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Industrial Hydraulics

Electric Drives and Controls

Linear Motion and Assembly Technology

Pneumatics

Service Automation

Mobile Hydraulics

Compact Hydrostatic Drive HYDROTRAC GFT


with Integrated Hydraulic Two-Speed Motor A10VT
Gear Technology

RE 77111 / 07.04 1/12 Replaces: 03.02

Output torques from 7000 to 40000 Nm

Contents
Description, Lube Oil Recommendations and Preservation, Notes on Axial Piston Motor, Hydraulic Displacement HZ Track or Wheel Drive Design Circuit Diagrams Dimensions and Technical Data Bid Data Sheet

Page 2 3 4 5 8

Special Features
suited for track-laying and wheel-driven equipment compact, space-saving planetary design sturdy taper roller bearings tailored sealing systems easily mounted as a complete unit for open- or closed-circuit systems for open-circuit systems with complete valving equipment (brake release valve, pressure relief valve) integrated into the motor's baseplate for closed-circuit systems with external brake release connection integrated multiple plate parking brake

For further information visit: www.boschrexroth.com/gears

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

Description
Rexroth Hydrostatic HYDROTRAC GFT drives comprise a twoor three-stage planetary gear unit and an integrated hydraulic motor. They are used in tracklaying as well as wheeled vehicles. Since the two-speed motor forms an integral part of drive extremely compact units can be built and arranged inside the track or tire of the respective vehicles. The outer contour of the two-speed motor fits into the equipment frame opening enabling the drive to be accommodated as a complete unit. Taper roller bearings absorb the weight of the equipment and make sure that smooth running characteristics are attained. Depending on drive variant and to suit the respective application, rotating and stationary gear sections are sealed off by means of a radial shaft seal ring, a cartridge seal or an axial mechanical seal.

For GFT 9 T2 with A10VT 45 a mechanical brake release function by means of screw-type cartridge (patented) is available as option for closed-circuit systems.

Lube Oil Recommendations and Preservation for the Gear Section


The drives are furnished either with or without oil filling. Suitable lube oil brands can be seen from the relevant operating manual. The units are internally preserved with SHELL oil S.7249 SAE 30/50, for external flanges, shaft ends and flange attachment faces TEKTYL 502 is used.

Notes on Axial Piston Motor


See RE 90220 for the use of hydraulic liquids on mineral oil basis Refer to RE 90223 for the use of HF hydraulic liquids Refer to RE 90270 for installation instructions

Hydraulic Two-Position Control Feature HZ


100 max. [bar]

Rexroth Compact Hydrostatic Drive HYDROTRAC GFT 9 T2 2000 with Integrated Hydraulic Two-Speed Motor Arranged within the motor and surrounded by hydraulic oil, the spring-loaded multiple plate parking brake is released hydraulically and will safely stop the equipment in the event the pressure falls below the brake release pressure. To enable the equipment to be moved in case of a hydraulic system failure the drives can be equipped with a mechanical disconnecting device put into effect by means of customary tools. The twospeed motor design includes a hydraulic two-position control feature (HZ). By applying external control pressure at port X the operating piston is pressurized via a switching valve thus setting a minimum swashplate angle. The positioning pressure is derived internally from the respective high-pressure side. Basically, the motors can only be operated between Vg max and Vg min. In case of open-circuit applications the baseplate will accommodate the complete valving system. The required brake release pressure is derived internally from the high-pressure side. In closed-circuit systems the brake is released via port X3 (13 bar < pLft > 300 bar) to which external pressure is to be applied.

Control pressure X 10 0 Vg min Displacement Vg max

Control pressure at port X = 0 bar ^ = Vg max ^ Control pressure at port X = 10 bar = Vg min Characteristics HZ Minimum control pressure 10 bar Max. admissible control pressure 100 bar

Design Variants
Designations 2000 to 9000 identify dimensional variants, T2 and T3 indicate that the unit has two or three planetary stages.

RE 77111/07.04

HYDROTRAC GFT

Mobile Hydraulics

Bosch Rexroth AG

3/12

Travel Drives for Wheeled Vehicles


These drives have hub studs and are intended for a direct wheel rim attachment. A radial shaft seal or cartridge seal is mounted between rotating and stationary sections to seal off the unit reliably. To enable the equipment to be towed if necessary the gear unit has been equipped with a mechanical disconnecting device that can be put into effect using customary tools.

Travel Drives for Tracklaying Vehicles


These drives are intended for attachment to a sprocket. An axial mechanical seal reliably prevents dirt and moisture from entering the unit.

