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CAST STEEL
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INDEX
Introduction WALWORTH Engineering Control.........................................................................................................5 WALWORTH Quality System..................................................................................................................5 Quality Control Equipment.....................................................................................................................9 Cast Steel Gate, Globe and Swing Check Valves CAST STEEL BOLTED BONNET VALVES BODY MATERIALS ......................................................... 12 WALWORTH CAST STEEL VALVES TRIM ARRANGEMENTS .......................................................... 16 COMMON CONSTRUCTION MATERIALS COMBINATION ................................................................ 18 WALWORTH CAST STEEL GATE VALVES CLASS 150 .................................................................... 19 WALWORTH CAST STEEL GATE VALVES CLASS 300 .................................................................... 24 WALWORTH CAST STEEL GATE VALVES CLASS 600 .................................................................... 29 WALWORTH CAST STEEL GATE VALVES CLASS 900 .................................................................... 34 WALWORTH CAST STEEL GATE VALVES CLASS 1500 .................................................................. 39 WALWORTH CAST STEEL GLOBE VALVES CLASS 150 ................................................................. 44 WALWORTH CAST STEEL GLOBE VALVES CLASS 300 ................................................................. 49 WALWORTH CAST STEEL GLOBE VALVES CLASS 600 ................................................................. 54 WALWORTH CAST STEEL GLOBE VALVES CLASS 900 ................................................................. 59 WALWORTH CAST STEEL GLOBE VALVES CLASS 1500 ............................................................... 64 WALWORTH CAST STEEL SWING CHECK VALVES CLASS 150 .................................................... 69 WALWORTH CAST STEEL SWING CHECK VALVES CLASS 300 .................................................... 72 WALWORTH CAST STEEL SWING CHECK VALVES CLASS 600 .................................................... 75 WALWORTH CAST STEEL SWING CHECK VALVES CLASS 900 .................................................... 78 WALWORTH CAST STEEL SWING CHECK VALVES CLASS 1500 .................................................. 81 TECHNICAL INFORMATION ................................................................................................................ 84 PRESSURE-TEMPERATURE RATINGS .............................................................................................. 92 DESIGN BASIS ..................................................................................................................................... 96 HOW TO ORDER .................................................................................................................................. 97 GENERAL TERMS AND CONDITIONS ............................................................................................... 98
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WALWORTH Company is one of the worlds most dominant and comprehensive global industrial valve manufacturers and marketers. Founded in 1842 by James Walworth, the Company has consistently dedicated itself to the design and manufacture of an array of valves exceptionally suited for the worlds fluid control sector. We satisfy all end use industries and comprehensive customer requirements by adhering to the most demanding quality standards. Walworth relies on its broad experience in supplying valves to the petrochemical, oil & gas, petroleum, power generation, pulp and paper, cryogenic and geothermal industries, among others. Over the years, the Company has produced more than 40,000 different types of products and serves as a global supplier to varied markets utilizing the expertise of over 500 trained employees. Walworth retains facilities in the United States, Mexico and China for the complete range of valves and flow control instruments required. The Company is unrivaled in its total approach to manufacturing. This includes utilization of Company - directed raw material warehouses, up-to-date specialized machinery, welding processes such as SMAW, GMAW, SAW, PAW; and assembly testing for low pressure, high pressure, at low or high temperature, painting process, crating and shipment. With Company-directed facilities and stocks in the United States and Mexico, Walworth is capable of providing the worlds most comprehensive industrial valve line to the North American, Central American, South American, European and African markets. With Company-owned facilities in China, Walworth is serving Asia, the Middle East, Far East and Australia, todays fastest growing industrial arena in the world. Walworth is proud to meet the ultimate demands of customer satisfaction, especially in quality, cost effectiveness and services in all parts of the world.
WALWORTH COMPANY
WALWORTH values
MISSION To satisfy the needs of Customers in terms of quality and service and comply with expectations of employees, suppliers and share holders. VISION To maintain our good reputation in terms of service, delivery and quality which has been the main goal during all these years that has positioned WALWORTH brand as a reliable Company for over 167 years in the market. To continue developing new products according to the needs of the market in terms of technology, environment and quality requirements. WALWORTH does manufacture valves, but at the same time gives service to our Customers.
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Certificate API-6D No. 6D-0097 issued by American Petroleum Institute to apply on Gate valves, Plug valves, Ball valves and Check valves manufactured in accordance with API-6D specification.
Certificate API-6A No. 6A-0234 from American Petroleum Institute to apply on valves at PSI, 1 through 4.
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Certificate ISO-9001 No. 038 issued by American Petroleum Institute since April 1999.
Certificate of Reliable Supplier No. 199/07 issued by CFE in accordance with ISO-9001 Quality Assurance System.
Certificate NMX-CC-9001 (Mexican Standards ISO-9001) No. 0552/2007 issued by PEMEX in accordance with ISO9001 Quality Assurance System.
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Besides the Quality System Certifications, WALWORTH has achieved the following specific product certifications:
TA Luft Certificate (Fugitive Emission) Approval ISO-5211 Top Flange, Anti-Static Device.
Certificates of Ultra Low Fugitive Emissions No. 20985-3, 8 & 16 in accordance with ISO-15848-1 Industrial Valves-Measurement, Test and Qualification Procedures for Fugitive Emissions Part 1: Classification System and Qualification Procedures for Type Testing of Valves.
Fire Test Certificate No. 04/04 in accordance with API-6FA and API Standard API-607 for Trunnion Ball Valves in accordance with API-6D.
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Emissions after 500 cycles at ambient and 350 F issued by Yarmouth Research and Technology Lab. After 500 cycles the measurement result was less than 50 ppm.
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In order to assure that WALWORTH products comply with quality international standards, in-house equipments are kept for monitoring control, some of this equipment includes:
X-Ray Examination Equipment. WALWORTH has its own Ir-92 source in-house for the radiographic examination (RT) of castings from 0.100 up to 2 1/2 wall thickness to verify the soundness of the casting raw material.
PMI Equipment.- New generation of Positive Material Identification Equipment gives WALWORTH the capability to perform quick chemical analysis on incoming raw materials and on pieces after assembly to certify that materials used were produced and assembled in accordance with WALWORTH and the Customers specifications.
Magnetic Particle Test.- In a random basis for standard products or when a Customer request MT Certification, WALWORTH has Magnetic Particle Test Equipment to perform on ferromagnetic materials.
Penetrant Test Examination.- WALWORTH has the personnel and materials to perform PT examination by solvent removable or water washable techniques. The NDT personnel are ASNT Certified.
Test Loop.- A complete Laboratory Test loop exists for design validation of WALWORTH products performing the test at maximum design pressure and cycling the valves from 3000 to 5000 cycles. The test expends more than 4 months to be finished.
Pressure Gradient Test Loop.- This test exposes Plug valves to the extremes of both positive and negative pressure gradients to verify that the plug in a balanced plug design will prevent lock-up into the body.
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Metrology Laboratory.- WALWORTH developed a calibration and / or verification system in all the equipment used in its facilities to ensure the traceability of measurements to international standards. In this way, WALWORTH gets measurement control of its products to comply with international standards.
Fire Test Facilities.- Facilities to perform fire test in accordance to API requirements. The test exposes the valve to a fire flame at 1400 to 1800 F (761 to 980 C) to verify proper seal of the valve.
Low Fugitive Emissions Test.- When a Customer requires low fugitive emissions certification. The Lab has its own LFE Test Equipment capable to measure less than 20 ppm either in both static or Mechanical conditions at ambient temperature or thermal cycle operations.
Ultrasonic Testing Equipment.- Using ultrasonic techniques, we can detect sub surface flaws in materials and evaluate castings and forgings that cannot be radiographed. In addition we utilize these techniques to measure the wall thickness of castings and forgings.
Tensile Test Equipment.- To verify the mechanical properties of materials used for manufacturing, WALWORTH tests samples on a random basis even thought we receive MTRs from our suppliers and foundries.
Hardness Test Equipments.- We utilize hardness testing equipment to verify hardness of raw material and finished product components.
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i) j)
SIZE
2 to 72 2 to 20 2 to 48
ENDS
RF, RTJ or BW RF, RTJ or BW RF, RTJ or BW
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MATERIAL SUFFIX
COMMON DESIGNATION
FORGING SPECIFICATION
COMMON TRIM FOR THIS BASE MATERIAL 150 TO 600 # 900 TO 2500 #
Carbon Steel
A105
A105
Non-corrosive applications including water, oil and gases at temperatures between -20F (-30F )and +800F (+425C) Non-corrosive applications including water, oil and gases at temperatures between -20F (-30F )and +800F (+425C) Low temperature applications to -50 F (-46C).Not for use above + 650F(+340C). Low temperature applications to -50 F (-46C).Not for use above + 650F(+340C). Low temperature applications to - 150F (-101C). Not for use above + 650F(+340C). Non-corrosive applications including water, oil and gases at temperatures between -20F (-30C) and + 1100F(+593C). Non-corrosive applications including water, oil and gases at temperatures between -20F (-30C) and + 1100F(+593C). Non-corrosive applications including water, oil and gases at temperatures between -20F (-30C) and + 1100F(+593C). Non-corrosive applications including water, oil and gases at temperatures between -20F (-30C) and + 1100F(+593C). Mild corrosive or erosive applications as well as noncorrosive applications at temperatures between- 20F (-3OC) and + 1200F (+649C). Mild corrosive or erosive applications as well as noncorrosive applications at temperatures between- 20F (-3OC) and + 1200F (+649C).
UT, 3HF, A
HF, 3HF+HF
Carbon Steel
A105N
A105N
UT, 3HF, A
HF, 3HF+HF
A350 LF1
A350 LF1
UT, 3HF, A
HF, 3HF+HF
A350 LF2
A350 LF2
UT, 3HF, A
HF, 3HF+HF
A350 LF3
A350 LF3
UT, 3HF, A
HF, 3HF+HF
ASTM A217 Grade WC1 ASTM A217 Grade WC5 ASTM A217 Grade WC6 ASTM A217 Grade WC9
A182 F1
A182 F1
UT, 3HF, A
HF, 3HF+HF
0.75% Ni; Mo; 0.75% Cr Low Alloy Steel 1 1/4% Chrome; 1/2% Moly Low Alloy Steel 2 1/4 % Chrome Low Alloy Steel 5% Chrome; 1/2 % Moly, Medium Alloy Steel 9% Chrome; 1% Moly, Medium Alloy Steel
A182 F2
A182 F2
UT, 3HF, A
HF, 3HF+HF
A182 F11
UT, 3HF, A
HF, 3HF+HF
A182 F22
UT, 3HF, A
HF, 3HF+HF
A182 F5
A182 F5
UT, 3HF, A
HF, 3HF+HF
A182 F9
A182 F9
UT, 3HF, A
HF, 3HF+HF
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9% Chrome; 1% Moly; V-N, Medium Alloy Steel 18% Chrome; 8% Nickel; 0.08 % C Stainless Steel 18% Chrome; 12% Nickel; 2 % Mo; 0.08 % C Stainless Steel
A182 F91
A182 F91
Mild corrosive or erosive applications as well as noncorrosive applications at temperatures between- 20F (-3OC) and + 1200F (+649C). Corrosive or extremely high temperature non-corrosive serviceS between -450F (- 268C) and + 1200F (+649C). Above + 800F ( + 425C) specify carbon content of 0.04% or greater. Corrosive or either extremely low or high temperature noncorrosive services between -450F (-268C) and + 1200F (+ 649C). Above +800F (+ 425C)specify carbon content of 0.04% or greater. Brackish water, phosphate solutions, pressurized water @ 570 F (299 C), sea water, steam. Acetic acid, calcium carbonate, calcium lactate, potable water, sea water, steam, sulfites.
