Premium Connections

for Demanding Environments

TenarisHydril

TenarisHydril offers outstanding premium connection design and technology worldwide. With a comprehensive range of high performance products backed by an extensive global field service network and licensed threading shops, we develop solutions to meet the needs of any E&P operations.

TenarisHydril premium connections are provided and supported by Tenaris, a leading manufacturer and supplier of steel tubes and integrated tubular services to the worlds energy industry . For further information please visit us at www.tenaris.com

Manufacturing Centers R&D Centers

Service Centers Commercial Offices

PREMIUM CONNECTIONS

TenarisHydril

Application Guide
DEEPWATER CONDUCTOR AND SURFACE CASING Weld-on Connector
BlueDock

HP/HT & DEEP WELLS CONDUCTOR AND SURFACE CASING Weld-on Connector
BlueDock

Threaded & Coupled

Blue Quick Seal ER

Threaded & Coupled

Blue Quick Seal ER

INTERMEDIATE CASING, LINERS AND TIE-BACKS

Integral Semi Flush

Wedge 623 Wedge 523 / 521 Blue Near Flush

INTERMEDIATE CASING, LINERS AND TIE-BACKS

Threaded & Coupled

Blue Max Blue

Integral Semi Flush

Wedge 623 Wedge 523 Blue Near Flush MACII

Integral Flush
Wedge 513 / 511

Threaded & Coupled

Blue Max

Blue Wedge 563

Integral Flush
Wedge 513 / 511

PRODUCTION CASING / LINERS, TIE-BACKS AND TUBING

Integral Semi Flush

Wedge 623 Wedge 523 Blue Near Flush

PRODUCTION CASING / LINERS, TIE-BACKS AND TUBING

Threaded & Coupled

Blue Blue Max Blue Heavy Wall Wedge 563

Threaded & Coupled

Blue Blue Max Blue Heavy Wall Wedge 563

Integral Semi Flush

Wedge 523 Blue Near Flush

Integral Flush
Wedge 513

RISER

Threaded & Coupled

Blue Riser

HORIZONTAL & EXTENDED REACH WELLS INTERMEDIATE CASING AND LINERS Threaded & Coupled
Wedge 563 Blue

SHALES PRODUCTION CASING / LINERS AND TUBING Threaded & Coupled

Wedge 563 Blue TXP Buttress (*)

Integral Semi Flush

Wedge 523 / 521

Integral Semi Flush

Wedge 625

Integral Flush
Wedge 513 / 511

Integral Flush
Wedge 513

PRODUCTION CASING / LINERS AND TUBING

Threaded & Coupled

Wedge 563 Blue

Integral Semi Flush

Wedge 625 Wedge 523 / 521

Integral Flush
Wedge 513 / 511

(*) Compatible with API Butress.

NOTE:

Dopeless technology alternative is available for Blue and Wedge technologies, as well as for TSH ER. This application guide is only a recommendation. Contact a Tenaris technical specialist before selecting connections. In addition to this guide, most connections can perform in different environments and under load modes not listed here.

CASING WHILE DRILLING CONDUCTOR AND SURFACE CASING INTERMEDIATE CASING AND LINERS Threaded & Coupled
ER

GEOTHERMAL SURFACE CASING INTERMEDIATE CASING AND LINERS Threaded & Coupled
ER

Threaded & Coupled

Blue

Threaded & Coupled

Blue Wedge 563 ER

Integral Semi Flush

Wedge 523 / 521

Integral Flush
Wedge 513 / 511

Integral Semi Flush

Wedge 521

PRODUCTION CASING / LINERS AND TUBING

Threaded & Coupled

Blue Wedge 563 TXP Buttress (*)

