q016 I003 Reset IC X001 Crystal

(Power PWB)
I906, D909 Yes Yes
(Signal PWB)
(Signal PWB)
Check Q007
(Power PWB)
D960, S901
Check I001 I003 Reset IC X001 Crystal
(Deflection PWB)
(Deflection PWB)
No
(Deflection PWB)
Is Voltage at pin (5) of IP01 21V-24V?
Check DP02, RP05, RP06, CP05
Yes
(Deflection PWB)
No
(Deflection PWB)
Has Protector EP91 blown
Check IP01
Yes
(Deflection PWB)
Check IP01, DP04, Replace EP91
P A G E 0 9- 0 2
C
All HOT Ground
(Power PWB)
All HOT Ground
(Power PWB)
Yes
(Power PWB)
No
(Power PWB)
Check D907 Replace I901
Is Voltage at pin (5) of I901 21V-24V?
Check F901, R902, D963, R907 R908, C914, I901
R
All HOT Ground
(Power PWB)
All HOT Ground
(Power PWB)
Check I901, D961, Shorts on B+ Lines Replace E992
Yes
(Power PWB)
No
(Power PWB)
Has protector E992 blown
Check I901, R912, R913, R914
P A G E 0 9- 0 3

D
(Deflection PWB)
All LED's Going OF at the same time.

(Sub Deflection PWB) (Deflection PWB) (Deflection PWB)
No
Does raster appear with G and K of QP05 shorted?
Is base voltage Q751 normal? (0.45Vdc)
No
Check I702 pin (18) Hout. pin (16) Def HVcc pin (3) -SDA2 (Data) pin (4) -SCL2 (Clock)
(Deflection PWB)
Q701, QP08, DP41 Yes Yes
(Deflection PWB)
Check QP05
(Deflection PWB)
No
(Deflection PWB)
Are voltages of both ends of T751 (primary side) normal? 28V
Check T751, R754, R755, EP96, LP13
(Power PWB) All LED's Going OF at the same time.
Yes
(Deflection PWB) Check
Q777, QH01,T751, T752
(Power PWB)
No
Does raster appear with G and K of Q913 shorted?
(Power PWB) Check
Q913, I905, D954, D961, I904, Q915, D955
Yes
(Power PWB)
Check Q913
(Deflection PWB)
(Deflection PWB)
(Deflection PWB)
DP22 (+130V) Check EP98, DP11, Q777, QH01, TH01, DH11,etc.
DP15 (+13V) Check EP94, IP03, Vertical Out I601, Q655, Q656, etc.
F
(Deflection PWB) (Deflection PWB)
Find which LED is going Dark or OFF. (Other LED's are going OFF a little latter)
DP15 (+28V) Check EP96, DP12, IK04, IK05, etc.
One LED Going OFF a little before the others.
(Deflection PWB)
DP16 (-13V) Check EP95, QP01, Vertical Out I601, QK01, UKDG,etc.
(Deflection PWB)
DP21 (-28V) Check EP97, DP13, IK04, IK05, etc.
P A G E 0 9- 0 4
DP-85 CHASSIS TROUBLESHOOTING 1.) No Raster and No Power (GREEN LED's going OFF)
(Power) Find which LED is going Dark and OFF (Other LED's are going OFF a little later) (Power) D924 is Dark (LNB) PMQ1, PMQ2, PMQ3 disconnect
G
(Power) Is D924 dark?
One LED Going OFF a little before the others.
Dark
(Power) Check LNB line I912, Q904, Q903 D926, D921, etc. Check DM-1 (Power) Check +5VS line I909, D942, etc. Check DM-1 (Power) Check -5VS line Q909, etc. Check DM-1 Check Standby +12V line (Power) D927, I907 (Signal PWB) Q001, I001, etc Check DM-1 (Power) Check +3.3VS line I911, D946, etc. Check DM-1 Check Standby D+3.3VS line I911, D946, etc Check DM-1
Bright
(Power) D943 is Dark (+5VS)
PMQ1, PMQ2, PMQ3 disconnect
Dark
Bright
(Power) D962 is Dark (-5VS)
Dark
Bright
(Power) D928 is Dark (-5VS)
Dark
Bright
(Power) D945 is Dark (+3.3VS)
Dark
Bright
(Power) D947 is Dark (D+3.3VS)
Dark
Bright
(Power) D971 (TV5V) Check D970, I914, Q914, etc.
(Power) D930 (TV9V) Check D929, I908, Q914, etc.
(Power) D920 (Audio R+21V) Check +21V line E995, D912, I402, etc.
(Power) D919 (Audio F+28V) Check +28V line E994, D911, I401, I403, etc.
P A G E 0 9- 0 5
DP-85 HDTV DM-1 TO CHASSIS INTERFACE