UT, 3HF, A
HF, 3HF+HF
ASTM A182 F304 ASTM A182 F316 ASTM A182 304L ASTM A182 F316L
ASTM A182 F317L
ASTM A479 304 ASTM A479 316 ASTM A479 304L ASTM A479 316L
ASTM A182 F317L
2, 4HF
4HF+HF
18-8smo, 3HF
3HF+HF
18% Chrome; 8% Nickel; ASTM A351 Grade CF3 0.03 % C Low Carbon Stainless Steel ASTM A351 Grade CF3M 18% Chrome; 12% Nickel; 2 % Mo; 0.03 % C Low Carbon Stainless Steel
18% Chrome; 12% Nickel; 3 % Mo; 0.03 % C Low Carbon Stainless Steel 18% Chrome; 10% Nickel; Cb; 0.08 % C Stainless Steel
304L, 3HF
316L, 3HF
Primarily for high temperature, corrosive applications between -450F (-268C) and + 1200F (+ 649C). Above +1000F (+540C) specify carbon oontent of 0.04% or greater. Hydrogen service. Corrosive or extremely high temperature non-corrosive serviceS between -450F (- 268C) and + 1200F (+649C). Above + 800F ( + 425C) specify carbon content of 0.04% or greater.
347H, 347HF
347H, 347HF
310, 310HF
310HF
Corrosive or extremely high temperature non-corrosive serviceS between -450F (- 268C) and + 1200F (+649C). Above + 800F (+ 310, 310HF 425C) specify carbon content of 0.04% or greater. Heavy water manufacturing, Nuclear, Petroleum, Pipe Line, Power, Pulp and paper, Printing Textile, Corrosive dye solutions, ink, sulfite liquor. Aircraft, Chemical processing, Oil Refining, Pulp and Paper. Corrosives Hot products around 1200 F (649 C), sulfite liquor, sulfuric acid (dilute). Acetic acid (hot), brines, caustic solutions, (strong, hot), hydrochloric acid (dilute), hydrofluoric acid and hydrofluosilicic acid (dilute), nitric acid, (strong, hot), nitric-hydrofluoric pickilng acids, sulfates and sulfites, sulfuric acid, (all concentrations to 150 F (65.6 C), sulfurus acid, phosphoric acid. Acetic acid (hot), brines, caustic solutions, (strong, hot), hydrochloric acid (dilute), hydrofluoric acid and hydrofluosilicic acid (dilute), nitric acid, (strong, hot), nitric-hydrofluoric pickilng acids, sulfates and sulfites, sulfuric acid, (all concentrations to 150 F (65.6 C), sulfurus acid, phosphoric acid. Better weldability properties than CN7M Acetic Acid, antibotics and drugs, bleaching compounds, formic acid, fruit and juices, hot air, hot water, hydrocarbons, hydrochloric acid, organic liquids and acids, nitric acid, organic salts, oxalic acid, phosphoric acid, sea water, sewage, sodium bisulfite, steam, sulfamic acid, 10 % sulfuric acid,
310HF
18% Chrome; 10% Nickel; 3 % Mo; 0.08 % C Stainless Steel 25% Chrome; 20% Nickel; 0.04 To 0.2 % C Super Stainless Steel
310, 310HF
310HF
A20, A20H
A20, A20H
A20, A20H
A20, A20H
20% Chrome; 18% Nickel; 6% Mo; 0.25 % C Super Stainless ASTM A182 F44 Steel
254HF
254HF
810T
810T
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N/A
Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (1530% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics).
32250H
32250H
21% Chrome; 25.5% Nickel; 4.5% Mo; 1.5%Cu; 0.02% C Super Stainless Steel
8904H
8904H
ASTM A182 F6
-20F (-30C)
UT, HF
UT, HF
ASTM A182 F6
Corrosive application at temperatures up to +1300F (704C). Boiler feed water 250 F (115C), sea water, steam sulfur.
UT, HF
UT, HF
Weldable grade. Good resistance to corrosion by all common organic acids and salt water. Also highly resistant to most alkaline solutions to +7WF (+400C) Chemical processing, mineral processing, food processing. Nicel is useful in handling hot concentrate alkaline or caustic solutions, reducing acids, certain food products, organic acids under certain conditions, dry chlorine and anhydrous ammonia. Cast nickel is not applicable in oxidizing acids and alkaline perchlorite. Very good for high temperature senvice. Good resistance to strongly corrosive media and atmosphere to + 800F (+425C). Hot boiler feed water, hot caustics, hot concentrate alk water, elevated temperature oxidizing conditions.
A, AHF
A, AHF
95% Nickel
2200
2200
600, 600HF
600, 600HF
Very good for high temperature senvice. Good resistance to strongly corrosive media and atmosphere to + 800F (+425C).
625, 625HF
625, 625HF
825, 23HF
825, 23HF
10001, HB
10001, HB
HB
HB
Good resistance to strong oxidation conditions.Good properties at high temperatures, high resistance to formic, phosphoric, 6455H sulphurous and sulfuric acids to + 1200F (+649C)
6455H
56% Nickel; 18% Mo; 17% Cr; 6% Fe, Hastelloy C-276 (FORMER ALLOY)
Good resistance to strong oxidation conditions.Good properties at high temperatures, high resistance to formic, phosphoric, HC, HCH sulphurous and sulfuric acids to + 1200F (+649C)
HC, HCH
56% Nickel; 19% Mo; 18% Cr; 16% Fe, Hastelloy C-276 (NEW ALLOY)
Good resistance to strong oxidation conditions.Good properties at high temperatures, high resistance to formic, phosphoric, sulphurous and sulfuric acids to + 1200F (+649C)
HC, HCH
HC, HCH
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25.5% Chrome; 5.5% Nickel; 2% Mo; 0.040% C Duplex Stainless Steel Grade 1A.
N/A
Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (15-30% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics). Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (15-30% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics). Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (15-30% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics). Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (15-30% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics). Useful where the Pitting Resistance Number (PREN) is required. Concentrate brine, fatty acids, potable water, pulp water, pulp liquors at 220 F (104 C), sea water, stem, sulfuric acid (15-30% @ 140-160 F (60-71 C), sulfuric acid (35-40 % @185 F (85 C), plus 5 % organics). Useful where the Pitting Resistance Number (PREN) is required. Sea water service.
32250H
32250H
24% Chrome; 9.5% Nickel; 4% Mo; 0.080% C Duplex Stainless Steel Grade 2A.
22% Chrome; 5% Nickel; 3% Mo; N; 0.030% C Duplex Stainless Steel Grade 4A.
25% Chrome; 7% Nickel; 4.5% Mo; N; 0.030% C Duplex Stainless Steel Grade 5A.
53H, 53HF
53H, 53HF
25% Chrome; 7.5% Nickel; 3.5% Mo; N; 0.030% C Duplex Stainless Steel Grade 6A. 79% min Cupper; 4.5% Nickel; 9% Aluminum; 3-4.5% Fe; 0.03 % max Pb.
53H, 53HF
53H, 53HF
N/A
ASTM C63000
BCE630
BCE630
(1) The above list of consuming industries and corrosive materials are useful as examples of typical applications where these materials can be used where they can be used as a guide; however, the responsability to choice the proper alloy is from the Engineering firm or End User.