Integral Flush
Wedge 511

PRODUCTION CASING / LINERS AND TUBING

Threaded & Coupled

Blue Wedge 563 ER

Integral Upset
Wedge 533

Integral Semi Flush

Wedge 523 / 521

Integral Semi Flush

Wedge 521

Integral Flush
Wedge 513 / 511

Integral Flush
Wedge 511

THERMAL (SAGD & CSS) SURFACE CASING Threaded & Coupled

ER

WORKSTRINGS WORKSTRINGS AND TUBING Integral Upset

Wedge 533

Integral Semi Flush

Wedge 521

Threaded & Coupled

Wedge 563

INTERMEDIATE CASING AND LINERS

Threaded & Coupled

Blue Wedge 563

Integral Flush
Wedge 511

Integral Semi Flush

Wedge 521

CORROSION PROTECTION & ID COATING TUBING Threaded & Coupled

Wedge 563 - CB

PRODUCTION CASING / SLOTTED LINERS AND TUBING

Threaded & Coupled

Blue Thermal Liner

Integral Flush
Wedge 511

Integral Upset
Wedge 533 - CB

TenarisHydril

PREMIUM CONNECTIONS

Product Characteristics
THREADED & COUPLED

Blue

Available in sizes from 2 3/8" to 13 5/8"

Blue Max

Available in sizes from 7 to 14

Blue Heavy Wall

Available in sizes from 7 to 14

Blue Quick Seal

Available in sizes from 16 to 22

FEATURES
Designed

FEATURES
Designed

FEATURES
Sphere-to-cone

FEATURES
Designed

for high performance and versatility. ISO 13679 CAL IV tested and field proven. seal contact pressure profile minimizes galling risk while improves sealing performance stability.

Parabolic

for high pressure / high temperature wells and tested in accordance with the forthcoming revision of the API RP 5C5 CAL IV standard. ratings matching the pipe bodys performance in terms of tension, compression, internal and external pressures. seal contact pressure profile minimizes galling risk while improves sealing performance stability. and faster make-up provided by the twin start thread.

seal geometry provides a stable sealing performance under high combined loads. pipe body performance in terms of internal and external pressure.

for large OD surface casing that requires a gas-tight seal. in line with the forthcoming revision of the API RP 5C5 with test series at ambient and elevated temperature. pipe body gas-tightness performance in terms of internal and external pressures under combined loads. pipe body structural performance.

100%

Tested

100%

80%

APPLICATIONS
Deepwater HP/HT

Parabolic

tension and compression ratings (highest compression rating in the market for the segment).

100%

& deep wells

Successfully

Horizontal

& extended reach wells while drilling (SAGD & CSS)

Easier

Shales Casing

certified in accordance with ISO 13679 CAL IV and continues to be tested under the forthcoming revision of the API RP 5C5 protocol.

100%

APPLICATIONS APPLICATIONS
HP/HP Surface

Thermal

Geothermal Surface

APPLICATIONS

casing

& intermediate casing casing, tie-backs

HP/HT Intermediate casing Production casing Tie-backs Liners

& deep wells casing

Intermediate Production Tie-backs

OPTIONS
Dopeless

Production

& liners
Tubing

casing

technology

OPTIONS
Dopeless Matched Special Special

OPTIONS
technology

OPTIONS
Dopeless Special

Dopeless

technology

strength

technology

bevel clearance

clearance

Blue Riser

Available in sizes from 7 5/8 to 16

Blue Thermal Liner

Available in sizes from 2 3/8" to 10 3/4"

Wedge 563

ER

FEATURES
High

FEATURES
Used

Available in casing sizes from 5" to 16" Available in tubing sizes from 2 3/8" to 7"

Available in sizes from 7" to 24 1/2"

FEATURES
Easy

fatigue resistance design: performance comparable to the pipe body (FCF* <1.1). engaged thread with improved fatigue performance due to the innovative R-Arch design. elliptical groove to improve connection fatigue resistance. fretting fatigue due to external seal design. internal seal.

for slotted pipes to be used on heavy oil operations like SAGD and CSS. and easy make-up that reduces cross-threading risk.

FEATURES
100%

stabbing, fast make-up with minimum cross threading risk.

First

Fast

ratings in tension and compression provided by the dovetail threads. collapse rate created by full form contact of the dovetail threads. 563 is interchangeable with Wedge 533, Wedge 503 and Wedge 553.

