SERVICE MANUAL

CODE: 00ZSF2040TM/E

No.2 SF-2040 MODEL SF-D23 MODEL SF-DM11

MODEL
CONTENTS

[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 [ 3 ] OPTIONS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 [ 4 ] COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 [ 5 ] PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 [ 6 ] DEVELOPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 [ 7 ] PAPER FEED UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 [ 8 ] TRANSPORT/FUSING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [ 9 ] HIGH VOLTAGE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [10] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 [11] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 [12] FUNCTIONS OF PPC COMMUNICATION SYSTEM (OPTION) . . . . . 12-1

Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.

SHARP CORPORATION

CONTENTS
[ 1 ] PRODUCT OUTLINE
1. 2. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Target users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Major features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Compact body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Serviceability and functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) High copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-1 1-1

4.

System outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-2 2-2 2-2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-4 2-4 2-4 2-4 2-5

[ 2 ] PRODUCT SPECIFICATIONS
1.

Basic specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Copy method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Kinds of originals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Copy speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) First copy time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) Warmup time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Multicopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Magnification ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) Paper feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Developing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (12) Charge method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13) Transfer method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14) Separation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15) Fusing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (16) Cleaning method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17) Light source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18) Blanking areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19) Automatic duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20) Paper receiving tray and finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21) Additional features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22) Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24) Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25) Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. 3.

Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 3-1 3-2 3-2

[ 3 ] OPTIONS SPECIFICATIONS
1. 2. 3. 4. 5.

SF-A55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF-S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF-S53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF-D23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[ 4 ] COMPONENT IDENTIFICATION
1. 2. 3. 4. 5. 6. 7. 8. 9.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

External view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Internal view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Clutches, solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Board list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Duplex copy tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Desk unit (SF-D23) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-1 5-1 5-1 5-2 5-3 5-3 5-4 5-5 5-5 5-6

[ 5 ] PROCESS (Photocondor drum and cleaning unit)

1.

Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Image forming process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Photoconductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Types of photoconductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Characteristics of photoconductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF-2040 basic process and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Details of image forming process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Relationship between the OPC drum and light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Transition of photoconductor surface potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Photoconductor drum sensitivity correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Process control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.

3.

Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[ 6 ] DEVELOPING UNIT
1.

Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (1) Two-component developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (2) Two-component magnetic brush development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (3) Developing bias voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2. 3.

Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[ 7 ] PAPER FEED UNIT

1. 2. 3.

Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 (1) Manual paper feed operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 (2) Cassette paper feed operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[ 8 ] TRANSPORT/FUSING SECTION
1. 2.

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Basic composition and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 (1) Transport section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 (2) Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-1 8-1 8-1

[ 9 ] HIGH VOLTAGE SECTION

1. 2.

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Main (charging) corona High voltage transformer (MHVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Transfer corona High voltage transformer (THVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Separation corona High voltage transformer (SHVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

II

[10] OPTICAL SECTION

1. 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-1 10-1 10-1 10-1 10-1 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Original table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Copy lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Mirror1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Lens (Fixed focus lens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Lens home position sensor (LHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) No. 4, No. 5 mirror base home position sensor (MBHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Lens base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Lens slide shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Lens drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) Mirror base C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Mirror base C (No. 4, No. 5 mirrors) drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (12) Mirror motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13) Mirror home position sensor (MHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14) Mirror base B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15) Copy lamp unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (16) Thermal fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17) Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18) Exposure adjusting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19) Mirror base drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20) Mirror base (No. 4, No. 5) drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21) Lens drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22) AE sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) Blank lamp operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. 4.

Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Optical system dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 (1) Setting the reference value for optical system correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 (2) Dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

[11] ELECTRICAL SECTION

1. 2.

System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Main circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 (1) CPU (IC116) HB/570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 (2) I/O (IC118) TE7750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 (3) RAM (IC119) X28C64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10 (4) Decoder (IC141, IC135) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 (5) Start/stop control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13 (6) Heater lamp control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 (7) Driver circuit (Solenoid, magnetic clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 (8) Stepping motor drive circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 (9) AE (Auto Exposure) sensor circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 (10) Toner supply motor drive circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 Operation circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <Key circuit> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Key detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 11-16 11-16 11-16 11-18

3.

<Display circuit> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19 (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19 (2) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19

III

4.

LCD display circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) CPU (IC222) PD78213G-AB8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) LCD controller (IC305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC power circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Noise filter circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Rush current limiting circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Rectifying/smoothing circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Invertor circuit (Forward-convertor system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Rectifying/smoothing circuit in the secondary side (24V, 38V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) Control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Overcurrent protection circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Series regulator circuit (20V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Chopper regulator circuit (10V, 5V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) FW system output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Over voltage protection circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-20 11-20 11-20 11-22 11-22 11-23 11-24 11-24 11-24 11-25 11-25 11-25 11-26 11-26 11-26 11-26 11-26 11-27

5.

6.

Desk circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-33 (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-33 (2) Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

[12] Function of PPC communication system (Option)

1. 2. 3. 4.

General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 (1) Functions of System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 (1) Functions and applications of System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Communication interface PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

IV

[1] PRODUCT OUTLINE

1. General description
The SF-2040 is medium class copier that produces 40 copies per minute. The SF-2040 has all the standard features of medium class copiers to provide high productivity in offices with improved versatility for users.

3. Major features
(1) Compact body
Use of a front loading paper cassette.

(2) Serviceability and functionality

1 Use of a liquid crystal display with backlight. 2 Department control counter (standard provision, max. 50 departments). 3 Use of key operator codes.

2. Target users
Average copy volume: 12,000 ~ 15,000 copies/month

(3) High copy performance

1 First copy time: 3.1sec 2 Job speed S S: 100%, D D: 70%

(4) Options
Refer to the system outline below.

4. System outline
20-bin sorter (SF-S15) Reversing automatic document feeder (SF-A55)

Cassette (SF-IC11)

Document cover (SF-CV13)

Cassette (for replacement) (SF-CM11)

1/bin staple sorter (SF-S53)

Stand/3000-sheet paper drawer (SF-D23)

Card counter (SF-EA11) Auditor (SF-EA12) Counter commander (SF-EA13) Personal counter (SF-71A/71B)
11

[2] PRODUCT SPECIFICATIONS

1. Basic specification
(1) Type (2) Copy method (3) Kinds of originals
Desktop Dry electrostatic copier Sheet, book, three dimensional object Thickness of original: Weight of original: Maximum original size: Original alignment: Original sensor: Sensing size AB series; Inch series: Maximum 30mm in level with the original cover in use. Maximum 1.8 kg (4 pounds) A3, Ledger Center and left Not used. (Provided in RADF.) A3, B4, A4, A4R, A5 Ledger, Legal, Letter, Letter R, Invoice RADF 50 sheets A3 to A5, Ledger Invoice 40 sheets per minute 35 to 128 g/m2 (14 to 34 lbs) Possible (same width) Actual (1:1) A3 B4 A4 (portrait) A4 (landscape) B5 (portrait) B5 (landscape) Ledger Legal Letter (portrait) Letter (landscape) 22 sheets per minute 26 sheets per minute 40 sheets per minute 31 sheets per minute 40 sheets per minute 31 sheets per minute 22 sheets per minute 26 sheets per minute 40 sheets per minute 32 sheets per minute Enlarge (ratio) 16 sheets per minute (200%) 16 sheets per minute (200%) 21 sheets per minute (200%) 18 sheets per minute (200%) 21 sheets per minute (200%) 18 sheets per minute (200%) 16 sheets per minute (200%) 16 sheets per minute (200%) 21 sheets per minute (200%) 18 sheets per minute (200%) Reduce (ratio) 19 sheets per minute (50%) 23 sheets per minute (50%) 33 sheets per minute (50%) 27 sheets per minute (50%) 33 sheets per minute (50%) 27 sheets per minute (50%) 19 sheets per minute (50%) 23 sheets per minute (50%) 33 sheets per minute (50%) 27 sheets per minute (50%)

Option: Original loading capacity: Original size: Original replace speed: Weight of original: Mixed paper feed mode:

(4) Copy speed

NOTE: Copy speeds indicated in Enlargement and Reduction modes are the slowest speeds in the respective mode.

(5) First copy time (6) Warmup time

About 3.1 seconds from upper cassette About 100 seconds (With pre-heat feature) Misfeed recovery time: 8 seconds, provided the machine is in the standard condition in 60 seconds after opening the door.

(7) Multicopy

Maximum multicopy number:

999 sheets

21

(8) Magnification ratio

Fixed ratio Zooming range:

AB series: 4R+4E; 200, 141, 122, 115, 100, 86, 81, 70, 50% Inch series: 4R+4E; 200, 141, 129, 121, 100, 95, 77, 64, 50% 50 to 200% (1% increments)

(9) Exposure system (10) Paper feed

Slit exposure and moving optical system (fixed original table) AB series: Inch series: A3 to A6R Ledger Invoice

Copy size (maximum ~ minimum) Method Capacity

One cassette + multi-manual feed 500 + 50 sheets

* For some areas, 2-tray specifications are also available.

AB series
Paper entry Upper cassette (Option) Paper size B5/B5R A4/A4R/B4/A3 Paper weight 56 ~ 80g/m2 15 ~ 21 lbs. Size selection Selection by way of guide replacement by the service engineer Selection by way of guide replacement by the service engineer Side, front Front, drawer in the same body (ADU compatibility available) By way of front, inner cassette

Lower cassette

A5/B5/B5R A4/A4R/B4/A3

56 ~ 80g/m2 15 ~ 21 lbs.

A5: * With the option inner cassette used

Inch series
Paper entry Upper cassette (Option) Paper feed size Letter/Letter R/ Legal/Ledger Paper weight 56 ~ 80g/m2 15 ~ 21 lbs. Size selection Selection by way of guide replacement by the service engineer Selection by way of guide replacement by the service engineer Side, front Front, drawer in the same body (ADU compatibility available) By way of front, inner cassette

Lower cassette

Letter/Letter R/ Legal/Ledger/ Invoice

56 ~ 80g/m2 15 ~ 21 lbs.

* With the option inner cassette used

Initial setting
Japan Copier upper cassette Copier lower cassette Option cassette module Multi-stage desk (1st stage) Multi-stage desk (2nd stage) Multi-stage desk (3rd stage) LCD desk (1st stage) LCD desk (2nd stage) Inner cassette * B5R A3 A4 B4 A3 A3 Outside Japan (Inch) Ledger Legal Letter R Letter Ledger Outside Japan (AB) A3 A4 A4R A4 A3 Remark * When shipping, the domestic (Japan/Oversea agents) paper feed module is attached. SF-CM11 (SF-D22 (Japan only))

SF-D23 (Outside Japan only) SF-IC11

Manual feed
Paper size: AB series: Inch series: Multifeed mode: Single feed mode: A3 to A6R Ledger Invoice (Min. width: 100mm, Min. length: 139.7mm) 56 to 80 g/m2 (15 to 21 Ibs) 52 to 128 g/m2 (14 to 34 Ibs) (A4 size or under, if above 105 g/m2 or 28 Ibs) Standard, Sharp designated paper, OHP Available: Ledger, Legal, Letter, Letter (R), invoice Available: A3, B4, A4, A4R, A5

Paper weight:

Kind of paper: Detection size

Inch series: AB series:

22

(11) Developing method (12) Charge method (13) Transfer method (14) Separation method (15) Fusing method (16) Cleaning method (17) Light source (18) Blanking areas

Dry, two components magnetic brush method

() DC saw-tooth electrode method

() DC Corotron method

AC Corotron method Heat roller method

Blade method

Halogen lamp

Void area: Image loss:

4mm from the lead edge 4mm at maximum during the actual (1:1) copy mode

(19) Automatic duplex

Option Location Size Capacity Paper weight

(SF-DM11) Copier upper module slot AB series: A3, B4, A4, A4R, B5, B5R, A5 Inch series: Ledger, Legal, Letter, Letter R 50 sheets (below A4 or letter sizes) or 30 sheets (above B4 or Legal size) 56 to 80 g/m2 (15 to 21 Ibs) 250 sheets With option in use Sorted bin capacity Non-sorted bin capacity 50 sheets 100 sheets 50 sheets (50 sheets, if stapler used) 250 sheets 35 sheets (A4 or Less)

(20) Paper receive tray and finishing

Capacity of paper receive tray Finishing Finisher function 20-bin sorter (SF-S15) 21-bin stapler sorter (SF-S53)

Fixed bins Fixed bins

23

(21) Additional features

APS AMS

Availability of feature F F Margin shift DPCM F Edge erase F Trimming Masking Cover insertion Job memory Auditor Message display Key operator program Communication Process control Auto start Auto tray switching Priority selection of tray Vendor F F F F F F F F F F F  F F Overseas: Available when RADF is used. Inhibited when mixed paper feed/ Overseas: Available when RADF is used. 9mm shift (S S), with adjustment function Enlarge not permitted. Combination with the duplex function allowed. 7 to 12mm wide depending on the size. Equivalent to SF2022/2027. Area input is allowed up to 2 areas. (Japan only) Area input is allowed up to 2 areas. (Japan only) Selection of cover/rear or cover/both Recordable up to 9 jobs Allowes up to 50 departments.

APS: AMS:

Auto paper selection Auto magnification ratio selection DPCM: Dual page copy mode

Bi-directional. Option I/F PWB (available from service parts.) From the energy save mode.

Binding margin shift

Width Single sides to single sided Double sided to single sided Single sided to double sided (front) Single sided to double sided (reverse) Double sided to double sided (front) Double sided to double sided (reverse) AB series 9mm 9mm 9mm 9mm 9mm 9mm Inch series 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"

Frame edge erase

Size A3 B4 A4 A4R B5 B5R AB series Deleted width (mm) 11.53 9.53 11.53 10 3 9.53 8 3 Size Ledger Legal Letter Letter R Invoice Inch series Deleted width (mm) 11.53 7 3 11.53 7 3 7 3

(22) Power supply (23) Power consumption (24) Appearance

Voltage: Frequency:

100V, 110V, 120V, 127V, 220V, 240V 50/60Hz, universal 1.5KW, maximum, with options used

Maximum power consumption:

WxDxH (mm) Occupied area (W x D in mm) Weight: Main body Paper feed module: Original cover:

633 x 650 x 567 (at the top of the table glass) 633x 650 x 607 (at the top of the original cover) 1205 x 650 (with the paper receive tray and manual feed bypass open About 71.2Kg 3.9Kg 1.5Kg

24

(25) Accessories
Destination Drum Developer (Black) Toner cartridge Original cover Paper exit tray 1*1 Original table Toner collection container Operation manual Japanese Exclusive English English/French F F (4 pcs.) One is installed when shipping. GG: German BG: None F Japanese Japanese English English English English/French GG: German BG: None GG: German BG: None English English English English English/French/Spanish depending on the destination. English, partly Spanish English, partly Spanish Exclusive English English English/French/ Arabic Typical example English/ Spanish Typical example Japan Installed when shipping. F F Standard provision SEC Installed when shipping. Option SECL Installed when shipping. Option SEEG Separately packed. Option F SUK Separately packed. Option SCA Installed when shipping. Option AB agent Partly packed. Standard provision Inch agent Partly packed.

Dust cover Zooming ratio table ROM language Key sheet

F (Part)

SEL = English/French packed together. SEEG (BG) = Treated in a kit. Other printed matters: Delivery/installation report (Japan/SEEG), SCA warranty, Warranty registration (SUK), Maintenance card, Counter contract 2 (Japan)
*1

: Retractable (Japan), Fixed (Outside Japan)

2. Consumables
SF-2040 supply system (SEC)
No. 1 2 3 4 Drum Developer (Black) Toner (Black) Upper heat roller kit Name OPC drum Developer Toner cartridge Upper heat roller Fusing separation pawl (Upper) Fusing gear Lower heat roller Fusing separation pawl (Lower) Cleaner blade Charging plate unit Drum separation pawl unit Cleaner blade Upper cleaning roller Lower cleaning roller Cartridge Content 1 160K Life (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 4 1 1 2 1 1 1 160K Product name SF-240DR SF-240MD1 SF-240MT1 SF-222UH Package 10 1 1 5 (SF-240ND1) 10 = SF-240MD1 (SF-240NT1) 10 = SF-240MT1 For replacement of the fusing separation pawl (80K life) at every 80K, use one which is treated as a service part. For replacement of the fusing separation pawl (80K life) at every 80K, use one which is treated as a service part. Products are shipped from out division. Treated as parts in SEC. (222BL) 10 = 222CB For reception of order, SF-222CB is used. (240RU) 10 = 235CR2 For reception of order, SF-235CR2 is used. (235RU) 10 = 235CR2 For reception of order, SF-235CR2 is used. Common to the cartridge for SD-2075/3075. (SD-SC20) 5 = SD-LS20 Remark

Lower roller kit

160K

SF-240LH

80K maintenance kit

80K

SF-235KA1

7 8 9 10

Cleaner blade Upper cleaning roller Lower cleaning roller Staple cartridge

10 80K ( 10) 1 80K ( 10) 10 80K ( 10) 5 5,000 times 5

SF-222CB SF-240UR SF-235CR2 SD-LS20

1 1 1 10

* For toner collection container (4 pcs./80K), screen grid (80K), charger wire (80K), ozone filter (80K), toner reception seal (160K), and DV seal (160K), use service parts. For charging plate unit (120K) and drum separation pawl unit(120K), service parts are also available.

SF-2040 supply system (SECL)

No. 1 2 3 4 Drum Developer (Black) Toner (Black) 80K maintenance kit Name OPC drum Developer Toner cartridge Upper cleaning roller Lower cleaning roller Toner collection container Fusing separation pawl (Upper) Fusing separation pawl (Lower) Screen grid Cleaner blade Charging plate unit Drum separation pawl unit Upper heat roller Lower heat roller Toner reception seal DV seal Fusing gear Cartridge Content 1 160K Life (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 1 4 4 2 1 1 1 1 1 1 1 1 1 5 80K Product name A3SF240DR A3SF240MD1 A3SF240MT1 A3SF240KA Package 10 1 1 1 (SF-240ND1) 10 = SF-240MD1 (SF-240NT1) 10 = SF-240MT1 Remark

160K maintenance kit

160K

A3SF240KB

Staple cartridge

5,000 times 5

A3SDLS20

10

Common to the cartridge for SF-2075. (SD-SC20) x 5 = SD-LS20

25

SF-2040 supply system (SEEG, SUK)

No. 1 2 3 4 Drum Developer (Black) Toner (Black) 80K maintenance kit Name OPC drum Developer Toner cartridge Upper cleaning roller Lower cleaning roller Toner collection container Fusing separation pawl (Upper) Fusing separation pawl (Lower) Screen grid Cleaner blade Charging plate unit Drum separation pawl unit Upper heat roller Lower heat roller Toner reception seal DV seal Fusing gear Staple cartridge Content 1 160K (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 80K 1 4 4 2 1 1 1 1 1 160K 1 1 1 1 5 5,000 times 5 Life Product name SF-240DM SF-240LD1 SF-240LT1 SF-240KA Package 10 1 1 1 (SF-240DV1) 10 = SF-240LD1 (SF-240T1) 10 = SF-240LT1 To cope with Europe EAN code, distinguished from A3SF240KA. Remark

160K maintenance kit

SF-240KB

To cope with Europe EAN code, distinguished from A3SF240KB.

Staple cartridge

SD-LS20

10

Common to the cartridge for SD-2075. (SD-SC20) 5 = SD-LS20

SF-2040 supply system (SCA, SCNZ, Middle East, Africa)

No. 1 2 3 4 Drum Developer (Black) Toner (Black) 80K maintenance kit Name OPC drum Developer Toner cartridge Upper cleaning roller Lower cleaning roller Toner collection container Fusing separation pawl (Upper) Fusing separation pawl (Lower) Screen grid Cleaner blade Charging plate unit Drum separation pawl unit Upper heat roller Lower heat roller Toner reception seal DV seal Fusing gear Cartridge Content 1 160K Life (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 1 4 4 2 1 1 1 1 1 1 1 1 1 5 80K Product name A3SF240DM A3SF240LD1 A3SF240LT1 A3SF240KA Package 10 1 1 1 (SF-240DV1) 10 = SF-240LD1 (SF-240T1) 10 = SF-240LT1 Remark

160K maintenance kit

160K

A3SF240KB

Staple cartridge

5,000 times 5

A3SDLS20

10

Common to the cartridge for SD-2075. (SD-SC20) 5 = SD-LS20.