NOMENCLATURE
TYPE
ST6 13%Cr 316 304 HC CN7M 321 ST21 A20 347 321 8810 625 410 T STELLITE 6 STAINLESS STEEL 410 STAINLESS STEEL 316 STAINLESS STEEL 304 HASTELLOY "C" CHROME-NICKEL STEEL STAINLESS STEEL 321 STELLITE 21 STAINLESS STEEL ALLOY 20 STAINLESS STEEL 347 STAINLESS STEEL 321 STAINLESS STEEL 8810 INCONEL 625 STAINLESS 410 (HARDNESS 200-275 BHN)
CLASS
TYPE 316L
HB 317L 17 4PH 317 825 304L K500 31803 718 8367 TC W1 NUC
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AA 18-8 310 N/A HF AAA N/A UT A 18-8smo AHF 3HF A20 A20H NUC 4HF 4HF+HF 304L 1HF 3HF+HF 3TC (3) 316L 3LHF 3HFL 21HF 317
1 2 3 4 5 OR 5A 6 7 8 OR 8A 9 10 11 OR 11A 12 OR 12A 13 14 OR 14A NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED
13Cr-0.75Ni-1Mn 19Cr-9.5Ni-2Mn-0.08C 25Cr-20.5Ni-2Mn 13Cr-0.75Ni-1Mn 13Cr-0.5Ni-1Mn/Co-Cr-A 13Cr-0.5Ni-1Mn/Ni-Cu 13Cr-0.5Ni-1Mo/13Cr-0.5Ni-1Mo 13Cr-0.75Ni-1Mn/1/2Co-Cr-A 70Ni-30Cu 18Cr-12Ni-2.5Mo-2Mn 70Ni-30Cu/1/2Co-Cr-A 18Cr-12Ni-2.5Mo-2Mn/1/2Co-Cr-A 29Ni-19Cr-2.5Mo-0.07C 29Ni-19Cr-2.5Mo-0.07C/1/2Co-Cr-A 13Cr-0.5Ni-1Mn/NUCALLOY 19Cr-9.5Ni-2Mn-0.08C/1/2Co-Cr-A 19Cr-9.5Ni-2Mn-0.08C/Co-Cr-A 19Cr-9.5Ni-2Mn-0.03C 18Cr-12Ni-2.5Mo-2Mn/Co-Cr-Mo 18Cr-12Ni-2.5Mo-2Mn/Co-Cr-A 18Cr-8Ni-Mo/TgC 17Cr-12Ni-2.5Mo-2Mn0.03C
SS-410 (200-275 HBN) SS-304 SS-310 SS-410 (200-275 HBN) SS-410(200-275 HBN) SS-410(200-275 HBN) SS-410(200-275 HBN) SS-410 (200-275 HBN) UN N04400 (Monel 400) SS-316 UN N04400 (Monel 400) SS-316 UNS N08020 (Alloy 20) UNS N08020 (Alloy 20) SS-410(200-275 HBN) SS-304 SS-304 SS-304L SS-316 SS-316 SS-316/Tungsten carbide SS-316L
SS-410 (200 HBN) SS-304 SS-310 SS-410 (200-275 HBN) Stellite 6 (350 HBN min) SS-410(250 HBN min) SS-410(250 HBN min) SS-410 (250 HBN min) UN N04400 (Monel 400) SS-316 UN N04400 (Monel 400) SS-316 UNS N08020 (Alloy 20) UNS N08020 (Alloy 20) NUCALLOY SS-304 Stellite 6 (350 HBN min) SS-304L Stellite 21 (320 HBN min) Stellite 6 (350 HBN min) Tungsten Carbide SS-316L SS-316L Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-317
SS-410 (250 HBN min) SS-304 SS-310 SS-410 (275 HBN min) Stellite 6 (350 HBN min) Monel 400 (175 HBN min) SS-410(750 HBN min) Stellite 6 (350 HBN min) UN N04400 (Monel 400) SS-316 Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) UNS N08020 (Alloy 20) Stellite 6 (350 HBN min) NUCALLOY Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-304L Stellite 21 (320 HBN min) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-316L Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-317
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317H 317LH 317L 317LS 2HF 321F 321 347HF 347 347H 254HF 51H 31803H T9 HC HCH UOP 625 625HF 8367HF+HF 810T 825 23HF HB BCE630 HB
NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED
19Cr-11.5Ni-3.5Mo/1/2Co-Cr-A 19Cr-13Ni-3.5Mo/Co-Cr-A 19Cr-13Ni-3.5Mo-0.03C 19Cr-13Ni-3.5Mo/1/2Co-Cr-A 18Cr-10Ni-0.1N/Co-Cr-A 18.5Cr-11Ni-2Mn/Co-Cr-A 19Cr-11.5Ni-3.5Mo 18.5Cr-11Ni-2Mn-Co/Co-Cr-A 18.5Cr-11Ni-2Mn-Co 18.5Cr-11Ni-2Mn-Co/1/2Co-Cr-A 20Cr-18Ni-6.2Mo-0.02C-Cu+N 22Cr-5.5Ni-3Mo-N-0.03C/Co-Cr-A 22Cr-5.5Ni-3Mo-N-0.03C/Co-Cr-A 16Cr-4Ni-4Cu-Nb+Ta/Co-Cr 55Ni-15.5Cr-16Mo-3Tg-4Fe 55Ni-15.5Cr-16Mo-3Tg-4Fe/1/2Co-Cr-A 63Ni-30Cu-Al+Ti/70Ni-30Cu 60Ni-22Cr-9Mo-3.5Cb 60Ni-22Cr-9Mo-3.5Cb/Co-Cr-A 25Ni-20Cr-6.5Mo-2Mn-0.03C/Co-Cr-A 33Ni-21Cr-39.5Fe-1.5Mn 42Ni-21.5Cr-3Mo-Ti+Al-0.05C 42Ni-21.5Cr-3Mo/CO-Cr-Mo 66Ni-28Mo-1Mn-0.02C 79Cu-4.5Ni-9Al-4Fe-0.03Pb 66Ni-28Mo-1Mn-0.02C
SS-317 SS-317L SS-317L SS-317L SS-321 SS-321 SS-321 SS-347 SS-347 SS-347 UNS S31254 UNS S31803 UNS S31803 17-4pH Hastelloy C-276 Hastelloy C-276 UN N05500 (Monel K-500) UNS N06625 (Incoloy 625) UNS N06625 (Incoloy 625) UNS N08367 (AL6XN) UNS N08810 (Incoloy 800H) UNS N08825 (Incoloy 825) UNS N08825 (Incoloy 825) UNS N10665 (Hastelloy B2) ASTMB B150 63000 UNS N10665 (Hastelloy B2)
SS-317 Stellite 6 (350 HBN min) SS-317L SS-317L SS-321 Stellite 6 (350 HBN min) SS-321 Stellite 6 (350 HBN min) SS-347 SS-347 Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) UNS S31803 Triballoy 900 Hastelloy C-276 Hastelloy C-276 UN N04400 (Monel 400) UNS N06625 (Incoloy 625) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) UNS N08810 (Incoloy 800H) UNS N08825 (Incoloy 825) Stellite 21 (320 HBN min) UNS N10665 (Hastelloy B2) ASTMB B150 63000 UNS N10665 (Hastelloy B2)
Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-317L Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) SS-321 Stellite 6 (350 HBN min) SS-347 Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) Triballoy 900 Hastelloy C-276 Stellite 6 (350 HBN min) UN N04400 (Monel 400) UNS N06625 (Incoloy 625) Stellite 6 (350 HBN min) Stellite 6 (350 HBN min) UNS N08810 (Incoloy 800H) UNS N08825 (Incoloy 825) Stellite 21 (320 HBN min) UNS N10665 (Hastelloy B2) ASTM B150 63000 UNS N10665 (Hastelloy B2)
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ASTM A217 C5
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DESIGN FEATURES
1
Gate valves design in accordance with API-600, solid, flexible or parallel slide wedge/Disc.
Gate valves option in accordance with API-603 only for stainless steel & nickel alloys.
Standard manufacturing wedge from 2 to 4 solid wedge design; 5 and up flexible wedge. Gate and Globe valves for Cryogenic service with gas column in accordance with BS-6364 upon request.
1
Stem Nut
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Hand-wheel, impact Hand-wheel, Chain-wheel, Gear operation, Electric, Pneumatic or Hydraulic Actuation as per Customer requirements.
10
By-Pass, Lantern rings, grease injectors, special connections, etc. Low fugitive emissions control. NACE Service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Stem Nut, replaceable in line to avoid shut down of pipe line process. Rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to obtain low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra-low emission leakage rate is assured by the polished finish stem sealing area, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat, either threaded or welded designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as per customer requirements. Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundary. Body to Bonnet joint is designed to apply a uniform load to the gasket to assure a leak proof seal. Seat rings are seal welded to provide a bubble tight joint. Stellited Seat Rings provide increased resistance to wear, abrasion and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Gate valves supplied handwheel or gear operated.
Stem
Gland Flange
Stem-Gate Connection
Bonnet Gasket
Seat Ring
10
www.walworthmx.com
19
21
20
7 6
9
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 276 Type 410 ASTM A 108 GR 1020 Alloy Steel Commercial Steel UNS C95600 or Ni-Resist Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 Graphite/Stainless 316 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 197 ASTM A 108 GR 1020 Alloy Steel Stainless Steel
DESCRIPTION
8 10 5 12 11
13 14 19 2
15 18
16 4
17
*Not shown
20
www.walworthmx.com
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
4 150 WCB
WALWORTH
D E
4 150 WCB
WALWORTH
A RF
A WE
254 10 330 13 457 18 1,253 406 16 406 16 199 438 172 378
305 12 356 14 502 19 3/4 1,461 57 1/2 508 20 483 19 271 596 247 543
356 14 381 15 572 22 1/2 1,661 65 3/8 559 22 533 21 449 988 350 770
406 16 406 16 610 24 1,835 72 1/4 660 26 597 23 1/2 541 1190 506 1113
457 18 432 17 660 26 2,027 711 28 635 25 724 1593 575 1265
508 20 457 18 711 28 2,265 762 30 699 27 1/2 1004 2209 720 1584
610 24 508 20 813 32 2,711 864 34 813 32 1522 3348 1130 2486
www.walworthmx.com
21
18
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
19
7 22 9
10 6
WCB Trim UT ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 Graphite/Stainless 316 ASTM A 193 GR B7 ASTM A 194 GR 2H as customer riquirements Alloy Steel Alloy Steel ASTM A 307 Alloy Steel Stainless Steel
DESCRIPTION Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Eyebolt / Gland Flange Studs Eyebolt Nut Gland Packing Bushing Eyebolt Pin Stem Packing Bonnet Bushing Bonnet Gasket Bonnet Stud Bonnet Stud Nut Gear Operator Operator Bolts Yoke Stud Yoke Stud Nut Retainer Bolt Identification Plate
21 20
11
12
17 16
14 5
13
3 4 15
22
www.walworthmx.com
16 150 WCB
WALWORTH
D E
16 150 WCB
WALWORTH
A RF
A WE
1219 48 864 34 1016 40 5,182 204 610 24 1511 59 1/2 7050 15510 6490 14278
1372 54 965 38 1118 44 5,829 229 1/2 762 30 1676 66 10310 22682 9490 20878
1524 60 1067 42 1219 48 6,477 255 762 30 1854 73 14890 32758 13700 30140
1829 72 1397 55 1575 62 7,772 306 762 30 2184 86 23200 51040 21350 46970
www.walworthmx.com
23
DESIGN FEATURES
Gate valves design in accordance with API-600, solid, flexible or parallel slide wedge/Disc. Gate valves option in accordance with API-603 only for stainless steel & nickel alloys. Standard manufacturing wedge from 2 to 4 solid wedge design; 5 and up flexible wedge.
Gate and Globe valves for Cryogenic service with gas column in accordance with BS-6364 upon request. Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter.
Stem Nut
Hand-wheel, impact Hand-wheel, Chain-wheel, Gear operation, Electric, Pneumatic or Hydraulic Actuation as per Customer requirements. By-Pass, Lantern rings, grease injectors, special connections, etc. Low fugitive emissions control. NACE Service either MR-01-75 or MR-01-03. Test in accordance with API-598.
