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GUJARAT INDUSTRIES POWER COMPANY LTD.

SURAT LIGNITE POWER PROJECT STATION - II, 2 x 250 MW+20%, UNIT NOS, 1 & 2
Owner:

GUJARAT INDUSTRIES POWER COMPANY LTD. SURAT (GUJARAT)


Owner s Consultant:

CONSULTING ENGINEERS LIMITED BANGALORE

EPC Contractor:

LANCO INFRATECH LTD. (EPC DIVISION) PLOT NO. 404&405 UDYOG VIHAR PHASE-Ill GURGAON, HARYANA, INDIA

EPC Engineering Consultant: (BTG)

SOUTHWEST ELECTRIC POWER DESIGN INSTITUTE (SWEPDI), CHENGDU, CHINA

Document Title:

Primary air fan sizing

REV. NO. : 0
LITL Document No.: LITL-025-XXX-XXX-X-XXXX, Rev - XX SWEPDI Document No. F05731C-J04-03

LANCO INFRATECH LTD. (EPC DIVISION) PLOT NO. 404&405, UDYOG VIHAR PHASE-III GURGAON, HARYANA (INDIA) GUJARAT INDUSTRIES POWER COMPANY LTD. SURAT LIGNITE POWER PROJECT STATION - II, 2 x 250 MW+20%, UNIT NOS, 1 & 2 LITL Document No.: LITL- 025-XXX-XXX-X-XXXX, Rev-XX
0
REV NO. --DATE First Issue STAT US ---INTLS SGN --INTLS SGN ---INTLS SGN

CHKD. BY

APPR. BY

ISSUE AUTHORISATION

(This document is a property of LIT Ltd. This is not transferable and shall not be used for any purpose other than for which it is supplied)

SOUTHWEST ELECTRIC POWER DESIGN INSTITUTE (SWEPDI), Chengdu, China SWEPDI Document No.:

REV. NO.

DATE

DESCRIPTION

PREP. BY SIGN.(INITIAL)

REVW. BY SIGN.(INITIAL)

APPD BY SIGN.(INITIAL)

LITL-025-XXX-XXX-X-XXXX, Rev-XX F05731C-J04-03 Rev-0

SHEET : 1 of XX SHEET : 1 of XX

2 300MW Surat Lignite Power Plant Station- !GIPCL

PAF sizing

Value SN. Item Symbol Unit TB BMCR TMCR Startup condition (combustion maxi.) Design coal 100.62 38 60 25.57 1.2737 1.118 MSL 50m Remark
Please indicate the reference HBC document and data sr no. from which this is taken. Also indicate the APH leakage percentage considered. HBC has specified air quantity of 218505 Nm3/h per fan for BMCR design coal condition

Design coal Design coal Worst coal 1 Worst coal 2 Design coal A Design Condition Atmosphere pressure Temperature Relative humidity Moisture content Air density in standard condition Air density B Fan Flow(per fan) Required air flow at fan outlet Air flow at fan outlet C Fan Head Pressure from fan outlet to furnace outlet Air duct pressure resistance at fan inlet Total pressure resistance V0 V Nm3/h m3/s 316214 104.6 263512 87.2 279522 92.5 272240 90.1 243268 77.5 P0 Tm ! d "0 " kPa " % g/kg kg/Nm
3

100.62 50 65

100.62 50 65

100.62 50 65

100.62 50 65

53.83
1.254 1.060

53.83
1.254 1.060

53.83
1.254 1.060

53.83
1.254 1.060

100.62 38 60 25.57 1.2737 1.118

Corresponding atomosphere condition "0*273/#273+Tm$

kg/m3

168602 53.7

According to HBC's data Flow margin 20% for TB point. V0*#273+Tm$/273/3600*101.3/P0

P1 P2 P0

kPa kPa kPa

27.2 0.458 27.658

18.6 0.352 18.952

19.8 0.358 20.158

19.3 0.355 19.655

17.3 0.341 17.641

23.7 0.32 24.02

According to HBC's data Including silencer pressure resistance 300Pa. Head margin 30% for TB point.
Please provide breakup of pressure drop across all the components in duct upto furnace outlet from fan outlet. If HBC data is used kindly indicate the reference document and data sr no.

Note: 1. Head & Capacity margin for fan will be 30% and 20% respectively over 100% BMCR requirement according to contract requirement. 2. As per CFB experience in China,head margin shall be : 1) Head margin of boiler proper should be as per boilr manufacturer's data. 2) 44% margin from fan inlet to air nozzle outlet. 3. Comparing two margin principle above, the higher is perferred. 4. 38" &60% RH is for fan performace test at TMCR operation. 5. 150 " (or) actual whichever is higher corresponding to ambient air temperature of 50 0C & 65% RH. is for fan Selection and sizing 6. Fan should have a Capability to operate under the condition of 50" & 100% RH.
TMCR should be the best efficiency point.

Annexure

SN. Item Symbol Pact 1 Atmosphere pressure Tm 2 Temperature 3 Steam saturation pressure under Tm pb 4 5 6 7 Relative humidity Moisture content Air density in standard condition Air density ! d "0 "

Unit kPa " kPa % g/kg kg/Nm3 kg/m


3

Design condition 100.62 50

Performace condition 100.62 38

Capacity condition 100.62 50

Remark MSL 50m

12.334
65

6.623
60

12.334
100

53.83 1.254
1.060

25.57 1.274
1.118

86.87 1.233
1.042

621.81*!*Pb/100#100Pact-!*Pb$ Corresponding atomosphere condition "0*273/#273+Tm$