DM-1 Module
PMQ2 Molex type Power Fail >20V 9 2 3 8 PMQ3 Molex type 6 10 7 PMT1 D:LUMBP 2 5 4 6 PMS1 LUM18P 8 10 12 +33VS +12VS -5VS +3.3VS +5VS VIDEO (NTSC) L-Audio (NTSC) R-Audio (NTSC) Right (Front) Left (Front) R_Sur (R-Rear) L_Sur (L-Rear) Center 9 2 3 8 6 10 7 2 5 4 6 8 10 ATSC Dolby Digital 5.1 (6-Ch Audio) Power Supplies from PTV to DM-1 Power Supplies from PTV to DM-1 NTSC (1H) AUDIO & VIDEO
PTV MAIN CHASSIS
NOTE:
All pins shown in the Schematic for the Lum type connectors between the DM-1 module and the main chassis are backwards .
12 LFE (Sub Woofer) 14 14 12 11 10 PMS2 LUM14P 7 CV. Sync 9 1 3 5 2 H. Sync PMZ LUM12P 4 V. Sync 12 10 8 IP.Request IP.Clock IP.TX IP.RX Y V (Cr) U (Cb) 2H.Y 2H.PR 2H. PB 12 11 10 9 1 3 5 12 10 8 ALL SIGNALS FROM DM-1 1080I/480P NTSC IN (1H) Video Digital Communications
13 TV Reset 1 GND (IP)
The pins depicted here are correct. NOTE:

Lum type connectors are backwards: PMF, PMS1, PMS2, PMT1 and PMZ All Molex type connectors are O.K. PMQ1, PMQ2 and PMQ3
WARNING: All analog signals between DM-1 and PTV Chassis are differential outputs. All signals except "data communications" have matching "reference" output. To measure, hook scope probe to convenient ground and measure signal. The "reference" for any given signal is the same but 180 degrees out of phase. Always consult the schematic for the actual pin number of the desired signal. Connecting the ground clip of a grounded scope to the REF line will cause damage to components.
P A G E 0 9- 0 6
DM-1 TROUBLESHOOTING SYMPTOMS, and ACTIONS (See drawing Page 09-06) SYMPTOM ACTION COMMENTS
PWR_FAIL must be Power L.E.D. blinks Suspected failure of DM-1. >20vdc. Check all power twice when AC Pwr. (Power L.E.D. does not blink supplies (+5, +3.3, -5, is applied if DM-1 twice when AC Power is ap+12 & +33VDC) from boots up properly. plied.) Note: New DM-1 modules PTV to DM-1. Note: New DM-1 do NOT blink the power LED. (See drawing) PMQ-2, modules do NOT blink the power LED. PMQ-3 DM-1 boots up OK but TV does Check communications not turn on. (Power LED blinks activity between DM-1 & DM-1 turns on PTV twice when AC Power is apChassis. PTV on PMS-2 plied). Note: New DM-1 modules (See drawing for pin #'s). do NOT blink the power LED. 1. Check signal sources. 2. Apply ATSC/BSS signal, check for Functional DM-1 will "Link Locked LED" generate OSD with(inside DM-1). out a signal source 3. If Link LED is on (Link attached. Locked), check 2H-Y, H&V at PMZ. (See drawing) Check 2H-Y, H&V at PMZ (See drawing). If signals OK, troubleshoot PTV chassis. A functional DM-1 will always make OSD if chassis is OK. Must press button on remote to see OSD.
Chassis powers on, OSD present but no video.
Chassis powers on, but no OSD. Power LED blinks twice when AC Power is applied, (DM-1 is functional). Note: New DM-1 modules do NOT blink the power LED.
Video from ATSC/BSS plays OK, but RF NTSC does not play.
1. Check RF NTSC signal source. 2. Check NTSC Make sure active composite video at PMT-1 (See drawing) channel selected. 3. Check Sync, Y, R-Y & B-Y at PMS-2 (See drawing)
Page 09-07
WAVEFORMS FOR DM-1 TROUBLESHOOTING (See Page 09-06 for DC Voltages)