1
10
Stem Nut, replaceable in line to avoid shut down of pipe line process. Rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to obtain low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra-low emission leakage rate is assured by the polished finish stem sealing area, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat, either threaded or welded designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as per customer requirements. Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundary. Body to Bonnet joint is designed to apply a uniform load to the gasket to assure a leak proof seal. Seat rings are seal welded to provide a bubble tight joint. Stellited Seat Rings provide increased resistance to wear, abrasion and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Gate valves supplied handwheel or gear operated. www.walworthmx.com
Stem
Gland Flange
Bonnet Gasket
Stem-gate connections
7 8
Seat Ring
10
24
Design in accordance with API-600 21 Outside Screw & Yoke (OS & Y) Solid Wedge: 2 to 4 Flexible Wedge : 5 and up From 2 to 24 Handwheel operated as Standard. Flange Dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
Catalog Figure No. 5206RF 5206RTJ 5206WE ID Plant Figure No. 5206F 5206RJ 5206WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
20
9 11 12 22
7 5 10 8
DESCRIPTION Body Yoke/Bonnet Wedge Seat Ring Stem Stem Nut Retainer Stem Retainer Grease Fitting Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Stem Packing Bonnet Bushing Bonnet Gasket Bonnet Stud Bonnet Stud Nut Handwheel Handwheel Nut Set Screw Identification Plate
STANDARD MATERIAL ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 ASTM A 276 Type 410 ASTM A 108 GR 1020 Alloy Steel Commercial Steel UNS C95600 or Ni-Resist Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 Spiral Stainless 304/Graphite ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 197 ASTM A 108 GR 1020 Alloy Steel Stainless Steel
14
15
13 19 18 16 3
4 17
www.walworthmx.com
25
Design in accordance with API-600 Solid Wedge: 2 to 4 Flexible wedge 5 and up From 2 to 24 Handwheel operated as Standard. Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
Catalog Figure No. 5206RF 5206RTJ 5206WE ID Plant Figure No. 5206F 5206RJ 5206WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D E
A RF
A RF
18 5/8 22 13/16 20 25/32 25 1/16 203 8 165 6 1/2 25 203 8 191 7 1/2 39 254 10 210 8 1/4 43 254 10 254 10 70
27 3/8 36 13/16 42 5/8 11 13/16 279 11 92 300 356 14 318 12 1/2 137 406 16 381 15 222
55 20 44
86 38
95 33
154 51 112.2
202 78 172.04
301 129
488
708
2644 1043
3593 1383
4541 1864
194.6 428.12
299.9 659.78
83.6
72.6
283.8
2294.6
3042.6
4100.8
26
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge : 5 and up Size 30 and up to 42, supplied with GEAR operator as standard. Flange dimensions as per ASME B16.47 Series A. Series B available upon request. End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
18 7 19
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
22 9
6 WCB Trim UT 20 21
10 5 11 8
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Stem Packing Bonnet Bushing Bonnet Gasket Bonnet Stud Bonnet Stud Nut Gear Operator Operator Bolts Yoke Stud Yoke Stud Nut Retainer Bolt Identification Plate
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 Graphite/Stainless 316 ASTM A 193 GR B7 ASTM A 194 GR 2H as customer riquirements Alloy Steel Alloy Steel ASTM A 307 Alloy Steel Stainless Steel
17 16
12
14
13
4 15
www.walworthmx.com
27
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge : 5 and up Size 30 and up to 42, supplied with GEAR operator as standard. Flange dimensions as per ASME B16.47 Series A. Series B available upon request. End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
Catalog Figure No. 5206RF 5206RTJ 5206WE ID Plant Figure No. 5206F 5206RJ 5206WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
DE
A RF
A WE
28
www.walworthmx.com
DESIGN FEATURES
Gate valves design in accordance with API-600, solid, flexible or parallel slide wedge/Disc. Gate valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate and Globe valves for Cryogenic service with gas column in accordance with BS-6364 upon request.
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Hand-wheel, impact Hand-wheel, Chain-wheel, Gear operation, Electric, Pneumatic or Hydraulic Actuation as per Customer requirements.
Stem Nut
By-Pass, Lantern rings, grease injectors, special connections, etc. Low fugitive emissions control. NACE Service either MR-01-75 or MR-01-03. Test in accordance with API-598. Standard manufacturing flexible wedge from 2 and up
10
Stem
Stem Nut, replaceable in line to avoid shut down of pipe line process. Rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to obtain low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra-low emission leakage rate is assured by the polished finish stem sealing area, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat, either threaded or welded designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as per customer requirements. Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundary. Body to Bonnet ring type joint is designed to apply a uniform load to the gasket to assure a leak proof seal. Seat rings are seal welded to provide a bubble tight joint. Stellited Seat Rings provide increased resistance to wear, abrasion and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Gate valves supplied handwheel or gear operated.
8
3
Stem Packing
Back Seat
Gland Flange
Bonnet Gasket
Seat Ring
10
www.walworthmx.com
29
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge From 2 to 20 Handwheel operated as Standard. Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
Catalog Figure No. 5232RF 5232RTJ 5232WE ID Plant Figure No. 5232F 5232RJ 5232WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21 7 22 9 8 20
25 11 12 10 14 2
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Grease Fitting Stem Nut Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt / Eyebolt Pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Handwheel Handwheel Nut Set Screw Yoke Bolt Yoke Bolt Nut Stem Nut Bearing Stem Nut Oil Seal Identification Plate
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 Commercial Steel UNS C95600 or Ni-Resist Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 197 ASTM A 108 GR 1020 Alloy Steel Alloy Steel ASTM A 307 Commercial Steel Rubber/Commercial Steel Stainless Steel
6 23 24 13 5 18 19
15 16
3 4 17
30
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge From 2 to 20 Handwheel operated as Standard. Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
Catalog Figure No. 5232RF 5232RTJ 5232WE
C
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
600
DE
600
D
A RF or RTJ
A WE
152 6 559 22 562 22 1/8 845 33 1/4 457 18 356 14 224 492.8 195 428.736
203 8 660 26 663 26 1/8 1105 43 1/2 508 20 419 16 1/2 440 968 429 943.8
254 10 787 31 790 31 1/8 1283 50 1/2 660 26 508 20 653 1436.6 568
305 12 838 33 841 33 1/8 1461 57 1/2 660 26 559 22 863 1898.6 751
356 14 889 35 892 35 1/8 1676 66 711 28 603 23 3/4 1141 2510.2 993
406 16 991 39 994 39 1/8 1803 71 711 28 686 27 1565 3443 1362
457 18 1,092 43 1095 43 1/8 1956 77 914 36 743 29 1/4 2560 5632 2086 4589.2
508 20 1,194 47 1200 47 1/4 2286 90 914 36 813 32 3000 6600 2705 5951
www.walworthmx.com
31
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 24 and up to 36, supplied with gear operated as standard. Stem Nut with bearings 6 and up Flange dimensions for 24 as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Flange dimensions larger than 24 in accordance with ASME B16.47 Series A Flange dimensions as per ASME B16.47 Series B available upon request
Catalog Figure No. 5232RF 5232RTJ 5232WE ID Plant Figure No. 5232F 5232RJ 5232WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
19 8 20 21 11 10 22 12 5 18
7 6
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Stem Nut Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt / Eye Bolt Pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Gear Operator Operator Bolts Yoke Bolts Yoke Bolt Nut Identification Plate
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H as customer requirements Alloy Steel Alloy Steel ASTM A 307 Stainless Steel
13
15
14
4 3 17 19 16
32
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 24 and 36, supplied with GEAR OPERATOR as standard. Flange Dimensios for 24 as per ASME B16.5 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
Catalog Figure No. 5232RF 5232RTJ 5232WE ID Plant Figure No. 5232F 5232RJ 5232WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
600
DE
600
D
A RF or RTJ
A WE
www.walworthmx.com
33
DESIGN FEATURES
Gate valves design in accordance with API-600, solid, flexible or parallel slide wedge/Disc. Gate valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate and Globe valves for Cryogenic service with gas column in accordance with BS-6364 upon request.
1
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Hand-wheel, impact Hand-wheel, Chain-wheel, Gear operation, Electric, Pneumatic or Hydraulic Actuation as per Customer requirements.
Stem Nut
10
By-Pass, Lantern rings, grease injectors, special connections, etc. Low fugitive emissions control. NACE Service either MR-01-75 or MR-01-03. Test in accordance with API-598. Standard manufacturing flexible wedge from 2 and up
Stem
Stem Nut, replaceable in line to avoid shut down of pipe line process. Rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to obtain low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra-low emission leakage rate is assured by the polished finish stem sealing area, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat, either threaded or welded designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as per customer requirements. Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundary. Body to Bonnet ring type joint is designed to apply a uniform load to the gasket to assure a leak proof seal. Seat rings are seal welded to provide a bubble tight joint. Stellited Seat Rings provide increased resistance to wear, abrasion and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Gate valves supplied handwheel or gear operated.
Stem Packing
Back Seat
Gland Flange
Bonnet Gasket
Seat Ring
10
34
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge. Size 2 and 16 supplied with Handwheel as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with Bearing: 4 and larger
Catalog Figure No. 5247RF 5247RTJ 5247WE ID Plant Figure No. 5247F 5247RJ 5247WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21 7 22 9 8 20
25 11
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Grease Fitting Stem Nut Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt /Eyebolt pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Handwheel Handwheel Nut Set Screw Yoke Bolt Yoke Bolt Nut Stem Nut Bearing Stem Nut Oil Seal Identification Plate
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 Commercial Steel UNS C95600 or Ni-Resist Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 197 ASTM A 108 GR 1020 Alloy Steel Alloy Steel ASTM A 307 Commercial Steel Rubber/Commercial Steel Stainless Steel
6 23 24 13 5 18 19
12 10 14 2
15 16
3 4 17
www.walworthmx.com
35
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 2 to 16 supplied with Handwheel as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with Bearing: 4 and larger
Catalog Figure No. 5247RF 5247RTJ 5247WE ID Plant Figure No. 5247F 5247RJ 5247WE
C
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
900
DE
900
D
A RF or RTJ
A WE
152 6 610 24 613 24 1/8 970 38 3/16 508 20 381 15 352 774.4 313 689
203 8 737 29 740 29 1/8 1127 44 3/8 610 24 470 18 1/2 542 1192.4 482 1061
254 10 838 33 841 33 1/8 1365 53 3/4 660 26 546 21 1/2 905 1991 805 1772
305 12 965 38 968 38 1/8 1727 68 914 36 610 24 1385 3047 1233 2712
356 14 1029 40 1/2 1038 40 7/8 1972 77 5/8 914 36 641 25 1/4 2778 6111.6 2472 5439
406 16 1130 44 1/2 1140 44 7/8 2197 86 1/2 914 36 705 27 3/4 3459 7609.8 3079 6773
36
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 18 to 24 supplied with Gear operator as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with Bearing: 4 and larger
19 8 20
7 6
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21 11 10 22 12
5 WCB Trim UT
18
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Stem Nut Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt / Eye Bolt Pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Gear Operator Operator Bolts Yoke Bolts Yoke Bolt Nut Identification Plate
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H as customer requirements Alloy Steel Alloy Steel ASTM A 307 Stainless Steel
13
15
14
4 3 17 19 16
www.walworthmx.com
37
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 18 to 24 supplied with Gear operator as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with Bearing: 4 and larger
Catalog Figure No. 5247RF 5247RTJ 5247WE ID Plant Figure No. 5247F 5247RJ 5247WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
900
D E
900
D
A RF or RTJ
A WE
mm. inch mm. inch mm. inch mm. inch mm. inch. kg. lb. kg lb.
1219 48 1232 48.5 2057 81 762 30 787 31 4370 9614 3889 8556
1321 52 1334 52.5 2286 90 762 30 857 33 3/4 6300 13860 5607 12335
1549 61 1568 61.75 2743 108 762 30 1041 41 8410 18502 7485 16467
38
www.walworthmx.com
DESIGN FEATURES
Gate valves design in accordance with API-600, solid, flexible or parallel slide wedge/Disc. Gate valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate and Globe valves for Cryogenic service with gas column in accordance with BS-6364 upon request.
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Hand-wheel, impact Hand-wheel, Chain-wheel, Gear operation, Electric, Pneumatic or Hydraulic Actuation as per Customer requirements.
Stem Nut
10
By-Pass, Lantern rings, grease injectors, special connections, etc. Low fugitive emissions control. NACE Service either MR-01-75 or MR-01-03. Test in accordance with API-598.
