Acsr Penguin

SPEC No.: ZTT 12-28366 REVISION: 1.
TECHNICAL SPECIFICATION for

Aluminum Conductor Steel Reinforced (ACSR)
Designer
Nora Gao
Senior Technical Manager ZTT International Department
Approver Chief Technical Engineer ZTT International Department
1. SCOPE
This specification covers the general requirements and performance of conductor which ZTT offered including electrical characteristics, mechanical characteristics, packing information etc.
2. REFERENCES
The conductor which ZTT offered shall be designed, manufactured and tested according to international standards as follows:
Quality Control Standard

ISO 9001 ISO 14001 Quality Management Systems Environmental Management Systems
Component Wire Standard

IEC 60888 IEC 61232 IEC 60104 IEC 60889 ASTM B502 ASTM B609 ASTM B498 ASTM B230 ASTM B398 ASTM B415 Zinc-coated steel wires for stranded conductors Aluminum-clad steel wires for electrical purposes Aluminum-magnesium-silicon alloy wire for overhead line conductors Hard-drawn aluminum wire for overhead line conductors Standard specification for aluminum-clad steel core wire for aluminum conductors, aluminum-clad steel reinforced Standard specification for aluminum 1350 round wire, annealed and intermediate tempers, for electrical purposes Standard specification for zinc-coated (galvanized) steel core wire for aluminum conductors, steel reinforced (ACSR) Standard specification for aluminum 1350-H19 wire for electrical purposes Standard specification for aluminum-alloy 6201-T81 wire for electrical purposes Standard specification for hard-drawn aluminum-clad steel wire
Conductor Standard
IEC 61089 ASTM B399 ASTM B231 ASTM B232 ASTM B416 ASTM B549 Round wire concentric lay overhead electrical stranded conductors Standard specification for concentric-lay-stranded aluminum-alloy 6201-T81 conductors Standard specification for concentric-lay-stranded aluminum 1350 conductors Standard specification for concentric-lay-stranded aluminum conductors, coated steel reinforced (ACSR) Standard specification for concentric-lay-stranded aluminum-clad steel conductors Standard specification for concentric-lay-stranded aluminum conductors, aluminum clad steel reinforced (ACSR/AW) Page 2/6
All Rights Reserved Copyright 2012, Jiangsu Zhongtian Technology Co., Ltd. (ZTT) Http://www.zttcable.com
3 CONSTRUCTURE AND SPECIFICATIONS FOR ACSR 3.1. Conductor Structure---Penguin
St Wire Al Wire
3.2. Conductor Technical Structure Parameter

Center: Steel wire Structure Layer 2: Aluminum wire Standard Stranding direction of outer layer Conductor diameter Cross section Conductor weight Rated tensile strength Modulus of Elasticity Coefficient of linear expansion Max. DC Resistance at 20 Aluminum layer Lay ratio Steel layer / / / Direction mm mm2 kg/km kN GPa 10-6/ /km Nos./mm 6/4.77 ASTM B232 ASTM B230 ASTM B498 Right 14.31 125.1 433 37.06 74.3 18.8 0.2680 6-wire layer8-16
Unit
Value
1/4.77
Page 3/6
3.3. Properties of Aluminum wire (Before stranding) Parameter

Diameter and tolerance Min. tensile strength (before stranding/after stranding) Min elongation at fracture in 250mm Max. resistivity at 20
Unit
mm MPa % mm2/m
Value
4.770.048 165/157 2.1 0.028172
3.4. Properties of Steel wire (Before stranding) Parameter

Diameter and tolerance Min. tensile strength (before stranding/after stranding) Min. tension at 1% elongation Min elongation at fracture in 250mm Class of zinc coating Min. mass of zinc Coating
Unit
mm MPa MPa % / g/m2
Value
4.77+0.10/-0.08 1380/1311 1170 4.0 Class A 300
Note: All Sizes and Values are Nominal Values
Page 4/6
4. TEST REQUIREMENTS FOR ACSR

ACSR shall be accordance with applicable standard of ACSR and requirements of customer. The following test items shall be carried out according to corresponding reference. No Tests for Steel wire 1 2 3 4 5 Dimensions Tensile strength Elongation Wrapping Mass of zinc ASTM B498 ASTM B498 ASTM B498 ASTM B498 ASTM B498 Item Reference
Tests for Aluminum wire 1 2 3 4 5 Dimensions Tensile strength Elongation Wrapping Resistivity test ASTM B230 ASTM B230 ASTM B230 ASTM B230 ASTM B230
Tests for Conductor 1 2 3 4 Dimensions Lay ratio and direction of lay Number and type of wires Mass per unit length ASTM B232 ASTM B232 ASTM B232 ASTM B232
Page 5/6
5. PACKING AND DRUM FOR CONDUCTOR

The required marking shall be printed with a weather-proof material on the outsides of drum according to customers requirement.
Cable Type
Drum Length (m) 2600
Drum Dimensions D mm 1200 d mm 500 B mm 900 b mm 700 A mm 95
Gross Weight (Approx) kg 1230
Drum Type Ironwooden
ACSR Penguin
Note: The value D dont contain the dimension of seal.
Page 6/6

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SPEC No.: ZTT 12-28366 REVISION: 1.

TECHNICAL SPECIFICATION for

Approver Chief Technical Engineer ZTT International Department

Quality Control Standard

Component Wire Standard

3 CONSTRUCTURE AND SPECIFICATIONS FOR ACSR 3.1. Conductor Structure---Penguin

3.2. Conductor Technical Structure Parameter

3.3. Properties of Aluminum wire (Before stranding) Parameter

3.4. Properties of Steel wire (Before stranding) Parameter

Note: All Sizes and Values are Nominal Values

4. TEST REQUIREMENTS FOR ACSR

5. PACKING AND DRUM FOR CONDUCTOR

Drum Length (m) 2600

Drum Dimensions D mm 1200 d mm 500 B mm 900 b mm 700 A mm 95

Gross Weight (Approx) kg 1230

Drum Type Ironwooden

Note: The value D dont contain the dimension of seal.

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