After checking all the DC voltages between the DM-1 and the Main chassis, investigate the Waveforms. Check on Connector PMS2 Pin 3 (IP. Request) Check on Connector PMS2 Pin 5 (IP. TX)
Waveform only available during Power On and Off
Check on Connector PMS2 Pin 4 (IP. Clock)
Check on Connector PMS2 Pin 6 (IP. RX)
WARNING! If measuring from any PMZ Connector as Reference, other that Ground, make sure the Scope isnt grounded. Damage to the DM-1 module will occur. Reference Pin example: Pin 2,4,6,8,10, & 12
WAVEFORMS FOR DM-1 VIDEO TROUBLESHOOTING (See Page 09-06 for DC Voltages)
Check on Connector PMT1 Pin 1 (Video NTSC) Check on Connector PMS2 Pin 12 (NTSC V Cr)
Check on Connector PMS2 Pin 14 (NTSC Y)
Check on Connector PMS2 Pin 10 (NTSC U Cb)
Page 09-08
WAVEFORMS FOR DM-1 VIDEO TROUBLESHOOTING (Continued)

After checking all the DC voltages between the DM-1 and the Main chassis, investigate the Waveforms. Check on Connector PMZ Pin 1 (Y 2.14) Check on Connector PMZ Pin 3 (2H Pr 2.14)
Check on Connector PMZ Pin 2 (Y. Ref)
Check on Connector PMZ Pin 3 (2H Pr 2.14)
WARNING! If measuring from any PMZ Connector as Reference, other that Ground, make sure the Scope isnt grounded. Damage to the DM-1 module will occur. Reference Pin example: Pin 2,4,6,8,10, & 12
Check on Connector PMZ Pin 9 (V. Sync)
Check on Connector PMZ Pin 5 (2H Pb 2.14)
Check on Connector PMZ Pin 11 (H. Sync)
Check on Connector PMZ Pin 5 (2H Pb 2.14)
Page 09-09
DEFLECTION TROUBLESHOOTING (Deflection and High Voltage Drive Signals)

The deflection circuit in the DP-85 chassis operates differently from previous chassis. This chassis utilizes a duel horizontal section. One for High voltage and one for de1 flection. The High voltage section will not operate without the deflection section operating. The deflection section receives its drive waveform from I702 on the sub deflection PWB. The Drive signal can be checked on PDD1 Pin 7 (H. Drive) PDD1 connector at Pin 7. This drive waveform is made available to the base of Q751. The sig2 nal off the collector of Q751 is routed to the Drive transformer T751, which in turn supplies a signal to the base of the Deflection Horizontal Output Q777.
Q751 Base
Horizontal Blanking signal Q755 Emitter from its Emitter.

Also H.Blk
Another signal produced is utilized by the Conver7 gence section. The negative 28Volts from the Power supply is sent through T752 and a Pulse is added to it. This in turn is routed to the Conver8 gence output Transistors and is either sent directly into the IC or rectified outside the IC to become -33V.
T752 Pin 10
Likewise, the 28Volt power supply is processed the same way.
T752 Pin 11
3 Investigate these waveforms carefully.
4 The Deflection H. Pulse

T752 Pin 7 Deflection H. Pulse
9 is produced from T752 pin 7. This signal is used to detect for proper operation of the Deflection circuit through Q754 and Dynamic Focus by DF02, QF02 through QF09. The output from the ColIH01 Pin 1
Q777 Base Q751 Collector
10 When the deflection circuit fires up, it produces drive for the Horizontal Deflection Yokes, as well as several other different signals. lector of Q777 and/or Pin 1 of T752 is routed to IH01 pin 1. This IC is responsible for Waveshaping and delaying the signal to be utilized by the High Voltage Section.
Q777 Collector, And T752 Pin 1
11
After entering the IC, it is output at Pin 4 One of the Waveforms produced is Horizontal Blanking. This IH01 is created by Q755. Pin 4 Q755 6 The signal off the Collector Base of Q777 and/or Pin 1 of T752 is routed to the Base of Q755. 12 Q755 functions as an Emitter follower and produces the Page 09-10
DEFLECTION TROUBLESHOOTING (Deflection and High Voltage Drive Signals)