2
Stem
Stem Nut, replaceable in line to avoid shut down of pipe line process. Rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to obtain low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra-low emission leakage rate is assured by the polished finish stem sealing area, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat, either threaded or welded designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as per customer requirements. Stem-Gate connection designed so that under severe applied loads (stuck gate), the stem will fail outside of the stuffing box pressure boundary. Body to Bonnet ring type joint is designed to apply a uniform load to the gasket to assure a leak proof seal. Seat rings are seal welded to provide a bubble tight joint. Stellited Seat Rings provide increased resistance to wear, abrasion and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Gate valves supplied handwheel or gear operated.
Stem Packing
Back Seat
Gland Flange
Bonnet Gasket
Seat Ring
10
www.walworthmx.com
39
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Stem Nut with bearings -Size 4 and larger Size 2 to 16 Normally Supplied with Handwheel as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
Catalog Figure No. 5262RF 5262RTJ 5262WE ID Plant Figure No. 5262F 5262RJ 5262WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21 7 22 9 8 20
25 11
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Grease Fitting Stem Nut Eyebolt / Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt / Eye Bolt Pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Handwheel Handwheel Nut Set Screw Yoke Bolt Yoke Bolt Nut Stem Nut Bearing Stem Nut Oil Seal Identification Plate
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 Commercial Steel UNS C95600 or Ni-Resist Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 197 ASTM A 108 GR 1020 Alloy Steel Alloy Steel ASTM A 307 Commercial Steel Rubber/Commercial Steel Stainless Steel
6 23 24 13 5 18 19
12 10 14 2
15 16
3 4 17
40
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Stem Nut with bearings: 4 and larger Size 2 to 16 Supplied with Handwheel as standard Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25
Catalog Figure No. 5262RF 5262RTJ 5262WE
C
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
DE
A RF or RTJ
A WE
127 673 26 1/2 676 26 5/8 1080 42 1/2 559 22 375 14 3/4 510 1122 493 1085
152 6 705 27 3/4 711 28 1191 46 7/8 559 22 394 15 1/2 523 1151 635 1397
203 8 832 32 3/4 842 33 1/8 1435 56 1/2 660 26 483 19 893 1965 1251 2752
254 10 991 39 1000 39 3/8 1740 68 1/2 914 36 584 23 2010 4422 2000 4400
305 12 1130 44 1/2 1146 45 1/8 2054 80 7/8 914 36 673 26 1/2 3080 6776 2974 6543
356 14 1257 49 1/2 1276 50 1/4 2172 85 1/2 914 36 749 29 1/2 4480 9856 3990 8778
406 16 1384 54 1/2 1407 55 3/8 2254 88 3/4 914 36 826 32 1/2 5110 11242 5110 11242
www.walworthmx.com
41
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge. Size 18 to 24 Normally Supplied with gear box Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with bearings: Size 4 and larger
19 8 20
7 6
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21 11 10 22 12
5 WCB Trim UT
18
DESCRIPTION
Body Bonnet Wedge Seat Ring Stem Yoke Stem Nut Retainer Stem Nut Eyebolt /Gland Flange Studs Eyebolt Nut Gland Flange Packing Bushing Eye Lug Bolt / Eye Bolt Pin Stem Packing Bonnet Bushing Ring Type Joint Gasket Bonnet Stud Bonnet Stud Nut Gear Operator Operator Bolts Yoke Bolts Yoke Bolt Nut Identification Plate
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM A 216 GR WCB ASTM A 36 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel Graphite ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H as customer requirements Alloy Steel Alloy Steel ASTM A 307 Stainless Steel
13
15
14
4 3 17 19 16
42
www.walworthmx.com
Design in accordance with API-600 Outside Screw & Yoke (OS & Y) Flexible Wedge Size 18 to 24 Normally Supplied with gear box Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B16.25 Stem Nut with bearings: Size 4 and larger
Catalog Figure No. 5262RF 5262RTJ 5262WE ID Plant Figure No. 5262F 5262RJ 5262WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D E
A RF or RTJ
A WE
www.walworthmx.com
43
DESIGN FEATURES
1
Globe valves design in accordance with ASME B16.34 Globe valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate & globe valves for cryogenic service with gas column in accordance with BS-6364 upon request
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter Handwheel, handwheel impact, chain wheel, gear operation, electric, pneumatic or hyydraulic actuation as per customer requirements By-pass, lantern rings, grease injectors, special connections, etc. Low fugitive emissions control NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598 Stop check design option available
Stem Nut
Stem Nut, replaceable in line to avoid shut down of pipe line process. Revolving rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to get low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat either threaded or welded, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as customer requirements Body to Bonnet Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Conical Plug Type Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat ring sealing surface to seat correctly without damage. Stellited Seat Ring is seal welded to provide a increased resistance to wear, abrasion, and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Impact Handwheel, the mechanism is based on transmitting the momentum generated by the mass of the handwheel through the impact/impulse generated during the snap closure action of the handwheel. This type of handwheel is used when a standard handwheel cannot create enough closing force to effect a seal. Gear operated is also available.
Stem
Gland Flange
Gasket
Conical Disc
44
www.walworthmx.com
8 9
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
12 14 13 11 10 16
DESCRIPTION
Body Bonnet Disc Disc Locknut Disc Washer Seat Ring Stem Stem Nut Set Screw Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Bonnet Gasket Bonnet Bushing Stem Packing Handwheel Handwheel Nut Handwheel Washer Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 276 Type 410 ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite/Stainless Steel 316 ASTM A 276 Type 410 Graphite ASTM A 197 ASTM A 307 Commercial Steel Stainless Steel
2 15 18
19 4
17
www.walworthmx.com
45
(HANDWHEEL OPERATED)
D E
A RF
A WE
203 8 622 24 1/2 668 26 5/16 457 18 406 16 267 587 233 513
254 10 699 27 1/2 830 32 11/16 610 24 483 19 399 878 394 867
356 14 914 36 996 39 1/4 640 25 597 23 1/2 678 1492 603 1328
406 16 978 38 1/2 1327 52 1/4 720 28 635 25 998 2196 888 1954
457 18 978 38 1/2 1327 52 1/4 720 28 635 25 998 2196 888 1954
19 1/2 643 25 5/16 406 16 343 13 1/2 186 409 155 341
For size and dimensions not shown, please contact our Sales Department.
46
www.walworthmx.com
(GEAR OPERATED)
20
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
8 9 21 12 14 13 11 10
DESCRIPTION Body Bonnet Disc Disc Locknut Disc Washer Seat Ring Stem Stem Nut Set Screw Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Bonnet Gasket Bonnet Bushing Stem Packing Gear Operator Operator Bolts Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 276 Type 410 ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite/Stainless Steel 316 ASTM A 276 Type 410 Graphite as customer requirements Alloy Steel Stainless Steel
16 2 15 18
19 4
17
www.walworthmx.com
47
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D E
A RF
A WE
For size and dimensions not shown, please contact our Sales Department.
48
www.walworthmx.com
DESIGN FEATURES
1
Globe valves design in accordance with ASME B16.34 Globe valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate & globe valves for cryogenic service with gas column in accordance with BS-6364 upon request
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter Handwheel, handwheel impact, chain wheel, gear operation, electric, pneumatic or hyydraulic actuation as per customer requirements By-pass, lantern rings, grease injectors, special connections, etc. Low fugitive emissions control NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598 Stop check design option available
Stem Nut
Stem Nut, replaceable in line to avoid shut down of pipe line process. Revolving rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to get low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat either threaded or welded, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as customer requirements Body to Bonnet Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Conical Plug type Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat ring sealing surface to seat correctly without damage. Stellited Seat Ring is seal welded to provide a increased resistance to wear, abrasion, and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Impact Handwheel, the mechanism is based on transmitting the momentum generated by the mass of the handwheel through the impact/impulse generated during the snap closure action of the handwheel. This type of handwheel is used when a standard handwheel cannot create enough closing force to effect a seal. Gear operated is also available.
7 3
Stem
Gland Flange
Gasket
Conical Disc
www.walworthmx.com
49
(HANDWHEEL OPERATED)
Design in accordance with ASME B 16.34 Rising Stem and Handwheel: 6 and smaller Rising Stem and Fixed Handwheel: 8 and up Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B 16.25 Bonnet with Bearings: 8 and larger Size 2 to 12 Handwheel operated as standard
8 9 12
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
14
13 11 10
16
STANDARD MATERIAL
DESCRIPTION Body Bonnet Disc Disc Lock Nut Disc Washer Seat Ring Stem Stem Nut Screw Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Bonnet Gasket Bonnet Bushing Stem Packing Handwheel Handwheel Washer Handwheel Nut Identification Plate
2 15 18
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 276 Type 410 ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Spiral Stainless 304/Graphite ASTM A 276 Type 410 Graphite ASTM A 197 Commercial Steel ASTM A 307 Stainless Steel
19 4
17
50
www.walworthmx.com
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D E
A RF
A WE
152 6 445 17 1/2 621 24 7/16 457 18 318 12 1/2 154 338.8 148 326
203 8 559 22 854 33 5/8 610 24 381 15 294 646.8 254 559
254 10 622 24 1/2 1000 39 3/8 762 30 445 17 1/2 461 1014.2 381 838
305 12 711 28 1180 46 7/16 965 38 521 20 1/2 675 1485 574 1262
356 14 838 33 1037 40 7/8 640 25 584 23 787 1731.4 669 1472
406 16 864 34 1173 46 1/8 640 25 648 25 1/2 1097 2413.4 932 2051
For size and dimensions not shown, please contact our Sales Department.
www.walworthmx.com
51
21
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
8 9 20 12 14 13 11
DESCRIPTION
Body Bonnet Disc Disc Locknut Disc Washer Seat Ring Stem Stem Nut Set Screw Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Bonnet Gasket Bonnet Bushing Stem Packing Gear Operator Operator Bolts Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 276 Type 410 ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite/Stainless Steel 316 ASTM A 276 Type 410 Graphite as customer requirements Alloy Steel Stainless Steel
10 16 2 15 18
19 4
17
52
www.walworthmx.com
D E
A RF
A WE
For size and dimensions not shown, please contact our Sales Department.
www.walworthmx.com
53
DESIGN FEATURES
1
Globe valves design in accordance with ASME B16.34 Globe valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate & globe valves for cryogenic service with gas column in accordance with BS-6364 upon request
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter Handwheel, handwheel impact, chain wheel, gear operation, electric, pneumatic or hyydraulic actuation as per customer requirements By-pass, lantern rings, grease injectors, special connections, etc. Low fugitive emissions control NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598 Stop check design option available
Stem Nut
Stem Nut, replaceable in line to avoid shut down of pipe line process. Revolving rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to get low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat either threaded or welded, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as customer requirements Body to Bonnet Ring Type Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Conical Plug type Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat ring sealing surface to seat correctly without damage. Stellited Seat Ring is seal welded to provide a increased resistance to wear, abrasion, and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Impact Handwheel, the mechanism is based on transmitting the momentum generated by the mass of the handwheel through the impact/impulse generated during the snap closure action of the handwheel. This type of handwheel is used when a standard handwheel cannot create enough closing force to effect a seal. Gear operated is also available.