APPLICATIONS
Deepwater HP/HT Casing

100%

Double

APPLICATIONS
Thermal Slotted

& deep wells while drilling (SAGD & CSS)

(SAGD & CSS)

Wedge

liners & tubing

Thermal

No

Geothermal Surface

OPTIONS
Dopeless Matched

& intermediate casing

Gas-tight

technology

APPLICATIONS
Deepwater HP/HT

strength

OPTIONS
Dopeless Matched Special Special

APPLICATIONS
Deepwater Top

Special Special

clearance bevel

& deep wells & extended reach

technology

Horizontal

strength

tensioned risers pressure drilling risers

wells
Shales Casing

clearance bevel

High

while drilling

Workstrings

Thermal (SAGD & CSS) protection & ID

Geothermal Corrosion

coating
Surface

& intermediate casing casing, tie-backs & liners

Production Tubing

OPTIONS
Dopeless Matched Recess CB

technology

strength

free bore (RFB)

ring

*Fatigue Connection Factor

TenarisHydril

PREMIUM CONNECTIONS

THREADED & COUPLED

INTEGRAL SEMI FLUSH

TXP Buttress

Available in sizes from 4 1/2 to 16

Wedge 623

Available in sizes from 9 7/8 to 16

Wedge 625

Available in sizes from 4 1/2" to 7"

Wedge 523

Available in sizes from 7" to 16"

FEATURES
API

FEATURES
Internal

FEATURES
90%

FEATURES
100%

Buttress compatible tension

100%

Enhanced -

structural capacity: 100% PBYS in compression - Bending same as pipe body

Extra

and external pressure seals (metal-to-metal) in line with API RP96 for deepwater applications. compression efficiency of 80 to 86%, equivalent to the performance of TenarisHydril Wedge 523 connection. under the ISO 13679 CAL I-E testing protocol and meets additional operator requirements for survival loads. Wedge 623 provides validated reliability under combined loads.

Outstanding

ratings in tension provided by the vanishing threads at the pin OD and the box ID (truly exceptional for a semi-flush integral connection). 94% ratings in compression provided by stab flank contact of the dovetail Wedge threads intersecting the pipe body OD and ID. burst and collapse ratings provided by the two-way metal to metal mid seal that is locked by the adjacent dovetail Wedge threads and reinforced by the step-to-step Wedge. ratings in bending provided by both Wedge threads and reinforced by the step-to-step Wedge design. OD approximately 5% over pipe body.

collapse rated metalto-metal seal. compression rating provided by the reverse angle stab flank of the threads makes the Wedge 523 suitable for the most severe compression applications. strength exceeds tension strength. 523 is interchangeable with Wedge 513.

High

torque capability torque shoulder flush repeatability Bevel of 20

Over

Positive Internal

Compression

Make-up Standard

Tested

100%

Wedge

APPLICATIONS
Shales Casing

while drilling casing, liners

Comes

with Dopeless technology.

APPLICATIONS
Deepwater HP/HT

90%

Production

& deep wells & extended

& tubing

APPLICATIONS
Deepwater HP/HT & deep wells Intermediate casing & liners

Horizontal

OPTIONS
Special Seal

Box

reach wells
Casing

while drilling casing & liners casing

clearance

Intermediate

ring

APPLICATIONS
Horizontal

Production

& extended reach

wells
Shales Production

OPTIONS
Dopeless

technology

casing, liners &

tubing

OPTIONS
Dopeless

technology

INTEGRAL FLUSH

Wedge 521

Available in sizes from 4" to 18 5/8"

Blue Near Flush

Available in sizes from 5" to 13 5/8"

MACII

Available in sizes from 5 1/2" to 16"

Wedge 513

Available in sizes from 4 1/2" to 16"

FEATURES
Thread

FEATURES
Designed

FEATURES
High

FEATURES
100%

form provides 100% pipe body internal yield and collapse strength. compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 521 suitable for the more severe compression applications. rating is typically 8089% of the pipe body, and is usually higher than the tension rating. for large diameter pipe, the dovetail thread eliminates thread pull-out, even on thin wall pipe.