IH01 Pin 12
From pin 4 it reenters IH01 at Pin 10 and is output again at pin 12.
supplied to Pin 1 of IH01 when compared to PDD1 Connector Pin 7 H. DRIVE signal. Figure 17 illustrates the comparison of the waveform input to Pin 1 of IH01 when compared to PDD1 Connector Pin 7 H. DRIVE signal. This signal is also provided as an input to Pin 10. The output of Pin 4 of IH01 is compared to Horizontal
13 This signal is then routed to IH02 pin 10. IH02 is the High Voltage Drive IC and regulator. By utilizing feedback
IH02 Pin 7 High Voltage Drive Sig. IH02 Pin 10
17
14
voltage from the Focus block assembly which has been leveled shifted by QH04 and QH05, the internal comparator 15 makes a comparison Drive signal in Figure 18. between the feedback IH01 outputs this signal from Pin 10 voltage and the crossover point of the internally generated Sawtooth and outputs the signal shown in figure 15 from pin 7. The output from IH02 pin 7 is sent through the predrivers QH08 through QH01 QH10 and is finally Base delivered to the base of QH01, the High Voltage Horizontal output Transistor. 16 The Deflection Horizontal Pulse produced by Q777 is utilized by the High Voltage section as its drive signal. This signal must be present for the High Voltage section to function. This signal is routed to IH01 to be processed into the actual drive signal for the High Voltage section. HORIZONTAL WAVEFORMES COMPARED TO H DRIVE The Deflection H. Drive signal developed by Q755, (See Figure 7) is routed to IH01 pin 1, (See Figure 11). The following waveforms give a visual example of the Signal Process as it eventually arrives at the base of the Horizontal Output Transistor QH01, (See Figure 16).
18
19
Figure 17 illustrates the comparison of the waveform Page 09-11
DEFLECTION TROUBLESHOOTING (DRIVE SIGNAL COMPARISON)

The output from IH01 Pin 12 is then routed to IH02 Pin 10. Internally a signal is produced that actually drives the High Voltage Horizontal Output transistor. The output waveform is produced at Pin 7 20 HORIZONTAL POWER SUPPLY GENERATION CIRCUIT EXPLANATION: It is important to remember that the Power Supply also plays a roll in the deflection circuit. A HVcc switch is used in the power supply, QP09. QP09s emitter is supplied with A12V. When the Power ON command is generated from I001 pin 55 (high), the power on driver Q007 is turned on. A LOW is produced at its collector and routed through the PQS1 connector pin 3. This low is then routed to the PQD2 connector pin 5 to the base of QP08, turning it ON and supplying 12V to the connector PDD1 pin 1 and 2. This 12V then is routed to I702 pin 1, I701 pin 1 and I703 pin 8 on the sub deflection PWB. This IC in turn generates the Horizontal Drive signal used in the comparisons above.
SIGNAL PWB
SUB POWER PWB PQS1 Q007 PQD2 QP08 3 5 A12V
DM-1 Module
I001 Slave Micro
53
Power ON Driver
PDD1
I702
23 VRef-In DVcc 1 1 2 3 DEFLECTION PWB
I701 5V Reg. I703 Comp.
SUB DEFLECTION PWB
Figure 21
Page 09-12
OTHER KEY WAVEFORMS FOR TROUBLESHOOTING

The Waveforms on the following pages are to assist the Service Technician when Trouble shooting for different problems. These pictures are taken from a known working set, using standard NTSC color bars unless noted. Other Key Waveforms H. Sync PSD2 Pin 4 ......................................... 09-14 V. Sync PSD2 Pin 8 ......................................... 09-14 H. Blk PSD2 Pin 6 ........................................... 09-14 V. Blk PSD2 Pin 9 ........................................... 09-14 SCL1 PSU1 Pin 6 ............................................. 09-14 SDA1 PSU1 Pin 7 ............................................ 09-14 SCL2 PSD1 Pin 1 ............................................. 09-14 SDA2 PSD1 Pin 2 ............................................ 09-14 Infarared Pulse PFS Pin 2 ................................ 09-14 H. Sync I001 Pin 1 ........................................... 09-14 V. Sync I001 Pin 2 ........................................... 09-14 AC 50/60Hz I001 Pin 6 ................................... 09-14 Y PinP U002 I001 Pin 5 .................................. 09-14 I PinP U002 Pin 6 ............................................ 09-14 Q PinP U002 Pin 7 ........................................... 09-14 PinP Video U002 Pin 13 .................................. 09-15 3D/C PCX Pin 7 .............................................. 09-15 3D/Y PCX Pin 9 .............................................. 09-15 Video Out PinP Tuner U001 Pin 23 ................ 09-15 VSAW Out PDD2 Pin 3 ................................. 09-15 VPARA1 PDD2 Pin 5 ...................................... 09-15 VPARA2 PDD2 Pin 6 ..................................... 09-15 QH08 Base High Voltage Driver ...................... 09-15 QH08 Collector High Voltage Driver .............. 09-15 QH10 Emitter High Voltage Driver ................. 09-15 Anode of DH24 Excessive Hi Volt Det ........... 09-15
FBP In IX01 Pin 25 ........................................ B Out IX01 Pin 41 .......................................... G Out IX01 Pin 41 .......................................... R Out IX01 Pin 43 .......................................... VSM Out IX01 Pin 48 .................................... Y2 In IX01 Pin 53 ........................................... Heater Pulse TP91 Pin 14 ............................... 130V Pulse TP91 Pin 13 ................................. Switch MosFET Drain I901 Pin 1 ................... Switch MosFET Source I901 Pin 2 ................. AC Clock I906 Pin 3 ........................................ 3.58Mhz I008 Pin 3 ......................................... Sync Out I008 Pin 9 ......................................... 32fH VCO I008 Pin 12 ................................... VD Out to PinP I008 Pin 13 ............................ H. Blk Out I008 Pin 14 .................................. V-S Out I008 Pin 20 ....................................... Y In I008 Pin 40 .............................................. Y Out 1 I301 Pin 44 ........................................ CV Sync Q036 Emitter ................................... Switch MosFET Drain IP01 Pin 1 .................. Switch MosFET Source IP01 Pin 2 ................
09-15 09-15 09-15 09-15 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-16 09-17 09-17 09-17 09-17
Page 09-13