7 5 3
Stem
Gland Flange
Conical Disc
Gasket
54
www.walworthmx.com
(HANDWHEEL OPERATED)
19 20 18
21
7 10
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Ring type Joint Gasket Bonnet Bushing Handwheel Handwheel Nut Clamp Impact Bushing Stem Nut Set Screw Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 ASTM A 197 ASTM A 307 Commercial Steel ASTM A 216 GR WCB Alloy Steel Stainless Steel
12 2
11 9
8 14 13 15 17 6 4 3 5
16
www.walworthmx.com
55
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
C
DE
A RF or RTJ
A WE
For size and dimensions not shown, please contact our Sales Department.
56
www.walworthmx.com
18
10 11
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Rising type Joint Gasket Bonnet Bushing Gear Operator Operator Bolts Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 as customer requirements Alloy Steel Stainless Steel
12 9
8 14 13 15 17 6 4 3 5
16
www.walworthmx.com
57
D E
A RF or RTJ
A WE
457 18 POA POA POA POA POA POA POA POA 745 29 1/4 POA POA -
508 20 POA POA POA POA POA POA POA POA 815 32 POA POA -
610 24 POA POA POA POA POA POA POA POA 940 37 POA POA -
For size and dimensions not shown, please contact our Sales Department.
58
www.walworthmx.com
DESIGN FEATURES
1
Globe valves design in accordance with ASME B16.34 Globe valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate & globe valves for cryogenic service with gas column in accordance with BS-6364 upon request
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter Handwheel, handwheel impact, chain wheel, gear operation, electric, pneumatic or hyydraulic actuation as per customer requirements By-pass, lantern rings, grease injectors, special connections, etc. Low fugitive emissions control NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598 Stop check design option available
Stem Nut
Stem Nut, replaceable in line to avoid shut down of pipe line process. Revolving rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to get low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat either threaded or welded, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as customer requirements Body to Bonnet Ring Type Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Conical Plug type Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat ring sealing surface to seat correctly without damage. Stellited Seat Ring is seal welded to provide a increased resistance to wear, abrasion, and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Impact Handwheel, the mechanism is based on transmitting the momentum generated by the mass of the handwheel through the impact/impulse generated during the snap closure action of the handwheel. This type of handwheel is used when a standard handwheel cannot create enough closing force to effect a seal. Gear operated is also available.
7 3
Stem
Gasket
Gland Flange
Conical Disc
www.walworthmx.com
59
19 20 18
12
21
7 10 11
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Ring type Joint Gasket Bonnet Bushing Handwheel Handwheel Nut Clamp Impact Bushing Stem Nut Set Screw Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 ASTM A 197 ASTM A 307 Commercial Steel ASTM A 216 GR WCB Alloy Steel Stainless Steel
8 14 13 15 17 6 4 3 5
16
60
www.walworthmx.com
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
C
D E
A RF or RTJ
A WE
For size and dimensions not shown, please contact our Sales Department.
www.walworthmx.com
61
18
10 11
12 STANDAR MATERIAL 9
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Ring type Joint Gasket Bonnet Bushing Gear Operator Operator Bolts Identification Plate
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 as customer requirements Alloy Steel Stainless Steel
8 14 13 15 17 6 4 3 5
16
62
www.walworthmx.com
D E
A RF or RTJ
A WE
406 16 POA POA POA POA POA POA POA POA 705 27 3/4 POA POA POA POA
457 18 POA POA POA POA POA POA POA POA 785 31 POA POA POA POA
508 20 POA POA POA POA POA POA POA POA 855 33 3/4 POA POA POA POA
610 24 POA POA POA POA POA POA POA POA 1040 41 POA POA POA POA
For size and dimensions not shown, please contact our Sales Department.
www.walworthmx.com
63
DESIGN FEATURES
1
Globe valves option in accordance with API-603 only for stainless steel & nickel alloys. Gate & globe valves for cryogenic service with gas column in accordance with BS-6364 upon request
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter Handwheel, handwheel impact, chain wheel, gear operation, electric, pneumatic or hyydraulic actuation as per customer requirements By-pass, lantern rings, grease injectors, special connections, etc. Low fugitive emissions control NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598 Stop check design option available
Stem Nut
Stem Nut, replaceable in line to avoid shut down of pipe line process. Revolving rising stem with precision ACME single or double thread for quick operation. Surface finish suitable to seal properly to get low fugitive emissions. Stem Packing is designed for optimum control of fugitive emissions leakage to the atmosphere. The ultra low emission leakage rate is assured by the fine finish in the stem, the reduced diametrical clearances and the stem straightness control special designed packing. Live load packing arrangement available upon request. Backseat either threaded or welded, designed to relieve back pressure on the stem packing when fully seated. Replacing stem packing under pressure is not recommended. Hard faced backseat available for severe service as customer requirements Body to Bonnet Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Conical Plug type Disc, integrally guided to assure true alignment between disc and valve body. The loose disc design allows the disc and seat ring sealing surface to seat correctly without damage. Stellited Seat Ring is seal welded to provide a increased resistance to wear, abrasion, and erosion of the sealing surfaces. Two pieces arrangement gland flange and stem packing bushing for self-alignment to avoid stem damage. Impact Handwheel, the mechanism is based on transmitting the momentum generated by the mass of the handwheel through the impact/impulse generated during the snap closure action of the handwheel. This type of handwheel is used when a standard handwheel cannot create enough closing force to effect a seal. Gear operated is also available.
7 3
Stem
Gasket
Gland Flange
Conical Disc
64
www.walworthmx.com
19 20 18
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
21
7 10 11
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Ring type Joint Gasket Bonnet Bushing Handwheel Handwheel Nut Clamp Impact Bushing Stem Nut Set Screw Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 ASTM A 197 ASTM A 307 Commercial Steel ASTM A 216 GR WCB Alloy Steel Stainless Steel
12 2
8 14 13 15 17 6 4 3 5
16
www.walworthmx.com
65
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D E
A RF or RTJ
A WE
76 3 470 18 1/2 473 18 5/8 622 24 1/2 450 18 267 10 1/2 161 354 134 294
102 4 546 21 1/2 549 21 5/8 733 28 7/8 450 18 311 12 1/4 252 554 214 471
152 6 705 27 3/4 711 28 933 36 3/4 640 25 394 15 1/2 574 1262 487 1072
203 8 832 32 3/4 842 33 1/8 1029 40 1/2 640 25 483 19 949 2088 807 1775
For size and dimensions not shown, please contact our Sales Department.
66
www.walworthmx.com
18
10 11
DESCRIPTION
Body Bonnet Disc Disc Lock Nut Seat Ring Stem Stem Nut Eyebolt Eyebolt Nut Gland Flange Packing Bushing Eyebolt Pin Bonnet Stud Bonnet Stud Nut Stem Packing Ring type Joint Gasket Bonnet Bushing Gear Operator Operator Bolts Identification Plate
STANDAR MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 276 Type 410 Alloy Steel ASTM A 515 GR 70 + ST6 ASTM A 276 Type 410 ASTM B 148 UNS C95600 Alloy Steel ASTM A 307 ASTM A 515 GR 70 ASTM A 108 GR 1020 Alloy Steel ASTM A 193 GR B7 ASTM A 194 GR 2H Graphite ASTM A 108 GR 1010 ASTM A 276 Type 410 as customer requirements Alloy Steel Stainless Steel
12 9
8 14 13 15 17 6 4 3 5
16
www.walworthmx.com
67
D E
A RF or RTJ
A WE
406 16 POA POA POA POA POA POA POA POA 825 32 1/2 POA POA POA POA
457 18 POA POA POA POA POA POA POA POA 915 36 POA POA POA POA
508 20 POA POA POA POA POA POA POA POA 985 38 3/4 POA POA POA POA
610 24 POA POA POA POA POA POA POA POA 1170 46 POA POA POA POA
For size and dimensions not shown, please contact our Sales Department.
68
www.walworthmx.com
DESIGN FEATURES
Swing check valves design in accordance with API-6D & ASME B16.34. Swing check valves option in accordance with API-603 only for stainless steel & Nickel alloys. Swing check valves for cryogenic service in accordance with BS-6364.
Cover lug
1
Gasket
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Damper & Counter weight options. Low fugitive emissions control. Drain connections as per Customer request. NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Body to Cover Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Disc to Hanger connection allows the disc a controlled movement independent of the hanger to assure proper disc alignment with the seat at closure. The connection is secured by a welded disc nut to prevent disassembly due to vibration and closure impact. Stellited Seat Ring provides increased resistance to wear abrasion and erosion of the sealing surface. For 8 and up, WALWORTH check valves have cover lug for easy instalation Body with heavy wall thickness as per ASME B16.34 for maximum service life. Provided with bosses for optional drains.
Hanger Disc
3
Disc Nut
Body
4
www.walworthmx.com
69
Design in accordance with API-6D & ASME B16.34 Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B 16.25 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
13
8
Catalog Figure No. 5341RF 5341RTJ 5341WE ID Plant Figure No. 5341F 5341RJ 5341WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
2 10
5 STANDARD MATERIAL
ASTM A 216 GR WCB ASTM A 216 GR WCB A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 216 GR WCB ASTM A 276 Type 410 Graphite/Stainless 316 ASTM A 193 GR B7 ASTM A 194 GR 2H Alloy Steel Alloy Steel Stainless Steel Commercial Steel
DESCRIPTION
70
www.walworthmx.com
Design in accordance with API-6D & ASME B16.34 Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B 16.25 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D C
A RF
A WE
38 1/2 38 1/2
5 9/32 6 1/8
www.walworthmx.com
71
DESIGN FEATURES
Swing check valves design in accordance with API-6D & ASME B16.34. Swing check valves option in accordance with API-603 only for stainless steel & Nickel alloys. Swing check valves for cryogenic service in accordance with BS-6364.
Cover lug
1
Gasket
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Damper & Counter weight options. Low fugitive emissions control. Drain connections as per Customer request. NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Body to Cover Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Disc to Hanger connection allows the disc a controlled movement independent of the hanger to assure proper disc alignment with the seat at closure. The connection is secured by a welded disc nut to prevent disassembly due to vibration and closure impact. Stellited Seat Ring provides increased resistance to wear abrasion and erosion of the sealing surface. From 8 and up, WALWORTH check valves have coverlug for easy instalation Body with heavy wall thickness as per ASME B16.34 for maximum service life. Provided with bosses for optional drains.
Hanger Disc
3
Disc Nut
Body
4
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9
Catalog Figure No. 5344RF 5344RTJ 5344WE ID Plant Figure No. 5344F 5344RJ 5344WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
2 10
5 4 3
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Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D C
A RF
A WE
5 11/16 7 1/16
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DESIGN FEATURES
Swing check valves design in accordance with API-6D & ASME B16.34. Swing check valves option in accordance with API-603 only for stainless steel & Nickel alloys.