SF-2040 supply system (Asia,, Middle/South America)

No. 1 2 3 4 Drum Developer (Black) Toner (Black) 80K maintenance kit Name OPC drum Developer Toner cartridge Upper cleaning roller Lower cleaning roller Toner collection container Fusing separation pawl (Upper) Fusing separation pawl (Lower) Screen grid Cleaner blade Charging plate unit Drum separation pawl unit Upper heat roller Lower heat roller Toner reception seal DV seal Fusing gear Carriage Content 1 160K Life (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 1 4 4 2 1 1 1 1 1 1 1 1 1 5 80K Product name A3SF240DR A3SF240CD1 A3SF240CT1 A3SF240KA Package 10 1 1 1 (SF-240SD1) 10 = SF-240CD1 (SF-240ST1) 10 = SF-240CT1 Remark

160K maintenance kit

160K

A3SF240KB

Staple cartridge

5,000 times 5

A3SDLS20

10

Common to the cartridge for SD-2075. (SD-SC20) 5 = SD-LS20

26

3. Environmental requirements
Conditions required for proper operation of the machine, as well as assurance of copy quality, the following are requested. 1 Standard conditions Recommended temperature range at 20 to 25 Centigrade (68 to 77 degrees F) and humidity range at 65 5%RH. 2 Operating conditions
Humidity
80% 60%

20% 15C 30C 35C

Temperature

3 Shipping conditions
Humidity
90%

60%

20% -20C 30C 45C

Temperature

4 Consumables storage conditions

Humidity
90%

20% -5C 40C

Temperature

27

[3] OPTIONS SPECIFICATIONS

1. SF-A55
Name Original feed system Document feed sequence Document transfer drive Orientation of document setting Document size Document weight Max. No. of documents to be set Reversing automatic document feeder Continuous auto feed Bottom take-up feeding (Face-up discharge) Belt drive Face up A3 B5/W letter Invoice Thin paper mode: 35 50g/m (Japan only) 2 Standard mode: 51 128g/m Max. 50 sheets (35 - 80g/m ) (30 sheets for A3 or 11" 17") Original reverse mechanism (duplex original) SDF/ADF mode selection (selectable with the key operator program. Japan only) Original size detection mechanism Thin film/standard mode selection (selectable with the key operator program. Japan only) Mixed paper feed Random paper feed allowed Supplied from the copier 600 (W) 525 (D) 170 (H)mm Approx. 15kg
2 2

Function

Power supply Dimensions Weight

2. SF-S15
Name No. of bins Paper collection Capacity per bin Allowable paper size/weight for collating Power source Dimensions Weight 20-bin sorter 20 bins Copy face up Max. 50 sheets (100 sheets: Top bin) Max. A3, Min.: B5 (Min. A6 for non-sort) 2 Non-sort: 52 128g/m , 2 Sort/Grouping: 56 80g/m Supplied from the copier. 500mm (W) 520mm (D) 957mm (H) About 13kg

3. SF-S53
Name No. of bins Paper collection Capacity per bin Allowable paper size/weight for collating No. of sheets for stapling Power source Dimensions Weight Staple sorter 20 bins Copy face up Max. 50 sheets (250 sheets: Top bin) Max.: A3, Min.: B5 (Non-sort: Min. A5), 2 Non-sort: 52 128g/m , 2 Sort/staple sort/grouping: 56 89g/m 50 sheets (80g/m ) Supplied from the copier. 475mm (W) 597mm (D) 995mm (H) About 42.1kg
2

31

4. SF-D23
Name Paper size and capacity Paper weight Paper transport system Power source Dimensions Weight 2-cassette paper feed desk 550 sheets of A3, B4, A4, or B5 for each cassette 56 80g/m
2

Roller transport (center reference) Supplied from the copier. 600mm (W) 625mm (D) 451mm (H) About 32kg

5. SF-DM11
Name Paper size Paper weight Capacity Power source Weight Duplex module A3 B5 56 80g/m
2

A3/B4: 30 sheets, A4/B5: 50 sheets Supplied from the copier. About 6kg

6. SF-CM11
Cassette module

Equivalent to the upper cassette of the copier body. The optional 2-cassette paper feed desk can be attached.

7. SF-IC11
Inner cassette

Paper cassette for replacement of the lower cassette.

8. SF-71A (counter), SF-71B (socket)

Personal counter

999

99

9. Other counters

Card-type department counter (SF-EA11) Password-system department counter (SF-EA12) Counter commander (SF-EA13)

10. Desk SF-DS15

32

[4] COMPONENT IDENTIFICATION

1. External view

10

11

12

13

14

15

16

1 4 7 F I L

Document holder Operation panel Manual feed tray paper guides Power switch Front cover Side cover

2 5 8 G J

Exit tray Document glass Manual feed tray Duplex module or 500-sheet paper drawer (optional) Toner collecting container cover

3 6 9 H K

Document cover (optional) Paper clip tray Exit area cover Lower paper tray Handles

41

16

17

18

18

20

21

22

23

M P S

Fusing section Charger Roller rotating knob

N Q T

Transport section open/close lever Toner box Toner collection container

O R

Photoconductor drum Toner box lever

42

2. Operation panel

10

11

12

SCROLL DISPLAY COVERS ERASE MARGIN SHIFT DUAL PAGE COPY

PROGRAM

READY TO COPY.
INFORMATION

P
INTERRUPT

ORIGINAL 8 x 11
SORTER ORIGINAL TO COPY 0 0 1

AUTO IMAGE

COPY RATIO

SORT

(ORIGINALS) EVEN NUMBER ODD NUMBER

100%
ZOOM

AUTO PAPER SELECT

8 x11R

CLEAR ALL

0 3 6

1 4 8 C

2 5

CA

EX PO SU RE

0 8 x 11
1 00x17

AUTO
STAPLE SORT 1 1 0 0

START

100%
GROUP
PRE-COUNT ORIGINALS

EX PO SU RE
AUTO MANUAL PHOTO

LIGHT

DARK

TRAY SELECT

AUDIT CLEAR

0/

16
13 14 15

18 20 17 19

22
21 23 24 25 26 27

29 28

30

31 32

LCD contrast control

Use the contrast control adjustment to vary the contrast of the message display to best suit the room lighting conditions.

1 4 7 F I L O R U X [

COVERS key and indicator DUAL PAGE COPY key and indicator INFORMATION key and indicator PROGRAM ( P ) key

2 5 8 G J M P S V Y \

ERASE key and indicator AUTO IMAGE key SCROLL DISPLAY keys INTERRUPT key and indicator ORIGINAL TO COPY key and indicators Enlargement ( EXPOSURE display LIGHT key TRAY SELECT key AUDIT CLEAR ( 0/ ) key ) key

3 6 9 H K N Q T W Z

MARGIN SHIFT key and indicator Message display COPY quantity display LCD contrast control ZOOM keys 100% key EXPOSURE key DARK key Original size display Clear ( C ) key

SORTER key and indicators Reduction ( ) key

COPY RATIO display AUTO PAPER SELECT display Paper size display 10-key pad CLEAR ALL ( CA ) key

START key and indicator

43

3. Internal view

10

12
27 26 13 30 29 28 31 32 25 34 35 36 24 33 37 38 23 22 40 21 20 19 18 17 16 14 15 39

1 4 7 F I L O R U X [ ^ a d

#2 mirror Copy lamp Blank lamps #5 mirror Resist roller Separation corona Suction unit Lower heat roller Upper separator pawl Delivery select gate Counter manual feed roller Upper paper feed roller Lower paper feed roller Lower cleaning roller

2 5 8 G J M P S V Y \ _ b

#3 mirror Lens unit #6 mirror Transfer corona Drum separator pawl Suction belts Heater lamp Upper cleaning roller Manual feed takeup roller Transport roller (upper) Upper paper feed reverse roller Lower paper feed reverse roller

3 6 9 H K N Q T W Z ] c

#1 mirror Main corona unit #4 mirror Developing tank Drum Cleaner unit Upper heat roller Lower separator pawl Fuser thermistor Manual feed paper feed roller Transport roller (lower) Upper paper takeup roller Lower paper takeup roller

44

4. Clutches, solenoids

10

5 3

Signal name

Name Upper cassette paper feed solenoid Lower cassette paper feed solenoid Upper cassette paper feed clutch Lower cassette paper feed clutch Manual paper feed solenoid Transport roller clutch (fast) Resist roller clutch Paper separation solenoid Duplex copy gate solenoid

Function For tensioning takeup roller For tensioning takeup roller For actuating paper feed roller For actuating paper feed roller For tensioning takeup roller For actuating transport roller (fast) For actuating resist roller For actuating paper separation solenoid For actuating duplex copy gate

1 2 3 4 5 7 8 9 F

CPFS1 CPFS2 CPFC1 CPFC2 MPFS TRCH RRC PSPS DGS

45

5. Sensors
5 6 7 8 9 10

11 20

21

2 12
1

13
14

15
16 17 18 19

Signal name

Type Microswitch Transmssive photosensor See-saw switch Transmissive photosensor Microswitch Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Microswitch Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor

Name Cover switch, (left) Paper exit sensor AC power switch Mirror home position sensor Cover switch, (front) Lens home position sensor Paper separation sensor Original cover switch Paper transport sensor Mirror home position sensor Paper transport sensor-1 Manual feed paper sensor Full waste toner sensor Upper cassette liftup sensor Upper cassette paper sensor Doorswitch (right) Paper transport sensor Lower cassette liftup sensor Lower cassette paper sensor Manual tray paper length sensor Manual tray paper length sensor (Inch series only) On when closed

Output

1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q

CSWL POD P-SW MHPS CSWF LHPS PSD OCSW PPD2 MBHPS PPD1 PED1 TFD LUD1 PED2 CSWR PID LUD2 PED3 PLS1 PLS2

Low when paper passes over High when scanner at home postion On when closed Low when lens at home postion High when paper passes over Low when cover is open Low when paper passes over Low when mirror at home position Low when paper passes over Low when paper passes over Low when full waste toner detected Low when lift plate detected Low when paper detected On when closed High when paper passes over Low when lift plate detected Low when paper detected Low when detected Low when detected

46

6. Motors

10

11 3

Signal name

Name Main motor Mirror motor Lens motor #4/5 mirror base motor Toner motor Upper cassette liftup motor Lower cassette liftup motor Cooling fan motor Ventilation fan motor Suction fan motor DV fan motor

Type DC, brushless DC, brushless DC, stepping DC, stepping DC, synchronous DC, brush DC, brush DC, brushless DC, brushless DC, brushless DC, brushless

Function Driving copier and ADU option Driving optical system mirror bases A and B Driving optical lens Driving optical mirror base C Supplying toner Lifting upper paper feed cassette baseplate Lifting lower paper feed cassette baseplate Cooling optical system Ventilating fuser area Ventilating process unit area aid in paper transport Ventilation around the developing unit

1 2 3 4 5 6 7 8 9 F G

MM SM LEM MBM TM LUM1 LUM2 CFM VFM SFM DVFM

47

7. Board list

10

12

11

4 9 14 8

15 13

17

16

Name

Type Japan/Export Common Japan/Export, 100V/200V Common Japan Japan Common Common Common 100V/200V series Common Common Common Japan/Export Japan/Export Common Common

Function Primary control of copier functions Display Supplying AC power Controlling blank lamps Sensing original size Sensing original size Automatic exposure sensor Sensing cassette paper size Driving paper cassette bottom plate liftup Supplying DC power Supplying process unit high voltage and developing bias voltage Driving discharge lamps Process sensor sensitivity adjustment Paper size detection (Japan, portrait only) LCD display drive/control LCD power invertor circuit LCD light intensity adjustment

1 2 3 4 5 6 7 8 9 F G H I J K L M

Main PWB Operation PWB AC PWB Blank lamp PWB Original sensing light emitting PWB Original sensor light receive PWB AE PWB Cassette paper size PWB Liftup motor PWB DC power supply unit High voltage transformer Discharge lamp Process control VR PWB Manual feed paper size sensor PWB LCD control PWB LCD invertor PWB LCD volume PWB

48

8. Duplex copy tray

11

12

10

Signal name

Type Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor DC stepping motor DC stepping motor Magnetic clutch Magnetic clutch Magnetic clutch Duplex copy tray load driving

Name ADU rear plate home position sensor ADU paper transport sensor-1 ADU alignment plate home position sensor ADU paper transport sensor-2 ADU tray sensor ADU paper entry sensor ADU rear plate motor ADU alignment plate motor ADU paper feed clutch ADU counter roller clutch ADU clutch Diode PWB

Output Low when at home position High when paper passes over Low when over home position High when paper detected High when paper detected High when paper detected

1 2 3 4 5 6 7 8 9 F G H

APHPS2 DPPD1 APHPS1 DPPD2 DTPID DPFD PAM2 PAM1 DPFC DRRC DDC ADUPWB

49

9. Desk unit (SF-D23)

12 11

16
17 13

18 1

10

9 3 8
4 7 5 2 6

19

22

23

21

15 20
14

4 10

A. Sensors and switches

Signal name Name Size switch Front loading open/close switch Empty sensor Type Slide switch Microswitch Reflection type sensor Function/operation Size (A4, B5, Letter) selection Desk open/close detection Cassette 2 original presence detection Turns to H level when the paper lead edge is transported to the front of pickup roller 1. Turns to H level when the paper lead edge is transported to the back of pickup roller 1. Side cover open/close detection Cassette 1 paper height control Prevention against excessive height of cassette 1 paper Paper pass detection Turns to H level when the paper lead edge is transported to the front of separation roller. Cassette 2 paper height control Prevention against excessive height of cassette 2 paper Paper pass detection Elevator motor 2 encoder clock detection Elevator motor 1 encoder clock detection Contact/output H level when open. H level when paper is detected. H level when paper is detected. H level when paper is detected. L level when open. H level when interrupted. H level when interrupted. Paper in: L level H level when paper is detected. H level when interrupted. H level when interrupted. Paper in: L level Pulse output Pulse output

1 2 3 4 5 6 7 8 9 F G H I J K

SIZESW F/LSW DPE2

DLPD3

Paper pass sensor 2

Reflection type sensor

DLPD2 DDOP DLUD1 LMS1 DPOD1 DLPD1 DLUD2 LMS2 DPOD2 E2CLK E1CLK

Paper pass sensor 1 Side open/close sensor Level sensor 1 Limit sensor 1 Resist sensor 1 Paper pass sensor 0 Level sensor 2 Limit sensor 2 Resist sensor 2 Elevator motor 2 clock sensor Elevator motor 1 clock sensor

Reflection type sensor Photo interrupter Photo interrupter Photo interrupter Photo interrupter Reflection type sensor Photo interrupter Photo interrupter Photo interrupter Photo interrupter Photo interrupter

B. Electromagnetic clutches
Signal name Name Pick up roller clutch 2 Pick up roller clutch 1 Separation clutch Resist clutch Type Electromagnetic clutch lectromagnetic clutch Electromagnetic clutch Electromagnetic clutch Function/operation Links/releases the transport motor drive and the pick roller 2. Links/releases the transport motor drive and the pick roller 1. Links/releases the transport motor drive and the separation roller. Links/releases the transport motor drive and the resist roller. Contact/output Links the drive when ON. Links the drive when ON. Links the drive when ON. Links the drive when ON.

L M N O

P2CL P1CL BCL RCL

C. Motors
Signal name Name Elevator motor 1 Elevator motor 2 Transport motor Control PWB DC motor DC motor DC brushless motor Type Function/operation Drives the lifting mechanism of cassette 1 paper bundle. Drives the lifting mechanism of cassette 2 paper bundle. Drives the whole mechanism of paper transport.

P Q R S

E1MOT E2MOT HMOT

4 11

[5] PROCESS (Photoconductor drum and cleaning unit)

1. Basic theory
With the indirect static copier, a plain paper is used for the copy paper. As a latent static image is formed on the surface of the photoconductor, the image is then developed into visible (toned) image using the toner. Then the toner is transferred onto the copy paper. The plain paper copier (PPC) has six basic processing steps of corona charge, exposure, development, transfer, discharge, and cleaning. The cleaning step prepares the photoconductor surface for repeated use.

Dark area

HV

Dark area

Light

CTL

CGL Base

Theory of photoconduction

(3) Types of photoconductors

The pricipal materials of a photoconductor are zinc oxide (ZnO), amorphous selenium (amorphous Se), selenium alloy, cadmium sulfide (CdS), amorphous silicon (amorphous Si), and organic photoconductor (OPC).
Amorphous selenium(amorphousSe)

(1) Image forming process

1

Charging
Inorganic photoconductor

Selenium alloy Zinc oxide(ZnO) Cadmium sulfide(CdS) Amorphous silicon(amorphous Si)

Cleaning 6
Photoconductor

Exposure

Development

Organic photoconductor

Organic photoconductor(OPC)

Discharge 5
4

Described next are structures of the photoconductors we have used up to now.

Transfer

Zinc oxide (ZnO) master

1 Corona charges the photoconductor. 2 The photoconductor is exposed to light to form a static latent image. 3 Toner is attracted to the static latent image. 4 The toner on the drum is transferred onto the copy paper. 5 The charge remaining on the photoconductor surface (residual charge) is removed. 6 Toner remaining on the photoconductor (residual toner) is removed.

Photoconductive layer (zinc oxide layer) Intermediate layer Paper Base paper Back coating paper

Cadmium sulfide (CdS) drum

(2) Photoconductor
While some materials conduct electricity, others do not. Materials, therefore, can be put into three categories of conductor, semiconductor, and insulator. Because these categories are conceptual, distinct classification is difficult. Generally, the following is applied. Material whose specific resistance is over 103cm is called insulator and under 103cm is called conductor. Those which exist between the two are normally called semiconductor does not. Conductors always have electrical conductivity, while a semiconductor does not. But, it may become a conductor under certain conditions. The photoconductor used by the copier is an insulator when not exposed to light, but its electrical resistance abates when exposed to light. When exposed to light, the photoconductor surface becomes conductive. Material having the property to become conductive in light (photo conductive phenomenon) is a photoconductor or photosemiconductor.

PET layer Micro space layer Photoconductive layer (CdS layer) Aluminum layer

Organic photoconductor (OPC) master and drum

Charge transfer layer Charge generation layer Aluminum layer

Optical conductive layer (OPC layer)

Selenium (Se) drum

Photoconductive layer (selenium layer) Aluminum layer

51

Zn0
Photoconductor sensitivity Photoconductor strength

OPC 3 3

CdS 2 2

Se 1 1

[Acceptor potential]
The resistance in the dark area of the photoconductor decreases as the electric field increases among layers. As the electric field is formed to a higher value as the photoconductor is charged, the resistance in the related layer decreases and the rate of charge retained in the photoconductor is restricted. The potential of the photoconductor in this instance is called acceptor potential which is the important factor to determine the potential contrast. To avoid giving electrical distortion in the photoconductor, charge is normally made to a level slightly lower than the acceptor potential.

4 4

Photoconductor Several hundred Several ten Several ten Several hundred life cycles thousand cycles thousand cycles thousand cycles

Photoconductor characteristics 1>2>3 >4 Characteristics of organic photoconductors

Permits a variety of structures (drum, sheet, belt) Higher insulation in dark area (charge acceptability and retentivity) Permits a variety of molecular structure (allows a variety of molecular design) Light weight Stable against humidity and temperature Safety for environment (non-pollution, unrestrained disposal) Not strong in anti-wear property Not strong against light and ozone.

[Charge retentivity]
The time the static latent image is held by the photoconductor depends on the speed at which the potential decreases in the dark area. For this, measure the time the photoconductor potential abates to a half of the starting value in the dark area. This charge retentivity may cause a problem when the time from the exposure to the development is long. But, it may not be a problem with the machine where a series of operations from charge, exposure, and development are automated and time between processes is shorter.

[Residual potential]
When the charged photoconductor is exposed to light, the potential abruptly diminishes at first, then begins decay relatively slowly. The potential of the photoconductor where slow decay starts is called residual potential. Because a less residual potential produces a large potential contrast, low residual charge is preferable. The value of the residual potential affects largely the development of gradual tone.

(4) Characteristics of photoconductor

Mentioned next are the general characteristics important to use for the photoconductive material. 1. Photo-sensitivity 3. Acceptor potential 5. Residual potential 2. Spectrum characteristics 4. Charge retentivity 6. Fatigue

[Fatigue] [Photo-sensitivity]
This is dependent on the attenuation speed of the potential when the photoconductor is exposed to light. If charge and exposure are repeated, the phenomenon called photoconductor fatigue occurs. In other words, it appears as an increase of the decay speed of the photoconductor potential or a decrease in the charge retentivity. Now, we have learned about the characteristics required for charging of the photoconductor. If charge is repeated from the corona unit in the actual operation, the corona wire is likely to be contaminated with dust, stain, and scattered toner, causing uneven corona charge. To avoid this, the corona wire needs to be cleaned well.