H. Sync (PSD2 Pin 4) Vp-p = 4.719 V Freq = 33.78 kHz DC = 4.96 V V. Sync (PSD2 Pin 8) Vp-p = 4.531 V Freq = 59.97 Hz DC = 0.04 V H. Blk. (PSD2 Pin 6) Vp-p = 10.88 V Freq = 33.78 kHz DC = 1.8 V V. Blk (PSD2 Pin 9) SCL1 (PSU1 Pin 6) Vp-p = 5.250 V Freq = 52.63 kHz DC = 4.82 V
SDA1 (PSU1 Pin7) Vp-p = 4.969 V Freq = 55.56 kHz DC = 4.82 V
SCL2 (PSD1 Pin 1) Vp-p = 5.0 V Freq = Varies DC = 4.96 V
SDA2 (PSD1 Pin2) Vp-p = 5.187 V Freq = Varies DC = 4.25 V
Infrared (PFS Pin 2) Vp-p = 4.875 V Freq = Varies DC = 4.96 V
H. Sync. (I001 Pin 1) Vp-p = 4.906 V Freq = 33.75 kHz DC = 4.21 V
V. Sync (I001 Pin 2) Vp-p = 4.875 V Freq = 59.59 Hz DC = 5.2 V
AC 50/60 (I001 Pin 6) Vp-p = 4.875 V Freq = 59.97 Hz DC = 2.54 V
Y (PinP U002 Pin 5) Vp-p = 706.2 mV Freq = 15.75 kHz DC = 3.11 V
I (PinP U002 Pin 6) Vp-p = 575.0 mV Freq = 15.75 kHz DC = 3.15 V
Q (PinP U002 Pin 7) Vp-p = 425.0 mV Freq = 15.75 kHz DC = 3.13 V
Page 09-14

PinpV (PinP U002 Pin 13) Vp-p = 1.50 mV Freq = 15.75 kHz DC = 2.68 V 3D Y (PCX Pin 9) Vp-p = 1.406 V Freq = 15.75 kHz DC = 2.69 V 3D C (PCX Pin 7) Vp-p = 1.484 V Freq = 15.74 kHz DC = 3.69 V Video Out (PinP Tuner U001 Pin 23) Vp-p = 1.547 V Freq = 15.72 kHz DC = 3.09 V VSAWOUT (PDD2 Pin 3) Vp-p = 2.281 V Freq = 59.70 Hz DC = 4.99 V
VPARA1 (PDD2 Pin 5)
VPARA2 (PDD2 Pin 6) Vp-p = 600 mV Freq = 59.70 Hz DC = 2.11 V
Base of QH08
Collector of QH08 Vp-p = 12.06 V Freq = 33.75 kHz DC = 4.52 V
Emitter of QH10 Vp-p = 12.0 V Freq = 33.78 kHz DC = 4.31 V
Anode of DH24 Vp-p = 55.0 V Freq = 33.75 kHz DC = 0.0 V
FBP In (IX01 Pin 25) Vp-p = 4.187 V Freq = 33.78 kHz DC = 1.09 V
B Out (IX01 Pin 41) Vp-p = 3.078 V Freq = 33.75 kHz DC = 2.35 V
G Out (IX01 Pin 42) Vp-p = 3.172 V Freq = 33.78 kHz DC = 2.56 V
R Out (IX01 Pin 43) Vp-p = 3.219 V Freq = 33.76 kHz DC = -2.57 V
Page 09-15