Cover lug
1
Gasket
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Damper & Counter weight options. Low fugitive emissions control. Drain connections as per Customer request. NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Body to Cover Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Disc to Hanger connection allows the disc a controlled movement independent of the hanger to assure proper disc alignment with the seat at closure. The connection is secured by a welded disc nut to prevent disassembly due to vibration and closure impact. Stellited Seat Ring provides increased resistance to wear abrasion and erosion of the sealing surface. From 8 and up, WALWORTH check valves have cover lug for easy instalation Body with heavy wall thickness as per ASME B16.34 for maximum service life. Provided with bosses for optional drains.
Hanger Disc
3
Disc Nut
Body
4
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15
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
2 7 14 11 5 4 10 3
DESCRIPTION
Body Cover Disc Seat Ring Hanger Hanger Pin Ring Type Joint Gasket Cover Stud Cover Stud Nut Disc Washer Disc Nut Body Plug Identification Plate Hanger retainer Coverlug
WCB Trim UT
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 216 GR WCB ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 276 Type 410 Alloy Steel Alloy Steel Stainless Steel Stainless Steel Commercial Steel
12 1
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Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D C
A RF & RTJ
A WE
610 24 1397 55 1407 55 3/8 787 31 940 37 4310 9482 3879 8534
762 30 1651 65 1664 65 1/2 1092 43 1130 44 1/2 5800 12760 5220 11484
914 36 2083 82 POA POA 1422 56 1314 51 3/4 10500 23100 9450 20790
7 3/16 6 15/16
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DESIGN FEATURES
Swing check valves design in accordance with API-6D & ASME B16.34. Swing check valves option in accordance with API-603 only for stainless steel & Nickel alloys. Swing check valves for cryogenic service in accordance with BS-6364.
Cover lug
1
Gasket
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Damper & Counter weight options. Low fugitive emissions control. Drain connections as per Customer request. NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Body to Cover Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Disc to Hanger connection allows the disc a controlled movement independent of the hanger to assure proper disc alignment with the seat at closure. The connection is secured by a welded disc nut to prevent disassembly due to vibration and closure impact. Stellited Seat Ring provides increased resistance to wear abrasion and erosion of the sealing surface. From 8 and up, WALWORTH check valves have coverlug for easy instalation Body with heavy wall thickness as per ASME B16.34 for maximum service life. Provided with bosses for optional drains.
Hanger Disc
3
Disc Nut
Body
4
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Design in accordance with API-6D & ASME B16.34 Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B 16.25 Flange dimensions larger than 24 according to ASME B16.47 Series A as standard Flange dimensions as per ASME B16.47 Series B available upon request
15
2
Catalog Figure No. 5353RF 5353RTJ 5353WE ID Plant Figure No. 5353F 5353RJ 5353WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
7 14 11 5 10 3
4 WCB Trim UT
DESCRIPTION
Body Cover Disc Seat Ring Hanger Hanger Pin Ring Type Joint Gasket Cover Stud Cover Stud Nut Disc Washer Disc Nut Body Plug Identification Plate Hanger retainer Cover lug
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 216 GR WCB ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 276 Type 410 Alloy Steel Alloy Steel Stainless Steel Stainless Steel Commercial Steel
12 1
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D C
A RF & RTJ
A WE
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DESIGN FEATURES
Swing check valves design in accordance with API-6D & ASME B16.34. Swing check valves option in accordance with API-603 only for stainless steel & Nickel alloys. Swing check valves for cryogenic service in accordance with BS-6364.
Cover lug
1
Gasket
Flange dimensions in accordance with ASME B16.5 for valves up to 24 nominal diameter. Damper & Counter weight options. Low fugitive emissions control. Drain connections as per Customer request. NACE service either MR-01-75 or MR-01-03. Test in accordance with API-598.
Body to Cover Joint designed to apply a uniform load to the gasket to assure a leak proof seal. Disc to Hanger connection allows the disc a controlled movement independent of the hanger to assure proper disc alignment with the seat at closure. The connection is secured by a welded disc nut to prevent disassembly due to vibration and closure impact. Stellited Seat Ring provides increased resistance to wear abrasion and erosion of the sealing surface. From 8 and up, WALWORTH check valves have coverlug for easy instalation Body with heavy wall thickness as per ASME B16.34 for maximum service life. Provided with bosses for optional drains.
Hanger Disc
3
Disc Nut
Body
4
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15
2
Catalog Figure No. 5356RF 5356RTJ 5356WE ID Plant Figure No. 5356F 5356RJ 5356WE Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
7 14 11 5 10 3
4 WCB Trim UT
DESCRIPTION
Body Cover Disc Seat Ring Hanger Hanger Pin Ring Type Joint Gasket Cover Stud Cover Stud Nut Disc Washer Disc Nut Body Plug Identification Plate Hanger retainer Cover lug
ASTM A 216 GR WCB ASTM A 216 GR WCB ASTM A 216 GR WCB + 13% Cr. ASTM A 515 GR 70 + ST 6 ASTM A 216 GR WCB ASTM A 276 Type 410 ASTM A 108 GR 1010 ASTM A 193 GR B7 ASTM A 194 GR 2H ASTM A 276 Type 410 Alloy Steel Alloy Steel Stainless Steel Stainless Steel Commercial Steel
12 1
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Design in accordance with API-6D & ASME B16.34 Flange dimensions as per ASME B16.5 End to end dimensions as per ASME B16.10 WE dimensions as per ASME B 16.25
Type of Ends Flanged Raised Face Flanged Ring Type Joint Buttweld
D C
A RF & RTJ
A WE
11 11/16 11 11/16
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TECHNICAL INFORMATION
WEDGE DESIGNS
Flexible wedge characteristics:
Provides resistance to possible wedge/seat sticking from high temperature to low temperature fluctuations by compensating for the resulting small body/seat movement. Facilitates seating and sealing and assures a long wear life. Susceptible to build-up when used with fluids having high solids content.
Solid wedge characteristics: More susceptible to wedge/seat sticking and difficulty in opening when closed hot and allowed to cool due to the resulting small body/seat movement. Less able to compensate for the normal wedge/seat wear over the long term. Will handle fluids with high solids content without difficulty.
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TECHNICAL INFORMATION
LANTERN RING-CONDENSING CHAMBER
Walworth API 600 valves can be provided with a stem packing/lantern ring combination of packing above and below the lantern ring to provide the ability to condense/vent material being processed. The system can be utilized to lubricate the packing or to drain/purge the stem area to a leakage recovery system when liquids/gasses cannot be released to the atmosphere.
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TECHNICAL INFORMATION
STEM PACKING
Walworth valves are designed, manufactured and tested to meet 50 PPM VOC fugitive emission leak rate as a standard off the shelf valve. This applies to all gate and globe valves, both Cast Steel and Forged Steel, without a requirement for a special order. Walworth uses a stem packing of flexible graphite incorporating a passive corrosion inhibitor in a combination of high and low density sealing rings with anti-extrusion end rings reinforced with Inconel wire. The long term low emission stem sealing ability of Walworth packing is enhanced by reduced diametral clearances and close control of stem straightness and packing sealing surface finish. Walworth can also provide gate and globe valves with a stem packing live loading system for installations requiring frequent valve operation and/or having large variations in temperature/pressure or where it is desirable to eliminate the need for occasional adjustment of the packing to compensate for the variations in operation. Live loading will provide a constant compression against the packing to maintain the optimum seal over a long period of time and variations in the operating conditions. Walworth can also supply valves with stem packing of different types and materials to meet the customer requirements.
Stem Packing
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TECHNICAL INFORMATION
BODY AND BONNET JOINT SEAL GASKETS
Walworth cast steel standard valves are supplied with the types of body/bonnet gaskets shown in the table. For special service conditions, Walworth valves can also be supplied with special shapes on joints and special materials, to comply with specific require-ments of the customer.
VALVE
GATE GLOBE CHECK
CLASS 150
1 1 1
300
2 2 2
600
3 3 3
900
3 3 3
1500
3 3 3
FLAT GASKET
SPIROLASTIC GASKET
RING GASKET
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TECHNICAL INFORMATION
TYPES OF END CONNECTIONS
Walworth cast steel valves can be supplied with flanged ends in raised face, flat faces or ring joint type as well as in welding ends (buttweld). They can also be supplied with combined ends, such as flanged by weld, in accordance to customer requirements. The buttweld ends in standard valves are machined in accordance with ASME B 16.25 and are supplied to meet the following pipe schedules:
Weld End Pipe Schedule Schedule 40 2" to 10" Standard Wall 12" to 24" Schedule 80 Schedule 160 2" to 3" Schedule 120 4" and Larger Schedule 160
The customer must clearly specify the pipe wall thickness and type of pipe to be welded to the valves for schedules different than the above.
Valve
Pipe
Valve
Pipe
Valve
Pipe
Valve
Pipe
TECHNICAL INFORMATION
TYPE OF OPERATIONS
The Walworth standard cast steel product line includes many different valves designed to meet most applications. Special adaptations can be made to meet specific customer requirements. Valves can be supplied with manual handwheel/ gear operation, chain wheel, as well as electric, pneumatic and hydraulic actuators. This makes it possible for Walworth to furnish valves adapted to the customers special needs such as controlled opening/closing and remote installation. Valves can also be supplied with a bypass, drain or vent connection, stem extension, position indicators, floor stand mounting as well as a lever and weight system for swing check valves.
Gear Operators
A manual gear operator is designed with a bevel gear and pinion ratio sized to transmit the required opening/closing torque with normal operator effort on the handwheel. They can be supplied as waterproof units and/or for underground installation with a square operating nut.
Actuators
Valves can be furnished with either electric, pneumatic or hydraulic actuators. The actuators can be furnished as either waterproof and/or explosion proof. The customer must specify such things as open-close speed, maximum differential pressure, service temperature, type of voltage-phase-frequency, air or gas pressure for pneumatic actuators and flow characteristics for hydraulic actuators to be assured of correct performance.
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TECHNICAL INFORMATION
ACCESORIES
Bypass, Drain and Vent Connections A bypass line can be furnished with Walworth cast steel valves for equalizing pressure around the main valve or for warming up the line before opening the main valve. Drain connections are normally located in the valve body to drain the valve when internal inspection or maintenance is required. A vent connection can be located in the valve bonnet to relieve an over-pressure that could occur due to an expansion of trapped liquid. MSS SP-45 lists the standard locations and connection sizes for gate, globe and check valves
2 to 4 1/2
6 to 8 3/4
10 and larger 1
A A and B G
C A F B D E E C
D B D G F
C
G
F A
A C
E G F G
Gate Valve
Globe Valve
Check Valve
Bosses and drain connection positions in accordance with MSS-SP-45 & ASME B16.34 Standards
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TECHNICAL INFORMATION
ACCESORIES
Stem Extensions and Floor Stands Stem extensions and floor stands are used to facilitate operation of a valve installed either underground, in a vault, or on a platform. These arrangements are available for either handwheel, chainwheel or gear operation. The distance from the center of the valve port to the top of the stem or center line of the gear operator must be specified for stem extensions. The distance from the center of the valve port to the floor level must be specified for a floor stand mounting.