[Spectrum characteristics]
Wave length of the light differs by the kind of the photoconductor.
Spectrum sensitivity (relative value)

1.0

Amorphous silicon

0.8
0.6

Se:Te

0.4

OPC
0.2

400

500

600

700

800

Wavelength Spectrum sensitivity

Relationship between color and wave length Light having wave length of 380mm through 780mm can be recognized by human eyes, which is called visible light. Wave length shorter than that is called ultraviolet light and the longer than that is called infrared light. Figure below shows the relationship between the wave length of light and color.
Blue green Ultraviolet
350

Orange

Green

Yellow

Violet

Blue

Red
650 700 750

Infrared
800

400

450

500

550

600

52

2. SF-2040 basic process and structure

The Scorotron method is used to evenly charge the photoconductor surface to the given potential in the charge process. The corona wire regularly used is now replaced with a new corona charge mechanism that employs the 0.1mm thick stainless steel saw tooth plate, in order to suppress ozone generated when the oxide molecule in air is ionized. Considering the service efficiency, the process separation mechanism is adopted. To prevent high voltage leakage by the loose corona charge unit, a one-touch stopper mechanism is adopted.

STEP 2. Exposure (Copy lamp, mirror, lens)

The optical image of an original is projected through the mirror and lens onto the OPC drum surface by the copy lamp. The resistance of the OPC layer reduces in the bright area (light area on the original) to discharge negative charge, forming an electrostatic latent image on the drum surface. In reduction copy, the non-image area of the image is discharged by the BL (blank lamp) before exposure.
Exposure

(1) Details of image forming process

STEP 1. Charging
(grid voltage refer page 8-1) The main corona discharges negative corona to give negative charges to the OPC drum surface evenly. The surface potential of the OPC drum is controlled by the screen grid voltage to maintain at the potential equal to the grid voltage.

Exposure (Copy lamp)

OPC layer Pigment layer

When the drum surface voltage is lower than the screen grid voltage, electric charges from the main corona pass through the screen grid to reach the drum surface and charge it until the drum surface voltage becomes equal to the grid voltage. When the drum surface voltage reaches almost the same level as the grid voltage, electric charges from the main corona flow through the electrode of the screen grid to the high voltage unit grid voltage output circuit, thus maintaining the drum surface voltage at the same level as the grid voltage.

Aluminum (Drum)

Dark area

Light area

Dark area Light area

STEP 3. Development (Bias 300V)

The electrostatic latent image on the drum surface is formed into a visible image by the toner. This copier employs the two-component magnetic brush development system, where a bias voltage of 300V is applied to the carrier (MG roller) and the toner is charged positively by friction with the rotating carrier.
Carrier

Screen grid Main corona output section

S

Toner

N N

Grid voltage output section High voltage unit

N S

-300V

STEP 4. Transfer
The visible image on the drum surface is transferred on to the copy paper. A negative charge of the transfer corona is applied to the rear surface of the copy paper to transfer the toner from the drum surface to the copy paper.
Toner

Paper guide
Copy paper

High voltage unit

53

STEP 5. Separation
Though the copy paper and the drum are both negatively charged after transfer, the negative potential on the drum is higher than that on the copy paper, generating an attraction force between the drum and the copy paper. To remove the attraction force, AC corona is applied to the copy paper by the separation corona to raise the potential on the copy paper to the same level as the drum surface potential. The attraction force is eliminated and the copy paper is separated from the drum. If the paper is not separated from the drum, the separation pawl works to separate it mechanically.

Photo mode The photo mode is provided to make clear half-tone copy of the photo originals. In the photo mode, the grid voltage and the copy lamp voltage are lowered than in the standard copy mode (the copy density of the black background is lowered) to provide half tone graduations of the copy.
(Dark)
Normal copy mode

Copy density

Separation pawl
(Light) Original density (Dark) Gradation is increased to provide larger expression width of half tone.

Photo mode (The copy density of black background is decreased.)

Copy paper

Separation corona output section AC4KV High voltage unit

(2) Relationship between the OPC drum and light

The light exposed is absorbed by the charge carrier generation layer (CGL) to generate the charge carrier and moves towards the charge carrier transport layer (CLT). The carrier reached CTL then moves towards the drum surface through CTL to neutralize the surface charge.

STEP 6. Cleaning
Residual toner on the drum is collected by the cleaning blade.

Cleaner blade
Grid

CTL CGL

Residual toner

STEP 7. Discharge
The electrical resistance of the OPC layer is reduced by radiation from the discharge lamp over the drum to remove residual charges.
Discharge lamp

54

(3) Transition of photoconductor surface potential

Charge Exposure BL Develop Transfer Separate Clean DL

-850V Dark area

-300V Light area

Developing bias voltage

Residual potential

(4) Photoconductor drum sensitivity correction

In this machine, fall in sensitivity due to long use of the photoconductor drum is corrected by the copy lamp light intensity to prevent against considerable change in copy quality. The photoconductor drum sensitivity fall correction is performed as follows:

Cleaner Develop

OPC drum

Change the thickness of the carrier transport layer (CTL). By the developper. By the cleaner blade.
(NEW) (USED)

CTL CGL

CTL CGL

CLV

CLV + 2 counts
(Sim46-01)

CL(V) + (0.33V x 2)
Sim46

5K

10K

15K

20K

25K

70K

75K

80K

Drum counter

55

(5) Process control function

[Summary]
The process control function detects the density of the standard toner image formed on the photoconductor, the density of the initial image and controls the charging grid voltage so that the same level as the initial image density is provided. That is, the process conditions are established and the high voltage output and exposure level are controlled to stabilize the toner density.

A. STD BA: Reference level when detecting the drum surface STD BA = BTS x 20 B. STD PA: Reference level when detecting the toner patch image STD PA = PTS x 20 In the density correction, the process conditions are determined STD PA so that the ratio of the reference levels set in the above STD BA may be maintained at constant. 3 Obtain the MC grid bias voltage from the reference level ratio.

PA BA 3 3= 2= 1= ID PAT3 ID BAS3 ID PAT2 ID BAS2 ID PAT1 ID BAS1

STD PA STD BA
Process density sensor PWB Density detection level setting (VR2) High voltage PWB MC grid bias output (density correction) in each mode (Light quantity correction)

2 1

Main control PWB CPU density judgement

-560

I/O MC grid output selection

GB PAT MC grid bias voltage

-610

-660

Process control
1 Toner patch images are formed on the photoconductor surface under the three process conditions (MC grid bias voltage). At the first process control, a toner parch image is formed with the reference grid voltage 630V as the center and 50V. At the second or later process control, the MC grid bias voltage determined at the former process control is used as the center, and a toner patch is formed under the process condition of 50V to the center value. 2 Measure the three toner patch images formed in the above and the drum surface with the process density sensor to obtain the relations.
Surface 472V 2 440V 1 408V Bias Drum 1/2 rotation
1

In this machine, the absolute value of the output of the density sensor is not directly used for control calculation, but the ratio of the sensor output value (BA) on the drum surface and the sensor output (PA) of the toner patch image is used for control calculation. Though, therefore the light quantity of the reflection type sensor is varied by dirt or deterioration, the ratio (PA/PB) will not be affected by change in light quantity to provide stable control. The grid voltage value where the same density level as the reference level is obtained and displayed as GB ADJUST by SIM 44-9. 4 When the MC grid bias voltage is corrected by the process control, the corresponding light quantity is calculated to control the copy lamp. To correct the MC grid voltage, the delta value of the sensitivity level when the initially recorded reference grid voltage is 630V and the MC grid voltage where the same density is obtained in process control is fed back to the MC grid voltage of each mode.

Process control timing

In this machine, the process control is performed in the following timing: 1 When the main switch is turned on. (When warming up with 45 sec or more READY time) 2 At every specified copy quantity (First copy after 1,000 copies) Judged by the total counter. The correction is reset by Simulation 25-2. 3 After the specified time after turning on the main switch. (First copy after 2 hours)

Toner image

Surface

Toner image

Surface

Toner image 3

Surface

2/2 rotation

3/2 rotations

BV 2
3 3

PV 2
1

IDPAT 1 =PV 1 x 20 IDPAT 2 =PV 2 x 20 IDPAT 3 =PV 3 x 20

IDBAS 1 =BV 1 x 20 IDBAS 2 =BV 2 x 20 IDBAS 3 =BV 3 x 20

BVS: Sensor detection level on the photoconductor drum surface PVS: Sensor detection level with the toner patch image Obtain the above two levels from the calculation formula and record them as the reference values.

56

Drum marking
In this machine, a toner patch image is formed in the same position on the photoconductor drum surface to improve the accuracy of the process control. A marking is provided on the drum and the marking is sensed before forming a toner patch image. If the marking is not sensed, the machine stops its operation and indicates "F2-32" trouble. There are two drum markings (3 8 m).

3. Basic structure
Photoconductor drum: The 65mm ground plate of the OPC drum is on the rear frame side of the drum unit so that it contacts the drum locator pin. The non-image area is exposed by the light from the blank lamp to erase the positive potential outside the drum CTL. Use of the latch simplifies the lamp position adjustment. Eight bulbs cast light over the drum surface to erase the positive potential in CTL. A ventilation hole provided in the drum frame releases heat from bulbs. The cleaning blade removes the toner remaining on the drum surface. The blade always rests on the drum surface. The saw tooth corona charge method is used. Use of the screen grid maintains the even charge potential over the photoconductor surface. Using two separation pawl, the copy paper stuck over the drum surface is forced to separate from the drum surface. To enhance the toner transport efficiency, a transport pipe is used and toner backup is avoided by setting the waste toner transport path downward.

Blank lamp:

Discharge lamp:

R F

Cleaning mechanism:

Main corona:

Enforced separation mechanism:

Waste toner transport mechanism:

57

[6] DEVELOPING UNIT

1. Basic theory

2. Structure

(1) Two-component developer

The developer consists of toner and carrier, which is usually called developer. The carrier is a medium that applies toner to the static latent image on the photoconductor. As the carrier is stirred with the toner, the friction charges it to positive or negative. Because the developer fatigues, this affects its characteristics and deteriorates the copy quality, it needs to be replaced after a given period.

(2) Two-component magnetic brush development

A rotary, non-magnetic sleeve is provided over the magnet roller and is rotated. Carrier forms the magnetic brush on the sleeve surface by magnetic force to make toner be attracted onto the latent electrostatic image on the photoconductor.

No. 1

Name Developer mangetic roller Magnetic brush is formed with the carrier by the magnetic force. A plate employed to limit the height of the magnetic brush. Carrier within the developing unit is stirred to distribute the toner evenly. The toner fed from the toner hopper is supplied to the stirring unit. Used to detect the density of the toner contained in the developer.

Developer doctor plate

(3) Developing bias voltage

When the photoconductor is exposed to light, the surface potential (voltage) of the photoconductor is not removed completely and remains as a residual potential. Therefore, the toner stuck on the photoconductor by the residual potential stains a white area of the copy background. To prevent this, a voltage of the same charge on the photoconductor surface which is higher than the charged potential is added to the magnetic roller to avoid the toner from remaining on the photoconductor surface. 3 Developer stirring roller

Developer transport roller

Toner density sensor

Residual potential < DV BIAS

+ + + + + +

3. Operation
When the power is turned on, the machine goes into the warmup mode and the main motor starts to run in 1.5 minutes. The developer unit is driven by the main motor via the main drive unit. Ratio of the carrier and the toner within the developing unit is monitored by the toner density sensor as a change in the magnetic transmission rate. The voltage is sent to the analog input line of the CPU on the main board. In the CPU, the input voltage level is monitored and the main motor and the toner motor are controlled until the optimum density is obtained. Then the toner is supplied, transported, and stirred.

MG roller

DV BIAS -300V Toner Carrier Developing bias voltage

61

[7] PAPER FEED UNIT

1. Outline
The front load method and the foldable multicopy table are provided to save space. The machine is equipped with two 500-sheet cassettes and a manual feed multicopy table that may feed up to 50 sheets. Use of a desk unit option and a cassette module allows to expand the system.

2. Basic configuration
1 2 3 4 5 21 20 19 18 17 16 15 14 13 12 6 11 7 10 9

Standard setting

SF-2040 SF-DM11 SF-IC11

SF-CM11

SF-D23

No.

Name Resist roller (PPD2) Paper transport sensor (LUD1) Lift upper limit sensor (PED1) Paper presence sensor Takeup roller (LUD2) Lift upper limit sensor (PED2) Paper presence sensor Takeup roller Counter paper feed roller Paper feed roller (PID) Paper entry sensor Paper transport roller Paper reversion roller Paper feed roller Paper transport roller (TFD) Full waste toner sensor (PEDMFT) Paper presence sensor Takeup roller Paper feed roller Paper reversion roller (PPD1) Paper transport sensor Synchronizes the copy paper with image by controlling the resist roller clutch (RRC). For control of the paper transport roller clutch (TRC). For control of the upper cassette liftup motor; a high on this line stops the motor. For detection of paper in the upper cassette; a low on this line shows that paper is present. The upper cassette paper takeup roller descends at the moment the paper feed solenoid turns on. For control of the lower cassette liftup motor; a high on this line stops the motor. For detection of paper in the lower cassette; a low on this line shows that paper is present. The lower cassette paper takeup roller descends at the moment the paper feed solenoid turns on. For prevention of double feed paper using the lower paper reversion roller. Lower cassette paper feed roller with an internal one-way clutch. Entry of paper from the lower cassette is sensed to turn off the paper feed solenoid. For transport of paper from the lower paper cassette. For prevention of double feed paper using the upper paper reversion roller. Upper cassette paper feed roller with an internal one-way clutch. Paper from the cassette is transported to the resist roller. A low on this line shows the full toner condition. For detection of manual feed paper; a low on this line shows the paper is present. Manual feed paper takeup roller Manual paper feed roller with one-way clutch For prevention of double feed paper using the lower paper reversion roller. For detection of paper from cassette and manual paper feed. 71

1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q

3. Basic operation
(1) Manual paper feed operation
1 When the manual feed is at rest, the manual paper feed solenoid (MPFS) is off and the manual feed stopper is closed with the takeup roller in the up position. Latches and clutches are in the position shown in the figure below.
Manual feed stopper Manual feed takeup roller Manual paper feed roller

3 When the pawl C of the manual feed clutch sleeve B7 is caught by the manual feed latch B7, the manual feed stopper goes down and the manual feed takeup roller goes up. At this moment, the transport roller is rotating.

Manual feed takeup roller Manual feed stopper

Transfer paper

Transfer paper

Manual paper feed roller Manual feed clutch sleeve A

Manual feed clutch sleeve

Manual feed clutch sleeve

Manual feed friction plate Manual feed clutch sleeve A

A B

Manual feed latch A Manual feed solenoid

Manual feed latch

A B
Manual feed latch

ON

Manual feed latch A Manual feed solenoid

2 When the PRINT switch is pressed, the manual paper feed solenoid (MPFS) turns active, the manual feed latch A disengages from the manual feed clutch sleeve A, the manual feed roller and the manual feed takeup roller start rotating. Then the manual feed stopper opens and the manual feed takeup roller comes in close contact with the copy paper to start paper feed.

4 After the lead edge of the copy paper is detected by PPD2, the manual feed solenoid turns off after 0.2 second. Here, the pawl B of the clutch sleeve B7 is caught by the manual feed latch B7. This produces a buckle in the paper between the resist roller and the paper feed roller.
Manual feed takeup roller Manual feed stopper
Resist roller

Manual feed stopper

Transfer paper

Manual paper feed roller Manual feed takeup roller

Manual feed clutch sleeve Manual paper feed roller Manual feed clutch sleeve A Manual feed latch A

A B
Manual feed clutch sleeve A

Manual feed clutch sleeve

OFF
Manual feed latch

Manual feed solenoid

A B
Manual feed latch A Manual feed solenoid

Manual feed latch

ON

72

5 In synchronization with rotation of the resist roller, the manual feed solenoid turns on for 0.08 seconds and the manual paper feed roller rotates. A misfeed caused by a lack of seizure of the resist roller is prevented. Here, the manual takeup roller is up.

The operations of the lower cassette are described below. 1 Liftup action When the power is turned on to the copier, the main circuit initiates to check every sensor. The liftup motor is turned on or off according to the state of the paper presence sensor (PED) and the liftup sensor, and it becomes ready to feed paper.
Power ON

Manual feed takeup roller Manual feed stopper Resist roller

Transfer paper

PED/LUD "ON" NO
Manual paper feed roller

YES

LUM ON

Manual feed clutch sleeve

Manual feed clutch sleeve A

B
Manual feed latch A

CPFS2 turns on and the take-up roller presses the copy paper to start paper feed.

Manual feed latch

ON

Manual feed solenoid

6 The manual feed solenoid turns off, the pawl A of the manual feed clutch sleeve B7 is caught by the manual feed latch B7, the manual feed operation terminates. The copy paper is then sent to the transfer unit by way of the resist roller.

Manual feed clutch sleeve

Manual feed clutch sleeve A

A B
Manual feed latch A

Manual feed latch

OFF

Manual feed solenoid

MM SFM CFM DL THV

MHV
200 200

2 Paper feed operation When the PRINT switch is pressed, the cassette paper feed solenoid (CPFS2) and the cassette paper feed clutch (CPFC2) turn on. As the solenoid turns on, the paper takeup roller is forced down to make contact with paper. As the clutch turns on, the paper feed roller and the takeup roller start to rotate to pick up paper. The paper picked up passes over the paper entry sensor (PID) and sent to the paper transport roller area. The paper transport roller is driven with two kinds of clutches. Paper transport from the paper feed block to the resist roller is performed with the high speed clutch. The paper obstructed by the resist roller synchronizes with the optical unit and is transported to the process unit. Because the paper is transported at the same speed as the process unit rotation, the drive changes from the high speed clutch to the low speed clutch.

BL SHV PPD2 PSD POD MPFS RRC

RESIST

(2) Cassette paper feed operation

For the upper, lower, and desk cassettes, paper is fed in the same manner.

73

MM
SFM

2 Separation sensor (PSD) This is a transmission type sensor, and attached to the main body chassis. 3 Suction fan motor and ozone filer Ozone generated in the process high voltage section is absorbed through the filter.

CFM DL THV MHV BL SHV PPD1 PPD2 PSD POD TRCH

RESIST Sim 51-2
0.22

(2) Fusing section

1 Upper heat roller The upper heat roller is teflon-coated. (Reversed crown shape) 2 Lower heat roller A silicone rubber roller is used. (Crown shape) 3 Separation pawl The upper heat roller is equipped with four pawls which are teflon coated to reduce friction. the lower heat roller is equipped with two pawls. 4 Upper/lower separation function The upper and lower heat roller sections are separated by rotating operations with the transport roller as a fulcrum, providing better serviceability. 5 Drive system division The fuser unit is rotated by the main drive unit. In case of manual rotation of the fuser unit to remove paper jam, however, excessive loads may be applied to the gears. To prevent against this, the spring clutch is provided in the main drive gears.

RRC
PID

CPFS2 CPFC2 PSPS

[9] HIGH VOLTAGE SECTION

Lower cassette paper feed timing chart

C 500 ms ON when A3 (11"x17") paper feeding with the lower cassette.

1. General
There are three kinds of coronas; the main corona, the transfer corona, and the separation corona. The main corona employs the scorotron system, where the drum surface is evenly charged with negative charges controlled by the screen grid between the corona and the drum. The transfer corona is used to transfer toner images from the drum to the copy paper. A high, negative voltage is applied to the rear side of the paper. The separation corona applies AC corona to the copy paper to eliminate potential difference with the drum to allow separation of the paper.

[8] TRANSPORT/FUSING SECTION

1. General
This machine allows transport of paper of max. A3 (11" x 17") and min. A5 (8 1/2" x 5 1/2"). After images are transferred on the paper, the paper is separated from the drum and transported to the fuser section by rotations of the resist roller and the transport belt. The paper separation sensor (PSD) is provided at the transport section. This sensor (PSD) is used to sense paper separation and for drive timing of the duplex gate solenoid (DGS) after fusing.

2. Basic composition
(1) Main (charging) corona High voltage transformer (MHVG)
(Electrode sheet front-rear balance difference: max. 8A) Grid voltage Standard mode Photo mode TSM mode 860V10V 610V10V 755V10V 300V Developing bias voltage

2. Basic composition and functions

(1) Transport section
1 Transport belts (2pcs) The transport belts are provided with notches to hold paper rear ends.

(2) Transfer corona High voltage transformer (THVG)

574A (Electrode sheet front-rear balance difference: max. 5 A)

Paper Feeding direction

Transport belt

(3) Separation corona High voltage transformer (SHVG)

AC4KV 0.1KV

81

[10] OPTICAL SECTION

1. General
This machine is composed of the fixed focus lens and six mirrors. The lens and the 4, 5 mirrors are moved by the stepping motor to positions according to the magnification ratio of reduction, normal, or enlargement copy. Magnification ratio is changed from 50% to 200% in 151 steps of 1%. The six mirrors realize a compact design. The slit exposure system with the moving light source is employed. Copy image density can be controlled by changing the light quantity of the copy lamp. The automatic exposure sensor is provided to sense density of the original and the copy lamp light quantity is controlled by the main circuit to provide even copy image.