VSM Out (IX01 Pin 48) Vp-p = 800 mV Freq = 33.78 kHz DC = 3.38 V Y2 In (IX01 Pin 53) Vp-p = 600 mV Freq = 33.76 kHz DC = -1.12 V Heater Pulse (TP91 Pin 14) Vp-p = 631.2 V Freq = 58.57 kHz DC = -0.28 V 130V Pulse (TP91 Pin 13) Vp-p = 37.81 V Freq = 56.90 kHz DC = 0.01 V SMFET (I901 Pin 1) Vp-p = 306.3 V Freq = 80.16 kHz DC = 147.1 V
SMFET (I901 Pin 2) Vp-p = 2.328 V Freq = 56.90 kHz DC = 0.02 V
AC Clock (I906 Pin 3) Vp-p = 11.0 V Freq = 59.97 Hz DC = 4.36 V
3.58Mhz (I008 Pin 3) Vp-p = 75.0 mV Freq = 3.57 MHz DC = 3.80 V
Sync Out (I008 Pin 9) Vp-p = 2.563 V Freq = 15.75 kHz DC = 2.46 V
32fH VCO (I008 Pin 12) Vp-p = 148.4 mV Freq = 504 kHz DC = 5.88 V
VD Out to PinP (I008 Pin 13) Vp-p = 4.937 V Freq = 59.70 Hz DC = 4.78 V
H Blk Out (I008 Pin 14) Vp-p = 4.875 V Freq = 15.75 kHz DC = 0.18 V
Y-S Out (I008 Pin 20) Vp-p = 850.0 mV Freq = 15.75 kHz DC = 4.60 V
Y In (I008 Pin 40) Vp-p = 675.0 mV Freq = 15.75 kHz DC = 2.61 V
Page 09-16

Y Out 1 (I301 Pin 44) Vp-p = 1.875 V Freq = 15.75 kHz DC = 3.70 V CV Sync (Q036 Emitter) Vp-p = 2.578 V Freq = 15.75 kHz DC = 2.65 V SMFET Drain (IP01 Pin 1) Vp-p = 275.0 V Freq = 59.08 kHz DC = 129.3 V SMFET Source (IP01 Pin 2) Vp-p = 3.016 V Freq = 59.08 kHz DC = 0.06 V
Page 09-17
61HDX98B DIRECT TV SMART CARD TROUBLESHOOTING

Below is a summary of problems that Servicers and/or customers may encounter in the field.
1) If no Smart Card is in the unit and "SAT" is selected from remote or front panel, the unit will display: "Please insert your access card." As soon as the card is inserted, the unit will recognize the card immediately. 2) By entering "Guide" the channels available by satellite provider will be seen. All cards should give access to all Direct TV promo channels (Previews and services). 3) If the Smart Card is inserted backwards or on the wrong side, the unit will display: "Please insert a valid access card." 4) If the Smart Card was pulled out of DM-1 module while unit was on, according to the Smart Card and the access level customer is authorized to receive, unit will go back to last channel selected on that specific card. In other words, if the selected channel was 300 (Direct TV promo) and the Smart Card is taken out or switched, the set will go to same channel 300 on the new card.
5) If channel 500 (5.1 Dolby Digital promo) was selected on a card that has access to it, and a different Smart Card is inserted that doesn't have access to this channel, the unit will display: "To start service, please call customer service, ext. 711" Or it may display: "You have inserted the wrong card. Please insert the proper access card. 6) If there is no satellite signal available for whatever reason, the unit will display: " Searching for satellite signal. Please stand by". This window will last 4 minutes on screen and it will go away. This is an indication that there in not signal available. If unit is given a good strong satellite signal, unit will display channels immediately. Just access "Guide" to see what is available".
Page 09-18
61HDX98B Chassis DP-85 Description