High

for high performance, structural efficiency and maximum clearance. ISO 13679 CAL IV tested and field proven. OD is only 23% larger than pipe body (12% larger than API maximum) permits use in clearance situations.

performance achieved by machining pin and box on formed ends. alternative for heavy wall applications with reduced clearances.

collapse rated metalto-metal seal. compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 513 suitable for all liner applications. Compression strength exceeds tension strength. 513 is interchangeable with Wedge 523.

High

Perfect

Box

APPLICATIONS
HP/HT

Compression

APPLICATIONS
Deepwater HP/HT Casing

& deep wells casing & liners

Intermediate

Wedge

& deep wells while drilling casing & liners

Excellent

Intermediate Production

APPLICATIONS
Deepwater HP/HT

casing, liners &

tubing

& deep wells & extended

Horizontal

APPLICATIONS
Deepwater Horizontal

OPTIONS
Dopeless

reach wells technology

Shales Casing

& extended

while drilling casing & liners casing & tubing

reach wells
Shales Casing

Intermediate Production

while drilling (SAGD & CSS) casing

PREMIUM CONNECTIONS

Thermal

OPTIONS
Dopeless

Geothermal Intermediate Production

technology

casing & liners

OPTIONS
Dopeless

technology

TenarisHydril

INTEGRAL FLUSH

INTEGRAL UPSET

WELD-ON CONNECTORS

Wedge 511

Available in sizes from 2 1/16" to 18 5/8"

Wedge 533

Available in sizes from 2 3/8" to 7 5/8"

Wedge 553

Available in sizes from 2 3/8" to 7 5/8"

BlueDock

FEATURES
High

FEATURES
100%

FEATURES
100%

Available with metal-to-metal seal in sizes up to 22 and pre-installed elastomeric seal in sizes from 20 to 36.

compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 511 suitable for use as slotted liners in geothermal and steam injection service. Compression strength exceeds tension strength. pipe body collapse strength created by the full engagement of the dovetail thread.

collapse rated metalto-metal seal. collapse rated thread seal created by full form contact of the dovetail threads, also providing a secondary internal pressure seal rated at pipe body. ratings for tension and bending provided by machining pin and box on hot forged internal-external upsets. Reverse angle stab flank provides 100% compression rating. 533 is interchangeable with Wedge 503, Wedge 553 and Wedge 563.

100%

collapse rated thread seal created by full form contact of the dovetail threads, also providing a secondary internal pressure seal rated at pipe body. pipe body ratings for tension and bending developed using nonupset pin end and upset box end pipe. Reverse angle stab flank provides 100% compression rating. 553 is interchangeable with Wedge 503, Wedge 533 and Wedge 563.

FEATURES
100%

ratings in tension, compression and bending and water sealability verified by full-scale testing to three anti-rotational keys that prevent buck-off visual indicator fatigue performance under bending and/or tensioncompression cycling loads pockets to avoid excessive dope pressure

Gas

100%

Up

100%

100%

Make-up High

Wedge

Dope

APPLICATIONS
Deepwater HP/HT

Wedge

& deep wells & extended

APPLICATIONS
HP/HT Offshore Conductor

Horizontal

reach wells
Casing

APPLICATIONS
Workstrings Corrosion

while drilling (SAGD & CSS) casing & liners

APPLICATIONS
Casing

Workstrings Thermal

while drilling

protection & ID coating

and surface casing

Workstrings Corrosion

Tubing

Geothermal Intermediate Production

protection & ID coating

OPTIONS
Dopeless CB

casing, slotted liners & tubing

Tubing

technology

ring

OPTIONS OPTIONS
Dopeless Dopeless

technology

technology

CB

ring

10

Connections Nomenclature
TECHNOLOGY BLUE SERIES
TenarisHydril Blue TenarisHydril Blue Dopeless