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

Circuit Diagrams
MB B

A X T MA

Diagram for an open circuit

MB B

A X T MA

B
MB B

Diagram for an open circuit

X3

A X X3 T MA

MB B

A X T1 T2 MA

Top: Diagram for a closed circuit

Bottom: Diagram for a closed circuit with scavenger valve

The above circuit diagrams are only examples. Other hydraulic motor designs may call for different arrangements.

RE 77111/07.04

HYDROTRAC GFT

Mobile Hydraulics

Bosch Rexroth AG

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Wheel Drive (with Hub Studs)


L4 L1 D4 L2 L3 D8

D5

D3

D1

D2

L5

L6

Technical Data
Type/Design Variant GFT Output Torque Tmax. Nm GFT 0007 T2 4000/1 7000 30.9 35.8 43.0 51.0 62.6 Ratio i Braking Torque TBr max. Nm 120 A10VT 28 C Hydraulic Motor Circuit Diagram

Dimensions, Bearing Load Ratings and Weights


Type/Design Variant GFT GFT 0007 T2 4000/1 D1 D2 D3 D4 mm 177.8 209.55 240 6x 5/8in-11UNC-2B 200.2 241.3 280 9x 5/8"-18UNF-2A D5 D6 D7 D8

Type/Design Variant GFT GFT 0007 T2 4000/1

L1

L2

L3 mm

L4

L5

L6 C

D6

D7

A+B Co kN

Weight kg 325 60

127

106

109

342

84

194

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

Track or Wheel Drive (Sprocket or Rim)

L4 L1 D4 L2 D8 L3

D3

D2

D5 D1 D6 L5 L6

Technical Data
Type/Design Variant GFT Output Torque Tmax. Nm GFT 0007 T2 4000/2 GFT 0007 T2 5000 GFT 0009 T2 2000/1 GFT 0009 T2 2000/2 GFT 0017 T3 1000 GFT 0024 T3 5000 GFT 0032 T2 9000 GFT 0036 T3 3000 GFT 0040 T2 3000 7000 7000 9500 9500 17000 24000 32000 36000 40000 30.9 35.8 43.0 51.0 62.6 30.9 35.8 43.0 51.0 62.6 25.1 38.3 47.6 55.3 25.1 38.3 47.6 55.3 70.2 78.0 88.2 102.6 170.2 137.2 50.7 99.1 115.0 138.8 161.0 61.9 Ratio i Braking Torque TBr max. Nm 120 120 215 215 215 150 215 780 385 780 A10VT 28 A10VT 28 A10VT 45 A10VT 45 A10VT 45 A10VT 45 A10VT 140 A10VT 45 A10VT 140 C A C B B B B B B Hydraulic Motor Circuit Diagram

D7

RE 77111/07.04

HYDROTRAC GFT

Mobile Hydraulics

Bosch Rexroth AG

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Dimensions, Bearing Load Ratings and Weights


Type/Design Variant GFT GFT 0007 T2 4000/2 GFT 0007 T2 5000 GFT 0009 T2 2000/1 GFT 0009 T2 2000/2 GFT 0017 T3 1000 GFT 0024 T3 5000 GFT 0032 T2 9000 GFT 0036 T3 3000 GFT 0040 T2 3000 D1 D2 D3 D4 mm 200 200 210 210 240 240 330 270 330 240 240 244 244 275 275 370 310 370 264 264 268 268 300 304 400 350 400 12x M14 12x M14 12x M14 12x M14 18x M16 18x M16 16x M20 14x M20 16x M20 230 230 230 230 270 280 456.12 320 350 262 262 260 260 305 305 496 350 400 286 286 284 284 330 330 530 380 440 12x M14 12x M14 16x M16 16x M16 16x M16 20x M16 16x M20 20x M16 x 1,5 16x M20 D5 D6 D7 D8

Type/Design Variant GFT GFT 0007 T2 4000/2 GFT 0007 T2 5000 GFT 0009 T2 2000/1 GFT 0009 T2 2000/2 GFT 0017 T3 1000 GFT 0024 T3 5000 GFT 0032 T2 9000 GFT 0036 T3 3000 GFT 0040 T2 3000

L1

L2

L3 mm

L4

L5

L6 C

A+B Co kN

Weight kg 325 325 255 255 142 290 405 405 520 70 70 70 70 98 120 250 310 335

89 104 116 116 119 119 196 104 196.5

68 68 60 60 75 82 109.5 90 100.5

147 147 149 149 181 190 189 200 203

304 319 325 325 375 390.5 494.5 394 500

35 35 18 18 71 56 72.5 56.5 64.7

60 60 64.5 64.5 76 47 60.5 56.5 65.2

194 194 132 132 108 140 170 170 250

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

You wish to receive an offer for HYDROTRAC GFT as a wheel drive? To be able to quote, we require the following data from you: Fax No. +49 2302 877-148.
Please attach relevant drawings, sketches, notes etc.