2. Basic composition
18 4 3 11 2 1 20 19 14 7 12

10

17

6 9 16 8 13

1 4 7 F I L O

Copy lamp No. 2 mirror No. 4 mirror Mirror base B unit Lens drive motor Mirror base home position sensor Automatic exposure sensor

2 5 8 G J M P

Reflector No. 3 mirror No. 5 mirror Copy lamp unit No. 4, No. 5 mirror base drive motor Lens home position sensor OC switch

3 6 9 H K N

No. 1 mirror Lens No. 6 mirror Mirror base C unit Mirror motor Mirror home position sensor

(1) Original table

The original table is fixed, and an original is set to the left center.

(2) Copy lamp

100V system 85V 275W 200V system 170V 310W

(3) Mirror
Six mirrors are used. No. 1 mirror is attached to lamp unit, mirror base A, No. 2 and No. 3 mirrors to mirror base B, No. 4 and No. 5 mirrors to mirror base C. Mirror bases A and B are scanned when copying. Mirror base C is used to change the distance between an original and the photoconductor in reduction or enlargement copy.

(4) Lens (Fixed focus lens) Construction: 1 group 3 lenses Brightness: F8.5 Focal distance: 195mm 1% (5) Lens home position sensor (LHPS)
This sensor is used to sense lens position. The output signal of this sensor serves as the basic signal to control the copy magnification ratio. 10 1

(6) No. 4, No. 5 mirror base home position sensor (MBHPS)

This sensor is used to sense mirror base C (No. 4, No. 5 mirrors). The output of this sensor serves as the basic signal to control the copy magnification ratio.

(17) Reflector
Light from the copy lamp is reflected by the reflector onto an original.

(18) Exposure adjusting plate

There are three exposure adjusting plates attached to mirror base A to adjust exposure balance between the front and the rear sides.

(7) Lens base

The lenses are mounted to this base, which is moved in the paper feed direction for reduction copy and in the paper exit direction for enlargement copy.

(19) Mirror base drive wire

The mirror motor power is transmitted to mirror base A and mirror base B to scan the mirror base by means of this wire.

(8) Lens slide shaft

This shaft is used to control optical axis of the lenses in reduction or enlargement copy. The lenses follow on the slide base shaft.

(20) Mirror base (No. 4, No. 5) drive motor

This is a stepping motor used to drive mirror base C.

(9) Lens drive wire

The lens drive wire is used to move the lens base.

(21) Lens drive motor

This is a stepping motor used to change lens positions.

(10) Mirror base C

No. 4 and No. 5 mirrors are attached to mirror base C. Mirror base C is moved by the mirror base drive motor to adjust the distance between an original and the photoconductor in reduction or enlargement copy.

(22) AE sensor
The AE sensor senses the original density by the magnitude of light reflected from the original. The center area of about 100mm wide in the mirror base scan direction is the light measuring area. The elements are photo diodes.

(11) Mirror base C (No. 4, No. 5 mirrors) drive wire

This wire is used to move mirror base C (No. 4, No. 5 mirrors).

(23) Blank lamp operation

When a reduction image is copied on a large size paper in reduction copy, the outside area becomes black background. In another copy mode also, electric charges remain on the outer area of the original image and toner is attracted to the area. To discharge this, light is radiated on the drum by the blank lamp to prevent against adhesion of toner in the outer area of the image. The lead edge void is formed by the drum discharge system with the blank lamp light. The void width can be adjusted by the diagnostic function.

(12) Mirror motor

The mirror motor is a DC servo motor used to move mirror base A and mirror base B. Its rotation is adjusted according to each magnification ratio.

(13) Mirror home position sensor (MHPS)

This is a transmission type sensor used to sense the home position of mirror base A.

(14) Mirror base B

No. 2 and No. 3 mirrors are attached to mirror base B, which is moved by the mirror motor.

(15) Copy lamp unit

This is composed of No. 1 mirror, the thermal fuse, the copy lamp, the exposure adjusting plate, and the reflector, and is scanned by the mirror motor.

(16) Thermal fuse

The thermal fuse is provided at the reflector to prevent against abnormal temperature rise in the optical system. In case of an abnormal temperature rise, it turns off the power source of the copy lamp. 100V system 110 C 200V system 110 C

10 2

3. Basic operation
(Relation between an original, the lenses, and images in each magnification ratio) Normal copy: The distance between the original surface set on the table glass and the lens is adjusted to the distance between the lens and the exposure surface of the photoconductor to make a normal copy.
Mirror base scan speed Lens and mirror positions are changed to adjust the magnification ratio.

Copy paper feed direction Mirror scan speed

Mirror scan speed is changed to adjust the magnification ratio. Drum rotating speed < Mirror scan speed

Enlargement

Original

Lens and mirror positions are changed to adjust the magnification ratio.

Enlargement: The lens approaches nearer the original compared from the normal copy and the distance between the original surface and the lens is shortened. No. 4 and No. 5 mirrors go far from the lens and the distance between the lens and the exposure surface of the photoconductor becomes greater. The distance between the original and the exposure surface of the photoconductor becomes greater than in the normal copy.

Reduction

(Copy lamp control for each copy density mode)

Manual density copy mode

(MAX. 83V)

80

70
VCL (Copy lamp application voltage)

60

50 (V)
Reduction: The lens approaches nearer the photoconductor compared from the normal copy, and the distance between the original surface and the lens becomes greater. The distance between the lens and the exposure surface of the photoconductor becomes shorter. No. 4, 5 mirror and the mirror base go far from the lens. The distance between the original and the exposure surface of the photoconductor becomes greater than in normal copy.

(MIN. 50.3V)

EX1

EX5

Perform simulation 46-01 to determine the copy lamp application voltages (Vcl) in EX1 and EX5. When the copy lamp application voltages in EX1.0 and EX5.0 are determined, the voltage difference between them is divided into nine. The application voltage of the copy lamp at each exposure level is determined by changing ON time duty of the copy lamp ON control signal.

Photo density copy mode The control method is the same as in the manual density copy mode. The image density is controlled by decreasing the grid bias voltage of the charging corona. To reproduce half tone image, however, ON time duty of the copy lamp ON signal is made shorter than in the manual density copy mode. (The application voltage is reduced.)

10 3

4. Optical system dirt correction

In the SF-2040, exposure density is corrected by changing the copy lamp light quantity depending on dirt in the optical system (the copy lamp unit, No. 1 mirror, No. 2 mirror, No. 3 mirror). The optical system dirt correction is performed as follows:

Reference plate (Glass holder)

Table glass

Copy lamp light quantity "UP"

Automatic exposure sensor

CPU Reference value > Measured value Correction data output

CLV

Sim46

100 CLV + (0.33 x 2)

200

300

400

79.8K

80K

(1) Setting the reference value for optical system correction.

1 Clean the optical system at every maintenance.

Obtain the average value from the four measurement values and use the average value as the reference value for correction.

(2) Dirt correction

Reference plate (Glass holder)

Reference plate (Glass holder)

Table glass

Table glass

Copy lamp light quantity "UP"

Automatic exposure sensor

Automatic exposure sensor

CPU reference value setting

CPU Reference value > Measured value Correction data output

2 Perform Simulation 46-1. (The previous data are cleared.) 3 After completion of Simulation 46-1, when performing the first mirror initialization, measure light quantity of the copy lamp.
50ms

300ms
CL

Light quantity measurement

10 4

2 3

LCD unit Inverter unit VR PWB

3 3 2 2 3 1 1 1 1 3 1 2 3

Operation PWB

LM CFM A

MBM

MBHPS

TFD

OCSW

LCD control PWB

AES PWB BL PWB DL PWB CSWF MHPS

ORS light reception

ORS light emitting PWB

Mirror motor PWB

MIRM

1. System block diagram

LHPS
1

CSWL MC THV SHV GRID

VFM

CSWR
1 7 7

PSD PSPS DGS POD PWS PLS1,2 PED1 MPFS PED2

3 1 1 3 3 3 3 1 3

[11] ELECTRICAL SECTION

DV unit
TM

1 3

Auditor

High voltage circuit

Personal counter

1 3

ADF/RADF control PWB

11 1
Main circuit PWB CPU,I/O memory,driver
1 2 3 4 5 6

1 3

Desk unit control PWB

LUD1 UCSS
LUM1

1 3

Sorter control PWB

CPFS1,CPFC1

PED3 LUD2 UCSS

LUM2 1 3
DV FAN

3 3

DM PWB

Dehumidifier heater
1 A

Main switch
CL
+38V 3 1

HL
MM SFM

ADU unit

ID PWB

CPFS2,CPFC2

PID PPD1 PPD2

3 3 3

VR PWB

AC circuit PWB
+38V

DC power circuit

TRC RRC

1 1

AC power source

+38V 1 24V 2 10V1 4 10V2 3 5V1 5 -20V 6 FW

2. Main circuit
(1) CPU (IC116) HB/570
1 General
The CPU controls the loads of the main body, performs data transmission and reception through the connected optional controllers and the serial data line, and controls the whole system.

2 Features
The HB/570 is equipped with the freely programmable ISP (Intelligent Sub Processor). It is a single-chip micro-processor which performs high-speed execution of exclusive commands to strengthen the routine functions such as the timer function and the serial communication function. Major features

ISP (Built-in EPROM) SCI (Serial communication interface) PWM timer (Pulse wide modulation) A/D convertor Watch-dog timer I/O port 2KByte memory RAM

3 Pin arrangement
P57/ADTRG

P54/IOR0

P62/PW2

P61/PW1

P60/PW0

P64/RXD

P65/SCK

P63/TXD

P77/AN7

P76/AN6

P75/AN5

P74/AN4

P73/AN3

P72/AN2

P71/AN1

P90/PW3/IOF10

112 110 108 106 104 102 100 98 96 94 92 90 88 86 85 111 109 107 105 103 101 99 97 95 93 91 89 87 84

P70/AN0

P56/E

AVSS

P117

P116

P115

P114

P113

P112

P111

P110

VSS

VSS

AVCC

P91/PW4/IOF11
P92/PW5/IOF12

2
3

83
82

STBY
MD2

P93/IOF13
P94/IOF14 P95/IOF15 P96.IOF16 P97/IOF17

4
5 6 7 8

81
80 79 78 77

MD1
MD0 P17/LWR WR/HWR RD

VCC
P100/IOF20

9
10

76
75

AS
VCC

H8/570 HD6475708F

P101/IOF21
P102/IOF22 P103/IOF23 P104/IOF24 P105/IOF25

11
12 13 14 15

74
73 72 71 70

XTAL
EXTAL VSS NMI RES P10/ P11/BACK

JAPAN

P106/IOF26
P107/IOF27

16
17

69
68

P80/IOF00
P81/IOF01 P82/IOF02 P83/IOF03 P84/IOF04

18
19 20 21 22

67
66 65 64 63

P12/BREQ
P13/WAIT P53/A19 P52/A18 P51/A17

P85/IOF05
P86/IOF06

23
24

62
61

P50/A16
A15

P87/IOF07
VSS P120/D8 P121/D9

25
26 27

60
59 58

A14
A13 A12 A11

28 57 30 32 34 36 38 40 42 44 46 48 50 52 54 29 31 33 35 37 39 41 43 45 47 49 51 53 55 56

VCC

D0

D1

D2

D3

D4

D5

D6

VSS

D7

VSS

P122/D10

P123/D11

P124/D12

P125/D13

P126/D14

P127/D15

11 2

A10

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

4 Internal block diagram

P12/BREQ P13/WAIT

P10/ P11/BACK

RD WR/HWR

P17/LWR

D0 D1 D2 D3 D4 D5 D6 D7

AS

Port 1

Bus control

Data buffer

EXTAL
Data bus (Lower)

XTAL Wait state controller

Data bus (Upper)

Clock oscillator

RAM 2K byte

NMI RES STBY MD0 MD1 MD2

Interruption controller

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A14 P50/A16 P51/A17 P52/A18 P53/A19 P54/IRQ0 P56/E P57/ADTRG
P60/PW0 P61/PW1 P62/PW2 P63/TXD P64/RXD P65/SCK AVcc AVss

3
Vcc

RWM timer 6

Vss P127/D15 P126/D14 P125/D13 P124/D12 P123/D11 P122/D10

Watch dog timer

Port 12

Serial communication interface

P121/D9 P120/D8

ISP 10bit A/D convertor

Port 6

Port 5

H8/500 CPU

Data transfer controller

Address bus

Address buffer

P117 P116 P115 P114 P113 P112 P111 P110

Port 7

P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7

Port 11

Port 10

Port 9

Port 8

P97/IOF17

P96/IOF16 P95/IOF15 P94/IOF14 P93/IOF13 P92/IOF12/PW5 P91/IOF11/PW4 P90/IOF10/PW3

P87/IOF07

P107/IOF27

P106/IOF26 P105/IOF25 P104/IOF24 P103/IOF23 P102/IOF22 P101/IOF21 P100/IOF20

11 3

P86/IOF06 P85/IOF05 P84/IOF04 P83/IOF03 P82/IOF02 P81/IOF01 P80/IOF00

5 CPU (IC116) pin signal

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Port P90 P91 P92 P93 P94 P95 P96 P97 VCC P100 P101 P102 P103 P104 P105 P106 P107 P80 P81 P82 P83 P84 P85 P86 P87 VSS P120 P121 P122 P123 P124 P125 P126 P127 VSS D0 D1 D2 D3 D4 D5 D6 D7 VCC A0 A1 A2 A3 A4 A5 A6 A7 VSS A8 A9 A10 Signal name LEMT0 LEMT1 LEMT2 LEMT3 CLK DATA BSPWM CLPWM +5V2 FWS KEY TP2071 RE MHPS TP2068 R-TXD R-RXD PAM1-0 PAM1-1 PAM1-2 PAM1-3 MBMT0 MBMT1 MBMT2 MBMT3 VSS PAM2-0 PAM2-1 PAM2-2 PAM2-3 RRC DCH TRCL TRCH VSS D0 D1 D2 D3 D4 D5 D6 D7 VCC A0 A1 A2 A3 A4 A5 A6 A7 VSS A8 A9 A10 OUT OUT OUT OUT OUT OUT OUT OUT H H H H H H H H OUT IN OUT OUT OUT OUT OUT OUT OUT OUT L L H H H H H H H H IN IN H L IN IN H H I/O OUT OUT OUT OUT OUT OUT OUT OUT H/L H H H H H H H H Lens motor drive signal A Lens motor drive signal B Lens motor drive signal -A Lens motor drive signal -B Clock signal for data output to BL.OPPWB Serial data output to BL.OPPWB High voltage unit bias level control pulse Copy lamp light quantity control pulse Power source (5V) Power frequency detection signal (AC waveform zero cross timing) Operation PWB key input signal (Serial data) (NC) Pulse signal generated by mirror motor rotation Optical unit home position sense signal (NC) Serial data output to RIC Serial data input from RIC ADU side plate motor drive signal A ADU side plate motor drive signal B ADU side plate motor drive signal -A ADU side plate motor drive signal -B Mirror base motor drive signal A Mirror base motor drive signal B Mirror base motor drive signal -A Mirror base motor drive signal -B Power source (GND) ADU rear plate motor drive signal A ADU rear plate motor drive signal B ADU rear plate motor drive signal -A ADU rear plate motor drive signal -B Resist roller clutch drive signal CPU reset signal Transport roller clutch (low speed) Transport roller clutch (high speed) Power source (GND) Data signal Data signal Data signal Data signal Data signal Data signal Data signal Data signal Power source (5V) Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal Power source (GND) Address signal Address signal Address signal 11 4 Specifications

Pin No. 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112

Port A11 A12 A13 A14 A15 A16 A17 A18 A19 P13 P12 P11 RES NMI VSS EXTAL XTAL VCC AS RD WR P17 MD0 MD1 MD2 STBY AVCC P70 P71 P72 P73 P74 P75 P76 P77 AVSS VSS P57 P56 P54 P60 P61 P62 P63 P64 P65 VSS P110 P111 P112 P113 P114 P115 P116 P117

Signal name A11 A12 A13 A14 A15 A16 A17 A18 A19 R-DSR APHPS2 APHPS1 RESET POFA GND EXTAL XTAL VCC TP2074 RD WR U2 VSS MD1 MD2 STBY AVCC AN0 AN1 AN2 AN3 AN4 AN5 AN6 AN7 AVSS VSS SMDIR TP2072 TP2075 SMPWM MBHPS LHPS TXD RXD TP2078 VSS IN0 IN1 IN2 IN3 IN4 IN5 PPD1 PPD2

I/O

H/L Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal (Not used)

Specifications

IN IN IN IN IN IN IN L L L H

Data set ready signal from RIC ADU rear plate sense (L at HP) (Sensor pin, H at HP) ADU width sense (L at HP) (Sensor pin, H at HP) Reset state at LOW (0V). Low with stable power voltage. Power source (GND) Clock (8MHz) Clock (8MHz) Power source (5V) (NC)

OUT OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN

L L L H H H IN

ROM, RAM, I/O data read signal ROM. RAM, I/O data write signal U2 trouble cancel short signal Operation mode, control signal Operation mode, control signal Operation mode, control signal Hardware standby mode signal A/D convertor reference voltage Analog input signal (AE sensor) Analog input signal (Thermistor) Analog input signal (Manual feed paper width sense) Analog input signal (Toner concentration sensor) Analog input signal (NC) Analog input signal (Process control sensor) Analog input signal (Manual feed paper length sense) Analog input signal (Process control sensor) A/D convertor ground Power source (GND)

OUT

Mirror motor feed return select signal (NC) (NC)

OUT IN IN OUT IN

H L L L L

Mirror motor speed control pulse No. 4/5 mirror home position sense signal (L at HP) Lens home position sense signal (L at HP) Serial data output to each slave CPU Serial data input from each slave CPU (NC) Power source (GND)

IN IN IN IN IN IN IN IN

L L

Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Paper transport sensor 1 Paper transport sensor 2

11 5

(2) I/O (IC118) TE7750

1 General
The I/O converts output data of the CPU into the control signals. The TE7750 is a versatile-use interface element. Nine sets (8 bit) of I/O ports are provided to set I/O operations of parallel data by the program or the hardware.