MAIN CHASSIS SIGNAL PWB
SLAVE MICROPROCESSOR MEMORY (Service Adjustments) RGB PROCESSOR 5 Volt REGULATOR (Prescaler) 5 Volt REGULATOR (Slave Micro. B+) RESET IC POWER ON/OFF (Relay Driver)
Part Number
UE04932 JT08042
I001 (CO02341) I002 (CP05273U) I008 (CK07922U) I007 (CP05571) Q001 (2312171) I003 (2000541) Q007 (2325691R)
Description
BRIDGE RECTIFIER (On Power PWB) RAW 150V PROTECTOR SWITCHING REGULATOR (Driver IC) 130V B+ CURRENT SENSING 130V REGULATOR 130V REGULATOR (Photo Coupler) FLYBACK TRANSFORMER (High Voltage) HORIZONTAL OUTPUT (High Voltage) TRANSFORMER (Deflection) HORIZONTAL OUTPUT (Deflection) CONVERGENCE OUTPUT (RH, RV & GV) CONVERGENCE OUTPUT (GH, BH & BV) VERTICAL OUTPUT +5V REGULATOR (for DCU) +5V REGULATOR (for SRAM DCU) +13 REGULATOR HEATER REGULATOR 13 REGULATOR (M13V) HORIZONTAL Vcc ON/OFF SW RAW 150Vdc PROTECTOR 220V (Screen Voltage) PROTECTOR HEATER PROTECTOR +24V PROTECTOR M13V PROTECTOR +28V PROTECTOR (Convergence) M28V PROTECTOR (Convergence) SHUT DOWN SCR SHUT DOWN (Photo Coupler) SIDE PIN CUSHION (Comparator) SMOOTH WIDE (Photo Coupler) SMOOTH WIDE (Switch) HIGH VOLTAGE DRIVER IC HIGH VOLTAGE DRIVER IC (Regulator)
Part Number
D903 (2338313) EP91 (AZ00109M) IP01 (CZ00451) QP04 (2321112M) IP04 (2381344) IP05 (2000465) TH01 (BW00633) QH01(2390851) T752 (BT01231) Q777 (2314002F) IK04 (CZ00431) IK05 (CZ00431) I601 CP04181) IK01 (CP05571) IK03 (CP05571) IP03 (CP03924F) IP02 (CP05141) QP01 (2312171) QP08 (2320637M) EP91 (AZ00109M) EP92 (AZ00107M) EP93 (AZ00108M) EP94 (AZ00109M) EP95 (AZ00109M) EP96 (AZ00109M) EP97 (AZ00104M) QP05 (2323782R) IP06 (2000465) I651 (2365452) I751 (2000465) Q753 (2320591M) IH01 (2362161) IH02 (2366721)
PinP TUNER PinP UNIT 3D/YC COMB FILTER PWB TERMINAL PWB
A/V SELECT IC +9V REGULATOR
U001 (2429691) U002 (HP00095) U301 (HP00701) JT08071

I301 (CP00742U) I302 (CP05572)
SURROUND PWB
PERFECT VOLUME FRONT TRANSMIT AUDIO CONTROL FRONT GRAPHIC EQUALIZATION CENTER GRAPHIC EQUALIZATION CENTER/LFE FIXED VARIABLE AUDIO CONTROL REAR/HEADPHONE AUDIO CONTROL RAINFOREST IC 4:3 FRAME GENERATOR CLAMP GENERATOR VERTICAL BLANKING GENERATOR HORIZONTAL BLANKING GENERATOR DEFLECTION POWER SUPPLY RELAY (On Power PWB)
JT08082
IS08 (CP02601) IS01 (2020001) IG02 (CK07141R) IG11 (CP02771U) IS02 (2020001) IS11 (2387304)
SIGNAL SUB PWB
JT08042
IX01 (CP04712U) IZ05 (CK01171R) IZ03 (CK01171R) IZ06 (CK01171R) IZ07 (CK01171R)
POWER / DEFLECTION PWB
JT08061
S901 (FJ00071)
Page 10-01
61HDX98B Chassis DP-85 Description

DIGITAL Convergence Unit (UKDG) SUB POWER PWB (Process Power)
BRIDGE RECTIFIER SWITCHING REGULATOR REGULATOR FEEDBACK (Photo Coupler) ON/OFF RELAY (Deflection B+) SHUT DOWN SCR SHUT DOWN (Photo Coupler) CLOCK (AC Photo Coupler) LNB REGULATOR (13/19V) STAND BY 12V (A12V) REGULATOR ON/OFF CONTROL +9V REGULATOR +5Vs REGULATOR +3.3V REGULATOR D+3.3V REGULATOR +5V REGULATOR MAIN FUSE RAW 150V PROTECTOR FRONT/REAR AUDIO 28V PROTECTOR CENTER +21V PROTECTOR +33V PROTECTOR CENTER +21V PROTECTOR -7V PROTECTOR AUDIO RELAY AUDIO RELAY DRIVER INFRARED RECEIVER
Part Number
CS00221 JT08051
D901 (2338313) I901 (CZ00451) I904 (2000465) S901 (FJ00071) Q913 (2323782R) I905 (2000465) I906 (2000465) I912 (CP03924F) I907 (CP03924F) Q914 (2320663M) I908 (CP03923F) I909 (CP03922F) I910 (CP03921F) I911 (CP03921F) I914 (CP03922F) F901 (2722359) E992 (AZ00109M) E994 (AZ00109M) E995 (AZ00109M) E996 (AZ00108M) E998 (AZ00101M) E999 (AZ00108M) S902 (FJ00071) Q918 (2320663M)
Description
REAR AUDIO OUTPUT IC HORIZONTAL Vcc REGULATOR HORIZONTAL DRIVE AND VERTICAL DRIVE IC VERTICAL PARABOLA IC (Comparator)
Part Number
I403 (2004751)
SUB DEFLECTION PWB
JT08061
I701 (CP05571) I702 (CZ00751U) I703 (2362602)
CRT PWB Comes with Velocity Modulation PWB