Contact: Company: Location: Fax: Phone:

Technical Data Type of equipment Equipment weight Number of driven wheels Total number of wheels Rim size Radial load Pull force Axial load Wheel diameter Wheel radius, loaded RL DR Width of wheel Mounting length Max. output torque Max. travel speed Output speed CR BR FR Load acting on wheel FZ Pull force FA Axial load Max. system pressure Working pressure Ratio Gradient Multiplate parking brake Fixed-displacement motor Variable-displacement motor Wheel side view Type of displacement Brake valve Planned annual demand Expected implementation time Special application conditions Other client requirements Must legal provisions and/or specifications be observed? yes Remarks no if affirmative, please specify yes no FR FZ FA DR RL BR CR T2 vmax n2 pS !p i s yes type type no % mm N N N mm mm mm mm Nm km/h rpm bar bar empty t loaded t

Typical operating states: State 1 2 3 4 Date: Name: Dept.: Output torque (Nm) Radial load (N) Output speed (rpm) Cycle duration (%)

RE 77111/07.04

HYDROTRAC GFT

Mobile Hydraulics

Bosch Rexroth AG

9/12

You wish to receive an offer for HYDROTRAC GFT in a track-laying drive system? Contact: To be able to quote, we require Company: the following data from you: Location: Fax No. +49 2302 877-148.
Please attach relevant drawings, sketches, notes etc.

Fax:

Phone: Technical Data Type of equipment Equipment weight Required total pull force Track type Sprocket diameter Track width DT Radial load, lever arm Max. output torque Max. travel speed Output speed Working pressure Max. system pressure, limited Ratio Rubber track DT BT CT T2 vmax n2 !p pS i yes type type yes no no empty t loaded N Steel track mm mm mm Nm km/h rpm bar bar t

CT BT

Multiplate parking brake Fixed-displacement motor Variable-displacement motor Type of displacement Brake valve

Planned annual demand Expected implementation time Special application conditions Other client requirements Must legal provisions and/or specifications be observed? yes Remarks no if affirmative, please specify

Typical operating states: State 1 2 3 4 Date: Name: Dept.: Output torque (Nm) Output speed (rpm) Cycle duration (%)

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

Notes

RE 77111/07.04

HYDROTRAC GFT

Mobile Hydraulics

Bosch Rexroth AG

11/12

Range of Products Product Unit Gear Technology

Planetary Gear Units for Mobile Equipment


Hydrostatic Travel Drives HYDROTRAC GFT for fixed- or variable-displacement motor output torques between 7 and 1100 kNm Technical Documentation RE 77110 HYDROTRAC GFT with integrated hydraulic two-speed motor A10VT output torques between 7 and 40 kNm Technical Documentation RE 77111 HYDROTRAC GFT for use on large tracklaying vehicles output torques up to 3250 kNm Upon request Hydrostatic Swing Drives MOBILEX GFB for fixed- or variable-displacement motors output torques between 4 and 150 kNm Technical Documentation RE 77201 MOBILEX GFB with swash-plate motor A10FD output torques between 5 and 10 kNm Technical Documentation RE 77204 Hydrostatic Winch Drives MOBILEX GFT W for fixed- or variable-displacement motors output torques between 9.5 and 275 kNm Technical Documentation RE 77502

Planetary Gear Units for Stationary Equipment


REDULUS GME compact planetary gearbox with user-oriented connection options for the input and output sides output torques up to 2000 kNm Upon request REDULUS GMH compact planetary gearbox with attached hydraulic motor output torques between 26.5 and 328 kNm Technical Documentation RE 76108

Gear Units for Wind Turbines


For more information see RE 76110 Generator gear unit for wind turbines from 660 to 5000 kW Upon request Pitch and yaw gear units for rotor plate and yaw adjustment output torques Tstat between 3 and 110 kNm Technical Documentation RE 76111

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Bosch Rexroth AG

Mobile Hydraulics

HYDROTRAC GFT

RE 77111/07.04

Notes

Bosch Rexroth AG Mobile Hydraulics Produktbereich Getriebetechnik Mannesmannstrae 58455 Witten, Germany Phone +49 2302 877-0 Fax +49 2302 877-148 info.brm-gt@boschrexroth.de www.boschrexroth.com/gears

" This document, as well as the data, specifications and other informations set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specified above only serve to describe the product. No statement concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

HYDROTRAC is a registered trademark.

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