3 Pin arrangement
90 91 61 60

2 Features
8 bit parallel I/O ports (x 9 ports)

TEL TE7750 Top View

120 1 30

31

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

I/O I I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

Pin name VSS NC MS P10 P11 P12 P13 P14 P15 P16 P17 P40 P41 VDD VSS P42 P43 P44 P45 P46 P47 P20 P21 P22 P23 P24 P25 NC NC NC

Pin 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

Pin name VSS NC P26 P27 P50 P51 P52 P53 P54 P55 P56 P57 P30 VDD VSS P31 P32 P33 P34 P35 P36 P37 P70 P71 P72 P73 NC NC NC P74

Pin 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

Pin name VSS NC P75 P76 P77 P60 P61 P62 P63 P64 P65 P66 P67 VDD VSS P90 P91 P92 P93 P80 P81 P82 P83 P84 P85 P86 P87 NC NC NC

Pin 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

I/O I/O I/O I/O I/O I I I I/O I/O I/O I/O I/O I/O I/O I/O I I I I I I I I

Pin name VSS NC P94 P95 P96 P97 RW0 RW1 RW2 D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A3 RD WR CS NC NC NC RESET

11 6

4 Internal block diagram

CWR (0) I/O Port (1)

P10~P17

D0~D7

Data Bus Buffer CWR (1)

I/O Port
(2)

P20~P23 P24~P27

A0 A1 A2 A3

Address Decoder

I/O Port (3)

P30~P37

Reset CS RD
WR Control Logic CWR (2)

I/O Port (4)

P40~P47

I/O Port

P50~P53

(5)

P54~P57

R/W0

R/W1 R/W2 8

I/O Port (6)

P60~P67

I/O Port (7)

P70~P77

MS

Mode Selector

CWR (3)

I/O Port (8)

P80 P81 P82 P83 P84 P85 P86 P87

I/O Port (9)

P90~P97

11 7

5 I/O (IC114) pin signal

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Port VSS NC MS P10 P11 P12 P13 P14 P15 P16 P17 P40 P41 VDD VSS P42 P43 P44 P45 P46 P47 P20 P21 P22 P23 P24 P25 NC NC NC VSS NC P26 P27 P50 P51 P52 P53 P54 P55 P56 P57 P30 VDD VSS P31 P32 P33 P34 P35 P36 P37 P70 P71 P72 P73 NC NC NC P74 VSS Signal name VSS TP2052 +5V2 LATCH-OP LATCH-BL ASEL0 ASEL1 NC BEO-BL NC NC AEG0 AEG1 VDD VSS AEG2 SRES TMa TMb CV-START CV-CA DTR DPFC CLE AUDCL AUDCP PNC TP2048 TP2047 TP2050 GND TP2051 LED0 LED1 MHV THV SHV EX1 GR SEL0 GR SEL1 DDC PR VFM1 VDD VSS VFM2 DRRC MM SFM MPFS CPFS1 CPFS2 IDSEL2 CPFC1 CPFC2 MMPR TP2045 TP2044 TP2046 HL VSS I/O H/L Specifications Power source (GND) (NC) Mode select (Hard mode (2) at H) Latch signal of output data to the operation PWB Latch signal of output data to BL PWB TXD, DTR output select signal TXD, DTR output select signal (NC) BL PWB output driver ON/OFF control signal (NC) (NC) AE GAIN select signal AE GAIN select signal Power source (5V) Power source (GND) AE GAIN select signal Slave PWB reset signal (Not used) Toner supply motor drive signal Toner supply motor drive signal Coin vendor start signal Coin vendor clear signal Data transmit ready signal Duplex tray paper feed clutch drive signal Copy lamp enable signal (ON at H) Auditor time-out clear Auditor during copy cycle Personal counter control signal (NC) (NC) (NC) Power source (GND) (NC) Original size sense LED lighting signal Original size sense LED lighting signal Main corona high voltage output control signal Transfer corona high voltage output control signal Separation corona high voltage output control signal Reserved. Grid bias control signal 0 Grid bias control signal 1 Duplex drive connection clutch Power relay control signal Ventilation fan motor control signal 1 Power source (5V) Power source (GND) Ventilation fan motor control signal 2 Duplex reversion roller clutch Main motor control signal Suction fan motor control signal Manual paper feed solenoid control signal Upper cassette paper feed solenoid control signal Lower cassette paper feed solenoid control signal Image density sensor control signal Upper cassette paper feed clutch control signal Lower cassette paper feed clutch control signal Main motor power relay control signal (NC) (NC) (NC) Heater lamp control signal Power source (GND) 11 8

IN OUT OUT OUT OUT OUT OUT

H H H

OUT OUT

H H

OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

H H H H H H H H H H H

OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

H H H H H H H H H H H

OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

H H H H H H H H H H H

OUT

Pin No. 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

Port NC P75 P76 P77 P60 P61 P62 P63 P64 P65 P66 NC VDD VSS P90 P91 P92 P93 P80 P81 P82 P83 P84 P85 P86 P87 NC NC NC VSS NC P94 P95 P96 P97 PW0 RW1 RW2 D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A3 RD WR CS NC NC NC RESET

Signal name TP2039 LUM1 LUM2 PSPS W0 W1 W2 W3 W4 W5 W6 TP2038 VDD VSS DGS CFM SSEL CV-COUNT IDSEL1 R-RTS R-DTR SME DMSEL0 DMSEL1 DMSEL2 IDSEL0 TP2033 TP2032 TP33 GND TP2040 PDSEL0 PDSEL1 PDSEL2 DL GND (L) GND (L) GND (L) D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A4 RD WR I/O CS TP2043 TP2041 TP2042 RESET

I/O OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

H/L H H H H H H H H H H

OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

H H H H

L H H H H

OUT OUT OUT OUT IN IN IN IN IN IN IN

L L L H L L L

IN IN IN IN IN IN IN IN IN IN IN

L L L

IN

Specifications (NC) Lift up motor control signal (upper stage) Lift up motor control signal (lower stage) Paper separation solenoid control signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal (NC) Power source (5V) Power source (GND) Duplex gate solenoid control signal Cooling fan motor control signal OP.BL select signal Coin vendor count signal Image density sensor control signal RTS for RIC DTR for RIC Mirror motor enable signal (ON at L) Drum marking sensor control signal Drum marking sensor control signal Drum marking sensor control signal Image density sensor control signal (NC) (NC) (NC) Power source (GND) (NC) Original sense photo transistor select signal Original sense photo transistor select signal Original sense photo transistor select signal Discharge lamp control signal Read/write set signal Read/write set signal Read/write set signal Data signal Data signal Data signal Data signal Power source (5V) Power source (GND) Data signal Data signal Data signal Data signal Address signal Address signal Address signal Address signal Data read signal Data write signal Chip select signal (NC) (NC) (NC) Reset signal. Reset to initial state at LOW level

11 9

(3) RAM (IC119) X28C64

1 General
The RAM stores various set data necessary for the SF-2040 system operations and counter data such as paper jam causes or trouble codes (without batteries). After turning on/off the power, data are transmitted between the RAM and the main CPU. The X28C64 is an 8KByte EEPROM (Electrically Erasable PROM) and operates on a single power of 5V.

3 Pin arrangement
PLASTIC CERDIP FLAT PACK
NC 1 A13 2 A7 3
A6 4
28 27

VCC WE A8 A9 A11 OE CE I/O7 I/O6 I/O5 I/O4

26 NC 25 24 23

2 Features
Low power CMOS operating current: Max. 60mA All memory write time: Average 0.625sec

A5 5 A4 6 A3 7 A2 8 A1 9 A0 10 I/O0 11 I/O1 12
I/O2 13 VSS 14

AT28C64B

22

21 A10 20 19 18 17 16

15 I/O3

4 Internal block diagram

X BUFFERS LATCHES AND DECODER

65.536-BIT EPROM ARRAY

A0~A12 ADDRESS INPUTS

Y BUFFERS LATCHES AND DECODER

I/O BUFFERS AND LATCHES

CE

OE
WE VCC VSS

CONTROL LOGIC AND TIMING

I/O0~I/O7 DATA INPUTS/OUTPUTS

5 RAM (IC115) pin signal

Pin No. 1 2 3 ( 10 11 ( 13 14 15 ( 19 20 21 22 23 24 25 26 27 28 IN/OUT IN IN Signal name NC A12 A7 ( A0 I/O0 ( I/O2 GND I/O3 ( I/O7 CS A10 RD A11 A9 A8 NC WR 5V Write signal. Data are written from CPU to RAM at LOW level (0V). Power source 11 10 Address signal Address signal Function

Data signal

IN/OUT IN/OUT IN IN IN IN IN IN IN IN

GND (0V) Data signal

RAM chip select signal. RAM is selected at LOW (0V). Address signal Read signal. RAM data are read into CPU at LOW level. Address signal Address signal Address signal

6 Backup data list

Item Counter Set program No. 21-01 25-02 25-03 26-01 26-03 26-06 26-07 26-08 26-09 41-02 43 44-01 44-11 46-01 47 48-01 48-02 50-01 50-02 51-02 52-01 52-02 52-03 * 53-01 * * 53-02 * * 53-03 * * 53-04 * * 53-05 * Maintenance preset counter setting Maintenance counter JAM memory (Max. 50 pcs.) Total JAM counter Total counter Developer counter Staple counter RADF (ADF) counter ADU counter Developer correction counter Drum correction counter Automatic developer adjustment value Setting of toner control ignoring time when warming up Option setting Counter mode setting/Timer automatic clear setting Destination setting Drum sensitivity setting Lens focus setting No. 4/5 mirror characteristics setting Original size sensor adjustment Fusing temperature setting Correction mode setting Enters the copy aging mode to allow the following operation and setting Exposure level adjustment AE sensor characteristics measurement Front/rear magnification ratio adjustment Paper transport direction magnification ratio adjustment Lead edge image position adjustment Lead edge image position adjustment Resist quantity adjustment ADU alignment plate adjustment value setting ADU rear plate adjustment value setting ADU drive clutch OFF time setting RADF stop position adjustment (normal paper, one side) RADF stop position adjustment (normal paper, both sides) RADF stop position adjustment (thin paper) RADF resist sensor adjustment RADF reverse sensor adjustment Content

Simulation set value

* 53-01, 02, 03, 04, 05

The data in the memory of RADF main control PWB.

11 11

(4) Decoder (IC141, IC135)

1 General
IC141 and IC135 are two sets of independent binary-quaternary decoders. IC141: Enable GND L L L L Select A17 A18 ROMCS I/OCS L H L H L L H H L H H H H L H H Output EEPROMCS SRAMCS H H L H H H H L

2 Internal logic diagram

(4) ENABLE 1G
(1) (5) (6) (2) SELECT 1A (3) INPUT 1B

1Y0
1Y1 1Y2 1Y3 DATA OUTPUTS 2Y0 2Y1

(7)

(12) ENABLE 2G (15) (11)

Chip select signal is outputted with address data (A17, 18). IC135: Enable DTR L L L L L H L H Select ASEL0 ASEL1 L L H H A-DTR L H H H H L H H Output D-DTR S-DTR H H L H O-DTR H H H L
(14) SELECT 2A (13) INPUT 2B

(10)
(9)

2Y2
2Y3

3 Pin connection
SELECT ENABLE 2G 2A 2B 15 14 13 DATA OUTPUT 2Y0 12 2Y1 11 2Y2 10 2Y3 9

VCC

Data receive enable signal from the slave CPU is outputted by address selector (ASEL0, 1). A-DTR: D-DTR: S-DTR: O-DTR: IC141: Enable CLK L L SSEL L H Select GND L L Output CLK-BL H L Data send enable from RADF/ADF Data send enable from the desk unit Data send enable from the sorter unit Data send enable from the operation PWB unit

16

Y0

Y1

Y2 Y3

G
A B Y0 Y1 Y2 Y3

1G
ENABLE

1A

1B

1Y0

1Y1

1Y2

1Y3 GND

SELECT

DATA OUTPUT

With select signal (SSEL), clock signal is outputted to the driver IC in the blank lamp PWB. IC135: Enable TXD L L L L L H L H Select ASEL0 ASEL1 L L H H A-TXD L H H H H L H H Output D-TXD S-TXD H H L H O-TXD H H H L

4 Operations
When this is used as a decoder, if input 1A and 1B are specified with 2-bit binary codes, one of the outputs corresponding to the value becomes LOW and the other three outputs become HIGH. At that time, enable input E (15 pin, 1 pin) is kept at LOW. When E (15 pin, 1 pin) is HIGh, all outputs become HIGH regardless of DA and DB. 1G H L L L 1B X L H H 1A X L L H 1Y0 H L H H 1Y1 H H H H 1Y2 H H L H 1Y3 H H H L

With address selector (ASEL0, 1), the destination of the CPU output data is selected and the data are outputted.

Note 1: X: HIGH or LOW.

11 12

(5) Start/stop control circuit

1 General
The circuit senses ON/OFF state of the power source to control start/stop of the circuits. The DC power PWB supplies power voltages (VB=+24V, VC=+10V, VD1=5V, VD2=5V). After the power voltage reaches the specified level, the circuit operation is started. Before the power voltage falls below the specified level, the circuit operation is stopped, preventing against malfunctions.

2 Operation

A POFA generating circuit (Power voltage sense circuit)

This circuit senses ON/OFF of the power source and the power voltage. The DC power voltage is unstable immediately after turning on the power, or when the AC input voltage is abnormally low, or in the transition period after turning off the power. When the DC voltage falls below the specified level, the circuits do not work properly. Especially when the power is turned on/off, data transmission is performed between the EEPROM (IC119) and the CPU (IC116). If, in this case, VD (+5V) power voltage if low, data transmission is not performed properly. To protect against this malfunction, on/off of the power is sensed by this circuit and informed to the CPU so that the CPU starts data transmission with the RAM and the operations of each circuit and that it completes data transmission with the EEPROM and stops the operations of each circuit before the DC power voltage falls below the machine operation disable level. (Data transmission between the CPU and the EEPROM is allowed if only VD2 (+5V2) does not fall.) Signal POFA is used to inform the CPU of on/off of the power and the DC power voltage state. POFA is driven HIGH to turn off the power when the DC power voltage becomes higher than the specified level. POFA is driven LOW just before the DC power voltage becomes low (0V).

+5V2
+10V1 +24V +10V1

+10V1
TP74 TP72

R121

2.2KJ
TP126

C182

R1 3 7 39KJ
R140

R13 4 910J
9

TP75 IC1 36 C 14
8 R128 300J

D1 1 6 1SS133
D115

22000PF
R123 91KJ 3 11 IC136D

POFA

R1 2 4
5.6KJ D117

Q107

1-6C

DTC1 14YK
C176

Q108 DTC114YK

13
1SS133 C129 3.3uF

1SS133

22000PF

150J C123

10
NJM2901

ZD106 HZ6A1

NJ M29 01

L-8

FW

1uF

R12 5 36KJ

12

C177

1000PF
R131

39KJ

3-3C +5 V2

-DCH

R130

300J

+5 V2

+10V1

R133

1.5KF
R132

R129 1.5KF

R171

R168

10KJ

22KJ
IC142B 7 5

6 TP31

15KF

NJM2903

R13 8 20KJ

4 5

12 IC136A
2 3

R1 27
10KJ

FWS

R1 7 0 10KJ
1-8C

R16 7 10KJ

+5V2

NJM2 901

TP73 C125 0.01uF R139 R136 C181

R1 26 2.2KJ
7 6 NJM2901

10KJ

1.5KF

1000PF

R135

10KJ

IC136B 1

-RESET

1-6C,1-3D

C130

C1 7 9
22000PF

3.3uF

11 13

B RESET generating circuit

RESET signal is formed with the power voltage sense signal (POFA) and the data transmission complete signal (DCH) outputted from the CPU, and is used to operate each circuit in the stable range of the DC power voltage. RESET signal is set (operation enabled) when POFA becomes HIGH (+5V), and is reset (operation stopped) when DCH becomes LOW (0V). When POFA becomes LOW, data are transmitted from the CPU to the EEPROM. After completion of the data transmission, DCH becomes LOW.
ON POWER VB VB 19V VC VD 0V VD2 (38ms) 30ms 20ms OFF

D Operation at power off When the power is

turned off, FW rises to open the collector and the emitter of Q108. C123 is charged through R137. IC136 8 pin voltage becomes higher than 9 pin (ZD106 5.2 ~ 5.5V) in about 30msec. As a result, 14 pin becomes low.

When IC136 14 pin becomes low, C129 is discharged and 11 pin voltage becomes about 0.8V which is lower than 10 pin (ZD106 5.2 ~ 5.5V). As a result, 13 pin (POFA) becomes low. E Operations at an instantaneous service interruption Since POFA signal is outputted by IC136, it may be erroneously output by discrepancy of resign times of 5V and 10V. To prevent against this, power voltages of 5V and 10V are monitored by R167, 168, 170, 171, and IC142.

FW

When the power is turned off, POFA should be driven low (0V) at the early stage. If it is driven low too early, however, the machine stops its operation even at an instantaneous service interruption (less than 30msec) which will not obstruct machine operation in normal cases. Therefore, off state of AC power for more than 30msec is judged as power OFF in this circuit and POFA is driven low.

POFA
<30ms

RESET 207.03ms DCH CPU, ROM, I/O and EEPROM operation start Data transmission between CPU and EEPROM Circuit operation stop

In normal operations, IC136 8 pin is at LOW level. At an instantaneous service interruption, FW becomes LOW to open the collector and the emitter of Q108, charging C123 through R137. So it takes more than 30msec for IC136 8 pin voltage to rise above the reference voltage (IC136 9 pin, 5.2V ~ 5.5V), and the machine does not stop at an instantaneous service interruption of 30msec or less. F Operations when the power voltage falls

C Operation at power on When the power is turned on, FW rises to turn on the collector
and the emitter of Q108 so that IC136 8 pin voltage becomes about 0.736V which is lower than 9 pin voltage (ZD106 5.2 ~ 5.5V). As a result, 14 pin is opened.

24V rises about 16msec after FW rising. C129 is charged through R123 and D115. IC133 5 pin voltage becomes higher than the reference voltage IC136 10 pin (ZD106 5.2 ~ 5.5V) in about 95msec so that 13 pin (POFA) becomes high.

When the AC power voltage falls below a certain level, the DC power voltage also falls though the DC power circuit is a regulator circuit. Therefore, 24V is monitored and when it falls to 19V, POFA is driven low (0V). (When it falls below 19V, IC136 11 pin voltage becomes lower than 10 pin reference voltage because of voltage division by R123 and R125. As a result, the output of comparator (IC136) becomes low.)

(6) Heater lamp control circuit

1 General
The heater lamp control circuit detects the heat roller surface temperature with the thermistor, converts it into voltage level, and outputs it to the CPU analog input pin.

The CPU converts the analog voltage into digital signal level, compares it with the value set by test commands, turns on/off the heater lamp according to the level, and maintain the heat roller surface temperature at a constant level. When a paper jam occurs in the SF-2040, this control circuit operates for max. 3 min to shorten the jam recovery time (8 sec).
+10V Q106 DTA123YS IC124

VAREF 2-7B HL R144 5.8KF

ULN-2003

10K 7 10 -HL 2.2K

R150 1KF
D114

R146 56KJ

TP53

4 5

12 IC137A

2 3 NJM2901

-FTH

R116 430J (1\2W)

HL

3-5C

MA700

R152 10KF

R142 3.3KF

+10V1 C189 22000PF RTH RTH 2-6D

I-23

11 14

When the heat roller surface temperature is low, the thermistor resistance increases. When the surface temperature is high, the resistance decreases. The thermistor terminal voltage, therefore, increases when the heat roller surface temperature is low, and decreases when the temperature is high. The thermistor terminal voltage is inputted to the CPU analog port, and the CPU controls on/off of the heater lamp with the input voltage level.

(8) Stepping motor drive circuit

1 General
The driver circuit drives the lens drive motor, the mirror base drive motor, the automatic duplex copy tray, the side plate motor, and the rear plate motor. A: Stepping motor phase A coil drive signal B: Stepping motor phase B coil drive signal A: Stepping motor phase A coil drive signal B: Stepping motor phase B coil drive signal A
Phase A +24V Phase A A
Phase B Phase B

[High temperature protecting circuit in wild run of the CPU]

The voltage at IC137 4 pin (reference voltage) is divided by R144 and R142, and the thermistor terminal voltage is applied to IC137 2 pin. When 5 pin voltage is lower than 4 pin voltage (the heat roller surface temperature: about 230 degree C), IC133 2 pin becomes LOW. As a result, HL signal is pulled to the GND level and the heater lamp lighting signal is not generated. (IC137 output 2 pin is normally HIGH (Open state).)

[When the heat roller surface temperature is lower than the set temperature]
a. Since the thermistor pin voltage is higher than the set level, output signal HL from the CPU becomes HIGH. b. HL signal is passed through IC124, and Q106 to the solid state relay. When, therefore, HL signal is LOW, the internal triac turns on. c. When the internal traic turns on, a pulse is applied to the gate of the external triac to allow a current to flow from the power source through the heater lamp to the triac, thus lighting the heater lamp.
Stepping motor time chart
B +24V B

A B
A

[When the heat roller surface temperature is higher than the set temperature]
a. Since the thermistor pin voltage is lower than the set level, output signal HL from the CPU becomes low. b. HL becomes low, SSR is turned off, the external triac is turned off, and the heater lamp is turned off.

[Q106]
Q301 protects the heater lamp from lighting due to trouble in the harness of the heater lamp drive signal.

Drive signal A B A B

Lens drive LEMT0 LEMT1 LEMT2 LEMT3

Mirror base drive MBMT0 MBMT1 MBMT2 MBMT3

For Side plate PAM1-0 PAM1-1 PAM1-2 PAM1-3

For rear plate PAM2-0 PAM2-1 PAM2-2 PAM2-3

(7) Driver circuit (Solenoid, magnetic clutch)

1 General
The control signals of each load outputted from the CPU and I/O cannot drive the load directly. The output, therefore, is delivered to the load through the driver IC.

2 Operation
The driver circuit forms a Darlington circuit with two transistors to obtain a large drive current (load current) from a small input current (I/O output current). When the driver input voltage is HIGH (+5V), the transistor is turned on to flow a current in the arrow direction, operating the load. When the driver is turned on, the driver output pin voltage is 0V.
+24V

I/O Output
LOAD

11 15

(9) AE (Auto Exposure) sensor circuit

The AE circuit is composed of the AE sensor PWB which is composed of the photo diode, the I-V convertor circuit, and the amplifier circuit, and the amplifier circuit on the control PWB.
R1

Truth value table

Input TMa L H L H
R2
AES 2 GND 1

Output TMb L L H H TMa TMb

Mode Stop CW/CCW CCW/CW Brake

H L L

L H L

100KF
+10V IC1B
6 5 + 7

+10V

R5

U1 BS500B

10KF
LM358

8 3 1 2 + 4 LM358

: High impedance

R3 R6 100KF R4 10KF 100KF

3. Operation circuit
General The operation circuit is composed of the key matrix circuit and the
display circuit.

Operation amplifier A performs I-V conversion of the original density level (minute current) from the sensor. Operation amplifiers B and C amplify the output of operation amplifier A to a suitable level for inputting to the CPU. The amplifying level is automatically set by selecting the AE gain signal (AEG0 ~ AEG2) outputted from the I/O chip when test command SIM 47 is executed. AE operation is performed by the software in the control PWB. When a reflected ray enters the sensor, a voltage corresponding to the light quantity is inputted to the CPU. The CPU compares the input voltage and the copy lamp application voltage and controls the copy lamp voltage so that the exposure level corresponds to the original density.

