KHARAFI NATIONAL

QW - 482
WELDING PROCEDURE SPECIFICATION (WPS) ACCORDING TO ASME CODE SECTION IX (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code) Company Name : KHARAFI NATIONAL

WPS NO : 2031/ 01 Supporting PQR No.: To be Established REVISION NO : 0 WELDING PROCESS (ES): GTAW (Manual) (Automatic, Manual, Machine or Semi-Auto.) WPS APPLICABLE FOR: SHOP AND SITE WELDING JOINTS (QW - 402) Joint Design See page 3 of 3 Backing ( Yes )(No) Joint Nos 1 & 3 without, Joint no 2 with backing Backing Material (Type) Base metal
(Refer to both backing and retainers.)

Metal Nonmetallic BASE METALS ( QW - 403) P - No.: 1 Group No. : 1,2 Specification Type & Grade To Specification Type & Grade Thickness Range : Base Metal : Pipe Dia. Range : Thickness of each pass

Nonfusing Metal Other

To

P. No.: 1

Group No.: 1,2

SA 106 Gr. B SA 106 Gr. B Groove Fillet Groove Fillet NA 1.5 mm to 17.48 mm All thickness All All

GTAW FILLER METALS (QW - 404) Spec. No. (SFA) 5.18 AWS No. (Class) ER 70S-2 F-No. 6 A-No. 1 Size of filler metals 1.6 & 2.4 Weld Metal Thickness Range:(mm) Groove 17.48 Fillet All Electrode-Flux(Class) NA Flux Trade Name NA Consumable Insert NA Filler Metal Product Form Solid rod Composition As per SFA 5.18 Table 1 Manufacture Name ESAB Brand Name OK Tigrod 12.62 Supplimental Filler/ Alloying NA Alloying Flux NA Recrushed Slag NA Other None Note: Al Bahar Jacorossi (ABJ) is a group company of Kharafi National. TECNIMONT KHARAFI NATIONAL SIGN: SIGN: NAME: NAME: DATE: DATE:

GASCO/CLIENT SIGN: NAME: DATE:

2031/TWI 851 Att. 1 Rev.0 04 Mar. 2010

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KHARAFI NATIONAL
QW - 482 WELDING PROCEDURE SPECIFICATION WPS NO.:2031/ 01 ACCORDING TO ASME CODE SECTION IX REV. NO.:0 (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code) POSITIONS (QW - 405) POSTWELD HEAT TREATMENT(QW-407) Position (s) of Groove ALL Method NA Progression Up/Down UPHILL Temp.Range NA Position(s) of Fillet ALL Time Range NA Rate of Heating NA Rate of Cooling NA Post Heating NA PREHEAT (QW - 406) Preheat Temp. Min. Heating Method Checking Method Interpass Temp. Max. Preheat Maintenance GAS (QW-408) 10C Shielding Gas(es) : Argon Heating Torch/Electrical resistance Percent Comp. : Single heating (as applicable) Flow Rate : 10 - 20 LPM Thermal Crayons/ Backing Gas : NA Digital Thermometer Flow Rate : NA 250C Max Trailing : NA Continuous

ELECTRICAL CHARACTERISTICS ( QW - 409) Current AC or DC DC Amps (Range) See below table Tunsten Electrode size & type: 2.4mm EW Th-2 (Pure Tungston, 2% Thoriated ,etc,) Mode of Metal Transfer for FCAW: NA Electrode Wire feed speed range : NA TECHNIQUE (QW - 410) String or Weave Bead Weave width Orifice or Gas Cup Size Oscillation Tube to Work Distance Multiple or Single Electrode Travel Speed (Minimum) Manual or Automatic Initial or interpass cleaning Method of Back Gouging Multiple or Single pass (per side) : Closed to out chamber Use of Thermal Process Peening Other
Weld Sequence/ Layer(s) PROCESS

Polarity Volts(Range)

Straight (Electrode Negative) See below table

(Spray arc, short circuiting arc, etc.)

: Both string and weave : 3 times of the Filler wire diameter : 8 - 10 mm ID : NA : NA : Single : See below table : Manual : Wire brush and grinding wheels : NA : Mutiple :NA :NA : NA : None
FILLER METAL CURRENT POL. TYPE AMP. RANGE VOLT RANGE

WIRE / TRAVEL SPEED MM/Min

CLASS

DIA
1.6/2.4 mm

Heat Input KJ/mm ( MAX)

Root Subsequent passes

GTAW GTAW GTAW GTAW

ER 70S-2 ER 70S-2 ER 70S-2 ER 70S-2

SIGN: NAME: DATE:

2.4 mm 2.4 mm 2.4 mm

TECNIMONT

DCEN DCEN DCEN DCEN

85 - 120 95 - 125 100 - 130 100 - 135

SIGN: NAME : DATE:

9 - 12 9 - 12 9 - 12 9 - 12

45 - 55 45 - 65 45 - 65 45 - 65

1.72 1.8 1.56 1.49

KHARAFI NATIONAL SIGN : NAME : DATE:

2031/TWI 851 Att. 1 Rev.0 04 Mar. 2010

GASCO/CLIENT

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KHARAFI NATIONAL
QW - 482
WELDING PROCEDURE SPECIFICATION (WPS) ACCORDING TO ASME CODE SECTION IX (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

WPS NO.: 2031/ 01 REV. :0

TYPICAL JOINT PREPARATION & DESIGN EDGE PREPARATION BYANY OF THE FOLLOWING 1. Flame cutting 2. Machining 3.By grinding FITUP SKETCH SINGLE VEE Joint - 1 FILLET WELD Joint - 2

ARRANGEMENT OF RUNS & WELD DIMENSIONS

(Wall Thickness over 22mm) FITUP SKETCH Joint - 3

BRANCH

ARRANGEMENT OF RUNS & WELD DIMENSIONS

Notes: 1.Inaddition to the above weld joint design, this WPS is applicable to all joint design as per fig. 328.4.2, 4.3 & 4.4., ASME B 31.3. 2. After Cutting and grinding surface shall be free from grease,oil,dirt,scales,rust & any other foreign material 3.Tack weld shall be Direct Tack /Bridge Tack 4.Misalignment shall be as specified in the specification 5239-ADD-6300-001-11.5.5 5.Welding consumables & Fluxes shall be dried and backed as per the Manufacturer recommendation and also as per the approved TWI XXX

2031/TWI 851 Att. 1 Rev.0 04 Mar. 2010

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KHARAFI NATIONAL

KHARAFI NATIONAL SIGN: NAME: DATE:

TECNIMONT SIGN: NAME: DATE: SIGN: NAME: DATE:

GASCO/CLIENT

2031/TWI 851 Att. 1 Rev.0 04 Mar. 2010

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