OUTSIDE
Turns to open:
35
Lever and Counter Weight A lever and counter weight is used on a swing check valve to help control the valve opening under variable flow conditions to prevent disc flutter and also to assist/control the disc closing under a rapid flow reversal condition to prevent disc/seat damage. A spring can also be used with a lever to provide a more rapid closing as can a dash pot or snubber to soften the closing seat contact during a flow reversal.
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PRESSURE-TEMPERATURE RATINGS
CAST STEEL ASTM A 216 GR WCB
F Temperature C -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 -29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 150 285 260 230 200 170 140 125 110 95 80 65 50 35 20 MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS 300 400 600 900 1500 740 675 655 635 600 550 535 535 505 410 270 170 105 50 990 900 875 845 800 730 715 710 670 550 355 230 140 70 1,480 1,350 1,315 1,270 1,200 1,095 1,075 1,065 1,010 825 535 345 205 105 2,220 2,025 1,970 1,900 1,795 1,640 1,610 1,600 1,510 1,235 805 515 310 155 3,705 3,375 3,280 3,170 2,995 2,735 2,685 2,665 2,520 2,060 1,340 860 515 260 2500 6,170 5,625 5,470 5,280 4,990 4,560 4,475 4,440 4,200 3,430 2,230 1,430 860 430
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
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PRESSURE-TEMPERATURE RATINGS
CAST STEEL ASTM A 217 GR C5
F Temperature C -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 -29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 150 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20 (*) 20 (*) 20 (*) 15 (*) MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS 300 400 600 900 1500 750 745 715 705 665 605 590 570 530 510 485 370 275 200 145 100 60 35 1,000 995 955 940 885 805 785 755 705 675 645 495 365 365 190 135 80 45 1,500 1,490 1,430 1,410 1,330 1,210 1,175 1,135 1,055 1015 965 740 550 400 290 200 125 70 2,250 2,235 2,150 2,115 1,995 1,815 1,765 1,705 1,585 1,525 1450 1110 825 595 430 300 185 105 3,750 3,725 3,580 3,530 3,325 3,025 2,940 2,840 2,640 2,540 2,415 1850 1370 995 720 495 310 170 2500 6,250 6,205 5,965 5,880 5,540 5,040 4,905 4,730 4,400 4,230 4,030 3,085 2285 1655 1200 830 515 285
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
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PRESSURE-TEMPERATURE RATINGS
CAST STEEL ASTM A 351 GR CF8
F Temperature C -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 -29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816 MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS 150 275 230 205 190 170 140 125 110 95 80 65 50 35 20 20(*) 20(*) 20(*) 20(*) 20(*) 20(*) 20(*) 20(*) 15(*) 10(*) 300 720 600 540 495 465 435 430 425 415 405 395 390 380 320 310 255 200 155 115 85 60 50 35 25 400 960 800 720 660 620 580 575 565 555 540 530 520 510 430 410 345 265 205 150 115 80 65 45 35 600 1440 1200 1080 995 930 875 860 850 830 805 790 780 765 640 615 515 400 310 225 170 125 95 70 55 900 2160 1800 1620 1490 1395 1310 1290 1275 1245 1210 1190 1165 1145 965 925 770 595 465 340 255 185 145 105 80 1500 3600 3000 2700 2485 2330 2185 2150 2125 2075 2015 1980 1945 1910 1605 1545 1285 995 770 565 430 310 240 170 135 2500 6,000 5,000 4,500 4,140 3,880 3,640 3,580 3,540 3,460 3,360 3,300 3,240 3,180 2,675 2,570 2,145 1,655 1,285 945 715 515 400 285 230
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
(*) For welding ends valves only. Flanged ends ratings terminate at 1000F (538C).
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PRESSURE-TEMPERATURE RATINGS
CAST STEEL ASTM A 217 GR WC6
F Temperature C -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1,000 1,050 1,100 1,150 1,200 -29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS 150 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20(a) 20(a) 20(a) 15(a) 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 65 40 400 1,500 1,500 1,445 1,385 1,330 1,210 1,175 1,135 1,065 1,015 975 900 640 430 290 190 130 80 600 2,250 2,250 2,165 2,080 1,995 1,815 1,765 1,705 1,595 1,525 1,460 1,350 955 650 430 290 195 125 900 3,750 3,750 3,610 3,465 3,325 3,025 2,940 2,840 2,660 2,540 2,435 2,245 1,595 1,080 720 480 325 205 1500 6,250 6,250 6,015 5,775 5,540 5,040 4,905 4,730 4,430 4,230 4,060 3,745 2,655 1,800 1,200 800 545 345 2500 11,250 11,250 10,830 10,400 9,965 9,070 8,825 8,515 7,970 7,610 7,305 6,740 4,785 3,240 2,160 1,440 975 615
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DESIGN BASIS
All of WALWORTHs Valve Designs, when applicable, follow one or more of the following standards. API American Petroleum Institute. 6D Steel gate, ball and plug valves for pipeline service. 6FA Specification for Fire Test for Valves. American National Standard Institute: B2.1 Pipe threads. B16.5 Steel pipe Flanges and flanged fittings. B16.10 Length of ferrous flanged and welding end valves. B16.25 Butt-welding ends. B18.2 Square and hexagon bolts and nuts. B16.47 Large Diameter Steel Flanges American Society for Testing and Materials: A-193 Alloy steel bolting material for high temperature service. A-194 Carbon and alloy steel nuts for high pressure and high temperature service, class2. A-216 Standard specification for steel castings, Carbon, Suitable for Fusion Welding, for High-temperature Service. Manufactures Standardization Society of the Valve and Fittings: SP-25 Standard marking system for valves,fittings,flanges and unions. SP-44 Steel pipe line flanges. SP-47 Limiting dimensions of raised face flange gaskets. SP-61 Pressure testing of steel valves.
ASME/ANSI
ASTM
MSS
ASME
American Society of Mechanical Engineers: Section II Part A,B and C. Section V Non-destructive Tests. Section VIII Boiler and Pressure Vessel Code for Unfired Pressure Vessels, Divisions 1 and 2. Section IX Welding Qualifications.
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HOW TO ORDER
WALWORTH valves are designed by a catalog figure number which describe their main characteristics. The valve identification system shown herein is intended to assist our Customers to specify the valve required and avoid mistakes during manufacturing.
10-5202-RF-UT-WCB-GO-NACEMR01-75
SUPPLEMENTARY REQUIREMENTS TYPE OF OPERATION BASE MATERIAL TRIM ARRANGEMENT TYPE OF ENDS TYPE OF VALVE & PRESSURE CLASS AS PER FIGURE NUMBER SIZE OF THE VALVE IN INCHES
SIZE (INCH)
2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 28" 30" 36" 42" 48" 54" 60" 72"
5202= GATE 150# 5206= GATE 300# 5232= GATE 600# 5247= GATE 900# 5262= GATE 1500# 5275= GLOBE 150# 5281= GLOBE 300# 5295= GLOBE 600# 5301= GLOBE 900# 5308= GLOBE 1500# 5341= CHECK 150# 5344= CHECK 300# 5350= CHECK 600# 5353= CHECK 900# 5356= CHECK 1500#
ENDS
RF= RAISED FACE RTJ= RING TYPE JOINT WE=BUTTWELD
TRIM ARRANGEMENTS
18-8= API No. 2 310= API No. 3 HF= API No. 5 AAA= API No. 6 UT= API No. 8 A= API No. 9 18-8smo= API No. 10 AHF= API No. 11 3HF= API No. 12 A20= API No. 13 A20H= API No. 14 NUC= 410 + NUCALLOY 4HF= 304+304+ST6 4HF+HF= 304+ST6+ST6 304L= 304L+304L+304L 1HF= 316+ST21+ST21 3HF+HF= 316+ST6+ST6 3TC= 316/TC+TC+ST6 NOTE: TC= Tungsten Carbide. 316L= 316+316+316 3LHF= 316L+316L+ST6 3HFL= 316L+ST6+ST6 21HF= 317+ST6+ST6 317= 317+317+317 317H= 317+317+ST6 31L= 317L+317L+317L 317LS= 317L+317L+ST6 2HF= 321+321+ST6 321F= 321+ST6+ST6 321= 321+321+321 347HF= 347+ ST6+ST6 347= 347+347+347 347= 347+347+ST6 254HF= 31254+ST6+ST6 51H= 31803+ST6+ST6 31803H= 31803+31803+ST6 T9= 17-4pH+TRIBALLOY 900+ TRIBALLOY 900 HC= Hc-276+Hc-276+Hc-276 HCH= Hc-276+Hc-276+ST6 UOP= MONELK500+MONEL 400+MONEL 400 625= INCONEL 625+INCONEL 625+INCONEL 625 625HF= INCONEL 625+ST6+ST6 8367HF+HF= AL6XN+ST6+ST6 810T= INCOLOY 800H+INCOLOY 800H+INCOLOY800H 825= INCOLOY 825+INCOLOY825+INCOLOY 825 23HF= INCOLOY 825+ST6+ST6 HB= HASTELLOY B2+HASTELLOB2+HASTELLOY B2 HB= HASTELLOY B2+HASTELLOB2+HASTELLOY B2 NOTE: ADDITIONAL BASE MATERIALS & TRIMS ARE AVAILABLE UPON REQUEST.
SUPPLEMENTARY REQUIREMENTS GO= Gear operator. CW=Chainwheel operator. BS=Bare stem prepared for actuator. MOV= Motor operated valve. POV= Pneumatic operated valve. LD= Locking device. NACEMR-01-75. NACEMR-01-03 SP= Special Paint. SG= Special gasket. SPK= Special packing. VOC= Cerification of volatile organic compounds. BP=By-Pass LL=Live Load Packing LR=Lantern Ring LCW=Lever & Counter Weight SE=Stem extensions FS=Floor atands XX= Additional requirements.
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MEXICO Industrial de Vlvulas, S.A. de C.V. Av. de la Industria Lote 16 Fracc. Industrial El Trbol, C.P. 54600 Tepotzotln, Estado de Mxico Phone: (52 55) 5899 1700 Fax: (52 55) 5876 0156 e-mail: info@walworth.com.mx
USA TWC The Valve Company Authorized Distributor 13641 Dublin Court, Stafford, Texas 77477 Phone: (713) 996 9696 Toll Free: (1 800) 697 1842 Fax: (713) 996 9669 e-mail: info@twcousa.com www.twcousa.com
COMPUERTA DE doble EXPANSIN CAST STEEL | EDICIN | 2010 EDITION 2010 | VERSIN | VERSION 1 1