<Key circuit>
(1) Block diagram

To CPU LCD Main control

OUT

IC LR3717M S0~S7,K0~K6

Key matrix section

(10) Toner supply motor drive circuit

IC104 is the motor control IC which drives the toner supply motor with the pulse signals (TMa, TMb) outputted from the I/O chip.
+24V

(2) Key detection

Key detection is performed by the key detection IC (LR3717M) with matrix of S0 ~ S7 and K0 ~ K6. Information is set to the CPU by serial data transmission. (8 x 8 matrix available)

IC104 +5V2 1-4C 1-4C TMa TMb 2 9 1 5 R216 R228 47KJ 47KJ IN1 IN2 GND TA7291S 6 8 7 3 TMa TMb

C101 + 10UF35V C-1 C-3

CPU NJM 2901 LCD Main control Serial data 5V 5V Output S7 IC LR3717M K6 Matrix section S0 K0

Internal circuit
+5V 2 8 6 +24V +24V

The transmission system is PPM (Pulse Position Modulation) system using 15 bit data pulse signals. The PPM transmission makes distinction of pulse width as logic "1" or logic "0."

REG 7

TMa

M
Protection circuit (Heat insulated)

3 TMb

9 TMa TMb

5 GND

4Pin is NC.

11 16

Logic "1"

Logic "0" T/2

As shown above, when the pulse interval is T, the pulse is judged as logic "1," and when the pulse interval is T/2, it is judged as logic "0." Pulse signals of 15 bits are serially sent. PPM signal is judged from pulse interval "t" as shown below: When t < 0.4 m : When 0.4 ms < t < 1.6 ms : When 1.6 ms < t < 3.2 ms : When 3.2 ms < t : Abnormal "0" "1" Abnormal

When any abnormal signal enters the circuit, all the bits are cleared. Then the operation starts from the first bit again. When data of more than 16 bits (17 pulse or more) are inputted, it is judged as an abnormal signal and all the bits are cleared. Then the operation begins from the first bit again. The 15 bit data assignment is as shown below:
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 K

System adress

Data

Expansion

Judge Check

System address (Refer to *1.) C1, C2, C3, C4, C5 These data are set with the switches and assigned depending on the system. 56 channels and 2 bit expansion are available for sending commands for one system.

*1: System address This bit is set to prevent against malfunction in wireless communication with other devices (VTR, TV, etc.). For this time, communication is made through wires and there is no need to set this bit. Set to "0."

Data C6, C7, C8, C9, C10, C11 These data are assigned with the key input. Commands corresponding to C6 ~ C11 are as shown below:

C6 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1

C7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1

C8 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1

C9 C10 C11 CH C6 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0

C7 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1

C8 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1

C9 C10 C11 CH C6 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1

C7 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0

C8 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1

C9 C10 C11 CH C6 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 0 1 0 1 0 1 0 1 0 1 0

C7 1 1 0 0 1 1 0 0 1 1 0

C8 1 1 0 0 0 0 1 1 1 1 0

C9 C10 C11 CH 1 1 0 0 0 0 0 0 0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 46 47 48 49 50 51 52 53 54 55 56

11 17

Data expansion C12, C13 These are set with the switches and used to expand commands. Data judgment K (Refer to *2.) The last bit is for judgement of data transmission system. Date are transmitted as follows by using this bit.

*2: Data judgment The data are not reversed in this case. (a) Normal signals
0 0 0 0 0 1 0 1 0 1 0 0 1 0 0

(b) Reverse signals

0 0 0 0 0 0 1 0 1 0 1 1 0 1 1

When the data judgment bit is "0," normal signals are transmitted. When it is "1," the reverse signals of C0 ~ C14 and K are transmitted.
67.5ms 64ms 67.5ms 64ms (When f=455KHz) (When f=480KHz)

Normal signal

Reverse signal

Normal signal

As shown above, normal signals and reverse signals are repeated in series in a certain cycle. In the receiver side, judgment between normal and reverse signals is performed with the data judgement bit to form data properly.

Check bit C14 C14 is fixed to GND in the LSI and no pin is provided in the package.

(3) System configuration

S 7 S 6 S5 S4 S3 S 2 S 1 S 0 2 1 9 17 25 33 41 49 2 10 18 26 34 42 50 3 11 19 27 35 43 51 4 12 20 28 36 44 52 5 13 21 29 37 45 53 6 14 22 30 38 46 54 7 15 23 31 39 47 55 8 16 24 32 40 48 56 K0 K1 K2 K3 K4 K5 K6 6 7 8 9 11 12 13 25 26 C 12 C 13 1 3 0 3 5 3 4 3 3 3 2 31 14 15 16 17 18 C1 C2 C3 C4 C5

System address set circuit

Data expansion set circuit

YDD

Key matrix

22

20

21 O SC O

24 OU T

CIIU OSCI

When command [3] is sent, for example, press the key at the intersection between K0 and S2. The 15 bit data at that time is as follows: [3] 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 System address bit Data bit

11 18

<Display circuit>
This circuit is controlled with the data signal and the control signal from the main control circuit.

(1) Block diagram

VD (+10V)

LED

S IN

OUT

S OUT STROBE

VD

CLK LATCH

BEO

VD (+5V)

DATA

CLK

LCD Main control circuit

LATCH

VD (+5V) VD (+10V)

BEO

DC power circuit

32 bit driver block diagram

(2) Operational description

1

8
5V

DATA CLK

32 bit Shift Register

Sout

Clock

Data signal

5V

LATCH

32 bit Latch
Latch signal

BEO

Driver ON/OFF Control

VD

Strobe signal

5V

Output LED 1

Driver GND
01 032

GND

2
3 4

LED light up at LOW level (0V)

51

52

Data signals (8 bit) sent from the main control PWB are shifted at the rising timing of the clock and retained at the resign timing of the latch signal. The retained data are outputted when STROBE signal becomes HIGH (5V), lighting the LED.

11 19

4. LCD display circuit

(1) Block diagram
Counter Auditor
MC PNC AUDCL AUDCP AUDO AUDRD AUDRD AUDO AUDCP AUDCL PNC MC +10V +5V GND2 -10V +24V GND1 RXD-OP DSR-OP TXD-OP DTR-OP RES-OP LATCH CLK BEO DATA LED1 LED2 LED3 LED4 LED16

Main PWB

DATA ROM IC218 PROGRAM ROM IC219

D0 ~ D7 A0 ~ A15 CS

Buffer
A0 ~ A12

A-RAM V-RAM IC202 IC204 IC207

Driver IC221
RD A0 ~ A19 D0 ~ D7

CS

IC214 IC215 LCD controller IC213

IC235 MCLK

Buffer IC205 IC209 IC212

Driver IC224 IC225

CPU IC222 Decoder IC237 IC236

Buffer

WR CS

IC210 IC211
MCLK

OP PWB

KEY IN

IC238 Latch
MD ~ MD15 VR201

PTH B PTH A

IC229 IC231
5VREM

G-ROM CC -ROM IC203 IC206

Latch IC228 IC230 IC232

Invertor

CCFT PTHA VRA +5VLCD -19VLCD

IC201 Q202

+10V

-19VREM

Q203 Q204

-19V

MCLK DCLK A17 CS ASTB LC-RES

Timing section IC216 IC226 IC227 IC234

LCD unit

S CP1 CP2 D0 D1 D2 D3

Buffer IC223

(2) CPU (IC222) PD78213G-AB8

1 General
The CPU sends and receives date to/from the main circuit and the operation PWB through the serial data communication line, and controls the display system.

2 Pin arrangement
P65/WR P66/WAIT/AN6 P67/REFRQ/AN7 P07 P06 P05 P04 P03 P02 P01 P00 P37/TO3 P36/TO2 P35/TO1 P34/TO0 P70/AN0

Copier main circuit Display data output Key input data input

LCD control PWB

Operation PWB LED display data input Key input/data output

P64/RD P63/A19 P62/A18 P61/A17 P60/A16 RESET X2 X1 VSS P57/A15 P56/A14 P55/A13 P54/A12 P53/A11 P52/A10 P51/A9

CPU

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

LCD controller

LCD display

11 20

P50/A8 P47/AD7 P46/AD6 P45/AD5 P44/AD4 P43/AD3 P42/AD2 VSS P41/AD1 P40/AD0 ASTB P20/NMI P21/INTP0 P22/INTP1 P23/INTP2/CI P24/INTP3

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PD78213GC-AB8

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 AVREF AVSS VDD EA P33/SO/SB0 P32/SCK P31/TXD P30/RXD P27/SI P26/INTP5 P25/INTP4 /ASCK

3 CPU (IC310) pin signals

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Signal name RD A19 A18 A17 A16 RESET X2 X1 VSS A15 A14 A13 A12 A11 A10 A9 A8 AD7 AD6 AD5 AD4 AD3 AD2 VSS AD1 AD0 ASTB P20 P21 KEYIN P23 P24 IN OUT IN IN/OUT OUT Description Data read signal Address signal Address signal Address signal Address signal Reset signal input from the main PWB CPU clock CPU clock GND Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address data signal Address data signal Address data signal Address data signal Address data signal Address data signal GND Address data signal Address data signal Address latch signal NC NC Key input data NC NC Pin No. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Signal name DTP-OP P26 P27 TXD-OP RXD-OP SCK DATA EA VDD AVSS AVREF P75 P74 P73 P72 P71 AN0 LED3 LATCH BE0 LED17 LED16 LED1 LED2 (DSR-OP) CCFT 19VREM 5VREM LC-RES LED4 WAIT WR IN OUT OUT OUT IN OUT OUT OUT OUT OUT OUT OUT OUT OUT IN IN OUT OUT IN/OUT Description Main communication NC NC Main communication Main communication LED clock LED data NC 5V For analog port (GND) For analog port (5V) NC NC NC NC NC Analog data input signal (MSL) additional LED LED latch LED ON/OFF (CRCL) Additional LED Ready display lamp Trimas display lamp Cover insertion display lamp Main communication Invertor ON/OFF LCD -19V ON/OFF LCD 5V ON/OFF LCD reset signal Edge erase function display lamp OUT OUT

11 21

(3) ROM
1 General
A. B. C. D. Program ROM (IC307) Data ROM (IC308) G ROM (IC301) For storing graphic data. C.G ROM (IC302) For storing character data.

2 Pin arrangment

1 2 3 4 5 6 7 27C512 8 9 10 11 12 13 14

28 27 26 25 24 23 22 21 20 19 18 17 16 15

3 ROM pin signals (IC307/308)

PIN No. 1 2 3 ( 10 11 ( 13 14 15 ( 19 20 21 22 23 24 25 26 27 28 IN/OUT IN IN IN Signal name A15 A12 A7 ( A0 D0 ( D2 GND D3 ( D7 CE A10 OD A11 A9 A8 A13 A14 5V Address signal Address signal Address signal Description

OUT OUT IN IN IN IN IN IN IN

Data signal GND (0V) Data signal ROM chip enable signal. When LOW, ROM data output enabled. Address signal Data output enable signal. When LOW, ROM data are sent to CPU. Address signal Address signal Address signal Address signal Address signal Power source 4 The LCD controller outputs the specified address of character and graphic data to be displayed. The CG-ROM outputs the data corresponding to the specified address through the data bus to the display unit. 5 The image data are transferred to the LCD unit. 6 The LCD contrast is controlled by the thermistor. (Refer to [1]-(5).) 7 Communication with the operation PWB is performed. (Refer to [3].) 8 Signals are sent from the main body through the LCD control PWB to the counter and the auditor.

(4) Operation
1 The CPU receives image data from the main body. (Key data and LED data are also transmitted.) 2 The received image data (corresponding to DATA-ROM address) are used to read character data (corresponding to CG-ROM address) and graphic data (corresponding to G-ROM address) in the DATA-ROM. CG-ROM --- Standard Kanji character storing ROM G-ROM ----- Graphic data storing ROM 3 The upper address and the lower address of CG-ROM and GROM corresponding to characters and graphic data respectively are written into two V-RAMs (image areas). 11 22

(5) LCD controller (IC305)

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Signal name MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 VCC1 LU3 LU2 LU1 LU0 M FLM CL1 CL2 SK0 SK1 VCC2 DCLK MCLK GND2 RES IN L LCD controller reset signal IN OUT OUT OUT OUT OUT OUT OUT OUT OUT IN IN H H H H H H LCD upper screen data LCD upper screen data LCD upper screen data LCD upper screen data LCD drive output AC convertor signal Timing signal to show starting of one frame Display data latch signal Display data shift signal To use ROM and RAM for large screen display To use ROM and RAM for large screen display Power source (5V) Reference clock of LCD controller internal operation Clock to show memory cycle IN/OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN H/L Description Character generator character dot data Character generator character dot data Character generator character dot data Character generator character dot data Character generator character dot data Character generator character dot data Character generator character dot data Character generator character dot data ARAM attribute code data ARAM attribute code data ARAM attribute code data ARAM attribute code data ARAM attribute code data ARAM attribute code data ARAM attribute code data ARAM attribute code data Power source (5V) Pin No. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Signal name CS RS E(WR) R/W(RD) DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 BLE MODE ON/OFF WIDE D/S LS AT G/C GND1 RA4 RA3 RA2 RA1 PA0 MA15 MA14 MA13 MA12 MA11 MA10 MA9 MA8 MA7 MA6 MA5 MA4 MA3 MA2 MA1 MA0 OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Laster address output Laster address output Laster address output Laster address output Laster address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output Memory address output IN IN IN IN IN IN UB IN To select graphic display and character IN/OUT IN IN IN IN L L H/L L Description Signal to access LCD controller internal register To select LCD controller address register and data Strobe signal for CPU to read/write LCD controller Controls data transmission direction between Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Data transmission line of LCD controller and CPU Determines enable/disable of character blank Easy mode specifying LCD display ON/OFF Display command To select the number of screens To select the large screen

11 23

5. DC power circuit
The DC power circuit directly rectifies AC power. The AC power is switching-transformed by the DC/DC convertor circuit, and rectified and smoothed again to produce DC voltages. The block diagram is as shown below:

AC in

Noise filter circuit

Rush current limiting circuit

Rectifying/ smoothing circuit

Invertor circuit (Forward convertor)

Convertor transformer (T701)

Rectifying/ smoothing

38V

Overcurrent protection circuit

Rectifying/ smoothing

24V

Control circuit

(PC701)
Overvoltage protection circuit

Chopper circuit

5V

(PC702)

Regurator circuit

-20V

Chopper circuit

10V 10V

Full-wave rectifying circuit

FW circuit (PC703)

FW

Fig. 1 Block diagram

(Circuit description)
(1) Noise filter circuit
The noise filter circuit of the DC power source is composed of L and C as shown below to reduce normal mode noises and common mode noises flowing through the AC line. The normal mode noises are generated in the AC line or the output line and reduced by L701. The common mode noises are noise voltages generated between the AC line and the ground (GND), and passed through C703 and C704 to the ground (GND).

(2) Rush current limiting circuit

Since the AC power is directly rectified, if this circuit were not provided, an extremely large rush current would flow into the smoothing capacitor when turning on the power, degrading the switch contacts. To prevent against this rush current, the circuit composed as follows is provided between the rectifying diode (D701) and the smoothing capacitors (C707, C708). When the power is supplied, a charging current flows through R702 and FR701 to the smoothing capacitor to limit the current to less than 30uA when turning on the power. (Fig. 4) Then the voltage at the smoothing capacitor rises to operate the invertor circuit, turning on the triac (TR701) with the voltage generated in the convertor transformer (T701). In normal operations, therefore, a current flows through TR701 but does not flow through R702 and FR701.

L701
F701 C701 C704 C702

TR701
C703 GND

R703 R704

R705

D702

R702 FR701 To smoothing capacitors (C707,C708)

Fig. 3 Rush current limiting circuit

Fig. 2 Noise filter circuit

11 24

50A
14

509

40A
13

The solid line in the circuit diagram shows the path of a current flowing when the FET is turned on, and the dotted line shows the close loop of the snubber circuit which absorbs a counter electromotive force generated in the convertor transformer when turning off the FET.

30A 20A 10A 0A 10A 20A 30A

12
0V 0V

Voltage between Q701 (Q702) gate and the power source (VGS)

Voltage between Q701 (Q702) drain and the power source (VDS)

40A
11

0A

Q701 (Q702) drain current (ID)

50A

500
Fig. 4 Rush current

(3) Rectifying/smoothing circuit

(5) Rectifying/smoothing circuit in the secondary side (24V, 38V system)

D701 + C707 - C708
T701 L711 C723 C724 + R734 C725 R733 C721 C722

D717 L712

Fig. 5 Rectifying/smoothing circuit This circuit is the full-wave rectifying circuit which converts an AC voltage into a DC voltage. The solid line and the dotted line show the path of the charging current to the smoothing capacitors (C707, C708)
C728

L713

L714

R736 L715

B C727
C729 D722

(4) Invertor circuit (Forward-convertor system)

L716
R733 C721 C722
R704 R705 D702

L719
C730

C731

T701

FR701 3.3/135C

R703

D717

L702 C709 L703 R709

L712 R734

L717
C728 L713 L714 R736 L715

L718 PC702

+ C7071 -

+ C708 -

R706

C710
R707

D703

C727 C729 C730

Q702 R713

Q701 R711 R710

L716 R737

Fig. 7 The high frequency pulses generated by the invertor circuit are dropped by the convertor transformer (T701) and rectified by the high frequency diode and smoothed by the choke coil (L719) and the electrolytic capacitor (C725 for 38V system or C731 and C732 for 24V system).

L717 C711

L718

R712

L704

L706

L707

R708

L705

C712

L708

L709

Fig. 6 Invertor circuit In the forward-convertor system, the FETs (Q701, Q702) connected in series to the convertor transformer (T701) perform switching operation and energy is supplied to the secondary side through the convertor transformer when turning on the power. A DC voltage of the rectifying/smoothing circuit is converted into switching pulses by the FET which is controlled by signals from the control circuit, and a high frequency power is supplied to the secondary side by the convertor transformer.

11 25

R738

C723 C724

C732

L711

R737

+ -

D721

(6) Control circuit

This circuit uses the power MOS FET as the switching element. It employs the PWM control (Pulse Width Modulation) system. The secondary output (24V system), therefore, is detected by the voltage detecting circuit and the detection signal is fed back through the photocoupler (PC701) to the control IC to control the pulse width of the switching transistor in the primary side invertor circuit, stabilizing the output voltage.

(7) Overcurrent protection circuit

R715 i R716 R717 R718 (From Q701,Q702)

To IC701

Fig. 8 Overcurrent protection circuit The negative $ line in the primary circuit is connected to the detecting resistor of the primary side current. When an overcurrent flows, it is detected by the resistor, which sends a signal to the control IC (IC701) to reduce the ON pulse width of the switching transistor, dropping the output voltage. In this circuit, the switching transistor is operated intermittently when an overcurrent flows.

The switching frequency is determined by the capacitor and resistor at 5 and 6 pins of IC 704 (IC705), and triangular waves of about 50KHz are generated. The output from the output voltage detecting circuit (5V system: R761, VR702, R762; and 10V system: R784, VR703, R785) and the reference voltage (5V) at 14 pin of IC704 (IC705) are inputted to the error amplifier in the IC, and ON/OFF period of output transistors TR1 and TR2 are controlled (PWM control) through the PWM comparator to drive the switching transistor, stabilizing the output voltage.

(8) Series regulator circuit (20V system)

Fig. 11 Fig. 9 Series regulator circuit This circuit employs the dropper system, where the high frequency pulses from the choke coil (L723) in the 5V system chopper circuit are rectified by the diode (D728) and rectified by the electrolytic capacitor (C737) and the voltage is dropped to 20V by the three-terminal regulator (IC703), stabilizing the output voltage.

(10) FW system output

The AC input voltage is full-wave rectified by D704 - D707. By turning on/off Q704, the photocoupler (PC703) is synchronized to turn on/off. The signal synchronized with the AC voltage waveform is sent to the secondary side by the photocoupler and Q705 is similarly turned on/off. Thus the FW signal is outputted in synchronization with the AC voltage waveform.