RED DRIVER GREEN DRIVER BLUE DRIVER RED CRT SOCKET GREEN CRT SOCKET BLUE CRT SOCKET
JT08091
Q805 (2312372F) Q855 (2312372F) Q8A5 (2312372F) E801 (EY00601) E851 (EY00601) E8A1 (EY00601)
CRT Sockets
DM-1 MODULE REMOTE CONTROL CLU-614MP

Additional Parts Information
HP00741 HL00714
CONTROL PANEL PWB
JT08101
HM01 (CZ00832)
SCREEN ASSY. BLUE CRT ASSY. GREEN CRT ASSY RED CRT ASSY
MIRROR FRONT SURFACE FOCUS PACK TYPE MHF116
KR01071 UE04993
UE04992
UE04991
KS00166 AZ00005
VELOCITY MODULATION PWB Comes with CRT PWBs AUDIO OUTPUT PWB
FRONT AUDIO OUTPUT IC CENTER AUDIO OUTPUT IC
JT08091 JT08341
I401 (2004751) I402 (2004751)
Page 10-02

DP 85 Train Pack

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NOVEMBER, 1 999

Prepared by: ALVIE RODGERS C .E.T .

1 999 DP-85 HDTV Projection T elevision Information

DP-85 CHASSIS TRAINING and INFORMATION HDTV

CONTENTS PAGE (A-1)

DP-85 CHASSIS TRAINING and INFORMATION HDTV

CONTENTS PAGE (A-2)

DP-85 CHASSIS TRAINING and INFORMATION HDTV

CONTENTS PAGE (A-3)

BLOCK DIAGRAM EXPLANATION POWER SUPPLY BLOCK

DP85 POWER SUPPLY BLOCK DIAGRAM

POWER DEFLECTION P.W.B.

+33VS Reg Power Fail L. NB Sw. Reg.

(130V) Reg 220V 6.3V

Def. +B V1&V2 CRT & Vm Out

A12V Sw. Reg.

IP01 Main Switching Regulator EE49

+28V -28V +13V Reg.

Convergence Velocity Mod. Audio Out Convergence Vertical

24.5V -7V R/F 28V C21V

-13V Sw. Reg. -5V Reg.

Vertical (M13) DCU

TV9V A12V AC Inlet Type

+5V Reg. 12V

BLOCK DIAGRAM EXPLANATION FRONT END

BLOCK DIAGRAM EXPLANATION FRONT END

DP85 FRONT END BLOCK DM-1 Module

From Main Micro

SD-A/V SATELLITE TUNER/IF SATELLITE LINK LINK MIX

NRSS/ISO7815 DRAM ROM

HD/NTSC TUNER/IF SPLITTER

Data Address Handshake

MPEG/AC-3 AUDIO DECODER

RF Out PinP Tuner

MTS STEREO DECODER

NTSC YUV A/D

Composite Video 1HYIQ From Main Micro

MPEG VIDEO DECODER NTSC UPCONVERSION OSD

L/R LS/RS C/LFE

2.14YUV/YIQ 2.14 HYPBPR To 2H Video Circuit

BLOCK DIAGRAM EXPLANATION A/V SELECTOR

A/V SELECTOR BLOCK DP85 CHASSIS

Video 4 V4, S4, L/R4

DM-1 I/F B4558

Comp. Video (Main)

+9V PinP Video Mono

PinP Tuner U001

AUDIO/VIDEO SELECTOR TA8851BN

PinP L/R Out To Audio Out PWB

V3 S3 L/R3 Page 01-07

BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

DP-85 CHASSIS SYSTEM CONTROL & SIGNAL PROCESSING BLOCK

Y/C PinP Video Y H Sync V Sync

Sync Det. MEMORY Sync Det.

H BLK PH Side Panel APL from 2H Video PWB

CCD Video PinP

PinP Sync Det.

PinP Video from Selector IC

Main Video from Selector IC

CCD Video Main

BLOCK DIAGRAM EXPLANATION 2H VIDEO