ACRONYMS

TECHNOLOGY WEDGE SERIES 600

ACRONYMS

TSH BLUE TSH BLUE-DPLS TSH BLUE-MS TSH BLUE-SC TSH BLUE-SB TSH BLUE-CB TSH BMAX TSH BMAX-DPLS TSH BMAX-SC TSH BHW TSH BHW-DPLS TSH BQS TSH BQS-DPLS TSH BRISER TSH BTL TSH BTL-DPLS TSH BTL-MS TSH BTL-SC TSH BTL-SB TSH BNF TSH BNF-DPLS

TenarisHydril Wedge 623 Dopeless TenarisHydril Wedge 625 TenarisHydril Wedge 625 Dopeless

TSH W623-DPLS TSH W625 TSH W625-DPLS

TenarisHydril Blue Matched Strength TenarisHydril Blue Special Clearance TenarisHydril Blue Special Bevel TenarisHydril Blue Corrosion Barrier TenarisHydril Blue Max TenarisHydril Blue Max Dopeless TenarisHydril Blue Max Special Clearance TenarisHydril Blue Heavy Wall TenarisHydril Blue Heavy Wall Dopeless TenarisHydril Blue Quick Seal TenarisHydril Blue Quick Seal Dopeless TenarisHydril Blue Riser TenarisHydril Blue Thermal Liner

LEGACY SERIES
TenarisHydril ER TenarisHydril ER Dopeless TenarisHydril ER Matched Strength TenarisHydril ER Special Clearance TenarisHydril ER Special Bevel TenarisHydril MACII TSH ER TSH ER-DPLS TSH ER-MS TSH ER-SC TSH ER-SB TSH MACII

TENARISXP SERIES
TenarisXPTM Buttress TenarisXPTM Buttress Special Clearance TenarisXPTM Buttress Seal Ring TXP BTC TXP BTC-SC TXP BTC-SR

TenarisHydril Blue Thermal Liner Dopeless TenarisHydril Blue Thermal Liner Matched Strength TenarisHydril Blue Thermal Liner Special Clearance TenarisHydril Blue Thermal Liner Special Bevel TenarisHydril Blue Near Flush TenarisHydril Blue Near Flush Dopeless

WELD-ON CONNECTORS
TenarisHydril BlueDock Metal-to-Metal Seal TenarisHydril BlueDock Elastomeric Seal Internal Flush TenarisHydril BlueDock Elastomeric Seal External Flush TSH BLUEDOCK-MTM TSH BLUEDOCK-ELS-IF TSH BLUEDOCK-ELS-EF

WEDGE SERIES 500

TenarisHydril Wedge 563 TenarisHydril Wedge 563 Dopeless TenarisHydril Wedge 563 Matched Strength TenarisHydril Wedge 563 Corrosion Barrier TenarisHydril Wedge 563 Recess Free Bore TenarisHydril Wedge 523 TenarisHydril Wedge 523 Dopeless TenarisHydril Wedge 521 TenarisHydril Wedge 521 Dopeless TenarisHydril Wedge 513 TenarisHydril Wedge 513 Dopeless TenarisHydril Wedge 511 TenarisHydril Wedge 511 Dopeless TenarisHydril Wedge 533 TenarisHydril Wedge 533 Dopeless TenarisHydril Wedge 533 Corrosion Barrier TenarisHydril Wedge 553 TenarisHydril Wedge 553 Dopeless TenarisHydril Wedge 553 Corrosion Barrier TSH W563 TSH W563-DPLS TSH W563-MS TSH W563-CB TSH W563-RFB TSH W523 TSH W523-DPLS TSH W521 TSH W521-DPLS TSH W513 TSH W513-DPLS TSH W511 TSH W511-DPLS TSH W533 TSH W533-DPLS TSH W533-CB TSH W553 TSH W553-DPLS TSH W553-CB
PREMIUM CONNECTIONS

TenarisHydril

11

For additional information, please visit

www.tenaris.com

Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication, Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject to the Companys standard terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in this publication is subject to change or modification without notice. For more complete information please contact a Tenariss representative or visit our website at www.tenaris.com. This brochure supersedes TSH / PC / Version 05 / March 2012. TSH / PC / Version 06 / August 2013. Tenaris 2013. All rights reserved.