(9) Chopper regulator circuit (10V, 5V system)

Fig. 10 IC704 (IC705) block diagram

Fig. 12 FW system output

24V
Voltage waveform at point A
GND

0 T1
FW system output waveform
0V

T2

T1=0.65mS, T2=10mS

Fig. 17

Fig. 13

3.1V

(11) Overvoltage protection circuit

When an overvoltage is generated in each output line (except for 20V system), a signal is sent from the overvoltage detection circuit through the photocoupler (PC702) to the primary side control circuit, and the invertor operation is stopped by the switching stop function of IC701 to limit rising of the output voltage. The operation is of the latch system. After removing an overcurrent, the AC power is supplied again to restore the operation. (Waveform of each section) Conditions: Input 120VAC, 50Hz, rated load

0 T1=22S
Fig. 18

T1

270V

3.1V

0 T1 T2 T1=2.2S, T2=8.4S
Fig. 14

0 T1=22S

T1
Fig. 19

25V

3.2V

0 T1 T2 T1=6S, T2=22S
Fig. 15

0 T1=8.2S
Fig. 20

T1
39V

0 T1 T2 T1=7S, T2=22S
Fig. 16

11 27

A. 100V Series

R704 47[1W] R705 47[1W] T701 N-T00-710 D717 ESAD9203 L712 B01A + L714 B01A B L719 C-L00-269 + + D722 1SS178 R739 2.2K R741 2.2K C734 100P/50V R740 2.2K R742 2.2K R738 D721 220[1/4W] RD27ESAB2 PC701 R743 10K IC702 PC1093 PC702 D723 D724 D719 1SS178 C725 2200[PF] R734 22[3W] L713 B01A C727 R709 22K[3W] C728 1000P/1KV[HR] C709 0.1/400V L703 B01A + 1000P/1KV[HR] R707 27K[2W] D717 ESAD9202 Q702 2SK725 Q701 2SK725 L716 B01A R710 47[3W] C731 2200/35V[PF] D703 ERB3806 + R706 33K[3W] C710 470P/1KV[HR] L715 B01A R736 33[2W] C724 1000P /1KV[HR] D718 RD39EB7 C723 1000P/1KV[HR]

D702 ERA9102 L711 B01A A

C721 1000P R733 /1KV[HR] 33[2W] C722 1000P/1KV[HR]

F702 250V/3A

TR701 BCR16PMBLAA FR701 R703 1K

R702 3.3/135C 3.3/7W

C726 0.1/50V[RPE]

[L]

F701 L701 15A/125V SC-05-50J

167VDC

L702 B01A

F703 125V/5A

38V CN702-20 38V CN702-18

C704 4700P[KC]

0.47[XE]

RET R744 22K R746 10[H] R747 33K VR701 1KB D727 RD6.2ESAB2 R749 4.7K[1/4W] C733 0.47[MP] R745 2.2K 1SS178 D725 1SS178 D726 PC703 R748 2.7K RD5.6ESAB2 RD13ESAB2 C D Q705 2SC1815 F704 250V/3A F705

R702

C703 4700P[KC]

R701 150K[1/2W]

C729 1000P/1KV[HR] C730 1000P/1KV[HR]

D701 S15WB40

R713 10K[1/4W]

R711 10K[1/4W]

R714 22[1/4W]

L705

L707

D706 ERA1504

D704 ERA1504

D705 ERA1504

D711 RD30ESAB2

R720 27K[1W] 8 IC701 FA5314P 1 2 3 4 L710 TSL1110332KR17 D716 ERA9102 + C720 47[PF] D737 ERA9102 7 6 5

PC702 TLP621

C715 0.1[RPE]

C716

D708 RD6.2ESAB2 C717 0.1[RPE] R727 12K R728 2.2K C718 0.0068 D712 RD10EL1 D713 1SS178 + C719 47[PF] PC701 TLP621

D714 ERA9102

0.001 or 0.001[RPE]

R729 1K

11 28
R717 82[H] R718 100[H] L708 B01A L709 B01A R719 10K C713 0.047/400V

D707 ERA1504

C705 4700P[KC]

Fig.20 24VDC
R731 4.7[1/4W]

R721 27K[1W]

R730 4.7K

R732 D715 4.7[1/4W] ERA9102 D738 ERA9102

C712 1000P/1KV[HR]

R716 0.1/5W

L706 B01A

L704 B01A

R708 27[2W]

B01A R712 22[1/4W]

B01A

R715 0.1/5W R737 33[3W]

C711 1000P/1KV[HR]

C706 4700P[KC] L717 B01A L718 B01A

C732 2200/35V[PF]

[N]

C707 1500/200V[LQC]

120VAC
C708 1500/200V [LQC]

C701 0.47[XE]

Fig.14

24V CN702-29,30 24V 125V/5A CN702-26,28 24V F706 CN702-22,24 250V/3A FW C735 CN702-16 0.1/50V [RPE] RET

Fig.17

Q704 2SC1815 R724 10K[1/4W]

PC703 TLP621 R725 10[H]

R723 10K[1/4W]

Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.

C714 0.01

R722 2.7K

-25VDC
C737 220/35V[PF] R750 10K[1/4W] R751 10K[1/4W] IP701 ICPN25 L721 B01A D728 ERB9102 L722 PJ8T-8R2M B R773 100[1/4W] C736 470P/1KV[HR] + -

IC703 HA178M20P PET + C738 22/35V[PF] CN702-8

C739 0.1[RPE] -20V CN702-6

Fig.15
C Q706 2SA1541 L723 C-L00-268 R758 0.05/2W L724 L1000511 C744 1[MP] C742 1000/35V[PF] C743 0.1/50V[RPE] C750 680/10V[PF] R761 2.7K

5V R756 1.5K

1,2 CN702 3,4 5,7

R754 180[1W] C741 1000P/1KV[HR] C740 1500/35V[PF] + R759 100[H] R757 39K + + -

R752 150 R753 150

R755 180[1W]

D729 ESAB92M02 or YG901C2

VR702 1KB R760 1K R762 2.2K

D730 1SS178 C745 22/35V[PF] + R764 27K R763 1K R767 2.2K R766 10[H] R765 10K

PET

5VDC

R769 4.7K

R770 27K

C746 0.001 or

C747 0.022 L725 PJ8T-8R2M A R774 2.2K[1/4W] R776 4.7K[1/4W] R775 15[1/4W]

C748 0.022 or 0.022/50V[RPE]

V749 22/35V[PF] -

R768 2.2K

0.001/50V[RPE]

Fig.18

IC704 MB3759M

10 11 12 13 14 15 16
+

R771 12K

R772 2.2K

Fig.16
Q708 2SJ176 L726 N-L00-046

R781 0.1/2W

D 10V1 CN702-12 D736 ERC81004

R779 820

10V2 CN702-10 C756 4.7[MP] R784 2.7K C764 1000/16V[PF] VR703 1KB R783 1K R785 2.2K PET D734 R786 1SS178 6.8K

C751 1500[PF]

C754 1500/16V[PF]

+ R777 1.2K[1/4W]

R782 100[H]

+ -

R780 39K C752 0.022 R778 1.2K[1/4W]

D733 RD5.6ESAB2 C757 22[PF] + R788 68K IC705 MB3759M R787 1K

C755 0.1/50V[RPF]

Q707 2SC1959

D731 1SS178

D732 ERC9102

5VDC
R789 10[H] R790 2.2K

RD5.6ESAB2 D735

1
R791 2.2K C758 0.022

10 11 12 13 14 15 16

Fig.19
R793 27K R792 4.7K C761 22[PF] C760 0.1 or 0.1/50V[RPE] R794 12K + -

C759 0.001 or 0.001/50V [RPE]

CN701 NC

2 3 4

L NC N
JST B2P4-VH-B

Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors (

) are 50V unless otherwise specified. ) are 100V unless otherwise specified.

5V 5V 3 4 5V 5V 5 6 -20V 5V 7 8 -20V PET PET 9 10 10V2 PET 11 12 10V1 PET 13 14 PET PET 15 16 FW PET 17 18 38V PET 19 20 38V PET 21 22 24V PET 23 24 PET 25 26 24V PET 27 28 24V 29 30 24V HRS DF18-30DP-2.5DSA

5V

CN702 1 2

11 29

440V

3.1V

0 T1 T2 T1=2.8S, T2=8.4S
T1
Fig. 21 Fig. 26

0 T1=22S

25V

3.2V

0 T1 T2 T1=6S, T2=22S
Fig. 22

0 T1=8.2S
Fig. 27

T1
39V

0 T1 T2 T1=7S, T2=22S
Fig. 23

24V

0 T1 T2 T1=0.5mS, T2=10mS

Fig. 24

3.1V

0 T1=22S
Fig. 25

T1

11 30

B. 200V Series

R704 47[1W] T701 N-T00-717 D717 ESAD9203 L712 B01A + L714 B01A B L719 C-L00-269 + + D722 1SS178 R739 2.2K D719 1SS178 C725 2200[PF] R734 22[3W] L713 B01A C727 R709 47K[3W] C728 1000P/1KV[HR] C709 0.1/400V L703 B01A R706 56K[3W] 1000P/1KV[HR] D703 PG1C + R707 68K[2W] D717 ESAD9202 Q702 2SK1511 Q701 2SK1511 L716 B01A R710 68[5W] C731 2200/35V[PF] + C710 470P/1KV[HR] L715 B01A R736 33[2W] C724 1000P /1KV[HR] D718 RD39EB7 C723 1000P/1KV[HR]

R705 47[1W]

D702 ERA9102 L711 B01A A

C721 1000P R733 33[2W] /1KV[HR] C722 1000P/1KV[HR]

F702 250VT3.15AL

TR701 BCR10PM12LAA FR701 R703 1K

R702 6.8/135C 6.8/7W

C726 0.1/50V[RPE]

[L]

F701 L701 F6.3AH/250V SC-05-50J

297VDC

L702 B01A

F703 250VT5AL

38V CN702-20 38V CN702-18

C704 4700P[KC]

0.47[XE]

RET R744 22K R741 2.2K C734 100P/50V R740 2.2K R742 2.2K R738 D721 220[1/4W] RD27ESAB2 PC701 R743 10K IC702 PC1093 PC702 D723 D724 R746 10[H] R747 33K VR701 1KB F704 250VT3.15AL 250VT3.15AL D727 RD6.2ESAB2 C733 0.47[MP] PC703 R745 2.2K 1SS178 D725 1SS178 D726 R748 2.7K RD5.6ESAB2 RD13ESAB2 C D R749 4.7K[1/4W] Q705 2SC1815

R702

C703 4700P[KC]

R701 330K[1/2W]

C729 1000P/1KV[HR] C730 1000P/1KV[HR]

D701 S15WB40 C706 3300P[KC] R713 10K[1/4W] R714 27[1/4W] C711 1000P/1KV[HR] C762 3300P[KC] L705 L707 R708 68K[2W] C712 1000P/1KV[HR] R715 0.1/5W L708 B01A L709 B01A L706 B01A L704 B01A B01A R737 33[3W] R711 10K[1/4W] B01A R712 27[1/4W] L717 B01A L718 B01A

C732 2200/35V[PF]

[N]

C707 390/400V[LQC]

D706 ERA1504

D704 ERA1504

D707 ERA1504

220VAC
C708 390/400V [LQC]

C701 0.47[XE]

Fig.21

24V F705 CN702-29,30 24V CN702-26,28 24V F706 CN702-22,24 250VT3.15AL FW C735 CN702-16 0.1/50V [RPE] RET

Fig.24

D705 ERA1504

D711 RD30ESAB2

R720 47K[1W] 8 IC701 FA5314P 1 2 3 4 L710 TSL1110332KR17 D716 ERA9102 + C720 47[PF] D737 ERA9102 7 6 5

PC702 PC111

C715 0.1[RPE]

C716

D708 RD13ESAB2 C717 0.1[RPE] R727 12K R728 2.2K C718 0.0082 D712 RD10EL1 D713 1SS178 + C719 47[PF] PC701 PC111

D714 ERA9102

0.001 or 0.001[RPE]

R729 1K

11 31
R717 56[H] R718 100[H] R719 10K C713 0.047/400V

C705 3300P[KC]

C763 3300P[KC]

Fig.27 24VDC
R731 4.7[1/4W]

R721 47K[1W]

R730 4.7K

R732 D715 4.7[1/4W] ERA9102 D738 ERA9102

Q704 2SC1815 R724 10K[1/4W]

PC703 PC111 R725 10[H]

R723 10K[1/4W]

Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.

C714 0.01

R722 2.7K

-25VDC
C737 220/35V[PF] R751 10K[1/4W] R750 10K[1/4W] IP701 ICPN25 L721 B01A D728 ERB9102 L722 PJ8T-8R2M B R773 100[1/4W] C736 470P/1KV[HR] + -

IC703 HA178M20P PET + C738 22/35V[PF] CN702-8

C739 0.1[RPE] -20V CN702-6

Fig.22
C Q706 2SA1541 L723 C-L00-268 R758 0.05/2W L724 L1000511 C744 1[MP] C742 1000/35V[PF] C743 0.1/50V[RPE] C750 680/10V[PF] R761 2.7K

5V R756 1.5K

1,3 CN702 2,4 5,7

R754 180[1W] C741 1000P/1KV[HR] C740 1500/35V[PF] + R759 100[H] R757 39K + + -

R752 150 R753 150

R755 180[1W]

D729 ESAB92M02 or YG901C2

VR702 1KB R760 1K R762 2.2K PET

D730 1SS178 C745 22/35V[PF] + R764 27K R763 1K R767 2.2K R766 10[H] R765 10K

5VDC

R769 4.7K

R770 27K

C747 0.022 L725 PJ8T-8R2M A R774 2.2K[1/4W] R776 4.7K[1/4W] R775 15[1/4W]

C746 0.001 or

C748 0.022 or 0.022/50V[RPE]

V749 22/35V[PF] -

R768 2.2K

0.001/50V[RPE]

Fig.25

IC704 MB3759M

10 11 12 13 14 15 16
+

R771 12K

R772 2.2K

Fig.23
Q708 2SJ176 L726 N-L00-046

R781 0.1/2W

D 10V1 CN702-12 D736 ERC81004

R779 820

10V2 CN702-10 C756 4.7[MP] R784 2.7K C764 1000/16V[PF] VR703 1KB R783 1K R785 2.2K PET D734 R786 1SS178 6.8K

C751 1500[PF]

C754 1500/16V[PF]

+ R777 1.2K[1/4W]

R782 100[H]

+ -

R780 39K C752 0.022 R778 1.2K[1/4W]

D733 RD5.6ESAB2 C757 22[PF] + R788 68K IC705 MB3759M R787 1K

C755 0.1/50V[RPF]

Q707 2SC1959

D731 1SS178

D732 ERC9102

5VDC
R789 10[H] R790 2.2K

RD5.6ESAB2 D735

1
R791 2.2K C758 0.022

10 11 12 13 14 15 16

Fig.26
R793 27K R792 4.7K C761 22[PF] C760 0.1 or 0.1/50V[RPE] R794 12K + -

C759 0.001 or 0.001/50V [RPE]

1 2 3 4

CN701 L NC NC N JST B2P4-VH-B

Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.

CN702 5V 1 2 5V 5V 3 4 5V 5V 5 6 -20V 5V 7 8 -20V PET PET 9 10 10V2 PET 11 12 10V1 PET 13 14 PET PET 15 16 FW PET 17 18 38V PET 19 20 38V PET 21 22 24V PET 23 24 PET 25 26 24V PET 27 28 24V 29 30 24V HRS DF1B-30DP-2.5DSA

11 32

SF-D23

LUM1

6. Desk circuit

(1) Block diagram

PPC body CPFS1 LUD1 PED2 UCSS1 UCSS2

Lift motor rotation sensor input circuit

Communication circuit

5VDC hopper motor output circuit CPFC1 Reset circuit

VDC hopper motor drive circuit

E1MOT Lift motor drive circuit

500C clutch solenoid drive circuit

E1CLK

E2MOT

Input port extension IC

500-sheet cassette sensor/switch input circuit

UCSS3 UCSS4 PFNUD

E2CLK Parallel in
Transport motor speed control signal input/output circuit

Transport motor drive circuit

F/LSW DDOP DLPD1

HMOT

Transport motor speed control pulse generating circuit

Open/close switch circuit

11 33
Oscillation circuit 12MHz Paper pass sensor input circuit Latch ROM Paper pass sensor clock output circuit Level sensor/limit sensor input circuit Resist sensor input/output circuit Size sensor input/output Clutch drive circuit
Left amount sensor input/output circuit

DLPD2 DLPD3 DPE2 DLUD1 DLUD2 LMS1 LMS2 P1CL

DPOD1

DPOD2

SIZESW

P2CL

RESTR

BLC

RESTF

RCL

A. Sensors and switches

Signal name SIZESW F/LSW DPE2 DLPD3 Name Size switch Front loading open/close switch Empty sensor Paper pass sensor 2 Type Microswitch Microswitch Reflection type sensor Reflection type sensor Function/operation Size (A4, B5, Letter) selection Desk open/close detection Cassette detection 2 original presence H level when open. H level when paper is detected. H level when paper is detected. H level when paper is detected. H level when open. H level when interrupted. H level when interrupted. Paper in: L level H level when paper is detected. H level when interrupted. H level when interrupted. Paper in: L level encoder encoder clock clock Pulse output Pulse output Contact/output

Turns to H level when the paper lead edge is transported to the front of pickup roller 1. Turns to H level when the paper lead edge is transported to the back of pickup roller 1. Side cover open/close detection Cassette 1 paper height control Prevention against excessive height of cassette 1 paper Paper pass detection Turns to H level when the paper lead edge is transported to the front of separation roller. Cassette 2 paper height control Prevention against excessive height of cassette 2 paper Paper pass detection Elevator motor detection Elevator motor detection 2 1

DLPD2

Paper pass sensor 1

Reflection type sensor

DDOP DLUD1 LMS1 DPOD1 DLPD1

Side open/close sensor Level sensor 1 Limit sensor 1 Resist sensor 1 Paper pass sensor 0

Photo interrupter Photo interrupter Photo interrupter Photo interrupter Reflection type sensor

DLUD2 LMS2 DPOD2 E2CLK E1CLK

Level sensor 2 Limit sensor 2 Resist sensor 2 Elevator sensor Elevator sensor motor motor 2 1 clock clock

Photo interrupter Photo interrupter Photo interrupter Photo interrupter Photo interrupter

B. Electromagnetic clutches
Signal name P2CL P1CL BCL RCL Name Pick 2 clutch Pick 1 clutch Separation clutch Resist clutch Type Electromagnetic clutch Electromagnetic clutch Electromagnetic clutch Electromagnetic clutch Function/operation Links/releases the transport motor drive and the pick roller 2. Links/releases the transport motor drive and the pick roller 1. Links/releases the transport motor drive and the separation roller. Links/releases the transport motor drive and the resist roller. Contact/output Links the drive when ON. Links the drive when ON. Links the drive when ON. Links the drive when ON.

C. Motors
Signal name E1MOT E2MOT HMOT Name Elevator motor 1 Elevator motor 2 Transport motor DC motor DC motor DC brushless motor Type Function/operation Drives the lifting mechanism of cassette 1 paper bundle. Drives the lifting mechanism of cassette 2 paper bundle. Drives the whole mechanism of paper transport.

11 34

(2) Operating principle A. Sensor and detector input circuits

(a) Paper pass sensor (DLPD1 DLPD3, DPE2) input circuit
The paper pass sensor is a reflection type and is installed on the sheet feed path in the 3000-sheet LCC disk. It consists of an LED and photo transistor. The LED emits infrared light. The light is reflected by the paper (if any) and the reflected light enters the photo transistor to increase the photocurrent of photo transistor, thus making it possible to detect the passage and reach of the paper. The paper sensors 0, 1, and 2, and the empty sensor have the same circuit configuration. Hereafter, the paper sensor 0 (DLPD1) will be explained as an example. The sensor LED is pulse operated. The pulses are generated by the CPUs timer and open collector outputted by Q13.1. R9 is an LED current limit resistance. The infrared light pulse-emitted is reflected by the paper if there is a sheet of paper under the sensor, and enters the photo transistor. The incident light increases the photocurrent of the photo transistor and the photocurrent flows through R18. Therefore, the voltage at part @ varies proportionately with the magnitude of incident light. IC10.5 converts this voltage into digital signal according to the threshold voltage (about 3 V). When the input voltage to IC10.5 is less than the threshold level, it is regarded as no paper; when more, it is regarded as the presence of paper. However, since the signal is reversed at IC10, the presence of paper is recognized at the low level (0 V) and the absence of paper at the high level (5 V) as to the CPU input port. The input signal is entered in pulses because the LED pulse-emits infrared light. The CPU incorporates this signal, synchronizing with the On and Off timing of the LED.

+5V DC5V
DLPD1-SIG

1 45K R15

CN.3 CN.2 CN.1

CN7.1 CN7.2 CN7.3

DC5V
DLPD1-SIG

CN1.7

DC5V
DLPD1-SIG

CN1.7 CN1.9 CN2.1

DC5V
DLPD1-SIG

2 9 1 R18

R9
LED-A Interfeice PWB

CN1.9 CN2.1

11

10

74

P23

LED-A DLPD1

LED-A

LED-A

IC10.5

Q13.1 GROUND Control PWB 16 1 5 P36

(b) Level sensor and limit sensor (DLUD1, 2 and LMS1, 2) input circuits
The bundle of sheets of paper is lifted up by the lift-up motor to make the paper height in the 3000-sheet LCC disk suitable for sheet feeding. Two photo interrupters serve as level sensors which detect the paper height. The limit sensors detect the upper limit of the height of the paper lifted up. The screen plate, located at the arm of the pick-up roller which comes in contact with the paper surface, operates synchronously with the up-and-down motion of the paper. The photo interrupters sense the position of the screen. The machine is equipped with two lift-up mechanisms, each of which has a level sensor and a limit sensor. The limit sensor not only sends the signal to the CPU but controls the stopping of the lift-up motor. (For details, see the explanation of the lift-up motor driving circuit.) Both the level sensor and limit sensor have almost the same circuit configuration. To illustrate their circuit, the level sensor 1 (DLUD1) will be described below. The photo interrupter consists of an LED and photo transistor (open collector output). The LED always emits light using the current limited by R1 inside the relay board. When the screen enters the slit in the interrupter, the infrared light emitted from the LED is shut out to turn the photo transistor off (output high impedance). At this time, the signal at DLUD1 is made at the high level (5 V) by R1 in the control board. With the screen coming out of the slit, the photo transistor turns on and the signal at DLUD1 becomes the low level (0 V), R5 is an input protection resistance of IC8.1 pin. IC8-1 shapes the waveform from the input signal. The shaping of the waveform is performed only at the level sensors 1 and 2. The signal at the limit sensors 1 and 2 enters from the protection resistance directly into the CPU.

+5V

+5V

CN-3

DLUD1-A DLUD1-SIG

CN3.1

DLUD1-A

CN1-7

DC5V
DLUD1-SIG

CN1.10

DC5V
DLUD1-SIG

10 7 1

R1 15K
R5 100 1 2 IC8.1 60

R1 CN-2
CN-1 DLUD1

CN3.2
CN3.3

SG
DLUD1-SIG

CN2.7
CN1.8 Interfeice PWB

CN2.7
CN1.1

P74

SG

SG

SG

GROUND Control PWB

11 35

(c) Lift motor speed sensor (E1CLK, E2CLK), paper quantity sensor (RESTR, F), and side sensor (DDOP) input circuits
The lift motor speed sensor detects the rotation of the lift motor and consists of a slit disk and a photo interrupter. When the motor begins rotating, the sensor sends pulse signals. The paper quantity sensor detects the remaining quantity of paper inside the 3000-sheet LCC by checking the height of the lifter plate of the 3000-sheet LCC. It consists of a screen and a photo interrupter. The truth table of the paper quantity sensor is shown below. The side sensor detects the opening of the cover which is opened to remove a paper jam in the longitudinal sheet feed path. The speed sensor, paper quantity sensor and side sensor have the same circuit configuration as the limit sensor as shown in (b). Table 1 Remaining amount sensor Remaining quantity of sheets: 0 - 750 sheets RESTR, F Screen plate ON Signal level Lo (0 V) Remaining quantity of sheets: 750 - 1500 sheets Screen plate OFF Signal level Hi (5 V)

(d) Resist sensor (DPOD1, 2) input circuit

The resist sensors are photo interrupters located just in front of the roller in the sheet feed path to the PPC, to which the paper is discharged from the 3000-sheet LCC and the 500-sheet cassette. Each resist sensor has a lever. The reach of the paper transported can be detected by pushing the lever to displace it out of the slit. DPOD1 and DPOD2 have the same circuit configuration. Here, DPOD1 is used to explain their circuit configuration. Inside the photo interrupter, an LED and a photo transistor (open collector output) are contained. The LED always emits light by using the current limited by R25. When the lever enters the photo interrupters lit, the infrared light emitted from the LED is shut out to turn the photo transistor off (output high impedance). At this time, the signal at DPOD1 is made at the high level (5 V) by R69. When the lever comes out of the slit, the photo transistor turns on to make the signal at DPOD1 at the low level (0 V). R70 and C15 are noise filters and IC8.4 shapes the input waveform.

+5V

+5V

R69 15K

R25 390

4 P26 77 8
IC8.4

DC5V

CN8.4

LED-A

CN-3

R70 1.0K C15 2100pF

6
5

DPOD1
SG

CN8.6
CN8.5

DPOD1
SG

CN-1
CN-2

DPOD1

GROUND

GROUND Control PWB

(e) Size switch (SIZESW) input circuit

The size switch is a 3-contact slide switch which switches over the paper sizes (A4, B5, and LTR) to be used for the 3000-sheet LCC. It is located on the front left frame. Three types of signals are used. When turned on, the signals become a high level (5 V). The three signals are converted into 2-bit ones by IC6.2 and 6.3. R16, 17 and 21 are pull-down resistances, and R22, 23 and 24 are input protection resistances. Table 3.2 shows the truth table of this circuit. Table 2 Truth table P67 B5 A4 Letter Hi Hi Lo P66 Lo Hi Hi CN9-2 Hi Lo Lo CN9-3 Lo Hi Lo CN9-4 Lo Lo Hi

+5V

4 P67 20 6 IC6.2

47K R22
47K R23

1 2 3 4

+5V B5 A4 LETTER

CN9.1 CN9.2 CN9.3 CN9.4

3Pin 1Pin 2Pin 4Pin 7Pin 5Pin

5
9

P66

21

IC6.3

10

R16 10K

R17 10K

R21 10K

6Pin 8Pin SIZESW Control PWB

GROUND

GROUND GROUND

11 36

(f) Opening and closing switch (F/LSW) input circuit

The opening and closing switch consists of a micro switch which detects the opening and closing of the 3000-sheet LCC disk, and a mechanical device used to press the switch. The switch turns on when the disk is closed and turns off when it is opened. When the switch turns on, +24 V is applied on the cathode of ZD2 to let the current flow to the base of Q9, which in turn Q9 turns on to make the F/LSW signal at the low level (0 V).

+5V IC11 DC24V CN-1 CN-2 F/LSW Interfeice PWB Control PEB GROUND CN6.5 CN6.4 DC24V F/L_I/L DC24V F/L_I/L CN1.1 CN2.4 CN1.1 CN2.4 DC24V F/L_I/L 1 4 ZD2 12V R47 10K 14 PI

Q9

(g) 500-sheet cassette sensor, switch input circuit (UCSS1 4, LUD1, PED2, PFNUD) and input port expansion IC (IC11)
The paper size selector switches (UCSS1 4) detect the size of the paper fed from the 500-sheet cassette. The paper surface sensor (LUD1) is a photo interrupter which forms to signal to control the hopper motor until the paper surface is lifted to the sheet feed position. The sensor (PED2) is a photo interrupter which detects the presence of the paper. Both LUD1 and PED2 consist of a lever and a photo interrupter and are arranged in the 500-sheet cassette. The pull-up resistance establishes the logic of the signal. The serial resistance is used to protect IC11. These signals (excluding PFNUD), side sensor (SIDE), and disk opening and closing sensor (F/LSW) are incorporated into the input port of IC11. IC11 converts the entered parallel signal into the serial signal, and outputs it synchronously with CLK. CLK is outputted from the P32 of the CPU and incorporated into the CLK input terminal of IC11. IC10-4 matches the CLK logic. IC11 latches the parallel input signal at the fall at the S/L terminal and outputs each sensor signal serially from the Oh terminal by synchronizing with CLK. This serial signal is incorporated into the input terminal of the CPU where it is used for each sensor.

B. Drive system control circuit

(a) Sheet feed motor speed control circuit (HMOT)
This circuit controls DC brush motor which is used to feed the paper. It consists of a sub-circuit which generates pulses by which the CPU recognizes the motor speed, and a sub-circuit which drives the motor by PWM output corresponding to the pulse (PLS). The motor is composed of a rotor and a board on which the pulse (PLS) generating circuit and driving circuit are mounted. The PWM output is delivered from the CPU. The CPU board and the motor board are interfaced by the power supply (24 V, 5 V), GND, PLS and PWM signals. 1 Coil switching sensor H1, 2, and 3 are magnet sensitive devices (hole devices) and judge the polarity of the main magnetic flux when the rotor rotates. They generate the signal by which the conduction of the coil is changed over. 2 Coil switching control circuit This circuit converts the coil switching signal (weak analog signals around 2.5 V) generated by H1. 2 and 3 into the high and low level judgement signals inside IC1, thus generating another coil switching signal. The logic diagram of IC1 is Table 3.3. 3 Motor driver circuit section A 3-phase bridge circuit is composed of Q1 6, to feed current to the motor coil (U, V and W phases). Q7 9 are pre-drivers for Q4 6. The On/Off timing of Q1 6 are indicated by the output area of the logic diagram of 2 , with H showing the ON timing. IC3-1 3 pins are ORed with the output signal from IC1 and the PWM signal from the CPU to turn on and off Q4 6 for speed control. IC3.4 is a protective circuit which stops the motor when the connectors connection is defective. 4 Pulse signal (PLS) generating circuit A sine-wave-like induced voltage is generated at both ends of the board pattern under the rotor when the magnet inside the rotor passes the pattern. This micro voltage of sine wave is amplified by IC2.2 and its waveform is shaped into the pulse wave by IC2.1. 5 PWM signal generating circuit The PWM signal is generated by the CPU comparing the PLS signal and the reference CLK which is generated inside the CPU. If the PLS signal is faster than the reference CLK, the motor is regarded as rotating faster than the specified speed and thus the PWM signals duty ratio is suppressed to decelerate the motor. If the PLS signal is slower than the reference CLK, the motor is considered to be rotating slower than the specified speed, the PWM signals duty ratio is accelerated to speed up the motor.

11 37

Table 3 Logic Diagram Symbol HA+ HA Input HB+ HB HC+ HC UH VH Output WH UL VL WL Pin No. 18 17 16 15 14 13 7 8 9 12 11 10 1 H L L H L H L L H H L L 2 H L H L L H L L H L H L 3 L H H L L H H L L L H L 4 L H L L H L H L L L L H 5 L H L H H L L H L L L H 6 L L L H H L L H L H L L

+5V

R61 10K P10 47 13 12 1 2 +5V DC24V

IC8.6

IC13.1
+5V

1 2 R63 10K 3 4

DC24V PG HMOT_SIG DC5V HMOT_CLK

CN5.1 CN5.2 CN5.3 CN5.4 CN5.5

P21

72

R62

1.0K
C8 1000pF

C9 1F

+ C10 10F

GROUND

GROUND

GROUND Control PWB

(b) Lift motor driving circuit

The bundle of sheets of paper is lifted up by the lift-up motor to make the paper height in the 3000-sheet LCC disk suitable for sheet feeding. The lift-up motor is driven by the lift motor driving circuit. There are two sets of lift-up mechanisms, each of which has a motor (E1MOT, E2MOT) and driving circuit. The two sets of mechanisms have the same design. Below is the explanation of the E1MOT.The lift motor is turned on and off by the CPU. When the level sensor 1 (LS1) described previously turns off during the passage of paper, the CPU turns on the lift motor (E1MOT) to try to turn on the sensor. The ON signal (low level) is outputted from the IC1-15 pin. This signal is ORed with the limit sensor 1 (LMS1, high level at limit) so that it is outputted from the IC6-3 pin only when the limit sensor 1 is off (low level). When the IC6-3 pin is at the low level, no current is supplied to the base of Q4 to turn it off. This supplies current from R79 to the base of Q5 to turn it on, so that CN6.1 pin becomes about 0 V, thus producing voltage differential across both poles of the motor to supply current to the motor. When the paper surface is detected by the level sensor, the IC1-15 pin become a high level to turn Q5 off. At this instance, there occurs a potential difference between the base and emitter of Q1 to turn Q1 on, thus applying regeneration brake. D1 is also a flywheel diode which operates when it is off.

DC24V +5V R79 1.0K D4 Q5 3 Q4 AGROUND Control PWB E1MOT

R19 4.7K

Q11 D1

2 1

DC24V E2MOT

CN6.2 CN6.1

CN-1 CN-2

+5V

P03

15 LMS1

R81 10K 2
1 IC6.1

GROUND

11 38

(c) Pick-up clutch (P1CL, P2CL), break-up clutch (BCL), and resist clutch (RCL) driving circuits
The pick-up clutch transmits the power of the sheet feed motor (HMOT) to each roller. The pick-up clutch (P1CL, P2CL), break-up clutch and resist clutch (RCL) have the same type of circuit. The pick-up clutch 1 (P1CL) driving circuit is explained as an example. Q13 (TD62003) is a Darlington driver containing 7 circuits, one of which is used for driving. When the IC1-19 pin becomes a high level, the transistor at the Q13.4s output stage turns on and the IC13-13 pin becomes about 0 V, to supply current to the clutch to turn it on, thus transmitting the power from the sheet feed motor.

DC24V 2 P07
19 4 Q13.4 Interfeice PWB Control PEB 13 6 DC24V CN1.2 DC24V CN1.2 DC24V CN1.2 DC24V P1CL

P1CL

CN1.6

P1CL

CN1.6

P1CL

CN1.6

P1CL

C. Other circuits
(a) Reset circuit
The reset circuit generates the reset signal for the CPU, and consists of an IC5 and its peripheral circuit. IC5 integrates reset functions, such as power-on reset when the power is turned on, CPU reset when an abnormal drop of +5V occurs, and watch dog timer. When the power line (+5V) is at about 0.8 V after the power is turned on, IC5 begins to operate. The IC5-8 pin becomes a low level to reset the CPU and hold this state for a specified duration (about 100 ms) which is determined by C13s capacity after the power line reaches about 4.3 V. When the specified reset holding time has passed, the IC5-8 pin becomes a high level to release the reset, thus putting the CPU in action. When the power line drops to about 4.2 V, the IC5-8 pin becomes a low level to reset the CPU. This state is released at 100 ms after the power line reaches 4.3 V. The IC5-3 pin is a clock input terminal for the watch dog timer, into which regular pulse signals of 10 ms cycle are entered. If this signal stops due to a hung-up CPU or for any other reason, the IC5-8 pin becomes a low level a specified time later to reset the CPU. The clock watch time is set for about 100 ms based on the capacity of C13. It is also possible to hardware reset through the communication cable from the PPC. In this case, hardware resetting is achieved by putting the CN3.6 pin at a high level or opening it. IC9.1 and 2 are logical pairs, and IC13.3 is an open collector element which synthesizes the reset output and hardware reset signal for IC5.

RESET 7

P62 25
+5v R73 10K +5v R71 10K 3 CK D3 2 RKS VCC 5 C28 0.1F +5v

8 +5v
R35 10K I/F coble CN3.6 D-RES

*RES IC5 MB3773 4 1 CT GND 6 VREF VS 7 C13 1F C14 1000pF C12 1000pF

2
IC9.1

3
IC9.2

6
IC13.3

C3 0.022F

GROUND

GROUND

GROUND

11 39

[12] Functions of PPC communication system (Option)

1. General description
The system is designed to improve efficiency in servicing, customers control, and working rate of machines by remote control of meter reading, remote diagnosis, read/write of various adjustment values by the host computer using telephone lines. The communication unit systems are largely classified into two: system A and system B. In system A, counting of the counter based on the pulse signal output from the copier for every copy. In system B, a wider range of information can be controlled such as counter totalizing, troubles, jam, remote maintenance, and marketing data.

2. System A

ROM (1MB)

Communication control section CPU

LIN NCU TEL

Telephone Line

RAM (32KB)

Telephone RTC Power control Copier interface AC/DC AC adapter

PPC

Count input SW SW

[Fig. 1] Block diagram In system A, the personal counter signal (count up pulse) output from the copier is sensed and counted up. The data are written into the RAM which is backed up by a battery. Since in internal RTC (Real Time Clock) is provided, the count data are transmitted (usually at night) through the telephone line to the host computer when the time set in the RAM is reached. System A can be used even with a low cost copier machine and a telephone line which has already been installed by the user, the communication is one way from the terminal to the host. (1) Functions of System A System A provides the following functions: (1) Meter reading by periodic transmission (2) Sense switch of start and end time of servicing

12 1

3. System B

ROM (1MB)

Communication control section CPU

LIN NCU TEL

Telephone Line

RAM (32KB)

Telephone RTC Power control PPC RS-232C Copier interface AC/DC AC adapter

SW SW

[Fig. 2] Block diagram System B is designed for medium class or high class copiers. Communication in system B is performed with the line specially provided for this system or by sharing the existing telephone line. When the special line is provided, the bi-directional communication is allowed, where either the host or the terminal can start communication. When the existing telephone line is used, communication is made only from the terminal similar to system A. The communication unit process and stores information sent from the copier every time copy is completed or a jam or a trouble occurs. The data are sent to the host computer when an access is made from the host computer. It is also possible to make an access to the host computer to transmit information by using trouble data transmission from the copier as a trigger. (1) Functions and applications of system B
Function 1 2 3 4 5 6 7 8 Automatic billing (meter reading) Automatic service call Jam history read Trouble history read Read/write of simulation data Supply parts stock control Machine status check Copy inhibition when PC/modem is not installed User  F    F F  Service engineer   F F F  F  Dealer F F F F F F F F Subsidiary F k k k k k k k

: Not applicable

F: Applicable

k: Applicable if required

12 2

All the functions of system B are listed in the table below: Function 1 Automatic billing (meter reading) The counter value of each data listed in the right column can be automatically read through the telephone line, and also can be read by the periodic transmission started by the terminal. Total Maintenance Duplex Staple Counter by function ADF Tray 1 Tray 2 Trouble Jam in PPC body Manual feed tray counter Desk tray 1 counter Desk tray 2 counter Desk tray 3 counter DV counter Data content

DV counter (Black)

2 Automatic service call When a trouble occurs or in the case of maintenance, a trouble code and the status data immediately before occurrence of the trouble or the service code are automatically transmitted. For the trouble codes, refer to the Service Manual of the copier. For status data and service codes, refer to the column in the right.

At initializing after power ON or cancellation of simulation. Simulation No. input wait state. During execution of simulation . Status data Service call Key operator call Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state Maintenance

Developer replacement

Toner empty

Waste toner full

Toner low (Little toner left)

12 3

Function 3 Jam history read Data on sensor names and sensor positions, document size, paper size, and the paper feed unit when jams occurred can be read. Jam position code Desk

Data content Main body cassette Separation Paper exit Sorter Duplex ADF At initializing when power ON or after cancellation of simulation Simulation No. input wait state Status data During execution of simulation Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state

4 Trouble history read When a trouble occurs, the trouble code and the status code just before the occurrence can be read. For the trouble codes, refer to the Service Manual of the copier. For the status data just before the occurrence of the trouble, refer to the right column.

5 Read/write of simulation data

For the contents of data for simulation, refer to the Service Manual of the copier. Simulation data (set values, etc.) of each copier can be read and simulation can be executed. For the contents of simulations, refer to the Service manual of the copier.

12 4

Function 6 Supply parts stock control Key op. call Information on the total copy quantity and toner empty state are sent from the copier to check supply parts history information every time copying is completed.

Data content

Toner empty

Total copy

Copy quantity

Duplex mode Duplex mode Duplex mode Duplex mode Duplex mode

S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D

OC

Original handling units

(R) ADF

Copy mode

RDH

CFF

UDH

7 Machine status check Machine status data listed in the right column can be checked. Status data
12 5

At initializing when power ON or after cancellation of simulation Simulation No. input wait state During execution of simulation Trouble state Jam state Door open state Warm up state Copy state Wait state Power OFF state

Function As shown in the right, selection can be made between copy inhibition and copy enable. Copy inhibition (PF trouble) mode can be cancelled with simulation of the copier. When PC/modem is not installed or in case of communication trouble between PC/modem and the copier, selection between copy inhibition and copy enable can be made with the copier simulation. Copy enable/ Copy inhibition 8 Copy inhibition when PC/modem is not installed

Data content

Copy stop

Copy stop cancel

4. Communication system I/F PWB

In the SF-2040, the communication system I/F PWB is attached to the copier as required. Communication system I/F PWB unit assy: SF-23IA (CPLTM4130FC53) Fixing screw (M4-10) : XHBSD40P10000 (Installing procedure) 1 Remove the rear cabinet of the copier body. 2 Install the I/F PWB unit to the main body frame. 3 Connect the 15-pin connector.

4 Simulation 27-01 setting In case of communication trouble trouble code U7-00 is display (YES/NO) Factory setting: Display NO 5 Attach the rear cabinet.

12 6